Ngango

SVTK: Nguyn Thi Diu
GVHD: Th.S Cao Chnh Thng
MC LC
Mc lc: ................................................................................................................. 1
Li ni u : .......................................................................................................... 2
ti : .................................................................................................................... 3
PHN A : PHN PHI T S TRUYN ............................................................. 4
PHN B : TNH TON TRUYN NG BNH RNG ................................... 5
I. Tnh ton truyn ng bnh rng cp nhanh ..................................................... 5
II. tnh ton truyn ng bnh rng cp chm ...................................................... 13
PHN C : TNH TON CH TO TRC .......................................................... 18
I. Chn vt liu .................................................................................................... 18
II. nh kt cu trc ............................................................................................. 18
III. Tnh chnh xc trc ........................................................................................ 19
IV. Kim nghim v bn mi .......................................................................... 26
PHN D : TNH THEN ......................................................................................... 29
PHN E : THIT K LN ................................................................................ 31
- ln trn trc 1
- ln trn trc 2
- ln trn trc 3
PHN F : THIT K V HP GIM TC ......................................................... 34
PHN G: TNH K CU CC CHI TIT ............................................................ 35
- Chi tit trc
- Cc chi tit ph khc
PHN H : DUNG SAI LP GHP ....................................................................... 39
LI NI U:
Thit k v pht trin nhng h thng truyn ng l vn ct
li trong c kh. Mt khc, mt nn cng nghip pht trin khng
th thiu mt nn c kh hin i. V vy, vic thit k v ci tin
nhng h thng truyn ng l cng vic rt quan trng trong cng
cuc hin i ho t nc. Hiu bit, nm vng v vn dng tt l
thuyt vo thit k cc h thng truyn ng l nhng yu cu rt
cn thit i vi sinh vin c kh.
Trong cuc sng ta c th bt gp h thng truyn ng khp
ni,
th
ni
n ng mt vai tr quan trng trong cuc sng cng nh sn

xut.i
vi
cc
thng truyn ng thng gp th hp gim tc l mt b phn khng

th thiu.
n thit k h thng truyn ng c kh gip ta tm hiu v
thit
hp
gim tc, qua ta c th cng c li cc kin thc hc trong

cc
mn
hc
nh Nguyn l my, Chi tit my, V k thut c kh..., v gip sinh

vin
ci
nhn tng quan v vic thit k c kh.Hp gim tc l mt trong

nhng
phn
in hnh m cng vic thit k gip chng ta lm quen vi cc

chi
tit
bn
nh bnh rng, ln,Thm vo , trong qu trnh thc hin cc

sinh
vin
th b sung v hon thin k nng v AutoCad, iu rt cn thit

vi
mt
sinh
vin c kh.
Em chn thnh cm n thy ThS.Cao Chnh Thng, cc thy c
v cc bn khoa c kh gip em rt nhiu trong qu trnh thc
hin n.
Vi kin thc cn hn hp, v vy thiu st l iu khng th
trnh khi, em
rt mong nhn c kin t thy c v cc bn

Sinh vin thit k:
Nguyn Thi Diu
http://www.ebook.edu.vn
SVTK: Nguyn Thi Diu
BNG THUYT MINH N CHI TIT MY HP GIM

TC
PHN A
PHN PHI T S TRUYN
1. T s truyn ca hp:
Tnh t s truyn chung i theo cng thc:
1. Cng sut , s vng quay v mmen xon trn cc trc:
a) Cng sut:
P= 6
(kw)
P1 = p.ol. brt= 6. 0,99. 0,97 = 5,762
P2 = p1.ol.brt .brt=5,762 . 0,99. (0,97)2 = 5,367
P3 = p2 .ol .brt=5,367. 0,99. 0,97 = 5,154
(kw)
(kw)
(kw)
b) S vng quay trn cc trc nh sau:

(vng /pht)
n1 = 730
n2
n1
730
= u = 2 ,88 = 253 ,47

1
n
=
6
1
(vng /pht)
(vng /pht)
4
SVTK: Nguyn Thi Diu
c) Mmen xon c xc nh:

P
6 5 ,
1
= 9 ,55 10 762 = 75379 , 589
n1
730
T 1 = 9 ,55 10 6
T 2= 9 ,
55
10
( N.mm)
6 5 ,367
= 9 ,55 10 253 , = 202212 , 688
2
n
47
( N.mm)
P
3
T 3 = 9 ,55 10 n = 9 ,55 10
5 , 154
61 = 806896 , 72
( N.mm)
BNG KT QU TNH CNG SUT, MMEN XON V S VNG

QUAY TRN CC TRC
TRC
TRC
TRC II
TRC III
5,367
5,154
THNG S
CNG SUT
P (KW)
T S TRUYN
5,762
4,17
S VNG QUAY
730
2,88
253,47
61
n (v/pht)
MMEN XON
75379,589
202212,688
806896,72
T (N.mm)
PHN B
TNH TON TRUYN NG BNH RNG
I. Tnh ton truyn ng bnh rng cp nhanh:
1. Chn vt liu:
Theo (bng 3.6 ) sch thit k chi tit my, ta chn:
Vt liu lm bnh rng nh l: thp 45 thng ho.
Vt liu lm bnh rng ln l: thp 35 thng ho.
C tnh ca hai loi thp ny ly theo (bng 3.8 ),ta c bng sau:
C tnh
b (Mpa)
ch (Mpa)
rn HB
600
560
300
280
210
180
Loi thp
Banh nh: thp 45
Banh ln : thp 35
2. Xc nh ng sut cho php:

a) ng sut tip xc cho
H ] v ng sut un cho php [ ] ,c
F
php [
xc nh theo cng thc (6.1) v (6.2):
SVTK: Nguyn Thi Diu
[]
=
[]
=

oH lim
S
oF lim
S
Z Z K
V
K
xH
Y Y K
HL
K
xF
K
Fc
FL
Trong :
ZR : H s xt n nhm ca b mt rng lm vic.
ZV : H s xt n nh hng ca vn tc vng.
ZL : H s xt n nh hng ca vic bi trn.
KxH : H s xt n nh hng ca kch thc bnh rng.
KxF : H s xt n kch thc bnh rng nh hng n bn un.
YR : H s xt n nh hng ca nhm b mt lng chn rng.
YS : H s xt n nhy ca vt liu i vi tp trung ng sut.
Trong bc tnh ton thit k, s b ly:
ZR.ZV.kL.kHL = 1
=1
YR.YS.kxF
Do cc cng thc trn tr thnh:
[H]
=
oH lim k
S
[ F] =
HL
H
o
k k
Fc FL
SF
F lim
Trong :
oHlim , oFlim :ng sut tip xc cho php v ng sut un cho php ng vi s chu
k c s.
SH, SF : H s an ton khi tnh v tip xc v un.
Tra bng 6.2 vi thp 45 thng ho c rn HB = 180350, ta c:
oHlim= 2HB + 70 ; SH=1,1
oFlim= 1,8HB
; SF =1,75
Nh chn : rn bnh nh HB1 =210
rn bnh ln HB2 =180
Khi ta c:
oHlim1= 2HB1 + 70 =2.210 + 70 = 490 MPa ; oFlim1= 1,8HB1 = 1,8.210 = 378
MPa
oHlim2= 2HB2 + 70 =2.180 + 70 = 430 Mpa ; oFlim2= 1,8HB2 = 1,8.180 = 324
MPa
kFc : H s xt n nh hng t ti, kFC =1 khi ti trng t mt pha (b
truyn quay mt chiu).
SVTK: Nguyn Thi Diu
kHL, kFL : H s tui th xt n nh hng ca thi gian phc v v ch ti

trng ca b truyn, c xc nh theo cc cng thc sau:
K
HL
=m
FL
=m
N HO
N HE
N FO
N FE
y: mH, mF :Bc ca ng cong mi khi th v tip xc v un.

rn mt rng HB 350 , ly: mH = 6 ; mF = 6
NHO :S chu k thay i ng sut c s khi th v tip xc.
2,4
NHO1 = 30
2,4
N = H 2,HB4 1 = 30.210 = 11231753,46
30 H =30.1802,4 = 7758455,383
HO2
HB2
(*)
Vi HHB : rn Brinen.
NFO : s chu k thay i ng sut c s khi th v un; NFO
= 4.106 i vi tt c cc loai thp.
Theo bi cho hp gim tc chu ti trng rung ng nh, nn ta c cng thc:
NHE = KHE.N
(6.9)
NFE = KFE.N
( 6.10)
Tra (bng 6.4) sch thit kt c kh , ta c:

; mH = 6
KHE =0,125
; mF =6
KFE =0,038
Mc khc : N =60.c ni.ti : tng s chu k chu ti.
Vi :
ni
: s vng quay trc th i ;
ti
: tng s gi lm vic ch i ,
ti =s nm*s ngy/nm* s gi/ngy = 9.300.10 = 27000 (gi) c =
1 : s ln n khp trong mt vng quay.
N2 = 60.1.201,1.27000 = 325782000
Suy ra :
NHE2 = KHE.N2 =0,125.325782000
=40722750
7
SVTK: Nguyn Thi Diu
NFE2 = KFE.N2 =0,038.325782000
=12379716
(**)
Vy t (*) v (**), ta xet:

NHE2 > NHO2 , do : KHL2 = 1
NFE2 > NFO2 , do : KFL2 =1
Lm tng t, ta tnh c:
NHE1 > NHO1 , do : KHL2 = 1
NFE1 > NFO1 , do : KFL2 =1
Nh vy: theo cng thc (6.1a), s b xc nh c:
o
[H] =
lim
HL
490 1
= 445 ,45 MPa
1 ,1
430 1
= 390 , 91 MPa
1 ,1
[ H1]
=
[H2
]=
[ ] = min ( [ ];[ ] ) = 390 , 9 MPa
H
H1
H2
Theo cng thc (6.2a), s b xc nh c:
[F] =
Fo
[ F 1]
=
[ F 2]
lim
FL
378 1
= 216 MPa
1 ,75
324 1
= 185 ,143 MPa
1 ,75
b) ng sut qu ti cho php : theo cng thc (6.13) v (6.14) , ta xc nh

c
ng sut tip xc v ng sut un qu ti nh sau:
[ ]
H
ch 2
max
[ ]
F 1 max
[ ]
F 2 max
= 2,8 280 = 784 MP
= 2,8
= 0 ,8
= 0 ,8
ch 1
ch 2
= 0 ,8 300 = 240 MPa

= 0 ,8 280 = 224 MPa
SVTK: Nguyn Thi Diu
3.Tnh ton b truyn bnh rng cp nhanh:

a) Xc nh khong cch trc:
A = K ( u+ 1 ) 3
a
T 1K
[ ]2 u 1 ba
Trong :
Ka = 49,5 : h s ph thuc vt liu lm bnh rng tr rng thng theo (bng
6.5) , (thp-thp).
T1 = 75379,589
(N.mm)
[ ]= min([ ];[ ]) =390 ,9MPa

H
H1
H2
u1 = 4,17 : t s truyn .
ba = 0 ,3
(rng khng i xng), (bng 6.6).
vi :
bd
= 0 ,53 (u +1 ) = 0 ,53 0 ,3 (4 ,17 +1 ) = 0 ,82

ba
bd = 0 ,82 tra (bng 6.7), s 3
A 1 = 49 ,5.(4 ,17
K H = 1 13
,
75379 ,589 1 13
,
+ 1 ) 390 ,
9
3
4 ,17 0 ,3
= 195 ,47 ( mm )
b) Xc nh cc thng s n khp:
Mdun :
m = (0,010,02) a w1
= 1,9547 3,9094
chn : m = 2,5
2 aw 1
2 195 ,47
S rng : Z1 = m ( u + =
= 30 ,25
2 ,5( 4 ,17 + 1 )
1)
Chn :
Z1 = 30
Z2 =u1.Z1 =4,17.30 = 125
* Tnh li khong cch rng:

A 1=
m(z + z ) 2 ,5 (30 +125)

1
2 =
= 193 , 75 ( mm )
2
2
Chn: A1 = 194
(mm)
* Xc nh h s dch chnh:
SVTK: Nguyn Thi Diu

y=
A
m
0 ,5( z + z ) =
1
194
0 ,5 (30 + 125) = 0
2 ,5
vy y l cp bnh rng khng dch chnh

+ gc n khp :
cos tw =
=> ky =0; xt =0
(z + z )m
(30 + 109 ).2 ,5
1
2
cos =
cos = 1 cos
2 174
2aw
1
tw 1 =
o
= 20
+ Tnh li t s truyn thc:

u 1 = z 2 125
=
= 4 , 17
z
30
c) Kim nghim rng v bn tip xc:

ng sut tip xc xut hin trn b mt rng tho mn iu kin tip xc theo
(cng thc 6.33).
=Z Z Z
M
2 T 1K H( u
]
1)
H
[
2
b ud
w
w1
Trong :
ZM : h s k n c tnh vt liu ca cc bnh rng n khp, tra (bng 6.5), ta
c:
ZM = 274Mpa1/3
ZH : h s k n hnh dng b mt tip xc.
2 cos b
ZH
=
=0
21
sin 2 =
sin 2
tw
Vi : = 20
20
= 1 ,764
tw = =
arctg
tg
cos
= 20
Z : h s k n s trng khp ca rng, xc nh nh sau:
1
1
1
1
o
= 1 , 3 ,2
cos = 1,88 3 ,2 + cos 0 = 1 ,75
+
88
Z 1 Z 2
34 98
1
1
= 1,
75
= 0 ,76
kH : h s ti trng khi tnh v tp xc:

kH =kHkHkHv
10
SVTK: Nguyn Thi Diu
Vi : kH : h s k n s phn b khng u ti trng trn chiu rng vnh rng, tra

bng 6.7 ta c: kH=1,13
kH= 1 : h s k n s phn b khng u ti trng cho cc i rng ng thi
n khp (bnh rng thng).
dw1 : ng knh vng chia.
dw 1
=
2A
2 194
= 75( mm )
4 ,17 + 1
u 1
1
b = A = 0 ,3 194 = 58(
mm )
w1
ba
: chiu rng vnh rng
Vn tc vng, theo cng thc (3.1) :

d
w1
n1 =
=
60 1000
3 , 14 75 730
= 2 ,87( m / s )
60 1000
Theo (bng 6.13), ta chn cp chnh xc l: 8

+ Tra (bng 6.16) => go = 56
+ Tra (bng 6.15) vi HB 350 => H = 0,006
vi :
v =H
g ov
= 0 ,006 56 2 ,87
194
= 6 ,6
4 ,17
u
1
KHv : h s k n ti trng ng xut hin trong vng n khp, theo cng thc (6.41).
K
+
Hv
=1
v b d
H
1
w1
=1+
6 ,6 58 ,2 75
2 75379 , 589 1 ,.13 1

2 TK K
1
H
H
K = K K K = 1 13
, 1 1,17 = 1,322
H
Hv
Vy:
2T
K
=Z Z Z
M
( u1 )
b ud
w
= 1 , 17
1 1
= 274 1 ,764 0 ,76
2 75379 , 589 1 , 322 (4 , 17 + 1 )

= 346 , 05 Mpa
49 ,5 4 ,17 75
w1
= 346 , 05 MPa < [ ] = 390 , 9 MPa

H
Nh vy bn tip xc t yu cu.
d) Kim nghim rng v bn un:
m bo iu kin un cho rng ng sut sinh ra ti chn rng khng vt qu mt
gii hn cho php.
11
SVTK: Nguyn Thi Diu
2T K Y Y Y
F1
F1
F1
b d m
w1 w1
Y
F2
F1
F2
F1
[ F 2]
Trong :
T1 = 75379,589(N.mm). : mmen xon trn bnh rng ch ng,
m = 2,5
(mm). : moun php,
bw1 = 58
(mm). : chiu rng vnh rng,
dw1 = 75
(mm). : ng kinh vng ln bnh ch ng,
Y : h s k n s trng khp ca rng.
Y=
1
1
=
= 0 ,57
1,
75
o
Y = 1- /140 : vi rng thng = 0;
Y = 1 : bnh rng thng.
YF1,YF2 : h s dng rng ca bnh 1 v 2.
Zv1 =Z1 = 30 ; Zv2 = Z2 = 125 v s dch chnh (x) , tra bng (6.18).
YF1 = 3,80 ; YF2 = 3,60
KF = KFKFKFv : h s ti trng khi tnh v un.
KF =1: ng vi bnh rng thng
Vi : bd = 0,82 ,tra (bng 6.7) , s 3 => KF = 1,25 Tra
(bng 6.15 v bng 6.16), ta c:
F = 0,016
go = 56
v =F
v
= 0 ,016 56 2 ,87
194
= 17 ,54
4 ,17
u
1
KFv : h s k n ti trng ng xut hin trong vng n khp, theo cng thc (6.46).
K
+
Fv
v b d
=1
F
1
w1
=1+
17,54 58 ,2 75
2 75379 , 589 1 ,25 1

2 TK K
1
F
F
K = K K K = 1,25 1 1 ,4 = 1,75
F
= 1 ,4
Fv
vy :
F1
2T K Y Y Y
=
b
d
m
2
2 75379 ,589 1,75 1 1 3,80

=
F1
58 , 75 2 ,5
91 ,87 3 ,60
F 1 F2
= 91 ,87 MPa [ ] = 216 MPa
w1
w1
F2 =
F1
3 ,80
] = 185 , 143 MPa

= 87 , 036 MPa [ F2
Nh vy cp bnh rng cp nhanh m bo bn un.
F1
12
SVTK: Nguyn Thi Diu
f) Cc thng s ca b truyn cp nhanh:

Khong cch trc
Mun
Chiu rng vnh rng
T s truyn
S rng bnh rng
H s dch chnh
h hng tm
ng knh vng chia
: A1 = 194
: m = 2,5
: bw1 = 58
: u1 = 4,17
: Z1 = 30 ;Z2 =125
:
x=0
: c = 0,25.m = 0,25.2,5 = 0,625
: dc1 = m.Z1 = 2,5.30 = 75
dc2 = m.Z2 = 2,5.125 = 313
ng knh nh rng : da1 = d1 + 2.m = 75 + 2.2,5 = 80
da2 = d2 + 2.m =312,5+ 2.2,5 = 318
ng knh chn rng :
df1 = d1 - 2.m - 2.c = 75 - 2.2,5 - 1,25= 69(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
df2 = d1 - 2.m - 2.c = 312,5 - 2.2,5 - 1,25 = 306(mm)

II. Tnh b truyn bnh rng cp chm:
1.Chn vt liu ch to bnh rng:
Dng vt liu ging nh vt liu ch to bnh rng cp nhanh.
2. Xc nh ng sut cho php:
a) ng sut tip xc cho php:
[ H ]' = min ( [ ];[ ] ) = 390 ,9 Mpa

H1
H2
b) ng sut un cho php:
[F] =
o
F
lim
[ F 1]
=
[ F 2]
FL
378 1
= 216 MPa
1 ,75
324 1
= 185 ,143 MPa
1 ,75
c) ng sut cho php khi qu ti:
[ ]
H
ch 2
max
[ ]
F 1 max
[ F 2 ]max
= 2,8 280 = 784 MP
= 2,8
= 0 ,8
= 0,8
ch1
ch 2
= 0 ,8 300 = 240 MPa

= 0,8 280 = 224 MPa
13
SVTK: Nguyn Thi Diu
3. Tnh ton b truyn bnh rng cp chm:

a) Xc nh khong cch trc:
A = K ( u + 1 )3
a
T 2K
[ H ]2 u
2
ba
Trong :
Ka = 49,5 : h s ph thuc vt liu lm bnh rng tr rng thng theo (bng
6.5) , (thp-thp).
T2 = 202212,688
(N.mm)
] = 390 , 91 (MPa )
u2 = 2,88: t s truyn .
ba = 0 ,4
(rng khng i xng), (bng 6.6).
vi :
bd
= 0 ,5 (u + 1) = 0 ,5 0 ,4(2 ,88 +1 ) = 0 ,776
bd
ba
= 0 ,776 tra (bng 6.7), s 5 K
= 1 ,04
202212 , 688 1 ,04

A = 49 ,5.( 2 ,88 + 1 )3
= 203 ,79 ( mm )
2
2
390 ,91 2 ,88 0 ,4
b) Xc nh cc thng s n khp:
* Mun:
m = (0,010,02)A2 = (0,010,02).203,79 = 2,03794,0758
Chn :
m=3
S rng:
Z1 =
Chn :
2A 2
2 203 ,79
=
= 35 ,015
m ( u 2 + 3 (2 ,88 + 1 )
1)
Z1 = 35
Z2 = u2.Z1 = 2,88.35 =100,8 , chn Z2 = 100
Tnh li khong cch trc:
A 2=
m(z + z ) 3 .(35 +100)

1
2 =
= 202 , 5( mm )
2
2
Chn: A2 = 203 (mm)
*Theo (6.27), gc n khp:
14
SVTK: Nguyn Thi Diu
(z + z )m
cos
=
=
20
tw
(35 +100).3
2A
cos =
2 203
cos 20 = 1
tw
* Tnh li t s truyn:
u 2 = z 2 100
= 4 ,86
z 1=
35
f) Kim nghim rng v bn tip xc:

ng sut tip xc xut hin trn b mt rng tho mn iu kin tip xc theo
(6.33).
2T K (u 1 )
=Z Z Z
b ud
w2 2
[]
H
w2
Trong :
ZM : h s k n c tnh vt liu ca cc bnh rng n khp, tra (bng 6.5), ta
c:
ZM = 274Mpa1/3
ZH : h s k n hnh dng b mt tip xc.
ZH
2 cos b
=
21
sin 2 =
sin 2
tw
20 ,315
= 1 ,623
=0
o
Vi : w1 = = 20
Z :h s k n s trng khp ca rng, xc nh nh sau:
1
1
1
1
o
= 1 , 3 ,2
+
cos = 1,88 3 ,2 +
cos 0 = 1 ,76
88
Z 1 Z 2
35 100
Z
1
1
=
= 0 ,75
1 ,76
kH : h s ti trng khi tnh v tp xc:

kH =kHkHkHv
Vi : kH : h s k n s phn b khng u ti trng trn chiu rng vnh rng, tra
bng 6.7 ta c: kH=1,04
kH= 1 : h s k n s phn b khng u ti trng cho cc i rng ng thi
n khp (bnh rng thng).
dw1 : ng knh vng chia.
d
=
w1
2a
w2
u2 1
2 203
= 104 , 64( mm )
2 ,88 + 1
15
SVTK: Nguyn Thi Diu
Chiu rng vnh rng:

b = a
w2
= 0 ,4 203 = 81(mm)
ba w2
Vn tc vng, theo cng thc (3.1) :

d
w2
3 , 14 104 , 64 253 ,47

= 1 ,4 ( m / s )
60 1000
=
60 1000
Theo (bng 6.13) ta chn cp chnh xc l: 9

+ Tra (bng 6.16) => go = 73
+ Tra (bng 6.15) vi HB 350 => H = 0,006
vi :
v =H
g ov
= 0 ,006 731 ,
4
203
= 5 , 15
2 ,88
KHv : h s k n ti trng ng xut hin trong vng n khp, theo cng thc (6.41).
K
+
v b d
5 1, 5 81,2 104 ,64
H
w 2 w2
=1+
= 1 ,01
2TK K
2 202212 , 688 1 ,04 1
=1
Hv
K =K
H
Hv
= 1,04 1 1,01 = 1,05
Vy:
H
2T K (u1)
=Z Z Z
M
b ud
w2 2
= 274 1 ,623 0 ,76
2 202212 , 688 1 , 05 (2 ,88 + 1 )

= 271 , 1Mpa
2
81,2 2 ,88 104 ,64
w2
H = 271,1MPa< [ H
]= 390 ,9MPa
Nh vy bn tip xc t yu cu.
d) Kim nghim rng v bn un:
m bo iu kin un cho rng ng sut sinh ra ti chn rng khng vt qu mt
gii hn cho php.
F1
2T K Y Y Y
=
F1
F1
b dm
w2
F2
F1
F2
F2
F1
Trong :
T2 = 202212,688(N.mm). : mmen xon trn bnh rng ch ng,
m =3
(mm). : modun php,
bw2 = 81
(mm). : chiu rng vnh rng,
dw2 = 104,64
(mm). : ng kinh vng ln bnh ch ng,
16
SVTK: Nguyn Thi Diu
Y : h s k n s trng khp ca rng.

1
1
=
= 0 ,56
1,
79
Y=
Y = 1- o/140 : vi rng thng = 0;

Y = 1 : bnh rng thng
YF1,YF2 : h s dng rng ca bnh 1 v 2.
Zv1 =Z1 = 35 ; Zv2 = Z2 = 100 v s dch chnh (x) , tra bng (6.18).
YF1 = 3,80 ; YF2 = 3,60
KF = KFKFKFv : h s ti trng khi tnh v un.
KF =1: ng vi bnh rng thng
Vi : bd = 0,776 ,tra (bng 6.7) , s 5 => KF = 1,1 Tra
(bng 6.15 v bng 6.16), ta c:
F = 0,016
go = 73
v = F F g
v
= 0 ,016 73 1 ,4
203
= 13 ,73
2 ,88
KFv : h s k n ti trng ng xut hin trong vng n khp, theo cng thc (6.46).
K
+
Fv
=1
v b d
13,73 81,2 104 ,64
F
w 2 w2
=1+
= 1 ,26
2TK K
2 202212 , 688 1 , 11
K =K
F
2
F
F
F
F
Fv
= 1 , 11 1 ,26 = 1 ,386
vy :
F1
2 T 2K F Y Y Y
=
b d m
2
F2
2 202212 , 688 1 ,386 0 ,56 1 3 ,80

= 46 ,8 MPa [ ] = 216 MPa
F1
81 ,
104 , 64 3
w2 w
2
F2 =
46 ,8 3 ,60
F 1 F2
F1
3 ,80
= 44 ,34
MPa
[ ] = 185 , 143MPa
F2
Nh vy cp bnh rng cp chm m bo bn un.

f) Cc thng s ca b truyn cp chm:
Khong cch trc
Mdun
Chiu rng vnh rng
T s truyn
S rng bnh rng
h hng tm
: A2 = 203
: m =3
: bw2 = 81
: u2 = 2,88
: Z1 = 35
;
Z2 =100
: c = 0,25.m = 0,25.3 = 0,75
(mm)
(mm)
(mm)
(mm)
17
SVTK: Nguyn Thi Diu
ng knh vng chia
: d1 = m.Z1 = 3.35 = 105

d2 = m.Z2 = 3.100 = 300
ng knh nh rng
: da1 = d1 + 2.m = 105 + 2.3 = 111
da2 = d2 + 2.m =300 + 2.3 = 306
ng knh chn rng
:
df1 = d1 - 2.m - 2c = 105 - 2.3 - 1,5 = 97,5
df2 = d2 - 2.m - 2c= 300 - 2.3 - 1,5 = 292,5
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
PHN C.
TNH TON CH TO TRC
I. Chn vt liu:
Chn thp 45 , b = 600 MPa, ch = 360 MPa II.
nh kt cu trc:
ng knh trc c xc nh ch bng mmen xon theo cng thc (7.1):
d3
[T]
0, 2 x
[]
(mm)
vi:
= 20 (MPa)
Trong :
T: Mmen xon ng vi mi trc (N.mm)
*ng knh trc I:
d 1
3
75379 , 589
= 26 ,6( mm )
0 ,2 20
Chn d1 = 30 (mm)
*ng knh trc II:
d 2 3
202212 , 688
= 36 ,98( mm )
0 ,2 20
Chn d2 = 40 (mm)
*ng knh trc III:
d 3 3
806896 , 72
= 58 ,65( mm )
0, 2 20
Chn d3 = 60 (mm)
III. Tnh chnh xc trc :
1. Xc nh khong cnh gia cc gi v cc im t lc:
18
SVTK: Nguyn Thi Diu
l7
l7
l4
Quan h kch thc gia cc yu t ca hp gim tc, theo hnh trn ta chn
nh sau :
Chiu di phn may lp vi trc:
lm11 = (1,21,5).d1 =(1,21,5).20 = 2430
Chn lm11 = 30 mm
lm12 = (1,21,5).d1 =(1,21,5).30 = 3645
Chn lm12 = 45 mm
lm21 = (1,21,5).d2 = (1,21,5).40 = 4860
Chn lm21 = 58 mm ; lm22 = 60 mm
lm32 = (1,21,5).d3 =(1,21,5).60 = 7290
Chn lm32 = 81 mm ; lm31 = 72 mm
a = 10 mm : khong cch t mt cnh chi tit quay n thnh trong ca hp.
b1 = 58 mm : chiu rng bnh rng cp nhanh.
b2 = 81 mm : chiu rng bnh rng cp chm.
B1 = 16 mm : chiu rng ln trn trc 1.
c = 15 mm : khong cch gia cc.
h = 20 mm : chiu cao np v u bulng.
k2 = 10 mm : khong cch t mt cnh ln n thnh trong ca hp.
l1 = B1 + 2k +2a + c + b1 + b2 = 210 mm : khong cch gia cc gi trc 1.
l2 = B2 + 2k +2a + c + b1 + b2 = 212mm : khong cch gia cc gi trc 2.
l3 = B3 + 2k +2a + c + b1 + b2 = 216 mm : khong cch gia cc gi trc 3.
l4 = 15 mm : khong cch t np n mt cnh ca chi tit quay ngoi hp.
19
SVTK: Nguyn Thi Diu
l6 : khong cch t np n ni trc hay buly hp (tu theo loai kp ni hay

buly , iu kin tho lp v ng m m ta chn).
2. Xc nh tri s v chiu ca cc lc t chi tit quay tc dng ln trc:
a) Trc 1 : Ch c bnh rng I , ta c:
Lc vng :
Ft 1 =
Lc hng tm: F r1 =
2 T 1 2 75379 , 589
= 2010 , 12( N )
=
d1
75
F t1 tg
tw 1
2010 , 12 tg 20
cos
cos 0
= 731 ,6 ( N )
Vi : tw1 : gc n khp.
d1 : ng knh vng chia bnh rng 1.
*Xc nh phn lc 2 gi A v B :
Do lc vng Ft1 gy nn (trong mt phng (yoz)):
F = F
X
XA
+F F
t1
+F
XA
YA
=0
= 2010 ,12
XB
=F
XB
t1
153 F
XB
210 = 0
2010 , 12 153
= 545 ,6 N
210
2010 , 12 545 ,6 = 1464 , 52 N
F XA =
F
=
XB
Do lc hng tm Fr1 gy nn (trong mt phng (xoz)):
= FYA + Fr1 FYB = 0

F + F = 731,6
Y
YA
YB
mY1 = Fr1 153 FYB 210 = 0

731,6 153
FYB =
210
= 198 ,58 N
F YA = 731 ,6 189 , 58 = 533 ,02 N
V biu mmen un v xon:
20
SVTK: Nguyn Thi Diu

275,5
57
153
65,5
1
20
c
F t1
YA
XA
r1
XB
YB
UX
30382,3 N .m m
83477,41 N .m m
+
UY
75379,5 N m m
75379,589 N m m
*Tnh Mmen tng ng xc nh ng knh cc tit din:

+ Ti C:
M
td
= M
2
UY
2
UX
2
+M +M
= 30382 ,2 + 75379 ,5 + 83477,41 = 116505,93N mm

M td
116505,93
dI
3 0 ,1[ = 3
= 26 ,4 mm
]
0 ,1 63
Vi: [ ]= 63 ;Tra bng (7.2 )

Chn:
dI = 28mm
Ti A v B, chn: dA = dB = 25mm
Ti v tr C, chn: dC = 20mm
b) Trc 2: gm c bnh rng II v III , ta c:
*Bnh rng 2:
21
SVTK: Nguyn Thi Diu
Lc vng:
Ft 2 =
2T
2
2 202212 , 688
= 1294 , 16 N
312 , 5
Lc hng tm : F r 2 = Ft2 tg tw
1
1294 , 16 tg 20
cos 0
cos
= 471 ,04 N
*Bnh rng 3:
Lc vng:
Ft 3 = 2 T
2 202212 , 688
= 3851 ,67 N
105
Lc hng tm : F r 2 = Ft 2 tg tw
1
3851 ,67 tg 20
cos 0
cos
= 1401 ,89 N
*Xc nh phn lc hai ln 3 v 4 :
Do hai hng tm Fr2 v Fr3 gy ra trong mt phng (YOZ).
F =F +F F F
Y
YD
+F
=F
YD
YE
r3
r2
= 930 , 85
r3
YE
=0
69 ,5 F r 2 154 F
YE
212 = 0
XD
1401 ,89 69 ,5 471 ,04 154

= 117, 41 N
212
F YD = 930 , 85 117, 41 = 813 ,44
N
YE
Do hai lc vng Ft2 v Ft3 gy ra trong mt phng (XOZ).

F = F
X
X2
XD
+F
X3
+F +F F
t3
t2
= 5145,83
XE
=0
m =F 69 ,5 F 154 F 212 = 0
XD
t3
t2
YE
= 2943 ,04 N
3851 ,67 69 ,5 + 1294 , 16
154
F XD =
N
212
5145 ,83 2225 ,4 = 2202 ,
79
XE
*V biu mmen un v xon:
22
SVTK: Nguyn Thi Diu

212
154
58
F r2
69,5
XC
t2
F
D
III
YC
F t3
UX
II
r3
YD
6809,86 N m m
56533,99 N m m
UY
127761,88 N m m
204541,21 N m m 202212,688 N m m
202212,5 N m m
+
M

+ Ti II:
M
td
= M
2
UY
+M
2
2
UX
+M
2
X
2
= 127761,88 + 6809 ,86 + 202212 ,5 = 239269 ,89N mm

M td
242547 ,67
dII
3 0 ,1 [ = 3
= 33 ,61 mm
0 ,1 63
]
Vi: [ ]= 63 ;Tra (bng 7.2 )

Chn:
dII = 35mm
23
XD
SVTK: Nguyn Thi Diu
+ Ti III:
M
td
= M
2
UY
+M
2
+M
UX
2
X
= 56533 ,99 + 240541 ,21 + 202212 , 688 = 325715 N mm

M td
298872
d III 3
=3
= 37, 25 mm
0 ,1 [
0 ,1 63
Vi: [ ]= 63 ;Tra (bng 7.2).

Chn:
dIII = 38mm
+Ti D v E, chn: dD = dE = 30mm
C) Trc 3, ch c bnh rng IV :
*Bnh rng IV, ta c:
Lc vng:
Ft 4 = 2 T
3
2 806896 , 72
= 5379 , 31 N
300
Lc hng tm : F r 2 = Ft2 tg tw
1
cos
5379 , 31 tg 20
cos 0
= 1957 , 91 N
d4 : ng knh vng chia bnh rng IV.
Do lc hng tm Fr4 gy nn (trong mt phng (yoz)):
F = F
Y
XG
+F F
t4
+F
XG
=F
=0
= 5379 ,31
XH
YF
XH
XG
103 ,5 + F
XH
175 F
t4
319 , 5 = 0
XG
= 3598 , 66 N
XH
= 5379 , 3 + 3598 , 66 = 1780 , 65 N
Do lc vng Ft1 gy nn (trong mt phng (xoz)):

F = F
Y
+F F
r4
XH
F XG + FXGXH = 1957,
91
m YF = F YG 103 ,5 + F
F
F
=0
YH
175 F r 4 319 , 5 = 0
YG
= 648 , 1 N
YH
= 1957, 91 648 , 1= 1309 , 81 N
24
SVTK: Nguyn Thi Diu
r4
F t4
F
YG
XG
IV
103,5
71,5
216
319,5
93651,1 N m m
+
M
UX
UY
257304,1 Nm m
MX
121034,5 Nm m

+ Ti IV:
M
td
= M
2
UY
2
+M
2
UX
+M
2
= 93651,1 + 257304 ,1 + 121034 ,5 = 299374 ,8N mm

M td
299374 ,8
dIV
3 0 ,1 [ = 3
= 36 ,22 mm
0 ,1 63
]
Vi: [ ]= 63 ;Tra bng 7.2.

Chn:
dIV = 40mm
+ Ti v tr F, G v H :
Chon:
dG = dH = 35 mm
dF = 30 mm
YH
25
XH
SVTK: Nguyn Thi Diu
d) Thng s v cc trc :
* Trc 1:
dA = 25 mm
;Mt = 0
dB = 25 mm
;Mt = 0
dC = 20 mm
;Mt = 0
dI = 28 mm
;Mt = 116505,93 Nmm
* Trc 2:
dD = 30 mm
;Mt = 0
dE = 30 mm
;Mt = 0
dII = 35 mm
;Mt = 239269,89 Nmm
dIII = 38 mm
;Mt = 325715 Nmm
* Trc 3:
dF = 30 mm
;Mt = 0
dG = 35 mm
;Mt = 0
dH = 35 mm
;Mt = 0
dIV = 40 mm
;Mt = 299374,8 Nmm
;MX = 75379,5 Nmm

;MX = 75379,5 89 Nmm
;MX = 0
;MX = 75379,5 Nmm
;MX = 202212,688 Nmm
;MX = 0
;MX= 202212,5 Nmm
;MX = 202212,5 Nmm
;MX = 0
;MX = 121034,5 Nmm
;MX = 0
;MX = 121034,5 Nmm
IV. Kim nghim trc v bn mi:

1. Vt liu trc:
Chn thp 45 , b = 600 MPa, ch = 360 MPa
2. iu kin kim tra trc va thit k v bn mi l:
K cu m bo bn mi nu h s an ton ti cc tit din tho mn iu kin, theo
cc cng thc :
n=
n
[n ]
2
2
n +n
(7-5)
Trong :
[n] = 2,5 3 h s an ton cho phep.
n : h s an ton ch xt ring ng sut php ti cc tit din nguy him.
n =
1
+
a
(7-6)
n : h s an ton ch xt ring ng sut tip ti cc tit din nguy him.

n =
1
k
a +
(7-7)
Trong cc cng thc trn :

; : gi hn mi un v xon ng vi chu k i xng.
1 1
1 = ( 0 ,4 0 ,5 ) = ( 0 ,4 0 ,5 600 = 240 300 Mpa
)
b
Chn : 1 = 260 Mpa
= ( 0, 2 0 ,3 ) = ( 0 ,2 0 ,3 ) 600 =
b
120
180 Mpa
Chn :
= 150 Mpa
26
SVTK: Nguyn Thi Diu
Vi ( trc lm bng thp 45 c ng sut bn b = 600 Mpa ).

Chn h s v theo vt liu , i vi thp cacbon trung bnh chn :
= 0,1 ; = 0,05
Chn h s tng bn : = 1
a ;a : bin ng sut php v tip sinh ra trong tit din ca trc.
min
2
max min
a=
2
m ; m : tr s trung bnh ca ng sut php v tip , l thnh phn khng i trong
a=
max
chu k ng sut.
max
min
2
m = max
min
2
m=
V trc quay nn ng sut php (un) bin i theo chu k i xng:

a = max = min = M u
W
m= 0
n =
1
k

B truyn lm vic mt chiu nn ng sut tip (xon) bin i theo chu k mch
ng.
a=
max
M
X
2 =
2W
=
1
k
a +
m

m
Vy : n
W v Wo : mmen cn un v mmen cn xon ca tit din trc .

2
W= 3
b t (d t )
d
2d
3 3
2
2
b t (d t )
Wo d
16
=
2d
Trong :
t : chiu su rnh then.
b : chiu rng then.
d : ng knh trc.
27
SVTK: Nguyn Thi Diu
3. Xc nh h s an ton cc tit din nguy him ca trc:

Theo kt cu v biu mmen trc ta thy cc tit din nguy him cn c kim
tra v bn mi: - Trc 1 : ti tit din I (ch lp bnh rng 1).
- Trc 2 : ti hai tit din II v III (ch lp bnh rng 2 v 3).
- Trc 3 : ti tit din IV (ch lp bnh rng 4)
* Vi trc c 1 rnh then, ta tra (bng 7-3b), ta chn c then c knh thc then v
chn c Mmen cn un v mmen cn xon ;
- Chn cc h s tp trung ng sut do rnh then: k , k ,theo bng 7-8 ;
- H s kch thc v ,theo bng 7 - 4 .
Ta c bng s liu :
Tit
din
ng kn
trc
d (mm)
28
35
38
40
I
II
III
IV
bxh
(mm2)
W
(mm3)
Wo
(mm3)
8x7
10 x 8
12 x 8
12 x 8
1855
2320
4660
5510
4010
7870
10040
11790
1,63
1,5
0,88
0,86
0,85
0,85
0,77
0,75
0,73
0,73
* H s tp trung ng sut do lp cng, vi kiu lp T3 ; nhn ca trc V7 ;

p sut trn b mt ly P = 30 N/mm2 , tra bng 7-10 :
+ Ti tit din I ,tra bng ta c :
K
= 2 ,3
* Tnh :
K
K
= 1 + 0 ,6 1 = 1 + 0 ,6 ( 2 ,3 1 ) = 1 ,78
M
a
ui
M
;
Xi
2W
Trong : Mui v MXi : mmen un v xon ti tit din th i trn cc trc, l

ch lp cc bnh rng.
Ti tit din I ,ta c:
a =
a=
Mu
W
M
X
2
W
83477,41
= 16 ,38
1855
N / mm
75379 , 5
2
=
= 9, 4 N / mm
2
4010
o
* V tit din tai ch lp bnh rng c hai nguyn nhn gy tp trung ng sut
l do rnh then v do lp cng gy ra nn khi tnh ton ( n v n ), ta phi so snh
28
1,85
1,89
1,92
1,92
1,95
2,1
2,05
2,05
SVTK: Nguyn Thi Diu

K
cc gi tr ca
tnh :
do rnh then v do lp cng gi tr no ln hn th ly
260
1
=
= 6 ,9
k
2 ,3 16 ,
38
a

1
150
n=
= 7 ,98
=
k
1 ,95 9 ,4 + 0 ,05 9 ,
+
4
m
a
n=
Vi : = 1
T ta tnh c:
n=
n n
7, 42 9 ,2
n +n
= 5 ,78 > [n]
7, 42 + 9 ,2
Trong :
[n] = 1,5 2,5 h s an ton cho phep.
Tng t ta tnh cho nhng tit din cn li.
* Kt qu tnh c ghi vo bng sau:
Tit
din
I
II
III
IV
ng
knh
trc
d
(mm)
28
35
38
40
Do
Rnh lp
then cng
1,85
2,3
1,89
2,4
1,92
2,5
1,92
2,6
Do
Rnh
then lp
cng
1,95
1,78
2,1 1,84
2,05
1,9
2,05
1,96
N/mm
16,38
55,07
43,89
4,67
N/mm
9,4
12,85
10,07
5,13
6,9
1,97
2,37
21,4
7,98
5,43
7,09
13,92
5,22
1,85
2,25
11,67
Vy ta thy ti cc tit din nguy him trn c 3 trc u m bo an ton v

mi.
PHN D
TNH THEN
1. Chn then :
c nh bnh rng theo phong tip tuyn, ni cch khc l truyn
mmen v chuyn ng t trc n bnh rng hoc ngc li, ta dng then.
29
SVTK: Nguyn Thi Diu

b
Ta chn then bng theo ng knh trc , nh sau :

Tit
din
ng
knh
trc
d
(mm)
I
II
III
IV
Chiu
di
may
l5
(mm)
28
35
38
40
40
58
60
82
chiu
di lm
vic
ca
then
l (mm)
36
56
56
70
Kch thc danh

ngha ca then
b
h
(mm)
8
10
12
12
(mm)
7
8
8
8
Chiu su ca rnh then

Trn
trc
t
Trn
l
t1
(mm)
(mm)
4,0
4,5
4,5
5,0
3,1
3,6
3,6
4,1
K
(mm)
3,5
4,2
4,4
5,0
2. Kim nghim then v sc bn :

* iu kin bn dp trn mt cnh lm vic ca then tnh theo cng thc sau :
2M
[]
dkl
N/mm2
* iu kin bn ct ca then :
= 2 M
c
[ ]
N/mm2
bd l
Trong :
MX : Mmen xon cn truyn, N/mm
d
: ng knh trc.
(mm)
l
: chiu di then.
(mm)
b
: chiu rng then.
(mm)
k v t : biu th phn then lp trong rnh ca trc v rnh ca may.(mm)
d v c : ng sut dp v ct thc t, N/mm2
[ ]
v [] c : ng sut dp v ng ct cho php ,N/mm2
30
SVTK: Nguyn Thi Diu
a) Kim nghim then ti tit din I :

Vi :
MX = 75379,5 , N/m
d =28 mm
l = 36 mm
b = 8 mm
k = 3,5 mm
2M
dkl
Tra bng (7-20) : [
2 75379 ,5
2 M
= 42 ,7 N / mm [
]
d
28 3, 5 36
] d = 150 , N/mm2
=
2 75379 , 5
= 18 , 7 N / mm
bd l
8 28 36
Tra bng (7-21) : []c =120 , N/mm2
c
[ ]
+Tng t ta tnh cho nhng tit din cn li.

Kt qu tnh c ta ghi vo bng sau :
Then ti tit din
[ ] d
d
N/mm2
42,7
49,13
43,19
115,27
I
II
III
IV
N/mm2
150
c
N/mm2
18,7
20,64
15,84
48,03
[ ]c
N/mm2
120
Vy: then m bo v bn dp v bn ct.

PHN E
THIT K LN
I. Thit k ln trn trc 1 :
- Tng phn lc tc dng ln hai :
R = F
A
R =
B
2
XA
+F
YA
XB
+F
YB
= 1464 , 52 + 533 ,02 = 1558 , 5 ( N )

2
= 545 ,6 + 198 ,58 = 580 ,59( N )
31
SVTK: Nguyn Thi Diu
RA
RA
H s kh nng lm vic tnh theo cng thc (8-1).

0,3
C= Q(nh)
Trong :
Q = (kv.R + m.A).kn.kt
,Theo cng thc (8-2)
Vi : RA = 1558,5 N : tng phn lc gi , ta chn A v c lc ln hn.

A =0 : tng lc dc trc.
m : h s chuyn ti trng dc trc v ti trng hng tm, tra (bng 8-2)
kt = 1 : h s ti trng tnh , (bng 8-3).
kn = 1 : h s nhit lm vic di 100oC , (bng 8-4).
Kv = 1 : h s xt n vng no ca l vng quay , y l vng
trong quay , (bng 8-5).
n = 730 : s vng quay ca , (vng/pht).
h = 27000 : thi gian phc v, (gi).
T , ta c :
Q = RA = 1558,5 N = 155,85 daN
C = Q(n.h)0,3 = 155,85 (730.27000)0,3 = 24049,87
Tra bng 14P, ng vi d = 25mm chn bi c k hiu : 305 (loi trung) , c :
Cbng = 27000 ,
ng knh : D = 62mm
Chiu rng : B = 17mm
II. Thit k ln trn trc 2:
R D=
2
YD
F XD + F
79
= 2202 , + 813 ,44 = 2348 ,2 ( N )

2
2
RE = FXE + FYE = 2943,04 +117,4 = 2945 ,4(N )
RD
RE

32
SVTK: Nguyn Thi Diu
C= Q(nh 0,3
)
Trong :
,Theo cng thc (8-2)
Vi : RE = 2945,4 N : tng phn lc gi , ta chn A v c lc ln hn.

n = 253,5 : s vng quay ca , (vng/pht).
T , ta c :
Q = RA = 2945,4 N = 294,54 daN
C = Q(n.h)0,3 = 294,54 (253,5.27000)0,3 = 33093,8
Tra bng 14P, ng vi d = 30mm chn bi c k hiu : 306 (loi trung) , c :
Cbng = 33000 ,
ng knh : D = 72mm
Chiu rng : B = 19mm
III. Thit k ln trn trc3 :
R = F
G
R =
H
+F
XG
YG
XH
+F
YH
= 3598 ,66 + 648 , 1 = 3656 , 55( N )

2
= 1780 , 65 + 1309 , 8 = 2210 , 5( N )
RG
RH

C= Q(nh)
0,3
Trong :
,Theo cng thc (8-2)
Vi : RG = 3656,55 N : tng phn lc gi , ta chn A v c lc ln hn.

33
SVTK: Nguyn Thi Diu

n = 61 : s vng quay ca , (vng/pht).
T , ta c :
Q = RG = 3656,55N = 365,655 daN
C = Q(n.h)0,3 = 365,655 (61.27000)0,3 = 26796,6
Tra bng 14P, ng vi d = 35mm chn bi c k hiu : 207 (loi nh) , c :
Cbng = 30000 ,
ng knh : D = 72mm
Chiu rng : B = 17mm
PHN F
THIT K V HP GIM TC
1. Tnh kt cu ca v hp :
- V hp c nhim v m bo v tr tng i gia cc chi tit v cc b phn
ca my , tip nhn ti trng do cc chi tit lp trn v truyn n, ng du bi trn v
cc chi tit trnh bi.
- Vt liu lm gang xm : GX 15-32
- Chn b mt lp ghp gia np hp v thn i qua tm cc trc lp ghp
cc chi tit thun tin v d dng hn.
- B mt lp np v thn c co sch hoc mi , lp st , khi lp c mt lp
sn lng hoc sn c bit .
- Mt y l dc v pha l tho du vi dc t 1o3o v ngay tai ch tho
du lm xung.
- Kt cu hp gim tc c.
Bng 10-9 cho php ta tnh kch thc cc phn t cu to v hp sau y : +
Chiu dy thnh:
- Thn hp :
= 0 ,025 A + 3mm =
0 ,025 203+ 3 = 8mm
- Np hp :
1 = 0 ,02 A + 3mm =
0 ,02203 + 3 = 7mm
+ Chiu dy mt bch di ca thn:

b = 1, 5 = 1,5 8 = 12mm
+ Chiu dy mt bch trn ca thn:

b = 1,5 = 1,5 7 11mm
1
+ chiu dy mt khng c phn li:
P = 2 ,35 = 2 ,35 8 19mm
+ Gn tng cng thn hp :

Chiu dy : m= (0 ,85 1) = (0 ,85 1 ) 8 7mm
Chiu cao : h < 35 , ly h = 30 mm
34
SVTK: Nguyn Thi Diu
dc
: khong 2o
+ Chiu dy gn np hp :
m = (0 ,85 1 ) = (0 ,85 1)7 6mm
1
1
+ ng knh bulng nn :
dn = 0 ,036 A +12mm =
0 ,036 203
+ 12mm = 19mm
+ ng knh cc bulng khc :

- cnh :
d1 = 0,7dn = 0,7.19 = 13mm
- Ghp np vo thn : d2 = (0,5 0,6)dn = 10mm
- Ghp np vo :
d3 = (0,4 0,5)dn = 8mm
- Ghp np ca thm : d4 = (0,3 0,4)dn = 6mm
+ S lng bulng nn : n =
L +B
200 300
Trong : L = 700mm : chiu di hp

B = 242mm : chiu rng hp
n=
Ly n= 4
L +B
700 + 242
=
= 3 ,8
200 300 200 300
2. Bi trn hp gim tc:

Ly chiu su ngm du l 1/4 bn knh bnh rng cp chm khong 37,5mm, do
vn tc nh nn chn phng php ngm cc bnh rng trong hp du . Theo bng 107 , chn nht ca du bi trn bnh rng 50oC l centistc v bng 10-20 chn
loi du AK20.
PHN G
TNH KT CU CC CHI TIT
1. Kt cu trc :
S dng trc bt m bo d lp ghp, trc bt ph hp vi s phn b ti trng bn
trong. Trc khng lp ghp cc chi tit c th ly ng knh gc lng khng theo tiu
chun.
Trc I :
Ta c : + ng knh lp khp ni dc = 20 mm
+ ng knh lp ln dA = dB = 25 mm
+ ng knh lp bnh rng dI = 28 mm
Bn knh gc lng :
+ Ti ch : d = 2025 , r = 3
+ Ti ch : d = 2528 , r = 1,5
+ Ti ch : d = 2830 , r = 1
Trc II :
Ta c : + ng knh lp ln dD = dE = 30 mm
35
SVTK: Nguyn Thi Diu
+ ng knh lp bnh rng dII = 35 mm

+ ng knh lp bnh rng dIII = 38 mm
Bn knh gc lng :
+ Ti ch : d = 3035 , r = 3
+ Ti ch : d = 3038 , r = 1,5
+ Ti ch : d = 3540 , r = 3
+ Ti ch : d = 3840 , r = 1
Trc III :
Ta c : + ng knh lp khp ni dc = 20 mm
+ ng knh lp ln dA = dB = 25 mm
+ ng knh lp bnh rng dI = 28 mm
Bn knh gc lng :
+ Ti ch : d = 3035 , r = 3
+ Ti ch : d = 3540 , r = 1,5
+ Ti ch : d = 4045 , r = 1
2. Cc chi tit khc :

a) Vng chn du : Khng cho du m chy ra ngoi v khng cho bi bm t
ngoi vo hp gim tc.
36
SVTK: Nguyn Thi Diu
b) Cht nh v:
Cht dnh v hnh cn d = 8mm chiu di l = 58 mm
c)Np quan st:
37
SVTK: Nguyn Thi Diu
Np quan st tra bng 18.5 trang 98 [2] ta ly:

S
A1
B1
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
150
100
190
140
175
175
12
Vt
lng
vt
M8x22
d) Nt thng hi
Cc thng s trong bng 18.6 trang 93 [2]:

A
M27x2 15 30 15 45 36 32 6
10 8
22 6
32 18 36 32
e) Nt tho du:
Chn
38
SVTK: Nguyn Thi Diu
M30x2.Cc thng s trong bng 18.7 trang 93

d
M30x2 18
D0
14
36
27
45
32
36,9
g) Que thm du:

Dng kim tra du trong hp gim tc.V tr lp t nghing 55 0 so vi mt bn, kch
thc theo tiu chun.
PHN H
DUNG SAI LP GHP
Da vo kt cu lm vic, cht ti ca cc chi tit trong hp gim tc m ta chn

cc kiu lp ghp sau:
1. Dung sai v lp ghp bnh rng:
Chu ti va , rung ng nh v th ta chn kiu lp trung gian H7/k6.
2. Dung sai lp ghp ln:
Khi lp ln ta cn lu :
- Lp vng trong trn trc theo h thng l, lp vng ngoi vo v theo h thng
trc
-
cc vng khng trn trt theo b mt trc hoc l hp khi lm vic, chn kiu
lp trung gian c di cho cc vng quay

- i vi cc vng khng quay ta s dng kiu lp c h.
39
SVTK: Nguyn Thi Diu
V vy khi lp ln ln trc ta chn mi ghp k6, cn khi lp ln vo v ta chn

H7.
3. Dung sai khi lp vng chn du:
Chn kiu lp trung gian H7/js6 thun tin cho qu trnh tho lp.
4. Dung sai lp ghp then ln trc:
Theo chiu rng ta chn kiu lp trn trc l P9 .
BNG DUNG SAI LP GHP

STT TRC
TRC I
TRC II
TRC III
CHI TIT
KIU LP
khp ni - trc
trc - ln
trc - bnh rng
ln - thn my
trc - ln
trc - bnh rng
KCH
THC
(mm)
20
25
28
62
30
35 & 38
ln - thn my
khp ni - trc
trc - ln
trc - bnh rng
ln - thn my
72
30
35
38
72
H7
H7/k6
k6
H7/k6
H7
H7/k6
k6
H7/k6
H7
k6
H7/k6
40

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SVTK: Nguyn Thi Diu

GVHD: Th.S Cao Chnh Thng

GVHD: Th.S Cao Chnh Thng

n ng mt vai tr quan trng trong cuc sng cng nh sn

thng truyn ng thng gp th hp gim tc l mt b phn khng

gim tc, qua ta c th cng c li cc kin thc hc trong

nh Nguyn l my, Chi tit my, V k thut c kh..., v gip sinh

nhn tng quan v vic thit k c kh.Hp gim tc l mt trong

in hnh m cng vic thit k gip chng ta lm quen vi cc

nh bnh rng, ln,Thm vo , trong qu trnh thc hin cc

th b sung v hon thin k nng v AutoCad, iu rt cn thit

rt mong nhn c kin t thy c v cc bn

SVTK: Nguyn Thi Diu

GVHD: Th.S Cao Chnh Thng

BNG THUYT MINH N CHI TIT MY HP GIM

b) S vng quay trn cc trc nh sau:

= u = 2 ,88 = 253 ,47

SVTK: Nguyn Thi Diu

GVHD: Th.S Cao Chnh Thng

c) Mmen xon c xc nh:

BNG KT QU TNH CNG SUT, MMEN XON V S VNG

2. Xc nh ng sut cho php:

SVTK: Nguyn Thi Diu

GVHD: Th.S Cao Chnh Thng

SVTK: Nguyn Thi Diu

GVHD: Th.S Cao Chnh Thng

kHL, kFL : H s tui th xt n nh hng ca thi gian phc v v ch ti

y: mH, mF :Bc ca ng cong mi khi th v tip xc v un.

Tra (bng 6.4) sch thit kt c kh , ta c:

SVTK: Nguyn Thi Diu

GVHD: Th.S Cao Chnh Thng

NFE2 = KFE.N2 =0,038.325782000

Vy t (*) v (**), ta xet:

Theo cng thc (6.2a), s b xc nh c:

b) ng sut qu ti cho php : theo cng thc (6.13) v (6.14) , ta xc nh

= 2,8 280 = 784 MP

= 0 ,8 300 = 240 MPa

SVTK: Nguyn Thi Diu

GVHD: Th.S Cao Chnh Thng

3.Tnh ton b truyn bnh rng cp nhanh:

[ ]= min([ ];[ ]) =390 ,9MPa

= 0 ,53 (u +1 ) = 0 ,53 0 ,3 (4 ,17 +1 ) = 0 ,82

bd = 0 ,82 tra (bng 6.7), s 3

* Tnh li khong cch rng:

m(z + z ) 2 ,5 (30 +125)

SVTK: Nguyn Thi Diu

GVHD: Th.S Cao Chnh Thng

vy y l cp bnh rng khng dch chnh

+ Tnh li t s truyn thc:

c) Kim nghim rng v bn tip xc:

Z : h s k n s trng khp ca rng, xc nh nh sau:

kH : h s ti trng khi tnh v tp xc:

SVTK: Nguyn Thi Diu

GVHD: Th.S Cao Chnh Thng

Vi : kH : h s k n s phn b khng u ti trng trn chiu rng vnh rng, tra

: chiu rng vnh rng

Vn tc vng, theo cng thc (3.1) :

Theo (bng 6.13), ta chn cp chnh xc l: 8

2 75379 , 589 1 ,.13 1

= 274 1 ,764 0 ,76

2 75379 , 589 1 , 322 (4 , 17 + 1 )

= 346 , 05 MPa < [ ] = 390 , 9 MPa

SVTK: Nguyn Thi Diu