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KHA O TO
THI GIAN
MC TIU KHA O TO
Hiu c khi nim Kaizen; Nm vng cc phng php & k thut thc hin Kaizen; p dng cng c thc hnh tt 5S vo khu vc in
NI DUNG
Phn 1: Khi nim v Kaizen
Phn 1
KHI NIM V KAIZEN
NI DUNG PHN 1
1. Khi nim v Kaizen 2. i tng chnh ca Kaizen 3. Phng php tip cn ci tin 4. S khc nhau gia Kaizen v i mi
Kaizen l g?
Kai
Thay i
Zen
tt hn
Kaizen
Lm cho mi vic tr nn d dng hn bng cch nghin cu qu trnh v ci tin thng qua vic gim lng ph Hoc
Ci tin lin tc
Hng dn thc hin Kaizen v p dng thc hnh tt 5S
KAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
Kaizen l g?
KAIZEN l hot ng nhm ci tin nng sut bng cch tha nhn tnh trng
Kaizen l g?
Hot ng lp li nng cao kh nng thc hin cc yu cu
(ISO 9000: 2000 - 3.2.13)
Ci tin my mc, trang thit b, vt t u vo Ci tin cc th tc, quy trnh lm vic Thay i nguyn vt liu u vo,
Hng dn thc hin Kaizen v p dng thc hnh tt 5S
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Nhn vin
Thc t
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Thc t
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KAIZEN
Di hn Khng gy n tng mnh
I MI
Ngn hn Gy n tng mnh
Nhp
Thi gian Thay i Cch tip cn Lin quan Cch thc B quyt Yu cu nh hng
Cc bc nh
Lin tc Dn dn N lc tp th Tt c mi ngi Duy tr v ci tin N lc, sng to u t t Con ngi
Nhy vt
Cch qung t ngt N lc c nhn Mt s c la chn t ph v xy dng t ph v k thut CN u t ln Cng ngh
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WASTE
Cc doanh nghip hin nay ang lng ph ti 95% ngun lc ca mnh
Kaizen Desk Reference Standard Tc gi: Raphael L. Vitalo, Frank Butz v Joseph P. Vitalo
Hng dn thc hin Kaizen v p dng thc hnh tt 5S
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o Gim lng ph, tng nng sut Li ch v hnh: o ng lc thc y cc c nhn c cc sng kin o To tinh thn lm vic tp th on kt o To thc lun hng ti gim thiu cc lng ph o Xy dng nn vn ha cng ty
Hng dn thc hin Kaizen v p dng thc hnh tt 5S
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KAIZEN
TQC: Kim sot cht lng ton din QC: Kim sot cht lng SS: H thng khuyn ngh TPM: Bo tr nng sut tng th JIT: Va ng lc Zero-Defect: khng sai li QCC: Nhm k.sot cht lng
5S :
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Vn quan trng l g?
Hng dn thc hin Kaizen v p dng thc hnh tt 5S
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1. Pht hin vn
TOYOTA a ra 7 loi lng ph (Muda) sau:
1. Sn xut
2. Sn xut tha
3. Tn kho
4. Ch i
5. Vn chuyn
6. Thao tc
7. Sai li
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Lng ph 07+01
Cha tn dng ti a sc mnh tr tu, k nng, kinh nghim v s sng to ca cn b cng nhn vin
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1. Pht hin vn
Phn tch ABC
200 Thit hi (1000$) 100
100 (%)
50
Cc hng mc sai li
Hng dn thc hin Kaizen v p dng thc hnh tt 5S
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V d:
Thc hin phn tch ABC cho cc sn phm li sau y:
Kiu sai li Nt, rn Sn Mo V S lng 35 26 58 7 Chi ph lm li ($) 100 20 125 200
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14 3 11 9 11 7
200
50 200 50 50 200 80
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Gii php
Trc ht l tnh tng chi ph cho mi hng mc
Kiu sai li Nt, rn Sn Mo V Kch thc ngn Kch thc di Hp b ngang Rng b ngang Cao hn chiu cao Chiu cao thp hn khc S lng 35 26 58 7 19 14 3 11 9 11 7 Chi ph lm li ($) 100 20 125 200 200 50 200 50 50 200 80 Tng chi ph ($) 3,500 520 7,250 1,400 3,800 700 600 550 450 2,200 560
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Gii php
8000
6000
Thit hi 4000 ($)
0.120
0.100 0.080
0.060 0.040 0.020 0.000
2000 0
C hiu cao thp hn C hiu cao cao hn Kch thc ngn Hp chiu rng Rng chiu rng Rn, nt
1
Mo
5
V
C hiu cao di hn
9
Khc
10 11
Sn
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La chn ch KAIZEN
Ph hp mc tiu Mc khn cp Tng im
13 14 15 10
Tiu ch nh gi
Ch
1. Tng sn lng ln 5%. 2. Gim sn phm li. 3. Gim chi ph bng cch gim lm ngoi gi. 4. Gim giao hng chm 20 %.
3 3 1 1
2 3 3 2
3 3 3 2
2 3 3 2
1 1 2 2
2 1 3 1
1
1 2
3
1 3
1
2 3
3
1 3
3
2 3
2
3 3
13
10 17
Mc u tin
4 3 2 5
Tc ng
C hi ph
Thi hn
4
5 1
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M = o lng c (Measurable)
A = C th t c (Achievable) R = Thc t (Realistic)
T = C thi hn (Time-bound)
Hng dn thc hin Kaizen v p dng thc hnh tt 5S
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Machine
Nhit nng Thi gian nng
Method
Material
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Bm
My sy hng
Lc du
H thng du bi trn
Hng dn thc hin Kaizen v p dng thc hnh tt 5S
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11
2nd why
3rd why
4th why
5th why
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Du bi trn
Bm
35
100 ti
My ng gi B
100 ti
100 ti
My ng gi C
Hng dn thc hin Kaizen v p dng thc hnh tt 5S
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Tng=300 ti Ti hng=30 ti
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12
100 ti
My ng gi B
100 ti
Hng 20 ti
My ng gi C
100 ti
Hng dn thc hin Kaizen v p dng thc hnh tt 5S
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Hng 7 ti
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38
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13
Nguyn tc ECRS
Elimination: Gim thiu nhng g khng cn thit trong cng vic. Combine: Kt hp bt c nhng g ph hp trong cng vic. Rearrange: Sp xp li trnh t trong cng vic c hiu qu cao hn Simplify: n gin ha cng vic iu hnh.
Hng dn thc hin Kaizen v p dng thc hnh tt 5S
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100 (%)
50
50
50
C D
0 C
A B
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A C A C A C P D S D A C
P D
S D
Thi gian
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3. BT U V KT THC BNG O TO
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Phn 2
MT S PHNG PHP & K THUT THC HNH KAIZEN
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NI DUNG PHN 2
1. PDCA 2. H thng khuyn ngh 3. Phng php no cng 4. T duy 6C 5. Gii quyt vn 6. K thut truy tm nguyn nhn 7. Thc hnh tt 5S
Hng dn thc hin Kaizen v p dng thc hnh tt 5S
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1. P D C A
PLAN Lp KH ACT Ci tin DO Thc hin CHECK Kim tra
Hng dn thc hin Kaizen v p dng thc hnh tt 5S
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Sn xut
Bn hng Deming nhn mnh vo mi quan h lin tc gia cc yu t trong hot ng sn xut
Hng dn thc hin Kaizen v p dng thc hnh tt 5S
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P-D-C-A
Vng PDCA c in phng Ty: Lnh o K hoch Lnh o Hnh ng Thc hin Cng nhn
Kim tra
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P-D-C-A
Vng PDCA kiu Nht Bn Lnh o Lnh o Hnh ng K hoch P A Thc hin C Kim tra Lnh o
Hng dn thc hin Kaizen v p dng thc hnh tt 5S
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Cng nhn
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P-D-C-A
Vng PDCA s tr thnh PDCA thc s khi n c trang b cng mt lot cc hng dn n gin v ph hp:
Hiu ng PDCA + Thc hnh p dng Thc hnh K thut Phi hp cc hot ng = PDCA thit thc
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19
P-D-C-A
Hiu ng P-D-C-A
C hai kiu PDCA
dng sai.
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C 2 kiu P-D-C-A
Kiu c in ty phng: 1. K hoch do lnh o ra v chuyn ti cng nhn, (Plan) 2. Cng nhn phi lao ng ct lc t c ch tiu do lnh o Kiu Nht Bn: 1. K hoch do lnh o ra thng qua trao i vi L trung gian, nhn vin v cng nhn ti xng, k hoch c xy dng mc kh thi (Plan) 2. Cng nhn phi lao ng ht mnh trong kh nng ca h (DO) 3. Kim tra tm ra nhng kh khn trong vic thc hin k hoch (Check) 4. Hnh ng c thc hin gip cng nhn t c ch tiu (Act)
ra (DO)
3. Lnh o kim tra xem ch tiu ra c t c khng? (Check) 4. Hnh ng c thc hin bi lnh o i vi cng nhn (Act), s dng c C rt v Chic gy.
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Rt nhiu ngi khng s dng PDCA hoc s dng sai Gii thch khng r rng
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P-D-C-A
Thc hnh p dng
S dng ng PDCA ti khu vc im (Hoc i vi sn phm th nghim) p dng tng bc
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P-D-C-A
Thc hnh k thut
4 k thut quan trng i vi hot ng Kaizen: 1. Th nghim
2. Bt u t phn xng
3. Tp trung vo con ngi 4. K hoch kh thi
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Th nghim
Th nghim
Xem xt
Xem xt
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65
66
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P-D-C-A
Phi hp cc hot ng
p dng 5S khng kt hp vi vic s dng ng PDCA, hot ng 5S s khng c duy tr
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P-D-C-A
Vng Practical PDCA kiu Nht Bn Lnh o Lnh o
+ Nhn vin TG
K hoch
+ Nhn vin TG
Hnh ng
Cng nhn
+ Nhn vin TG
+ Nhn vin TG
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P-D-C-A
Quan st Phn tch Lp k hoch Kaizen
Lp k hoch
Chun b Thc hin hng ngy Xem xt cc vn v kh khn Thc hin hnh ng gip cho vic thc hnh hng ngy Tiu chun ha
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70
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????
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Lnh o
ngh
Ngi lao ng
Hng dn thc hin Kaizen v p dng thc hnh tt 5S
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i vi nhn vin:
T pht trin Quyn xut tng c cng nhn thnh tch C thm tin thng
Hng dn thc hin Kaizen v p dng thc hnh tt 5S
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No cng - Brainstorming
Giai on ly kin
Chn mt ngi lm iu phi vin. Mi thnh vin ln lt cho mt kin n khi ht vng v quay li lt mnh cho n khi khng c kin g na. iu phi vin ghi tng kin ln giy hay bng.
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No cng - Brainstorming
Lu : Tt c thnh vin tham d u bnh ng Tuyt i khng ph phn, tuyn dng hay tranh ci vic ng sai ca cc tng.
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No cng - Brainstorming
Giai on chn la kin: b phiu n gin
a ra danh sch cc kin do mi ngi ra. Trnh by v gii thch mi kin a ra m bo mi ngi cng hiu. Cng nhau tho lun v nhng i u thun li v khng thun li cho kin.
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No cng - Brainstorming
Giai on chn la kin: b phiu nhiu ln (tip)
B phiu nhiu ln
3 im cho kin m theo bn l quan trng nht 2 im cho kin quan trng th hai. 1 im cho kin quan trng th ba
S im c th do nhm qui nh. Tnh tng s im cho tng kin. kin no c s im cao nht tng ng vi im quan trng nht. Chn kin ny cc nhm u tin thc hin trc.
Hng dn thc hin Kaizen v p dng thc hnh tt 5S
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Mt s li khuyn c tng
1. Hng ngy phi dnh thi gian cho suy ngh v cc tng 2. Trao i v trnh by vi ng nghip v cc tng 3. Hy t mc tiu cho bn thn mnh 4. Trnh dp khun, to mi trng thoi mi 5. Hy ghi li tng ca mnh 6. M rng giao tip vi ngi khc ngnh 7. Lun cm thy i v tinh thn v kht v hnh ng
Hng dn thc hin Kaizen v p dng thc hnh tt 5S
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4. T DUY 6C
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T duy c
vs
Th gii mi
Hng dn thc hin Kaizen v p dng thc hnh tt 5S
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Nhng chic m
nh hng t duy
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nh hng
khng
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T lp
cng to lp
Hng dn thc hin Kaizen v p dng thc hnh tt 5S
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6 chic m t duy
M trng thng tin s liu cn hoc bit M - cm xc, linh cm, trc gic M en - cnh gic cn trng, phn xt, bo cha M vng - tch cc lc quan, gi tr, li ch M lc - sng to, trin vng, la chn,
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M trng
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T duy nm ngoi l l
Hng dn thc hin Kaizen v p dng thc hnh tt 5S
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1. Ngn gn
2. Khng cn l do, c s
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M vng
Tch cc lc quan
Gi tr v li ch
Hng dn thc hin Kaizen v p dng thc hnh tt 5S
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M en
103
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M en
1. Phn xt tiu cc, ch trch 2. Phn tch mo him (Ri ro cng cao th li nhun cng cao) 3. L do logic khng tranh lun
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M lc
T duy sng to
Hng dn thc hin Kaizen v p dng thc hnh tt 5S
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M lc
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Pht trin
hay
Tn ti?
Hng dn thc hin Kaizen v p dng thc hnh tt 5S
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Than khc,
ch trch,
gii php?
Hng dn thc hin Kaizen v p dng thc hnh tt 5S
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Kh mi cn
ngi gii nh ta, D khng n lt !
Hng dn thc hin Kaizen v p dng thc hnh tt 5S
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thay i kt qu.
Hng dn thc hin Kaizen v p dng thc hnh tt 5S
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111
Ti khng thng
minh nhng ti t m
mt cch am m.
Einstein
Hng dn thc hin Kaizen v p dng thc hnh tt 5S
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1. Cn cch no khng?
2. Cn cch no khng?
3. Cn cch no khng?
Hng dn thc hin Kaizen v p dng thc hnh tt 5S
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Th mo him
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115
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M lam
T duy h thng
Hng dn thc hin Kaizen v p dng thc hnh tt 5S
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T duy h thng
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M lam
iu khin t chc t duy Trng tm nh hng vn Tp trung c kim sot to sc mnh nh tia laser Tm tt, khi qut, kt lun Bo m lut lun c tn trng
C s cho ta nhn thy quan h gia cc chic m
Hng dn thc hin Kaizen v p dng thc hnh tt 5S
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M lc M lam
M en
M vng
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nh c gieo trn ct si
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M lam
o din
Din vin Hun luyn vin
Hng dn thc hin Kaizen v p dng thc hnh tt 5S
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S dng cc loi m
Cch n gin Cch kt chui Lu :
Tnh k lut C nhn v tp th Ngi ch tr
Trnh t chic m
Thi gian
Hng dn thc hin Kaizen v p dng thc hnh tt 5S
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H thng s dng
M lam M
Cm tng
M trng M lc
Chia s thng tin sn c v cn thit Dng sau m trng sinh tng
M vng M en
Tm kim li ch Trnh s dng
u bi
Thn bi
Cui bi
Tm tt ni dung c th
Nhng kh khn v im yu
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i sau
i mau
v trc
Hng dn thc hin Kaizen v p dng thc hnh tt 5S
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Th t m
trong cc trng hp
Hng dn thc hin Kaizen v p dng thc hnh tt 5S
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i mi
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La chn
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130
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Thn trng
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C hi
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Gii quyt vn
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N lc sng to
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Ra quyt nh
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Giao thip
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u im v li ch
Nng sut (tp trung vo mt hng) Tit kim thi gian Loi tr t tn Trnh ri lon t tng
Hng dn thc hin Kaizen v p dng thc hnh tt 5S
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Li ch
Hiu qu tc thi D hc, s dng, v thc hin Khng ph thuc vo ngi khc iu chnh thi quen m khng tn cng
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Li ch
Ci thin nh hng cc nn vn ha Gim xung t Khuyn khch hp tc
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Ghi nh
Tun th suy ngh chic m Chic m khng m t thi quen suy ngh Tt c cc gc nhn c tn trng Tun th trnh t cc m v lut chi Khng lm phc tp ha ni dung
Hng dn thc hin Kaizen v p dng thc hnh tt 5S
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Ghi nh
Mi m 3-4 pht Thng bo thi gian mi m Tng thi gian khi c nhiu tng mi Ch dng m 30 giy
Hng dn thc hin Kaizen v p dng thc hnh tt 5S
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6 chic m t duy
Bn l trnh Bc tranh tng th cc c hi tn ti song song
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Kt lun
K nng ra quyt nh
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K th ca vn phc tp l
t duy phc tp
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Khong cch
Vn
Mc hin ti
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Nhn bit qua khiu ni v nhn bit qua nhu cu tim n ca khch hng m cng
ty c th p ng.
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Phng php x l vn
Li ch ca phng php tip cn x l vn : 1. Vn c gii quyt mt cch hp l, khoa hc, hiu lc v hiu qu hn nhng phng php tip cn khc. 2. Gip nng cao kh nng gii quyt vn ca mi ngi v to cho mi ngi c kh nng thc hin vai tr quan trng ca mnh ti ch lm vic. 3. Gip mi ngi c c quan im ng v kim sot cht lng thng qua gii quyt vn . 4. Gip cho mi ngi c nng lc p dng cc cng c kim sot cht lng v cho php h lm ch phng php tip cn khoa hc.
Hng dn thc hin Kaizen v p dng thc hnh tt 5S
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Phng php x l vn
Li ch ca phng php tip cn x l vn : 5. Phng php tip cn ny cho ta nhng li ch xc thc, ch yu v cht lng cng nh chi ph, giao hng, an ton, tinh thn, bn hng 6. Gip ci tin thc tin v a ra tiu chun qun l. 7. Gip nng cao Vai tr ca lnh o v kh nng qun l ca lnh o phn xng. 8. Gip nng cao s pht trin ca mi c nhn l thnh vin ca phn xng. 9. Ci tin vic trao i thng tin xng v to ra ni lm vic vui v v hiu qu 10. Khuyn khch hot ng nhm kim sot cht lng.
Hng dn thc hin Kaizen v p dng thc hnh tt 5S
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158
159
? ?
? ??
2nd why
3rd why
4th why
Q: V sao li c bt kim loi? th A: V khng c h thng ngn nga bt kim loi.5 why
Hng dn thc hin Kaizen v p dng thc hnh tt 5S
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5S
Hng dn thc hin Kaizen v p dng thc hnh tt 5S
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Phn 3
P DNG CNG C
THC HNH TT
5S
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NI DUNG
PHN A : GII THIU CHUNG V 5S
PHN B: CC BC THC HIN CHNG TRNH 5S PHN C: TRIN KHAI 5S TI CC KHU VC
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PHN A
GII THIU CHUNG V 5S
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T chc
Mc tiu
Phng php
E : Mi trng
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Phng php
TPS
TPM
166
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QCC
TQC
TPM
JIT
Bt u t y
KS S 5S
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5S HNG N MC TIU G?
1. Xy dng tinh thn KAIZEN cho mi ngi ti ni lm vic. 2. Xy dng tinh thn ng i gia mi ngi thng qua chng trnh 5S. 3. Pht trin vai tr lnh o ca cn b lnh o v cn b qun l thng qua cc hot ng thc t. 4. Xy dng c s a vo cc k thut KAIZEN tin tin v chng trnh ci tin nng sut - cht lng nng cao.
Hng dn thc hin Kaizen v p dng thc hnh tt 5S
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5S l g?
Bn s hiu r n ngay thi
5S l g, tha ngi?
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TRIT L 5S?
Nng sut n t vic loi b nhng th khng cn thit v gim thiu LNG PH S tham gia ca mi ngi
Seiri Shitsuke Seiketsu Seiso Seiton
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TI SAO GI L 5S?
5S l mt tp hp 5 t ca Nht Bn, mi mt t bt u vi 1 m S
SEIRI SORT SNG LC Seiton
SEITON
SEISO SEIKETSU SHITSUKE
SYSTEMATIZE
SWEEP SANITIZE SELF-DISCIPLINE
SP XP
SCH S SN SC SN SNG
Seiri
Shitsuke
Seiketsu
Seiso
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SEIRI - SNG LC
Ngha l . Sng lc nhng g khng cn thit ti ni lm vic v loi b
chng
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Ch lu kho khng ng hoc phng php lu kho km H thng tip nhn v cp pht km Lu qu nhiu bn giy t sn xut v lu kho Khng thit lp thi hn lu My mc v thit b c k v lc hu H hng do xp d khng ng
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NGHA SEIRI
Lm cho cng vic d dng hn bng cch loi b cc chng ngi vt
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seiri
Cn t gn ch ngi s dng
Cn t ti mt v tr c khong cch va phi Cn lu gi ring vi nhn r rng
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SEITON
SEITON - SP XP
Ngha l .
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NGHA SEITON
Ngn nga vic mt thi gian trong vic tm kim D dng tm thy v ly ra nhng th cn thit Lm cho cng vic d dng v thun tin hn
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SN NH
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3
yu t chnh
Mi ngi c th
Ly ra Tr li
Tiu chun ho
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7 NGUYN TC SEITON
1. S dng phng php FIFO lu gi vt. 2. Quy nh v tr cho mi th ti ni lm vic. 3. Mi hng mc v a ch cn c nhn mt cch h thng.
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D dng di chuyn
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SP XP LI KHU VC LM VIC 3. V cc vch ti ca ra vo Hy ng trn quan im ca ngi m ca An ton mi lc l iu kin tin quyt Hy s dng khu hiu: ng m ca bt thnh lnh hoc lm ca knh trong sut
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V cc vch cnh bo nguy him Lit k tt c cc khu vc c xem l nguy him V bng sn hoc keo dn S dng cc sc en v vng V ng ranh gii li i v khu vc lm vic, my mc thit b
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ca nh my
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SP XP LI KHU VC LM VIC Chin lc lm bng hiu: t tng qut n chi tit T chc/Nh my Phng ban/ Cng on sn xut Bng tn cho nhn vin ti khu vc My mc, thit b, nguyn vt liu,
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Xc nh v tr cho mi hng mc
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Xc nh v tr cho mi hng mc
Bng di ng
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Xc nh m s v tn
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Xc nh m s v s lng
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Sn phm li
WIP
NG I
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Xc nh v tr
nh du v tr
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Sp xp dng c v dng
Tt
Khng tt
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67
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B20S H
B25S H
B30S H
B35S H
B40S H
B50S H
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-X l trong vng 30' -Ghi nhn cc v tr dnh ring -Nhn din theo mu sc.
1 2 3 4 5 6 7 8 9 10 11 12
2 3 4 5 6 7 8 9 10 11 12
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ng
1 . 6 . 1 1 . 111 6 .
2 . 7 .
3 . 8 .
4 . 9 .
5 . 1 0 . 1 5 . 2 15 0 20 .
1 . 6 . 1 1 . 1 6 .
2 . 7 .
3 . 8 .
4 . 9 . 1 4 . 1 9 .
5 . 1 0 . 1 5 . 2 190 .
1 1 1 2 3 4 . . . 1 12 1 1 7 8 9 18 . . .
1 1 2 3 . . 16 1 1 7 8 16 17 . .
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Tt
Tt
Tt
Tt
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209
Ln h
Nng
Ln h
Nng
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Seiso Sch s
Ngha l . Gi v sinh v ngn np sao cho khng c bi bn Ni lm vic, rc c thu gom v t ng ni qui nh. Sn phm d dang c thu dn, Thnh phm c v sinh sch s . My mc c lau chi, bo dng Kim tra m bo mi th t ng v tr v trong tnh trng tt , to iu kin thc hin n gin Seiri v Seiton.
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NGHA SEISO
Gi cho ni lm vic an ton, mi trng lm vic sch s, trong lnh Bo v/ bo qun c cc sn phm
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Hy nh Lau chi bi bn cc gc cnh, trn tng, ca Nu khng ty c vt bn, hy s dng ho cht Mi ngi nn cng nhau lm My mc, dng c nn c lau chi bi chnh ngi s dng chng Thc hin hng ngy Kt hp cng tc v sinh vi kim tra T chc ngy tng v sinh t nht mt ln/nm
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SEIKETSU - SN SC
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Hy lp lai vong 3S Tao s canh tranh thi ua gia cc phong ban Khuyn khch s tham gia ca mi ngi thng qua
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SEIKETSU - SN SC
Sn sc cng l hnh ng phng nga
Gi cho iu kin lm vic tt To thnh cc qui tc, cc tiu chun lm vic (ngn gn v trc quan) Lp h thng n gin
CHA KHA THC HIN THNH CNG SEIKETSU L NGN NGA V V SINH !
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SHITSUKE - SN SNG
Ngha l . Gio dc mi ngi t gic gi gn v sinh To thnh mt thi quen Duy tr v tuyn truyn thi quen tt - tho lun gia cc nhn vin
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LM G T C SHITSUKE ?
o to: Tun th cc qui tc v cc tiu chun C tinh thn thi ci tin lin tc To thnh thi quen 4S To s cnh tranh lnh mnh
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Luyn tp shitsuke
Gp g mi ngi vi n ci thn thin.
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Luyn tp shitsuke
Luyn tp phong cch lun xem mnh l thnh vin ca mt t chc c danh ting. C gng lun ng gi. Gi ni lm vic lun sch s v ngn np.
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LI CH CA 5S
1. Thit lp vn hnh h thng nhanh chng
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LI CH CA 5S
2. Lm l r vn : Nhiu vn rt kh pht hin ra khi lu qu nhiu cc vt dng m khng c chn lc Loi b/gim thiu cc th khng cn thit
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LI CH CA 5S
2. Lm l r vn :
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LI CH CA 5S
3. Gim lng ph/chi ph
Loi bo/gim lng ph pht sinh t vic tm kim, sp t, vn chuyn, thay th Chi ph lu kho, khong khng, cc vt dng-ti liu li thi, cc vt dng a ht gia tr
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LI CH CA 5S
4. Trnh s dng cc linh kin/ti liu khng t yu cu:
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LI CH CA 5S
5. Nng cao hiu sut s dng my mc Kim tra vic lau chi my mc My mc c bo dng hng ngy Phng nga vic hng hc ca thit b
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LI CH CA 5S
6. Nng cao an ton lao ng
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LI CH CA 5S
7. Gim thi gian sn xut v a sn phm ra th trng m bo cc tc v/qu trnh c thng sut Nng cao hiu qu giao hng
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LI CH CA 5S
8. Nng cao s tin cy ca khch hng To ra n tng tt cho khch n lm vic tham quan cng ty Nng cao tin cy ca sn phm
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LI CH CA 5S
9. To ra cnh quan p ti ni lm vic Mi ngi mong mun mt ni lm vic sch s
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LI CH CA 5S
10. Nng cao thc lm vic hiu qu trong cng ty
Tt c nhn vin u c th tham gia vo hat ng 5S v cm thy thoi mi khi lm vic trong mt mi trng tt
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PHN B
CC BC THC HIN CHNG TRNH 5S
5S
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PHM VI 5S
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CC BC THC HIN 5S
BC 1: Chun b BC 2: Thng bo chnh thc ca Lnh o BC 3: Mi ngi tin hnh tng v sinh BC 4: Bt u bng SEIRI BC 5: Thc hin Seiri, Seiton v Seiso hng ngy BC 6: nh gi nh k
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BC 1: CHUN B
1. Cn b lnh o hiu r nguyn l v li ch ca 5S 2. Lnh o cam kt thc hin 5S 3. S ha y ban thc hin 5S 4. Ch nh nhng ngi ph trch 5S 5. o to nhn thc v 5S
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O TO NHN THC V 5S
Cch thc o to: T chc o to v 5S Hc hi, tham quan cc t chc p dng thnh cng 5S Bng tin, t gp, khu hiu, T chc cc cuc thi ua ton cng ty.
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CUNG CP CC DNG C
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S dng cc th thng bo hu b
Xc nh cc v tr thch hp thc hin Seiton Phi hp hot ng kim tra khi thc hin Seiso nh gi, ghi nhn ca lnh o ti tng khu vc
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BC 2
BC 1
Ngy: 01/04/2015
BC 2
Ngy: 10/04/2015
Khuyn ngh
Khuyn ngh:
Kt qu:
Kt qu:
Kt qu:
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Kt qu:
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Seiso: lp thi kho biu v sinh hng ngy to ra mt mi trng thoi mi m bo sc kho.
Huy ng mi ngi pht huy sng kin ci tin ti ch lm vic.
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BC 6: TIN HNH NH GI NH K 5S
Lp k hoch nh gi v khuyn khch hot ng 5S Pht ng phong tro thi ua gia cc phng ban Trao thng cho cc nhm v cc c nhn thc hin tt T chc tham quan vic thc hin 5S cc n v khc
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Phn C
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Xy dng k hoch chi tit ti tng b phn: Ni dung cn thc hin Thi gian thc hin Ngi tin hnh a im ni p dng
Xc nh cc nhu cu v ngun lc: thi gian, con ngi, iu kin vt cht, h tr ca lnh o,...
Hng dn thc hin Kaizen v p dng thc hnh tt 5S
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iu kin an ton
Phng tin v ng vn chuyn, ...
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BL20 -50
C s vt cht ca kho: trn, sn, tng iu kin lu kho Cc gi, k.. Phung php sp xp, nhn bit v qun l
BLH2 0-40
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