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B mn My & Ma st hc n thit k my

CHNG 1 : NGHIN CU MY C .
I. Tnh nng k thut ca my cng c.
Thng s k thut. 6H81 6H82 6H13 My mi
Khong cch t mt mt trc chnh
n bn my (mm)
30340 30 50 30 450
ng knh l trc (mm) 17 29 29
cn trc chnh (mm) N
0
2 N
0
3 N
0
3
S cp tc trc chnh 10 18 18 18
Phm vi iu chnh tc (v/ph) 65 1800 30 1500 63 1500
35,5180
0
Cng sut ng c chnh (kW) 4,5 7 10 7
Cng sut ng c chy dao (kW) 1,7 1,7 2,8 1,7
Khi lng my (kg) 2100 2700 4500
Kch thc ln nht ca my
+ Di
+ Rng
2100
1940
2440
2440
3140
2370
Kch thc b mt lm vic ca
my
+ B
1
+ L
1
250
1000
320
1250
400
1600
Gc quay ln nht ca bn my
t
45
0
t
45
0
t
45
0
Dch chuyn ln nht ca bn my
+ Dc
+ Ngang
+ Thng ng
600
200
350
700
260
320
900
320
420
Bc tin trn bn my
+ Dc
+ Ngang
35 980
27 765
23,5 118
0
23,5 118
0
23,5 118
0
8 390
-Xt my phay 6H82 :
+ Cng sut ng c chnh : N=7 kw ; n
p
= 1440 V/P
+ S cp tc trc chnh : 18
n
min
n
max
= 30 1500 (v/p)
Cng bi = 1,26
- My mi :
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1

B mn My & Ma st hc n thit k my
+ Cng sut ng c chnh : N=7 kw ; n
p
= 1440 (vng/ph)
+ S cp tc trc chnh : 18, n
min
= 35,5 (v/ph)
+ Cng bi = 1,26
Ta thy rng s liu ca my cn thit k mi gn ging vi tnh nng k thut ca
my 6H82 do ta ly my 6H82 lm my chun.
II. Phn tch phng n my tham kho (6H82) .
2.1 c tnh k thut my phay vn nng 6H82
My phay vn nng 6H82 c cc tnh nng k thut ch yu nh sau :
18 cp vng quay trc chnh : 30-1500 v/p
18 cp tc chy dao dc v ngang : S
dc
,S
ngang
: 23,5-1800 mm/p
Xch chy dao nhanh : S
nh
= 2300 mm/ph
Kch thc bn my s 2 : 320 x1250 (mm)
Phm vi dch chuyn :
Dc: 700mm
Ngang: 260mm
ng : 380mm
Bn my c th quay:
0
45 t
S dng 2 ng c :
ng c chnh N = 7 kw , n = 1440 v/p
ng c chy dao N = 17 kw , 1420 v/p
2.2 Phn tch ng hc
2.2.1 S ng my 6H82 :
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2

B mn My & Ma st hc n thit k my
2.2.2 Cc xch truyn ng c bn ca my 6H82
a, Chuyn ng chnh : thc hin truyn ng t ng c 1 n trc chnh g
dao theo phng trnh xch ng :
Xch tc :
16 18
19 39 47
26 19 28
71
(1440 / )( ). ( ). ( ). ( ). .( ) ( / ).
82 54 36 37
22 39
38
33 26
dc tc
n v p I II III IV V n v p
1 1
1 1
1
1 1
1
1 1

1
1 1
1
1 1
1
]
1 1
1 1
] ]
Trc chnh c 18 tc khc nhay t (30 1500)v/ph
b) Chuyn ng chy dao : gm c chy dao dc ,chy dao ngang v chy
dao ng . Thc hin truyn ng t ng c 2 n cc trc vit me dc, ngang v
ng theo phng trnh xch ng.
xch chy dao dc .
n
MT2
.
.
64
24
.
44
26

.
34
24
37
21
40
18
.
36
18
27
27
18
36
1
1
1
1
1
1
1
]
1

1
1
1
1
1
1
1
]
1

1
1
1
1
]
1

V
t .
18
18
16
18
37
33
33
18
.
35
28
.
40
40
40
18
.
45
13
40
40
s
dc
xch chy dao ngang
n
MT2
.
.
64
24
.
44
26

.
34
24
37
21
40
18
.
36
18
27
27
18
36
1
1
1
1
1
1
1
]
1

1
1
1
1
1
1
1
]
1

1
1
1
1
]
1

V
t .
33
33
33
18
.
35
28
.
40
40
40
18
.
45
13
40
40
s
ngang
xch chy dao ng.
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B mn My & Ma st hc n thit k my
n
MT2
.
.
64
24
.
44
26

.
34
24
37
21
40
18
.
36
18
27
27
18
36
1
1
1
1
1
1
1
]
1

1
1
1
1
1
1
1
]
1

1
1
1
1
]
1

V
t .
2
1
33
22
33
18
.
35
28
.
40
40
40
18
.
45
13
40
40
s
ng
Xch chy dao nhanh : thc hin truyn ng nhanh t ng c 2 n cc
trc vit me dc, ngang v ng theo phng trnh xch ng :
3
2
1
22 22
. .
33 44
26 44 57 28 18 33 37
(1420 / )( ). ( ). ( ). ( ). ( ). ( ) . .
44 57 43 35 33 37 33
33 18 18
. . .
37 16 18
x d
dc x ng
x d
t S
n v p I II V VI VII VIII t S
t S

B cc my :
Hp tc t pha di hp trc chnh v chung hp vi hp trc chnh. Nh
vy gim dc cm dn ng hp tc d v hp trc chnh kch thc b truyn
nh nh gn v cng vng.
Hp tc c mt bnh rng dng chung, v mt kt cu khng c g dc bit
nhng :
Gim chiu di, tng cng vng cho trc v tit kim vt liu
Gm dc khong cch gia hai bnh rng truyn mmen xn gia hai
nhm truyn ln cn.
2.2.3 Phng n khng gian ,phng n th t li kt cu, th vng
quay ca hp tc .
Dy tc tiu chun

n
min
= 30 (v/p) ; n
max

= 1500 (v/p) ;


= 1,26 = 1,06
4
ta chn c dy tc tiu chun
Cp T S vng quay ( v/p) Cp T S vng quay ( v/p)
n
1
30 n
10
235
n
2
37,5 n
11
300
n
3
47,5 n
12
375
n
4
60 n
13
475
n
5
75 n
14
600
n
6
95 n
15
750
n
7
118 n
16
950
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4

B mn My & Ma st hc n thit k my
n
8
150 n
17
1180
n
9
190 n
18
1500

Phn tch xch tc :
16 18
19 39 47
26 19 28
71
(1440 / )( ). ( ). ( ). ( ). .( ) ( / ).
82 54 36 37
22 39
38
33 26
dc tc
n v p I II III IV V n v p
1 1
1 1
1
1 1
1
1 1
1
1 1
1
1 1
1
]
1 1
1 1
] ]
T trc I -> II qua cp bnh rng 26/54 lm gim tc
T trc II -> III qua khi bnh rng di trt 3 bc c 3 tc
T trc III->IV dng khi bnh rng di trt 2 bc v bnh rng z=18.
y c bnh rng dng chung Z=19 truyn t trc II->III v t trc III->IV
nhm lm gim s bnh rng v lm cho kt cu gn nh hn.

TST, lng m ca tng nhm truyn
nhm 1: c 1 t s truyn : i
0
=
26
54
=
0
x

x
0
=
lg26 lg54
3,16
lg1.26


nhm 2: c 3 t s truyn :
i
1
=
16
39
=
1
x

x
1
=
lg16 lg39
lg1.26

= -3,86
i
2
=
19
36
=
2
x

x
2
=
lg19 lg36
lg1.26

= -2,77
i
3
=
22
33
=
3
x

x
3
=
lg 22 lg33
lg1.26

= -1,75
Lng m gia 2 tia ln cn:
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5

B mn My & Ma st hc n thit k my
I
x

=
[ ]
1,8
1 3
2,8
2
1
I
i
x
i


II
x

=
[ ]
2,8
1
2
3,8
1
1
II
i
x
i


Nhm 2 c
[ ]
1 x
Nhm 2 l nhm c s.
nhm 3: c 3 t s truyn :
i
4
=
18
47
=
4
x

x
4
=
lg18 lg 47
lg1.26

= -4,15
i
5
=
28
37
=
5
x

x
5
=
lg28 lg37
lg1.26

-1,2
i
6
=
39
26
=
6
x

x
6
=
lg39 lg 26
lg1.26

=1,75
Lng m gia 2 tia ln cn:
III
x

=
[ ]
1,75
3 6
1,25
5
3
III
i
x
i


IV
x

=
[ ]
1,25
3 5
4,25
4
3
IV
i
x
i


Nhm 3 c
[ ]
3 x
Nhm 2 l nhm truyn khuch i th nht.
nhm 4: c 2 t s truyn :
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6

B mn My & Ma st hc n thit k my
i
7
=
19
71
=
7
x

x
7
=
lg19 lg71
lg1.26

= -5,7
i
8
=
82
36
=
8
x

x
8
=
lg82 lg36
lg1.26

3,56
Lng m gia 2 tia ln cn:
V
x

=
[ ]
3,3
9 8
5,7
7
9
V
i
x
i


Nhm 4 c
[ ]
9 x
Nhm 4 l nhm truyn khuch i th hai.
Bng tng hp cc thng s ca TVQ
Nhm truyn Cp bnh rng n khp xin cc tia
[ ]
x
C nh 26/54
C s 16/39, 19/36, 22/32
1
3.8 x
;
2
2.8 x
;
3
1.8 x
1
Khuch i 1 18/47, 28/37, 39/26
4
4.25 x
;
5
1.25 x
;
6
1.75 x
3
Khuch i 2 19/71, 82/38
7
5.7 x
;
8
3.3 x
9
Phng n khng gian : Z = 18 = 1*3*3*2
th vng quay ca my 6H82
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B mn My & Ma st hc n thit k my
30 37,5 47,5 60 75 95 118 150 190 235 300 375 475 600 750 950 1180 1500 (v/p)
i8
i5
II
i4
i6
i7
2(9)
i9
IV
III
3(3)
i2
i3
i1
3(1)
I
n c =1440v/ph

Nhn xt:
th vng quay c hnh d qut, lng m trong phm vi cho php, TST
ca cc nhm thay i t t, u n, ng gim tc gim dn.
Kt cu tc cht ch, cc trc trung gian c s vng quay ln nn moment
xon nh do lm cho kch thc ca hp nh gn
b, Phng n th t
- 18 cp ln lt i v tr n khp ca cc nhm bnh rng .Cch thay
i th t n khp ca cc bnh rng theo th t nhm gi l phng n
thay i th t
c tnh nhm.
- Nhm I : c t s truyn c nh i
0
= 26/54
- Nhm II : c 3 t s truyn
n
1
: n
2
: n
3
= 1:

:
3

i
1
: i
2
: i
3
= 1:

:
2
(*)
i
1


: i
2
: i
3
= n
2
: n
3
: n
3\4

Vy cng bi ca nhm truyn ny l
1
nhm II l nhm c s
- Nhm III : c 3 t s truyn
n
4
: n
5
: n
6
= 1:
3

:
6

i
4
: i
5
: i
6
= 1:

3
:
6
(**)
i
4


: i
5
: i
6
= n
4
: n
5
: n
6

Vy cng bi ca nhm truyn ny l
3
nhm III l nhm
khuch i th nht, vi lng m l 3
- Nhm IV : c 2 t s truyn
n
1
: n
10
= 1:
9

i
7
:i
8
= 1

:
9
(***)
i
7


: i
8
= n
1
: n
10

Vy cng bi ca nhm truyn ny l
9
nhm IV l nhm
khuch i th 2, vi lng m ln nht l 9
Phng n th t ca nhm my l:
Z = 1. 3. 3. 2
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8

B mn My & Ma st hc n thit k my

[ ]
0

[ ] 1

[ ] 3

[ ] 9

th lui kt cu ca hp tc
2.2.4. th vng quay ca hp tc
Theo (*), (**), (***) ta c :
i
2


: i
3
: i
4
= 1:

:
2
i
5


: i
6
: i
7
= 1:
3
:
6
i
8


: i
9
= 1

:
9
t ta v c th vng quay ca hp tc .
2.3 Phng n khng gian, phng n th t ca hp chy dao
a, c im hp chy dao
C cng sut truyn b, ch bng 5-10% so vi hp tc
Tc lm vic chm
Quy lut phn b lng chy dao theo cp s nhn
Hp chy dao t ngang di bn my gim khong khng kch thc
ca my khng cng knh , tit kim kim loi , kiu dng hi ho
C cu c bit:
Trong hp chy dao c dng c cu phn hi
+ Tit kim c s trc , gim kch thc hp chy dao
+ Tn dng c khong trng khng gian di ly hp ma st mc d vn
phi chp nhn c bnh rng b ct chn rng (Z<17) nhng n m bo c
khong cch trc.
C mt bnh rng dng chung.
+ Gim c s rng trn trc, gim chiu di trc, tit kim vt liu.
+ Gim c khong cch gia truyn mm men xon ni tip ca hai
nhm truyn ln cn .
b, th vng quay ca hp chy dao .
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9

B mn My & Ma st hc n thit k my
3
,
7
5
4
,
7
5
6
7
,
5
1
1
,
8
1
5
n
=
3
1
9
2
3
,
5
3
0
3
7
,
5
4
7
,
5
6
0
7
5
9
5
1
1
8
1
5
0
1
9
0
2
3
5
3
0
0
3
7
5
4
7
5
6
0
0
7
5
0
9
5
0
1
1
8
0
1
4
8
6
(
v
/
p
h
)
4
4
:3
7
2
6
:
4
4
2
0
:
6
8
3
6
:
1
8
1
8
:
3
6
27:27
3
7
: 4
3
2
8
: 3
5
1
8
:
3
3
3 3 : 3 7
1
8
:1
6
1 8 : 1 8
1
8
:
4
0
2
1
:
3
7
2
4
: 3
4
1
8
:
4
5
1
8
:
4
0
40:40
N
d
c
=
1
4
4
0
(
v
/
p
h
)
I
I
I
I
I
I
I
V
V V
I
V
I
I
V
I
I
I
X
X
I
I
X
c, Phng n khng gian
T th vng quay ta xc nh c phng n khng gian (3 x 3 x 2)
Vy s cp tc vng quay ca lng chy dao l :
Z = 3 x 3 x 2=18
Hp chy dao c 8 nhm truyn.
Nhm I : i
1
= 18/36 ; i
2
= 27/27 ; i
3
= 36/18
Nhm II : i
4
= 18 / 40 ; i
5
= 21 / 37 ; i
6
= 24 / 34
Nhm IV : i
7
= 13 / 45 x 18 / 40 x 40 / 40 ; i
8
= 40 / 40
Ngoi ra cn c c cu chy dao nhanh khng thng qua hp chy dao
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1
0

B mn My & Ma st hc n thit k my
d, Phng n th t
T th vng quay ta xc nh c phng n th t ca hp chy dao
Z = 3. 3. 2


[ ] 1

[ ] 3

[ ] 9
th li kt cu :

n
1
n n n n n n n n n n n n n n n n n
2 3 4 5 6 7 8 9 10 11 12 14 15 16 17 18 13
I
II
III
IV
V
3[1]
3[3]
2[9]
e, Nhn xt
T th vng quay ta thy ngi ta khng dng phng n hnh r qut
v trong hp chy dao thng ngi ta dng mt loi modun nn vic gim thp s
vng quay trung gian khng lm tng kch thc b truyn nn vic dng phng
n thay i th t ny hoc khc khng nh hng nhiu n kch thc ca hp.
T qu trnh kho st my 6H82 ta rt ra c my mi cn thit k gn
ging vi my c ch khc nhau chui lng chy dao.
My 6H82 c c cu phn hi lm gim kch thc ca h tc m vn
m bo c t s truyn ln nht

2 nn ta chn my 6H82 lm my c s
thit k.

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1
1

B mn My & Ma st hc n thit k my
CHNG II: THIT K MY MI
A. PHN TCH TNG QUAN MY V LA CHN PHNG
N THIT K MY MI.
Vi my phay nm ngang vn nng cn thit k trn nn my 6H82 c 2 phng
n b tr v la chn ng c cho my l:
Phng n chn 1 ng c cho ton my.
Phng n b tr 2 ng c c lp cho hp tc v hp chy dao.
Hnh 1: Phng n b tr 1 ng c cho ton my.
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1
2

B mn My & Ma st hc n thit k my
Hnh 2: Phng n b tr 2 ng c.
Trong my phay vn tc vng quay ca trc chnh v lng chy dao khng cn
phi hp cht tr nh trn my tin, v vy ta quyt nh chn phng n b tr 2
ng c c lp cho hp tc v hp chy dao. Vic la chn phng n b tr 2
ng c ring bit s gip n gin ha kt cu v xch truyn ng trong my,
gip cho kch thc my nh gn,cc c cu truyn ng bt phc tp, d dng
trong ch to, vn hnh v sa cha my.
A. THIT K HP TC
2.1. Thit k truyn dn hp tc
2.1.1. Dy tc tiu chun
Theo yu cu ta c = 1.26 = 1.06
4
R
n
=
z-1
=
max
min
n
n
= 1.26
18-1

n
max
= n
min
. R
n
= 35,5 . 1,26
18-1
= 1805,2
Xc nh chui s vng quay trc chnh:

Ta c:
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1
3

B mn My & Ma st hc n thit k my

1 min
2 1
3 2
1
.
.
...............
.
z z
n n
n n
n n
n n

Dy tc trc chnh tnh ton:

Cp T S vng quay ( v/p) Cp T S vng quay ( v/p)


n
1
35,5 n
10
284,17
n
2
44,73 n
11
358,05
n
3
56,36 n
12
451,15
n
4
71,01 n
13
568,45
n
5
89,48 n
14
716,24
n
6
112,74 n
15
902,47
n
7
142,06 n
16
1137,11
n
8
178,99 n
17
1432,76
n
9
225,53 n
18
1805,27
Da vo dy tc tiu chun ta chn c dy tc tiu chun cho my mi:
Cp T S vng quay ( v/p) Cp T S vng quay ( v/p)
n
1
35,5 n
10
280
n
2
45 n
11
355
n
3
56 n
12
450
n
4
71 n
13
560
n
5
90 n
14
710
n
6
112 n
15
900
n
7
141 n
16
1120
n
8
180 n
17
1410
n
9
224 n
18
1800
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1
4

B mn My & Ma st hc n thit k my
2.1.2. Phng n khng gian, lp bng so snh phng n KG, v s
ng
a. Phng n khng gian c th b tr
Z=18 = 9 . 2 (1)
Z=18 = 6. 3 (2)
Z=18 = 3. 3. 2 (3)
Z=18 = 2. 3. 3 (4)
Z=18 = 3. 2. 3 (5)
chn c PAKG ta i tnh s nhm truyn ti thiu:
S nhm truyn ti thiu(i) c xc nh t U
min gh
=1/4
i
= n
min
/n
c
=>
dc
n
n
min
=
i
4
1
i
min
= lg
min
n
n
dc
/lg4 = lg
1440
35, 5
/lg4 =2,67
S nhm truyn ti thiul i

3
Do i

3 cho nn hai phng n (1) v (2) b loi.


Vy ta ch cn so snh cc phng n KG cn li.
Lp bng so snh phng n KG
Phng n
Yu t so snh
3. 3. 2 2.3.3 3.2.3
+ Tng s bnh rng
S
br
=2(P
1
+P
2
+.. .. .. +P
i
)
2(3+3+2)=16 2(2+3+3)=16 2(3+2+3)=16
+ Tng s trc(khng k
trc chnh) S = i+1
4 4 4
+S bnh rng chu M
xmax
2 3 3
+Chiu di L 18b +19f 18b +19f 18b +19f
+ C cu c bit
Ta thy rng trc cui cng thng l trc chnh hay trc k tip vi trc
chnh v trc ny c th thc hin chuyn ng quay vi s vng quay t
n
min
n
max
nn khi tnh ton sc bn da vo v tr c n
min
th s c M
xmax
.
Do kch thc trc ln suy ra cc bnh rng lp trn trc c kch thc ln.
V vy, ta trnh b tr nhiu chi tit trn trc cui cng, do 2 PAKG cui c s
bnh rng chu M
xmax
ln hn cho nn ta chn phng n (1) Z = 18 = 3x3x2

a. Phng n khng gian 3x3x2:
Nguyn Vn Tun Lp : CTM6 K52
1
5

B mn My & Ma st hc n thit k my
2.1.3. Chn phng n th t ng vi PAKG 3x3x2 .
Theo cng thc chung ta c s phng n th t c xc inhl K!
Vi K l s nhm truyn, K=i = 3 => ta c 3! = 6 PATT.
Bng li kt cu nhm nh sau:
3 x 3 x 2 3 x 3 x 2 3 x 3 x 2
I II III II I III III II I
[1] [3] [9] [3] [1] [9] [6] [2] [1]
Nguyn Vn Tun Lp : CTM6 K52
1
6

B mn My & Ma st hc n thit k my
I III II II III I III I II
[1] [6] [3] [2] [6] [1] [6] [1] [3]
Nguyn Vn Tun Lp : CTM6 K52
1
7
1 1 3 3 9 3 3 1 1 9 6 6 2 2 1

B mn My & Ma st hc n thit k my
Ta c bng so snh cc PATT nh sau :
PAKG 3 x 3 x 2 3 x 3 x 2 3 x 3 x 2
PATT I II III II I III III II I
Lng m (X) [1] [3] [9] [3] [1] [9] [6] [2] [1]
Nguyn Vn Tun Lp : CTM6 K52
1
8
1 1 6 6 3 2 2 6 6 1 6 6 1 1 3

B mn My & Ma st hc n thit k my

x
max

9
= 8
9
= 8
2*6
= 16
Kt qu t t Khng t
PATT I III II II III I III I II
Lng m (X) [1] [6] [3] [2] [6] [1] [6] [1] [3]

x
max

2*6
= 16
2*6
= 16
2*6
= 16
Kt qu Khng t Khng t Khng t
Theo iu kin
(P-1)Xmax

8 c 2 PATT t, kt hp vi li kt cu ta chn
PATT l PATT u tin : [1] [3] [9]
V vi PATT ny th li kt cu phn b theo hnh r qut u n v cht ch
nht.
2.1.4. Li kt cu
IV
III
II
I
n1 n2 n3 n4 n5 n6 n7 n8 n9 n10 n11 n12 n13 n14 n15 n16 n17 n18

2.1.5 V th vng quay v chn t s truyn cc nhm .
Li kt cu ch th hin c tnh nh tnh xc nh c hp tc c
phn b theo hnh r qut cht ch hay khng? Cn th vng quay cho ta tnh
c c th t s truyn , s vng quay v s rng ca cc bnh rng trong hp tc
.
ng c chn theo my chun c P = 7 (KW) v n
c
= 1440
v
/
ph
Chn n
0
tng ng vi v tr ca my chun => n
0
= n
15
= 900
v
/
ph
Tnh li chnh xc i
0
= n
0
/ n
c
=900 / 1440
* Tnh t s truyn cc nhm
- nhm 1:
v i
1
: i
2
:

i
3
=1: :
2
chn : i
1
=1/
4
= 1/1,26
4
= 2/5
i
2
=1/
3
= 1/1,26
3
= 1/2
i
3
= 1/
2
= 1/1,26
2
= 8/13
- nhm 2:
v i
4
: i
5
:

i
6
=1:
3
:
6
Nguyn Vn Tun Lp : CTM6 K52
1
9

B mn My & Ma st hc n thit k my
chn: i
4
=1/
4
= 1/1,26
4
= 21/53
i
5
=1/ = 1/1,26 = 33/41
i
6
=
2
= 1,26
2
= 45/29
- nhm 3:
v i
7
: i
8
=1 :
9
chn: i
7
= 1/
6
= 1/1,26
6
= 1/4
i
8
=
3
= 1,26
3
= 2/1
t ta v c th vng quay
2.1.6 Tnh s rng ca cc bnh rng theo tng nhm truyn
Ta tnh s rng ca cc bnh rng theo phng php bi s chung nh nht :
Vi nhm 1:
i
1
=1/
4
=1/1.26
4
=17/39 =f
1
/g
1
ta c f
1
+g
1
=56
i
2
=1/
3
=1/1.26
3
= 5/9 = f
2
/g
2
ta c f
2
+g
2
=14
i
3
=1/
2
=1/1.26
2
= 23/33 = f
3
/g
3
ta c f
3
+g
3
=56
bi s chung nh nht l K=56
vi Z
min
=17 tnh E
min
ta chn cp n khp c lng m ln nht
Do gim tc cho nn ta tnh :
min 2 2
min
2
Z (f g ) 17(17 39)
E 1,1
f .K 17.56
+ +

t ta c E=1

Z
= E.K = 1.56 = 56
Z
1
=
1
1 1
.
f
Z
f g +

= (17/56) .56 =17
Nguyn Vn Tun Lp : CTM6 K52
2
0

B mn My & Ma st hc n thit k my
Z

1
=
1
1 1
.
g
Z
f g +

=(39/56) .63 = 39

i
1
=17/ 39
Z
2
=
2
2 2
.
f
Z
f g +

= (5/14).56 = 20
Z

2
=
2
2 2
.
g
Z
f g +

= (9/14).56 = 36

i
2
= 20/ 36
Z
3
=
3
3 3
.
f
Z
f g +

= (23/56).56= 23
Z

3
=
3
3 3
.
g
Z
f g +

= (33/56).56 = 33

i
3
=23/ 33
nhm 2
i
4
= 1/
4
= 1/ 1.26
4
= 18/ 47



ta c f
4
+g
4
= 65
i
5
= 1/ = 1/ 1.26

= 28/37 ta c f
5
+g
5
= 65
i
6
=
2
= 1.26
2
= 39/26 ta c f
6
+g
6
= 65
bi s chung nh nht l K= 65
vi Z
min
=17 tnh E
min
ta chn cp n khp c lng m ln nht
Do gim tc cho nn ta tnh :
E
min
= Z
min C
=
( )
min 5 5
5
)
.
Z f g
f k
+
=
17.65
1
18.65
<
, ta chn E=1

Z
= E.K = 1.65 = 65
Z
4
=
4
4 4
.
f
Z
f g +

= (18/65).65 =18
Z

4
=
4
4 4
.
g
Z
f g +

=(47/65) .65 = 47

i
4
=18/47
Z
5
=
5
5 5
.
f
Z
f g +

=
28
.65
65
= 28
Nguyn Vn Tun Lp : CTM6 K52
2
1

B mn My & Ma st hc n thit k my
Z

5
=
5
5 5
.
g
Z
f g +

=
39
.65
65
= 37

i
5
=28/37
Z
6
=
6
6 6
.
f
Z
f g +

=
39
.65
65
= 39
Z

6
=
6
6 6
.
g
Z
f g +

=
26
.65
65
= 26

i
6
= 39/26
nhm 3
i
7
= 1 /
6
= 1/ 1.26
6
=
1
4

ta c f
7
+g
7
=5
i
8
=
2
= 1.26
2
2 ta c f
8
+g
8
= 3
bi s chung nh nht l K=15
vi Z
min
=17 tnh E
min
ta chn cp n khp c lng m ln nht
E
minC
=
( )
8 8
8
min
.
Z f g
f k
+
=
17(1 4)
1.15
+
= 5,6 t ta c E = 6
Z
7
=
7
7 7
.
f
Z
f g +

=
1
5
.90 = 18
Z

7
=
7
7 7
.
g
Z
f g +

=
4
5
.90 =72

i
7
=18/72
Z
8
=
8
8 8
.
f
Z
f g +

=
2
3
.90 = 60
Z

8
=
8
8 8
.
g
Z
f g +

=
1
3
.90 = 30

i
8
=60/ 30
Bng so snh cp bnh rng my tham kho - my mi.

Cp bnh rng My tham kho My mi
Z
1
/ Z
1
16/39 17/39
Z
2
/ Z
2
19/36 20/36
Z
3
/ Z
3
22/33 23/33
Z
4
/ Z
4
18/47 18/47
Nguyn Vn Tun Lp : CTM6 K52
2
2

B mn My & Ma st hc n thit k my
Z
5
/ Z
5
28/37 28/37
Z
6
/ Z
6
39/26 39/26
Z
7
/ Z
7
19/71 18/72
Z
8
/ Z
8
82/36 60/30
2.1.7 Tnh sai s vng quay.
Theo my chun ta ly i
0
=19/32 khi ta c bng tnh sai s vng quay
Tnh ton li s vng quay thc t :
n Phng trnh xch n = n
c/xc
N
chun
n%
n
1
= n
c
. i
o
.i
1
. i
4
. i
7
35,68 35,5 -0,51
n
2
= n
c
. i
o
.i
2
. i
4
. i
7
45,47 45 -1,04
n
3
= n
c
. i
o
.i
3
. i
4
. i
7
57,01 56 -1,88
n
4
= n
c
. i
o
.i
1
. i
5
. i
7
70,51 71 0,69
n
5
= n
c
. i
o
.i
2
. i
5
. i
7
89,86 90 0,15
n
6
= n
c
. i
o
.i
3
. i
5
. i
7
112,74 112 -0,66
n
7
= n
c
. i
o
.i
1
. i
6
. i
7
139,75 141 0,88
n
8
= n
c
. i
o
.i
2
. i
6
. i
7
178,13 180 1,04
n
9
= n
c
. i
o
.i
3
. i
6
. i
7
223,47 224 0,24
n
10
= n
c
. i
o
.i
1
. i
4
. i
8
285,45 280 -1,95
n
11
= n
c
. i
o
.i
2
. i
4
. i
8
363,83 355 -2,84
n
12
= n
c
. i
o
.i
3
. i
4
. i
8
456,44 450 -1,43
n
13
= n
c
. i
o
.i
1
. i
5
. i
8
564,07 560 -0,73
n
14
= n
c
. i
o
.i
2
. i
5
. i
8
718,91 710 -1,26
n
15
= n
c
. i
o
.i
3
. i
5
. i
8
901,92 900 -0,21
n
16
= n
c
. i
o
.i
1
. i
6
. i
8
1118,08 1120 0,17
n
17
= n
c
. i
o
.i
2
. i
6
. i
8
1425 1410 -0,16
n
18
= n
c
. i
o
.i
3
. i
6
. i
8
1787,73 1800 0,68
Ta c th sai s vng quay.
2.2 Thit k truyn dn hp chy dao.
2.2.1 Chui s vng quay.
Nguyn Vn Tun Lp : CTM6 K52
2
3

B mn My & Ma st hc n thit k my
S liu ban u : Z=18; =1,26 ; n
c
= 1440(vg/ph)
S
dc min
= 17 (mm/ph)
S
nhanh
= 2300 (mm/ph)
Da vo my chun (6H82) ta thy c cu to ra chuyn ng chy dao dc
,ngang v ng l c cu vt ai c .Bc vt t
v
=6mm mt khc do u bi
S
d
=S
ngang
=2S

do ta ch cn tnh ton vi 1 ng truyn cn cc ng truyn


khc l tnh tng t .
C :

1 ax ax
1
min min
1 17
ax min
min
min
. 1.26 .17 864, 47( / )
17
2,83( / )
6
z m m
z
z
m
s
v
S S
S S
S S mm ph
S
n vg ph
t





=> bng tc tiu chun :
n
1
19 n
10
150
n
2
23,5 n
11
190
n
3
30 n
12
235
n
4
37,5 n
13
300
n
5
47,5 n
14
375
n
6
60 n
15
475
n
7
75 n
16
600
n
8
95 n
17
750
n
9
118 n
18
950
Vy n
Smax
= n
S18
= 950 (mm/ph)
2.2.2 Png n khng gian ,lp bng so snh phng n khng gian , v s
ng.
a) Chn phng n khng gian .
Cc phng n khng gian c th b tr :
Z = 9 . 2 =18 (1)
Z = 6 . 3 =18 (2)
Z = 3 . 3 . 2 =18 (3)
Z = 2 . 3 . 3 =18 (4)
Z = 3 . 2 . 3 =18 (5)
Tnh s nhm truyn ti thiu :
T cng thc
min
min
1
4
gh
x
dc
n
i
n

Nguyn Vn Tun Lp : CTM6 K52
2
4

B mn My & Ma st hc n thit k my
My thit k c
min
2, 83( / )
1420( / )
dc
n vg ph
n vg ph

min
1 2, 83 lg1420 lg 2,83
3
4 1420 lg 4
x
dc
n
x
n

2 phng n (1) v (2) b loi.


b) Lp bng so snh phng n KG
Phng n
Yu t so snh
9x2
(2x9)
6x3
(3x6)
3x2x3 3x3x2 2x3x2
+ Tng s bnh rng
S
br
=2(P
1
+P
2
+.. .. .. +P
i
)
22 18 16 16 16
+ Tng s trc
S = i+1
3 3 4 4 4
+ S bnh rng chu M
xmax
2 3 3 2 3
Ta thy vi phng n 9x2(2x9)v 6x3(3x6)th tng s bnh rng nhiu m tng
s trc t ,dn n l c nhiu bnh rng lp trn cng mt trc v km cng vng
do m ta loi bn phng n ny cn ba phng n cn li th phng n 3x3x2
l hp l nht v n c s bnh rng chu m men M
XMAX
l nh nht .vy phng
n khng gian ca hp chy dao l:
Z = 18 =3x3x2
V s ng.
Nguyn Vn Tun Lp : CTM6 K52
2
5

B mn My & Ma st hc n thit k my
2.2.2 Chn phng n th t .
3 x 3 x 2
[1] [3] [9]

(P 1)X
max
=
9
=8
[1] [6] [3]

(P 1)X
max
=
12
=16
[6] [2] [1]

(P 1)X
max
=
12
=16
Bng so snh phng n th t
i
lng
PA1 PA2 PA3 PA4 PA5 PA6
P.A.K.G 3 3 2 3 3 2 3 3 2 3 3 2 3 3 2 3 3 2
P.A.T.T I II III I III II II I III II III I III I II III II I
Lng m 1 3 9 1 6 3 3 1 9 2 6 1 6 1 3 6 2 1
Li kt
cu
Nguyn Vn Tun Lp : CTM6 K52
2
6

B mn My & Ma st hc n thit k my
Lng m
cc i
9 6 9 6 6 6

(P 1)Xmax
8 16 8 16 16 16
Kt qu t Khng
t
t Khng
t
Khng
t
Khng
t
theo iu kin
(P 1)X
max
8
ta chn phng n th t
Z = 18 = 3 x 3 x 2
II I III
[3] [1] [9]
2.2.4 Li kt cu c trng.

2.2.5 V th vng quay v chn t s truyn cc nhm.
Xc nh n
0
:
0 0
.
dc
n i n
Chn n
0
= n
16
= 375 (vg/ph) =>
0
375 30 25
.
1420 44 64
dc
n
n

T s truyn cc nhm :
vi nhm 1:
chn i
1
=1/
3
v i
1
: i
2
:

i
3
=1:
3
:
6
ta c : i
2
=1
i
3
=
3
vi
nhm 2:
chn i
4
=1/
3
v i
4
: i
5
:

i
6
=1: :
2
ta c: i
5
=1/
2
i
6
=1/
Nguyn Vn Tun Lp : CTM6 K52
2
7

B mn My & Ma st hc n thit k my
vi nhm 3:
chn i
7
=1/
6
v i
7
:

i
8
=1:
9
ta c : i
8
=
3
Nguyn Vn Tun Lp : CTM6 K52
2
8
B mn My & Ma st hc n Thit k my
V trong hp chy dao thng ngi ta dng mt loi modun nn vic gim thp
s vng quay trung gian khng lm tng kch thc b truyn do ta dng c cu
phn hi cho nn th vng quay c bin hnh.
T ta v c th vng quay
2.2.6 Tnh s rng ca cc bnh rng theo tng nhm .
- Nhm 1 : i
01
=1/1,26 = 30/44 = Z
01
/ Z
01

- Nhm 2 : i
02
= 1/1,26
5
=25/64 = Z
02
/ Z
02

Nhm 3:
i
1
=1/
3
=1/2 f
1
+g
1
=3.
i
2
=1/1 f
2
+g
2
=2
i
3
=
3
=2/1 f
3
+g
3
=3
Bi s chung nh nht ca cc f+g l K=6.
vi Z
min
=17 tnh E
min
ta chn cp n khp c lng m ln nht
E
min
=
( )
k f
g f Z
. 1
) 1 1 min +
=
6 . 1
3 . 17
= 8,5 t ta c E=9

Z
=E.K=9.6=54 rng
Z
1
=

+
Z
g f
f
.
1 1
1
=
3
1
.54=18 rng
Nguyen Van Tuan Lp :
CTM6-K52
2
9
B mn My & Ma st hc n Thit k my

i
1
=18/36
Z

1
=

+
Z
g f
g
.
1 1
1
=
3
2
.54=36 rng
Z
2
=

+
Z
g f
f
.
2 2
2
=
2
1
.54=27 rng

i
2
=27/27
Z

2
=

+
Z
g f
g
.
2 2
2
=
2
1
.54=27 rng
Z
3
=

+
Z
g f
f
.
3 3
3
=
3
2
.54=36 rng

i
3
=36/18
Z

3
=

+
Z
g f
g
.
3 3
3
=
3
1
.54=18 rng
Nhm 4
i
4
=1/
3
=1/1,26
3

9/19 => f
4
+g
4
=28
i
5
=1/
2
=1/1,26
2


21/35=> f
5
+g
5
=56
i
6
=1/ =1/1,26

12/16 => f
6
+g
6
=28
bi s chung nh nht l K=75
vi Z
min
=17 tnh E
min
ta chn cp n khp c lng m ln nht
Nguyen Van Tuan Lp :
CTM6-K52
3
0
B mn My & Ma st hc n Thit k my
E
min
=
( ) min 4 4)
4.
Z f g
f K
+
=
17.3
1.6
=8,5 t ta c E=9

Z
=E.K=9.6 = 54rng
Z
4
=

+
Z
g f
f
.
4 4
4
= (9/28).56 =18rng

i
4
=18/38
Z

4
=

+
Z
g f
g
.
4 4
4
= (19/28).56=38 rng
Z
5
=

+
Z
g f
f
.
5 5
5
= (21/56).56 =21 rng

i
5
=21/35
Z

5
=

+
Z
g f
g
.
5 5
5
= (35/56).56 =35 rng
Z
6
=

+
Z
g f
f
.
6 6
6
= (3/7).56=24 rng

i
6
=24/32
Z

6
=

+
Z
g f
g
.
6 6
6
= (7/4).56 =32 rng
Nguyen Van Tuan Lp :
CTM6-K52
3
1
B mn My & Ma st hc n Thit k my
Nhm 5
Do y l cp bnh rng trong c cu phn hi nn n phi m bo khong cch
trc A c xc nh trc
A=
'
4 4
1
. 37, 5
2
m m
Z Z
1
+
]
Vi m l modun ca bnh rng.
Vy ta c .
7
'
7
1
2, 5
Z
Z


'
7 7
( ) 2 56 m Z Z A m +
Z
7
=16 rng , Z
7

=40 rng i
7
= 16/40
'
8
'
8
8 8
1
3
( ) 2 56
Z
Z
m Z Z A m

+

Z
8
=13 rng , Z
8

=43rng i
8
= 13/43
Nhm 6 : i
9
= 1 = 40/40 = Z
9
/ Z
9

Nhm 7 : i
9
= 1/ 1,26 = 28/35 = Z
10
/ Z
10

Nhm 8: i
9
= 1/1,8 = 18/33 = Z
11
/ Z
11


Nhm 9 : i
9
= 1/ 1,26 = 33/37 = Z
12
/ Z
12


Nhm 10 : i
9
= 1,12 = 18/16= Z
13
/ Z
13


Nhm 11 : i
9
= 1 = 18/18 = Z
14
/ Z
14


Nguyen Van Tuan Lp :
CTM6-K52
3
2
B mn My & Ma st hc n Thit k my
ng chy dao nhanh:
Ni t trc II

VI

...XI qua mt bnh rng dng chung


C S
nhanh
=2300 (mm/ph)


2300
383, 3
6
nhanh
nhanh
v
S
n
t

(vg/ph)
30 44 18 18 33 18 18
1420. . . . . . . . 383, 3( / )
44 ' 35 38 37 16 18
' 18
x
nhanh
x x
x
Z
n vg p
Z Z
Z


M tng s rng trn 2 trc V v VI l Z= 40+40=80

Z
x
= 62
Vy cp bnh rng dng chung l
44 62
.
62 18

2.2.7 Thit k cc b truyn cn li
Da vo qu trnh phn tch my chun 6H82 ta nhn thy t u ra ca phn
truyn dn chung ca hp chy dao cho ra cc tc trc vt me dc, ngang,
ng khc nhau ta cn phi thit k cc b truyn ring bit cho 3 h thng ny.
Da vo qu trnh phn tch my chun 6M82 ta quyt nh ly cc ng
truyn ring bit t u ra ca h thng truyn dn chung n cc trc vt me dc,
ngang, ng nh trong my chun thit k.
Vi ng truyn chy dao dc
S rng ca cc bnh rng trong nhm truyn:
Nhm truyn IV-V: 28/35
Nhm truyn V- VI: 18/33
Nhm truyn VI-VII: 33/37
Nhm truyn VII-VIII: 18/16
Nhm truyn VIII-IV: 18/18
Tch t s truyn cc nhm truyn c nh ca ng
chy dao dc:
28
35
18 33 18 18
* * * * 0, 438
33 37 16 18
doc
cd
i
Vi ng chy dao ngang
S rng ca cc bnh rng trong nhm truyn:
Nhm truyn IV-V: 28/35
Nguyen Van Tuan Lp :
CTM6-K52
3
3
B mn My & Ma st hc n Thit k my
Nhm truyn V- VI: 18/33
Nhm truyn VI-VII: 33/37
Nhm truyn VII-IX: 37/33
Tch t s truyn cc nhm truyn c nh ca ng
chy dao ngang:
28
35
18 33 37
* * * 0.436
33 37 33

ngang
cd
i
=i
x
- Vi ng truyn chy dao ng
S rng ca cc bnh rng trong nhm truyn:
Nhm truyn IV-V: 28/35
Nhm truyn V- VI: 18/33
Nhm truyn VI-XII: 22/33
Nhm truyn XII-XIII:23/46
Tch t s truyn cc nhm truyn c nh ca ng
chy dao ngang:
28
35
18 22 23
* * * 0.1454
33 33 46

ngang
cd
i
Bng so snh cp bnh rng my tham kho - my mi.
Cp bnh rng My tham kho My mi
Z
1
/ Z
1
16/36 18/36
Z
2
/ Z
2
27/27 27/27
Z
3
/ Z
3
36/18 36/18
Z
4
/ Z
4
18/40 21/53
Z
5
/ Z
5
21/37 29/46
Z
6
/ Z
6
24/34 33/42
Z
7
/ Z
7
19/71 15/60
Z
8
/ Z
8
18/33 25/50
2.2.8 Tnh sai s vng quay.
Cc tr s vng quay thc t tnh ton khng c vt qu sai
s cho php
[ ]
n V
so vi vng quay tiu chun:

[ ]
.100%
tc tt
tc
n n
n
n

V
Nguyen Van Tuan Lp :
CTM6-K52
3
4
B mn My & Ma st hc n Thit k my
Cc tr s vng quay thc t ca trc VI l:
n
Phng trnh
xch
n =
n
tc
n
t.ton
n%
n
1
=
7 8 9 1 4
0 ' ' ' ' '
1 4 7 8 9
. . . . .
Z Z Z Z Z
n
Z Z Z Z Z
11,8 11,52 2,52
n
2
=
5 7 8 9 1
0 ' ' ' ' '
1 5 7 8 9
. . . . .
Z Z Z Z Z
n
Z Z Z Z Z
15 14,76 1,63
n
3
=
6 7 8 9 1
0 ' ' ' ' '
1 6 7 8 9
. . . . .
Z Z Z Z Z
n
Z Z Z Z Z
19 18,55 2,36
n
4
=
7 8 9 2 4
0 ' ' ' ' '
2 4 7 8 9
. . . . .
Z Z Z Z Z
n
Z Z Z Z Z
23,5 22,63 2,26
n
5
=
5 7 8 9 2
0 ' ' ' ' '
2 5 7 8 9
. . . . .
Z Z Z Z Z
n
Z Z Z Z Z
30 29,25 2,32
n
6
=
6 7 8 9 2
0 ' ' ' ' '
2 6 7 8 9
. . . . .
Z Z Z Z Z
n
Z Z Z Z Z
37,5 37,75 -0,67
n
7
=
3 7 8 9 4
0 ' ' ' ' '
3 4 7 8 9
. . . . .
Z Z Z Z Z
n
Z Z Z Z Z
47,5 48,56 -2,24
n
8
=
3 5 7 8 9
0 ' ' ' ' '
3 5 7 8 9
. . . . .
Z Z Z Z Z
n
Z Z Z Z Z
60 58,57 2,38
n
9
=
3 6 7 8 9
0 ' ' ' ' '
3 6 7 8 9
. . . . .
Z Z Z Z Z
n
Z Z Z Z Z
75 76,35 -1,8
n
10
=
9 1 4
0 ' ' '
1 4 9
. . .
Z Z Z
n
Z Z Z
95 94,55 1,52
n
11
=
5 9 1
0 ' ' '
1 5 9
. . .
Z Z Z
n
Z Z Z
118 120,21 1,87
n
12
=
6 9 1
0 ' ' '
1 6 9
. . .
Z Z Z
n
Z Z Z
150 152,21 -1,62
n
13
=
9 2 4
0 ' ' '
2 4 9
. . .
Z Z Z
n
Z Z Z
190 187,75 1,18
n
14
=
5 9 2
0 ' ' '
2 5 9
. . .
Z Z Z
n
Z Z Z
235 229,65 2,28
n
15
=
6 9 2
0 ' ' '
2 6 9
. . .
Z Z Z
n
Z Z Z
300 295,65 1,45
n
16
=
3 9 4
0 ' ' '
3 4 9
. . .
Z Z Z
n
Z Z Z
375 369,35 1,52
n
17
=
3 5 9
0 ' ' '
3 5 9
. . .
Z Z Z
n
Z Z Z
475 469,86 1,08
n
18
=
3 6 9
0 ' ' '
3 6 9
. . .
Z Z Z
n
Z Z Z
600 595,23 0,79
Nguyen Van Tuan Lp :
CTM6-K52
3
5
B mn My & Ma st hc n Thit k my
Ta c th sai s vng quay.
CHNG 3: TNH TON SC BN CHI TIT MY
1. Ch ct th :
Ch lm vic ca my bao gm ch ct gt, ch bi trn, lm lnh,
an ton mt my mi thit k, ch to xong phi quy nh ch lm vic ca
my trc khi a vo sn xut. Trong mc ny quy nh ch lm vic gii hn
ca my lm c s tnh ton ng lc hc ca my ct kim loi. hin nay c nhiu
phng php xc nh ch ct gt gii hn khc nhau:
1. Ch ct gt cc i;
2. Ch ct gt tnh ton;
3. Ch ct gt th my.
My ta thit k tng t nh my 6H82 cho nn ta chn ch ct th nh
ca my 6H82 .
Ta c :
* Ch ct th mnh:
Dao P18 , D = 90 , Z = 8
Chi tit gia cng : Gang c HB = 180
Ch gia cng : n = 47,5 v/ph, B = 100 mm, t = 12 mm, S = 118 mm/vg
v = 13,5 m/f; N = 6,3 KW.
* Ch ct th nhanh:
Dao T15K6 D = 100 , Z = 4
Chit gia cng : C45 c HB = 195
Ch gia cng : n = 750 v/ph , B = 50 mm, t = 3 mm , S = 750 mm/ph
N = 8,5 KW
Dng u dao phay
* Th ly hp an ton:
Dao P18 D = 110 , Z = 18
Chi tit gia cng : C45
Ch ct : B = 100, t = 10 , n = 47,5 v/ph , S = 118 mm/ph,
M
x
= 2000N.cm
Nguyen Van Tuan Lp :
CTM6-K52
3
6
B mn My & Ma st hc n Thit k my
2. Tnh cng sut ng c :
*ng c chnh:
N
c
= N
c
+ N
o
+ N
p
N
c
l cng sut ct.
N
o
l cng sut chy khng
N
p
l cng sut ph do s tiu hao
Ta c th tnh cng sut ng c bng N
c
=
0.75
C
N
Vi
Z
c
P .V
N
60*102*9.81

Vi - P
Z
l lc ct (N) P
Z
= 0,5. P
0
- V l vn tc ct
-
k
y
0 z
P C.B.S .Z.
t
D
_


,
Vi ch ct nhanh:
C = 682 , y= 0,72, k = 0,82
P
z
= 0,5.682.8.100.0,31
0,72
.(12/90)
0,82
=22494 (N)
N
c
= 22494.13,5/60.102.9,81 =5,06 KW
N
c
= N
c
/ 0,75 = 6,74 KW
Ta chn N
c
= 7 KW, n = 1440 (vg/ph)
*ng c hp chy dao:
N
ccd
=
81 , 9 . . 10 . 612
.
4
cd
s
V Q

Q = K.P
x
+f( P
z
+ 2P
y
+G) l lc ko
K = 1,4 , f = 0,2 - L h s ma st thu gn trn sng trt
G l khi lng bn dao ly G = 45000 (N)
P
x
= 0,3.P
o
.tg = 0,3.29928.tg20
o
= 3267,87 (N)
P
y
= 0,2.P
o
= 0,2.29928 = 5985.6 (N)
Q = 1,4.3267,87 +0,2(16460 + 2.5985,6 + 45000 ) = 19261,2
N
ccd
=
81 , 9 . 15 , 0 . 10 . 612
750 . 2 , 19261
4
= 1,67 KW
Vy ta chn N
ccd
= 1,7 KW, n = 1420(vg/ph)
3.Tnh cng sut, m men xon max, s vng quay min trn cc trc ca hp
chy dao.
Cng sut :
N
c
=1,7 kW ; n
c
=1420vg/ph
Trc I N
I
= N
c
.
br
.
ol
= 1.7 . 0,995 . 0,97 1,64 KW
Nguyen Van Tuan Lp :
CTM6-K52
3
7
B mn My & Ma st hc n Thit k my
Trc II N
II
= N
I
.
ol
.

br
= 1,64 . 0,995 . 0,97 1,58 KW
Trc III N
III
= N
II
.
br
.
ol
= 1,58 . 0,97 .0,995 1,52 KW
Trc IV N
IV
= N
III
.
br
.
ol
= 1,52 . 0,97 .0,995 1,47 KW
Trc V N
V
= N
IV
.
br
.
ol
= 1,47 . 0,97 .0,995 1,42 KW
S vng quay :
Do cc trc quay vi s vng quay thay i t n
min
n n
max
cho nn khi my
lm vic cc cp tc thp my c lm vic n mmen xon gii hn,
khng lm vic ht cng sut N. Thc t cho thy do yu cu v cng ngh v cht
lng cng nh trnh ngh nghip v nhng yu t khc dn n hn ch kh
nng s dng ht cng sut ca my. tnh ton hp l th ngi ta dng ch
ct gt tnh ton, ly s vng quay tnh ton trn tng trc l
max
4
min
min
*
tinh
n
n n
n


- Trc I n
I
= n
c
.i
01
= 1420*
22
46
= 679 (vg/ph)
- Trc II n
II
= n
c
.i
01
.i
02
= 1420*
22 25
*
46 66
=257,3 (vg/ph)
- Trc III n
IIImin
= n
II
.i
1
= 257,3.
18
36
=128,65 (vg/ph)
n
IIImax
= n
II
.i
3
= 257,3.
36
18
=514,6 (vg/ph)
max
4 4
min
min
514, 6
128, 65* 181, 94
128, 65
tinh
n
n n
n

(vg/ph)
Trc IVn
IVmin
= n
IIImin
.i
4
= 64,3v/ph
n
IVmax
= n
IIImax
.i
6
= 404,32v/ph
404,32 max
4
4
min 64,3
min
. 64, 3. 101, 8
tinh
n
n n
n

vg/ph
Trc V n
Vmin
= n
IVmin
.i
7
.i
8
= 8vg/ph
n
Vmax
= n
IVmax.
i
9
= 323,46vg/ph
Nguyen Van Tuan Lp :
CTM6-K52
3
8
B mn My & Ma st hc n Thit k my
323,46 max
4
4
min 8
min
. 8. 20, 2
tinh
n
n n
n

vg/ph
M men ln nht
T
I
= 9,55. 10
6
.
6
1, 64
9.55*10 * 23066
679
I
I
N
n

(N. mm.)
T
II
= 9,55. 10
6
.
6
1.58
9.55*10 * 58643
257, 3
II
II
N
n

N. mm.
T
III
= 9,55. 10
6
.
6
1, 52
9.55*10 * 79784, 5
181, 94
III
III
N
n

N. mm.
T
IV
= 9,55. 10
6
.
6
1.47
9.55*10 * 137902, 75
101, 8
IV
IV
N
n

N. mm.
T
V
= 9,55. 10
6
.
6
1.42
9.55*10 * 671336.6
20, 2
V
V
N
n

N. mm.
Bng thng s
Trc I II III IV V
N (kw) 1,64 1,58 1,52 1,47 1,42
n
tnh
(vg/ph)
679 257,3 181,94 101,8 20,2
T (N.mm) 23066 58643 79784,5 137902,75 671336,6
4 Tnh bnh rng
Trong thit k my ct kim loi, vic tnh ng lc hc bnh rng khng cn
phi xc nh s rng Z v bit phn tnh ton ng hc ca my. Cho nn ch
yu l xc nh modul ca n. Modul c tnh theo sc bn un v sc bn tip
xc, ni chung th ta thng tnh theo sc bn tip xc l ch yu.Modul trong hp
chy dao ngi ta ch dng mt loi modul do ta ch cn tnh modul trong mt
cp bnh rng cn cc bnh rng khc c m un tng t .
Gi s ta tnh modul cho cp bnh rng 18/36 ( Z
1
/ Z

1
) truyn t trc II sang trc
III.
*Chn vt liu.
Nguyen Van Tuan Lp :
CTM6-K52
3
9
B mn My & Ma st hc n Thit k my
Do khng c yu cu g c bit v theo s thng nht ho trong thit k ch to
my th ta chn vt liu nh sau:
Thp 45 ti ci thin t HB = 180-350 chn HB = 300
* Xc nh ng sut tip xc cho php.
Do b truyn lm vic trong iu kin che kn du bi trn nn dng hng
ch yu l trc mi, do ta tnh ton theo bn tip xc. Ta i xc nh ng
sut tip xc cho php.
Gii hn bn mi tip xc ca bnh rng nh v bnh rng ln
(theo bng 10.7 sch tnh ton thit k ... T1)

Hgh
= 2*HB + 70 = 2*300 + 70 = 670 MPa
ng sut tip xc cho php ca mi bnh rng c xc nh theo cng thc :
[
H
] = (
Hgh
/S
H
) . Z
R
. Z
V
. K
L
.K
XH

Tnh s b ly Z
R
. Z
V
. K
L
.K
XH
= 1
Do bnh rng khng c tng b mt nn chn h s an ton S
H
= 1.1
i vi b truyn bnh rng tr rng thng [
H
] c xc nh theo cng thc :
[
H
] = (
Hgh
/S
H
)*Z
R
*Z
V
*K
L
*K
XH
= 670/1,1 = 609 Mpa
Vy ta chn
H
= 609 Mpa
* Xc nh ng sut un cho php.
Gii hn mi un ca 2 bnh :
Xc nh theo cng thc 10.74 v bng 10.6( gio trnh CTM)

Fgh
=
o
Fgh
= 1.8*300 = 540 MPa
B truyn lm vic mt chiu => ly K
FC
= 1 - h s nh hng t ti,
H s an ton S
F
= 1,75 - bng 6.2 (sch tnh ton thit k ... T1)
Do theo cng thc 6.2a (sch tnh ton thit k ... T1)
Ta c : [
F
] =
Fgh
. K
FL
. K
FC
/S
F

= 540 * 1 * 1 / 1.75 = 309 MPa
Vy ta chn
F
= 309 Mpa
Ta c mun bnh rng c xc nh theo ng sut tip xc nh sau:
m
tx
=
[ ]
3
0
2
. .
.
1
.
6800
.
100
n
N
K
i
i
Z
TX

t

,
_

cm
Trong :
- [
tx
]:ng sut tip xc, [
tx
] = 609 MPa = 60900 (N/cm
2
)
- Z : S rng bnh nh, c Z = 18.
- i : T s truyn i = 36/18 = 2
-
0
= b/d vi d: ng knh bnh rng, do bnh rng t gia cc v cc
trc cng vng nn ly
0
= (0,7 1,6). Chn
0
= 1.3
- K : H s ti, K = K

.K
tt
.K
N
.
- K

: H s ti trng ng k n s tng ti do va p khi n khp.


Trong tnh ton s b ly K

= 1,2 1,4. Ly K

= 1,3.
- K
tt
: H s tp trung ti trng, do bnh rng c ti ci thin cho nn
chn K
tt
= 1,8
- K
N
L h s ti trng chu k, Ly K
N
= 1
=> K = 1,3.1,8.1 = 2.34
- N : Cng sut trn trc, c N
2
= 1,58 kW. S vng quay n=336.8(vg/ph)
Nguyen Van Tuan Lp :
CTM6-K52
4
0
B mn My & Ma st hc n Thit k my
m
tx
=
2
3
4
100 6800 2 1 1.58
* * *2.34*
18 2*1.3 336.8 6, 09.10
+ _

,
= 0,296cm= 2.96mm
Ly m
tx
= 3mm theo tiu chun.
Sau khi tnh ton theo bn tip xc, ta kim nghim mun bnh rng theo
bn un. C: m
u
=
3
1950
10* * *
* * *[ ]
d
u
N
K
Z y n
(cm)
C: - [
u
]= 309 MPa = 30900 (N/cm
2
).
- : H s chiu rng bnh rng, c = b/m =( 6 10) Chn
= 8.
- y : H s dng rng, c y = 0,24.
m
u
=
3
1950 1.58
10* *2.34*
18*8*0.24*30900 336.8
= 0.267m = 2.67 mm.
=> Nh vy vi bnh rng mun m = 3 m bo yu cu k thut.
Thng s c bn ca b truyn :
M un m = 3 mm
ng knh vng chia :
d
1
= d
1
= m . Z
1
= 3 . 18 = 54 mm
d
2
= d
2
= m . Z
2
= 3 . 36 = 108 mm
ng knh nh rng :
d
a1
= d
1
+ 2.m = 54 + 2. 3 = 60 mm
d
a2
= d
2
+ 2.m = 108 + 2. 3 = 114 mm
ng knh y rng :
d
f1
= d
1
- 2,5. m = 54 - 2,5. 3 = 46,5 mm,
d
f1
= d
2
- 2,5. m = 108 - 2,5. 3 = 100,5 mm,
ng knh c s :
d
b1
= d
1
. cos = 54 . cos 20
0
= 50,75 mm,
d
b2
= d
2
. cos = 108. cos 20

= 101,49 mm
Chiu rng vnh rng :
b

= .m = 3.8 = 24 mm, ly b

= 25 mm
Khong cch trc :
A=
1
2
m(Z
1
+Z


1
) =
1
2
*3*(18 + 36)= 81 mm
Nguyen Van Tuan Lp :
CTM6-K52
4
1
B mn My & Ma st hc n Thit k my
5 Tnh ton trc
a.Tnh s b cc trc
Chn vt liu ch to trc l thp C45 c
b
= 600 Mpa, ng sut xon cho
php l [ ] = 12 20 Mpa. Ly [ ] = 18 Mpa
ng knh ca trc c tnh s b theo cng thc nh sau :
3
0.2*[ ]
sb
T
d

Trong T l m men xon ln nht trn trc


T ta c :
-
3
3
1
23066
18, 57
0.2*[ ] 0.2*18
I
sb
T
d


mm => Chn theo tiu chun d
1
= 20 mm.
-
3
3
2
58643
25, 35
0.2*[ ] 0.2*18
II
sb
T
d


mm => Chn theo tiu chun d
2
= 25 mm.
Khong cch trc gia trc I v trc II.
a
1
=
1
2
m*(Z
02
+ Z

02
) =
1
2
*3*(25+66)=136,5 mm
-
3
3
3
79784, 5
28, 09
0.2*[ ] 0.2*18
III
sb
T
d


mm => Chn theo tiu chun d
3
= 30 mm.
Khong cch trc gia trc II v trc III.
a
2
=
1
2
m*(Z
1
+ Z

1
)

=
1
2
*3*(18+36) = 81 mm
-
3
3
4
137902, 75
33, 71
0.2*[ ] 0.2*18
IV
sb
T
d


mm => Chn theo tiu chun d
4
= 35 mm.
Khong cch trc gia trc III v trc IV.
Nguyen Van Tuan Lp :
CTM6-K52
4
2
B mn My & Ma st hc n Thit k my
a
3
=
1
2
*m(Z
4
+ Z

4
) =
1
2
*3*(25+50)

= 112,5 mm
-
3
3
5
671336, 6
57,13
0.2*[ ] 0.2*18
V
sb
T
d


mm => Chn theo tiu chun d
5
= 55 mm .
Khong cch trc gia trc IV v trc V.
a
4
=
1
2
m*(Z
9
+ Z

9
) =
1
2
*3*(40+40)

= 120 mm
b. Tnh trc chnh.
Cc lc tc dng ln trc chnh:
+ Lc vng bnh rng
) ( 5 , 5080
288
731600 . 2 . 2
1
N
D
M
P
c
x

+ Lc hng tm.
P
r1
= P
1
. tg20
0
= 5080,5 x tg20
0
= 1849 N
+ Lc vng ca dao.
P
2
= P
0
= 41505 N
+ Lc dc trc ca dao.
P
a2
= 0,3 . P
2
. tg = 0,3 x 41505 x tg15
0
= 3336,4 N
+ Lc hng tm.
P
r2
= 0,6. P
2
= 0,6 x 41505 = 24903 N
5.2) Tnh ton sc bn:
Xt nhp BC:
Thay gi ta cho cc B v C ta chn c h c bn bng cch t vo B
v C cc quay. Dm lin tc tr thnh dm n m ti trng trn cc dm n
khng nh hng n dm bn cnh.
Vit PT 3 m men cho nt B:
M
A
l
0
+ 2(l
0
+ l
1
)M
n
+ l
1
M
c
= -6(
0
0
0
l
a
+
1
1
1
l
b
) (1)
Nguyen Van Tuan Lp :
CTM6-K52
4
3
B mn My & Ma st hc n Thit k my
M
B
l
1
+ 2(l
1
+ l
2
)M
c
+ l
2
M
D
= -6(
0
1
1
l
a
+
2
2
2
l
b
) (2)
Trong : l
0
= AB = 242 mm
l
1
= BC = 285 mm
l
2
= CD = 400 mm

1
,
2
,
3
:Din tch biu m men ngoi gy trn nhp
Ta c:
0
= 0
M
A
= M
D
= 0
T (1) v (2) ta c:
2(l
0
+ l
1
)M
B
+ l
1
M
C
= -6
1
1
1
l
b
(1)
M
B
l
1
+ 2(l
1
+ l
2
)M
C
= -6(
1
1
1
l
a
+
2
2
2
l
b
) (2)
+) Xt mt phng yOz:
- Phng trnh cn bng cho nhp BC
Ta c:
Nguyen Van Tuan Lp :
CTM6-K52
a
b
c d
e
Pr1
Pr2
e
P
r1
Pr2
YB
yc yd
4
4
B mn My & Ma st hc n Thit k my

'

0
0
C
Y
M
F

'


+
0 . .
0
1
1
EC P BC y
P y y
r D
r C B
T h trn ta c:

'

'

) ( 1 , 1278 9 , 570 1849


) ( 9 , 570
285
88 . 1849 .
1
1
N y
N y
y P y
BC
EC P
y
C
B
B r C
r
B
- Phng trnh ni lc:
+ Xt ti mt ct 1-1:
M
x1
= y
C
. z
1
Vi 0

z
1

EC
Ti z
1
= EC = 88 M
x1
=1278,1 . 88 = 112472,8 (N.m)
+ Xt ti mt ct 2-2:
M
x2
= -y
C
. z
2
+P
r1
(z
2
-EC).Vi EB

z
2

BC
Ti z
2
= BC = 285 M
x2
= 1278,2 . 285 1849 . 197 = 0
Xt nhp CD:
- Phng trnh cn bng:

'

+
+

'

0 . .
0
0
0
2 2
2
GD P DC y M
P y y
M
Y
r C
r D C
D
y
Trong :
M
2
=
2
1
P
a2
. D

=
2
1
. 3336,4.100 = 166820 (N.m)
T (3) v (4) :

'

2 , 12076 8 , 12826 24903


8 , 12826
400
200 . 24903 166820 .
2 2
D
r
C
y
DC
GD P M
y
- Phng trnh ni lc:
+) Xt mt ct 3-3:
Nguyen Van Tuan Lp :
CTM6-K52
4
5
(3)
(4)
(N)
(N)
B mn My & Ma st hc n Thit k my
Ta c: M
x3
= -y
D
.z
3
.Vi 0

z
3

GD
Khi z
3
= GD = 200
M
x3
= -12034,5.200 = -2406900 N.m
+) Xt ti mt ct 4-4:
Ta c: M
x4
= -y
D
. z
4
+ P
r2
(z
4
+GD) - M
2
Vi GD

z
2

CD
+ Khi z
4
= GD = 200
M
x4
=12034,5 . 200 + 24903 . (200-200) = 2573720 N.m
+Khi z
4
=CD=400
M
x4
=120345 . 400 + 25903 . (400-200) = -166820 = -10

0
(Do c sai s lm trn)
Vy ta c:
1
=
11
+
22
+
11
=
2
1
.112473,8 . 197 = 11078570,8 (N)
+
12
=
2
1
.112473,8 . 88 = 4948803,2 (N)
+)
1
12
12
1
11
11
1
1 1
l
b
l
b
l
b
+

Vi: b
11
= 88 +
3
1
. 197 = 153,6
b
12
=
3
2
. 88 = 38,66

83 , 989351
285
2 , 4948803
66 , 58
285
6 , 153
8 , 11078570
1
1 1
+

l
b
Nguyen Van Tuan Lp :
CTM6-K52
4
6
B mn My & Ma st hc n Thit k my
+)
1
12
12
1
11
11
1
1 1
l
a
l
a
l
a
+

Vi: a
11
=
3
2
.197 = 131,3
a
12
= 197 +
3
1
. 88 = 226,3

39 , 9033440
285
3 , 226 . 2 , 4948803
285
3 , 131 . 8 , 11078570
1
1 1
+

l
a
+)
2
22 22 12 21
2
2 2
1
) (
l
b b
l
b
+

Vi: +
257372000 200 . 257320 .
2
1
21

+
240690000 200 . 2473720 .
2
1
22

+
7 , 266 200 200 .
3
1
21
+ b
+
2000 .
3
2
22
b

5 , 251989070 ) 7 , 133 . 240690000 6 , 286 . 257372000 (


400
1
2
2 22
+

l
b
Thay vo h phng trnh (1) & (2) ta c:
Nguyen Van Tuan Lp :
CTM6-K52
4
7
B mn My & Ma st hc n Thit k my

'

+ +
+ +
) 5 , 251980070 39 , 9033440 ( 6 1370 285
83 , 698935 . 6 285 ) 285 242 ( 2
C B
C B
M M
M M

'

+
+

1566135065 1370 285


96 , 41936110 285 1054
C B
C B
M M
M M

'

58 , 1202530
86 , 285374
C
B
M
M
Nmm
Nmm
Xt trong mt phng xOz:
- Phng trnh cn bng lc:

'

'

0 . .
0
0
0
1
1
EC P BC X
P X X
M
F
B
C B
C
X

'

78 , 3511 72 , 1568 5 , 5080


72 , 1568
285
88 . 5 , 5080 .
1
1
B C
B
X P X
BC
EC P
X
Nguyen Van Tuan Lp :
CTM6-K52
4
8
e
a
b
c d
P1
P1
P2
P2
XC
XC
XB
XD
(N)
B mn My & Ma st hc n Thit k my
- Vit phng trnh ni lc:
+) Xt mt ct 1-1:
Ta c: M
Y1
= - X
C
. Z
1
.Vi
88 0
1
z
Khi z
2
= 88 M
Y1
= -3511,78.88 = -309036,64
+) Xt nhp l
2
+ T phng trmh cn bng ta c:

'


+
CD X CG P M
P X X
D Y
D C
. .
2
2
Vi M
Y
(c)=0
) ( 5 , 20752
2
41505
2
2
N
P
X X
D C

+) Phng trnh ni lc:
+ Ti mt ct 3- 3:
M
Y3
= X
D
.z
3
.Vi
GD z
3
0
Khi z
3
= GD = 200 M
Y3
= 20752,5 . 200 = 4150500 N.mm
+ Ti mt ct 4- 4:
M
Y4
= X
D
. z
4
- P
2
(z
4
-GD). Vi
CD z GD
4
Ti gi tr z
4
= 200 th
M
Y4
=20752,5 . 200 41505.(200 - 200) = 4150500 Nmm
Nguyen Van Tuan Lp :
CTM6-K52
4
9
B mn My & Ma st hc n Thit k my
Ti z
4
= 400 M
Y4
= 20752,5 . 400 41505 . (400-200) = 0
Xt biu ni lc trn cc nhp 1 (nhp AB) & nhp 2 (nhp CD) ta
xc nh c cc i lng trong phng trnh (1) & (2).
+
) . . (
1
12 12 11 11
1 1
1
1
b b
l l
b
+
Trong :
30440109 64 , 36 / 309002 . 197 .
2
1
11

16 , 13597612 64 , 309036 . 88 .
2
1
12

6 , 58 88 .
3
2
3
2
11
EC b
Vy:
54 , 19201476 ) 6 , 58 . 16 , 13597612 6 , 153 . 30440109 (
285
1
1
1 1
+

l
b
+
) (
285
1
12 12 11 11
1
1 1
a a
l
a
+

Trong :
3 , 131 197
3
2
3
2
11
BE a
3 , 226 88
3
1
197
12
+ a
Vy:
78 , 24820792 ) 3 , 226 . 16 , 13597612 3 , 131 . 30440109 (
285
1
1
1 1
+

l
a
+
) (
400
1
22 22 21 21
2
2 2
b b
l
b
+

Nguyen Van Tuan Lp :


CTM6-K52
5
0
B mn My & Ma st hc n Thit k my
Trong :
415050000 200 . 4150500 .
2
1
22 21

6 , 266 200 200
3
1
3
1
21
+ + GD CG b
3 , 133 200
3
2
3
2
22
GD b
Vy:
5 , 41494637 ) 3 , 133 6 , 266 .( 415050000 .
400
1
2
2 2
+

l
b
Thay cc gi tr trn vo h PT (1) & (2) ta c:

'

'

+ +
+ +
96 , 2008402
03 , 396175
2628602182 ) 400 285 ( 2 285
54 , 419201476 . 6 285 ) 285 292 ( 2
C
B
C B
C B
M
M
M M
M M
V biu ni lc:
+) Trong mt to yOz:
- Xc nh phn lc ti A & D:
Ta c:
( )
2 1
, , , , ,
r r c B D A
P P M M Y Y
0
0
2 1
+
r r D A Y
P P y y F
0
2 1 2
+ + +

AD y GD P ED P M M M M
A r r B C a Y
) (
1
2 1 2
GD P ED P M M M
AD
y
r r B C a A
+ + +
) ( 5 , 7515 ) 200 . 24903 488 . 1849 86 , 285374 58 , 1202530 166802 (
297
1
N + + +
5 , 19236
D
y
(N)
- PT trnh ni lc trong mt yoz:
+ Mt ct 1-1;
Nguyen Van Tuan Lp :
CTM6-K52
5
1
B mn My & Ma st hc n Thit k my
M
x1
=-y
D
.z
1
Khi z
1
=0

M
x1
=0
Khi z
1
=200

M
x1
=-19236,5.200=3847300 Nmm
+ Mt ct 2-2:
M
x2
= - y
D
. z
2
- M
a2
+P
r2
(z
2
-GD) . Vi
CD z GD
2
Khi z
2
= GD = 200
M
x2
= -19236,5 . 200 166820 = - 4014120 N.mm
Khi z
2
= CD = 400
M
x2
= -19236,5 . 400 166820 + 24903.(400 - 200)
= -2880802 N.mm
+ Mt ct 3-3:
M
x3
= - y
D
. z
3
- M
a2
+ P
r2
(z
3
- CD) - M
C
.Vi
ED z CD
3
Khi z
3
= CD = 400
M
x3
= -19236,5 . 400 166820 + 24903 . 200 - 1202530,5 = -
4083350,58 N.mm
Khi z
3
= ED = 488
M
x3
= -19236,5 . 488 166820 + 24903.(488-200) - 1202530,5 =
-3584698,5 N.mm
+ Mt ct 4- 4:
M
x4
= -y
D
. z
4
- M
a2
+ P
r2
(z
4
-GD) - M
C
+ P
r1
(z
4
-ED).
Vi
BD z ED
4
Khi z
4
= ED
M
x4
= -19236,5 . 488 166820 + 24903.(488-200) - 202530,5 =
3584698,5 N.mm
Khi z
4
= BD
M
x4
= -19236,5.685 166820 + 24903.(685-200) - 203530,5 +1849.197
= -2104145 N.mm
+ Mt ct 5 - 5:
Nguyen Van Tuan Lp :
CTM6-K52
5
2
B mn My & Ma st hc n Thit k my
M
x5
= -y
D
.z
5
- M
a2
+ P
r2
(z5-GD) - M
C
+ P
r1
(z5-ED) + M
B
.
Vi
AD z BD
5
Khi z
5
= BD
M
x5
= -19236,5 . 685 166820 + 24903.(685-200) - 202530,5+ 849.197
+ 285374,86 = -1818770,14 N.mm
Khi z
5
=AD
M
x5
= -19236,5.927 166820 + 24903.(927-200) - 202530,5+1849.439 +
285374,86 = 0 N.mm
+) Trong mt phng xOz:
- Xc nh phn lc ti A & B:
Xt h lc bao gm:
( )
C B D A
M M X X P P , , , , ,
2 1
0
0
2 1
+ +

P P X X F
D A x
0
1 2
+ +

AD X M ED P M GD P M
A B r C r D

'


+ +

A D
B C A
X P P X
M ED P M GD P
AD
X
1 2
1 2
) (
1

'


+ +

N X
N X
D
A
4 , 27550 1 , 8874 5 , 5080 41505
1 , 8874 ) 03 , 396175 488 . 5 , 5080 96 , 2008402 200 . 41505 (
927
1
- PT
ni lc cho dm trong mt phng xoz:
+ Mt ct 1- 1;
M
y1
=X
D
. z
1
. Vi 0

z
1

GD
Khi z
1
= 0 M
y1
=0
Khi z
1
= GD = 200 M
Y1
= -27550,4 . 200 = 5510080 N.mm
+ Mt ct 2- 2:
Nguyen Van Tuan Lp :
CTM6-K52
5
3
B mn My & Ma st hc n Thit k my
M
Y2
=X
D
.z
2
+P
2
(z
2
- GD) .Vi
CD z GD
2
Khi z
2
= GD = 200 M
Y2
= 27550,4 . 200 - 0 = 5510080 N.mm
Khi z
2
= CD = 400 M
Y2
= 27550,4 . 400 - 41505 . 200 = 2719160 N.mm
+ Mt ct 3- 3:
M
Y3
= X
D
. z
3
- P
2
(z
3
- CD) + M
C
. Vi
ED z CD
3
Khi z
3
= CD
M
Y3
= 27550,4 . 400 - 41505 . 2002008402,96
= 4727562,96 N.mm
Khi z
3
= ED
M
Y3
= 27550,4 . 488 - 41505 .288 + 2008402,96
=3499558,16 N.mm
+ Mt ct 4- 4:
M
Y4
=X
D
. z
4
- P
2
(z
4
- GD) + M
C
+ P
1
(z
4
-ED) .Vi
BD z ED
4
Khi z
4
= ED
M
Y4
= 27550,4 . 488 41505 . 288 + 2008402,96
=3499558,16 N.mm
Khi z
4
= BD
M
Y4
=27550,4 . 685 41505 . 485 + 2008402,96
+ 5080,5.197=1751360,46 N.mm
+ Mt ct 5- 5:
M
Y5
=X
A
.z
5
.Vi
AB z
5
0
Khi z
5
= AB M
Y5
= 2874,1 . 242 = 2147532 Nm
5.3) Biu m men trc chnh
Nguyen Van Tuan Lp :
CTM6-K52
5
4
B mn My & Ma st hc n Thit k my
A
B
E
C
D
YA
XA
MB
P1
Pr1
MC
P2 Pr2
Pa2 YD
XD
MX
MY
MX on
Nguyen Van Tuan Lp :
CTM6-K52
5
5
B mn My & Ma st hc n Thit k my
5.4) Tnh ton trc chnh:
Tnh chnh xc trc:
3
1 4
2
1 2
) 1 (
] [ ] ) 1 ( [
17 , 2
n
M c K M c K
d
xc t
c
uc

+ + +

Trong : (vt liu lm bng thp 45)


) / ( 400
2
mm N
c

b
) 5 , 0 4 , 0 (
1

- gii hn bn mi
Vi :
) ( 340 800 . 45 , 0 ) ( 800
1
MPa MPa
b



T s ng knh trong v ngoi ca trc :
3
1
0

d
d

H s an ton : n = 3
c
1
, c
2
: nhng tr s ph thuc qu trnh ct, phay : c
1
= c
2
= 0,3
8 , 1 ,
t
K K

: H s k n nh hng tp trung ng sut.


+) M men ni lc ti tit din B, C, E :
Ti B :
) ( 3006546 2104145 2147532
2 2 2 2
Nmm M M M
uy uBMax
+ +
) ( 254 , 2314266
3 , 0 1
68 , 5009687
1
Nmm
c
M
M
uBMax
uB

+

+

Ti E :
) ( 68 , 5009687 5 , 3584698 16 , 3499558
2 2 2 2
Nmm M M M
uy uEMax
+ +
Nguyen Van Tuan Lp :
CTM6-K52
5
6
B mn My & Ma st hc n Thit k my
) ( 9 , 3853605
3 , 0 1
68 , 5009687
1
Nmm
c
M
M
uEMax
uE

+

+

Ti C :
) ( 5 , 6246887 58 , 4083350 96 , 4727562
2 2 2 2
Nmm M M M
uy uCMax
+ +
) ( 08 , 4805298
3 , 0 1
5 , 6246887
1
Nmm
c
M
M
uCMax
uC

+

+

( ) Nmm
c
M
M
xMax
x
2 , 562769
3 , 0 1
731600
1
2

+)
3
1 4
2
2
1 2
) 1 (
] ). [( ] ). 1 .( [
. 17 , 2
n
M c K M c K
d
xB t
c
uB
B

+ + +

) ( 34 , 79
3
340
) )
3
1
( 1 (
] 2 , 562769 ). 3 , 0 . 8 , 1
400
340
[( ] 154 , 2314266 ). 3 , 0 1 ( 8 , 1 [
. 17 , 2 3
4
2 2
mm d
B

+ + +

+)
) ( 84 , 93
3
340
) )
3
1
( 1 (
] 2 , 562769 ). 3 , 0 . 8 , 1
400
340
[( ] 9 , 3853605 ). 3 , 0 1 ( 8 , 1 [
. 17 , 2 3
4
2 2
mm d
E

+ + +

+)
) ( 96 , 100
3
340
) )
3
1
( 1 (
] 2 , 562769 ) 3 , 0 . 8 , 1
400
340
[( ] 08 , 4805298 ) 3 , 0 1 ( 8 , 1 [
. 17 , 2 3
4
2 2
mm d
C

+ + +

Chn : d
B
= 80 (mm)
d
E
= 95 (mm); (cn 1/10)
Nguyen Van Tuan Lp :
CTM6-K52
5
7
B mn My & Ma st hc n Thit k my
d
C
= 100 (mm)
d
A
= 70 (mm)
Kim nghim cng vng:
+) Tnh vng y :
] ) ( 5 , 0 ) ( [
3
1
2 1
2
1 2 2
1 2 1 1 1
P MP
l
l
a l a P l l l P
EJ
y +
Ta c s tnh sau :
Do t s B/d nh nn coi nh gi ta hnh cu (B chiu rng ca ; d -
ng knh trc) M = 0.
Nn ta c :
] ) ( 5 , 0 ) ( [
3
1
2
1 2 2
1 2 1 1 1
l
l
a l a P l l l P
EJ
y +
Ta thy ng knh trung bnh ca trc l 85 (mm)
) ( 2446900 ) 05 , 0 1 ( 85 . 05 , 0 ) 1 ( 05 , 0
4 4 4 4 4
mm D j
E muyn n hi ca vt liu E = 2,15.10
6
(N/mm
2
)
) ( 014 , 0 )] 197 285 ( 197 . 51849 , 0 ) 285 145 ( 145 . 24903 [
10 . 7 , 244 . 10 . 15 , 2 . 3
1
2 2 2
4 6
mm y
x
+
) ( 023 , 0 ]
285
145
) 197 285 ( 197 . 5081 . 5 , 0 ) 285 145 ( 145 . 41505 [
10 . 7 , 244 . 10 . 15 , 2 . 3
1
2 2 2
4 6
mm y
y
+
Nguyen Van Tuan Lp :
CTM6-K52
5
8
B mn My & Ma st hc n Thit k my
) ( 026 , 0 023 , 0 014 , 0
2 2 2 2
mm y y y
y x
+ +
vng cho php :
) ( 0532 , 0 285 . 0002 , 0 . 0002 , 0 ] [ mm l y
Vy y < [y] trc m bo cng vng
Kim nghim gc xoay :
] ) ( 5 , 0 [
3
1
2
2 2
2
2
2 2 1 1
Ml a l
l
a
P l l P
EJ
+
00087 , 0 )] 197 285 .(
285
197
5081 . 5 , 0 285 . 145 . 41505 [
10 . 7 , 244 . 10 . 15 , 2 . 3
1
2 2
4 6
+
y

001 , 0
2 2
+
y x

Vy gc xoay m bo yu cu
Kim nghim gc xon ;
G j
l M
p
x
. ..
180


l : chiu di chu tc dng xon
G : mmen n hi chng trt;
i vi thp G = 8,4.10
6
(N/cm
2
)
j
p
: mmen qun tnh c cc (cm
4
)

) ( 1 , 254 ) 9 80 (
32
14 , 3
) (
32
4 4 4
cm h d j
p


h : chiu cao rnh then
Thay vo ta c :
o
027 , 0
10 . 4 , 8 . 1 , 254 . 14 , 3
5 , 28 . 73160 . 180
6

Nguyen Van Tuan Lp :
CTM6-K52
5
9
B mn My & Ma st hc n Thit k my
m
o
o
1 / 25 , 0
4
1
] [
] [
Tho mn
Kim nghim v chn ng
Trc chnh ca my c n
Max
= 1347,5 (v/ph). Khi lm vic sinh ra chn ng
v xy ra dao ng cng hng, nh hng n chnh xc gia cng chi tit v
c th lm gy trc, mn .
Vn tc ti hn
y
g
t

g : gia tc trng trng (cm/s
2
)
y : vng ln nht ca trc
) / 1 ( 216
026 , 0
980
s
t

) / ( 2090 216
30
ph v n
th

Vy n
Max
= 1347,5 (v/ph) < n
th
= 2090 (v/ph)
Bng thng s tng hp :
Trc n
tnh
N
trc
M
x tnh
d
sb
d
chn
ng c 1440 1,7
I 679 1,64 23066 18,57 20
II 257,3 1,58 58643 25,35 25
III 181,94 1,52 79784,5 28,09 30
IV 101,8 1,47 137902,75 33,71 35
V 20,2 1,42 671336,6 57,13 55
CHNG 4 : TNH TON V CHN KT CU
H THNG IU KHIN
Nguyen Van Tuan Lp :
CTM6-K52
6
0
B mn My & Ma st hc n Thit k my
4.1 Chn kiu v kt cu tay gt iu khin:
H thng iu khin phi tho mn cc yu cu sau:
H thng iu khin phi iu khin nhanh nhm mc ch rt ngn thi
gian iu khin tng nng sut lao ng. Song phi nm trong phm vi
gii hn vn hnh ca con ngi.
iu khin tin cy v chnh xc, th hin bng cc gii php kt cu to
iu kin thun li d nh cho ngi cng nhn, ng thi d lp rp v sa
cha.
iu khin phi an ton , nh nhng, d thao tc, nn b tr tp trung h
thng tay gt v tr thun li nht cho ngi s dng
Cc v tr iu khin phi c h thng nh v
Ta chn loi cng gt vi h thng a l nh my tng t 6H82
4.2 Lp bng tnh v tr bnh rng tng ng vi tay gt ta c:
* iu khin hp tc :
S lng tc z = 18
Phng n khng gian 3 3 2
Phng n thay i th t I-II-III
V tr ca cc khi bnh rng di trt :
Trn trc 1 c khi bnh rng 3 bc (A) , c 3 v tr n khp lm vic :
Tri ( A-T ) l ng truyn i
1
, Gia (A - G) l ng truyn i
3
v Phi
( A-P) l ng truyn i
2

Trn trc 3 c khi bnh rng 3 bc ta tch ra lm 2 khi- khi 2 bc ( B ) v khi
1 bc (C) d b tr tay gt, hai khi B v C c lin quan vi nhau- khi khi (B)
v tr lm vic th khi (C) khng lm vic v ngc li.
Vi khi (B) c 3 v tr : Gia (B-G) l v tr khng lm vic, Tri (B-T) l v tr
lm vic vi ng truyn i
6
v Phi (B-P) ) l v tr lm vic vi ng truyn i
5

Vi khi (C) c 2 v tr : Tri (B-T) l v tr khng lm vic v Phi (B-P) ) l v tr
lm vic vi ng truyn i
4

Khi bnh rng 2 bc (D) truyn t trc 3 sang trc 4 c 3 v tr:
Gia (D-G) l v tr khng lm vic, Tri (D-T) l v tr lm vic vi ng truyn
i
7
v Phi (D-P) l v tr lm vic vi ng truyn i
8

Hnh trnh gt ca cc tay gt ng vi tng khi:
Vi khi (A) L
A
= L
AT
+L
AP
+2f =2L
1
+ 2f
Nguyen Van Tuan Lp :
CTM6-K52
6
1
B mn My & Ma st hc n Thit k my
Vi khi (B) L
B
= L
BT
+L
BP
+2f =2L
2
+ 2f
Vi khi (C) L
C
= L
2
+ f
Vi khi (D) L
D
= L
3
+ f
Gi tr c th s c tnh ton sau khi c b rng bnh rng:
Ta c bng iu khin v tr cc cht trn a l ca hp tc nh trang sau:
Nguyen Van Tuan Lp :
CTM6-K52
6
2
54
i6
26
39
I
i2
io
16
i1
22
19
33
37
28
i5
26
18
i3
36
47
i4
IV
38
19
i8
iI
82
iiI
i7
71
n
1
0
n

c

*


i
0



*



i
1



*



i
4



*



i
8

T
G
T
0

0
+

+
+

0
+

0
0

0
+

+
n

c
*

i
0


*


i
3




*



i
6




*



i
n

c
*

i
0


*


i
2



*



i
6




*



i
7

n

c

*

i
0


*


i
1


*


i
6




*




i
7
n

c

*

i
0

*


i
3




*



i
5



*


i
7
n

c
*

i
0


*


i
2



*



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5



*



i
7
n

c

*

i
0


*


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1



*



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5




*



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7
n

c
*

i
0


*


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3




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4



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7

n

c

*

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0


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i
2




*




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4




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7
n

c

*


i
0



*



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1



*



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4




*




i
7

P
T
P
+

+
0

0
+

+
0

0
0

0
+

+
T
0

0
+

+
T
0

0
+

+
0

0
+

+
T
T
G
+

0
+

0
0

0
+

+
P
G
+

0
+

0
+

+
0

0
G
+

0
+

0
G
+

0
+

0
P
+

+
0

0
P
+

+
0

0
+

+
0

0
P P
+

+
0

0
+

+
0

0
P
T
T
0

0
+

+
0

0
+

+
P
P
+

+
0

0
+

+
0

0
P
+

+
0

0
G
+

0
+

0
P
T
0

0
+

+
+

+
0

0
T
0

0
+

+
G
+

0
+

0
n
4
n
1
n
3
n
2
i7
n
7
n
5
n
6
n
8
n
9
i1
i4
i2
i5
n

c

*

i
0


*



i
3



*


i
6



*


i
8

n

c

*

i
0


*


i
2



*



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6


*


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8

n

c

*


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0


*


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1


*


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6


*


i
8

n

c

*


i
0


*


i
3



*


i
5



*


i
8
n

c
*

i
0

*


i
2



*


i
5



*


i
8

n

c

*


i
0


*


i
1




*



i
5



*



i
8

n

c

*


i
0

*



i
3


*



i
4


*


i
8

n

c

*


i
0


*


i
2


*


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4



*


i
8

P
T
T
+

+
0

0
0

0
+

+
0

0
+

+
P
+

+
0

0
T
0

0
+

+
0

0
+

+
T P
+

+
0

0
+

+
0

0
P
P
T
+

+
0

0
0

0
+

+
P
G
+

+
0

0
+

0
+

0
G
+

0
+

0
G
+

0
+

0
P
P
+

+
0

0
+

+
0

0
P
+

+
0

0
G
+

0
+

0
K
h

i

B
K
h

i

C
K
h

i

D
P
+

+
0

0
+

+
0

0
P
K
h

i

A
P
T
+

+
0

0
0

0
+

+
T
0

0
+

+
G
+

0
+

0
n
1
6
n
1
3
n
1
1
n
1
2
i3
i6
n
1
4
n
1
5
II
III
IV
3(1)
3(3)
2(9)
i8
n
1
7
n
1
8
I
+

+
0

0
P
+

+
0

0
P
+

+
0

0
P
+

+
0

0
+

+
0

0
P P
+

+
0

0
+

+
0

0
P P
+

+
0

0
+

+
0

0
P
P
T
0

0
+

+
T
0

0
+

+
T
0

0
+

+
0

0
+

+
T T
0

0
+

+
T
0

0
+

+
0

0
+

+
T T
0

0
+

+
0

0
+

+
T
B mn My & Ma st hc n Thit k my
* iu khin hp chy dao :
*Trn trc 2 c khi bnh rng 3 bc (A) , c 3 v tr n khp lm vic :
Tri ( A-T ) l ng truyn i
3
, Gia (A - G) l ng truyn i
1
v Phi
( A-P) l ng truyn i
2

S gt:
Nguyen Van Tuan Lp :
CTM6-K52
6
3
Cht 1
Cht 2
a 1 a 2
++
0 0 P
II
III
i3
V tr n khp tri
V tr n khp gia
Cht 2
Cht 1
a 1 a 2
i1
III
II
+0
+0 G
Cht 1
Cht 2
a 1 a 2
T
0 0
++
III
II
i2
V tr n khp phi
B mn My & Ma st hc n Thit k my
Nguyen Van Tuan Lp :
CTM6-K52
6
4
Ti v tr ny ng vi cht 1 th c 2 a u
khng c l v ng vi cht 2 th c 2 a
u c l . Cho ta t s truyn i
3
Ti v tr ny ng vi c 2 cht th a 1
u c l cn a 2 khng c l. Cho ta t
s truyn i
1
Ti v tr ny ng vi cht 1 th c a
u c l cn ng vi cht 2 th c 2 a
khng c l. Cho ta t s truyn i
2
Cht 1
Cht 2
a 1 a 2
++
0 0 P
II
III
i6
V tr n khp tri
Cht 2
Cht 1
a 1 a 2
i4
III
II
+0
+0 G
V tr n khp gia
B mn My & Ma st hc n Thit k my

*Trn trc 4 c khi bnh rng 3 bc(B) vi 3 v tr n khp lm vic: Gia (B-G)
l v tr lm vic vi ng truyn i
4
, Tri (B-T) l v tr lm vic vi ng
truyn i
6
v Phi (B-P) ) l v tr lm vic vi ng truyn i
5

S gt :
Nguyen Van Tuan Lp :
CTM6-K52
6
5
Ti v tr ny ng vi cht 1 th c 2 a
u khng c l v ng vi cht 2 th c
2 a u c l .Cho ta t s truyn i
6
Ti v tr ny ng vi c 2 cht th a 1
u c l cn a 2 khng c l. Cho ta
t s truyn i
4
Cht 1
Cht 2
a 1 a 2
T
0 0
++
III
II
i5
V tr n khp phi
Cht 1
Cht 2
a 1 a 2
P
++
0 0
IV
III
V
V tr n khp ng vi
ng truyn trc tip
B mn My & Ma st hc n Thit k my
*Khi (C) c 2 v tr : Tri (C-T) l v tr lm vic vi ng truyn phn hi
thng qua i
7
v i
8
v Phi (B-P) ) l v tr lm vic vi ng truyn trc tip m
khng thng qua i
7
v i
8

S gt:
Nguyen Van Tuan Lp :
CTM6-K52
6
6
Ti v tr ny ng vi cht 1 th c a
u c l cn ng vi cht 2 th c 2 a
khng c l. Cho ta t s truyn i
5
Ti v tr ny ng vi cht 1 th c a
u c l cn ng vi cht 2 th c 2 a
khng c l. Cho ta ng truyn trc
tip khng thng qua i
7
v i
8
Cht 1
Cht 2
a 1 a 2
0 0
++
T
IV
III
i7
V
V tr n khp ng vi ng
truyn phn hi
B mn My & Ma st hc n Thit k my
Hnh trnh gt ca cc tay gt ng vi tng khi:
Vi khi (A) L
A
= L
AT
+L
AP
+2f =2L
1

Vi khi (B) L
B
= L
BT
+L
BP
+2f =2L
2

Vi khi (C) L
C
= L
3

Do trong hp chy dao ta chn chiu rng b ca bnh rng bng nhau nn ta c
L
1
= L
2
= 2B + 2f , L
3
= B + 2f + b
Vi B = 25 mm l chiu rng vnh rng.
f = 5 mm l khong cch gia 2 bnh rng k nhau
Nguyen Van Tuan Lp :
CTM6-K52
6
7
Ti v tr ny ng vi cht 1 th c 2 a
u khng c l v ng vi cht 2 th c
2 a u c l . Cho ta ng truyn
phn hi thng qua i
7
v i
8
B mn My & Ma st hc n Thit k my
b = 10 l chiu di ca vu ly hp
T ta c hnh trnh gt ca khi A v khi B l :
L
A
= L
B
= 2 ( 2B + 2f ) = 120 mm
Tc mi ln gt l L
1
= L
2
= 60 mm
Hnh trnh gt ca khi C l L
C
= L
3
= 45
Ta c chiu di cc cht xuyn qua a l ca tng khi nh sau:
Khi A v khi B l 120 mm, cn khi C l 45 mm
Tnh ton thit k a l :
T s ng kt hp v li kt cu ta lp c bng iu khin nh trang sau:
Nguyen Van Tuan Lp :
CTM6-K52
6
8
B mn My & Ma st hc n Thit k my
T s b
tr khng
gian cc trc v
cht iu
khin nh
trong bn v
v theo my
tng t ta b
tr cc cht
ca tng
khi nh
sau:
Hai chi 1
v 2 ca khi A
c b tr trn
2 vng trn c
ng knh
tng ng l
D
1
=190 mm v
D
2
=180 mm
trong cht
1 l cht
mang cng
gt :
Hai chi 1
v 2 ca khi B
c b tr trn
2 vng trn c
ng knh
tng ng l
D
3
=130 mm v
D
4
=110 mm :
Hai chi 1
v 2 ca khi C
c b tr trn
cng 1 vng
trn c ng
knh l D
5
= 36
mm :
Xc nh s
l trn tng vng trn :
Nguyen Van Tuan Lp :
CTM6-K52
6
9
36
40
13
16
43
21
36
26
24
18
24
18
27
64
27
44
43
32
38
35
57
28
N=1,7kw
n=1420 vg/ph
K
h

i

A
K
h

i

B
K
h

i

C
i1
i
1
i
2
i
3
i
6
i
4
i
8
i
5 i
7
S
1
8
S
1
7
S
1
6
S
1
5
S
1
4
S
1
3
S
1
2
S
1
1
S
1
0
S
9
S
8
S
5
S
4
S
3
S
1
S
2
S
6
S
7
i
0
i
0
i
0
i
0
i
0
i
0
i
0
i
0
i
0
i
0
i
0
i
0
i
0
i
0
i
0
i
0
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0
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0
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i3
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i6
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6

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Khi A
Khi B
Khi C
T
0



0
+


+
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0



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+


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+


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+


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+


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+


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+


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0



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+


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+


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+


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+


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+


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+


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+


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G
+


0
+


0
G
+


0
+


0
G
+


0
+


0
P
+


+
0


0
+


+
0


0
P P
+


+
0


0
0



0
+


+
T T
0



0
+


+
T
0



0
+


+
0



0
+


+
T P
+


+
0


0
+


0
+


0
G T
0



0
+


+
+


+
0


0
P G
+


0
+


0
T
0



0
+


+
+


+
0


0
P G
+


0
+


0
0



0
+


+
T T
0



0
+


+
T
0



0
+


+
T
0



0
+


+
T
0



0
+


+
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0



0
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n
g

t
r
u
y
?
n
I
II
III
IV
V
40
B mn My & Ma st hc n Thit k my
Cc k hiu trn bng iu khin cho tng khi c ngha nh sau :
- cht 1 khng qua c 2 a tc l ti v tr c 2 u a khng
c l
- cht 2 qua c 2 a tc l ti v tr c 2 a u c l

- cht 1 ch qua a 1 tc l ti v tr ch c a 1 c l
- cht 2 ch qua a 1 tc l ti v tr ch c a 1 c l

- cht 1 qua c 2 a tc l ti v tr c 2 a u c l
- cht 2 khng qua c 2 a tc l ti v tr c 2 a u khng
c l
Vi ngha ca k hiu trn bng iu khin nh vy, qua bng iu khin trn ta
d dng xc nh c s l trn tng vng trn ca tng a nh sau :
Do c 18 cp tc cn phi iu chnh cho nn trn a c chia u ra lm 18
cung tng ng vi 18 v tr iu khin.
Trn vng trn D
1
= 190 mm:
a 1 c 12 l c phn b i xng trn a, 6 l lin tip nhau ng vi 6 v
tr cht 1 ca khi A thng qua, tip theo l 3 v tr khng c l trn a v tip
theo li l 6 l tng ng vi 6 v tr cht 1 ca khi A thng qua, cn li 3 v tr
khng c l .
a 2 c 6 l ng vi 6 v tr cht 1 ca khi A thng qua tng ng vi 6 v tr
cht 1 khng thng qua a 1, th hin bng cc vng trn nt t, nh vy trn
vng trn ny c 6 v tr cht 1 ca khi A qua c 2 a ng vi 6 v tr cng gt
ca khi A v tr n khp bn phi.
Trn vng trn D
2
= 180 mm:
a 1 c 12 l c phn b i xng trn a, 6 l lin tip nhau ng vi 6 v tr
cht 2 ca khi A thng qua, tip theo l 3 v tr khng c l trn a v tip theo
li l 6 l tng ng vi 6 v tr cht 2 ca khi A thng qua, cn li 3 v tr khng
c l .
a 2 c 6 l ng vi 6 v tr cht 2 ca khi A thng qua, th hin bng cc
vng trn nt t, nh vy trn vng trn ny c 6 v tr cht 2 ca khi A qua c 2
a ng vi 6 v tr cng gt ca khi A v tr n khp bn tri.
Trn vng trn D
3
= 130 mm:
a 1 c 12 l c phn b u trn vng trn, c cch 1 v tr khng c l li
c 2 l ng vi 2 v tr cht 2 ca khi B thng qua
a 2 c 6 l ng vi 6 v tr cht 2 ca khi B thng qua cng c phn b u
trn vng trn, c cch 2 v tr khng c l li c 1 l ng v tr cht 2 ca khi B
thng qua, 6 l ny ng vi 6 v tr cng gt ca khi B v tr n khp bn tri.
Trn vng trn D
4
= 110 mm :
a 1 c 12 l c phn b u trn vng trn, c cch 1 v tr khng c l li
c 2 l ng vi 2 v tr cht 1 ca khi B thng qua
a 2 c 6 l ng vi 6 v tr cht 1 ca khi B thng qua cng c phn b u
trn vng trn, c cch 2 v tr khng c l li c 1 l ng v tr cht 1 ca khi B
thng qua, 6 l ny ng vi 6 v tr cng gt ca khi B v tr n khp bn phi.
Trn vng trn D
5
= 36 mm:
Nguyen Van Tuan Lp :
CTM6-K52
7
0
0
0
+
0
+
+
B mn My & Ma st hc n Thit k my
a 1 c 9 l c phn b lin tip nhau trn vng trn ng vi 9 v tr lin tip
2 cht ca khi C thay nhau thng qua, tng ng vi v tr ca9 l ny th trn a
2 cng c 9 l ng vi 9 v tr lin tip 2 cht ca khi C thay nhau thng qua.
Khi cht 1 ca khi C ln lt thng qua 9 l ny l ng vi cng gt ca khi C
ng ly hp vu thc hin ng truyn trc tip, cn khi cht 2 ln lt thng
qua 9 l ny l ng vi v tr cng gt ca khi C ngt ly hp vu, thc hin ng
truyn phn hi .
Do s phn b ca cc l trn vng trn ny nh vy cho nn n gin khng
phi gia cng l trn vng trn ny ca c 2 a th ta kt hp lm bc ngay trn
u mt tr ghp 2 a ny.
Kt cu ci ghp hai a l nh hnh v :
Nguyen Van Tuan Lp :
CTM6-K52
7
1
B mn My & Ma st hc n Thit k my

Nguyen Van Tuan Lp :
CTM6-K52
7
2
V tr 2 cht
iu khin khi
B
V tr 2 cht
iu khin khi
A
B mn My & Ma st hc n Thit k my
T cc kt qu phn tch trn ta tng hp li th ta c kt cu ca a l nh sau:
Cc vng trn nt lin l biu th cc l trn a 1 cn cc vng trn nt t l
biu th cho cc l trn a 2, cc chm en trn hnh l tng trng cho cc v tr
ca cc cht m ti a khng c l.
Theo my tng t ta chn ng knh cc l trn a 1 l 9 mm v trn a 2 l 10
mm ng vi cht 1 cn vi cht 2 th ng knh cc l trn a 1 l 7 mm v trn
a 2 l 8 mm.
Hai a c nghp trn ci tr c kt cu nh trn v c c nh bng 4 cht
inh tn nh hnh bn.
Nguyen Van Tuan Lp :
CTM6-K52
7
3

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