111219-MS of Climb Form Erection (Last) - Tmptrans

VSL VIETNAM CO. LTD.
Hanoi Office R. 1103, Ruby Plaza 44 Le Ngoc Han St., Pham Dinh Ho Ward Hai Ba Trung Dist., Hanoi Tel : (+84 4) 39 76 50 88 Fax : (+84 4) 39 76 50 89 Ho Chi Minh City Office R. 0212, E-twon Building 364 Cong Hoa St., Ward 13 Tan Binh Dist., Ho Chi Minh City Tel : (+84 8) 38 10 68 17 Fax : (+84 8) 38 10 68 18
0 Rev
06/12/2011 Date
Issue for construction Description
SOR Prepared
GKI Checked
PROJECT / D N:
TRAN THI LY STAY CABLE BRIDGE PROJECT DA NANG CITY - VIETNAM D N CU DY VNG TRN TH L THNH PH NNG VIT NAM
TITLE / TIU :
METHOD STATEMENT FOR CLIMB FORM INSTALLATION BIN PHP LP DNG VN KHUN LEO
DOCUMENT N.
VN11 153/MS/CF/001-A0
Prepared: Ogborne Stephen Checked: Nguyen Dinh Tuan Checked: Vu Van Khuyet Checked: Graham Killick Date: 1506/12/2011 Approved: Tran Duc Lan
TRAN THI LY STAY CABLE BRIDGE DA NANG CITY - VIETNAM VSL VIETNAM CO. LTD.
Copyright Reserved
VN11153/MS/CF/001-A0
Page Revision Date 3 of 36 0 156-Dec-11
METHOD STATEMENT FOR CLIMB FORM INSTALLATION
This document is property of VSL Vietnam Co. Ltd. and must not be copied, reproduced, duplicated nor disclosed totally or partially to any Third Party, nor use in any manner whatsoever without prior consent of VSL Vietnam Co. Ltd.
Copyright Reserved This document is property of VSL Vietnam Co. Ltd. and must not be copied, reproduced, duplicated nor disclosed totally or partially to any Third Party, nor use in any manner whatsoever without prior consent of VSL Vietnam Co. Ltd.
TRAN THI LY STAY CABLE BRIDGE DA NANG CITY - VIETNAM VSL VIETNAM CO. LTD. METHOD STATEMENT CLIMB FORM INSTALLATION
VN11 153/MS/SC/001-A
TABLE OF CONTENTS / NI DUNG

1. INTRODUCTION / GII THIU:.................................................................................................4 1. INTRODUCTION / GII THIU:.................................................................................................4 2. SCOPE / PHM VI CNG VIC:................................................................................................4 2. SCOPE / PHM VI CNG VIC:................................................................................................4 3. DOCUMENT REFERENCE / TI LIU THAM KHO: ..............................................................4 3. DOCUMENT REFERENCE / TI LIU THAM KHO: ..............................................................4 4. SEQUENCE OF WORKS / TRNH T THI CNG: ...................................................................5 4. SEQUENCE OF WORKS / TRNH T THI CNG: ...................................................................5 4.1General / Tng quan:........................................................................................................5 1.1.1 General Sequence / Trnh t tng qut :.................................................................5 1.1.2 Climb Form System Components / Cc cu kin ca h vn khun leo..................6 1.1.3 Climb Form Platform Loadings / Ti trng sn thao tc...........................................7 4.2Preparation / Cng tc chun b:.....................................................................................8 1.1.4 Preparation for Climb Form Set Up in the Pier Table / Cng tc chun b cho vic lp dng vn khun leo trn khi nh tr................................................................8 1.1.5 Embedded Anchors / Neo vn khun leo chn sn trong b tng...........................9 4.3Pre-assembly / Trc khi lp t:.................................................................................12 1.1.6 Delivery / Vn chuyn............................................................................................12 1.1.7 Assembly of Form Work Panels For Phase 1. / T hp vn khun cho giai on 1............................................................................................................................12 1.1.8 Assembly of Form Work Panels and Whalers For Phase 2. / T hp vn khun v ging ngang Cho giai on 2..............................................................................13 1.1.9 Assembly of the Self Climbing Units and Platforms For Phase 2. / T hp cc b phn leo v sn.....................................................................................................16 1.1.10 Assembly of Working Platforms. / Lp t sn thao tc.......................................17 4.4Assembly of the Climb Form System for Phase 1 Concrete Lift / T hp h thng vn khun leo cho b tng giai on 1:................................................................17 4.5Removal of the Climb Form System after Casting the Phase 1 Concrete Lift / D vn khun sau khi b-tng giai on 1:........................................................................21 4.6Assembly of the Climb Form System for Phase 2 Concrete Lift / T hp vn khun leo cho b tng giai on 2:...................................................................................22 1.1.11 Installation of the Self Climbing Units / Lp t cc b phn leo vn khun........22 1.1.12 Installation of the Formwork Assemblies / Lp cc t hp vn khun..................23 1.1.13 Installation of the Rebar Jigs / Lp b g ct thp...............................................24
TRAN THI LY STAY CABLE BRIDGE DA NANG CITY - VIETNAM VSL VIETNAM CO. LTD. METHOD STATEMENT FOR CLIMB FORM INSTALLATION
VN11153/MS/CF/001-A0
1.1.14 Preparation for the Phase 2 Concrete Pour / Chun b b-tng giai on 2....25 4.7Installation of Climbing Rails and Self Climbing for Phase 3 Concrete Lift / Lp t cc ray leo vn khun v leo vn khun b-tng giai on 3:.......................26 4.8Installation of the Level 4m Working Platform / Lp t sn thao tc cao -4m:.27 5. ORGANISATION CHART & RESPONSIBILITIES / S T CHC V TRCH NHIM...27 5. ORGANISATION CHART & RESPONSIBILITIES / S T CHC V TRCH NHIM...27 5.1Organisation Chart / S t chc:.............................................................................27 5.2 Responsibilities / Trch nhim:....................................................................................27 6. RISK ASSESSMENT / NH GI RI RO:.............................................................................28 6. RISK ASSESSMENT / NH GI RI RO:.............................................................................28 7. SPECIFIC SAFETY REQUIREMENTS & PRECAUTIONARY MEASURES / YU CU V AN TON V BIN PHP PHNG NGA:................................................................................28 7. SPECIFIC SAFETY REQUIREMENTS & PRECAUTIONARY MEASURES / YU CU V AN TON V BIN PHP PHNG NGA:................................................................................28 8. INSPECTION & TEST PLAN / NGHIM THU V K HOCH KIM TRA:..............................30 8. INSPECTION & TEST PLAN / NGHIM THU V K HOCH KIM TRA:..............................30 9. CONTROL / STORAGE / PROTECTION OF SPECIFIC MATERIALS / QUN L / CT GI / BO V CC LOI VT T RING BIT............................................................................30 9. CONTROL / STORAGE / PROTECTION OF SPECIFIC MATERIALS / QUN L / CT GI / BO V CC LOI VT T RING BIT............................................................................30 10. PLANT & EQUIPMENT / MY MC V THIT B:................................................................30 10. PLANT & EQUIPMENT / MY MC V THIT B:................................................................30 11. TRAINING PLAN / HOCH HUN LUYN:...........................................................................31 11. TRAINING PLAN / HOCH HUN LUYN:...........................................................................31 12. APPENDICES / PH LC:.....................................................................................................31 12. APPENDICES / PH LC:.....................................................................................................31 APPENDIX A VSL DRAWINGS AND TECHNICAL DATA.......................................................31 APPENDIX A VSL DRAWINGS AND TECHNICAL DATA.......................................................31 PH LC A BN V VSL V TI LIU K THUT................................................................31 PH LC A BN V VSL V TI LIU K THUT................................................................31 (65 PAGES).................................................................................................................................31 (65 PAGES).................................................................................................................................31
VN11153/MS/CF/001-A0
1. INTRODUCTION / GII THIU:

The New Nguyen Van Troi Tran Thi Ly bridge crosses the Han river to replace the existing Nguyen Van Troi and Tran Thi Ly bridges. Cu mi Nguyn Vn Tri Trn Th L s bc qua sng Hn, thay th cho cu Nguyn Vn Tri Trn Th L hin ti. The New Nguyen Van Troi - Tran Thi Ly bridge has 6 lanes of traffic, responding to transportation requirements of Da Nang City, especially Son Tra and Ngu Hahn Son districts. It is also a link on the new main street highway from East to West of Da Nang City joining the Da Nang Airport to the main highways. Cu mi Nguyn Vn Tri Trn Th L s c 6 ln ng cho xe lu thng, p ng yu cu giao thng vn ti ca thnh ph Nng, c bit l nhn dn qun Sn Tr v qun Ng Hnh Sn. Cy cu ny cng l mt huyt mch kt ni trn tuyn ng quc l chnh t pha ng sang pha Ty thnh ph Nng, ni sn bay Nng vi cc tuyn ng chnh. VSL Vietnam Co. Ltd. have the sub-contract for the construction of the bridge pylon, supply and installation of stay cables, supply and installation of bearings S5 and the supply and installation of expansion joint to main bridge superstructure (SC No. 1326-TCT-KHTT). Cng ty VSL Vit nam l nh thu ph thi cng hng mc tr thp, cung cp v lp t cp vng, cung cp v lp t gi cu tr S5, cung cp v lp t khe co gin dm chnh. VSL Vit nam Co. Ltd. are supplying the climb form system for the pylon construction. The selfclimbing form work is utilised for the construction of vertical or inclined concrete walls. The system is able to support the pressure of fresh concrete up to the hardening phase and climb to the next phase without the help of auxiliary equipment like a crane. Cng ty VSL Vit Nam cung cp h vn khun leo thi cng thn tr thp. H vn khun leo cho vic thi cng tr thp nghing. H vn khun leo c th gi cho b tng t cng v leo n giai on b tong tip theo m khng cn s h tr ca cu thp
2. SCOPE / PHM VI CNG VIC:

The purpose of this document is to provide a detailed method for the assembly of the Waiko climb form system which is used for casting the main pylon of the cable stay bridge. Mc ch ca ti liu ny l cung cp bin php lp dng chi tit cho h vn khun leo Waiko s c s dng cho vic thi cngphn b tng tr thp ca cu dy vng. This method statement will cover preparation and pre-assembly works, the installation of the climb form system to cast the first phase concrete lift, removal and repositioning of the climb form system to cast the second phase concrete lift and the full assembly of the climb form ready for the casting of the subsequent phases of concrete lifts of the pylon. The method statement takes into account safety and environmental concerns inherent with these operations. Bin php thi cng ny s bao gm cng vic chun b v t hp trc, lp t h vn khun leo b tng t u tin ca tr thp v lp dng ton b vn khun cho vic thi cng ton b cc phn on thp. Bin php thi cng ny tnh n s an ton v mi trng vn c vi cc hot ng ny.
3. DOCUMENT REFERENCE / TI LIU THAM KHO:

The following reference documents should be read in conjunction with this method statement: Cc ti liu di y phi c tham kho ng thi vi Bin php thi cng ny. VN11153-MS-TC-1001-1004
VSL VN Method Statement for Operation of Climb Form System / Bin php vn hnh vn khun leo VN11153/MS/CF/002. VSL VN Method Statement for Pylon Construction / Bin php thi cng thp VN11153/MS/PY/001.
VN11153/MS/CF/001-A0
VSL VN Method Statement for the Dismantling of Climb Form System / Bin php tho d vn khun leo VN11153/MS/CF/003. Use and Maintenance Manual / Hng dn s dng v bo tr vn khun leo. VN11153 MS - CF - 001 Climb Form Drawings / Bn v lp dng vn khun leo VN11153-CD-CF-1001 to 1025.
4. SEQUENCE OF WORKS / TRNH T THI CNG: 4.1 General / Tng quan:

This Method Statement must be read in conjunction with the VSLs Use and Maintenance Manual and drawings which gives a more detailed description regarding the climb form assembly and installation method. Bin php thi cng ny cn phi c c cng vi hng dn s dng, bo dng v bn v lp dng vn khun leo , vi nhiu m t chi tit hn lin quan n vic t hp v bin php lp dng. The climb form assembly and installation operations must be carried out by trained and qualified personnel with adequate trained and qualified supervision. T hp v lp dng vn khun leo phi c thc hin v gim st bi nhng ngi c nng lc v qua o to. All bolts are to be torque in accordance with the tables in Appendix A, using 0.15 friction coefficient and grade 8.8 for bolts. Tt c cc bu-lng phi c vn ti lc theo nh bng trong ph lc A, s dng bu-lng c h s ma st bng 0.15. cp 8.8. A flashing beacon light is installed on the top of the climb form for warnings to aircraft or similar at the higher elevations. Mt n hiu nhy c lp t trn nh ca vn khun cnh bo my bay nhng cao ln. The climb form structure will be earthed as required to protect against lightening strike. Vn khun leo s c ni t theo yu cu phng st.
1.1.1
General Sequence / Trnh t tng qut :
The general sequence of climb form assembly is as follows: Trnh t tng qut cho vic lp dng vn khun leo nh sau: Pre-assemble climb form system in the site yard (components that can be transported). T hp trc vn khun leo ti bi cha cng trng (cho cc cu kin c th vn chuyn c n khi nh tr) Set up and cast 500mm kicker Thit lp v b tng t c s Set up the climb form system for phase 1 (first 3.5m lift), consisting of the form work and + 4m platform, by supporting climb form from cast in anchors and brackets on the pier table. Lp dng vn khun leo cho cng tc b tng phn on 1 ( lp b tng dy 3.5m), bao gm vn khun v sn thao tc +4, h neo gi vn khun leo c c Cast the phase 1 lift b tng.
Copyright Reserved
This document is property of VSL Vietnam Co. Ltd. and must not be copied, reproduced, duplicated nor disclosed totally or partially to any Third Party, nor use in any manner whatsoever without prior consent of VSL Vietnam Co. Ltd.

VN11153/MS/CF/001-A0
Dismantle the climb form system from the phase 1 lift. Tho d vn khun cho phn on 1. Set up the climb form system for phase 2 (second 3.356m lift), Install the + 0 platform, form work and + 4m platform, without the climbing rails. Install the rebar jig, including the + 8m and +12m platforms. Lp dng h vn khun leo cho phn on 2 tr thp (chiu cao 3.365m), lp dng sn thao tc +0, vn khun v sn thao tc +4, cha c cc thanh ray trt. Lp dng gi ct thp bao gm sn thao tc +8 v +12. Cast the phase 2 lift b tng phn on 2. Retract form work panels and install climbing rails from the top. Tch vn khun v lp dng cc thanh ray trt t pha trn Raise the climb form on the climbing rails to phase 3. Nng h vn khun leo trn cc thanh ray n phn on 3 tr thp. Set up the climb form system for phase 3 (third 4.0m lift). Install the 4 platform. Thit lp vn khun cho phn on 3 (chiu cao 4.0m).Lp sn thao tc -4. Cast the phase 3 lift b tng phn on 3. Continue the normal climb form cycle. Tin hnh tng t vi cc chu k leo k tip ca vn khun leo.
1.1.2 Climb Form System Components / Cc cu kin ca h vn khun leo.

The climb form system consists of the following major components: H vn khun leo gm nhng cu kin chnh sau:
Form work / Vn khun:

The form work is composed of steel panels connected by bolting and horizontal wailers. Vertical wailers are provided for connection to the main climb form system. The maximum fresh concrete height is 4.0m and the maximum concrete pressure is 40kN/m2. Thn vn khun bao gm nhng tm pan thp ghp li vi nhau bng bu long v nhng thanh ging ngang. Nhng thanh ging ng c lin kt vo h leo. Chiu cao ln nht ca khi b tng l 4.0m v p lc ln nht ca b tng l 40kN/m2 The formwork panel, service brackets and alignment props make a unit that may be shifted backwards and forwards in order to allow a fine geometry adjustment and the stripping operation. Thn vn khun, gi v h chng c th c y v pha trc hoc sau iu chnh kch thc hnh hc tr thp v hot ng tch vn khun. The horizontal stroke is 800mm, and each formwork unit is moved by two horizontal hydraulic cylinders placed under the sliding beams. Hnh trnh kch theo phng ngang l 800mm, v h vn khun c s s c di chuyn bng hai kch thy lc t bn di dm trt.
Rebar jig / Khung gi ct thp.

The rebar jig is a truss structure able to keep the main vertical rebars in position
VN11153/MS/CF/001-A0
during the assembly of the rebar cage of the next phase. It is completed with two working platforms at levels + 12m and + 8m. Khung ct thp c th gi ct thp thng ng ng v tr trong sut qu trnh lp dng lng thp cho giai on k tip. Khung ct thp c kt hp vi 2 sn thao tc +12 v +8
Alignment props / Cc thanh chng iu chnh.

The alignment props ensure the correct inclination of the wall during the concrete pouring operation, and allow a fine adjustment before pouring. The alignment props transmit the horizontal forces, due to the wall inclination and wind forces, into the climbing brackets. Cc thanh chng iu chnh m bo vic chnh nghing cho thp trong sut qu trnh b tng v tinh chnh trc khi b tng. Cc thanh chng ny cn c tc dng truyn cc lc ngang do thp nghing v lc gi vo cc gi .
Formwork service platforms +4 / Sn thao tc +4.

The form work service platforms at level + 4m permit the access to the form work for tie rod installation, wall vibrator service and concrete pouring operations. Sn thao tc +4 dng lp dng cc thanh ging, thc hin vic m b tng v cho cc hot ng b tng.
Self climbing units / H t leo

The self climbing units consist in one main platform at level + 0m and one under service platform at level 4m. Their function is to support the form work panels and climb the whole equipment on its own by operation of the hydraulic equipment. The under platform at level - 4 also allows access to the stripped concrete wall for possible make up and recovery of the anchor blocks from the previous phase. H t leo gm c mt sn thao tc chnh v tr +0 v sn thao tc v tr -4, c chc nng thn vn khun v ton b thit b thy lc ca chnh bn thn n. Sn thao tc v tr -4 cng c dng hon thin b mt b tng cho cc giai on b tng trc y. The self-climbing brackets are designed to lift the climb form, by itself, to next phase of maximum 4.0m height. Cc gi t leo c thit k t nng vn khun leo n cc phn on k tip vi chiu cao t nng ti a l 4.0m.
1.1.3
Climb Form Platform Loadings / Ti trng sn thao tc.
Although the service loads on platforms are quite high, the loads on the platforms from the operating personnel will be quite low. The following table shows the expected platform loads from operating personnel and materials & equipment: Mc d kh nng chu ti s dng ca cc sn thao tc l kh cao, ti trng trn cc sn thao thao tc ca vn khun leo do ngi thao tc t ln s vn l kh thp. Bng sau y ch ra ti trng d kin t ln sn thao tc do ngi thao tc v vt t, thit b t ln: Platform Level Cao sn thao tc:
Approximate Area of Platform: Din tch gn ng
Allowable Load on Platform Ti trng cho php
Anticipated Number of Operators on Platform: S ngi thao tc d
Anticipated Maximum Number of Operators on Platform S lng
Maximum Allowable Material & Equipment Load on Platform
(150kg/m2): kin trn sn thao tc
VN11153/MS/CF/001-A0
Page Revision Date ngi thao tc d kin ln nht trn sn thao tc: 8 of 36 0 156-Dec-11 based on Anticipated Number of Operators Khi lng cho php ln nht trn sn thao tc : 3,505kg. 3,505kg. 2,910kg. 18,135kg. 7,015kg.
+12 +8 +4 +0 -4
21.9m2 21.9m2 25.8m2 127.3m2 48.9m2
3,285kg. 3,285kg. 3,870kg. 19,095kg. 7,335kg.
4 4 12 12 4
8 8 24 24 8
From the above table it can be seen that the maximum allowable materials & equipment loading on platform, based on the anticipated number of operators, is very high, it is anticipated that the loadings will be much less than that allowed, particularly on the level +0 platform. T bng trn, c th thy rng khi lng vt liu v thit b ln nht cho php trn sn thao tc, da vo s ngi thao tc d kin, l rt ln, v d kin rng ti trng thc t s nh hn rt nhiu so vi ti trng cho php, c bit l trn sn cao +0. Material & equipment loads are to be distributed throughout the platforms evenly and placed on distribution beams or wooden blocks to spread the load. The materials & equipment should not be allowed to directly bear on the walkway metal mesh. Ti trng vt liu v thit b s c ri u trn sn thao tc v thng qua cc dm hoc tm g ri rng ti trng. Vt liu v thit b khng c t trc tip ln li thp sn v li i.
4.2 Preparation / Cng tc chun b: 1.1.4 Preparation for Climb Form Set Up in the Pier Table / Cng tc chun b cho vic lp dng vn khun leo trn khi nh tr
During the casting of the pier table S5 certain cast in items have to be installed to accommodate the phase 1 climb form set up. Trong qu trnh b tng khi nh tr S5, m bo rng cc bu lng neo phi chn sn lp dng vn khun leo phn on 1. The following preparation works are carried out. Nhng cng tc chun b sau y cn phi c tin hnh: Cast in 12 groups of 4 numbers of 20mm x 600mm long bolts to accommodate brackets to support climb form system and props at phase 1. Chn sn 12 b gm c 4 bu lng 20mm x 600mm di lin kt chng gi vn khun leo phn on 1 tr thp.
VN11153/MS/CF/001-A0
Cast a second stage concrete plinth to accommodate the brackets to support climb form system and props at phase 1. cc tm b tng k chn vn khun leo. Cast in 4 numbers of 25mm x 600mm long rebars for the support of the climbing rails at phase 3. Chn 4 thanh thp 25mm x 600mm di c nh thanh ray cho thi cng thp phn on 3.
1.1.5 tng.
Embedded Anchors / Neo vn khun leo chn sn trong b
The self-climbing units are connected to the hard concrete by embedded anchor bars. H t leo c lin kt vo b tng t cng vi neo gi vn khun c chn trc trong qu trnh b tng. During construction of the concrete segment, the embedded anchor bars must be placed accurately. Trong qu thi cng cc phn on thp, neo vn khun leo phi c lp t chnh xc.
Climbing anchors / Neo vn khun leo.

Vertical tolerance between anchors belonging to a 2 units group: +/- 5mm. Sai s lp t theo phng ng gia hai neo cho 2 b phn leo l +/-5mm. Horizontal tolerance between anchors of one group: +/- 2mm. Sai s lp t theo phng ngang gia hai neo ca 2 b phn leo l +/-2mm. Horizontal tolerance of a anchor group: +/- 10mm. Sai s lp t cho 1 b neo l : +/-10mm Vertical tolerance of an anchor group: +/- 5mm. Sai s lp t theo phng ng cho 1 b neo l : +/-10mm
To achieve these tolerances it is recommended as follows: t c nhng sai s ny cn lm theo nhng ch dn sau:
Lateral Walls /Cho tng bn :

The anchor bars and preparation cones are bolted on the panels EP1 & EP2, by M36 bolt (same position for all pha ses). Refer to figure 1 below. Cc thanh neo v ai c hnh cn c gn li vi nhau v lin kt vo vn khun v cc bu lng M36 vi cc tm vn khun EP1 & EP2. Xem hnh minh ha 1 di y.
VN11153/MS/CF/001-A0
Figure 1 Anchor Bars and Preparation Cones in Lateral Walls. Hnh minh ha 1 Thanh neo v chun b cc cn neo cho tng bn
Back Wall / Tng sau:

The anchors bars must be well fixed to the rebar cage and form work with embedded M36 nuts and additional embedded rebars. See drawing CD-CF-1002 and refer to figure 2 below. Nhng thanh neo phi c gn vo khung thp v vn khun thnh vi ai c bu lng chn sn M36 v t thm ct thp gia cng. Xem bn v CD-CF-1002 v xem hnh minh ha 2 di y.
VN11153/MS/CF/001-A0
Figure 2 Anchor Bar Fixing in Back Walls. Hnh minh ha 2 Lp t thanh neo cho tng sau
U bars (in lateral walls only) / Thanh neo U (ch dng cho tng bn).
Vertical tolerance between anchors belonging to one U bar: +/- 5mm. Sai s theo phng ngang gia cc 2 neo ca mt thanh ch U: +/- 5mm Horizontal tolerance of one U bar: +/- 5mm. Sai s theo phng ng ca mt thanh U: +/- 5mm Vertical tolerance of an U bar: +/- 5mm. Sai s theo phng ngang ca mt thanh U: +/- 5mm
To achieve these tolerances it is recommended as follows: t c nhng sai s nh trn, ngh thc hin theo cc bc sau: The anchor bars and cones are bolted on the panels EP2, EP3 & EP4 by M20 bolt (same position for all phases). Refer to Figure 3 below. Cc thanh neo v tm hnh cn c ng vo tm pa-n EP2, EP3 v EP4 bng bu-lng M20 (v tr nh nhau cho tt c cc giai on). Tham kho Hnh minh ha s 3 di y.
VN11153/MS/CF/001-A0
Figure 3 U Bar Fixing in Lateral Walls Hnh minh ha 3: Gn thanh U vo tng bn Special tools are used for the climbing cone and climbing cone nut installation (P23 for cone and G8A for nut). Dng c c bit c dng cho vic lp t cc neo hnh cn v ai ca neo . (P23 cho hnh cn v G8A cho ai)
4.3 Pre-assembly / Trc khi lp t: 1.1.6 Delivery / Vn chuyn
It is anticipated that all components for the climb form assembly will be delivered to site in 40-0 or 20-0 containers. The climb form materials are removed from the containers using a 3t forklift of mobile crane. Thng thng tt c cc b phn dng t hp vn khun leo s c chuyn n cng trng trong cc container 40-0 hoc 20-0. Cc vt t vn khun leo s c a ra khi container bng xe nng 3 tn hoc xe cu t hnh.
1.1.7 Assembly of Form Work Panels For Phase 1. / T hp vn khun cho giai on 1
The formwork panels are made up of a number of individual panels that are bolted together to make the final form. Due to the modified general construction sequence, some of the formwork panels for phase 1 are made up in smaller panel groups, without whalers, that are able to be lifted by a 50t crawler crane mounted on a floating barge. Cc tm vn khun c ghp li t mt s cc tm pa-no ring l to thnh hnh dng sau cng. Do s thay i quy trnh thi cng, mt s tm vn khun cho giai on 1 s c t hp thnh cc nhm t cc tm nh hn, khng c thanh ging ngang, c th nhc bng cu bnh xch 50 tn ng trn x lan. The panels for phase 1 are pre-assembled in the following groups: Cc tm vn khun cho giai on 1 c lp t theo cc nhm nh di y:

VN11153/MS/CF/001-A0
Lateral side panel 1L - EP1L and EP2L weight 1,420kg. Tm bn 1L gm c - EP1L v EP2L nng 1,420kg. Lateral side panel 2L EP3L, EP4L, EP5L, EP5L, EP6L and EP7L weight 1,770kg. Tm bn 2L gm c EP3L, EP4L, EP5L, EP5L, EP6L v EP7L nng 1,770kg. Lateral side panel 1R - EP1R and EP2R weight 1,420kg. Tm bn 1R gm c EP1R v EP2R nng 1,420kg. Lateral side panel 2R EP3R, EP4R, EP5R, EP5R, EP6R and EP7R weight 1,770kg. Tm bn 2R gm c - EP3R, EP4R, EP5R, EP5R, EP6R v EP7R nng 1,770kg. Front panel FPL, FPR, Front whalers FW1, FW2, FW3 and FW4 weight 1,524kg. Tm pha trc FPL,FPR, ging trc FW1, FW2, FW3 v FW4 nng 1,524kg. Internal back panel IBPL, IBPR and IBP2 weight 1,644kg. Tm pha trong IBPL, IBPR v IBP2 nng 1,644kg. Left back panel BP1L, BP2L and horizontal whalers weight 837kg. Tm pha bn tri pha sau BP1L, BP2L v ging ngang nng 837kg. Right back panel - BP1R, BP2R and horizontal whalers weight 837kg. Tm pha bn pha phi BP1R, BP2R v ging ngang nng 837kg.
1.1.8 Assembly of Form Work Panels and Whalers For Phase 2. / T hp vn khun v ging ngang Cho giai on 2
The formwork panels are made up of a number of individual panels that are bolted together to make the final form. Horizontal whalers are bolted onto the back of the formwork panels at two locations. Vertical whalers are bolted to the horizontal whalers to make the complete panel. The largest panel, a lateral side panel at the phase 1 level, consists of 8 individual panels (EP1L/R, EP2L/R, EP3L/R, EP4L/R, EP5L/R, EP5L/R, EP6L/R and EP7L/R) and measures around 10.0m x 4.0m. Cc tm pa-n c to thnh t mt s cc tm ring bit v c ng bu-lng vi nhau to thnh hnh dng sau cng. Cc thanh ging ngang c ng bu-lng vo pha sau ca cc tm pa-n ti 2 v tr. Ging dc c ng bu-lng vo cc ging ngang to thnh tm hon chnh. Tm ln nht, l tm bn lp giai on 1, bao gm 8 tm ring l (EP1L/R, EP2L/R, EP3L/R, EP4L/R, EP5L/R, EP5L/R, EP6L/R v EP7L/R) v c kch thc khong 10.0m x 4.0m. An assembly platform must be set up to assemble the form work panels. The assembly platform should consist of 2 number of parallel beams (H300 or similar) which are long enough to accommodate the largest lateral side panel. The parallel beams should be spaced at 2.0m apart. The beams should be level with respect to each other and set up on steel or hardwood timber packers to give a working height of 500mm to the top of the beam (alternatively use a 500mm deep beam). Mt mt bng phi c thit lp t hp cc tm pa-n vn khun. Mt bng ny phi c t 2 dm song song (H300 hoc tng ng) chiu di t ln tm bn ln nht. Cc dm ny t cch nhau 2.0m. Cc dm phi c cn bng vi nhau v k trn thp hoc thanh g cng c chiu cao lm vic khong 500mm tnh n mt trn ca dm (c th thay th bng cch s dng dm c chiu cao 500mm)
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After the phase 1 assembly, the formwork panels are completely stripped and will be checked for alignment and steps in the panel face. If misalignment or steps are found then the form panels should be disassembled and reassembled with whalers as below. The following sequence should be followed for assembly of the form work panels (typically for the lateral side panel L): Sau khi t hp xong giai on 1, cc tm vn khun c tch hon ton v kim tra li thng hng v khong h (gia cc tm nh) mt vn khun. Nu b lch hoc c k h, phi tho v t hp li cng vi cc thanh ging ngang nh pha di. Trnh t di y phi c thc hin t hp cc tm vn khun (c th cho tm bn pha tri) 1. Lay out the first panel (EP1L), form face down, across the 2 parallel beams. t tm u tin (EP1L), mt vn khun hng xung, k ln 2 dm song song. 2. Lift in the second panel (EP2L), form face down, close to the first panel. Nhc tm th hai (EP2L), mt vn khun hng xung, gn vi tm th nht. 3. Fit the M24 bolts between the first and second panels but do not tighten. Lp bu-lng M24 gia tm nh nht v tm th hai nhng cha vn cht. 4. Lift in the third panel (EP3L), form face down, close to the second panel. Nhc tm th ba (EP3L), mt vn khun hng xung, gn vi tm th hai. 5. Fit the M24 bolts between the second and third panels but do not tighten. Lp bu-lng M24 gia tm th hai v tm th ba nhng cha vn cht. 6. Add the subsequent panels (EP4L, EP5L, EP5L, EP6L and EP7L) as above until the whole form is assembled with the bolts loose. Lp cc tm tip theo (EP4L, EP5L, EP5L, EP6L v EP7L) nh trn cho n khi c tm ln c lp nhng cha vn cht bu-lng. 7. Lift the two horizontal whalers onto the back of the form panels and install the M16 bolts between the back of the form panels and the horizontal whalers. Nhc hai thanh ging ngang vo pha sau ca cc tm pa-n v lp bu-lng M16 vo gia lng ca cc tm v thanh ging ngang. 8. Starting at one end of the form, tighten the bolts between the horizontal whalers and the form panels and the bolts between each of the form panels. Bt u t mt pha ca tm ln, vn cht bu-lng gia ging ngang v cc tm pa-n v cc bu-lng gia cc tm pa-n. 9. It could occur that flatness of the form panel deforms during the bolt tightening operation. To correct this, release the bolts of between the back of the forms and the horizontal whalers and insert shim plates where necessary (delivered from factory), in order to achieve the correct alignment. Tighten the bolts again after fitting the shims. bng phng ca cc tm c th b bin dng trong qu trnh vn cht bu-lng. sa li, m bu-lng pha lng ca cc tm v thanh ging ngang v lp cc tm p ti cc v tr cn thit (cc tm m do nh sn xut sn xut), t c thng hng. Vn cht bu-lng sau khi lp cc tm m. 10. Once the whole form is complete it is to be turned over with the form face vertical. Khi c tm ln c lp xong, lt tm li mt trong vn khun hng ln trn. 11. The alignment of the joints between panels should be checked and corrected using a soft grinding disc. thng hng ca cc mi ni gia cc tm pa-n phi c kim tra v lm phng bng a mi mm.
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12. The form face should then be prepared using a wire brush to eliminate any rusting or mill scale coating. Mt vn khun sau phi c chun b bng bn chi st nh r hoc cc lp ph khi cn thp. 13. After brushing, clean immediately with kerosene and diesel oil. Sau khi chi sch g, lm sch ngay lp tc vi du ha hoc du diesel. 14. Once the panel is ready, it should be painted with two coats of stripping form oil. Khi tm sn sng, phi qut ln tm 2 lp du d vn khun. 15. The panel should be stored horizontally, off the ground, on a level surface and covered with a plastic sheet or tarpaulin. Tm ln phi c dng theo phng ngang, cch mt t, trn mt b mt cn bng v c ph tm nha hoc bt. 16. Threaded holes are provided, on the form panel, to accommodate M22 eye bolts for handling the panels. Cc l ren c to sn trn tm ng bu-lng mc cu M22 dng cho vic nng h cc tm. All other form work panels should be assembled, cleaned and treated as above. The other panels, required at phase 1, are: Tt c cc tm vn khun khc phi c t hp, lm sch v s l nh trn. Cc tm khc, c dng giai on 1, l: Lateral side panel R (consisting of panels EP1R, EP2R, EP3R, EP4R, EP5R, EP5R, EP6R and EP7R). Tm bn R (gm cc tm EP1R, EP2R, EP3R, EP4R, EP5R, EP5R, EP6R v EP7R). Front panel (consisting of panels FPL and FPR). Tm pha trc (gm tm FPL v FPR) Back panel L (consisting of BP1L and BP2L). Tm pha sau L (gm tm BP1L v BP2L) Back panel R (consisting of BP1R and BP2R). Tm pha sau R (gm BP1R v BP2R) Inside back panel L (consisting of IBP1L). Tm pha trong, ng sau L (gm IBP1L) Inside back panel R (consisting of IBP1R). Tm pha trong, ng sau R (gm IBP1R). Inside back panel C (consisting of IBP2). Tm pha trong, ng sau C (gm IBP2).
The vertical whalers are added as follows: Cc thanh ging ngang c lp t nh sau: 1. Lift the form work onto the assembly platform with form face downwards. Nhc cc tm vn khun ln mt bng t hp vi mt vn khun hng xung. 2. Lift the vertical whalers into position with the mobile crane and install and tighten the bolts between the horizontal whalers and vertical whalers. The mobile crane can be released after the vertical whaler is installed and bolts tightened.
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Nhc cc thanh ging dc vo v tr vi cu t hnh v lp, vn cht cc bu-lng gia cc ging dc v ging ngang. Cu t hnh c th c gii phng sau khi ging dc c lp t v bu-lng c vn cht. 3. Repeat the above for the other vertical whalers. Lp li cc bc trn vi cc ging dc khc. 4. Add all brackets, platforms, handrails, vertical ladders and vibrators, etc. Lp t cc khung, sn, lan can, thang ln xung v cc my m, v.v.
1.1.9 Assembly of the Self Climbing Units and Platforms For Phase 2. / T hp cc b phn leo v sn.
An assembly platform, having dimensions of 18.0m x 6.0m should be prepared for the pre-assembly of the self climbing units and platforms. The assembly platform should have timber planks at the climbing unit locations so that the climbing units can be secured to the timber face with climbing cones. The units are assembled with the working platforms vertical. The following sequence should be followed for the assembly of the self climbing units and platforms: Mt mt bng, c kch thc khong 18.0m x 6.0m phi c b tr chun b t hp cc b phn leo vn khun v cc sn. Mt bng ny phi c cc tm g t ti v tr ca cc b phn leo cc b phn leo c th c gn cht vo tm g bng cc hnh cn leo. Cc b phn ny c lp cng vi cc sn thao tc trn phng ngang. Trnh t sau y phi c thc hin t hp cc b phn leo v sn. 1. Lay out the first climbing rail assembly anchor block on the timber platform and mark out the position of the anchor bolt. nh du khi neo leo vn khun ca t hp ray leo trn tm g v nh du v tr bu-lng neo 2. Fix an anchor cone to the timber planks with a M36 bolt and washer. Lp mt hnh cn vo tm g bng bu-lng M36 v vng m. 3. Fit the anchor block to the climbing cone and install the first self climbing rail assembly. Lp khi neo vo hnh cn v lp t hp ray leo vn khun u tin 4. Mark out the position of the second climbing rail assembly anchor block on the timber platform and mark out the position of the anchor bolt. nh du v tr ca t hp ray leo vn khun th hai trn tm g v nh du v tr ca bu-lng neo. 5. Fix an anchor cone to the timber planks with a M36 bolt and washer. Lp mt hnh cn vo tm g bng bu-lng M36 v vng m. 6. Fit the anchor block to the climbing cone and install the second climbing frame assembly. Lp khi neo vo hnh cn v lp t hp ray leo vn khun th hai. 7. Fit the horizontal beams between the 2 climbing rail assemblies and bolt and tighten in position. Lp dm ngang gia 2 t hp ray leo vn khun v bu-lng, vn cht. 8. Fit the braces and remaining beams, bolt together and tighten. Lp cc ging v cc thanh dm cn li, lp bu-lng v vn cht. 9. Fit all remaining members, including the installation of platforms (+ 0m and + 4m), walkways, handrails and ladders, etc. Lp tt c cc b phn cn li, bao gm c vic lp t cc sn (+0m, +4m), li i, lan can v thang ln xung, v.v. 10. Complete the hydraulic installation by adding the lifting cylinders, horizontal cylinders, hydraulic hoses, etc.
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Hon thnh lp t h thng thy lc bng cch cc pt-tng nng, pt-tng ngang, ng thy lc, etc. After the first self climbing unit is assembled, the unit should be released from the timber planks and moved to a storage position. Sau khi b phn leo c t hp, gii phng n khi tm g v a vo v tr lu tr. The other units are assembled as above. Cc b phn khc c t hp nh trn.
1.1.10
Assembly of Working Platforms. / Lp t sn thao tc
Working platforms are provided at levels 4m, + 0m, +4m, +8m and + 12m. Cc sn thao tc c lp t ti cc cao -4m, +0m, +4m, +8m v +12m. Where possible, working platforms should be assembled, on the assembly platform, with handrails, etc. and stored for lifting in position during the climb form installation stage. Khi c th, cc sn thao tc phi c t hp trn mt bng t hp, vi lan can, v.v., v c l tr ch nng trong qu trnh lp t b vn khun leo. The working platforms at levels -4, + 8m and + 12m are fully pre-assembled with handrails, etc. Cc sn thao tc ti cao -4m, +8m v +12m c t hp trc hon ton, vi lan can, v.v. The horizontal beam assembly which is later fitted between the lateral side wall and back span wall self climbing units (at level + 0m) should be pre-assembled. The horizontal beam assembly consists of horizontal beams 19, 20, 25, 30 and 31. T hp dm ngang m sau s c lp vo gia thn vn khun mt sau v b phn leo vn khun pha nhp bin (ti cao +0m) phi c t hp trc. T hp dm ngang bao gm cc dm ngang 19, 20, 25, 30 v 31.
4.4 Assembly of the Climb Form System for Phase 1 Concrete Lift / T hp h thng vn khun leo cho b tng giai on 1:
The 500mm deep concrete kicker is cast using conventional plywood faced form work. Mt chn thp c chiu cao 500m c b-tng, s dng vn khun g thng thng. Due to the modified general construction sequence, the assembly of the climb form system for phase 1 is done without the use of the tower crane. A floating barge with 50t crawler crane is used to lift the climb form components into position. Do thay i trong trnh t thi cng chung, t hp h thng vn khun leo cho giai on mt c thc hin m khng c cn cu thp. Mt x lan v mt cu bnh xch 50 tn c dng nng a cc b phn ca vn khun vo v tr. The following sequence should be followed for the assembly of the climb form system for the phase 1 concrete lift. Trnh t sau y phi c thc hin t hp h thng vn khun leo cho b tng giai on 1. 1. Lift into position and bolt down the brackets for the vertical whalers and props to the pier table. The concrete plinths and M20 bolts were installed as section 4.2.1. above. Nhc cc khung cho thanh ging dc v thanh chng ln bn cc v ng bu-lng. Cc chn ct b-tng v bu-lng M20 c lp t t trc nh trong mc 4.2.1. bn trn. 2. Survey the level of the pier table, at the form work location, and set up timber and steel packers to support the form work at the correct height. Trc c cao ca bn cc, ti v tr vn khun, t cc thanh g, thp vn khun ln v tr cao chnh xc.
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3. Lift the first form work panel (lateral side panel 1 consisting of EP1L and EP2L) into position on the packers and hold in position close to the rebar with chain blocks placed diagonally from the bottom of the vertical rebar at the opposite side of the pylon. Nhc tm vn khun th nht (tm bn 1 bao gm EP1L v EP2L) vo v tr trn nhng tm k v gi gn cc thanh ct thp bng pa-lng xch treo vo chn ct thp dc ca pha mt tr thp i din. 4. Lift the second form work panel (lateral side panel 2 consisting EP3L, EP4L, EP5L, EP5L, EP6L and EP7L) into position on the packers and hold in position close to the rebar with chain blocks placed diagonally from the bottom of the vertical rebar at the opposite side of the pylon. Nhc tm vn khun th hai (tm bn 2 bao gm EP3L, EP4L, EP5L, EP5L, EP6L v EP7L) vo v tr trn cc tm k v gi gn cc thanh ct thp bng pa-lng xch treo vo chn ct thp pha mt tr thp i din). 5. Fit the bolts between the 2 lateral panels but do not tighten. It may be necessary to pull the 2 panels together using chain blocks. Lp bu-lng gia 2 tm bn nhng cha vn cht. C th phi dng n pa-lng xch ko 2 tm li gn nhau. 6. Lift the bottom horizontal whaler into position and bolt to the back of the 2 lateral forms. Fit the bolts but do not tighten. Nhc thanh ging ngang pha di vo v tr v ng vo mt sau ca 2 tm bn bng bulng. Lp bu-lng nhng cha vn cht. 7. Lift the top horizontal whaler into position and bolt to the back of the 2 lateral forms. Fit the bolts but do not tighten. Nhc thanh ging ngang pha trn vo v tr v ng vo mt sau ca 2 tm bn bng bulng. Lp bu-lng nhng cha vn cht. 8. Tighten the bolts between the 2 formwork panels and the formwork panels and top and bottom horizontal whalers. Vn cht bu-lng gia 2 tm v gia tm vi thanh ging trn v di. 9. Lift and install the first vertical whaler VW1L and fit the 50 x 350 pins and locking device between the brackets on the pier table and the vertical whalers. The lifting crane is still holding the vertical whaler. Nhc v lp thanh ging dc u tin VW1L v lp cht 50 x 350 l kha gia khung trn bn cc v ging dc. Cn cu vn gi ging dc. 10. Fit the bolts between the vertical and horizontal whalers. Lp bu-lng gia cc thanh ging dc v ngang. 11. Fit the props between the vertical whalers and the brackets on the pier table and insert the 30 x 180 pins and locking device. Lp thanh chng gia ging dc v khung trn bn cc v lp cc cht 30 x 180 v kha. 12. Release the lifting crane. Gii phng cu 13. Lift and install the second vertical whaler VW2L and fit the 50 x 350 pins and locking device between the brackets on the pier table and the vertical whalers. The lifting crane is still holding the vertical whaler. Nhc v lp thanh ging dc th hai VW2L v lp cht 50 x 350 v kha gia khung trn bn cc v thanh ging dc. Cn cu vn ang gi thanh ging dc. 14. Fit the bolts between the vertical and horizontal whalers. Lp bu-lng gia ging dc v ging ngang.
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15. Fit the props between the vertical whalers and the brackets on the pier table and insert the 30 x 180 pins and locking device. Lp thanh chng gia ging dc v khung trn bn cc v lp t cht 30 x 180 v kha. 16. Release the lifting crane. Gii phng cu. 17. Lift and install the third vertical whaler VW3L and install the bolts between the vertical and horizontal whalers. Nhc v lp t thanh ging dc th ba VW3L v lp bu-lng gia thanh ging dc v ging ngang. 18. Release the form work from the chain block restraints. Gii phng vn khun khi pa-lng xch. 19. Lift the inside panels into position and hold in a position close to the rebar with chain blocks. Nhc tm pha trong vo v tr v gi gn vi ct thp bng pa-lng xch. 20. Lift the back panel L into position and hold in a position close to the rebar with chain blocks. Nhc cc tm pha sau L vo v tr v gi gn vi ct thp bng pa-lng xch. 21. Lift the back L vertical whaler and fit the 50 x 350 pins and locking device between the brackets on the pier table and the vertical whalers. The lifting crane is still holding the vertical whaler. Nhc thnh ging dc pha sau L v lp cht 50 x 350 v kha gia khung trn bn cc v thanh ging dc. Cn cu vn gi thanh ging dc. 22. Fit the props between the vertical whaler and the brackets on the pier table and insert the 30 x 180 pins and locking device. Lp thanh chng gia thanh ging dc v khung trn bn cc v lp cc cht 30 x 150 v kha. 23. Release the lifting crane. Gii phng cu. 24. Repeat stages 18. To 21. For the back panel R and vertical whaler R. Lp li cc bc t 18. n 21. cho cc tm pha sau R v thanh ging dc R. 25. Move the floating barge around to the other side of the pier table. Di chuyn x lan vng quanh tr v sang pha bn kia ca bn cc. 26. Lift the first form work panel (lateral side panel 1 consisting of EP1R and EP2R) into position on the packers and hold in position close to the rebar with chain blocks placed diagonally from the bottom of the vertical rebar at the opposite side of the pylon. Nhc tm u tin (tm bn 1 gao gm EP1R v EP2R) vo v tr trn cc tm k v gi gn vi cc thanh ct thp bng pa-lng xch t chn ct thp pha i din ca tr thp. 27. Lift the second form work panel (lateral side panel 2 consisting EP3R, EP4R, EP5R, EP5R, EP6LR and EP7R) into position on the packers and hold in position close to the rebar with chain blocks placed diagonally from the bottom of the vertical rebar at the opposite side of the pylon. Nhc tm th hai (tm bn 2 gm EP3R, EP4R, EP5R, EP5R, EP6LR v EP7R) vo v tr trn cc tm k v gi gn vi cc thanh ct thp bng pa-lng xch t chn ct thp pha i din ca tr thp.
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28. Fit the bolts between the 2 lateral panels but do not tighten. It may be necessary to pull the 2 panels together using chain blocks. Lp bu-lng gia 2 tm bin nhng cha vn cht. C th phi ko 2 tm gn li vi nhau bng pa-lng xch). 29. Lift the bottom horizontal whaler into position and bolt to the back of the 2 lateral forms. Fit the bolts but do not tighten. Nhc thanh ging ngang pha di vo v tr v lp vo pha sau ca hai tm bn bng bu-lng. Lp bu-lng nhng cha vn cht. 30. Lift the top horizontal whaler into position and bolt to the back of the 2 lateral forms. Fit the bolts but do not tighten. Nhc thanh ging ngang pha trn vo v tr v lp vo pha sau 2 tm bn bng bu-lng. Lp bu-lng nhng cha vn cht. 31. Tighten the bolts between the 2 formwork panels and the formwork panels and top and bottom horizontal whalers. Vn cht bu-lng gia 2 tm vn khun v gia vn khun vi ging dc. 32. Lift and install the first vertical whaler VW1R and fit the 50 x 350 pins and locking device between the brackets on the pier table and the vertical whalers. The lifting crane is still holding the vertical whaler. Nhc v t thanh ging dc u tin VW1R v lp cht 50 x 350 v kha gia khung trn bn cc v thanh ging dc. Cn cu vn gi thanh ging dc. 33. Fit the bolts between the vertical and horizontal whalers. Lp bu-lng gia thanh ging dc v ging ngang. 34. Fit the props between the vertical whalers and the brackets on the pier table and insert the 30 x 180 pins and locking device. Lp cc thanh chng gia ging dc v khung trn bn cc v lp cc cht 30 x 180 v kha. 35. Release the lifting crane. Gii phng cu. 36. Lift and install the second vertical whaler VW2R and fit the 50 x 350 pins and locking device between the brackets on the pier table and the vertical whalers. The lifting crane is still holding the vertical whaler. Nhc v lp t thanh ging dc th hai VW2R v lp cht 50 x 350 v kha gia khung trn bn cc v cc thanh ging dc. 37. Fit the bolts between the vertical and horizontal whalers. Lp bu-lng gia cc thanh ging dc v ngang. 38. Fit the props between the vertical whalers and the brackets on the pier table and insert the 30 x 180 pins and locking device. Lp cc thanh chng gia ging dc v khung trn bn cc v lp kha 30 x 180 v kha. 39. Release the lifting crane. Gii phng cu. 40. Lift and install the third vertical whaler VW3R and install the bolts between the vertical and horizontal whalers. Nng v lp thanh ging dc th ba VW3R v lp cc bu-lng gia cc ging dc v ngang. 41. Release the form work from the chain block restraints. Gii phng cc tm khi pa-lng xch.
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42. Lift the front panel form work assembly into position and bolt to the 2 lateral side panels. Nhc t hp tm pha trc vo v tr v ng bu-lng vo 2 tm bn. 43. Release the lifting crane. Gii phng cu. 44. Bolt the back panels to inside panels and back panels to the 2 lateral side panels. ng bu-lng tm ng sau vi tm bn trong v tm ng sau vi 2 tm bn. 45. Fit all walkways, handrails, stairs, etc. Lp t tt c li i, lan can, cu thang, v.v. 46. Survey and make any adjustments to the form work in preparation for the concrete pour. Trc c v iu chnh vn khun khi chun b b-tng. 47. Fit tie rods as per the requirements of the phase. Lp cc thanh ta-rt theo yu cu ca tng giai on. The first phase concrete is poured. b-tng cho giai on u.
4.5 Removal of the Climb Form System after Casting the Phase 1 Concrete Lift / D vn khun sau khi b-tng giai on 1:
The climb form system is completely removed after the 1st phase concrete pour. H thng vn khun c d ra hon ton sau khi b-tng giai on 1. The removal of the climb form system should be in the following sequence: Vic tho b vn khun phi theo trnh t sau y: 1. Remove all external tie rods. D b ht cc thanh ta-rt. 2. Remove stairs. D b thang. 3. Hook the lifting crane onto the front panel form work and remove the bolts between the panel and the 2 lateral side panels. Lift the panel clear and store on the pier table. Mc cu vo mt trc ca tm vn khun pha trc v tho b bu-lng gia tm vn khun pha trc v 2 tm 2 bn. Nhc tm vn khun ra v t trn bn cc. 4. Remove the bolts between the back panels / inside panels and the 2 lateral side panels. Tho b bu-lng gia tm pha sau v pha trong vi 2 tm bn. 5. Hook the lifting crane onto the first lateral side panel and remove the pins between the vertical whalers & props and props & brackets bolted down to the pier table. Remove the props. Mc cu vo tm bn u tin v tho b cc cht gia ging dc v thang chng v gia thanh chng v khung gn vo bn cc. D b thanh chng. 6. Remove the pins between the vertical whalers and the brackets bolted down to the pier table and lift the form work panel clear and store on the pier table. D b cc cht gia ging dc v khung gn vo bn cc v nhc tm vn khun v t trn bn cc. 7. Hook the lifting crane onto the second lateral side panel and remove the pins between the vertical whalers & props and props & brackets bolted down to the pier table. Remove the props.
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Mc cu vo t s vn khun bn th hai, tho b cc cht gia ging dc v thanh chng v gia thanh chng v khung trn bn cc. Tho b thanh chng. 8. Remove the pins between the vertical whalers and the brackets bolted down to the pier table and lift the form work panel clear and store on the pier table. Tho b cc cht gia ging dc v khung trn bn cc v nhc vn khun, trn bn cc. 9. Hook the lifting crane onto the back panels / inside panels and remove the pins between the vertical whalers & props and props & brackets bolted down to the pier table. Remove the props. Mc cu vo tm sau / pha trong v tho cc cht gia ging dc v thanh chng v gia thanh chng v khung trn bn cc. D b thanh chng. 10. Remove the pins between the vertical whalers and the brackets bolted down to the pier table and lift the form work panel clear and store on the pier table. D b cc cht gia ging dc v khung trn bn cc v nhc vn khun v trn bn cc.
4.6 Assembly of the Climb Form System for Phase 2 Concrete Lift / T hp vn khun leo cho b tng giai on 2:
The following sequence should be followed for the assembly of the climb form system for the phase 2 concrete lift. Trnh t sau y phi c thc hin t hp vn khun leo b-tng giai on 2
1.1.11 Installation of the Self Climbing Units / Lp t cc b phn leo vn khun

The self climbing units and platforms, etc. are installed as follows: Cc b phn leo v sn, v.v, c lp t nh sau: 1. Attach the 6 numbers of anchor blocks to the concrete walls of the phase 1 segment. The brackets are fitted by first installing the anchor cone, then installing the anchor block and lastly installing the nut. The anchor blocks are checked for alignment and the nuts tightened with the special tightening tool. The 50 x 360 securing pin should be fitted in place on each block. Lp 6 khi neo vo thnh b-tng ca t c giai on 1. Khung c lp vo, u tin lp neo hnh con, sau lp khi neo v sau cng lp ai. Khi neo c kim tra thng hng v ai c vn cht bng cng c vn c bit. Cht gi 50 x 360 phi c lp vo mi khi neo. 2. Lift and install the previously assembled back span wall self climbing unit onto the anchor blocks. Check that the slots of the climbing rail assemblies are bearing properly on the 50 x 360 securing pin of the anchor blocks. There are lifting eyes placed on the transverse beams for lifting the self climbing unit assembly. Nhc v lp cc b leo vn khun lp trc pha nhp bin ln cc khi neo. Kim tra cc l trn ray leo vn khun ang gi cc cht gi 50 x 360 ca khi neo. C cc khuyn nng t trn dm ngang nng cc t hp leo. 3. Check that the screw jacks at the bottom of the climbing rail assemblies are fully engaged against the concrete surface of the pylon and adjust, if necessary. Kim tra rng cc cc kch vt y ca t hp ray leo c m ht t vo b mt b tng ca tr thp v iu chnh, nu cn. 4. Install the 40 x 350 safety pins in the holes on the anchor blocks. Lp cc cht an ton 40 x 350 vo cc h trn khi neo. 5. Check the cleanliness of the sliding pads on the long beams of level + 0m and apply a coating of dense grease on the top surface.
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Kim tra sch ca cc tm trt trn cc dm di cao +0m v qut lp m m c ln b mt. 6. Lift and install the first of the previously assembled lateral side wall self climbing units onto the anchor blocks. Check that the slots of the climbing rail assemblies are bearing properly on the 50 x 360 securing pin of the anchor blocks. There are lifting eyes placed on the transverse beams for lifting the self climbing unit assembly. Nhc v lp t cc b leo vn khun lp trc cho tng bn vo cc khi neo. Kim tra cc l trn cc t hp ray leo ang gi cc cht gi 50 x 360 ca khi neo. C cc khuyn nng c t trn dm ngang nng cc b leo vn khun. 7. Check that the screw jacks at the bottom of the climbing rail assemblies are fully engaged against the concrete surface of the pylon and adjust, if necessary. Kim tra cc kch vt y ca t hp ray leo c m ht ta ln b mt b tng ca tr thp v iu chnh, nu cn. 8. Install the 40 x 350 safety pins in the holes on the anchor blocks. Lp cc cht an ton 40 x 350 vo cc l ca khi neo. 9. Check the cleanliness of the sliding pads on the long beams of level + 0m and apply a coating of dense grease on the top surface. Kim tra sch ca cc tm trt trn dm di ti cao +0m v qut lp m m c ln b mt. 10. Repeat stages 6. to 9. above for the second lateral side wall self climbing units. Lp li cc bc t 6. ti 9. trn cho cc b leo vn khun thnh bn khc. 11. Lift and install the horizontal beam assemblies between the lateral side wall and back span wall self climbing units (at level + 0m). The horizontal beam assembly should have been already pre-assembled earlier. The horizontal beam assembly consists of horizontal beams 19, 20, 25, 30 and 31. Tighten all the bolts of each assembly before releasing the lifting crane. Nng v lp cc t hp dm ngang gia tng bn v cc b leo vn khun pha nhp bin (ti cao +0m). Cc t hp dm ngang phi c t hp t trc . Cc t hp dm ngang bao gm cc dm ngang 19, 20, 25, 30 v 31. Vn cht cc bu-lng ca mi t hp trc khi gii phng cu. 12. Install all remaining horizontal beams and braces. Lp tt c cc dm ngang khc v cc ging. 13. Check and tighten all bolts on the climbing frame assemblies. Kim tra v vn cht tt c bu-lng trn t hp khung leo. 14. Install all remaining platforms and hand rails, ladders, etc. to the climbing frame assemblies. Lp tt c cc sn thao tc cn li cng lan can, thang, v.v. ln t hp khung leo.
1.1.12 Installation of the Formwork Assemblies / Lp cc t hp vn khun.

The form work assemblies and platforms, etc. are installed as follows: Cc t hp vn khun v sn, v.v. c lp nh sau: 1. Lift the first formwork panel (back panels and inside panels) assembly into position and fit the 50 x 350 pins and locking device between the brackets on the self climbing units and the vertical whalers. The lifting crane is still holding the form work panel.
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Nhc cc tm vn khun u tin (pha sau v pha trong) vo v tr v lp cc cht 50 x 350 v kha gia khung trn b leo vn khun v cc ging dc. Cn cu vn ang gi vn khun. 2. Fit the props between the vertical whalers and the brackets on the self climbing units and insert the 30 x 180 pins and locking device. Lp cc thanh chng gia ging dc v khung ca b leo vn khun, lp cc cht 30 x 180 v b kha. 3. Release the lifting crane. Gii phng cu. 4. Lift the second form work panel (lateral side panel L / R) assembly into position and fit the 50 x 350 pins and locking device between the brackets on the self climbing units and the vertical whalers. The lifting crane is still holding the form work panel. Nhc t hp vn khun th hai (tm bn L / R) vo v tr v lp cc cht 50 x 350 v b kha gia khung ca b leo vn khun v cc ging dc. Cn cu vn ang gi vn khun. 5. Fit the props between the vertical whalers and the brackets on the self climbing units and insert the 30 x 180 pins and locking device. Lp cc thanh chng gia ging dc v khung ca b leo vn khun v lp cc cht 30 x 180 v b kha. 6. Release the lifting crane. Gii phng cu. 7. Lift the third form work panel (lateral side panel L / R) assembly into position and fit the 50 x 350 pins and locking device between the brackets on the self climbing units and the vertical whalers. The lifting crane is still holding the form work panel. Nhc t hp vn khun th ba (tm bn L / R) vo v tr v lp cc cht 50 x 350 v b kha gia khung ca b leo vn khun v cc ging dc. Cn cu vn ang gi vn khun. 8. Fit the props between the vertical whalers and the brackets on the self climbing units and insert the 30 x 180 pins and locking device. Lp cc thanh chng gia ging dc v cc khung ca b leo vn khun v lp cc cht 30 x 180 v b kha. 9. Release the lifting crane. Gii phng cu. 10. Lift the front panel form work assembly into position and bolt to the 2 lateral side panels. Nng t hp vn khun pha trc vo v tr v ng bu lng vi 2 tm bn. 11. Release the lifting crane. Gii phng cu. 12. Bolt the back panels / inside panels to the 2 lateral side panels. ng bu-lng cc tm ng sau / bn trong vi 2 tm bn. 13. Fit all walkways, handrails, stairs, etc. Lp li i, lan can v cu thang, v.v.
1.1.13
Installation of the Rebar Jigs / Lp b g ct thp
The rebar jigs and platforms are to be assembled on the pier table and lifted into position. The rebar jigs are assembled and installed as follows: B g ct thp v sn s c t hp trn bn cc v c nng vo v tr. B g ct thp c t hp v lp t nh sau:
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1. Fit the ER27 brackets (if not already installed previously) on to the top of the vertical whalers of the formwork (VW1 and VW3). Lp cc khung ER27 (nu cha lp trc ) ln trn cng ca cc thanh ging dc ca b vn khun (VW1 v VW3) 2. Assemble the + 8m and + 12m platforms and rebar jig vertical whalers on the pier head. The back span side rebar jig and the lateral side rebar jigs are assembled and laid out ready for installation. T hp cc sn +8m v +12m v ging dc ca b g ct thp trn bn cc. Phn g ct thp pha nhp bin v pha 2 bn c t hp v t sn ch lp t. 3. Lift the back span side rebar jig into position and pin the vertical whalers (VW5) to the ER27 brackets with the provided pins and locking devices. Nhc phn b g pha nhp bin vo v tr v ng cht thanh ging dc (VW5) vo khung ER27 bng cc cht v b kha. 4. Fit the props (PR4) between the rebar jig vertical whalers (VW5) and the formwork vertical whalers (VW3) and fit the provided pins and locking devices. Release the lifting crane. Lp cc thanh chng (PR4) gia thanh ging dc ca b g ct thp (VW5) v ging dc ca b vn khun (VW3) v lp cc cht v b kha. Gii phng cu. 5. Lift the first lateral side rebar jig into position and pin vertical whalers (VW4) to the ER27 brackets with the provided pin and locking device. Nhc phn b g bn u tin vo v tr v lp cht ging dc (VW4) vi khung ER27 bng cc cht v b kha. 6. Fit the props (PR3) between the rebar jig vertical whalers (VW4) and the formwork vertical whalers (VW1) and fit the provided pins and locking devices. Release the lifting crane. Lp cc thanh chng (PR3) gia ging dc b g ct thp (VW4) v ging dc ca vn khun (VW1) v lp cc cht v b kha. Gii phng cu. 7. Repeat stages 5. & 6. Above for the other lateral side rebar jig. Lp li cc bc 5. v 6. trn cho phn bn b g cn li. 8. Complete the + 8m and + 12m platforms and hand rails. Lp cc sn +8m v +12m v lan can.
1.1.14 Preparation for the Phase 2 Concrete Pour / Chun b btng giai on 2
The following works are to be carried out: Cc cng vic sau phi c thc hin: 1. Installation of hydraulic power pack at level 2m and connection of all hydraulic hoses, gauges, manifolds, etc. Lp t h thng thy lc ti cao -2m v lp tt c cc u ni thy lc, ng h v cc ng phn phi,v.v. 2. Installation of electrical panel and electrical connections. Lp bng iu khin in v dy dn in. 3. Installation of the air system for connection to the wall vibrators (the pipe work must be organised so that all vibrators can be activated separately, if required). Lp h thng kh cho m tng (cc ng phi c lp t sao cho cc m c th c kch hot ring r, nu cn). 4. Full check of the climb form structure, check all bolts are properly tightened, all pins are properly installed with the related locking devices, all handrails are in
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position and secured, all walkways are complete and secured, all holes in platforms are covered with trapdoors, or similar. Kim tra ton din kt cu ca khun leo, kim tra tt c cc bu-lng c vn cht, tt c cc cht c lp t ph hp vi b kha tng ng, tt c lan can c lp vo v tr v chc chn, tt c cc li i c lp t v chc chn, tt c cc l trn sn cng tc c y bng ca lt, hoc tng t. 5. Full testing and commissioning of all hydraulic and electrical components and operation of all functions. Kim tra ton din v chy th tt c cc b phn thy lc v in v hot ng ca tt c cc chc nng. 6. Final adjustment of the rebar jig and level + 12m and + 8m rebar jig platforms. Cn chnh ln cui b g ct hp v sn thao tc ti cao +12m v +8m. 7. Installation of all cones and inserts in formwork panels. Lp t tt c cc ming cn v gn vo tm vn khun. 8. Survey and adjustment of the formwork panels and adjustment or rebar ties ER95 which are between the self climbing assemblies and the form work assemblies. Trc c v hiu chnh cc tm vn khun hoc hiu chnh thanh ko ct thp ER95 nm gia t hp b leo vn khun v t hp vn khun 9. Installation of ties. Lp cc thanh ko. The phase 2 segment concrete is poured. b-tng giai on 2
4.7 Installation of Climbing Rails and Self Climbing for Phase 3 Concrete Lift / Lp t cc ray leo vn khun v leo vn khun b-tng giai on 3:
After the concrete of the phase 2 concrete pour has cured the following operations should be carried out: Sau khi b-tng giai on 2 c bo dng, cc hot ng sau y phi c thc hin: 1. Activate the horizontal hydraulic cylinders to strip the formwork panels. Kch hot h thng kch thy lc ngang d vn khun. 2. Install the 6 numbers of anchor blocks at the top of the phase 2 segment face. Lp t 6 khi neo trn cng ca b mt khi b tng giai on 2. 3. Insert the climbing rails, one by one, from the top. To allow insertion, keep the internal lever rack of the anchor block open by inserting a screw driver, or similar. Ensure that the rails are fitted with slots facing outwards. Lp cc ray leo, tng chic mt t trn xung. c th a c ray vo, cc n by pha bn trong ca khi neo m bng cch a vo 1 tuc-n-vt, hoc tng t. Chc chn rng ray c lp sao cho cc l quay ln pha trn. 4. When the climbing rail is in the correct location, insert the 40 x 350 rail pin. Khi cc ray leo c lp vo v tr chnh xc, lp cc cht ray 40 x 350. 5. Raise the climb form system up to the phase 3 concrete lift position (refer to the Waiko Engineering Works Sdn Bhd Use and Maintenance Manual for details of the climbing procedure). Nng h thng vn khun leo ln v tr b tng giai on 3 (xem S tay hng dn s dng v Bo tr ca Waiko Engineering Works Sdn Bhd c thm chi tit v quy trnh leo vn khun)
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4.8 Installation of the Level 4m Working Platform / Lp t sn thao tc cao -4m:

The level 4m platforms are installed after the climb form has been lifted to the phase 3 concrete lift position. Sn thao tc -4m c lp sau khi vn khun leo c leo ln v tr b tng giai on 3. The platforms have been previously pre-assembled. The platforms should be lifted into position with chain blocks, or similar and then connected to the underside of the self climbing unit level + 0m. The diagonal ties are fitted and adjusted. Sn thao tc c t hp t trc . Sn phi c nng ln v tr bng pa-lng xch, hoc tng t v sau c kt ni vo pha di ca b leo +0m. Cc thanh cho c lp v iu chnh. The under slung platform for access to and from the climb form system from the passenger hoist is installed to the bottom of the + 0m / 4m platform when the climb form system has reached the required elevation. Cc sn treo ln xung b vn khun leo t vn thng c lp t y ca sn +0m/4m khi h thng vn khun leo ln ti cao ph hp.
5. ORGANISATION CHART & RESPONSIBILITIES / S T CHC V TRCH NHIM 5.1 Organisation Chart / S t chc:
Refer to Appendix B General Information, for Organisation Chart. Tham kho ph lc B Thng tin chung , biu nhn lc
5.2
Responsibilities / Trch nhim:

Project Manager / Gim c d n: Approve the Method Statement, Risk Analysis and Inspection and Test Plan. Duyt bin php lp dng, nh gi ri ro, Ensure that the QA system is implemented on site at all levels. m bo h thng qun l an ton cht lng c thc hin trn cng trng mi cp . Ensure that all erection works are carried according to the Method Statement and are carried out safely in accordance with the HSE guidelines. m bo rng cng vic lp dng c tin hnh theo bin php thi cng v tin hnh mt cch an ton ph hp vi nguyn tc ch o v sc khe, v sinh an ton. Prepare the Method Statement. Chun b bin php thi cng Review and endorse the Risk Analysis. Xem xt v xc nhn nh gi ri ro. Co-ordinate with the QA and HSA Managers and Site Co-ordinator. Phi hp vi cc qun l cht lng, an ton lao ng v qun l cng trng. Review and endorse the Method Statement and Inspection and Test Plan. Xem xt v xc nhn nh bin php thi cng, k hoch kim tra v nghim thu. Review and endorse the Risk Analysis. Xem xt v xc nhn nh gi ri ro.
Technical Co-ordinator / Qun l k thut : -
QA Manager / Qun l cht lng: -
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Conduct QA inspections and maintain the QA records. Hng dn nghim thu cht lng bng cc bin bn nghim thu cht lng. Review and endorse the Risk Analysis. Xem xt v xc nhn nh gi ri ro. Lead the specific training which are organised by the Site Co-ordinator. Hng dn cc lp hun luyn c t chc bi qun l cng trng. Assign Safety Officers to control the tasks being carried out and monitor the safety risks. B nhim nhn vin an ton kim tra cc hot ng c tin hnh v gim st nhng ri ro. Assign Safety Officers to organise safety training for personnel working on the Tower Crane installation. B nhim nhn vin an ton t chc cc bui hun luyn an ton cho cc nhn vin lp t cu thp. Ensure that all personnel are equipped with proper PPE. m bo tt c cc nhn vin c trang b bo h lao ng thch hp. Prepare and lead task launch meetings. Chun b v ch o cc cuc hp lin quan n cng vic. Review and endorse the Method Statement and Inspection and Test Plan. Xem xt li v xc nhn bin php thi cng, k hoch kim tra v nghim thu. Organise the on-site activities and ensure that they are carried out in accordance with the Method Statement. T chc cc hot ng trn cng trng v m bo rng nhng ngi thi hnh s thc hin theo ng bin php thi cng. Ensure that all required plant, equipment and personnel is timely mobilised to cover the site installation activities. m bo rng tt c cc thit b my mc v con ngi c a n cng trng ng lc m bo cng vic.
HSE Manager / Qun l an ton : -
Site Co-ordinator / Qun l cng trng: -
6. RISK ASSESSMENT / NH GI RI RO:

Refer to Appendix B for the Climb form Assembly Risk Assessment. Xem ph lc B cho nh gi ri ro khi lp dng vn khun leo.
7. SPECIFIC SAFETY REQUIREMENTS & PRECAUTIONARY MEASURES / YU CU V AN TON V BIN PHP PHNG NGA:
The following are some of the specific safety requirements and precautionary measures that should be observed during the assembly and installation of the Climb Form: Sau y l mt s cc yu cu an ton v cc bin php phng nga cn c ch trong qu trnh t hp v lp t vn khun leo: - All hand tools should be attached by lanyard, or similar, to the erection personnel to prevent them falling during the installation. Tt c cc dng c bng tay phi c gn vo dy buc cho nhn vin lp dng ngn chng khng ri xung t trong khi lp dng - All erection personnel will wear full body harness when working at height. Tt c nhn vin lp dng phi eo dy nt ton thn khi lm vic trn cao - The area below the Climb Form installation and around the tower crane or any mobile crane shall be properly fenced to prevent unauthorised access into the erection and lifting area.
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Khu vc pha di lp t vn khun leo v xung quanh cu thp phi c ro chn ngn nhng ngi khng c nhim v vo khu vc lp dng v khu vc nng hng. - The Method Statement must be read in conjunction with the VSLs Use & Maintenance Manual and drawings which gives a more detailed description regarding the climb form assembly and installation method. Bin php lp dng ny phi c c cng vi hng dn s dng v bo dng v bn v, s cung cp thm nhiu chi tit hn lin quan n vic lp dng. - Climb Form assembly and installation operations must be carried out by trained and qualified personnel. Vic t hp v lp t Vn khun leo phi c thc hin bi ngi c o to vo c nng lc. - The operation of the climb form equipment must only be carried out by trained and qualified personnel. Hot ng ca cc thit b vn khun leo phi c thc hin bi ngi c o to v c nng lc. - Adequate, trained and qualified supervision must be present at all stages of the Climb Form assembly. Gim st c o to v iu kin phi c mt trong tt c cc giai on ca qu trnh lp t vn khun leo. - All bolts must be tightened as prescribed and locking devices fitted where necessary. Tt c cc bu lng phi c sit cht ng quy nh v dng thit b kha thch hp nu cn. - All shafts, pins and locking pins must be properly installed and their correct installation checked before proceeding onto the following erection stage. Tt c cc trc, cht v cht kha phi c lp t ng v kim tra vic lp t chnh xc cha trc khi tip tc lp cc thit b k tip. - All lifting gear shall be checked and fit for use. Tt c cc thit b nng phi c kim tra v s dng ph hp - The climb form system must be fully tested and commissioned before first use. H thng vn khun leo phi c kim tra y v vn hnh th trc khi a vo s dng. - The climb form system must be regularly maintained adhering to strict maintenance schedules. H thng vn khun leo phi c bo dng nh k bm cht vi k hoch bo dng nghim ngt - No alterations should be made to the climb form system without approval of the Technical Co-ordinator, Production Manager or Project Manager. Alterations should be co-ordinated with Waiko. Khng c php thay i chnh sa h thng vn khun leo khi cha c s chp thun ca k s ph trch k thut, qun l sn xut v qun l d n. Mi s thay i phi c phi hp vi Waiko. - Use the proper lifting points on the climb form components. If in doubt as to where and how to lift a particular component Ask the Supervisor. S dng cc im nng thch hp khi nng cc cu kin ca vn khun leo. Nu cm thy khng chc khi nng cc cu kin Hi gim st. - In the event of oil leak or spill, contain the leak or spill and mop up and clean the area to prevent personnel from slipping. Trong cc trng hp r r v trn du, phi c vt dng cha v lau dn sch s cc khu vc bo v cc cng nhn khng b trt t - Make a thorough inspection of all components, prior to, during and after installation for signs of wear, deformation of damage. Nghim thu k tt c cc cu kin, trc khi, trong khi v sau khi lp dng cho du hiu hao mn, hy hoi bin dng
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- The hydraulic and electrical installations must be carried out by trained and qualified hydraulic and electrical personnel. Lp t h thng in v thy lc phi c tin hnh - Before operating any parts of the Climb Form ensure that no persons are in close proximity to the parts being operated or moved. Trc khi vn hnh bt c b phn no ca vn khun leo, m bo rng khng ai ng gn b phn bt u hot ng hay chuyn ng. - Special attention must be paid to the preparation and casting of inserts for the climb form climbing operation with particular attention being paid to the concrete pour and vibration in the area of the anchors. Nhng ch t bit phi c t cho cc l m v cc thanh neo chn sn cho vn khun leo hot ng, ch khi v m b tng trong phm vi c lp t cc thanh neo.
8. INSPECTION & TEST PLAN / NGHIM THU V K HOCH KIM TRA:

Refer to Appendix B for the Climb Form assembly Inspection and Test Plan. Xem ph lc B cho k hoch kim tra v nghim thu khi lp dng vn khun leo.
9. CONTROL / STORAGE / PROTECTION OF SPECIFIC MATERIALS / QUN L / CT GI / BO V CC LOI VT T RING BIT

The following specific controls, storage and protection measures should be adopted: Cc bin php qun l, ct gi v bo v vt t phi c thng qua: - All materials shall be stored in accordance with the suppliers recommendations. Tt c cc vt t phi c ct gi ph hp theo hng dn ca nh sn xut. - Form work panel faces to be adequately protected as per the suppliers recommendations. B mt ca tt c vn khun cn phi c bo v mt cch thch hp nh ngh t nh sn xut - All chains and ropes shall be properly lubricated in accordance with the suppliers recommendations. Tt c cc loi xch v dy ti phi c tra du m ph hp theo hng dn ca nh sn xut. - All bolts, shafts, pins and locking pins shall be lightly greased to allow for their easy removal. Tt c bu lng, trc, cht v cht kha phi c bi du d dng tho g. - All hydraulic equipment shall be checked for level and quality of oil before use. Tt c cc thit b thy lc phi c kim tra mc v cht lng du trc khi s dng. - All pulleys, guides, rollers, bearings, seals, etc. shall be checked and lubricated, where necessary. Xe con, dn hng, con ln, gi , vng m phi c kim tra v du nhn nu cn. - All electrical equipment, electrical panels, control boxes shall be watertight and protected against rain and water ingress, where necessary. Tt c cc thit b in, bng in, hp iu khin phi c bo qun chng thm v nc ma.
10. PLANT & EQUIPMENT / MY MC V THIT B:

The following plant and equipment will be utilised during the assembly of the climb form system: Nhng thit b my mc sau y s c s dng trong sut qu trnh lp t vn khun leo: - Mobile crane 40 tons / Cu bnh lp 40t - Floating barge / S lan - 50t crawler crane / Cu bnh xch 50t - Flat bed truck or crane truck / Xe ti thng. - 3 ton fork lift / Xe nng 3t. - Tower crane / Cu thp
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- Passenger hoist / Vn thng - Assembly platforms / sn thao tc lp dng. - Miscellaneous jacks and hydraulic equipment / Kch v thit b thy lc. - Miscellaneous lifting equipment (slings, shackles, chain blocks, etc.) / Thit b nng ( pa lng xch, cp cu, cm cu.) - Miscellaneous hand tools (grinders, drills, wrenches, etc.) / Cc dng c cm tay (my mi, my khoan, c l v.v) - Special tools are torque wrench and P23 & G8A tools (cone and nut installation). / Cc dng c c bit l c l lc v dng c s P23 v G8A (lp t cn v ai)
11. TRAINING PLAN / HOCH HUN LUYN:

The following training plans should be adopted: Cc k hoch o to sau y cn phi c thng qua: - Safety inductions for all workers, staff and visitors, by the HSE manager. Hng dn an ton cho tt c cc cng nhn, nhn vin, gim st bi qun l an ton. - Task launch meetings should be held for all workers working on this task. Cc cuc hp chun b cho cng vic mi phi c t chc cho tt c cc cng nhn thc hin cng vic . - Proper training shall be provided specifically for the Climb Form assembly works. Cc lp hun luyn t bit cho cc cng tc lp t vn khun leo. - Proper training shall be provided for the personnel working at height and in the correct use of the full body harnesses and lanyards. Hun luyn cho cc nhn vin lm vic trn cao s dng dy bo v ton thn mt cch ng n
12. APPENDICES / PH LC:
Appendix A VSL Drawings and Technical Data Ph lc A Bn v VSL v ti liu k thut (65 Pages)
No. A1 A2 A3
Title / Description VN11153-MS-TC-1050-1052 KH180 Crawler crane load chart Torque Values
Page 3 2 1
VN11153/MS/CF/001-A0
Appendix B General information Ph lc B Thng tin chung (9 Pages)
No. B1 B2 B3 B4
Title Description / Tiu - m t Project Organisation chart / S t chc d n Project Risk Assessment / nh gi ri ro Project Inspection and Test Plan / K hoch kim tra v nghim thu Check lists
Page 1 4 2 2
VN11153/MS/CF/001-A0
APPENDIX A - Drawings and Technical Data Ph lc A Bn v v ti liu k thut
VN11153/MS/CF/001-A0
APPENDIX B - General Information Ph lc B Thng tin chung

111219-MS of Climb Form Erection (Last) - Tmptrans

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111219-MS of Climb Form Erection (Last) - Tmptrans

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VSL VIETNAM CO. LTD.

Issue for construction Description

METHOD STATEMENT FOR CLIMB FORM INSTALLATION

TABLE OF CONTENTS / NI DUNG

1. INTRODUCTION / GII THIU:

2. SCOPE / PHM VI CNG VIC:

3. DOCUMENT REFERENCE / TI LIU THAM KHO:

4. SEQUENCE OF WORKS / TRNH T THI CNG: 4.1 General / Tng quan:

General Sequence / Trnh t tng qut :

METHOD STATEMENT FOR CLIMB FORM INSTALLATION

1.1.2 Climb Form System Components / Cc cu kin ca h vn khun leo.

Form work / Vn khun:

Rebar jig / Khung gi ct thp.

Alignment props / Cc thanh chng iu chnh.

Formwork service platforms +4 / Sn thao tc +4.

Self climbing units / H t leo

Climb Form Platform Loadings / Ti trng sn thao tc.

Approximate Area of Platform: Din tch gn ng

Allowable Load on Platform Ti trng cho php

Anticipated Number of Operators on Platform: S ngi thao tc d

Anticipated Maximum Number of Operators on Platform S lng

Maximum Allowable Material & Equipment Load on Platform

21.9m2 21.9m2 25.8m2 127.3m2 48.9m2

3,285kg. 3,285kg. 3,870kg. 19,095kg. 7,335kg.

METHOD STATEMENT FOR CLIMB FORM INSTALLATION

Embedded Anchors / Neo vn khun leo chn sn trong b

Climbing anchors / Neo vn khun leo.

Lateral Walls /Cho tng bn :

Back Wall / Tng sau:

4.3 Pre-assembly / Trc khi lp t: 1.1.6 Delivery / Vn chuyn

METHOD STATEMENT FOR CLIMB FORM INSTALLATION

Assembly of Working Platforms. / Lp t sn thao tc

1.1.11 Installation of the Self Climbing Units / Lp t cc b phn leo vn khun

1.1.12 Installation of the Formwork Assemblies / Lp cc t hp vn khun.

Installation of the Rebar Jigs / Lp b g ct thp

4.8 Installation of the Level 4m Working Platform / Lp t sn thao tc cao -4m:

Responsibilities / Trch nhim:

Technical Co-ordinator / Qun l k thut : -

QA Manager / Qun l cht lng: -

METHOD STATEMENT FOR CLIMB FORM INSTALLATION

HSE Manager / Qun l an ton : -

Site Co-ordinator / Qun l cng trng: -

6. RISK ASSESSMENT / NH GI RI RO:

8. INSPECTION & TEST PLAN / NGHIM THU V K HOCH KIM TRA:

9. CONTROL / STORAGE / PROTECTION OF SPECIFIC MATERIALS / QUN L / CT GI / BO V CC LOI VT T RING BIT

10. PLANT & EQUIPMENT / MY MC V THIT B:

11. TRAINING PLAN / HOCH HUN LUYN:

12. APPENDICES / PH LC:

Appendix B General information Ph lc B Thng tin chung (9 Pages)

APPENDIX A - Drawings and Technical Data Ph lc A Bn v v ti liu k thut

APPENDIX B - General Information Ph lc B Thng tin chung

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