2.3.

BAO B KIM LOI q c tnh chung q Phn loi q Bao b st ty q Bao b nhm
1

2.3.1 C TNH CHUNG

v u im Nh, thun li cho vn chuyn m bo kn (thn, np, y cng loi vt liu) Chu nhit cao v p sut cao Truyn nhit tt, chc chn C b mt bng p, hp dn, c th in v trng m vecni bo v nn thch hp cho nhiu loi sn phm thc phm D gia cng, s dng, vn chuyn v bo qun v Nhc im: - D b n mn
2

2.3.2 PHN LOI

Vt liu ch to St ty - St ph thic - C 0,2%; Mn 0,8%; Si 0,4%; P 0,05%; S 0,05% Nhm - tinh khit t n 99% Cng ngh ch to 2 mnh 3 mnh

* St m Crom/oxyt Crom

- Thn dnh - Gm thn, lin vi y, np v y np ri c ghp vi thn - Thn cun li v ghp - Ch to m thn, np theo cng v y ghp ngh ko m vi thn vut
3

2.3.3 BAO B ST TY
1. Qui cch vt liu thp trng thic - Thp tm dng lm lon hp bao b thc phm c phn theo mt s loi: L, MR, N, D, MC ty thuc thnh phn cc kim loi c trong thp - dy ca thp tm 0,18-0,49 mm

Mt s loi thp s dng lm bao b st ty ph bin

Loi
L

Thnh phn cc kim loi khc (theo % ln nht) C Mn P S Si Cu

0,13 0,6 0,015 0,05 0,01

Tnh cht

ng dng

MR

0,13

0,6

0,02

0,05

0,01

0,13

0,6

0,015

0,05

0,01

0,12

0,6

0,02

0,05

0,02

tinh sch cao, Dng cho bao b 0,06 hm lng kim cha thc phm loi tp thp c tnh n mn cao dng tinh sch kh Thng cao, Cu, P tng, lm bao b ng 0,2 thng dng ch rau qu, tht, cc to thp tm loi thc phm trng thic c tnh n mn thp tinh sch cao Lm thng cha song thnh phn c th tch ln 0,2 N tng (0,02%) cn cng nn cng tng chc, lm np bnh phun tia C gim, P v Cu Dng ko si, 0,2 tng nn c ch to lon bn c, bn hai mnh 5 do cao

2.3.3 BAO B ST TY (tt)

2. Tiu chun trng thic - Thic s dng trng ln b mt thp c tinh khit n 99,75% - Lon cha ng thc phm c trng thic t 5,6 - 11,2g/m2, c th n 15,1g/m2 - Thic c th trng bng phng php nhng (14-15kg/tn thp) hoc m in (4-5kg/tn thp) - Tm thp sau khi m thic c ph lp du bi trn DOS (dioctyl sebacate) t 2-5mg/m2
6

B mt hon thnh ca thp trng thic B

Mt hng K hiu Phn loi B Sn phm cn ngui mt ln R S M Sn phm cn ngui hai ln Sng Bc Xn c trng B mt thic sng bng, trn nhn, phn chiu kh tt B mt thic sng c vn nh b mt mi B mt lp thic bng, c mu bc c Lp thic khng sng bc m tr nn c xm B mt sng bc c vn
7

Lp oxyt

2.3.3 BAO B ST TY (tt)

3. Cu to tm thp trng thic
1. Lp du DOS (0,002m) 2. Lp Sn2O (0,002m) 3. Lp Sn (0,35m) 4. Lp FeSn2 (0,15m) 5. Lp Fe nn (0,2 - 0,36mm)
8

4. Qui trnh cng ngh ch to lon st ty

Nguyn liu Ra lp du, sy kh Ct st

Cun, hn m thn Tch lon Loe ming

To gn

Ph vecni

Ghp m y v thn

Dung mi hu c (bc hi)

Sy

Sn phm thn ghp y

Bc 1: Ct thnh nhiu tm nh c chiu rng 1: bng chiu cao lon Bc 2: Ct thnh tm nh c chiu di bng chu 2: vi y lon

3: Bc 3: Ct gc, gp mp to m thn

Cc bc ct st to lon 3 mnh
10

a) Thn tr chun b ghp m

b) Mi ghp m thn

c)Thn tr c ghp m

Mt ct ngang mi ghp thn theo phng php c hc

Mt ct ngang mi ghp thn theo phng php hn in

Cun hn m thn
11

p chy tn

hn

lm sch

12

Nguyn liu thp tm trng thic

Ra lp du, sy kh Trng vecni Sy kh 210oC Ct st nh hnh Dp to gn v mc

Vecni

Cao su dng pasta

Vin np Sy kh 60oC Phun cao su m kn

Np hoc y

Qui trnh ch to np hoc y lon ba mnh

V tr phun cao su m kn

Np lon gia cng hon chnh

Thn v np lon hp ba mnh hon chnh

Thn hp c hn m loe mp

B mt y hoc np c gn chu lc

Ghp m
V tr thn v np lc chun b ghp m Cu to mi ghp thn v np hon chnh
17

Con ln ghp m ln th nht

Con ln ghp m ln 2

Con ln ghp m ln 1

Con ln ghp m ln th hai

Mm cp Mm cp

Np Np

Thn

Thn

Np

Np

nng nng Lc nng bnthng ng theo chiu Lc nng bn kp theo chiu kp hoc nng thng ng hoc nng

S mm cp ghp m v cc con ln
18

Qu trnh to mi ghp gia thn v y hoc np

My ghp m th cng

My ghp m bn t ng

My ghp m bn t ng

1: ng c in 2: bnh rng 3: con ln 4: hp 5: mm di 6: trc mm 7: c cu a con ln tin st hp 8: bn p

My ghp m bn t ng

My ghp m t ng

Cc con ln ghp m hp vung

Dy chuyn rt, ghp m lon

Cc kch thc tiu chun ca mi ghp

27

28

Chiu cao m qu ln

Mc thn qu ngn

Mc thn qu di

Mc np qu di

Mc np qu di

Phn chng m b ht
29

Mt ct ngang m ghp b g

M ghp b g xung quanh

M ghp b t u

M ghp sai

M ghp b nt

Thn hp b on
30

Mt s kiu lon ba mnh in hnh

32

a: Chiu cao m hp : Chiu dy m hp h: Chiu cao trong ca hp H: Chiu cao ngoi ca hp d: ng knh trong ca hp D: ng knh ngoi ca hp

Kch thc hp trn

v Tnh kch thc ca hp trn: - ng knh ngoi D: D = (d + 2) 0,05 mm - Chiu dy m hp: = (3s1 + 2s2 + 0,16) 0,12 mm
s1,s2: l chiu dy l st lm np, thn. 0,16: chiu dy trung bnh ca lp m cao su 0,12: sai s chiu dy l st

- Chiu cao ngoi H: H = R a = h + 2c + 2s1

R: chiu rng ca ming st ct lm thn hp a: chiu cao m hp, a=3,2mm c: chiu su ca np hp, thng c=3,2mm

- Chiu cao trong h: h = R (a + 2c + 2s1) = R 2s1 9,6 mm - Th tch hp V: V = .d2.h/4 = 0,7854d2h = 0,7854d2(R 2s1 9,6)

Mt s c lon ba mnh in hnh

ng knh v chiu cao H Phm vi s dng Rau qu, tht C Sa bt, c ph bt, rau qu Rau qu, thc phm dng ht kh Rau qu, tht c Nc qu, nc ung cc loi Nc qu, nc ung cc loi C, ht ging

153 x H178 153 x H114 99 x H119 83 x H113 74 x H113

50/52 x H132 57/65/62 x H91 52 x H89

2.3.4 BAO B NHM

1. c im bao b nhm C dng tr trn thuc loi lon hai mnh: thn dnh lin y v np Nhm c mm do cao v nhit nng chy rt cao nn lon hp thng c ch to bng phng php dp, vut Thng c dng cha nc gii kht c gaz, bia, c to p lc bn trong bao b Nhm dng lm bao b c tinh khit 99-99,8% dy l nhm lm lon hp khong 320m L nhm dng gi ko, socola, phomat
36

Qung bauxit

Tinh ch

Oxyt nhm in phn

Nhm nng chy

Rt khun to thi

Cun l nhm

Cn thnh tm

Qui trnh sn xut nhm l

37

Cun nhm l

Dui, tri thng

Bi trn

Ct thnh hnh trn

Ct thnh hnh trn np Dp to hnh np, to mc np Gn kha np vo tm np Ra sch cht bi trn Sy kh

To kha np

Dp to hnh thn tr s b Nong vut to thn tr c ch.cao yu cu v to dng y lon Ct phn tha vin ming lon Ra sch cht bi trn Sy thn lon

Phun cao su m kn

In mt ngoi, loe mp Ph vecni bo v lon, np Sy kh vecni

Np thnh phm

Qui trnh ch to thn & np lon nhm

Thn lon thnh phm 38

* Ch to thn hp Nguyn liu cun nhm: 11250 kg, 508-762 m, rng 127-152,4 mm, dy 0,32 mm Phn bng c vut qua 2 giai on: bng lon dy 109m, thn gn ming lon dy 168m Th tch lon: 355 ml, 330 ml, 375 ml, 500 ml Phn y c to thnh vm lm tng chc y lon * Ch to np lon T cng cun nhm sn xut thn Phun cao su m kn sau khi trng ph vecni
39

Cc bc sn xut thn hp 2 mnh40

Cc bc to hnh thn hp 2 mnh

41

Qui trnh p vut thn hp

42

Cu to lon nhm

43

44