Do An Mau Chi Tiet May 586 Con 1 Cap

Trng HSPKT Hng Yn n c s thit k my
Khoa : C Kh
n mn hc C s thit k my
s: 2A
Thit k h dn ng bng ti
Lc h dn ng bng ti
1. ng c 2. Ni trc 3. B truyn ai
4. Hp gim tc 5. B truyn xch 6. bng ti
S liu cho trc:
1 Lc ko bng ti F 2250 N
2 Vn tc bng ti V 1,4 m/s
3 ng knh bng ti D 380 Mm
4 Thi gian phc v L
h
24000 gi
5 S ca lm vic 2 Ca
6 Gc nghing ng ni tm b
truyn ngoi

80
o
8 c tnh lm vic m
Ging vin hng dn: PGS.TS NG VN QUYT
Sinh vin: TRN C MNH
Lp : LK6
Khoa : C Kh
Khi lng thit k
1 Bn v lp hp gim tc(A3):
- 01 bn tng th 3 hnh chiu
- 03 bn , mi bn th hin 01 hnh chiu
2 01 Bn v ch to chi tit(01 bn A3):
3 01 Bn thuyt minh(A4)
Mc lc
Bn thuyt minh n gm nhng phn chnh sau:
- Phn I : Chn ng c v phn phi t s truyn.
- Phn II : Tnh ton b truyn ai thang.
- Phn III : Tnh ton b truyn bnh rng cn rng
nghing.
- Phn IV : Tnh ton v kim nghim trc.
- Phn V : Tnh v chn then.
- Phn VI : Thit k gi trc.
- Phn VII : Cu to v hp v cc chi tit my khc.
- Phn VIII : Bi trn hp gim tc.
Phn I : Chn ng c v phn phi t s truyn
I-1 Chn ng c in
1. Chn kiu loi ng c
Hin nay, c hai loi ng c l ng c in mt chiu v ng c in
xoay chiu. thun tin, ph hp vi li in hin nayta chn ng c
in xoay chiu. Trong s cc loi ng c in xoay chiu, ta chn loi
ng c ba pha khng ng b r to lng sc( cn gi l ng c in ba
pha khng ng b r to ngn mch) N c nhng u im: Kt cu n
gin, d bo qun, gi thnh thp, lm vic tin cy, c th mc trc tip
vo li in ba pha khng cn phi bin i dng in.
Sinh vin: TRN C MNH
Lp : LK6
Khoa : C Kh
2. Cc kt qu tnh ton trn bng ti
a. M men thc t trn bng ti:
Mmen thc t trn bng ti:

M
bt
=
.D
2
F
=
2250.320
2
=427500 Nm
Trong F= 2250 N l lc ko bng ti
D=320 mm l ng knh bng ti
b. Chn s vng quay ng b ca ng c:
S vng quay ng b ca ng c (cn gi l tc t trng quay)
c xc nh theo cng thc:
n
db
=
p
f . 60
(I 2)
Trong : f tn s ca dng in xoay chiu;
mng in nc ta c f = 50 Hz
p s i cc t (chn p = 2 ,ng c in loi K)

n
db
=
2
50 . 60
= 1500 vng/pht
Cn c vo vn tc vng ca bng ti, chn s vng quay ca bng ti
l:
N
bt
=
3
60.10 .
.
v
D
vng/pht
vi : v- vn tc vng ca bng ti( v = 1,4 m/s)
n
bt
=
3
60.10 .1, 3
3,14.320
=70,04 vng/pht
c. Xc nh hiu sut ca ton b h dn ng:
Ta gi
ht
l hiu sut ca ton b h thng c xc nh theo cng
thc:

ht
=
k
.
brc
.
ol
3
x
(I 3)
Trong :
k
hiu sut ca khp ni.

- hiu sut ca b truyn ai thang.

brc
hiu sut ca b truyn bnh rng cn.

ol
hiu sut ca mt cp ln.

x
hiu sut ca b truyn xch.
Theo bng 2.3 tr.19 TTTKHDCK tp 1, ta c:
Sinh vin: TRN C MNH
Lp : LK6
Khoa : C Kh
k
= 1 ;
= 0,95 ;
brc
= 0,96 ;
ol
= 0,99 ;
x
= 0,92
Thay cc gi tr trn vo (I 3), ta c:

ht
= 1. 0,95. 0,96. (0,99)
3
.0,92 = 0,81
3. Chn ng c in theo cng sut:
a. M men ng tr:
M
tbt
=
n
k
k
n
k
k
k
t
t T
1
1
.
2
(I 4)
Trong , M
k
m men th k ca ph ti trng tc ng ln bng ti ;
t
k
thi gian tc ng ca m men th k.
Theo bi, ta c: M
1
= M ; M
2
= 0,6M
t
1
= 4h ; t
2
= 4h ; t =8h.
T , ta c kt qu:
M
tbt
=
2 2
.4 (0, 6 ) .4
8
M M +
= 0.824.M
bt

M
tbt
= 0,824.427500 = 352260 Nmm= 352,26 Nm
b. Cng sut ng tr trn bng ti:

P
tbt
=
.
9550
dtbt bt
M n
=
296, 64.77, 63
9550
= 2,6 Kw
c. Cng sut ng tr cn c trn ng c:
P
tc
=
dtbt
ht
P
=
2, 41
0, 81
= 3.21 Kw
T cc thng s tnh ton , ta chn ng c loi K c nhn hiu K112M2
kiu c bch, c cc thng s k thut c tra theo bng P1.1 trang
234 TTTKHDCK tp 1, c bng s liu nh sau:
Kiu
ng
c
Cng
sut
Vn tc quay
Vng/pht
% Cos
dn
k
I
I
dn
k
T
T
Khi
lng
(kg)
d
(mm
)
Kw M
lc
50Hz 60Hz
K132S
4
4,0 5,5 1445 1732 85,0 0,83 6,0 2,0 58 30
-c im ca ng c in loi K:
Sinh vin: TRN C MNH
Lp : LK6
Khoa : C Kh
V phm vi cng sut: Cng vi s vng quay ng b (n
b
) l 1500
vng/pht ,ng c loi K c phm vi cng sut t 0,75 Kw n 30 Kw ln
hn ca ng c DK v nh hn ca ng c 4A.
ng c K c khi lng nh hn so vi ng c DK v c bit l c m
men khi ng cao hn 4A v DK.
d. Kim tra iu kin m my, iu kin qu ti cho ng c
chn:
- Kim tra iu kin m my:
Khi m my, m men ti khng c vt qu m men khi ng ca
ng c
( M<M
k
) nu khng ng c s khng chy.
Theo iu kin:
M
mm
/MM
k
/M
dn
(I - 5)
Trong : M
mm
-m men m my ca thit b cn dn ng.
M
k
(T
k
) - m men khi ng ca ng c.
M
dn
(T
dn
) - m men danh ngha ca ng c.
Theo bng s liu trn ta c:
M
k
/M
dn
= 2,0
Cn c vo lc ti trng cho trong bi, ta c:
M
mm
/M = 1,5
Do ng c tha mn iu kin m my.
O Kim nghim ng c theo cc iu kin lm vic:
M
maxqtc
[M
dc
] ; [M
dc
] =
ht
.2.M
Vi M =
1445
9550
.3 = 19,82 Nm ;
[M
dc
] = 0,81. 2.19,82 =32,10 Nm
Tacktqu:
M
maxqtc
=K
qt
.M
cn
=
9550.
.
dtbt
dc ht
P
n
. 1,5 (I - 6)
M
maxqtc
=
9550.2, 41
1445.0, 81
. 1,5 = 31.82Nm
Theo s liu ca ng c chn, c: [M
dc
] = 32,10Nm
Vy : [M
dc
] =32,10 Nm M
maxqtc
=31.82Nm.
I-2 Phn phi t s truyn
phn phi t s truyn cho cc b truyn, phi tnh t s truyn cho
ton b h thng.

Sinh vin: TRN C MNH
Lp : LK6
Khoa : C Kh
u
=
dc
bt
n
n
=
1445
77, 63
=20.53 (I - 7)
m u
=u
h
.u
ng
(I - 8)
Vi u
h
- t s truyn ca hp gim tc;
u
ng
- t s truyn ngoi hp;
u
ng
=u
k
.u
x
.u

(I -9)

u
k
- t s truyn ca khp ni.
do u
k
= 1 u
ng
= u
x
. u
u
x
- t s truyn ca b truyn xch.
u
- t s truyn ca b truyn ai thang.

Theo bng 2.4 - tr21 TTTKHDCK tp 1, ta c u
x
= 25 ; u
= 35.
Chn u
x
= 3 ; u
= 3
u
ng
= u
x
. u
= 3.3 = 9
Do u
h
=
ng
u
u
=
18, 61
9
= 2,28
Nh vy:
-t s truyn ca hp gim tc hay t s truyn ca b truyn bnh
rng cn l:
u
h
= u
brc
= 2,28 ;
- t s truyn ca b truyn ai: u
= 3
- t s truyn ca b truyn xch: u
x
= 3
I-3 Xc nh cc thng s ng hc v lc tc dng ln cc trc
Sinh vin: TRN C MNH
Lp : LK6
Khoa : C Kh
K hiu cc trc trong h thng dn ng bng ti
1. Tnh ton tc quay ca cc trc
- Trc ng c: n
c
= 1445 vng/pht
- Trc I: n
I
=
k
dc
u
n
=
1
1445
= 1445 vng/pht
- Trc II:n
II
=
d
I
u
n
=
1445
3
= 481,6 vng/pht
- Trc III: n
III
=
brc
II
u
n
=
481, 6
2, 06
= 211,2 vng/pht
- Trc IV: n
IV
=
x
III
u
n
=
233, 7
3
=70,41vng/pht
2. Tnh cng sut trn cc trc
Sinh vin: TRN C MNH
Lp : LK6
Khoa : C Kh
Gi cng sut trn cc trc I, II, III, IV ln lt l P
I
, P
II
, P
III
, P
IV
c kt
qu nh sau:
- Cng sut danh ngha trn trc ng c:
P
dc
= P
lv
dc
= 3,21Kw
- Cng sut danh ngha trn trc I:
P
I
= P
dc
. k
= 3,21. 1 = 3,21
- Cng sut danh ngha trn trc II:
P
II
= P
I
. d
. ol
=3,21. 0,95. 0,99 = 3,02Kw

- Cng sut danh ngha trn trc III:
P
III
= P
II
. brc
. ol
=3,02. 0,96. 0,99 =2,87 Kw

- Cng sut danh ngha trn trc IV:
P
IV
= P
III
. x
. ol
= 2,87. 0,92. 0,99 = 2,61 Kw

3. Tnh m men xon trn cc trc
Gi m men xon trn cc trc I, II, III, IV ln lt l
M
I
, M
II
, M
III
, M
IV
ta c kt qu sau:
- Trc ng c:
M
dc
= 9,55.
dc
dc
lv
n
P . 10
6
= 9,55.
6
10 .2, 97
1445
= 21215 Nmm
- Trc I:
M
I
= 9,55.
I
I
n
P . 10
6
= 9,55.
6
10 .2, 97
1445
= 21215 Nmm
- Trc II:
M
II
= 9,55.
II
II
n
P . 10
6
= 9,55.
6
10 .2, 79
481, 6
= 59886 Nmm
- Trc III:
M
III
= 9,55.
III
III
n
P . 10
6
= 9,55.
6
10 .2, 65
233, 7
= 129757Nmm
- Trc IV:
M
IV
= 9,55.
IV
IV
n
P . 10
6
= 9,55.
6
10 .2, 41
77, 9
= 354005 Nmm
Sinh vin: TRN C MNH
Lp : LK6
Khoa : C Kh
Thng s

Trc
T s
truyn
Tc quay
(vng/pht)
Cng
sut
(Kw)
M men
xon
(Nmm)
Trc ng c
1
1445 3,21 21215
Trc I 1445 3,21 21215
2,28
Trc II 481,6 3,02 59886
3
Trc III 211,23 2,87 129757
3
Trc IV 70,41 2,61 354005
Bng s liu ng hc v ng lc hc trn cc trc ca h thng dn
ng.
Sinh vin: TRN C MNH
Lp : LK6
Khoa : C Kh
Phn II: Tnh ton thit k cc b truyn
A - tnh ton thit k cc b truyn ngoi
II. I . Thit k b truyn ai thang
II. I. 1 . Xc nh kiu ai
- Cc thng s ca ng c v t s truyn ca b truyn ai:
n
dc
= 1445 (vng/pht) ; P
dc
= 3,21 Kw ; u
d
= 3
Cn c vo Hnh 4.1 - Chn loi tit din ai hnh thang v do khng
c yu cu c bit no nn ta chn loi ai hnh thang bnh thng
loi A trong bng 4.13. Cc thng s ca ai hnh thang - tr59
TTTKHDCK tp 1. Theo , thng s kch thc c bn ca ai c
cho trong bng sau:
Loi ai Kch thc mt ct (mm) Din tch
A(mm
2
)
d
1
(mm)
b
t
b h y
0
Thang, A 11 13 8 2,8 81 100
Hnh v di y th hin kch thc mt ct ngang ca dy ai:
13
11
8
2
,
8
40
0
Kch thc mt ct ngang ca dy ai thang.
II. I. 2. Tnh s b ai
- Tnh vn tc ai:
v =
60000
. .
1 1
n d
(II - 1)
Sinh vin: TRN C MNH
Lp : LK6
Khoa : C Kh
v =
60000
1445 . 100 . 14 , 3
= 7,56 (m/s)
Nh vy vn tc ai tnh ton nh hn vn tc ai cho php v
max
= 25
m/s (i vi loi ai thang).
Ta chn
= 0,02 (
- h s trt ai).
Theo cng thc:
d
2
= d
1
. u
d
. (1 -
) (II - 2)
ta c: d
2
= 100.3. (1 - 0,02) = 294 (mm)
II. I. 3. Chn ng knh ai tiu chun
Theo bng 4.21 - Cc thng s ca bnh ai hnh thang - tr63 -
TTTKHDCK tp 1, ta chn d
2
= 300 mm.
T s truyn thc t l:
u
dt
=
) 1 (
1
2
d
d
(II -3)
u
dt
=
) 02 , 0 1 ( 100
400
= 3,06
Sai s ca t s truyn l:
u =
d
d dt
u
u u
. 100% (II -4)
u = 2%

Vy: u < 3 4% Tha mn iu kin v sai lch t s truyn
ai.
- Chn s b chiu di khong cch trc l:
a
sb
= 1,5. d
2
= 600 (mm)
Chiu di s b ca ai l:
l
sb
= 2.a
sb
+
2
) (
2 1
d d +
+
sb
a
d d
. 4
) (
2
1 2

(II - 5)
l
sb
= 2022,5 (mm)
Theo bng 4. 13 - tr59 - TTTKHDCK tp 1, ta chn l = 2000 mm.
S vng chy ca ai:
i = v/l (II -
6)
i = 7,56/2 = 3,78 (1/s)
vy i = 3,78 <i
max
= 10
- Khong cch trc theo chiu di tiu chun:

a = ( +
2
8 )/4 (II - 7)
vi: = l -
(d
2
+ d
1
)/2
Sinh vin: TRN C MNH
Lp : LK6
Khoa : C Kh
v: = (d
2
-d
1
)/2
Hay:
a =
[ ]
8
) ( 8 ) ( 2 ) ( 2
2
1 2
2
1 2 1 2
d d d d l d d l + + +
(II - 8)
a = 588,38 mm
Kim tra iu kin khong cch trc cn tha mn:
0,55(d
1
+ d
2
) + h a 2(d
1
+ d
2
) (II
- 9)
Ta c: 0,55(d
1
+ d
2
) +h = 283 mm
2(d
1
+ d
2
) = 1000 mm
Vy tha mn iu kin khong cch trc.
Tnh gc m
1
trn bnh ai nh theo cng thc:

1
= 180
o
-
a
d d
o
57 ). (
1 2

(II
-10)

1
= 150,94
o

Vy
1
= 150,94
o
>120
o
, gc m tha mn iu kin.
II. I. 4. Xc nh s ai z
p dng cng thc 4. 16 - tr 60 - TTTKHDCK tp 1:

z =
[ ]
z u l
d cd
C C C C P
K P
.
.
0

(II -11)
Trong :
- P
cd
- Cng sut trn trc bnh ai ch ng P
I
= 4,837 Kw ;
O Tra cc bng h s, chn cc h s:
+ K

- H s ti trng ng vi trng hp ti dao ng nh, ti trng
m my n 150% ti trng danh ngha. (Bng 4. 7 - tr 55 -
TTTKHDCK tp 1), ta chn K
=1,1 ;
+ [P
0
] - Cng sut cho php, tra bng 4. 19 - tr 62 - TTTKHDCK
tp 1, ta c
[P
0
] = 1,85 Kw ;
+ C
- H s k n nh hng ca gc m
1
, tra bng 4. 15 -tr
61 - TTTKHDCK tp 1, ta c: C
= 1 - 0,0025(180 -
1
) khi
1
= 150
180
o

Vy: C
= 0,9273
Sinh vin: TRN C MNH
Lp : LK6
Khoa : C Kh
+ C
l
- H s k n nh hng ca chiu di ai.
Vi l/l
0
= 2000/1700 = 1,176, tra bng 4. 16 - tr 61 - TTTKHDCK tp
1, ta c: C
l
= 1,04
+ C
u
- H s k n nh hng ca t s truyn, tra bng 4. 17 - tr
61 - TTTKHDCK tp 1, vi trng hp u 3 , ta c: C
u
= 1,14 ;
+C
z
- H s k n nh hng ca s phn b khng u ti trng
cho cc dy ai, vi
P
I
/[P
0
] = 4,837/1,85 =2,6 ,tra bng 4. 18 - tr 61 - TTTKHDCK tp 1,
ta chn:C
z
= 0,95
Thay cc gi tr trn vo cng thc (II -11), ta c:

z =
95 , 0 . 14 , 1 . 04 , 1 . 9273 , 0 . 85 , 1
1 , 1 . 837 , 4
= 2,86 (ai)
Ta chn z = 3 (ai).
II. I. 5. Xc nh chiu rng bnh ai
Chiu rng ca bnh ai c xc nh theo cng thc:
B = (z - 1)t + 2e (II - 12)
Tra bng 4. 21 - tr 63 - TTTKHDCK tp 1, ta c:
t = 15 mm ; e = 10 mm ; h
0
= 3,3mm
Vy: B = 50 mm
ng knh ngoi ca bnh ai c xc nh theo cng thc:
d
a
= d + 2h
0
(II - 13)
- ng knh ngoi ca bnh ai nh l:
d
a1
= d
1
+ 2h
0
= 100 +2.3,3 =106,6 (mm)
- ng knh ngoi ca bnh ai ln l:
d
a2
= d
2
+ 2h
0
= 400 + 2.3,3 = 406,6 (mm)
II. I. 6. Xc nh lc trong b truyn
- Xc nh lc vng theo cng thc:

F
v
= q
m
. v
2
(II - 14)
Vi q
m
- Khi lng 1 mt chiu di ai, tra bng 4. 22 - tr 64 -
TTTKHDCK tp 1, ta c: q
m
= 0,105 kg/m.
F
v
= 6 (N)
- Xc nh lc cng ban u:
p dng cng thc tnh lc cng trn 1 ai:

F
0
=
z C v
K P
d I
. .
. . 780
+ F
v
(II -15)
Sinh vin: TRN C MNH
Lp : LK6
Khoa : C Kh
F
0
= 197,33 (N)
Lc tc dng ln trc c tnh theo cng thc:
F
r
= 2F
0
.z.sin

,
_
2
1
(II - 16)
F
r
= 1146,11 (N)
F
1
F
1
F
2
F
2
Fr
O
1
d
1
n
1
1
2
9
,
0
6
0
S lc tc dng ln trc khi b truyn ai lm vic.
Bng thng s ca b truyn ai:
Khong cch trc a 588,38 mm
Gc m
1
150,94
o
ng knh bnh ai nh 100 mm
ng knh bnh ai ln 400 mm
B rng ca bnh ai B 50 mm
B rng ca dy ai b 13 mm
II. I. 7. Tnh ng sut trong dy ai v tui th ca dy ai
II. II. Thit k b truyn xch
II. II. 1. Chn loi xch
Do b truyn ti khng ln, ta chn loi xch ng - con ln mt dy, gi
tt l xch con ln mt dy. Loi xch ny ch to n gin, gi thnh h
v c bn mn cao.
II. II. 2. Xc nh cc thng s ca xch v b truyn xch
a. Chn s rng a xch
S rng a xch nh c xc nh theo cng thc:
z
1
= 29 - 2. u
xch
19 (II -17)
Vi u
xch
= 3,5 z
1
= 29 - 2. 3,5 = 22 >19
Vy: z
1
= 22 (rng)
Sinh vin: TRN C MNH
Lp : LK6
Khoa : C Kh
Tnh s rng a xch ln:
z
2
= u
xch
. z
1
z
max
(II -18)
i vi xch con ln z
max
= 120, t ta tnh c: z
2
= 3,5. 22 = 77
(rng)
b. Xc nh bc xch p
Bc xch p c xc nh t ch tiu v bn mn ca bn l. iu
kin m bo ch tiu v bn mn ca b truyn xch c vit di
dng:
P
t
= P. k. k
z
. k
n
[P] (II -19)
Trong : P
t
- Cng sut tnh ton;
P - Cng sut cn truyn; P = 4,323 (Kw);
Xc nh cng sut cho php [P] ca xch con ln: vi n
01
= 200
vng/pht, bc xch p = 38,1 (mm), theo bng 5. 5 - tr - 81 -
TTTKHDCK tp 1, ta c: [P] = 34,8 (Kw);
k
z
- H s rng ; k
z
=
1
01
z
z
=
22
25
= 1,136
k
n
- H s vng quay; k
n
=
III
n
n
01
=
635 , 97
200
= 2,048
H s k c xc nh theo cng thc:
k = k
0
. k
a
. k
c
. k
bt
. k
. k
c
(II -20)
Trong cc h s thnh phn c chn theo bng 5.6 -tr 82 -
TTTKHDCK tp 1,vi:
k
0
- H s k n nh hng ca v tr b truyn, k
0
= 1 (do
ng ni tm ca hai a xch so vi ng nm ngang l 25
o
<60
o
);
k
a
- H s k n nh hng ca khong cch trc v chiu
di xch;
vi a = (3040)p, ta c: k
a
= 1;
k
c
- H s k n nh hng ca vic iu chnh lc cng;
vi trng hp v tr trc khng iu chnh c, ta c: k
c
= 1,25;
k
bt
- H s k n nh hng ca bi trn; vi trng hp
mi trng lm vic c bi, cht lng bI trn bnh thng), ta chn:
k
bt
= 1,3;
k
- H s ti trng ng, vi trng hp ti trng va (ti

trng va p), ta chn: k
= 1,2;
k
c
- H s k n ch lm vic ca b truyn; vi trng
hp s ca lm vic l 2 ca, ta c: k
c
= 1,25;
T (II -20) ta tnh c: k = 1. 1. 1,25. 1,3. 1,2. 1,25 = 2,437
T (II -19) ta tnh c: P
t
= 4,323. 2,437. 1,136. 2,048 = 24,51 (Kw)
Sinh vin: TRN C MNH
Lp : LK6
Khoa : C Kh
P
t
= 24,51 Kw < [P] = 34,8 Kw
Vi bc xch p = 38,1 (mm), theo bng 5.8 - tr 83 - TTTKHDCK tp 1,
iu kin p <p
max
c tha mn.
Tnh khong cch trc s b, ta ly:
a
sb
= 40p = 40. 38,1 = 1524 (mm);
Ta xc nh s mt xch theo cng thc:
x =
p
a 2
+
2
2 1
z z +
+
a
p z z
2
2
1 2
4
. ) (
(II -21)
x =
1 , 38
1524 . 2
+
2
77 22 +
+
1524 . 14 , 3 . 4
1 , 38 . ) 22 77 (
2
2
= 131,42
Ta ly s mt xch chn x
c
= 132, tnh li khong cch trc theo cng
thc:
a
= 0,25.p
( )
'
1
]
1

+ + +
2
1 2 2
1 2 1 2
) (
2 )] ( 5 , 0 [ 5 , 0
z z
z z x z z x
c c (II -22)
Theo , ta tnh c:
a
= 0,25.38,1
( )
'
1
]
1

+ + +
2
2
14 , 3
) 22 77 (
2 )] 22 77 ( 5 , 0 132 [ 22 77 5 , 0 132
a

=1535,37 = 1535 (mm)
xch khng chu lc cng qu ln, ta cn gim khong cch trc i
mt lng:
a = (0,0020,004)a , ta chn a = 0,003a 5 (mm)
a = a
- a = 1535 - 5 = 1530 (mm)

S ln va p ca bn l xch trong 1 giy:
i =
c
III
x
n z
. 15
.
1
[i] (II -23)
i =
132 . 15
635 , 97 . 22
= 1,085
Theo bng 5. 9 - tr 85 - TTTKHDCK tp 1, ta c: [i] = 20;
i = 1,085 < [i] = 20, s va p ca cc mt xch vo
cc rng trn a xch
m bo, khng gy ra hin tng gy cc rng v t m xch.
c. Kim nghim xch v bn
Vi cc b truyn xch b qu ti ln khi m my hoc thng xuyn
chu t trng va p
trong qu trnh lm vic cn tin hnh kim nghim v qu ti theo h
s an ton:
s =
v t d
F F F k
Q
+ +
0
.
[s] (II -24)
Sinh vin: TRN C MNH
Lp : LK6
Khoa : C Kh
Trong : Q - Ti trng ph hng, theo bng 5. 2 - tr 78 -
TTTKHDCK tp 1, ta c:
Q = 127 kN = 127000 N;
q - khi lng ca 1 mt xch, theo bng 5. 2 - tr78 -
TTTKHDCK tp 1, ta c: q = 5,5 kg;
k
- H s ti trng ng, theo bng 5. 6 - tr 82 -

TTTKHDCK tp 1, vi
trng hp ti trng va p nh, ta chn k
= 1,2;
v - vn tc trn vnh a dn z
1
:
v =
3
1
10 . 60
. .
III
n p z
(II -25)
v =
60000
635 , 97 . 1 , 38 . 22
= 1,364 (m/s)
F
t
- Lc vng trn a xch:
F
t
=
v
P . 1000
(II -26)
F
t
=
364 , 1
323 , 4 . 1000
= 3169,35 (N)
F
v
- Lc cng do lc ly tm sinh ra khi lm vic:
F
v
= q. v
2
(II -27)
F
v
= 5,5. (1,364)
2
= 10,23 (N)
F
0
-Lc cng do bnh xch b ng sinh ra:
F
0
= 9,81. k
f
. q. a (II -28)
Trong k
f
l h s ph thuc vo vng f ca xch v v tr b
truyn:
Vi: f = (0,010,02)a , ta ly: f = 0,015.a = 0,015. 1530 = 22,95
(mm);
k
f
= 4, ng vi trng hp b truyn nghing mt gc di
40
o

so vi phng nm ngang;
F
0
= 9,81. 4. 5,5. 1,530 = 330,2 (N)
T , ta tnh c: s =
23 , 10 2 , 330 35 , 3169 . 2 , 1
127000
+ +
= 30,65
Theo bng 5. 10 - tr 86- TTTKHDCK tp 1, vi n
1
= 200 vng/pht, ta
c: [s] = 8,5
s = 30,65 > [s] = 8,5 ; b truyn xch m bo bn.
e. Xc nh ng knh a xch
Theo cng thc 5. 17- tr86- TTTKHDCK tp 1 v bng 14 -4b - tr20 -
TTTKHDCK tp 2, ta xc nh c cc thng s sau:
ng knh vng chia d
1
v d
2
:
Sinh vin: TRN C MNH
Lp : LK6
Khoa : C Kh
d
1
=
,
_
1
sin
z
p
,
_
22
180
sin
1 , 38
o
= 267,72 (mm) Ta ly d
1
= 267 (mm)
d
2
=
,
_
2
sin
z
p
,
_
77
180
sin
1 , 38
o
= 934,08 (mm) Ta ly d
2
= 934 (mm)
ng knh vng nh d
a1
v d
a2
:
d
a1
= p[0,5 + cotg( /z
1
)] = 38,1. [0,5 + cotg(180
o
/22)] =
d
a2
= p[0,5 + cotg( /z
2
)] = 38,1. [0,5 + cotg(180
o
/77)] =
ng knh vng y(chn) rng d
f1
v d
f2
:
d
f1
= d
1
- 2r , trong r l bn knh y rng, c xc nh theo
cng thc:
r = 0,5025.d
l
+ 0,05 (II -29)
vi d
l
= 22,23 (mm), theo bng 5. 2 - tr 78 - TTTKHDCK tp 1.
r = 0,5025.22,23 + 0,05 = 11,22 (mm)
do : d
f1
= 267 - 2. 11,22 = 244,56 (mm) , ta ly d
f1
= 245 (mm)
d
f2
= 934 - 2. 11,22 = 911,56 (mm) , ta ly d
f2
= 912 (mm)
Kim nghim v bn tip xc ca a xch:
ng sut tip xc
H
trn mt rng a xch phi nghim iu kin:

H
= 0,47.
( )
d
vd d t r
k A
E F K F k
.
. +
[
H
] (II -30)
Trong : [
H
] - ng sut tip xc cho php, theo bng 5. 11 - tr 86 -
TTTKHDCK tp 1;
F
t
- Lc vng trn a xch, F
t
= 3169,35 (N)
F
vd
- Lc va p trn m dy xch (m = 1), tnh theo cng
thc:
F
vd
= 13. 10
-7
. n
III
. p
3
. m (II -31)
F
vd1
= 13. 10
-7
. 97,635. (38,1)
3
. 1 = 7,02 (N)
k
d
- H s phn phn b khng u ti trng cho cc dy, k
d
= 1 (xch 1 dy);
Sinh vin: TRN C MNH
Lp : LK6
Khoa : C Kh
K
d
- H s ti trng ng, K
d
= 1,2 (ti trng va p nh);
k
r
- H s k n nh hng ca s rng a xch, ph thuc
vo z (tr 87- TTTKHDCK tp 1, vi z
1
= 22 k
r1
= 0,456;
E =
2 1
2 1
. 2
E E
E E
+
- M un n hi , vi E
1
, E
2
ln lt l m un
n hi ca vt liu con ln v rng a xch, ly E = 2,1. 10
5
Mpa;
A - Din tch chiu ca bn l, mm
2
, theo bng 5. 12 - tr 87 -
TTTKHDCK tp 1, ta c: A = 395 (mm
2
);
Thay cc s liu trn vo cng thc (II -30), ta tnh c:
- ng sut tip xc
H
trn mt rng a xch 1:

H1
= 0,47.
( )
1 . 395
10 . 1 , 2 . 02 , 7 2 , 1 . 35 , 3169 456 , 0
5
+
= 451,72
(Mpa)
- ng sut tip xc
H
trn mt rng a xch 2:
Vi: z
2
= 77 k
r2
= 0,22;
F
vd2
= 13. 10
-7
. n
IV
. p
3
. m = 13. 10
-7
. 27,9. (38,1)
3
. 1 =
2,006 (N)

H2
= 0,47.
( )
1 . 395
10 . 1 , 2 . 006 , 2 2 , 1 . 35 , 3169 22 , 0
5
+
= 313,55 (Mpa)
Nh vy:
H1
= 451,72 MPa < [
H
] = 600 MPa ;
H2
= 313,55 MPa <
[
H
] = 600 MPa;
Ta c th dng vt liu ch to a xch l gang xm C 24 -44, phng
php nhit luyn l ti, ram (do a b ng c s rng ln z
2
= 77 > 50
v vn tc xch v = 1,364 m/s < 3 m/s) t rn l HB = 350 s m
bo c bn tip xc cho rng ca hai a xch.
f. Xc nh cc lc tc dng ln a xch
Lc cng trn bnh xch ch ng F
1
v trn bnh xch b ng F
2
:
F
1
= F
t
+ F
2
; F
2
= F
0
+ F
v
(II -32)
Trong tnh ton thc t, ta c th b qua lc F
0
v F
v
nn F
1
= F
t
v vy
lc tc dng ln trc c xc nh theo cng thc:
F
r
= k
x
. F
t
(II -33)
Trong : k
x
- H s k n nh hng ca trng lng xch; vi k
x
=
1,15 khi b truyn nm ngang hoc nghing mt gc nh hn 40
o
;
F
t
- Lc vng trn a xch, F
t
= 3169,35 (N);
F
r
= 1,15. 3169,35 = 3644,75 (N) 3645 (N)
Bng thng s ca b truyn xch:
Sinh vin: TRN C MNH
Lp : LK6
Khoa : C Kh
Cc i lng Thng s
Khong cch trc a = 1530 mm
S rng a ch ng z
1
= 22
S rng a b ng z
2
= 77
T s truyn u
xch
= 3,5
S mt ca dy xch x = 132
ng knh vng chia ca a xch Ch ng: d
1
= 267 mm
B ng: d
2
= 934 mm
ng knh vng nh ca a xch Ch ng: d
a1
=
B ng: d
a2
=
ng knh vng chn rng ca
a xch
Ch ng: d
f1
= 245 mm
B ng: d
f2
= 912 mm
B rng ca rng a xch (khng
ln hn)
B = 25,4 mm
Bc xch p = 38,1 mm
b- tnh ton thit k b truyn trong
II. III. Thit k b truyn bnh rng cn
II. III. 1. Chn vt liu ch to bnh rng
i vi hp gim tc bnh rng cn 1 cp chu cng sut nh (P
dc
dm
=
5,5 Kw) , ta ch cn chn loi vt liu nhm I. Vt liu nhm I l loi vt
liu c rn HB 350, bnh rng c thng ha hoc ti ci thin.
Nh c rn thp nn c th ct rng chnh xc sau khi nhit luyn,
ng thi b truyn c kh nng chy mn. Bn cnh , cn ch
rng tng kh nng chy mn ca rng, nn nhit luyn bnh rng
ln t rn thp hn bnh rng nh t 10 n 15 n v:
H
1
H
2
+ (1015)HB.
Theo bng 6. 1 - tr 92- TTTKHDCK tp 1, ta chn:
Bnh rng nh (bnh rng 1) :
+ Thp 45 ti ci thin ;
+ rn: HB = (241285) ;
+ Gii hn bn:
b1
= 850 Mpa ;
+ Gii hn chy :
ch1
= 580 Mpa ;
Chn rn ca bnh nh : HB
1
= 250.
Bnh rng ln (bnh rng 2) :
+ Thp 45 ti ci thin ;
+ rn : HB = (192240) ;
+ Gii hn bn :
b2
= 750 Mpa ;
+ Gii hn chy :
ch2
= 450 Mpa ;
Sinh vin: TRN C MNH
Lp : LK6
Khoa : C Kh
Chn rn ca bnh rng ln : HB
2
= 240.
II. III. 2 Xc nh ng sut cho php
- ng sut tip xc cho php [
H
] v ng sut un cho php [
F
]
c xc nh theo cng thc sau:
[
H
] =
H
H
S
lim
0
. Z
R
.Z
v
.K
xH
.K
HL
(II - 34)

[
F
] =
F
F
S
lim
0
. Y
R
.Y
s
.K
xF
.K
FC
.K
FL
(II - 35)
Trong :
Z
R
- H s xt n nhm ca mt rng lm vic;
Z
v
- H s xt n nh hng ca vn tc vng;
K
xH
- H s xt n nh hng ca kch thc bnh rng;
Y
R
- H s xt n nh hng ca nhm mt ln chn
rng;
Y
s
- H s xt n nhy ca vt liu i vi tp trung ng
sut;
K
xF
- H s xt n kch thc bnh rng nh hng n
bn un;
Trong thit k s b, ta ly: Z
R
Z
v
K
xH
= 1 v : Y
R
YsK
xF
= 1 , theo cc
cng thc
(II - 17) v (II -18) tr thnh:

[
H
] =
H
HL H
S
K .
lim
0
(II - 34a)
[
F
] =
F
FL FC F
S
K K . .
lim
0
(II - 35a)
Trong :

lim
0
H
v
lim
0
F
ln lt l cc ng sut tip xc cho php
v ng sut un cho php ng vi s chu k c s, tra bng 6. 2 - tr
94 - TTTKHDCK tp 1, vi thp 45 ti ci thin t rn HB =
(180350, ta c:

lim
0
H
= 2HB + 70 ; S
H
= 1,1 ;

lim
0
F
= 1,8HB ; S
F
= 1,75 ;
Vi S
H
, S
F
- H s an ton khi tnh v tip xc v un;
Sinh vin: TRN C MNH
Lp : LK6
Khoa : C Kh
Thay cc kt qu trn vo cc cng thc, ta c:

1 lim
0
H
= 2HB
1
+ 70 = 2.250 + 70 = 570 Mpa;

2 lim
0
H
= 2HB
2
+ 70 = 2.240 + 70 = 550 Mpa;

1 lim
0
F
= 1,8. HB
1
= 1,8 . 250 = 450 MPa ;

2 lim
0
F
= 1,8 . HB = 1,8 . 240 = 432 MPa ;
K
FC
- H s xt n nh hng t ti, K
FC
= 1 khi t ti mt pha (b
truyn quay mt chiu) ;
K
HL
, K
FL
- H s tui th, xt n nh hng ca thi hn phc v v
ch ti trng ca b truyn, c xc nh theo cc cng thc:
K
HL
=
H
m
HE
HO
N
N
(II - 36)

K
FL
=
F
m
FE
FO
N
N
(II - 37)
Trong :
m
H
, m
F
- Bc ca ng cong mi khi th v tip xc v un ;
m
H
= m
F
= 6 khi rn mt rng HB 350 ;
N
HO
- S chu k thay i ng sut c s khi th v tip xc;
Vi:
N
HO
= 30.H
4 , 2
HB
(II - 38)
N
HO1
= 30. 250
2,4
= 17067789
N
HO2
= 30. 240
2,4

= 15474913
N
FO
- S chu k thay i ng sut c s khi th v un;
N
FO
= 4. 10
6
i vi tt c cc loi thp;
N
HE
, N
FE
- S chu k thay i ng sut tng ng. Khi b truyn
chu ti trng thay i nhiu bc:
N
HE
= 60.c.
( )
i i i
t n M M
3
max
/
(II - 39)
N
FE
= 60.c.
( )
i i
m
i
t n M M
F
max
/
(II -40)
Trong :
c - S ln n khp trong mt vng quay ca bnh rng;
n
i
- S vng quay ca bnh rng trong mt pht;
M
i
- M men xon ch th i;
Sinh vin: TRN C MNH
Lp : LK6
Khoa : C Kh
M
max
- M men xon ln nht tc dng ln bnh rng
ang xt;
t
i
- Tng s gi lm vic ca bnh rng.
Ta c: vi bnh rng nh (bnh rng 1):
c = 1; n
II
= 361,25 vng/pht ;
vi bnh rng ln (bnh rng 2):
c = 1; n
III
= 97,635 vng/pht.

N
HE1
= 60. 1. 361,25. 24000.[(1)
3
.0,25 + (0,8)
3
. 0,5 + (0,3)
3
.
0,25]
= 266732550
N
HE2
= 60. 1. 97,635. 24000.[(1)
3
.0,25 + (0,8)
3
. 0,5 +
(0,3)
3
. 0,25]
= 72089778
N
FE1
= 60. 1. 361,25. 24000.[ (1)
6
.0,25 + (0,8)
6
. 0,5 +
(0,3)
6
. 0,25]
= 198328461
N
FE2
= 60. 1. 97,635. 24000.[ (1)
6
.0,25 + (0,8)
6
. 0,5 +
(0,3)
6
. 0,25]
= 53602212
Nh vy: N
HE1
> N
HO1
, N
HE2
> N
HO2
;

N
FE1
> N
FO!
, N
FE2
> N
FO2
.
K
HL1
= 1 , K
HL2
= 1;
K
FL1
= 1 , K
FL2
= 1.
Theo cng thc (II -17a) v (II - 18a), ta tnh c:
[
H
]
1
=
1 , 1
1 . 570
= 518 Mpa;
[
H
]
2
=
1 , 1
1 . 550
= 500 Mpa;
[
F
]
1
=
75 , 1
1 . 1 . 450
= 257,143 MPa;
[
F
]
2
=
75 , 1
1 . 1 . 432
= 246,857 Mpa.
Vi b truyn bnh rng cn rng thng, ng sut tip xc cho
php l gi tr nh hn trong hai gi tr tnh ton ca [
H
]
1
v [
H
]
2
.
[
H
] = 500 Mpa.
Sinh vin: TRN C MNH
Lp : LK6
Khoa : C Kh
+ ng sut tip xc v ng sut un cho php khi qu ti c xc
nh theo cng thc:
[
H
]
max
= 2,8
ch
(II 41)
[
F
]
max
= 0,8
ch
(II -42)
[
H1
]
max
= 2,8. 580 = 1624 Mpa;
[
H2
]
max
= 2,8. 450 = 1260 Mpa;
[
F1
]
max
= 0,8. 580 = 464 Mpa;
[
F2
]
max
= 0,8. 450 = 360 Mpa.
II. II. 3. Tnh ton cc thng s ca b truyn bnh rng cn
rng thng
a. Xc nh chiu di cn ngoi ca bnh rng
Chiu di cn ngoi ca bnh rng cn ch ng c xc nh
theo bn tip xc. Cng thc thit k c dng:
R
e
= K
R
1
2
+ u .
3
2
1
] .[ . ) 1 (
H be be
H
u K K
K T
(II 43)
Trong :
K
R
= 0,5K
d
- H s ph thuc vo vt liu bnh rng v
loi rng. Vi truyn ng bnh rng cn rng thng bng thp, K
d
= 100 Mpa
1/3

K
R
= 0,5. 100 = 50 Mpa
1/3

T
1
M men xon trn bnh rng ch ng, T
1
= 120257
Nmm;
[
H
] ng sut tip xc cho php, [
H
] = 500 Mpa;
K
H
- H s k n s phn b khng u ti trng trn
chiu rng vnh rng bnh cn, v vi K
be
- H s chiu rng vnh
rng: K
be
=b/R
e
= 0,250,3.
Do u
brc
= 3,7 > 3, ta chn K
be
= 0,25
Theo bng 6. 21- tr 113 -

be
be
K
u K
2
.
=
25 , 0 2
7 , 3 . 25 , 0
= 0,53
Theo s I v trc bnh rng c lp trn a, HB 350 , ta chn
K
H
= 1,13;

Sinh vin: TRN C MNH
Lp : LK6
Khoa : C Kh
R
e
= 50.
) ( 1 7 , 3
2
+
.
) (
3
2
) 500 .( 7 , 3 . 25 , 0 . 25 , 0 1
13 , 1 . 120257
= 176,67 (mm)
b. Xc nh thng s n khp
Tnh s rng bnh rng nh:
ng knh vng chia ngoi ca bnh rng ch ng c
xc nh theo bn tip xc:
d
e1
= K
d.
1
2
+ u .
3
2
1
] .[ . ) 1 (
H be be
H
u K K
K T
(II 44)
hay: d
e1
=
1
2
2
+ u
R
e
(II -45)
d
e1
=
1 7 , 3
67 , 176 . 2
2
+
= 92,19 (mm)
Theo bng 6. 22 - tr 114 - TTTKHDCK tp 1, ta c z
1p
= 17 vi HB
350; ta tnh z
1
theo
cng thc: z
1
= 1,6z
1p
= 1,6. 17 = 27,2 (rng). Theo , ta chn
z
1
= 27 (rng).

ng knh trung bnh v m un trung bnh ca bnh rng
c xc nh theo cng thc sau:
d
m1
= (1 - 0,5.K
be
)d
e1
(II -46)
m
tm
=
1
1
z
d
m
(II -47)
d
m1
= (1 - 0,5. 0,25). 92,19 = 80,67 (mm)
m
tm
=
27
67 , 80
=2,99 (mm)
Xc nh m un ca bnh rng:
Vi bnh rng cn rng thng, m un vng ngoi c xc nh theo
cng thc:
m
te
=
be
tm
K
m
. 5 , 0 1
(II - 48)
m
te
=
25 , 0 . 5 , 0 1
99 , 2
= 3,42 (mm)
Theo bng 6. 8 tr - 99 - TTTKHDCK tp 1, ta chn m
te
= 3,5 (mm)
T m un m
te
tiu chun, ta tnh li z
1
v m
tm
:
m
tm
= m
te
(1 - 0,5K
be
) = 3,5. (1 - 0,5. 0,25) = 3,06 (mm)
d
m1
= m
tm
. z
1
= = 3,06. 27 = 82,62 (mm),
Xc nh s rng bnh rng ln z
2
:
Sinh vin: TRN C MNH
Lp : LK6
Khoa : C Kh
Ta c: z
2
= u
I
. z
1
= 3,7. 27 = 99,9 (rng), ta chn z
2
= 100
(rng)
Tnh t s truyn thc t:
u
m
=
1
2
z
z
=
27
100
= 3,7
Tnh gc cn chia:
Gc cn chia ca hai bnh rng c xc nh theo cng thc:

1
= arctg

,
_
2
1
z
z
= arctg
,
_
100
27
= 15,11
o
= 15
o
6
36
= 90
o
-
1
= 90
o
- 15,09
o
= 74,89
o
= 74
o
53
24
Chiu di cn ngoi thc:

R
c
= 0,5m
te
.
2
2
2
1
z z + = 0,5. 3,5.
2 2
100 27 + = 181,27 (mm)
c. Kim nghim rng v bn tip xc:
ng sut tip xc xut hin trn b mt rng cn phi tha mn iu
kin:

H
= Z
M
. Z
H
. Z
.
u d b
u K T
m
H
. . . 85 , 0
1 . . 2
2
1
2
1
+
[
H
] (II -49)
Trong :
Z
M
- H s k n c tnh ca vt liu ca cc bnh rng
n khp, theo bng 6. 5 - tr 96 - TTTKHDCK tp 1, ta tm c Z
M
= 274 Mpa
1/3
;
Z
H
- H s k n hnh dng b mt tip xc, theo bng 6.
12 - tr - TTTKHDCK tp 1, vi dch chnh chiu cao: x
t
= x
1
+ x
2
=
0 Z
H
= 1,76;
Z
- H s k n s trng khp ca rng, vi bnh rng

cn rng thng, do = 0 h s trng khp dc:

= 0, theo :
Z
=
3
4

(II -50)
Trong :

- H s trng khp ngang, c tnh theo cng thc:

=
.
1 1
2 , 3 88 , 1
2 1
1
]
1
,
_
+
z z
cos (II -51)

=
.
100
1
27
1
2 , 3 88 , 1
1
1
]
1
,
_
+
cos0 = 1,729
Thay s vo cng thc (II -32), ta tnh c:
Sinh vin: TRN C MNH
Lp : LK6
Khoa : C Kh
Z
=
,
_

3
729 , 1 4
= 0,87
K
H
- H s ti trng khi tnh v tip xc;
K
H
= K
H
. K
H
. K
Hv
(II - 52)
Trong :
K
H
- H s k n s phn b khng u ti trng trn chiu
rng vnh rng. Theo bng 6. 21 - tr 113 - TTTKHDCK tp 1, ta chn
K
H
= 1,13;
K
H
- H s k n s phn b khng u ti trng cho cc
i rng ng thi n khp. Vi bnh rng cn rng thng K
H
= 1;
K
Hv
- H s k n ti trng ng xut hin trong vng n
khp, tnh theo cng thc:
K
Hv
= 1 +
H H
m H
K K T
d b v
. . . 2
. .
1
1
(II - 53)
Vi: v
H
=
H
. g
0
. v.
( )
u
u d
m
1
1
+
(II - 54)
Trong :

H
- H s k n nh hng ca sai s n khp;
g
0
- H s k n nh hng ca sai lch bc rng;
d
m1
- ng knh trung bnh ca bnh rng cn nh, d
m1
=
82,62 (mm);
v - Vn tc vng ca bnh rng cn nh, tnh theo cng thc:

v =
3
1
10 . 60
. .
III m
n d
(II - 55)
v =
3
10 . 60
25 , 361 . 62 , 82 . 14 , 3
= 1,562 (m/s)
Theo bng 6. 13 - tr 106 - TTTKHDCK tp 1, ta chn cp chnh xc 8;
Theo bng 6.15 v 6. 16 - tr 107 - TTTKHDCK tp 1, ta chn :

H
= 0,006 ; g
0
= 56;
v
H
= 0,006. 56. 1,562.
7 , 3
) 1 7 , 3 ( 62 , 82 +
= 5,377 (m/s)
T
1
- M men xon trn trc bnh ch ng, T
1
= 120257 Nmm;
b - Chiu rng vnh rng, b = K
be
. R
e
= 0,25. 181,27 = 45,32
(mm);
ta chn b = 45 (mm).
Theo cng thc (II -35), ta tnh:
Sinh vin: TRN C MNH
Lp : LK6
Khoa : C Kh
K
Hv
= 1 +
1 . 13 , 1 . 120257 . 2
62 , 82 . 32 , 45 . 377 , 5
= 1,074
T cng thc (II -34) K
H
= 1,13. 1. 1,074 = 1,214
[
H
] - ng sut tip xc cho php, [
H
] = 500 Mpa;
Ta thay cc gi tr va tnh ton c vo cng thc (II -31):

H
= 274. 1,76. 0,87.
( )
7 , 3 . 62 , 82 . 32 , 45 . 85 , 0
1 7 , 3 214 , 1 . 120257 . 2
2
2
+
= 449,96 (MPa)
Theo cng thc (II -17) v (II -17a), ta c:
[
H
] = [
H2
]. Z
v
. Z
R
. K
xH
(II -56)
Trong :
[
H2
] = 500 Mpa;
Z
v
- H s xt n nh hng ca vn tc vng, do v = 1,562
m/s <5 m/s, ta c:
Z
v
= 1;
Z
R
- H s xt n nhm ca mt rng lm vic, vi R
a
=
1,250,63 m, ta c: Z
R
= 1;
K
xH
- H s xt n nh hng ca kch thc bnh rng, vi
ng knh vng nh bnh rng d
a
<700 mm, ta c: K
xH
= 1.
[
H
] = 500. 1. 1. 1 = 500 (Mpa)
Vy :
H
< [
H
] tha mn iu kin bn mi tip xc.
d. Kim nghim rng v bn un:
iu kin bn un i vi bnh rng cn:

F1
=
1
1 1
. . . 85 , 0
. . . . . 2
m nm
F F
d m b
Y Y Y K T

[
F1
] (II -57)

F2
=
1
2 1
.
F
F F
Y
Y
[
F2
] (II -58)
Trong :
T
1
- M men xon trn bnh ch ng, T
1
= 120257 Nmm;
m
nm
- M un php trung bnh, vi bnh rng cn rng thng
m
nm
= m
tm
= 3,06 (mm);
b -Chiu rng vnh rng, b = 45 (mm);
d
m1
-ng knh trung bnh ca bnh rng ch ng, d
m1
=
82,62 (mm);
Y
-H s k n nghing ca rng,
vi bnh rng cn rng thng, = 0, Y
=1;
Y
F1
, Y
F2
- H s dng rng ca bnh rng 1 v 2, c tnh theo
cng thc sau:
Sinh vin: TRN C MNH
Lp : LK6
Khoa : C Kh
z
vn1
=
1
1
cos
z
(II -59)
z
vn2
=
2
2
cos
z
(II -60)
z
vn1
=
) 11 , 15 cos(
27
0 = 27,97
z
vn2
=
) 89 , 74 cos(
100
0 = 383,62
Theo bng 6. 18 - tr 109 - TTTKHDCK tp 1 v chn bnh rng khng
dch chnh, ta c: Y
F1
= 3,8 ; Y
F2
= 3,6 ;
Y
1
- H s k n s trng khp ca rng, vi

l h
s trng khp ngang, ta c

= 1,729 Y
=
729 , 1
1
= 0,578
K
F
- H s ti trng khi tnh v un;
Vi: K
F
= K
F
. K
F
. K
Fv
(II -61)
Trong :
K
F
- H s k n s phn b khng u ti trng trn vnh
rng, theo bng 6. 21- tr 113 - TTTKHDCK tp 1, ta c:
K
F
= 1,25;
K
F
- H s k n s phn b khng u ti trng cho cc
i rng ng thi n khp, vi bnh rng cn rng thng K
F
= 1;
K
Fv
- H s k n ti trng ng xut hin trong vng n
khp, tnh theo cng thc(tng t khi tnh v tip xc):
K
Fv
= 1 +
F F
m F
K K T
d b v
. . . 2
. .
1
1
(II -62)
Vi: v
F
=
F
. g
0
. v.
u
u d
m
) 1 (
1
+
(II -63)
Trong :

F
- H s k n nh hng ca sai s n khp, theo bng 6.
15 - tr 107 - TTTKHDCK tp 1, ta chn
F
= 0,016;
g
0
- H s k n nh hng ca sai lch bc rng, theo
bng 6. 16 - tr 107 - TTTKHDCK tp 1, vi cp chnh xc 8, do m un
bnh rng ng vi n 3,55 mm, ta chn g
0
= 56;
v - vn tc vng (nh tnh v tip xc), v = 1,562 (m/s)
d
m1
- ng knh ca bnh rng cn nh, d
m1
= 82,62 (mm)
u - t s truyn ca b truyn bnh rng cn, u = 3,7;
b - Chiu rng vnh rng, b = 45 (mm) ;
Sinh vin: TRN C MNH
Lp : LK6
Khoa : C Kh
T
1
- M men xon trn trc ca bnh rng ch ng, T
1
=
120257 (Nmm);
v
F
= 0,016. 56. 1,562.
7 , 3
) 1 7 , 3 .( 62 , 82 +
= 14,34
Thay cc kt qu trn vo cng thc (II -44), ta tnh c:
K
Fv
= 1 +
1 . 25 , 1 . 120257 . 2
62 , 82 . 45 . 34 , 14
= 1,177
T cng thc (II -43), ta tnh c:
K
F
= 1,25. 1. 1,177 = 1,471
Kt hp cc kt qu trn, thay vo cng thc (II -39) v (II -40), ta c:

F1
=
62 , 82 . 06 , 3 . 45 . 85 , 0
8 , 3 . 1 . 578 , 0 . 471 , 1 . 120257 . 2
= 80,36 (Mpa)

F2
=
8 , 3
6 , 3 . 36 , 80
= 76,13 (Mpa)
T ta thy rng:

F1
= 80,36 Mpa < [
F1
] = 257,143 Mpa;

F2
= 76,13 Mpa < [
F2
] = 246,857 Mpa.
Nh vy iu kin bn mi un c m bo.
e. Kim nghim rng v qu ti
Khi lm vic rng c th b qu ti (trong qu trnh m my v hm
my) vi h s qu ti: K
qt
=
T
T
max
=
M
M
max
= 1,4
Trong : T (M) - M men xon danh ngha;
T
max
(M
max
) - M men xon qu ti.
trnh bin dng d hoc gy dn lp b mt, ng sut tip xc cc
i
Hmax
khng c vt qu mt gi tr cho php:

Hmax
=
H
. qt
K
[
H
] max (II
-64)
Vi
H
xc nh theo cng thc (II -31) v
Hmaxx
xc nh theo cng
thc (II -24).
ng thi phng bin dng d hoc ph hng tnh mt ln
hchaan rng, ng sut un cc i
Fmax
ti mt ln chn rng khng
c vt qu mt gi tr cho php:

Fmax
=
F
. K
qt
[
F
]
max
(II
-65)
Vi
F
xc nh theo cng thc (II -39) v (II -40), [ ]
max
xc nh theo
cng thc (II -25).
Theo , ta c:

H
= 449,96 Mpa;
Sinh vin: TRN C MNH
Lp : LK6
Khoa : C Kh
[
H1
]
max
= 1624 Mpa, [
H2
]
max
= 1260 Mpa;

F1
= 80,36 Mpa,
F2
= 76,13 Mpa;
[
F1
]
max
= 464 Mpa, [
F2
]
max
= 360 Mpa;
Thay cc gi tr trn vo cng thc (II -46) v (II -47), ta tnh c:

Hmax
= 449,96.
4 , 1
= 532,40 Mpa;

F1max
= 80,36. 1,4 = 112,5 Mpa;

F2max
= 76,13. 1,4 = 106,58 Mpa;

Hmax
= 532,40 Mpa < [
H1
]
max
= 1624 Mpa;

Hmax
= 532,40 Mpa < [
H2
]
max
= 1260 Mpa;

F1max
= 112,5 Mpa < [
F1
]
max
= 464 Mpa;

F2max
= 106,58 Mpa < [
F2
]
max
= 360 Mpa;
Nh vy rng m bo bn un v bn tip xc khi qu ti.
f. Cc thng s v kch thc ca b truyn bnh rng cn
Chiu di cn ngoi: R
e
= 181,27 (mm);
M un vng ngoi: m
te
= 3,5 (mm);
Chiu rng vnh rng: b = 45 (mm);
T s truyn: u
m
= 3,7;
Gc nghing ca rng: = 0
o
;
S rng ca bnh rng: z
1
= 27 (rng) , z
2
= 100 (rng);
H s dch chnh: x
1
= x
2
= 0
Theo cng thc trong bng 6. 19 - tr 111- TTTKHDCK tp 1, ta tnh
c:
- ng knh chia ngoi:
d
e1
= m
te
. z
1
= 3,5. 27 = 94,5 (mm)
d
e2
= m
te
. z
2
= 3,5. 100 = 350 (mm)
- Gc cn chia:

1
= 15,11
o
= 15
o
6
36

2
= 74,89
o
= 74
o
53
24
- Chiu cao rng ngoi:

h
e
= 2h
te
. m
te
+ c vi: h
te
= cos
m
= cos0 = 1, c
= 0,2. m
te

h
e
= 2. 1. 3,5 + 0,2. 3,5 = 7,7 (mm)
- ng knh trung bnh:
d
m1
= 82,62 (mm)
Sinh vin: TRN C MNH
Lp : LK6
Khoa : C Kh
d
m2
=
,
_
e
R
b 5 , 0
1
. d 2 e =
,
_
27 , 181
45 . 5 , 0
1
. 350 = 306,56
(mm)
- Chiu cao u rng ngoi:
h
ae1
= (h
te
+ x
n1
.cos
m
). m
te
; h
ae2
= 2h
te
. m
te
- h
ae1
Trong : x
n1
- H s dch chnh cho bnh rng cn nh, theo bng 6.
20 - tr 112 - TTTKHDCK tp 1, ta chn x
n1
= x
1
= 0,38
h
ae1
= (1 + 0,38. 1). 3,5 = 4,83 (mm)
h
ae2
= 2. 1. 3,5 - 4,83 = 2,17 (mm)
- Chiu cao chn rng ngoi:
h
fe1
= h
e
- h
ae1
= 7,7 - 4,83 = 2,87 (mm)
h
fe2
= h
e
- h
ae2
= 7,7 - 2,17 = 5,53 (mm)
- ng knh nh rng ngoi:
d
ae1
= d
e1
+ 2h
ae1
. cos
1
= 94,5 + 2. 4,83. cos15,11
o
= 103,83 (mm)
d
ae2
= d
e2
+ 2h
ae2
. cos
2
= 350 + 2. 2,17. cos74,89
o
= 351,13 (mm)
Bng thng s ca b truyn bnh rng cn
Thng s Tr s
S rng bnh rng cn nh z
1
= 27
S rng bnh rng cn ln z
2
= 100
T s truyn u
brc
= 3,7
ng knh trung bnh ca bnh
rng
Ch ng: d
m1
= 82,62 mm
B ng: d
m2
= 306,56 mm
ng knh chia ngoi ca bnh
rng
Ch ng: d
e1
= 94,5 mm
B ng: d
e2
= 350 mm
ng knh nh rng ngoi ca Ch ng: d
ae1
= 103,83 mm
Sinh vin: TRN C MNH
Lp : LK6
Khoa : C Kh
bnh rng B ng: d
ae2
= 351,13 mm
Gc cn chia ca bnh rng
Ch ng:
1
= 15,11
o
B ng:
2
= 74,89
o
Chiu cao rng ngoi h
e
= 7,7 mm
Chiu cao u rng ngoi ca bnh
rng
Ch ng: h
ae1
= 4,83 mm
B ng: h
ae2
= 2,17 mm
Chiu cao chn rng ngoi ca
bnh rng
Ch ng: h
fe1
= 2,87 mm
B ng: h
fe2
= 5,53 mm
M un vng ngoi m
te
= 3,5 mm
M un trung bnh m
tm
= 3,06 mm
Chiu di cn ngoi R
e
= 181,27 mm
Chiu rng vnh rng b = 45 mm
Gc nghing ca rng
= 0
o
H s dch chnh x
1
= x
2
= 0 mm
Phn III - chn khp ni
Tnh chn khp ni gia trc ng c v trc ca bnh ai I.
- Chn kt cu ni trc:
Ta chn kt cu ni trc vng n hi vi nhng u im: cu to
n gin, d ch to, d thay th, lm vic tin cy.
M men xon cn truyn gia hai trc: T = T
1
= M
I
= 31968 Nmm =
31,968 Nm;
Chn khp ni vng n hi c ng knh trc ni bng ng knh
ca trc ng c d = 32 (mm)
- Theo bng 16. 10a - tr 68,69 - TTTKHDCK tp 2, ta c bng kch
thc c bn ca ni trc vng n hi nh sau:
Hnh v minh ha ni trc vng n hi
Sinh vin: TRN C MNH
Lp : LK6
Khoa : C Kh
d
m
d
D
0
D
l
1
l
2
D
3
d
1
l
2
l
l
1
l
3
h
B l
L B
1
d
c
Kch thc c bn ca ni trc vng n hi
T,
Nm
d
m
m
D
m
m
d
m
m
m
L
m
m
l
m
m
d
1
m
m
D
0
m
m
Z n
max
v/p
B
m
m
B
1
m
m
l
1
m
m
D
3
m
m
l
2
m
m
12
5
32 12
5
65 16
5
80 56 90 4 460
0
5 42 30 28 32
Kch thc c bn ca vng n hi
T,
Nm
d
c
mm
d
1
mm
D
2
mm
L
mm
l
1
mm
l
2
mm
l
3
mm
H
mm
125 14 M10 20 62 34 15 28 1,5
Chn vng n hi bng cao su.
- Kim nghim bn ca vng n hi v cht:
Theo iu kin sc bn dp ca vng n hi, cng thc trang 69 -
TTTKHDCK tp 2:

d
=
3 0
. . .
2
l d D Z
kT
c
[
d
] (III -1)
Trong : k - H s ch lm vic, theo bng 16. 1 - tr 58 -
TTTKHDCK tp 2, vi my cng tc l xch ti, ta chn k = 1,8;
[
d
] - ng sut dp cho php ca vng n hi cao su, ly
[
d
] = 3 MPa;
Sinh vin: TRN C MNH
Lp : LK6
Khoa : C Kh

d
=
28 . 14 . 90 . 4
31968 . 8 , 1 . 2
= 0,81 (MPa) < [
d
] = 3 (MPa); tha mn
iu kin bn dp ca vng n hi cao su.
- Kim nghim v sc bn ca cht theo cng thc:

u
=
Z D d
l T k
c
. . . 1 , 0
. .
0
3
0
[
u
] (III -2)
Trong : l
0
= l
1
+
2
2
l
= 34 + 16 = 50 (mm)
[
u
] - ng sut un cho php ca vt liu lm cht, [
u
] =
(6080) MPa;

u
=
4 . 90 . 14 . 1 , 0
50 . 31968 . 8 , 1
3
= 29,12 (MPa) < [
u
]; tha mn iu kin
bn un ca cht.
Nh vy, khp ni vng n hi c cc thng s nu trn l hp l.
Phn IV - tnh ton thit k trc
IV. I . Chn vt liu
Vi hp gim tc chu ti trng trung bnh (F
t
= 9250 N), vn tc ca
xch ti nh (v = 0,55 m/s), vt liu c chn ch to trc l thp
45 ti ci thin. Theo bng 6. 1 - tr 92 - TTTKHDCK tp 1, ta c cc
thng s ca vt liu ch to trc nh sau:
- rn HB = 192240
- Gii hn bn:
b
= 750 MPa
- Gii hn chy:
ch
= 450 MPa
IV. II. Tnh ton thit k trc
1. Xc nh s b ng knh trc
ng knh cc trc th k trong hp gim tc c th c chn gn
ng theo cng thc sau:
d
sb
k

3
] .[ 2 , 0
k
T
(IV -1)
Trong : T
k
- m men xon ca trc th k;
T
I
= 31968 Nmm; T
II
= 120257 Nmm; T
III
= 422847 Nmm; T
IV
= 1347611 Nmm
[ ] - ng sut xon cho php ng vi vt liu l thp 45, [ ]
= (1530) MPa; ta chn [ ] = 15 MPa.
d
sb
I

3
] .[ 2 , 0
I
T
=
3
15 . 2 , 0
31968
= 22 (mm); ly d
sb
I
= 25 (mm)
Sinh vin: TRN C MNH
Lp : LK6
Khoa : C Kh
d
sb
II

3
] .[ 2 , 0
II
T
=
3
15 . 2 , 0
120257
= 34,22 (mm); ly d
sb
II
= 35 (mm)

d
sb
III

3
] .[ 2 , 0
III
T
=
3
15 . 2 , 0
422847
= 52,04 (mm); ly d
sb
III
= 55 (mm)
d
sb
IV

3
] .[ 2 , 0
IV
T
=
3
15 . 2 , 0
1347611
= 76,58 (mm); ly d
sb
IV
= 80 (mm)
T ta c kt qu nh sau:
- ng knh s b ca trc I: d
sb
I
= 25 (mm);
- ng knh s b ca trc II: d
sb
II
= 35 (mm);
- ng knh s b ca trc III: d
sb
III
= 55 (mm);
- ng knh s b ca trc IV: d
sb
IV
= 80 (mm).
Da vo ng knh s b ca cc trc va tnh ton, ta xc nh c
gn ng chiu rng ca ln, theo bng 10. 2 - tr 189 - TTTKHDCK
tp 1, ta c:
- Vi: d
sb
I
= 25 (mm)
- Vi: d
sb
II
= 35 (mm) b
o2
= 21 (mm);
- Vi: d
sb
III
= 55 (mm) b
o3
= 29 (mm);
- Vi: d
sb
IV
= 80 (mm) b
o4
= 39 (mmn).
2. Phn tch lc tc dng ln b truyn:
Xc nh cc kch thc lin quan n b truyn:
- Chiu di moay bnh ai, moay a xch c xc nh theo
cng thc sau:
l
mki
= (1,21,5)d
k
(IV -2)
Trong : d
k
l ng knh ca trc a xch hoc bnh ai;
Chiu di moay a xch:
l
m33
=(1,21,5). 55 = (6682,5) mm ;
ly l
m33
= 75 (mm);
Chiu di moay bnh ai b dn:
l
m22
=(1,21,5). 35 = (42 52,5) mm;
ly: l
m22
= 45 (mm);
Chiu di moay bnh ai dn (vi d
k
bng ng knh ca
trc ng c):
l
m13
= (1,21,5). 32 = (38,448) mm; ly:l
m13
= 40 (mm);
- Chiu di moay bnh rng cn xc nh theo cng thc:
l
mki
= (1,21,4)d
k
(IV -3)
Trong d
k
l ng knh ca trc bnh rng cn;
Sinh vin: TRN C MNH
Lp : LK6
Khoa : C Kh
Chiu di moay bnh rng cn nh:
l
m23
= (1,21,4). 35 = (4249) mm; ly l
m23
= 45 (mm);
Chiu di moay bnh rng cn ln:
l
m32
= (1,21,4). 55 = (6677) mm; ly l
m32
= 70 (mm);
- Chiu di moay na khp ni (i vi ni trc vng n hi):
l
mki
= (1,42,5)d
k
(IV -4)
Trong d l ng knh ca trc bnh ai dn, c ni vi trc ca
ng c bng kt cu ni trc vng n hi. Theo , ta c d
I
= 32
(mm)
l
m12
= (1,42,5). 32 = (44,880) mm; ly l
m12
= 65 (mm)
- Cc khong cch khc c chn trong bng 10. 3 - tr 189 -
TTTKHDCK tp 1, ta
c:
+ Khong cch t mt cnh ca chi tit quay n thnh trong ca
hp hoc khong cch gia cc chi tit quay: k
1
= (815) mm; ly k
1
= 15 (mm);
+ Khong cch t mt cnh ca n thnh trong ca hp:
k
2
= (515) mm; ly k
2
= 15 (mm);
+ Khong cch t mt cnh ca chi tit quay n np :
k
3
= (1020) mm; ly k
3
= 15 (mm);
+ Chiu cao np v u bu lng:
h
n
= (1520) mm; ly h
n
=20 (mm)
- Xc nh chiu di ca cc on trc:
Theo bng 10. 4 - 191 - TTTKHDCK tp 1, xt vi trng hp hp gim
tc bnh rng cn - tr (H. 10. 10 - tr 193), ta c cc kt qu nh sau:
+ i vi trc I:

+ i vi trc II:
l
22
= -l
c22
= 0,5(l
m22
+ b
o2
) + k
3
+ h
n
l
22
= 0,5(45 + 21) + 15 + 20 = 68 (mm)
l
21
= (2,53)d
II
= (2,53). 35 = (87,5105) mm; ly l
21
= 95
(mm)

l
23
= l
21
+ k
1
+ k
2
+ l
m23
+ 0,5(b
o2
- b
23
. cos
1
)
l
23
= 95 + 15 + 15 + 45 + 0,5(21 - 45. cos15,11
o
) = 158,778
(mm)
+ i vi trc III:
Sinh vin: TRN C MNH
Lp : LK6
Khoa : C Kh
l
32
=
2
3 o
b
+ k
2
+ k
1
+
2
1 ae
d
+
2
1 e
d
=
2
29
+ 15 +15 +
2
83 , 103
+
2
5 , 94
=
143,665 (mm)
l
31
= l
32
+ l
m32
+ k
1
+ k
2
+ 0,5(b
o3
b
23
. cos
1
)
= 143,665 + 70 + 15 + 15 + 0,5(29 45. cos 15,11
o
) = 232,44
(mm)
l
33
= 0,5(l
m33
+ b
o3
) + k
3
+ h
n
= 0,5(75 + 29) + 15 + 20 = 87 (mm).
S xc nh khong cch ca hp gim tc
l
3
1
l
3
2
k1
k2
k
3
l22
lm22
k3
hn
l21
k1
lm23
l
m
3
2
l
m
3
3
l
3
3
l23
h
n
k2
h
n
k
1
k2
S t lc tc dng ln b truynbnh rng cn v chiu
quay
Sinh vin: TRN C MNH
Lp : LK6
Khoa : C Kh
ca cc trc
P
V
P
V
I
I I
I I I
I V
F
a1
F
a2
F
r2
F
r1
F
t2
F
t1
S phn tch lc t ln trc II v trc III
F
a2
F
t2
F
r2
F
a1
F
t1
F
r1
n
I I
n
I I I
F
rx
F
r
3. Xc nh ng knh v chiu di cc on trc
3. 1. Tnh cho trc II
Lc tnh trc II:
Sinh vin: TRN C MNH
Lp : LK6
Khoa : C Kh
x
z
y
F
a1
F
t1 F
r1
R
By
R
Bx
R
Cx
R
Cy
A B C
D
l
22
l
21
l
23
25
F
r
y
F
r
F
r
x
F
r
y
F
r
x
a. Xc nh cc lc tc dng ln trc
- Cc lc tc dng ln trc II gm c:
+ M men xon t trc I truyn cho trc II, T
II
= 120257 (Nmm);
+ Lc vng F
t
:
F
t1
=
1
. 2
m
II
d
T
(IV -5)
Trong d
m1
- ng knh trung bnh ca bnh rng cn nh z
1
, d
m1
=
82,62 (mm);
F
t1
=
62 , 82
120257 . 2
= 2911,09 (N)
+ Lc tc dng ln trc do b truyn ai F
rd
= F
r
= 1146,11 (N);
trong :
F
rd
x
= F
rd
. sin 25
o
= 484,37 (N) v F
rd
y = F
rd
. cos 25
o
= 1038,73 (N)
+ Lc hng chiu trc F
a1
:
F
a1
= F
t1
. tg . sin
1
(IV -6)
Trong : - gc n khp, thng chn = 20
o
,
1
= 15,11
o
;
F
a1
= 2911,09. tg20
o
. sin15,11
o
= 276,196 (N);
+ Lc hng knh F
r1
:
F
r1
= F
t1
. tg . cos
1
(IV -7)
F
r1
= 2911,09. tg20
o
. cos15,11
o
= 1022,918 (N);
Tnh phn lc ti cc gi B v C:
- Gi s chiu ca cc phn lc ti cc gi B v C theo hai
phng x v y nh hnh v. Ta tnh ton c cc thng s nh
sau:
+ Phn lc theo phng ca trc y:
Sinh vin: TRN C MNH
Lp : LK6
Khoa : C Kh
M
x(C)
= -R
By
. l
21
- F
r1
. (l
23
- l
21
) - F
rd
y . (l
21
+ l
22
) + F
a1
.
2
1 m
d
= 0
R
By
=
21
22 21 21 23 1
1
1
) ( ) (
2
.
l
l l F l l F
d
F
rd
y r
m
a
+
R
By
=
95
) 68 95 ( 73 , 1038 ) 95 778 , 158 ( 918 , 1022
2
62 , 82
. 196 , 276 +
=
-2348,87 (N);
F
(y)
= F
rd
y + R
By
+ R
Cy
- F
r1
= 0
R
Cy
= 1022,918 + 2348,87 - 1038,73 = 2333,06 (N)
Do R
By
c chiu ng l chiu ngc li so vi chiu gi s trn
hnh v.
+ Phn lc theo phng ca trc x:
M
y(C)
= R
Bx
. l
21
- F
t1
. (l
23
- l
21
) - F
rd
x . (l
22
+ l
21
) = 0
R
Bx
=
21
21 22 21 23 1
) ( ) .(
l
l l F l l F
rd
x t
+ +
=
95
) 95 68 ( 37 , 484 ) 95 778 , 158 .( 09 , 2911 + +
= 2785,43 (N);
F
(x)
= R
Bx
+R
Cx
+ F
t1
+ F
rd
x = 0
R
Cx
= -(R
Bx
+ F
t1
+F
rd
x ) = -(2785,43 + 2911,09 + 484,37) =
-6180,89 (N)
Do chiu ng ca R
Cx
l chiu ngc li so vi chiu gi thit trn
hnh v.
b. Tnh ng knh ca trc
Theo phn chn s b ng knh trc, ta c d
sb
II
= 35 (mm), vt
liu ch to
Sinh vin: TRN C MNH
Lp : LK6
Khoa : C Kh
trc l thp 45, ti ci thin, c
b
600 MPa; theo bng 10. 5 - tr
195 - TTTKHDCK tp 1, ta c tr s ca ng sut cho php ca vt liu
ch to trc l:
[ ] = 63 MPa.
ng knh ti cc mt ct trn trc c xc nh theo cng thc:
d =
3
] .[ 1 , 0
td
M
(IV -8)
Trong : M
td
- M men tng ng trn cc mt ct, c tnh theo
cng thc sau:
M
td
=
2 2 2
. 75 , 0
z y x
M M M + +
(IV -9)
Xt cc mt ct trn trc II:
+ Xt mt ct trc ti im A - im c lp then vi bnh ai b ng
ca b truyn:
- M men un M
A
x
= M
A
y = 0
- M men xon M
A
z
= M
II
= 120257 (Nmm);
- M men tng ng trn mt ct A: M
A
td
=
2
) 120257 .( 75 , 0
=
104145,66 (Nmm)
- Kch thc ca trc ti mt ct A: d
A
=
3
63 . 1 , 0
66 , 104145
= 25,47 (mm);
- Do mt ct ti A c rnh then nn ng knh trc cn tng thm
4%, theo ta tnh c ng knh ca trc ti mt ct A l:
d
A
= 25,47 + 0,04. 25,47 = 26,4888 (mm); ta chn d
A
= 30 (mm)
+ Xt mt ct trc ti im B - im c lp vng bi vi l ca hp gim
tc:
- M men un M
B
y = F
rd
x
. l
22
= 484,37. 68 = 32937,16 (Nmm);
- M men un M
B
x
: M
B
x
= F
rd
y . l
22
= 1038,73. 68 = 70633,64
(Nmm);
- M men xon M
B
z
= 120257 (Nmm);
- M men tng ng trn mt ct B:
M
B
td
=
2 2 2
) 120257 .( 75 , 0 64 , 70633 ) 16 , 32937 ( + + = 130077,96
(Nmm);
- Kch thc ca trc ti mt ct B: d
B
=
3
63 . 1 , 0
96 , 13007
= 27,43 (mm)
+ Xt mt ct trc ti im C - im c lp vng bi vi l ca hp
gim tc:
- M men un M
C
y : M
C
y = -R
Bx
. l
21
+ F
rd
x
(l
22
+ l
21
)
Sinh vin: TRN C MNH
Lp : LK6
Khoa : C Kh
= -2785,43. 95 + 484,37(68 + 93) =
-186632,28 (Nmm)
- M men un M
C
x
:
M
C
x
= F
rd
y . (l
22
+ l
21
) - R
By
. l
21
= 1038,73.(68 + 95) - 2348,87. 95 =
-55907,12 (Nmm);
- M men xon M
C
z
= 120257 (Nmm);
- M men tng ng trn mt ct C:
M
C
td
=
2 2 2
) 120257 ( 75 , 0 ) 12 , 55907 ( ) 28 , 186632 ( + + = 220915,19
(Nmm);
- Kch thc ca trc ti mt ct C: d
C
=
3
63 . 1 , 0
19 , 220915
= 32,73 (mm);
- Nh vy tng kh nng cng ngh trong qu trnh ch to trc,
v ng b khi chn ln, ta chn kch thc ca ngng trc ti B
v C l nh nhau:
d
B
= d
C
= 35 (mm).
+ Xt mt ct trc ti v tr lp bnh rng D:
- M men un M
D
y = 0;
- M men un M
D
x
= M
a1
= F
a1
.
2
1 m
d
= 276,196.
2
62 , 82
= 11409,66
(Nmm);
- M men xon M
D
z
= 120257 (Nmm);
- M men tng ng trn mt ct D:
M
D
td
=
2 2
) 120257 .( 75 , 0 66 , 11409 + = 104768,74 (Nmm);
- Kch thc ca trc ti mt ct D: d
D
=
3
3 , 6 . 1 , 0
74 , 104768
= 25,52 (mm)
- Do ti mt ct D c lp bnh rng cn, cn c rnh then nn kch
thc ca trc phi tng thm 4%, theo kch thc ca trc ti
mt ct D l:
d
D
= 25,52 + 0,04. 25,52 = 26,5408 (mm)
Ta chn d
D
= 30 (mm).

Sinh vin: TRN C MNH
Lp : LK6
Khoa : C Kh

x
z
y
F
y
r F
a 1
F
t 1 F
r 1
R
B y
R
B x
R
C x R
C y
A B C
D
6 8 ( m m ) 9 5 ( m m )
1 5 8 , 7 7 8 ( m m )
R
B y
R
B x
R
C x R
C y
F
t 1 F
r 1
M
t 1
M
a 1
M
y
Mx
Mz
1 2 0 2 5 7 N m m
3
0
3
5
4
5
3
5
3
0
( N m m )
( N m m )
( N m m )
7 0 6 3 3 , 6 4 N m m
1 1 4 0 9 , 6 6 N m m
F
x
r
F
y
r
F
x
r
F
r
2 5
F
y
r
F
x
r
3 2 9 3 7 , 1 6 N m m
1 8 6 6 3 2 , 8 8 N m m
5 5 9 0 7 , 1 2 N m m

Sinh vin: TRN C MNH
Lp : LK6
Khoa : C Kh

Sinh vin: TRN C MNH
Lp : LK6

Do An Mau Chi Tiet May 586 Con 1 Cap

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Do An Mau Chi Tiet May 586 Con 1 Cap

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Trng HSPKT Hng Yn n c s thit k my

- t s truyn ca b truyn ai thang.

=3,21. 0,95. 0,99 = 3,02Kw

=3,02. 0,96. 0,99 =2,87 Kw

= 2,87. 0,92. 0,99 = 2,61 Kw

- H s ti trng ng, vi trng hp ti trng va (ti

- a = 1535 - 5 = 1530 (mm)

- H s ti trng ng, theo bng 5. 6 - tr 82 -

Chiu di cn ngoi thc:

- H s k n s trng khp ca rng, vi bnh rng

- Chiu cao rng ngoi:

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