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Fax.: + 420 317 855 334 Tel.: + 420 317 855 338 .e-mail: sales@jawa.cz
Technical data:
Bore/stroke: Capacity: Maximum power output: Compression ratio: Ignition: Ignition Advance: Sparking plug: Fuel: Oil 0,6 l: 85 / 87 mm 493 cm3 46-50 kW (63-68 bhp) at 8500 rpm 13-16 : 1 electronic PVL, Selettra 30- 33 (27 - PVL digital) Champion G 55 R (G 57 R), NGK RO 16-10 (RO 16-9) Methanol Castrol R SAE 40, Castrol 353
Measured at valve lift of 1 mm and at valve clearances inlet 0,1 / exhaust 0,15 (cold engine).
01 62/30 31/69
3 68/34 37/68
The full engine power output depends on a suitable adjustment of advanced ignition. The advanced ignition of the engine occurs before the top dead center according to the table of technical data. The screw of checking hole on the L. H. crankcase will be loosed, the crankshaft moved round a slight amount to the advanced ignition mark in order to place it into the hole center. After releasing of screws turn slightly a stator in order to make the checking line of the stator aligned with that of rotor. Then tighten the screws of stator. When using the ignition PVL 105 500.92 (DIGITAL) the setting-up of advanced ignition is the same. The recommended value of ignition advance is 27.
The circulation-system lubrication is used. Oil is sucked through rough filter into pump and squeeze into crankshaft (connecting rod big-end bearing lubrication). The rough oil filter must be check after first running of new engine, and often clearing of this filter is recommended to avoid engine seizing. From crankshaft space is oil returned to oil tank through reed valve and plastic tube. During engine assembly to chassis never left this tube squeezed. Oil filling is recommended to be replaced after five or six heats.
Lubrication of engine
Crank mechanism
Repair works of crank mechanism are recommended to be made in specialized repair shops. The crank mechanism is pressed on cylindrical surfaces. Before pressing the interference size of pressed diameters has to be checked. The interference of main pins should be at 0,11/0,13 mm (min/max), the interference of crank pin at 0,11/0,13 mm. The crank mechanism can be pressed three times without using abnormal parts. Main pins are not produced in an abnormal modification. The crank pin can be ordered in an abnormal modification with greater pin diameter for pressing by 0,025 mm. Axial clearance of crank mechanism in crankcase is 0,5-0,7 mm. Axial clearance of connecting rod in assembled crank mechanism should be 0,4-0,6 mm. The balancing of crank mechanism for horizontal engine has to be 52 % of balancing masses. - Clearance of gudgeon pin in piston must be 0,007-0,017 mm - Clearance in piston ring lock 0,25 - 0,3 mm For safety reasons replace the big end connecting rod bearing and piston after 15 races. During this the checking of connecting rod dimensions is recommended, the big end diameter should be 42,00/42,008mm (min/max), the radial clearance between crank pin and big end should be 0,037/0,052mm. The clearance between piston pin and small end should be for: -connecting rod 889-12-110: 0,035-0,05 mm. -connecting rod 889-12-120: 0,01-0,025 mm.
These our instructions are recommended. In reality, take account of the riding style of the rider. In order to ensure the smooth service of our motorcycles we are prepared to train mechanics directly in JAWA Diviov a.s.
10
7 8
3 4 16 13
9 11
15 28 26 24 22 19 32 33 34 35 29 30 56 55 53 18
17 20
14
12
42 27 25 23 21 40 41 52 51 44 46
43 45
50 49 48 47
31
54 58 57
62
60 59 61
884 11
6
884-11
Poz.
Nzev
Motorov sk 1 Motorov sk s pouzdry 3 roub M6x25 SN 021143.59 3 Pru.podloka 6,1 SN 021740.09 1 Pouzdro hlavnho loiska lev 1 Pouzdro hlavnho loiska prav 2 roub M6 1 Ztka 2 Centrn trubika 4 Zvrtn roub M10x75 1 Podloka 1 Podloka d 35 1 Poj.krouek 40x1,75 SN 022931 1 Poj.krouek 35x1,5 SN 022931 1 Krouek 1 Gufero G 25x35x7 1 Gufero G 25x35x4 1 Napnk etzu 1 Distann trubika d 8,2 1 Napnk etzu krtk 1 Distann trubika d 6,2 1 roub M8x30 SN021143.59 1 roub M6x30 SN021143.59 1 Podloka B 8,4 SN 021702.15 1 Podloka B 6,4 SN 021702.15 1 Pru.podloka 8,2 SN 021740.09 1 Pru.podloka 6,1 SN 021740.09 1 Vko rozvodu 1 Kul.loisko FAG 60032RSR 1 Gufero G 22x28x4 1 Tsnn vka rozvodu 2 Centrn trubika 5 roub M6x20 SN021143.59 2 roub M6x25 SN021143.59 1 Doraz
Name
Crankcase Crankcase with bushes Screw M6x25 Spring washer d6,1 Main bearing bushing left Main bearing bushing right Screw M6 Plug Dowell pin Studbolt Washer Washer d35 Circlip 40x1,75 Circlip 35x1,5 Ring Shaft seal G 25x35x7 Shaft seal G25x35x4 Tightener of the chain Spacing tube d8,2 Tightener of the chain short Spacing tube 6,2 Screw M8x30 Screw M6x30 Washer B 8,4 Washer B 6,4 Spring washer d8,2 Spring washer d6,1 Cover of the timing gear Ball bearing 6003 Shaft seal G 22x28x4 Gasket of the timing gear Dowell pin Screw M6x20 Screw M6x25 Stopper
Name
Motorgehuse Motorgehuse mit Bchsen Schraube M6x25 Federscheibe d6,1 Bchse link Bchse recht Schraube M6 Blindstopfen Centrierrohr Stehlboltzen Scheibe Scheibe d35 Sicherungsring 40x1,75 Sicherungsring 35x1,5 Ring Wellendichtringe G25x35x7 Wellendichtringe G25x35x4 Spanner Distanzrohr 8,2 Spanner kurz Distanzrohr 6,2 Schraube M8x30 Schraube M6x30 Scheibe B8,4 Scheibe B 6,4 Federscheibe d8,2 Federscheibe d6,1 Steuerungdeckel Kugellager 6003 Wellendichtringe G 22x28x4 Dichtung Zentralrohr Schraube M6x20 Schraube M6x25 Anschlag
1 884-11-008 2 884-11-720 3 309 543 210 618 4 311 214 023 061 5 875-11-056 6 875-11-021 7 875-11-057 8 870-11-032 9 875-11-058 10 871-11-525 11 897-11-057 12 898-11-022 13 311 733 100 400 14 311 733 100 350 15 875-11-065 16 273 521 106 204 17 884-11-025 18 884-11-031 19 884-11-032 20 884-11-034 21 884-11-035 22 309 543 210 820 23 309 543 210 620 24 311 210 222 084 25 311 210 222 064 26 311 214 023 082 27 311 214 023 061 28 888-11-513 29 324 160 030 026 30 888-19-032 31 898-11-024 32 898-11-023 33 309 543 210 616 34 309 543 210 618 35 898-11-519 36 37 38 39 40 898-11-037 41 311 129 221 100 42 888-11-514 43 898-11-017 44 309 543 210 522 45 898-11-016 46 898-11-018 47 888-19-033
1 roub napnku 1 Matice samojist. M10 SN 021492.29 1 Vko zapalovn 1 Ztka 4 roub M5x35 SN 021143.59 1 trubika 1 Kul.loisko FAG 6200 2RSR 1 Gufero G 10x17x3
Screw of the tensioner Nut M10 Cover of ignition Plug Screw M5x35 Tube Ball baering 6200 2RS Shaft seal G 10x17x3
Spanerschraube Mutter M10 Zndungdeckel Blindstopfen Schraube M5x35 Rohr Kugellager 6200 2RS Wellendichtringe G 10x17x3
10
7 8
3 4 16 13
9 11
15 28 26 24 22 19 32 33 34 35 29 30 56 55 53 18
17 20
14
12
42 27 25 23 21 40 41 52 51 44 46
43 45
50 49 48 47
31
54 58 57
62
60 59 61
884 11
8
1
1 1 3 1
12 (36,37) 16 14 7
18 (20,38,39) 19 (21,40,41) 2
13
17
9 (42,43,44)
29
10
31
5 27 26 34 32
30
22
(15)
11
28
25 24
33 (35)
23
884 12
10
Poz.
Nzev
1 Klikov mechanismus (d184) 1 Setrvank prav d 184 1 Setrvank lev d 184 1 Hlavn ep prav 1 Hlavn ep lev 1 Ojnice ocelov pln 1 Pouzdro ojnice 1 Klikov ep 1 Jehlov klec KZK 35x42x20 AG 1 Pero 4x7,5 SN 301385.21 1 Pst d 85 1 Pstn ep 2 Pojistka Klikov mechanismus (d182) 1 Setrvank prav d 182 1 Setrvank lev d 182 1 Pstn krouek d 84.94x1 Cr 1 Pstn krouek d 84,94/77,8x1 1 Pstn krouek d 85x1 Cr 1 Pstn krouek d 85/77,8x1 1 Mal kolo rozvodu 1 etz 102 rolniek t=7,77 1 Ntovac spojka t=7,77 1 Matice levho epu 1 Matice M16x1 lev 1 Pero 4x7,5 SN 301385,21 1 Pero 3x5 SN 301385,21 4 Distann podloka 1 Jehlov klec K 25x35x30 1 Jehlov klec K 25x33x20 1 Unae etzovho kola 1 etzov kolo 18 z 2 Poj.krouek 42x1.75 SN 022930 1 etzov kolo 17 z
Name
Crankshaft mechan. (184) Flywheel right d 184 Flywheel left d 184 Main journal right Main journal left Connecting rod compl. Bush of connecting rod Crankshaft journal Needle bearing 35x42x20 Key 4x7,5 Piston d 85 Gudgeon pin Circlip Crankshaft mechan. (182) Flywheel right 182 Flywheel left 182 Piston ring 84,94x1 Cr Piston ring Piston ring 85x1 Cr Piston ring Sprocket 14 t Chain (pitch-7,77) Chain joint Nut of the main journal left Nut M16x1 left Key 4x7,5 Key 3x5 Spacing washer Needle bearing 25x35x30 Needle bearing 25x33x20 Carrier chain conveyer Sprocket 18t Circlip 42x1,75 Sprocket 17t
Name
Kurbelgetriebe (184) Schwungrad rechts 184 Schwungrad links 184 Zapfen rechts Zapfen links Pleuelstange kompl. Bchse Pleuelzapfen Nadellager 35x42x20 Keil 4x7,5 Kolben 85 Kolbenbolzen Seeger-Ring Kurbelgetriebe (182) Schwungrad rechts 182 Schwungrad links 182 Kolbenring 84,94x1 Cr Kolbenring Kolbenring 85x1 Cr Kolbenring Zahnrad klein 14 Steuerkette Kettenglied Mutter M18x1 Mutter M16x1 links Keil 4x7,5 Keil 3x5 Distantzscheibe Nadellager 25x35x30 Nadellager 25x33x20 Mittnehmer Kettenrad 18Z Sicherungsring 42x1,75 Kettenrad 17Z
1 884-12-530 2 898-12-521 3 898-12-522 4 884-12-103 5 895-12-104 6 7 899-12-103 8 889-12-112 9 884-12-105 10 897-12-506 11 311 728 504 017 12 884-12-033 13 884-12-018 14 890-12-003 15 884-12-540 16 884-12-521 17 884-12-522 18 895-12-028 19 885-12-029 20 895-12-025 21 885-12-027 22 884-12-014 23 884-12-015 24 884-12-016 25 890-12-006 26 898-12-014 27 311 728 504 017 28 311 728 503 011 29 890-12-008 30 897-12-015 31 884-12-017 32 895-12-014 33 890-12-018 34 311 733 000 420 35 890-12-017
11
12 (36,37) 16 14 7
18 (20,38,39) 19 (21,40,41) 2
13
17
9 (42,43,44)
29
10
31
5 27 26 34 32
30
22
(15)
11
28
25 24
33 (35)
23
884 12
12
13
4 83 3
10
6 11 12 7 13 14 33 32 29 30 31 71 72 70 85 84 82 81 16 21 28 27 15
19 (92) 20 (91)
23 24 26 25
34 69
79 80
74
59
884 13
14
884-13
Poz.
885-13-020 885-13-021 875-13-012 889-13-014 884-13-030 884-13-031 889-13-032 311 515 004 014 884-13-605 884-13-650 309 578 000 617 897-13-128 311 213 320 064 311 129 221 060 309 501 000 830 311 210 320 084 884-13-623 884-13-624 884-13-632 884-13-619 871-13-124 884-13-122 888-13-135 309 543 210 615 888-13-138 884-13-125 884-13-126 884-13-127 884-13-121 884-13-128 884-13-162 884-13-163 884-13-164 897-13-157 884-13-330 884-13-331 884-13-172 311 150 221 060 897-13-133 897-13-134 892-14-023 884-13-340 884-13-341 884-13-172 311 150 221 060 897-13-133 897-13-134
Nzev
1 Vlec nikasil pln d 84,94 1 Vlec nikasil d 84,94 4 Zvitov vloka 12 4 Zvrtn roub M10x72 1 Vlec pln d 85 1 Pl vlce 1 Vloka vlce 1 Kolk 4x14 SN 022150 1 Hlava pln 1 Hlava s pouzdry 2 Zvrt.roub M 6x22 SN 021178.5 2 Zvrtn roub M6x30 4 Podloka 6,4 SN 021733.09 4 Matice M 6 SN 021492.29 2 roub M8x55 SN021101.50 2 Podloka 8,4 SN 021703.19 2 Sedlo sacho ventilu 2 Sedlo vfukovho ventilu 1 Sac hrdlo 1 Vfukov hrdlo 2 Zchyt pruiny 4 Veden ventilu d6 1 Sac hrdlo pryov 38x29 4 roub M 6x18 SN 011143.59 1 Tsnn d 50x2 2 Ventil sac d6 2 Ventil vfukov d6 4 Oprka d6 4 Klnek 4 Tsnn ventilovho veden d6 4 Doln miska pera 4 Ventilov pruina d4 kuel. 4 Horn miska pera (4) Distann podloka 1 Vahadlo sac pln 1 Vahadlo sac 2 Seizovac roub 2 Matice M6 SN 021402.59 1 Rolnika 1 ep 13 Jehlov vleek 1 Vahadlo vfukov pln 1 Vahadlo vfukov 2 Seizovac roub 2 Matice M6 SN 021402.59 1 Rolnika 1 ep
Name
Cylinder nicasil compl. d 84,94 Cylinder nicasil d 84,94 Bush Studbolt Cylinder compl. d. 85 Cylinder jacket Cilinder liner Pin 4x14 Head compl. Head with bushes Studbolt M6x22 Studbolt M6x30 Washer d6,4 Nut M6 Screw M8x55 Washer d8,4 Seat of the intake valve Seat of the exhaust valve Intake branch Exhaust branch Holder of the exhaust spring Guide of the valve d6 Rubber intake branch Screw M6x18 Gasket d50x2 Intake valve d6 Exhaust valve d6 Washer d6 Valve stem key Valve seal d6 Lower spring plate Valve spring d4 conic. Upper spring plate Spacing washer Rocker arm for intake compl. Rocker arm for intake Adjusting screw Nut M6 Roller Pin Needle roller Rocker arm for exhaust compl. Rocker arm for exhaust Adjusting screw Nut M6 Roller Pin
Name
Zylinder nicasil kompl.d 84,94 Zylinder nicasil d 84,94 Buchse Stehlboltzen Zylinder kompl. D85 Zylindermantel Bchse Stift 4x14 Zylinderkopf kompl. Zylinderkopf mit Bchsen Stiftschraube M6x22 Stiftschraube M6x30 Scheibe 6,4 Mutter M6 Schraube M8x55 Scheibe 8,4 Einlassventilsitz Auslassventilsitz Einlassflansch Auslassflansch Halter Ventilfhrung d6 Einlassflansch gummi Schraube M6x18 Flachdichtung Einlaventil d6 Auslaventil d6 Scheibe d6 Keil Dichtung d6 Federschalle untere Ventilfeder Federschalle obere Distanzscheibe Einlasskipphebel kompl. Einlasskipphebel Stellschraube Mutter M6 Rolle Bolzen Nadel Auslasskipphebel kompl. Auslasskipphebel Stellschraube Mutter M6 Rolle Bolzen
15
4 83 3
10
6 11 12 7 13 14 33 32 29 30 31 71 72 70 85 84 82 81 16 21 28 27 15
19 (92) 20 (91)
23 24 26 25
34 69
79 80
74
59
884 13
16
Abnormn dly
89 90 91 92 93 884-13-673 884-13-674 884-13-669 884-13-633 897-13-222 Sedlo sacho ventilu abn.(+0,25) Sedlo vf. ventilu abn.(+0,25) Vfukov hrdlo abn.(+0,25) Sac hrdlo abn.(+0,25) Veden sacho ventilu abn.(+0,1)
Abnormal parts
Intake valve's seat abn. Exhaust valve's seat abn. Exhaust branch abn. Intake branch abn. Guide of the valve abn.
Abnormal teile
Einlassventilsitz abnorm. Auslassventilsitz abnorm. Auslassflansch abnorm. Einlassflansch abn. Ventilfhrung abnorm.
17
10
11
12
13
14
15
16
884 15
18
884-15
Poz.
Nzev
1 Olejov erpadlo 2 roub M 6x25 SN 021143.59 2 Kolk 3x8 SN 022150 1 Olejov filtr 1 roub M 20x1,5 1 Pruina 1 Podloka 1 Ppojka pln 2 "O" krouek 8x4 SN 029280.2 1 Tleso erpadla pln 1 Kolo se nekem 1 Oprka pruiny 1 Pst erpadla 1 Krouek 1 roub kalen 2 Distann podloka
Name
Oil pump Screw M6x25 Pin d3x8 Oil filter Screw M20x1.5 Spring Washer Connection compl. Rubber ring 8x4 Body of the oil pump compl. Gear with the worm shaft Spring support Piston of the oil pump Ring Hardened screw Spacing washer
Name
lpumpe SchraubeM6x25 Stift 3x8 lfilter Schraube M20x1,5 Feder Scheibe Anschlu kompl. Gummiring 8x4 lpumpekrper kompl. Rad mit Schneke Federeinsatz lpumpekolben Ring Schraube Distanzscheibe
1 884-15-010 2 309 543 210 618 3 311 515 003 008 4 888-15-020 5 888-15-025 6 898-15-031 7 888-15-026 8 898-15-550 9 273 111 010 014 10 898-15-020 11 884-15-025 12 884-15-029 13 884-15-024 14 884-15-028 15 898-15-029 16 896-41-052
19
30 (31,32,33)
28
17
20
21
22
23
24
18
25
19
11
13
12
9 26 27
15
16
14
889 19
20
884-19
21
Sales department
E-mail Phone Fax sales@jawa.cz + 420 317 855 338 Mr. Kuklk + 420 317 855 334
2004
22
Rev.2 04.05.2004