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TM HIU VN HNH MY PHAY CNC H FANUC 18iM BNG PHN MM SWANSOFT

A. S LC PHN MM SWANSOFT CNC SIMULATION 1. Gii thiu phn mm Swansoft CNC Simulation Phn mm Swansoft CNC Simulation l phn mm m phng mt cch trc quan hot ng ca mt my CNC thc t, c ng dng rng ri trong vic ging dy CNC trong cc trng i hc v cao ng m khng cn phi c mt my CNC thc. Swansoft CNC Simulation c th m phng hot ng ca nhiu h iu hnh CNC c s dng ph bin nh: FANUC, SIMUMERIKMITSUBISHI, GSK, HNK, KND, DASEN. V c th m phng hot ng ca my phay, my tin, v c trung tm phay tin. 2. Cch s dng phn mm Swansoft CNC Simulation 2.1 Khi ng phn mm Mn hnh khi ng ca phn mm nh sau:

Chn phin bn phn mm bn tri ca s Ta chn h iu hnh cn m phng v nhn RUN vo mn hnh lm vic

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Mn hnh lm vic chnh ca phn mm Swansoft CNC Simulation th hin gn ging nh mt my CNC ngoi thc t nh sau:

Ton b giao din iu khin ca h iu hnh gn ging nh thc t c b tr bn phi mn hnh lm vic. My CNC th c b tr pha bn tri mn hnh (xem hnh trn). Ngoi ra cn c cc thanh cng c, menu lnh truy xut cc chc nng ca phn mm. 2.2. Cc bc thc hin vic m phng a. Qun l dng c ct Qun l dng c ct trong phn mm cng ging nh khi ta lp dao vo tch dao cho my CNC ngoi thc t, phn ny minh ha bng cc dng c ct trong my phay truy cp vo phn qun l dng c ct ta lm nh sau: Menu Machine Operation > Tool Management Ngoi cc dao c sn trong phn Tool List, ta c th thm vo cc loi dao mi bng cch nhn nt ADD:

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- in thng s dao thch hp ri nhn OK - lp dao ln tch dao ca my, ta chn dao trong phn Tool List > nhn Add Into Magazine > chn s hiu trn tch dao

b. G t phi v chn gc ta - Trc tin ta chn kiu g t phi Vo Workpiece > workpiece clamp Hp thoi Clamp Setting - C 3 kiu g phi cho ta la chn l Step clamp, Edge clamp, Vise. Trong hp thoi ny, ta chn kiu g t ph hp vi nguyn cng gia cng.

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- Tip theo ta chn kch thc phi v chn gc ta cho phi. Vo Workpiece > Stock size and WCS

Trong hp thoi ny, ta c th chn kch thc phi, v tr ca phi so vi gc ta G53, G54-G59. Sau khi tin hnh g t phi, dao. Ta chuyn my CNC sang ch Edit np chng trnh gia cng, hoc c th nhp chng trnh bng ch MDI. Sau chuyn my v ch Auto v cho my chy chng trnh ta lp trnh. bit cch chuyn ch cho my CNC cn phi tham kho ti liu hng dn vn hnh cc h iu khin CNC, trong ti liu ny, hng dn cch s dng h iu hnh Fanuc 18iM.

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B. S DNG H IU KHIN FANUC 18iM I. Panel iu khin Panel iu khin my c b tr pha bn phi mn hnh. Panel iu khin gm c c nm iu chnh tc , cng tc chuyn ch ca my, v cc nt iu khin trng thi ca my. Chi tit cch s dng cc thnh phn ny c trnh by sau y:

Nm chn ch : Dng chn ch cho my nh: EDIT / MDI (Ch nhp liu bng tay)/ JOG /INC /AUTO /REF (tr v im tham chiu Khi ch INC, cc mc 1 10 100 -1000 10000 tng ng tc di chuyn bn my l 0.001 0.01 0.1 1 10 mm. t con tr ti v tr tng ng v click chn ch . Nt bt u chy chng trnh v dng chng trnh. Nt ny ch cc tc dng khi my ang ch Auto and MDI iu khin quay trc chnh, tt, v phanh bng tay Cc nt iu khin bn my bng tay.

Nm chn Feed Rate t 0 120% gi tr Feed Rate c lp trnh. t con tr ti v tr thch hp ri click chut tri.

Khi chng trnh chy m ta ch SBK th ch mt khi lnh c thc hin khi ta nhn nt ny 1 ln

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V nt Skip dng khi ta mun b qua mt khi lnh no . : Dng thi hnh chng trnh khi gp lnh M01 trong chng trnh.

M hoc tt ch ti ngui.

Kha bo v chng trnh. Ch khi kha ny c m th ta mi c th thay i chng trnh cho my.

Kha vn hnh my, ch khi kha ny c m th cc trc ca my mi hot ng

Nt dng my t ngt, dng stop my tc thi khi c s c no II. Panel nhp liu

1. Khu vc phm s v k t

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Phm s v k t c s dng nhp d liu vo vng nhp liu. S dng phm nhp k t th hai trn cng phm, v d X-u , Y v, Cc phm EDIT Alter: phm thay th, d liu nhp vo s thay th cho d liu ti v tr con tr Insert: l phm s chn thm d liu vo v tr pha sau con tr Delete: s xa d liu ngay ti v tr ca con tr

EOB: s chn k t kt thc block ; vo vng nhp liu CAN: xa d liu ti vng nhp liu INPUT: S a d liu ti vng nhp liu vo cc trang tham chiu
2. Cc phm truy xut h thng

POS: Dng vo trang hin th ta v tr. C ba loi ta l tuyt i, tng i v ta my PROG: Dng vo trang truy xut chng trnh NC cng nh chn chng trnh NC cho my OFFSET SETTING: cu hnh cc ta G54-G59, cc thng s b tr dao.

SYSTEM: Truy xut vo trang thng s ca h thng MESSAGE: Trang hin th thng tin v h thng GRAPH: Trang ci t cc thng s hnh hc tm mt s tr gip v my III. Ch vn hnh bng tay 1. Tr v im tham chiu t nm iu chnh ch ch REF

Sau nhn cc nt

tr v im tham chiu theo cc trc tng ng

COKHI-HUI.NET 2. Di chuyn cc trc bng tay

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Cch 1: my ch JOG

Sau nhn cc nt di chuyn theo phng X+, X-, Y+, Y-, Z+, Z- di chuyn theo phng tng ng. di chuyn nhanh nhn nt RAPID Cch 2: t my ch INC 1, 10, 100, 1000, 10000

Sau di chuyn cc trc nh cch 1, tc di chuyn ph thuc vo ch ta chn. Cch 3: S dng Hand Pulsing 3. Khi ng v tt trc chnh my ch JOG v s dng cc nt IV. Ch t ng my ch EDIT, sau chn chng trnh gia cng bng nt PROG

Sau t my ch t ng

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V nhn nt

bt u chng trnh gia cng

V. Nhp d liu, chn chng trnh. 1. Chn chng trnh c sn trong b nh Tt ch Protection my ch EDIT Bm nt PROG v chn DIR vo trang chn chng trnh Nhp s hiu chng trnh mun chn v nhn nt INPUT 3. Xa mt chng trnh my ch EDIT Nhn nt PROG > DIR vo trang hin th cc chng trnh Nhp s hiu chng trnh mun xa > nhn nt DELETE xa tt c chng trnh, ta nhp 0-9999 v nhn DELETE 4. Thm mt chng trnh vo my my ch EDIT Bm nt PROG v chn DIR vo trang chn chng trnh Nhp s hiu cho chng trnh cn thm (v d o0005) > Nhn nt INPUT Sau ta nhp d liu cho chng trnh

C hai cch nhp d liu - Nhp bng tay tt c cc khi lnh bng bn phm nhp liu - Hoc nhp chng trnh t mt file NC c sn trn my tnh bng cch vo menu File > Open > chn file NC > OK

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5. Sa mt chng trnh c sn my ch EDIT Nhn nt PROG > DIR vo trang hin th cc chng trnh Nhp s hiu chng trnh mun sa, nhn INPUT Sau ta s dng bn phm nhp liu sa chng trnh VI. Ci t ta gia cng, cc thng s b tr dao v cc gc ta 1. Ci t ta gia cng
-

Bm nt

Chn

truy cp vo mn hnh ci t gc ta gia cng

Cc gc ta c ci t hin th trong phn WORK COORDINATES

S dng nhm phm

di chuyn con tr n cn ci t

Nhp cc gi tr vo vng nhp liu ri nhn nt

2. Ci t thng s b tr dao
-

Bm nt

Chn

vo phn ci t thng s dao

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Phn ci t b tr chiu di dao nm bn tri cn b tr bn knh dao nm bn phi Mi phn u c thm phn WEAR dng b tr mn dao tng ng - S dng cc phm mi tn di chuyn con tr n cn ci t
-

Nhp gi tr vo vng nhp liu ri nhn nt

3.

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C. V D Ta s gia cng chi tit sau y, S dng my CNC h iu khin FANUC 18iM c m phng bng phn mm Swansoft CNC Simulation:

Chi tit trn s c gia cng bng ba dao vi 3 di khc nhau: - Dao 1: End Mill di 100mm, ng knh 16mm - Dao 2: End Mill di 120mm, ng knh 8mm - Dao 3: Mi khoan di 130mm, ng knh 10mm Ta s thc hin ln lt cc bc nh sau: Bc 1: Lp chng trnh NC cho chi tit trn, c th s dng phn mm CAD/CAM xut chng trnh NC. Gi s ta c chng trnh NC c lu trong my tnh vi File Tamdc.nc Bc 2: Np chng trnh NC trn my tnh vo b nh ca my CNC nh sau: - Chuyn my sang ch EDIT - Nhn nt PROG - Nhn DIR - Nhp o0001 v nhn INPUT - Sau vo Menu File > OPEN v chn file NC tandc.nc V chng trnh s c np vo b nh ca my CNC, mn hnh lc ny c th nh sau:

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Bc 3: G t phi v gc ta cho phi trong phn mm Swansoft nh sau: Vo menu Workpiece > Workpiece Clamp Chn g kiu Vise

Vo menu Workpiece > Stock Size and WCS Chn thng s phi v v tr phi so vi gc ta G54 nh sau:

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Bc 4: Ci t dao v cc thng s b tr dao Vo menu Machine Operation > Tool Management S dng nt ADD thm ba dao vi thng s dao nh trn vo chng trnh Sau s dng nt Add into Magazine a ba dao trn vo tch dao vi th t nh sau: - T1: Dao 1, End Mill di 100mm, ng knh 16mm - T2: Dao 2, End Mill di 120mm, ng knh 8mm - T3: Dao 3, Mi khoan di 130mm, ng knh 10mm Ta c nh sau:

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Ci t thng s b tr dao - Bm nt OFFSET SETTING - Chn OFFSET - Nhp cc thng s b tr dao nh sau:

Bc 5: a dao v v tr tham chiu, chuyn my sang ch Auto v bt u gia cng - Chuyn my sang ch REF, bm cc trc X+, Y+, Z+ a dao v v tr tham chiu. - S dng nm chn ch , chuyn my sang ch Auto

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- Bm nt Start Cycle bt u chng trnh gia cng Sau khi gia cng xong, ta c chi tit nh sau:

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