TRANSMISSION CORPORATION OF ANDHRA PRADESH LIMITED STANDARDISED GUARANTEED TECHNICAL PARTICULARS FOR HARDWARE FITTINGS FOR MOOSE, ZEBRA, PANTHER ACSR CONDUCTORS Description ‘Technical Parameters/Values [Quality of material & standard to BIS lwhich conform ‘The Manufacturer shall produce the valid BIS certification at the time of acceptance tests 2 [Size & designation of Ball and Socket with standard | Suspension - 16 mm [_Tension - 20 mm 3 Suitable for (Conduetor size) MOOSE, ZEBRA & PANTHER ACSR. 4 [HARDWARE : i) | Components Description Material with Minimum Breaking Strength Chemical ‘Suspension Tension Composition |" Single _] Double _|"Single_[ Double a) |Socket Clevis Forged Class IV TO KN 70 KN 120 KN | 120KN Steel as per IS - 2004 b) [Ball Clevis = do- 70KN | 70KN_ | 120KN | 120KN ©) [Anchor Shackle -do- 70KN | 140KN_ | 120KN | 240 KN 4d) |Clevis Eye -do- 70KN | 70KN_ | 120KN} 120 KN e) |Chain Link -do- - 240 KN 1) |Yoke Plate Mild Stee! Plate - 140 KN - | 240 KN g) |Areing Horn Mild Steel Tube - - - : h) |Security Clip Phosphur Bronze/} —- - - : Stainless Steel i) |Horn Holder Ball Eye Forged Steel Class} - - 120KN]- IV as per IS ~ 2004 i) {Split Pin Brass / : - - : Stainless steel k) |Clevis Clevis Forged Class IV : : - | 120KN Steel as per Is 2004 1) [Ball Hook -do- 70 KN : - : ii) [Whether parts are designed for| Parts are inter-changeable interchangeability for different types of String iii) |Standard specifications 10 1S 2486 Part-I Iwhich the materials conform. iv) |Whether reference detailed YES Jdrawings with each component showing tolerances, weight, strength ete enclosed. v) [Standard Specification to 1S 2633 & IS - 6745 which galvanising conforms Page-1 of 4 STD/GTP-DWG/Approval No. 11-1 / Revision No. 0. ED FOR T TS NY absent APTRANSCO/VIDYUTH SQUOH AjSTANDARDISED GUARANTEED TECHNICAL PARTICULARS FOR HARDWARE FITTINGS FOR MOOSE, ZEBRA, PANTHER ACSR CONDUCTORS Sh. Description ‘Technical Parameters/Values 5 SUSPENSION CLAMPS Wt. in kg Required i)|Components Material with} MOOSE ZEBRA PANTHER 1 Set Chemical ‘Composition a) [Clamp Body Neoprene 12 09 oa 1 Set (( Cushion) b) |Housing AL. alloy 0.6 0.6 04 ¢) |Side Strap or Link | Al. alloy 0.2 0.25 0.25 4)|Insert of cushion | Al. alloy 03 02 1 e) |Armour Rod Al. alloy 5.0 3.6 16 f) [Bolt, Nuts & Forged Steel [All bolts & nuts are 5.6 grade. Fully threaded bolts shall [washers / Mild Steel not be used. Slip Strength 9% to 15% of UTS of Conductor Breaking Strength 7000 Kg Electrical Resistance Not applicable PREFORMED ARMOUR RODS: | MOOSE | ZEBRA PANTHER Material Heat treated Al. alloy HE-30 as per IS -733 Breaking Strength ( Min.) 35kg/ mm*| 35 ke/ mm* 35 kg/ mm? Weight ( kg) 34 3.6 16 Conductivity Min 40% of | Min 40% of | Min 40% of ACS IACS IAcs v) |No of Rods per Set 12 12 i vi) [Diameter of Rod with tolerances (mm)} 9.27 787 635 +0.0 or— 0.1 | +0.0 or 0.1 +0.0 or -0.1 vii) |Length of Rod with tolerances (mm) viii)|Actual length of each Rod along with | 2235 2080 1520 its helix ( mm) +0.0 or -51 | +0.0 or = 51 +0.0 or -38. ix) [Difference of length between the longest and shortest rod in a set As per IS — 2121 Part - I 7. Elastomer for AGS clamps: a) Type b) Moulded on insert c) Shore hardness d) Temperature range for which designed ( deg. C) ‘Neoprene YES 65 to 80 Upto 75"C Page-2 of 4 A. PROVED FOR STD/GTP-DWG/Approval No. 11-1 /Revision No. 0 EY PPALECTS Jal\vott CHIEF ENGINEER / CONSTRUCTION 1 APTRANSCO/VIDYUTH SOUDHA/ IYSTANDARDISED GUARANTEED TECHNICAL PARTICULARS FOR, HARDWARE FITTINGS FOR MOOSE, ZEBRA, PANTHER ACSR CONDUCTORS Page-3 of 4 STDIGTP-DWG/Approval No. 1 ArPROVED FOR TUANXEY PROJECTS MO .Wov CHIEF ENGINEER / CONSTRUCTION -1 APTRANSCO/VIDYUTH SOUDHA/HYD | TENSION CLAMPS: Material with Required ) ae chemical composition in No MOOSE ZEBRA. PANTHER a) [Outer sleeve Extruded Aluminium | 2.4 2.0 12 TNo b) [Inner Sleeve Forged Steel 24 12 1.0 1No. ©) [Jumper Forged Alumimium | 1.2 08 0.6 1No. 4d) [Filler plug ‘Aluminium 1 No. ©) Bolt, Nuts & washers Forged Steel / Mild Stee! DIMENSIONS: LENGTH ii) |Dead End Before After compression | Before Compression After a) |For MOOSE ACSR —_| Compression (Approx) Aluminium 34.0 33.0746.0 635 670 Steel 21.0 20.217.5 335 355 b) |For ZEBRA ACSR Alumi 48.00mm | 46.0/ 40.0 mm 600 mm 630 mm Steel 21.00 mm 20.2/17.5 300 mm 340 mm c) |For Panther ACSR Aluminium 38.0mm | 37.0/32.0mm 500mm 515mm Steel 18.0mm_|_17.4/15.1mm 260 mm 305 mm iii) | Whether YES jand non zones marked on the| sleev Electrical resistance of] _ Max. 75 % of the measured resistance of equivalent length of conductor. tension clamp as a % of equivalent length of conductor Details of dies and MOOSE ACSR ZEBRA ACSR_| PANTHER ACSR v) |hydraulie _compressor| DA-12 & DS-12 DA-11&DS-11 | DA-9&DS-9 required for compressing| sleeves of tension clamp. 1 / Revision No. 0