AREA WISE PROCESS SA

AREA AREA NAME 16 Bauxite handling 22 Bauxite grainding Sample Name Bauxite to stockpile Mill product slurry spent liquor Blow-off slurry Flash condensate Live steam condensate Spent H2So4 Feed Spent Liquor Product Spent liquor Condesate Alkaline cooling water return Settler overflow Filtrate liqour(Ind.Filt) Tricalcium Aluminate Cleaning caustic Settler overflow Settler underflow 1st washer overflow 2nd washer overflow 3rd washer overflow Final washer underflow Washer underflow ORF Feed Lime slurry feed Reactor undeflow Thickner overflow Thickner under flow Causticisation settler overflow Second washer overflow Pregnant liquor Fine seed slurry Coarse seed slurry Final aglomerator overflow slurry Final precipetator underflow slurry Oxalate seed recycle Tanks on cleaning caustic Primary cyclone feed slurry Primary cyclone underflow slurry Primary cyclone overrflow slurry Secondary cyclone overrflow,Fine seed slurry Secondary cyclone underflow,Coarse seed slurry Spent liqour Filter cake Filtrate liqour(Ind.Filt) Product hydrate slurry 1st stage cake 1st stage filtrate 2nd stage feed 2rd stage cake 2nd stage filtrate 3rd stage feed 3rd stage cake 3rd stage filtrate (ORF) Washed fine seed slurry Drum filter cake Product de watering filter feed Product filtrate Product wash filtrate Reclaim slurry Quick lime Slacked lime Process water PHASE solid slurry liquor slurry liquid liquid liquid liquid liquid liquid liquid liquid liquid Slurry liquid liquid slurry liquid liquid liquid slurry slurry liquid slurry liquid liquid slurry Liquid Liquid Liquid slurry slurry slurry slurry slurry Liquid slurry slurry slurry slurry slurry Liquid Solid liquid slurry solid liquid slurry solid liquor slurry solid liquor slurry solid slurry liquor liquor slurry Solid Slurry Liquid

26

Digestion

28

Evaporation

32

Security filtration

34

Clarification

36

Mud Washing

37

Oxalate Distruction

38

Causticization

43

Precipitation

45 & 46 Hydraet Classification & HST

47

Product filtration

48

Fine seed Filtration

51

Product washing & Storage

62 74

Lime preperation Process Water

Parameters to be analysed Available alumina,Bauxite minarology,% of Moisture % of solids,PSD,Caustic,RP Caustic,RP,C/S Ratio % of solids,Caustic,RP,Liquor silica conductivity,caustic,RP Conductivity Acid % , pH Cautic,RP,C/S ratio (at HST) Caustic,RP,C/S Ratio (Product spent liquor pumps) As required for trouble shooting As required to calibrate cooling water return conductivity meters Clarity(mgpl),Al2O3,Caustic,RP,C/S (sampled in 34 area) Clarity(mgpl) Al2O3,Caustic,RP Al2O3,Caustic,RP Al2O3,Caustic,Rp,C/S,suspended solids Conc. Solids %,Al2O3,Caustic Al2O3,Caustic,RP,C/S,suspended solids conc. Caustic & Soda conc. Caustic & Soda conc. Solids %,Al2O3,Caustic solids % Clartiy,Liquor Oxlate,Caustic,RP,C/S Solids % Solids %,Liquor oxaltae Calrity,Liquor oxalate,SPO,Caustic,RP,C/S Solids %,Liquor oxalate,SPO C/S ratio S,C,C/S,A Al2O3,Caustic,RP,C/S,Liquor oxalate Solid %,Al2O3,Caustic,PSD,Surface area,SPO,Solid impurities, Solids %,Al2O3,Caustic,PSD,SPO Solids %,Al2O3,Caustic,PSD,SPO,Solid impurities Solids %,Al2O3,Caustic,PSD,SPO,Liquor oxalate,RP,Solid impurities Solids %,Al2O3,Caustic,PSD,SPO PPM solids,Al2O3,Caustic,C/S,RP,temp. Solids%,Al2O3,Caustic,PSD,SPO,liquor oxalate,RP,solid impurities Solids%,Al2O3,Caustic,PSD,SPO,slurry density Solids%,PSD,density Solids%,Al2O3,Caustic,PSD,SPO,slurry density Solids%,Al2O3,Caustic,PSD,SPO,Slurry density Solids%,Al2O3,Caustic,liquor oxalate,liquor impurities %Moistur,SPO Solids%,Al2O3,Caustic,RP,liquor oxalate Solids%,Al2O3,Caustic,RP,liquor oxalate,PSD Moisture,SPO,Leachable soda Solids%,Al2O3,Caustic,RP,Liquor oxalate Solids%,Al2O3,Caustic,RP,Liquor oxalate Moisture,SPO,Leachable soda Solids%,Al2O3,Caustic,RP,Liquor oxalate Solids%,Al2O3,Caustic,RP,Liquor oxalate Moisture,SPO,Leachable soda Solids%,Al2O3,Caustic,RP,Liquor oxalate Solids%,Al2O3,Caustic,PSD,SPO,Solid impurities Moisture,Leachable soda,Entrained soda,solid impurities Solids%,Al2O3,Caustic,RP Solids%,Al2O3,Caustic,RP,Liquor oxalate Solids%,Al2O3,Caustic,RP,Liquor oxalate Solids%,Al2O3,Caustic,RP CaO% & Periodic slaking rate Solid % Caustic,RP,C/S,Oxlalate conc.

Frequency

2/day 2/day 2/day 2/day 2/day 1/day 1/day