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Section 1 Contact Information, Preliminary Matters, Specifications, LCD Overview, General Troubleshooting Steps, Signal Distribution, Disassembly Instructions and Voltages Section 2 Circuit Board Operation, Troubleshooting of : Switch mode Power Supply NEW LED Backlight System Main Board T-CON Board NEW: Two control connections to the Inverters for Global and Local Dimming Ft Control Board
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CAUTION
To avoid personal injury, disconnect the power before servicing this product. If electrical power is required for diagnosis or test purposes, disconnect the power immediately after performing the necessary checks. Also be aware that many household products present a weight hazard. At least two people should be involved in the installation or servicing of such devices. Failure to consider the weight of an product could result in physical injury.
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ESD NOTICE
Todays sophisticated electronics are electrostatic discharge (ESD) sensitive. ESD can weaken or damage the electronics in a manner that renders them inoperative or reduces the time until their next failure. Connect an ESD wrist strap to a ground connection point or unpainted metal in the product. Alternatively, you can touch your finger repeatedly to a ground connection point or unpainted metal in the product. Before removing a replacement part from its package, touch the anti-static bag to a ground connection point or unpainted metal in the product. Handle the electronic control assembly by its edges only. When repackaging a failed electronic control assembly in an anti-static bag, observe these same precautions.
REGULATORY INFORMATION
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a residential installation. This equipment generates, uses, and can radiate radio frequency energy, and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures: Reorient or relocate the receiving antenna; Increase the separation between the equipment and the receiver; Connect the equipment to an outlet on a different circuit than that to which the receiver is connected; or consult the dealer or an experienced radio/TV technician for help.
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LG CONTACT INFORMATION
Customer Service (and Part Sales) Technical Support (and Part Sales) USA Website (GCSC) Customer Service Website LG Web Training LG CS Academy (800) 243-0000 (800) 847-7597
LCD-DV: 32LG40, 32LH30, 37LH55, 42LG60, 42LG70, 42LH20, 42LH40, 42LH50, 47LG90 PLASMA: 42PG20, 42PQ20, 50PQ30, 50PG20, 50PS80, 50PS60
Also available on the Plasma page
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Define Look at the symptom carefully and determine what circuits could be causing the failure. Use your senses Sight, Smell, Touch and Hearing. Look for burned parts and check for possible overheated components. Capacitors will sometimes leak dielectric material and give off a distinct odor. Frequency of power supplies will change with the load. Observation of the front Power LED may give some clues. Localize After carefully checking the symptom and determining the circuits to be checked and after giving a thorough examination using your senses the first check should always be the DC Supply Voltages to those circuits under test. Always confirm the supplies are not only the proper level but be sure they are noise free. If the supplies are missing check the resistance for possible short circuits. Isolate To further isolate the failure, check for the proper waveforms with the Oscilloscope to make a final determination of the failure. Look for correct Amplitude Phasing and Timing of the signals also check for the proper Duty Cycle of the signals. Sometimes glitches or road bumps will be an indication of an imminent failure. Correct The final step is to correct the problem. Be careful of ESD and make sure to check the DC Supplies for proper levels. Make all necessary adjustments and lastly always perform a Safety AC Leakage Test before returning the product back to the Customer.
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This section of the manual will discuss the specifications of the 47LG90 LCD Direct View Display Panel.
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Basic Specifications
Full HD 1080p Resolution (1920 x 1080) 1,000,000:1 Dynamic Contrast Ratio TruMotion 120Hz 4x HDMI V.1.3 with Deep Color Intelligent Sensor 24p Real Cinema AV Mode (Cinema, Sports, Game) Clear Voice LG SimpLink Connectivity Invisible Speaker System USB 2.0 (JPEG, MP3) ISFccc
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SIMPLINK Allows for convenient control of other LG SimpLink products using the existing HDMI connection.
Invisible Speaker System A new invisible speaker system tuned by renowned audio expert, Mr. Mark Levinson. This unique system incorporates speaker actuators around the perimeter of the entire bezel, eliminating traditional speaker drivers and associated grills. This not only allows for a sleek, finished look, but also offers a wider sweet spot by creating a virtual wall of sound.
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BOTTOM PORTION
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SIDE KEYS
To access the Service Menu. 1) Turn the Set On 2) Simultaneously, Press and Hold the Menu Key on the Side Key pad and Press and Hold the Menu Key on the Remote approximately 5 seconds. 3) If Customers Menu appears, continue to hold until it disappears. 4) The Service Menu appears
Note: It is possible, dependant upon the Software Version, a Password may be required to enter the Service Menu. If a password is required, enter 0000 15 Spring 2009 LCD DV 47LG90
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47LG90 Dimensions
There must be at least 4 inches of Clearance on all sides 44.9" 1140.46mm 7.9" 200mm 5.0" 127mm
Weight w/o Stand 56.9 lbs Weight with Stand 67.2 lbs
9.96" 253mm
2.2" 56mm Weight w/o Stand 56.9 lbs Weight with Stand 67.2 lbs 27.5" 698.5mm 13.5" 342.9mm
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DISASSEMBLY SECTION
This section of the manual will discuss Disassembly, Layout and Circuit Board Identification, of the 47LG90 LCD Direct View Television.
Upon completion of this section the Technician will have a better understanding of the disassembly procedures, the layout of the printed circuit boards and be able to identify each board. 18 Spring 2009 LCD DV 47LG90
The Stand does not need to be removed Remove the 26 screws indicated. Pay attention to the size and type of screw as there are many different types. Putting in the improper screw When reassembling may Cause damage.
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4 P20
Remove the 4 screws indicated by the arrows and remove the shield.
P205
P201
Step 2 Disconnect P201, P204, P205 and AC In. Remove the 4 screws indicated by the arrows.
AC In
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Warning: The Tape shown Is Conductive. Do not allow to touch electrically charged components.
Remove the three pieces of tape on the left and top side that are shielding the cables as shown. Remove the remaining 10 screws indicated by the arrows.
It is possible that your unit may have the Chocolate (Heat Transfer) material over the two large ICs. (See white squares) Maybe even behind the ICs. If so, pay attention to the location and return when reassembling.
TAPE
Decorative Plastic
TAPE
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Disconnect P1000, P1001, P800, P404 and P501 Note: In the top right is a connector P200. This is an open connection. Remove the 2 screws securing the Main PWB. Note: The top 2 and bottom 2 screws were removed during the shield removal process.
P800 P404
P200 No Connection
NOTE: Look carefully on top and behind the BCM and Micronas Chip, look for a piece of Chocolate (Heat Transfer Material). Be sure to transfer to new PWB if replaced.
P501
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8 CN
CN 9
CN1
CN2
Disconnect CN1, CN2, CN4 and CN5. See next slide for details.
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T-CON (TFT DRIVE) PWB REMOVAL CONTINUED: UNLOCKING CN1, CN2, CN4 and CN5
To remove the flex cables to the TFT Panel, CN4 or CN5: Place a soft sharp object like a fingernail underneath the black locking tab and gently lift upward. (Shown by the arrows in Fig 1) CN4 or CN5 Locked Fig 1 Fig 3
Use your fingernail to release locks to avoid damage to locking mechanism.
Flip the lock up and back from the flex cable. Then the flex cable can be easily removed. Unlocked Fig 2
To remove the LVDS cables for CN1 or CN2; Press in on the two tabs and slowly rock the cable out of the connector. (Shown by the arrows in Fig 3)
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Unlocked Lifted Up
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CN9 47LG90
CN8
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CN3/4
CN804
CN510/09
CN501 CN508/07
CN5/6
To Backlight LEDs
CN7/8
To Backlight LEDs
All screws to PWBs have been removed when removing shields. If attempting service PWB, return screws before attempting to turn on set.
CN506/05
CN504/03 CN9/10
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TROUBLESHOOTING SECTION
This section of the manual will discuss troubleshooting. Upon completion of this section the Technician will have a better understanding of how to diagnosis and resolve problems.
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LVDS Cables
p/n 6917L-0006A
p/n 6917L-0007A
Ft Control
Woofer
Woofer
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P204
P205 P201
To S Inverter To Main
F100 8A/250V AC IN AC IN
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Inverter On
7 6
Inverter On Starts the Inverters Backlights Light 24V B+ for both Inverters
AC In
Stand By 5V Reg
INVERTERS M and S 9
Global Inv On Manipulates Backlights Local and Global Dimming Control Signals
Cust Menu for Backlight Picture Content
AC Det.
Stand By 5V PWR
12V 16V
9
A-DIM Fixed P-DIM
6
16V Audio
Other Regs
Other Circuits 5V Reg 5 Turns on AC Green LED Det. LD803 Releases Reset of Main Board 3
Other Circuits
Relay On (PWR) 5
MAIN PWB
7 Inv On/Off LVDS Panel Control 8
8
Power Button Remote Or Key
Microprocessor IC407
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C820 0.1uF
SBY5V 1 2 3
+5V Q804 8 7 6 5
L812
16V Gnd Gnd 12V Gnd Gnd SBY5V Gnd Gnd Gnd Gnd ERR ACD PWR INV BR1 PWM-DIM n/c n/c
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
C813 10uF
4 Q803 R868
12V
RELAY ON
R900
SBY5V
3.3VST Micon 0 Fixed C807 Voltage 1uF C848 0.1uF R832 R867 22 R835 C847 0.1uF 0 R834 INV ON/OFF 0 RL ON AC DET 5V MNT R458 R456 3.3K 4.7K R457 6.8K R488 30K R485 100 R487 1K 31 30 39 R494 P4.2/AD2 33 P5.4 100 P7.0/HBLANK IC407 uP P5.7/CLK02
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P5.6
PDIM (PWM Dimming Global control) Manipulates the Backlight Brightness via Customers OSD. Manipulates the Backlight Brightness via the BCM Chip. Darker Picture, Darker Backlights to facilitate improved Contrast Ratio. 0.3V ~ 3.4V Range. VBR-B, PDIM, PWM-DIM, EXT_VBR-A all have the same meaning. BR1 (Analog Dimming) Fixed Voltage. VBR-A, BR1, VBR all have the same meaning.
VBR-A (Analog Diming) Fixed Value. R831 0 C844 0.1uF R873 0 C843 0.1uF C878 10uF C826 10uF R860 6.8K R859 6.8K
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The Main Board sends two commands to the Power Supply Board one being PWR the other is INV ON. These two voltages are used to control the power on turn on sequence. First via PWR (Pin 19) also known as RL ON activates the 24Volt to the Inverters and the 16 Volt and 12 Volt lines to the Main board. The 2nd command is INV ON. It passes through the Power Supply to the Inverter Boards to turn them on. If either command voltage (PWR or INV ON) is missing it will result in a no picture symptom. These voltages can easily be checked with the volt meter! Remove AC Power, unplug Connector P204, reapply AC Power and press the ON-OFF Button on either the Remote Control or Power Button on the Unit. Watch for the Power ON LED to change color from red to blue. This is an indication the PWR Signal was created on the the Main board. Check P800 or P201 pin 19 for the PWR command (2.8V) to the Power Supply. Check P201 for 16V (Pins 1 or 2) and 12V (Pins 5 or 6). Check P204/P205 Pins 1,2,3,4 or 5 for the presence of the 24 Volt Supply. Confirm Pin 12 of P204/P205 went to 3.3V. This is the INV ON signal needed to turn on the Inverters and light the backlight LEDs. Problems with either voltage can be easily solved by following the simple steps on the next page.
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1 3 5 7 9 11 13 15 17 19 21 23
1
16.6V Gnd 12V Gnd 5.1V 5.1V Gnd Gnd 0V 2.7V 1.7V 0V
2 4 6 8 10 12 14 16 18 20 22 24
2
BRI n/c
PDIM n/c
0V
PDIM Pin 22 can vary according to type of signal being processed, OSD Backlight setting. 0.4V 0% to 3.4V 100% and the Intelligent Sensor. Output controlled from the BCM chip.
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P205 "SMPS to CN501 INVERTER S Diode Check Open Open Open Open Open Gnd Gnd Gnd Gnd Gnd Open Open Open Open Pin 1 2 3 4 5 6 7 8 9 10 11 12 Label 24V (Vin) 24V (Vin) 24V (Vin) 24V (Vin) 24V (Vin) Gnd Gnd Gnd Gnd Gnd
1
Label 24V (Vin) 24V (Vin) 24V (Vin) 24V (Vin) 24V (Vin) Gnd Gnd Gnd Gnd Gnd
1
Run 24.6V 24.6V 24.6V 24.6V 24.6V Gnd Gnd Gnd Gnd Gnd 1.7V 3.2V
.3/3.4V
Run 24.6V 24.6V 24.6V 24.6V 24.6V Gnd Gnd Gnd Gnd Gnd 1.7V 3.2V
Diode Check Open Open Open Open Open Gnd Gnd Gnd Gnd Gnd Open Open
BRI
BRI
On/Off
2
On/Off
PWM-DIM
Error
0V
PWM-DIM (PDIM Pin 22) can vary according to type of signal being processed, OSD Backlight setting. 0.3V 0% to 3.4V 100% and the Intelligent Sensor. Output from the BCM chip.
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Much brighter & longer life time LED 100K hours vs. CCFL 60K hours Expanded color gamut 110% of ATSC gamut (vs. 90% for CCFL) Eco friendly (No Hg Mercury) & less power consumption
CCFL ba ck light
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B+
flow
flow
flow
flow
flow
flow
flow
flow
flow
Gnd
flow
flow
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To T-CON To SMPS
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To Backlight LEDs
To Backlight LEDs
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A minimum of 30V required to light all 12 LEDs in a block Bottom 2 pins on the M Top 2 pins on the S Panel Disassembly required. (Note during warranty period.) A simple Forward Bias diode check will cause the diode to illuminate if it is good. Check any pin on the right to any pin on the left.
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To see a representation of the Local Dimming look on the Customers Menu, turn on Local Dimming Demo.
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Luminance monitored by Sections manipulates the Local Dimming Signal Global and Local Dimming Control Signals
INVERTER M CN304
INVERTER S Global affects all blocks the same Local affects an individual block Each plug Controles 8 Blocks 24V
16 Blocks 16 Blocks
To LED Backlights
Dim
24V
SMPS P204
Drive Signal
39V
16 Blocks
ON/OFF (Inverter On/Off) P-DIM = Ext VBR_A = PWM-DIM (Global Dimming) Customers Menu Backlight Selection Only affects P-DIM
12 LEDs Per/block B+ 39V B+ 39V Block 1 Block 2 Block 3 Block 4 Block 5 Block 6 Block 7 Block 8
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47LG90 P800 ON MAIN BOARD TO SMPS GLOBAL LED BACKLIGHT BRIGHTNESS CONTROL CIRCUIT
INVERTER M PWB (INVERTER S PWB) CN1 (CN501) 1 2 3 4 5 12 6 7 8 9 10 VBR 24V P204 (P205 ) 1 2 3 4 5 12 SMPS PWB P201 16V 12V 24V 1 2 5 6 19 20 P800 1 2 5 6 19 20 PWR INV-On/Off R838 0 C847 0.1uF R834 0 R831 0 C844 0.1uF 22 R873 0 C826 10uF RL ON INV ON/OFF R487 1K BCMPWM_VBR-A R860 6.8K R2124 22 L29 GPI0_27 IC100 BCM J34 GPI0_28 R859 6.8K R112 22 R485 100 IC407 uP 30 P5.7/CLK02 31 P5.6 MAIN PWB
Vin
2.86V 3.29V
On/Off
On/Off
11
11
21
21
EXT_VBR-B 4 CN304
EXT_VBR-A 13 13
PWM-DIM 22
PDIM 3.38V
BCMPWM_VBR-B
C878 C843 No pin 13 on No pin 13 or 14 10uF 0.1uF on (P205) To T-CON (CN501) Board Pin 13 PDIM (PWM Dimming Global control) Manipulates the Backlight Brightness via Customers OSD. Manipulates the Backlight Brightness via the BCM Chip. Darker Picture, Darker Backlights to facilitate improved Contrast Ratio. 0.3V ~ 3.4V Range. VBR-B, PDIM, PWM-DIM, EXT_VBR-A all have the same meaning. BR1 (Analog Dimming) Fixed Voltage. VBR-A, BR1, VBR all have the same meaning.
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20mV
50nSec
8Mhz
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D802
D302 and D802 are LED visual indicators about the condition of the Inverters. If the inverters and backlight LEDs are running normal, these LEDs will be blinking at a rate of 1Hz. However, if there is an abnormality with the LED drives, they will blink 5 times faster or 5 Hz.
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Label 24V (Vin) 24V (Vin) 24V (Vin) 24V (Vin) 24V (Vin) Gnd Gnd Gnd Gnd Gnd
1
Run 24.6V 24.6V 24.6V 24.6V 24.6V Gnd Gnd Gnd Gnd Gnd 1.7V 3.2V 3.4V Gnd
Diode Check 0.48V 0.48V 0.48V 0.48V 0.48V Gnd Gnd Gnd Gnd Gnd Open 0.83V 0.53V Gnd
BRI
1 2
Ext_VBRA (PDIM Pin 13) can vary according to type of signal being processed, OSD Backlight setting. 0.9V 0% to 3.4V 100% and the Intelligent Sensor. Output from the BCM chip.
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CN804 INVERTER S to CN9 T-CON" Diode Check Gnd Gnd Gnd Open Gnd 1.0V 1.1V Open Open Open 1.0V Open 1.0V 1.0V 0.9V 0.9V Pin 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Label
Gnd Gnd Gnd n/c Gnd AFLC_SPI_EN AFLC_DET VBR_LAT VBR_SIN VBR_SCLK DRV_XLATO n/c DRV_SIN0 DRV_SCLK0 DRV_BLK0 DRV_GSCLK0
Label
Gnd Gnd Gnd
1EXT_VBRB
Diode Check Gnd Gnd Gnd Open Gnd 1.0V 1.1V Open Open Open 1.0V Open 1.0V 1.0V 0.9V 0.9V
Gnd AFLC_SPI_EN AFLC_DET VBR_LAT VBR_SIN VBR_SCLK DRV_XLATO n/c DRV_SIN0 DRV_SCLK0 DRV_BLK0 DRV_GSCLK0
EXT_VBRB can vary according to type of signal being processed, OSD Backlight setting. 0.3V 0% to 3.4V 100% and the Intelligent Sensor. Output controlled from the BCM chip.
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Run 24.6V 24.6V 24.6V 24.6V 24.6V Gnd Gnd Gnd Gnd Gnd 1.7V 3.2V
Diode Check 0.48V 0.48V 0.48V 0.48V 0.48V Gnd Gnd Gnd Gnd Gnd Open 0.83V
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The T-Con IC UC2 receives from the Main Board at CN1 and CN2 Quadruple 12 Bit LVDS Signals which it processes into TFT Drive Signals which through connectors CN4 and CN5 controls the LCD Panel. ICs U12 and U13 are Dynamic Ram ICs which are High Speed Storage Devices used to store the data until it is time to be addressed. 12V is supplied to the T-Con Board on connector CN1 from the Main Board ( easily measured at fuse F1). NEW: This T-CON also drives the backlight LEDs in accordance to the necessary Light Source intensity according to the video content Contrast Ratio demands, (Local Dimming). Control signals to the Inverters are sent out CN8 and CN9.
CN5 CN4
U12
UC2
F1
U13
CN9
CN1
CN2
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To Inverter M
To Inverter S
Two LVDS feeds from Main PWB 62 Spring 2009 LCD DV 47LG90
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VDD (16V) Pins 94-95 VGL (-5V) Pin 89 VGH-M (26V) Pin 12 VGL (-5V) Pin 8 TO TFT MODULE CN4 T-CON Board L3 U13 UC12 U12 FL22 3.3V 3.4V
LCM
VGH-M (26V) LCM (3.3V) Pin 85 Pins 91-92 FL114 Gnd Reg 2_5(2) 1) 2.5V 2) 0V 3) 3.3V FL116 GND CN8 3.4V D17 CN5
Warning: T-Con PWB under shield. Be sure to reinsert screws before operating set with shield removed.
FL111 GND 0V NOTE: Flip the black tab upward to remove the cable from the connector.
NOTE: Flip the black tab upward to remove the cable from the connector.
L1
U91 FL21 3.3V 50.00 Mhz Signal TP 1.7V 3.3V FL27 FL26 3.3V FL20 3.3V 1.6V
VGL D12 -5V CN9 FL118 VGH-M GND 0V 26V Reg 2_5(1)
Technical Note: If there seems to be no back lights, disconnect CN8 and CN9 reapply power and if backlights return the T-CON may be the root cause. FL113 GND 0V N/C CN7 12V to T-CON Pin 49~51. F1 (12V) CN1 LVDS 125V/3A
*PWM-DIM (PDIM) Pin 4 will vary according to OSD Backlight setting. 0.3V 0% to 3.4V 100%
CN304 INVERTER M TO CN8 T-CON CN304 CN8 Pin Pin Pin Label Label STBY STBY Run Run Diode Check 14,15,16 1,2,3 Gnd Gnd 1 Gnd Gnd Gnd 1 1EXT_VBRB 4 0V 1.3V Open Open 13 4 Gnd 5 Gnd Gnd Gnd Gnd 12 5 AFLC_SPI_EN 6 0V 0.1V 1.0V 1.0V 11 6 AFLC_DET 1.1V 7 0V 0V 1.1V 10 7 VBR_LAT Open 8 0V 0V Open 9 8 VBR_SIN Open 9 0V 0V Open 8 9 VBR_SCLK Open 10 0V 0V Open 7 DRV_XLATO 1.0V 11 0V 0V 1.0V 6 n/c 12 n/c n/c Open Open 5 DRV_SIN0 13 Gnd 1V 1.0V 1.0V 0V 4 DRV_SCLK0 14 0V 1V 1.0V 1.0V 3 DRV_BLK0 15 0V 0V 0.9V 0.9V 2 DRV_GSCLK0 16 0V 1.7V 0.9V 0.9V 1
CN804 INVERTER S TO CN9 T-CON CN804 CN9 Pin Pin Label STBY Run Diode Check Pin Gnd Gnd Gnd Gnd 1,2,3 14,15,16 n/c n/c n/c Open 13 4 n/c n/c Gnd n/c Gnd 12 5 AFLC_SPI_EN 0V 0.13V 1.0V 11 6 AFLC_DET 0V 0V 1.1V 7 10 VBR_LAT 0V 0V Open 8 9 VBR_SIN 0V 0V Open 8 9 VBR_SCLK 0V 0V Open 10 7 DRV_XLATO 0V 0V 1.0V 11 6 n/c n/c n/c Open 12 5 DRV_SIN0 0V 1V 1.0V 13 4 DRV_SCLK0 0V 1V 1.0V 14 3 DRV_BLK0 0.9V 0V 0V 15 2 DRV_GSCLK0 0V 0.9V 1.7V 1.7V 1 16
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CN5
CN4
To M Inverter
UC2
To S Inverter
U13
U12 U91
CN8
CN9
F1
CN1 CN2
CN7 n/c
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F1 (11.9V) FL20 (1.6V) FL21 (3.3V) FL22 (3.3V) FL26 (3.3V) FL27 (3.3V)
FL111
FL114
FL116
FL21
FL22 FL118
FL20
FL26
FL27
FL113
F1
FL112
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REG1.2V (2)
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Cathode D12
D13
16.1V
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200mV
20nSec
50Mhz
1.7V
Gnd
T-CON PWB
U91
3.3V
3.3V
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T-CON (TFT Drive) DC TO DC CONVERTER (U7) CHECKS Voltages for the TFT Panel CN4 and CN5
LCM 3.3V
VGL -5V
LGH-M 26V
U7 VDD 16V
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CN5
CN4
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Label DRV_GSCLK0 DRV_BLK0 DRV_SCLK0 DRV_SIN0 n/c DRV_XLATO VBR_SCLK VBR_SIN VBR_LAT AFLC_DET AFLC_SPI_EN Gnd EXT_VBRB Gnd Gnd Gnd
EXT_VBRB can vary according to type of signal being processed, OSD Backlight setting. 0.3V 0% to 3.4V 100% and the Intelligent Sensor. Output controlled from the BCM chip.
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Output Signals
Quadruple 12 Bit LVDS to the T-CON Board Audio output signals to the Speakers Digital Audio Output Coaxial and Optical ON OFF Controls to the SMPS turning on low voltage generation and Backlights Backlight intensity control signal (Digital Dimming) used for Global dimming.
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Troubleshooting
The Main PWB contains the MICRONAS chip IC1000. This IC is a Full-HD Rate Converter with Motion Blur Removal and Film DeJuddering for 1080p 100/120 Hz LCD panels. Vector Based Motion Compensation with Frame Rate Conversion
(eliminates the need for 3:2 Pull Down)
Internal Dual 10 bit LVDS input Quadruple 12 bit LVDS output Motion Blur Removal increases the video frames by Interpolating a new image frame between each original frame (Motion Estimated Data Insertion) MEDI. Juddering is a phenomenon which appears on film based programming due to the 24 frames per second system used for recording, the picture develops visual artifacts when converted to 60 frames per second. 3:2 Pull Down was developed to eliminate this problem. Frame Rate Conversion (Real Cinema) eliminates the need for 3:2 Pull Down.
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Conventional Conventional
TruMotion (120Hz)
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P1000
P1001
I1000 Micronas
Video Processor BCM I100 and MICRONAS I1000 Runs hot, this is normal.
X1000 For Software Upgrade via Jig
P800
I407 uP
I100 Broadcom
P404
LD803 3.3V-BCM OK when Green Only when set is on. NOTE: Look carefully on top and behind the BCM and Micronas Chip, look for a piece of Chocolate (Heat Transfer Material). Be sure to transfer to new PWB if replaced. To Speakers P501
X400 X200
16
USB Tuner
If odd Video problems are found, use some freeze spray around I100/I1000and its circuits, If video returns to normal, PWB needs to be replaced.
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P1000 Pins 1, 2, 3 and 4 carry LVDS 12V when set is on. 12V LVDS SW 1,3 (12V) 2,4 (6V) 5,8 (12V)
Voltages for all regulators given on the 11X17 foldout Interconnect Diagram
To SMPS PWB
IC1004 IC810 P404 IC407 Micro X400 24 Mhz 1.5V Q400 Reset Driver
X1000 20Mhz
LD803
IC812 1 (9V) Software 2 (3.3V) Upgrades 3 (5V for Tuner) 4 (n/c) P200 5 (Gnd) n/c IC812 IC803 1 (12V) 2 (Gnd) IC803 X200 3 (9V) 54 Mhz 1.5V 16 VIF 14 SIF TUNER 3 (5V) 1
IC405 Micro Reset IC805 IC809 Q803 IC807 Q804 IC501 Audio IC802 IC404 IC400 Reset BCM May not be present IC405 1 (3.3V) 2 (Gnd) 3 (0V)
Main Board
P501
IC1005
Voltages for all regulators given on the 11X17 foldout Interconnect Diagram
IC1000
IC1003
IC810
IC1004
IC805 IC406 Pin 16 TUNER Pin 1 X200 IC404 IC400 BCM Reset IC403 IC802
IC809
Q803
77
Micro Reset control 0V Gnd 0V STBY 3.3V Gnd 0V RUN Input 3.3VST-Micom Gnd Hi then Lo to Q400
Reset to Micro 0.59V 0V Gnd STBY 0.59V 0V Gnd RUN Input from IC405 Hi-Lo to IC407 pin 4 Gnd Label
9V Regulator Also source for IC812 0V Gnd 0V STBY 12V Gnd 9V RUN Input Gnd Output
LVDS Switch 0V 0V 0V STBY 12V 6V 12V RUN Input On/Off Output LVDS 12V Label
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BCM Reset Generator Drives IC401 0V Gnd 0V STBY 3.3V Gnd 0V RUN Input D3.3V-BCM Gnd Hi then Lo to IC401 Label
3.3VST-MICON Regulator Gnd 3.3V 5V STBY Micro EEPROM Gnd 3.3V 3.3V 3.3V Gnd 3.3V Gnd 3.3V 5V RUN
BCM Reset Smitt Trigger 0V 0V Gnd 0V 0V 3.3V 3.3V Gnd 0V 3.3V Input Reset BCM Reset Gnd
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D3.3V Regulator Also Drives LD803 0V 0V Gnd 0V 0V STBY 1.2V 5V Gnd 3.4V 3.3V RUN On/Off Power-CTL Input Gnd Output ADJ Label
D2.6V Regulator 0V 0V Gnd n/c Gnd 2.5V 1.2V Gnd 3.3V 5V Input On/Off Power-CTL 2.6V Gnd ADJ Output
EEPROM for HDMI Gnd Gnd 0V 0V 0V 0V Gnd Gnd 5V 4.7V 5V 4.73V Gnd Gnd SDA SCL Write Protect Vcc+5V
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D1.2V-BCM Regulator
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X400
2.4Vp/p 24Mhz
X1000
1Vp/p 20.25Mhz
Set on or off
1.4V
X200
780mVp/p 54Mhz
X200 Location
Only when set is on Video Processor (BCM) Crystal Use bottom of L206
MAIN PWB
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LD803
Use LD803 as a visual aid. This lets you know if the +5V is being converted to 3.3V for the BCM chip IC100. If LD803 is illuminated GREEN, +3.3V is OK.
Note: Only of the dual LED is used. Circuit turning on LD803 shown on next page Circuit turning on LD803 shown on next page 83 Spring 2009 LCD DV 47LG90
4 5 C827 0.1uF
C828 4.7uF
R815 1K LD803
1 2 3 4
1 3 R814 1K 3.3V
R488 30K
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Main PWB Tuner Video and SIF Output Check Pin Location
For Easy Access, pop the shield off the tuner
Pin 14 Pin 16
If you leave the shield on you can still access the same pins. Be careful not to accidentally ground out your test lead on the shield. (Note: This is a picture from a different model, but the concept is the same)
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Tuner Location
MAIN PWB
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MENU
Channel
Auto Tuning
1111 + Enter
MENU
Channel
Manual Tuning
MENU
Channel
Manual Tuning Normal Condition Check Adjust Remocon: ADJ 8. SELECT DTV SNR
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2us
This is just a sample of two pins on the LVDS. There are 24 pins on P1000 carrying video.
Pin 16 500us
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2us
This is just a sample of two pins on the LVDS. There are 24 pins on P1001 carrying video.
Pin 15 500us
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Diode Check
Pin
Label
STBY
Run
1 3 5 7 9 11 13 15 17 19 21 23
16.5V Gnd 12V Gnd 5V 5V Gnd Gnd Error PWR-On *BRI n/c
16.6V Gnd 12V Gnd 5.1V 5.1V Gnd Gnd 0V 2.7V 1.7V 0V
2 4 6 8 10 12 14 16 18 20 22 24
2
16.5V Gnd 12V Gnd 5V 5V Gnd Gnd ACD (INV)On/Off *PDIM n/c
16.6V Gnd 12V Gnd 5.1V 5.1V Gnd Gnd 5V 3.2V 3.4V 0V
Pin 21 BRI (ADIM) Is Fixed and is not used PDIM Pin 22 can vary according to type of signal being processed, OSD Backlight setting. 0.4V 0% to 3.4V 100% and the Intelligent Sensor. Output controlled from the BCM chip.
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Pin 1
Run 12.2V 12.2V 0V 0V 3.3V 1.14V 1.14V 1.14V 1.13V 1.14V 1.14V 0V 3.3V 1.4V 1.4V 1.3V 1.2V 1.4V 1.4V 3.3V
Diode Check OL OL Gnd Gnd OL 1.27V 1.27V 1.27V 1.27V 1.27V 1.27V OL 0.66V 1.2V 1.2V 1.2V 1.2V 1.2V 1.2V OL
3 5 7 9 11 13
15 17 19 21
Gnd LVDS-SEL
23 25 27 29
31 33 35 37
AFLC-EN
39
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Pin
SBY 0V 0V 0V 0V 0V 0V 0V 0V 0V 0V 0V 0V 0V 0V 0V 0V 0V 0V 0V 0V
Run 12.2V 12.2V 0V 0V 3.1V 1.1V 1.1V 1.2V 1.3V 1.2V 1.2V 0V 0V 1.2V 1.1V 1.1V 1.2V 1.1V 1.1V 0V
Diode Check OL OL Gnd OL OL 1.27V 1.27V 1.27V 1.27V 1.27V 1.27V OL OL 1.2V 1.2V 1.2V 1.2V 1.2V 1.2V Gnd
2 4 6 8 10 12 14
16 18 20 22
Gnd LVDS-SEL
24 26 28 30
32 34 36 38
AFLC-EN
40
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Pins identified in Bold and Blue are used to send video content to the T-CON PWB.
Diode Mode values taken with all Connectors Removed
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P501 CONNECTOR "Main" to "Speakers" Pin 1 2 3 4 SBY 0V 0V 0V 0V Run 8V 8V 8V 8V Diode Check 2.58V 2.58V 2.58V 2.58V
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J3
IR Sensor
J1
To Main PWB
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Sensor Close Up
IR Sensor
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Invisible Speaker Removed. Front has sticky surface which adheres to front bezel.
Invisible Speaker Shown separately. Front (to left) has sticky surface which adheres to front bezel. Note, there is no diaphragm, only voice coil.
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Mount Magnet
Speaker Terminal
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11 X 17 Foldout Section
This section shows the 11X17 foldout thats available in the Paper and Adobe version of the Training Manual.
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Inverter M
IC11 1) Gnd 2) 3.3V 3) 5V *PWM-DIM Goes to TCON thru pin 4 as Ext VBR B. Y1
CN304 60Hz Normal 300Hz LED failure D302 IC10 5V D9 CN301 F5 125V 3A 24V L1 D1 F1 CN1 N/C
Label Label Gnd EXT_VBRB EXT_VBR B Gnd AFLC_SPI_EN AFLC_DET VBR_LAT VBR_SIN VBR_SCLK DRV_XLATO n/c DRV_SIN0 DRV_SCLK0 DRV_BLK0 DRV_GSCLK0
VGL (-5V) VDD (16V) VGH-M (26V) Pin 89 Pins 94-95 Pin 12 LCM (3.3V) VGH-M (26V) VGL (-5V) Pin 85 TO TFT MODULE Pin 8 Pins 91-92 FL114 GND 0V Reg 2_5(2) 1) 2.5V 2) 0V 3) 3.3V FL116 GND 0V CN8 3.4V D17 CN5 CN4
Warning: T-Con PWB under shield. Be sure to reinsert screws before operating set with shield removed. NOTE: Flip the black tab upward to remove the cable from the connector. FL111 GND 0V CN804 INVERTER S TO CN9 T-CON CN804 CN9
Pin Pin 14,15,16 13 12 11 10 9 8 7 6 5 4 3 2 1 Label Gnd n/c n/c AFLC_SPI_EN AFLC_DET VBR_LAT VBR_SIN VBR_SCLK DRV_XLATO n/c DRV_SIN0 DRV_SCLK0 DRV_BLK0 DRV_GSCLK0 STBY Gnd n/c n/c 0V 0V 0V 0V 0V 0V n/c 0V 0V 0V 0V Run Gnd n/c Gnd n/c 0.13V 0V 0V 0V 0V 0V n/c 1V 1V 0V 1.7V 1.7V Diode Check Gnd Open Gnd 1.0V 1.1V Open Open Open 1.0V Open 1.0V 1.0V 0.9V 0.9V Pin 1,2,3 4 5 6 7 8 9 10 11 12 13 14 15 16
Inverter S
T-CON Board
UC12 U12 3.4V L3 VGL D12 -5V CN9 FL118 VGH-M GND 0V Reg U7 26V 2_5(1)
U13
1) 5V L5 2) 3.3V 3) Gnd
NOTE: Flip the black tab upward to remove the cable. P204 "SMPS" to CN1 "Inverter PWB"
Pin 1,2,3,4,5 6,7,8,9,10 11 12 13 14 Label 24V Gnd BRI INV On-Off *PWM-DIM ERROR STBY 0V Gnd 0V 0V 0V 0V Run 24V Gnd 1.7V 3.2V .3/3.4V 0V Diode Check 0.72V Gnd Open Open Open Open
L1
U91 FL21 3.3V 50.00 Mhz Signal TP 1.7V 3.3V FL27 FL26 3.3V FL20 3.3V 1.6V
FL22 3.3V
L CM
CN509 CN804 Pin 1,2 39.8V D802 60Hz Normal (Top pins) 300Hz LED failure CN801 N/C 125V 3A 24V F505 L505 D509 5V L504 39.5V D507
Pin 1,2 39.8V (Top pins) Pin 1,2 39.8V (Top pins)
L2 D13
Technical Note: If there seems to be no back lights, disconnect CN8 and CN9 reapply power and if backlights return the T-CON may be the root cause. N/C FL113 GND 0V CN7 F1 (12V) CN1 LVDS 125V/3A
125V 6.3A 24V *Ext VBR A Pin 13 will vary according to OSD Backlight setting. 0.3V 0% to 3.4V 100%
CN5 CN6
C B E
C E B
CN508
Pin 1.2 39.8V (Bottom pins) Pin 1.2 39.8V (Bottom pins)
39.5V
CN507
P204
*PWM DIM Pin 13 will vary according to OSD Backlight setting. 0.3V 0% to 3.4V 100%
Power Supply
P205
P201 *PWM DIM Pin 22 will vary according to OSD Backlight setting. 0.3V 0% to 3.4V 100%
Pin 1,2 39.8V (Top pins) Pin 1,2 39.8V (Top pins)
CN506
L3 D5 39.5V
P800 to P201
CN505
TUNER 3 (5V) 1
F100
*PWM-DIM (PDIM) Pin 22 will vary according to OSD Backlight setting. 0.3V 0% to 3.4V 100% SMPS TEST 1: To Force Power Supply On. Disconnect P800 on Main PWB. Jump pin 9,10,11 or 12 (5V) to pin 19 using a 10K resistor. (Test Voltage Outputs 12V, 16V, and 24V).
SMPS TEST 2: Jump pin 19 to pin 20 (INV-ON). (Ballast and all voltages should turn on).
Q804
The drive to the backlights can be affected by the video information, backlight setting or the brightness setting. Check or reset these settings during diagnostics. L501 F501 125V 6.3A 24V Inverter M CN3 CN10
10. Block 8 9. Block 7 8. Block 6 7. Block 5 6. Block 4 5. Block 3 4. Block 2 3. Block 1 2. B+ 39V 1. B+ 39V
L4 D7 39.5V
P501 To Speakers
Gnd Lug
CN9
Pin 1.2 39.8V (Bottom pins) Pin 1.2 39.8V (Bottom pins)
CN10
J3
Grayed Out ICs are located on Back of the PWB Pin 9 10 11 12 13 14 15 P404 Main to J1 Label STBY Run Ready 0V 0V IR 3.9V 3.9V EYEQ-Reset 0V 0V Gnd Gnd Gnd Ready 0V 0V PWB-Buzz 0V 0V Gnd Gnd Gnd Diode Check OL 1.24V OL Gnd OL 3V Gnd
P101
P404 Main to J1 Pin Label STBY Run Diode Check 2.13V Intelligent Sensor 1 EYEQ-SCL 3.3V 3.3V Remote Sensor 2.13V Intelligent Sensor 2 EYEQ-SDA 3.3V 3.3V Intelligent Sensor 3 Gnd Gnd Gnd Gnd 4 Gnd Gnd Gnd Gnd 5 Key1 3.3V 3.3V 1.77V 6 Key2 3.3V 3.3V 1.77V 7 3.3V 0V 3.3V 0.55V 5V ST 5V 5V 1.48V Stand-by 5V 8
LED TESTING: Remove the connector from the PWB. Use a DC supply set to +30V to +38V (+) connected to the pin labeled (B+) on the cable. Connect the other lead (-) to the pins labeled (Block 1 - 8) one at a time to luminate each block of LEDs one block at a time. Go no higher than 38V across each block. *Pins are reversed between inverter M and S.
39.5V CN504 Pin 1,2 39.8V D501 (Top pins) Inverter S CN503 CN510 CN503
1. B+ 39V 2. B+ 39V 3. Block 1 4. Block 2 5. Block 3 6. Block 4 7. Block 5 8. Block 6 9. Block 7 10. Block 8 Pin 1,2 39.8V (Top pins)
To LEDs
To LEDs
REGULATORS/ICs ON FRONT IC405 STBY RUN Label Function: Micro Reset control Pins 1 0V 3.3V Input 3.3VST-Micom Pins 2 Pins 3 IC803 Function: Pins 1 Pins 2 Pins 3 Gnd 0V STBY Gnd 0V RUN Gnd Hi then Lo to Q400 Q400 STBY RUN Function: Reset to Micro B 0.59V 0.59V C E 0V Gnd 0V Gnd Label Input from IC405
Hi-Lo to IC407 pin 4 Gnd Label Input On/Off Output LVDS 12V
9V Regulator Also source for IC812 0V 12V Input Gnd Gnd Gnd 0V 9V Output Label
Q900 STBY RUN Function: LVDS Switch Pins 1,3 0V 12V Pins 2,4 0V 6V Pins 5-8 0V 12V
IC812 STBY RUN Function: 5V-TU Regulator Pin 1 0V 9V Input Pin 2 Pin 3 Pin 4 Pin 5 0V 0V n/c Gnd 3.3V 5V n/c Gnd
Q901 STBY RUN Label Function: Turns on Q900 LVDS Switch B 0V 0.7V LVDS-Panel-Control C E 0V 0V 0V 0V On low/Off hi Gnd
REGULATORS/ICs ON BACK IC102 STBY RUN Label Function: EEPROM for HDMI HDCP Key Pins 1,2 Gnd Gnd Gnd Pins 3,4 Gnd Gnd Gnd Pin 5 0V 3.78V SDA Pin 6 0V 3.78V SCL Pin 7 0V 0V Write Protect Pin 8 0V 5V Vcc+5V IC400 STBY RUN Label Function: BCM Reset Generator Drives IC401 Pins 1 0V 3.3V Input D3.3V-BCM Pins 2 Gnd Gnd Gnd Pins 3 0V 0V Hi then Lo to IC401 IC401 STBY RUN Label Function: BCM Reset Smitt Trigger Pin 1 0V 3.3V Input Reset Pin 6 0V 3.3V BCM Reset Pin 7 Gnd Gnd Gnd Pin 2,3,5 0V 0V Pin 14 0V 3.3V B+ for IC +3.3V Pins 8,9,10,11,12,13 not used IC403 STBY RUN Label Function: NV RAM-OLD Pins 1,2,3 0V 4.9V Pull Up Pins 4 Gnd Gnd Gnd Pin 5 0V 3.4V SDA Pin 6 0V 3.4V SCL Pin 7 0V 0V Write Protect Pin 8 0V 5V Vcc+5V Q803 STBY RUN Label IC408 Function: Controls Q804 +5V Switch Pin 1 0V 0.72V Input RL-ON Pin 2 B 5V 0.02V Turns on Q804 Pin 3,4,5,7 C Gnd Gnd Gnd Pin 6,8,9 E Q804 STBY RUN Label Pin 10,11 Function: +5V Switch Pin 12 Pins 1,3 0V 5V Input ST-5V Pin 13 Pins 2,4 0V 0.3V On/Off by Q803 Pin 14 Pins 5-8 0V 5V Output +5V Pin 15 IC404 STBY RUN Pin 16 Function: 3.3VST-MICON Regulator IC602 Pins 1 Gnd Gnd Gnd Pin 1 Pins 2 3.3V 3.3V Output 3.3VST-MICON Pin 2 Pins 3 5V 5V Input ST-5V Pin 3 IC406 STBY RUN Pin 4 Function: Micro EEPROM Pin 5 Pins 1,2,4 Gnd Gnd Gnd Pin 6 Pins 3 3.3V 3.3V Pull Up Pin 7 Pin 5 3.3V 3.3V SDA Pin 8 Pin 6 3.3V 3.3V SCL IC1003 Pin 7 Gnd Gnd Write Protect Pin 1 Pin 8 3.3V 3.3V 3.3VST-Micom Pin 2 Pin 3 Pin 4 Pin 5 Pin 6 Pin 7 Pin 8 STBY 5V 5V n/c Gnd 0V 0V 0V 0V 5V 5V STBY 0V 0V 0V 0V 0V 0V 0V 0V STBY 0V 0.68V 0.6V 0V 3.3V 0V 0V 0V RUN 5V 0.1V n/c Gnd 4.78V 0.16V 3.4V 0V 5V ST-5V RUN 0V 0V 0V 0V 5V 5V 0V 4.8V RUN 13V 0V 0V 1.24V 3.3V 0V 12V 3.4V IC802 STBY RUN Label Function: 3.3V Regulator Pins 1 Gnd Gnd Gnd Pins 2 0V 3.3V Output Pins 3 0V 5V Input IC701 STBY RUN Function: EEPROM for HDMI Pins 1,2 Gnd Gnd Gnd Pins 3,4 Gnd Gnd Gnd Pin 5 0V 5V SDA Pin 6 0V 4.7V SCL Pin 7 0V 5V Write Protect Pin 8 0V 4.73V Vcc+5V IC702 STBY RUN Function: EEPROM for RS232 Pins 1,2 Gnd Gnd Gnd Pins 3,4 Gnd Gnd Gnd Pin 5 0V 0.15V SDA Pin 6 5V 0.13V SCL Pin 7 0V 0.13V Write Protect Pin 8 0V 5V Vcc+5V IC805 STBY RUN Label Function: D1.2V-BCM Regulator Pin 1 0V 6V RST Pin 2 0V 5V Input Pin 3 0V 1.2V Output Pin 4 0V 0V Gnd Pin 5 0V 3.3V On/Off Power-CTL Pin 6 0V 1.2V FB Pin 7 0V 1V COMP Pin 8 0V 0V Gnd IC807 STBY RUN Label IC1004 Function: 1.8V-NTP Regulator Pin 1 Pins 1 Gnd Gnd Gnd Pin 2 Pins 2 0V 1.8V Output Pin 3 Pins 3 0V 3.3V Input Pin 4 IC809 STBY RUN Label Pin 5 Function: D3.3V Regulator Also Drives LD803 Pin 6 Pin 1 0V 1.2V On/Off Power-CTL Pin 7 Pin 2 0V 5V Input Pin 8 Pin 3 Gnd Gnd Gnd IC1005 Pin 4 0V 3.4V Output Pin 1 Pin 5 0V 3.3V ADJ Pin 2 IC810 STBY RUN Label Pin 3 Pin 4 Function: D2.6V Regulator Pin 1 Pin 5 0V 2.5V Input Pin 2 0V 1.2V On/Off Pwr-CTL 2.6V IC1006 Pin 3 Gnd Gnd Pin 1 Gnd Pin 4 n/c 3.3V ADJ Pin 2 Pin 5 5V Output Pin 3 Gnd Pin 4 Pin 5 IC1007 Pin 1 Pin 2 Pin 3 Pin 4 Pin 5 STBY 0V 0.78V 0.7V 0V 0V 0V 0V 0V STBY 0V 0V 0V 0V 0V STBY 0V 0V 0V 0V 0V STBY 0V 0V 0V 0V 0V RUN 10V 0V 0V 1.24V 0V 0V 12V 1.3V RUN 0V 3.4V 0V 1.4V 1.2V RUN 3.3V 3.3V 0V 1.8V 0V RUN 3.3V 3.3V 0V 0V 2.5V
47LG90 P1000 LVDS CABLE WAVEFORMS: Waveforms taken using SMTP Color Bar input. All readings give the Scale 10mV and Time Base related to scope settings. Top waveform in each image gives a slower rate, 2us per division. Outlined area is shown in the bottom waveform at 500ns per division time base.
47LG90 P1001 LVDS CABLE WAVEFORMS: Waveforms taken using SMTP Color Bar input. All readings give the Scale 10mV and Time Base related to scope settings. Top waveform in each image gives a slower rate, 2us per division. Outlined area is shown in the bottom waveform at 500ns per division time base.
47LG90
Direct View LCD