You are on page 1of 35

LI M U

Mc tiu ca n cng ngh II nhm trang b cho sinh vin cc k nng cn


thit khi vn dng nhng kin thc hc thit k s cng ngh ca mt nh
my lc du vi ngun nguyn liu cho trc. T , cc em tin hnh tnh ton
tnh cht c trng ca cc sn phm i ra t cc phn xng khc nhau cui
cng i phi trn cc sn phm cui cng theo nhu cu cho trc v m bo tha
mn cc yu cu k thut cc sn phm theo tiu chun quc t.
c th thc hin tt n ny, sinh vin cn phi nm vng cc kin thc
c bn ca cc mn chuyn ngnh: Ha hc du m, cc qu trnh chuyn ha ha
hc trong cng ngh lc du, sn phm du m thng phm. c bit, cc em cn
phi vn dng nhun nhuyn phn mm Excel tnh ti u cc bi ton phi liu,
sau phi tnh lp nhiu ln c th thit k mt nh my lc du vi cc phn
xng vn hnh theo nng sut v iu kin ti u.
C th ni, n cng ngh II s gip cho sinh vin nm cui nm vng v
h thng li ton b cc kin thc chuyn ngnh hc, chun b tt cho cc em
thc hin bc cui cng l n tt nghip.

1/35

TRNG I HC BCH KHOA


Khoa Ha K Thut
B mn Cng Ngh Ha Hc - Du & Kh
---o-o---

N CNG NGH II
NG DNG DU TH
Nhm sinh vin thc hin :
Lp
:
I- bi:
Tnh ton cng ngh cho mt nh my lc du vi nguyn liu l du th ARABE
LGER.
S liu ban u
8600
Nng sut nh my, 103 t/nm:
Ti thp chng ct kh quyn thu c cc phn on sau:
Phn on
Khong nhit si (toC)
GAZ: Kh
< 20
GAS: Xng nh
20 85
BZN: Xng nng
85 190
KER: Kerosen
190 240
GO: Gasoil
240 370
RDA: Phn cn kh quyn
>370+
RSV: Phn cn chn khng
>540+
S cng ngh ca nh my c th gm c:
- Mt phn xng chng ct kh quyn (DA) tch kh v cc phn on du th.
- Mt phn xng chng ct chn khng x l phn cn kh quyn (RA) nhm thu
2 loi nguyn liu:
- Phn ct chn khng cung cp cho FCC,
- Phn cn chng ct chn khng cung cp cho Visbreaking (VB) v sn xut
bitum.
- Mt phn xng Reforming xc tc (RC), vi ngun nguyn liu c th l:
- Phn on xng nng (BZN) thu c t DA,
- Xng thu c t qu trnh gim nht (VB).
- Mt phn xng crcking xc tc tng si (FCC) x l phn ct chn khng.
- Mt phn xng gim nht (VB) x l phn cn chng ct chn khng.
- Mt phn xng HDS x l cc loi nguyn liu nu cn thit.
II- Yu cu v ni dung n
S dng phn mm Excel lp chng trnh tnh ton v Word son tho thuyt
minh.
Ni dung n:
- ti
2/35

- Mc lc
- Chng I: M U: Gii thiu chung v du th v cc loi sn phm, chc
nng v nhim v ca nh my lc du, nhim v ca n v hng gii
quyt . . .
- Chng II: TNH CN BNG VT LIU: Tnh cn bng vt liu cho mi
cng on, cho mi phn xng v cho ton b nh my (Yu cu m t r
rng cc phng php tnh ton, tra ti liu, ch thch ti liu tham kho, kt
thc mi phn phi c bng tng hp cn bng vt liu).
- Chng III: TNH PHI LIU SN PHM cung cp nhng sn phm sau
theo nhu cu ca th trng (Yu cu s dng phn mm Excel phi liu ti
u bo m c s lng v cht lng ca sn phm, t xc nh nng
sut ca mi phn xng v s cng ngh ca nh my):
Sn phm
K hiu
S lng (103 t/n)
Propan
PR
190
Butan
BU
250
Nguyn liu cho ha du
PC
550
Xng super khng ch 98/88
SU 98
850
Xng super khng ch 95/85
SU 95
1080
JA1
850
Jet A1
Du Diezel
GOM
1100
Du t dn dng
FOD
1300
0
FO2
1050
Nhin liu t l N 2
Bitum
BI
230
- Chng IV: TNH CN BNG NHIT LNG CHO NH MY.
- Chng V: KT LUN: T kt qu tnh ton c, nhn xt v phng php
tnh ton, tnh kh thi khi xem xt cc mt: Tiu chun k thut, nhu cu th
trng, cng ngh, thit b, cn bng nhin liu t ...
- Ti liu tham kho.
- Ph lc (01 s dy chuyn cng ngh ca ton nh my kh A3 gn km
theo n v cc ph lc khc nu c).
Mi nhm np 01 bn thuyt minh v 01 a mm gm 3 file: Word (thuyt minh),
Excel (tnh ton) v ACAD (bn v).
Bn v: 01 s dy chuyn cng ngh ca ton nh my kh A1,
III- Thi gian tin hnh
- Ngy giao n:
- Ngy hon thnh v np:
T trng B mn

Gio vin hng dn

TS. Nguyn nh Lm

GVC. ThS. L TH NH

3/35

1 Tnh ton cc tnh cht ca cc sn phm du m


1.1 T trng
xc nh t trng d415 ca cc sn phm du m :
-

Trc ht ta da vo biu d415 - % th tch phn chng ct c xc nh


d415 ca phn on nh u tin ;

Sau , xc nh d415 ca cc phn on tip theo, ta dng nguyn tc cng


tnh theo th tch.
C th, ta c :
- Phn on 1 c th tch v1 v c t trng d1 ;
- Phn on 2 c th tch v2 v c t trng d2 ;
- Phn on 3 c th tch v3 v c t trng d3 ;
- Phn on n c th tch vn v c t trng dn.
+

Ta c th minh ha trn biu T trng - hiu sut % th tch thu xng

C5 :
Densit cumule

dm3

dm2
dm1

V1

V2

V3

rendement en essence C5+ (%vol)

Hnh 5 : Biu T trng - hiu sut % th tch thu xng C5+


T biu T trng - hiu sut % th tch thu xng C5+ (Hnh 1), ta tra
c :
dm2 l t trng ca phn on hn hp 1 v 2, tng ng vi phn th tch vm2 = v1 +
v2
dm3 l t trng ca phn on hn hp 1, 2 v 3, tng ng vi phn th tch vm3 =
v1 + v2 + v3
4/35

5/35

6/35

7/35

Theo nguyn tc bo ton khi lng, ta c :


m = m1 + m2
dm2.Vm2 = d1.V1 + d2.V2
hay :

dm2.vm2 = d1.v1 + d2.v2

Suy ra :

d2 =

Tng t, ta c :

d m 2 .v m 2 d 1 .v 1
v2
d3 =

d m 3 .v m 3 d 2 .v 2 d 1 .v 1
v3

C nh vy, ta s tnh ton c t trng ca tt c cc phn on.


i vi KER, GO, xc nh t trng, ta s dng cc s liu trong bng
phn tch du th ARABIAN LIGHT ;
i vi phn on cn RA, xc nh t trng, ta s dng biu d415 hiu sut thu cn theo % khi lng (Hnh 2)

1.1.1 T trng tiu chun S (densit standard)


S = 1,002 d415

1.1.2 API
0

API =

141,5
131,5
S

1.2 Nhit si trung bnh ca phn on


1.2.1 Nhit si trung bnh hiu chnh (tv - temprature moyenne
pondre)
tv c tnh ton da vo ng cong ASTM hoc TBP ;
Nu s dng ng cong ASTM, tv c tnh theo cng thc :
tv =

t 10 + 2t 50 + t 90
4

Nu s dng ng cong TBP, tv c tnh theo cng thc :


tv =

t 20 + t 50 + t 80
3

1.2.2 Nhit si trung bnh tiu chun tmav (temperature mean


average)
-

Tnh dc s ca ng cong chng ct : s =

Da vo (Hnh 3), ta suy ra tmav.

tmav = tv + tmav
8/35

t 70 t 10
(% th tch/ o C)
60

1.3 H s c trng KUOP (K W)


Ngi ta c th xc nh KUOP ca cc phn on du m theo 2 cch :
- Dng biu P2 tra ra ga tr ca KUOP nu bit t trng d415 v nhit si
trung bnh tiu chun tmav ca phn on ;
- Ap dng cng thc :

K UOP =

1,8 Tmav
S

9/35

1.4 Hm lng lu hunh


Da vo biu % Lu hunh theo khi lng - hiu sut thu xng C5+ theo %
khi lng (Hnh 1), ta tra c hm lng lu hunh c trong phn on nh u
tin (xng nh) ;
Sau , da vo biu trn v biu % Lu hunh theo khi lng - hiu
sut thu cn theo % khi lng (Hnh 2), dng phng php cng tnh theo khi
lng, ta tnh c hm lng lu hunh c trong cc phn on tip theo.
Ngha l :

%s 2 =

%s m 2 .m m 2 %s1 .m1
m2

1.5 Kh nng chng kch n ca cc sn phm xng


xc nh gi tr ca RON c pha 0,15g Ttrathyl Ch /l :
- Xc nh gi tr ca RON khng pha Ch v RON 0,5o/oo, bng cch s dng biu
NO thyl 0,5o/oo - NO clair - hiu sut thu xng ;
- Sau , dng P4 xc nh gi tr ca RON c pha 0,15g TEP/l (0,15g TEP/l
0,54cc TEP/gallon 0,142 o/oo) bng cch ni 2 gi tr ca RON khng pha Ch v
RON 0,5o/oo, sau t hm lng 0,15g TEP/l ging ln s ct ng thng trn ti
mt im. T im ny ging ngang qua, ta xc nh c gi tr ca RON c pha
0,15g TEP/l.
Sau khi xc nh RON ca xng nh, ta s tin hnh xc nh RON ca
xng nng theo phng php cng tnh v th tch.

1.6 Hm lng hydrocarbure Aromatique


xc nh hm lng Aromatique cho xng nh, ta tra trn biu %
Aromatique - hiu sut thu xng theo % th tch ;
Hm lng Aromatique ca xng nng v Krosne s c xc nh theo phng
php cng tnh v th tch.
%Ar . %v = % Ar1. %v1 + % Ar2 . %v2 + + %Arn . %vn
Vi : %Ar, % Ar1, % Ar2, , %Arn : hm lng Aromatique ca phn on hn
hp v ca cc phn on thnh phn ;
%v, %v1, %v2, , %vn : hiu sut th tch thu c ca phn on hn
hp v ca cc phn on thnh phn ;

10/35

11/35

1.7 nht
1.7.1 nht ng hc (viscosite cinematique)
Mi lin h gia nht ng lc v nht ng hc : =

Vi : - khi lng th tch


Ngi ta c th tnh gn ng gi tr ca nht da vo cc cng thc ca Abbott
v Al (1971) :
log 100 = 4,39371 1,94733 K W + 0 ,12769 K 2W + 3, 2629 .10 4 A 2 1,18246 .10 2 K W A

(0,171617 K
+

2
W

+ 10 ,9943 A + 9 ,50663 .10 2 A 2 0 ,860218 K W A


(A + 50 ,3642 4,78231 K W )

log 210 = 0, 463634 0,166532 A + 5,13447 .10 4 A 2 8, 48995 .10 3 K W A


+

Vi :

(8,0325.10

K W + 1, 24899 A + 0,19768 A 2
(A + 26,786 2,6296 K W )
-2

210

- nht ng hc 210 F, mm2/s hay cSt ;

100

- nht ng hc 100 F, mm2/s hay cSt ;

Ch :
-

Cc cng thc tnh nht trn khng p dng c nu KW < 10 v A <0

Gii hn p dng cc cng thc trn :


0,5 < 100 < 20 cSt

0,3 < 210 < 40 cSt

Sai s trung bnh khong 20%.

T cc nht tnh ton c 100 v 210, mun chuyn sang cc gi tr


nht 20oC v 50oC v 100 oC , ta phi s dng biu ASTM tiu chun
nht - nhit .
Ta c :

20 oC = 68 0F
50 oC = 122 0F
100 oC = 212 0F

Cch xc nh :
- i vi mi phn on , xc nh trn biu 2 im c nhit l 1000F v
2100F tng ng vi cc 100 v 210 bit ;
- K mt ng thng i qua 2 im ;
- Da vo ng thng k c xc nh nht nhng nhit cn thit.
Ring i vi cn ca qu trnh chng ct kh quyn, nht c xc nh da
vo biu nht ng hc (cSt) - hiu sut thu cn (% khi lng).
12/35

13/35

1.8 Khi lng phn t


xc nh khi lng phn t cho xng nh, ta tra trn biu Masse
molaire - hiu sut thu xng C5+ theo % khi lng ;
Khi lng phn t ca xng nng v Krosne s c xc nh theo phng
php cng tnh v khi lng .
: khi lng phn t ca phn on
Nu ta gi :M, M1, M2, , Mn
hn hp v ca tng phn on thnh phn ;
m, m1, m2, , mn
tng phn on thnh phn ;

: khi lng ca phn on hn hp v ca

%m, %m1, %m2, , %mn : khi lng ca phn on hn hp v ca


tng phn on thnh phn ;
Ta c :
M =

m
m
m
=
=
m
m
m
n
n 1 + n 2 + ... + n n
1
+ 2 + ... + n
M1 M 2
Mn

Hay : M =

%m
%m1 %m 2
%m n
+
+ +
M1
M2
Mn

Cn i vi nhng phn on c t trng tiu chun S < 0,97 v nhit si Tb <


840K , ta c th xc nh khi lng phn t ca chng theo cng thc ca
Riazi sau y :
M = 42,965[exp (2,097 . 10-4 Tb - 7,78712 S + 2,08476 . 10-3 Tb S)] (Tb1,26007
.S4,98308)
i vi cc phn on nng c nhit si > 600K, ngi ta thng s dng
cng thc ca Lee v Kesler :
M = 12272,6 + 9486,4 S + Tb (8,3741 5,9917 S) +
+

12

10
1 0,80882 S + 0,02226 S 2
3
Tb

Trong :

10 7
1 0,77084 S 0,02058 S 2
Tb

) 0,32284 17,T3354

M - khi lng phn t, kg/kmol ;


Tb - nhit si trung bnh tiu chun ca phn on, K;
S - t trng tiu chun ca phn on.

Sai s trung bnh khi tnh ton theo 2 cng thc trn khong 5 %.

14/35

) 0,7465 222T,466

15/35

Khi lng phn t cng c th c xc nh tng i chnh xc i vi


nhng phn on khng xc nh c nhit si trung bnh tiu chun m ch
xc nh c nht 100oF v 210oF theo cng thc sau :
M = 223,56 100(1,1228S - 1,2435) 210(3,4758 - 3,038S) S-0,6665
Vi : M - khi lng phn t, kg/kmol ;
100 - nht ng lc 100oF (37,8 oC)
210 - nht ng lc 210oF (98,9 oC)
S - t trng tiu chun ca phn on.

Sai s trung bnh khi tnh ton theo cng thc trn khong 10 %.

1.9 p sut hi bo ha
xc nh p sut hi bo ha Reid (TVR) ca Xng nh s dng biu
TVR - % khi lng ca xng.
TVR ca Xng nng c xc nh theo phng php cng tnh v phn mol :
%m
M BZN
%m GAS
TVR BZN =
TVR
TVR GAS
M GAS
M
%m BZN

Chuyn i t p sut hi bo ha Reid (TVR) sang p sut hi bo ha thc


(TVV) :
R=

TVV
TVR

Gi tr ca h s chuyn i c cho trong bng 4.13 (I - 162)

1.10 im chp chy


c xc nh theo cng thc [4.102] c a ra bi API (I - 164) :
Te =

1
2,84947
0,02421 +
+ 0,0034254 ln T10
T10

Vi : T10 - nhit si tng ng vi ct 10% th tch theo ng cong ASTM


[K]
Sai s trung bnh ca cng thc trn khong 5 oC
chuyn T10 (TBP) sang T10 (ASTM) p dng cng thc [4.104] ca Riazi
(I - 165) :
T = a Tb
Vi : T - nhit xc nh theo ng ASTM D86 [K]
T - nhit xc nh theo ng TBP
16/35

[K]

17/35

18/35

19/35

a, b - cc h s, ph thuc vo thnh phn % chng ct c, gi tr c tra


theo bng [4.16] (I - 166)

1.11 Ch s Ctane (IC)


c xc nh theo cng thc c a ra bi cng ty ETHYL theo phng
php ASTM D 976 (I - 222):
IC = 454,74 - 1641,416 + 774,74 2 - 0,554 (T50) +97,083 (log T50)2
Vi : - khi lng ring ca nhin liu 15 oC

[kg/l]

T50 - nhit si tng ng vi 50% ct theo phng php ASTM D86


[K]

1.12 im chy
i vi cc phn on trung gian nh GO xc nh im chy theo biu
im chy ( oC) - % khi lng ca phn on im u, % khi lng
ca phn on im cui.
i vi RA xc nh im chy theo biu im chy ( oC) - % khi
lng ca cn RA.
i vi KER, ta p dng cng thc [4.113] c a ra bi API (I - 174) :
(0,310,333.S )
TEC = 130,47 S2,971 M (0,6120, 474.S) 100

Sai s ca cng thc trn khong 5 oC.


Cng thc ch p dng c i vi cc phn on c im chy < 60 oC.

2 CN BNG VT CHT CHO CC PHN XNG


KHC
2.1 Phn xng chng ct chn khng
Theo bi, khong phn on ca RSV l 565 + oC, t ta c bng sau :
Khong phn Phn khi lng, Hiu sut % Hiu sut % khi
%
khi
lng lng i vi RA
on, oC
chung
DSV

370 - 565

53,67 83,67

30,00

64,75

RSV

565 +

83,67 100

16,33

35,25

53,67 100

46,33

100

Charge : RA

20/35

Nguyn liu l RA vi nng sut 3845,39.103 T/n sn lng ca DSV thu


c l :
DSV : 3845,39.103 x 64,75 % = 2489,89.103 T/n
Nhng phn xng FCC theo d liu ban u ch t nng sut theo nguyn liu
l 240 T DSV/h, tc l 1920.103 T/n khng a ht RA lm nguyn liu cho
thp chng ct chn khng, m ch a mt lng l :
1920.103 x 100 / 64,75 = 2965,25.103 T/n.
Vy lng RA cn li l :
3845,39.103 - 2965,25.103 = 880,13.103 T/n s c dng phi liu sn phm
sau ny.
Lng RSV thu c l :
1920.103 / 64,75 x 35,25 = 1045,25.103 T/n.
RSV thu c, mt phn s s dng sn xut Bitum vi nng sut 320.103
T/n.
Lng RSV cn li l :
1045,25.103 - 320.103 = 725,25.103 T/n dng lm nguyn liu cho qu trnh gim
nht t cc yu cu cho vic phi liu sn phm sau ny.
xc nh t trng ca DSV v RSV s dng cc s liu trong bng phn
tch du th ARABIAN LIGHT.
Ta c bng cn bng vt cht cho phn xng chng ct chn khng :
Hiu sut % Sn lng theo d415
khi lng i khi lng x 103
T/n
vi RA

Sn lng theo
th tch x 103
T/n

DSV

64,75

1920

0,922

2082,43

RSV

35,25

1045,25

1,025

1019,76

Charge : RA

100

2965,25

0.956

3102,19

2.2 Cracking xc tc tng si


thit lp bng cn bng vt liu cho qu trnh FCC
T nguyn liu l DSV c :

d415

= 0,922

APIo = 21,94

Tmav = 467,5

KUOP = 11,87

S dng biu 1 ca FCC : T gi tr ca APIo v KUOP ca nguyn liu, ta suy


ra c :Hiu sut chuyn ha theo % th tch ca nguyn liu = 67,8 % th tch
% khi lng cc to thnh

= 6,1

% th tch gasoil sn phm LCO

= 13,6

21/35

22/35

23/35

Cn HCO = 100 - hiu sut chuyn ha theo % vol nguyn liu - % vol gasoil
sn phm
24/35

= 100 - 67,8 - 13,6


= 18,6 % th tch
Theo d liu ban u, sn phm xng ca phn xng FCC c RON claire = 92
Nh vy, t gi tr RON cl v hiu sut chuyn ha theo % th tch ca nguyn liu,
ta s dng biu 2 ca FCC v suy ra c :
hiu sut thu xng 10 RVP

= 56,4 % th tch

thnh phn kh kh

= 6,9 % khi lng

S dng biu 3, t % khi lng ca kh kh thnh phn ca kh nh sau :


C2-

= 1,65

C3=

= 3,90

C3

= 1,40

C4=

= 2,84

iC4 + nC4

= 4,34

Xng 10 RVP l xng c p sut hi bo ha 0,69 bar


Xc nh % S trong cc sn phm ca qu trnh FCC i t hm lng lu
hunh ca nguyn liu DSV l 2,47 % v suy ra c :
% S ca xng

= 0,222 % khi lng

% S ca LCO

= 3,102 % khi lng

% S ca HCO

= 4,338 % khi lng

Xc nh ch s Octane ca xng sn phm :


Theo ch tiu v cng ngh RON CL

= 92

T cng thc trnh by trn biu 2 ca FCC :


RON3cc

= RONCL + 7 + 0,5 ( 92 - RONCL)


= 92 + 7 + 0,5 ( 92 - 92 )
= 99

S dng biu P4 xc nh c : RON0,15g TEL/l = 95,4

2.3 Reforming xc tc
Nguyn liu : l xng nng BZN ca qu trnh chng ct trc tip.
Cc s liu tnh c : Nng sut yu cu :

31380 bbl/sd

sd = standard day, c 330 sd/ year ; cd = calendar day, c 365 cd/ year.
Nh vy, nng sut ca phn xng Reforming xc tc l :

25/35

26/35

31383 330 159 l = 1646,67. 106 l/n = 1646,67. 103 m3/n.


27/35

Theo cn bng vt liu ca phn xng chng ct kh quyn, lu lng th tch


ca BZN thu c l : 1646,67. 103 m3/n a ton b BZN thu c t qu
trnh chng ct trc tip lm nguyn liu cho phn xng Reforming xc tc.
d415 = 0,747

c trng ca nguyn liu BZN :

Tmav = 130oC

KUOP = 12,06

Theo ch tiu v cng ngh, sn phm xng (Reformat C5+) c RONCL = 97,5
Kt hp vi KUOP ca nguyn liu = 12,06, s dng biu 1 ca qu trnh
Reforming xc tc hiu sut thu Reformat C5+ l : 78,6
T hiu sut thu Reformat C5+ = 78,6, s dng biu 2 ca qu trnh
Reforming xc tc, hiu sut thu cc loi kh hydrocarbure v H2 :
C1

= 1,45 % khi lng

C2

= 2,7 % khi lng

C3

= 3,8 % khi lng

C4

= 5,5 % khi lng

V H2 = 4,90 - 0,2 KUOP = 4,90 - 0,2 12,06 = 2,488 % khi lng

2.4 Qu trnh kh lu hunh (hydrodsulfuration - HDS)


iu kin vn hnh ca cc thit b kh lu hunh vi cc loi nguyn liu khc
nhau :
Khong phn

Hm lng lu

iu kin vn hnh

Nguyn liu

on, oC

hunh

ppH2, bars VVH, h-1

Nhit
o
C

Xng

70 - 170

0,5 - 1 ppm

5-8

5-8

330 - 370

Krosne

160 - 240

50 - 100 ppm

8 - 12

4-6

330 - 370

GO nh

240 - 350

0,05 - 0,2 %

10 - 20

3-6

340 - 390

GO nng

300 - 390

0,1 - 0,3 %

15 - 25

2-4

350 - 400

GO chn khng 350 - 550

0,1 - 0,3 %

30 - 40

1,5 - 3

360 - 400

RA

350

0,5 - 1 %

90 - 110

0,3 - 1

370 - 400

RSV

550+

0,2 - 0,5 %

60 - 70

0,5 - 1,5

370 - 400

Xc nh lng H2 tiu th : bao gm :


1- H2 dng kh lu hunh :
28/35

Da vo biu 1 ca qu trnh HDS, c khi lng th tch ca nguyn


liu, ta tra c lng H2 dng kh lu hunh (m3 H2 tiu chun / m3
nguyn liu /%lu hunh b kh).

Ty thuc vo loi nguyn liu, ta c gi tr ca VVH tng ng ph hp


theo bng s liu thc nghim sau:
Khong nhit si (0C)

VVH (h-1)

Naphta

70 180

4 10

Kerosene

160 240

24

Gasoil

230 350

13

VGO

350 550

1 2.5

RA

350+

0.3 0.5

RSV

550+

0.15 0.3

Nguyn liu

t , da vo biu 3 ca qu trnh HDS, ta xc nh c hiu sut


kh lu hunh.

T hiu sut kh lu hunh, ta xc nh c hm lng lu hunh ca


sn phm, t tnh c % lu hunh b kh v suy ra lng H2 cn thit
cho qu trnh (m3 H2 tiu chun / m3 nguyn liu ).

2- H2 lm no vng thm :
Bit nhit si cui PF ca nguyn liu, da vo biu 2 ca qu trnh
HDS, ta tra c lng H2 lm no vng thm (m3 H2 tiu chun / m3
nguyn liu ).
Lng H2 tiu th = Lng H2 dng kh lu hunh + Lng H2 lm no
vng thm.
V d : Tnh qu trnh HDS cho gasoil :
Chn VVH = 2, da vo biu 3 ca qu trnh HDS % HDS = 96,4 %
Hm lng lu hunh ban u trong Gasoil l : 1,39 %
Hm lng lu hunh cn li trong Gasoil sn phm l :
1.39 - 1.39 x 96,4 % = 0,05 %
Hm lng lu hunh b kh l : 1.39 - 0,05 = 1.34 %
T trng ca gasoil l : 0,854
Da vo biu 1 ca qu trnh HDS lng H2 tiu th kh 1% lu
hunh l 13,8 m3 H2 tiu chun / m3 gasoil /%lu hunh b kh.
Lng H2 tiu th kh lu hunh l : 13,8 x 1,34 = 18,5 sm3 H2 / m3
gasoil.
29/35

Nhit si cui ca gasoil l 370 oC, da vo biu 2 ca qu trnh


HDS :
Lng H2 lm no vng thm 9 sm3 H2 / m3 gasoil.
Vy tng lng H2 tiu th cho qu trnh kh lu hunh cho Gasoil l :
18,5 + 9 = 27,5 sm3 H2 / m3 gasoil
1 sm3 l 1m3 iu kin tiu chun : P = 1 atm
t = 15 oC.
Sau , ta suy ra tng khi lng H2 tiu th cho 1 Tn nguyn liu (T H2 / T
nguyn liu)
27,5 x 2 : (22,4 x 0,854) = 2,875 .10-3 T/T Gassoil
Hay khi lng H2 tiu th/ nm l : 2,875 .10-3 x 1816,87 = 5,22 T / n

2.5 Phi liu cc sn phm


Mt sn phm xng du trn th trng thng l hn hp ca nhiu sn phm
ca qu trnh lc du nhm p ng c cc yu cu k thut c ra.
V d : Theo nhu cu ca th trng, ngi ta i hi 4 loi xng :
Xng super khng ch 98/88

: 300.103T/n

Xng super khng ch 95/85

: 210.103T/n

Xng super c ch 98/88

: 1350.103T/n

Xng t

: 165.103T/n

pha ch Xng super khng ch 98/88, ta phi dng loi xng c RON cao
nht v hm lng lu hunh thp nht, c th dng xng Reformat C5+ ca qu
trnh Reforming xc tc, nhng xng ny cng ch t c RONCL = 97,5. V
vy, chng ta phi pha ch thm MTBE (MthylTertioButylEther)
MTBE c RON = 117 v % S = 0.
Nh vy, chng ta s phi liu 2 cu t l Reformat C5+ v MTBE nh th
no hn hp sn phm tha mn c tt c cc yu cu k thut cn thit
nh : t trng, hm lng lu hunh, RON, TVV.
pha ch Xng super khng ch 95/85, ta c th phi liu Reformat C5+ vi
xng ca qu trnh FCC. Nu cc yu cu k thut cn thit nh : hm lng lu
hunh v RON khng t, ta c th pha thm mt t MTBE.
Ch : Khi phi liu, cc ch tiu k thut ca hn hp pha ch c c tnh
ton theo thnh phn khi lng hoc th tch hoc phn mol th ty thuc vo
tng ch tiu.
V d :
T trng ca hn hp sn phm c tnh theo thnh phn % th tch ca cc
cu t thnh phn.
30/35

Hm lng lu hunh ca hn hp sn phm c tnh theo thnh phn % khi


lng ca cc cu t thnh phn.
RON ca hn hp sn phm c tnh theo thnh phn % th tch ca cc cu
t thnh phn.
PM ca hn hp sn phm c tnh theo thnh phn % khi lng ca cc cu
t thnh phn.
TVR ca hn hp sn phm c tnh theo thnh phn % mol ca cc cu t
thnh phn.
Lu : xc nh im chp chy cng nh im chy ca hn hp, ta p
dng phng php hn hp theo khi lng nhng qua mt i lng trung
gian l ch s im chp chy hoc ch s im chy I c tra theo biu
Point dclair des mlange - Loi de mlange v biu Point
dcoulement des mlange - Loi de mlange .
c bit, nht ca hn hp sn phm c th c tnh theo :
-

Thnh phn % khi lng ca cc cu t thnh phn :


PM.IM = Pi.Ii
Vi

IM, Ii : ch s nht ca hn hp v ca cu t i ;
PM,Pi : khi lng ca hn hp v ca cu t i.

Da vo nht ca cu t i, tra bng Viscosit des mlange - Loi de


mlange massique, ta tra ra c gi tr ca ch s nht Ii ca tng cu t i.
Sau , da vo cng thc trn, ta tnh c ch s nht IM ca hn hp. Cui
cng, t IM mi tm c, ta li tra bng Viscosit des mlange - Loi de mlange
massique, ta tra ra c gi tr ca nht ca hn hp sn phm.
-

Thnh phn % th tch ca cc cu t thnh phn.


VM.IM = Vi.Ii
Vi

IM, Ii : ch s nht ca hn hp v ca cu t i ;
VM,Vi : th tch ca hn hp v ca cu t i.

Da vo nht ca cu t i, tra bng Viscosit des mlange - Loi de


mlange volumique, ta tra ra c gi tr ca ch s nht Ii ca tng cu t i.
Sau , da vo cng thc trn, ta tnh c ch s nht IM ca hn hp. Cui
cng, t IM mi tm c, ta li tra bng Viscosit des mlange - Loi de mlange
volumique, ta tra ra c gi tr ca nht ca hn hp sn phm.

31/35

32/35

3 CN BNG NNG LNG CA NH MY


Trong nh my Lc du, thng thng ngi ta tnh ton sao cho sau khi p
ng cc yu cu v sn phm cho th trng, phn sn phm c gi tr kinh t
thp cn li c dng lm nhin liu cho cc phn xng trong nh my.
33/35

Cc sn phm c em lm nhin liu tiu th ni b thng l cc phn


on C1, C2, H2 tha sau khi cung cp cho cc phn xng kh lu hunh, RA,
RSV.
Trc ht, ngi ta tnh ton nng lng cn thit cung cp cho cc phn
xng trong nh my da vo lng tiu tn nhin liu tiu chun trn 1 Tn
nguyn liu i vi tng phn xng. Lng nhin liu tiu tn bao gm nhin liu
cung cp cho cc l gia nhit ca cc phn xng v nhin liu tiu tn cung cp
hi nc v in.

3.1 Nng lng cn thit cung cp cho cc phn xng


Nng lng cn thit cung cp cho cc phn xng (tn nhin liu
chun/KT nguyn liu) vi ngun du th l Arabe nh:
- Phn xng DA

: 19

- Phn xng DSV

: 18

- Phn xng RC: k c x l nguyn liu, lng nhin liu tiu tn ph


thuc vo RON ca xng Reformat sn phm:
RON

90

92

94

95

96

97

98

Tn nhin liu/KT
nguyn liu

50

52

55

57.5

60

63.5

67

- Phn xng FCC

:2

- Phn xng VBR

: 23

- Phn xng HDS

: 18

3.2 Lng nhin liu tiu th ni b


Bng qui i cc loi nhin liu tha ra nhin liu tiu chun

Cc phn on nh

Cc phn on sn phm ca
phn xng DA

Phn xng DSV


Phn xng FCC
VBR

- H2
- C2
- C3
- C4
- GAS
- BNZ
- KER
- GOL
- GOH
- RDA
- DSV
- RSV
- LCO
- HCO
RVB
34/35

2.75
1.22
1.18
1.16
1.11
1.11
1.10
1.07
1.05
1.00
1.00
1.00
1.00
1.00
0.85

T , ta tnh ton xem lng nhin liu tha ny sau khi qui i ra theo
nhin liu tiu chun c p ng cho vic tiu th ni b trong nh my khng,
nu hoc tha mt t ( 10 %) l c.
(Nhin liu tiu chun c PCI = 10.000 kcal/kg)

35/35

You might also like