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TIEU CHUAN CO SO
TCCS
i 0II}}IZICTY-DC
Long An, ngirY 06 th6ng 03 n6m 2012 Dai diQn doanh nghiQP (tOn, chuc vq)
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TCCS:
orl}otzlcrY-qq
*t*frJ';r"$Jli;
sdn xu6t.
ap dpng cho
xni
do
oln cAu
sdrn
xuAt'
qu6 trinh b.c ch.ng Am, chOng br-'ri d'm bao an todn trong Z.Z.Yanducrc bao g"oi ggn rdng, c6 hha ning dd vd vAn chuy0n. 23. M6i van khi xuAt "uo'ng co c6c tdi liQu kem theo; - Phiu chung nhdn cia I(CX; - gan thuytLinh hrrong dAn su drlng vd bAo quin' khdng co bgi vi cfc chAt dn mon' 16o, Z.4.yandtroc bAo quin trong kho tho6irgn'Ji'rtrto
3.
YOu cf,u
ki
thu4t:
3.1. YGu
ciu chung:
vi niry co'the dO sn'dpng tir -2009 den+650C' Pham Van ph6i ldm vi6c an toirn trong ph4m vi nhit hon hofc thap nApl' fC-ti to yeu ciu su dung nhiqt d0 cao nro rong trong thdi gian ngan 1t.ong fni mua pl-tii quy din!^diAu kiQn ndy' ho-n tro'g thoi gian cliLi hon, 'guo'i co t"tq. f'to+t t6c dQng h6ahqc ndo trong thoi gian su dung binh Van phii chiu duoc bAt ky t6c AOng
thudng. yr-r cAu sit dtlng Van phdi duqc ldm sach d6p u'ng c6c
di x6c dinh'
3.2. Md
ti
vh kich thufc:
Van chai bao gdm: ThAn chai; b6n trong; Co cAn v{n hdnh van vd chi tit ldrm kin Co cAu ldm kin bOn ngodi; C6c dAu nOi ae su'dur-rg (naP va xa); He thdng n6i giira van vir chai chira khf '
Ngoai ra. van cing.co the bao gom: Co cAu an toiut. chdng s1r qu6 6P: Ong xiphdng; Xtrinoic ,ofr r.n, o dAu n6i ra, d6 dam bao d0 Co cAu gioi h4n su vttcvt qu6luu lugng;
BQ lqc.
kil
m6i ndi r-d uun phii dir 16'n d6 thoa rndn ydu cdu cira tdc dQ dong md khdng liun giAm d0 ben cua j,5 ren chdn van 25E (xem TCVN 7165 2002) vd ch6n van. Duong kinh 16 van ld -n-, cl-io van voi ren chdn van 1 7E (xem lSO I 1 1 16- 1) phAi duoc th6a thuAn giira ngr-roi mua vd liL 2 m'r cho van c6 I lugrl0l cullg cap. Khi uu,-, cluqc bdo vQ bang mfr van phLr hop voi TCVN 6872:2001 (ISO 11117) van phdi theo kich thuoc cho trong hinh.
Vat lieLr kim loai vdr phi ch6t khi do, o tAt ca cac
2002).
klp loqi tiep xirc voi chAt khi phdi tucrng thich h6a hoc vd i hodc vAt li
clidLr kiQn
Yo'i
vdn hdnh dd dinh (xem TCVN 6874-1: 2001 vd TCVN 687 -2:
ra Tinh ttrong thich cira vAt liQu voi oxy vd c6c khi oxy h6a khdc, dO chdng bOc ch6y cira vdt 1i9u 2001). dAu b6i trJn, phdi duoc x6c dlnh bdng quy trinh thu thich l-rgp (xern Tg\tN 6874-3: hgp kim nn d6ng nOu hdm lttong d6ng kh6ng Van dupg cho axetylel co the A"qr. ie tao bing gidu ham vucrr qn6 70% (mlm). Ngtroi chO tao kh6ng dtrg*c su^dpng bAt ky phygng Rldp nao ldm aretr ien luong^dong tr6n b0 64t. Hdrn lr-rcrng bac cira hop kim phdi dugc gi6i han ddi vdi l'an chai phAn cia ho.p Gi6,i han dtrgc ch6p nhAn n[m grfta 43o/o (m/m) vd 50o/o (m/m) php thuQc vdo thdnh kim. Vat lieu bit kin phi kim loai sir dr.rng voi kh6ng khi. oxy vd c6c khi giAu oxy phdi c6 khd ndng chrLr drroc phdp thir dd r-rhA1' ldo hoa phu hop vcri ISO 188' Vat fibLr Uit kin phi kim loai trong van phai chiu ducrc phep thir trong n.r6i truong dn mon phir hgp
j.1.
Thdn val: ThAn yan phai cluo-c ch6 tao bdng phu'crng ph6p cOng ngh0 ddm bdo t?o ra co quy dinh o rruc tir.rhscaanf thit theo c6c yr-r cALr quy dinh trong ti0u chuAn ndy, dflt biQt c6c vqit liQu' 5.4.2 tror-rg TCVN 7163'.2002. Can phai xem xet tinh kh6ng dOng nhdt cira 3.+.2. chd noi van: van thuong .t.rq. ,-,oi i,Ji .rrui bing nr6i nol rin ngoai cdn.ho{c tru vir noi vol tnlct bi nqp vd xa bang c6c dA"u n6i r.u riOng biQt, theo c6c ti6u chuAn drrgc chAp nhAn.
1
- ar .a";; hlrh;;; -
A" .". .r-rO tao bdr-rg vdt liu co khi n[ng chiu dr-roc.ur"rg suAt co hqc k6 cA tii ldm viqc trgng dQng co th6 co (nhir sLl va dap ho+c stl thay cloi tdi trong co chtt k!), vd cic nhi0t dOc cttc ltatt ttta vatt Phai chitr. Vat liu ctra c6c co cAu vAn har.ih van phdi chir,r ducrc pl-rep thft trong lira phir hqp voi muc 5.4"10 trong TCVN 7163 2002. Co cdu vdn hdnh van phai thoa mdn c6c dir'r kin sau: + Khdng phu tl-l-r6c viro 6p sudt trong chai: * O Cleir i.ien Ulni.r thuong. phai laniviqc d6 dang trong su6t thtri gian str dung;
dLJdc
quay nh6 hon 40 N'm; thidt k6 sao cho khong bi tu thao l6ng kh6i than van b6i momen
thd bi thay ddi do v6 drrdc thiSt kd sao cho vi6c chinh ddt vi tri lirm vi6c cOa van kh6ng ph6i d6ng van theo chidu quay kim ddng hd;
drJgc thidt kd dd d6m b6o
f;
ring ddu boi tron khdng tudng thich v6i oxy, kh6ng tiep x0c v6i
khfoxyho6manhdUocx6cdinhtrongTCVN6550:1999(1So10156);
ddi v6i van chai axetylen, van phAi drJdc thidt kd theo c6c y6u cdu c0a 5.4.9.
phAi tdng ddn. DQ m6 D6i v6i van ding cho oxy hoflc khi oxy ho6 manh, d6 m6 c0a 16 van mdt toin b6 ph6i l6n hon mQt vong quay cc|a cO cdu v6n hirnh' Ddi v6i van g{p kh6 khin vd giAm k! thu6t gi6i han d6 m6 blng c6ch nay (vf du van mirng) ph6i ding c6ch kh6c dd tdm
todn bo.
4.4.4
D0 l{in
-g
,NQ
:q{t$r
ming;
dng xdp (mang xdP); c6c co cdu thfch hoP khirc' ph?m vi nhi6t dd vd D6 kin trong va do xin ngoai ph6i dat duoc trong todn b6
drp
sudt
lim
viQc'
tu vi tri m6, ddn vi tri d6ng hoin D6 kin ngoai phAi duoc duy tri ddi v6i tdt ca cdc vi tri cfra ty van, toin vd trong khi lam vi6c'
6 Tdt cA c6c cd cdu bjt kin phai chiu drtQc 2000 ldn tl6ng vir m6, cdu bit kin. KhOng cho ph6p didu chinh co cdu bit kin'
Put,
van kh6ng quy dinh dd sfidung cho khi Ap sudt nh6 nhdttrong khi thfldO kin phAi ki 0,1 bar. Ndu 0'5 bar' dd nd ch6y hoic khi d6c thi ap sudt niy c6 thd ting ddn
chan kh6ng' Theo y6u cdu c0a kh6ch hing c6 thd thfi do kfn trong h6p n5p bit hodc vong dem chil O bd sung' Khi kdt hop cac mdng hodc mdng xdp, c6 thd s0 dung hodc mang xdp. Di6u nay 6p dgng dlc dd o6m b6o an todn trong trudng hop rim hu h6ng mdng bi9t d6i v6i khid6c.
Z-
Phep thfl do kfn thutong dudc tiSn hanh v6i khong khi hoic nito. C6c van duoc kf hi6u dd sfi dung v6i khi nhe hon khOng khf hodc v6i khf xuy6n thdm t6t (vf du cacbon dioxit) c6 thd dudc th& v6i
heli.
Xem dinh nghia khi dE chAy 6 rcvru 6550 : 1999, vA dinh nghia khf d6c 6 phv tuc A TCVN 6551 : 1999.
4.4.5 Toc do rd ri
Tdc d6 ro
ri trong hodc ngodi khong dudc vudt qu6 6 cm3/h 6 20"C va 1013 mbar (1 at).
niy c6 thd duoc sfia edi theo thoi thuAn va doi tugng 6p dung ri6ng, nhu ddi v6i
c6c van dUng cho khi sach cao hodc khi doc manh, c6 thd quy dinh tcic do ro rithdp hdn.
4.4.6
M6men quay
vin hinh
Ddi v6i van vAn hanh bing tay vdn, c6 duong kfnh tay vdn 65 mm, mOmen quay d6ng van Od Oat dudc do kixr trong phai ta 7 N,m hobc nh6 hon. odi v6i van kh6c (vf du v6n hdnh bing chia kho6
hodc van mAng) m6men quay ndy c6 thd l6n hon. Kich thu6c c0a tay vdn, ho6c c6c co cdu vdn hdnh tuong duong, ph6i tnicn hop ddi v6i m6men quay d6ng van quy dinh (xem 5.4.3.2 vi 5.4.6). Momen quay cdn thidl cho vi6c kho6 va m6 hoin toan van kh6ng dudc tang dang kd tr-ong quy trinh stlt dung van (xem 5.4.4).
do c0a tinh tudng thich khf/ vdt ti6u (vi du vong d6m ch0 O, ndp bit, mdng, truc, ddu b6i tron) tao thanh bidn thd kidu trong h.g van di cho.
Bidn thd kidu y6u cdu 15p lai c6c phdn thfch hdp c0a th& kidu.
lf
bin cr]a c6c bo phAn hodc su thay ddi c0a y6t li6u thdn van, tao n6n ho van m6i vd y6u cdu thfr kidu toin b-6.
Sr/ thay ddi kich thu6c thi6t kd cd
danh muc c6c chi tidt, bo b6n v6 k'! thu6t bao gdm su l5p r6p chung,
virbAnv6chitidt.Bdtkj'kidukh6cnhaundotronghovand6chophAidrldcphinbi6trOring;
c6 co h5n hdp khi, 6p sudt sir dr;ng c6 hof,c khong thong b6o pham vi sfi dr,rng van (khf v) sff dung v6i rdng khi nio hodc h5n hQp khi nAo c6 thd cdu b6o v6 van v,v.,.). Ph6i phAn bi6t ro
trrng bidn thd kidu van; ydu cdu' ch0ng chi t(nh tudng thich cOa v3t li6u theo
bin
mi,3u
ti
van
a) mQt.m5u
b)
1)
z ddn 5 m5u dd th(t c6c dic tinh kV thuat cd bAn 1sd khi khong quy dinh kidu kh6c nhau,
sd
vi
6);
s
.riJuW;
2)khiquydinhmQtkidukh6c(a),bamlu(sd2'3'4)ddthffdictinhkVthuAtcobAnvahail6sel
m5u (sd 5, 6) dd tnfr xidu
khAc;
3)
c)
d)
kh6c nhau (a' b' v'v"')' hai miu khi quy dinh hai hodc nhidu hon kidu
Chl
{f,
tinhk,ithu6tcobAn,haimdu(sd4avi5a,4bvA5b)Odtn(rchottlngkidukh6cnhau;
trong lfia; mQt m5u (sd 2) c0ng dirng ttd th(t
khi c6 y6u cdu; m6t m5u (sci z; dung ctd thfl bd sung quay vin hinh' e) hai m5u (sd I va 9) dd xfrc dinh m6men (s6 10' 11 vit 12) vd khi oxy ho6 manh' ba mfiu van ra, ddi v6i vi6c sfi dung v6i khi oxy NgoAi ba mau van (so d6i v6i vi6c sfr dung v6i axetyren, y6u cdu dd thfi srr t6ng irp sudt oxy vir drJgc
10,11vit1))dtlgcy6ucduddth(,dokfntrongsaukhil(fatatlai'
BAng 1 - Trinh tlr thft (dg kin, d9 bdn vir d9 chdng ch6y) doi v6i ph6 duyQt kidu
Nhict.l0
th&
oc
th0
Nhu khi nhdn
NhrJ
Sd van mau
1
So ph6p thfr/van
1
th&
4
I
20t5
20L5
I
8 30b hoec 40
khi nh6n
2" ddn 6
6b
hoic
Do kfn trong/ngoAi
5.4.3
Tu trinh tu thfi 2,
20t5
2" ddn 6
6b hoac 8
30b
hoic 40
4 5
D6 bdn 5.4.4
DO kin trong/ngodi
20r5
2" ddn 6
20t5
65 + 2,5
2" d6n 6
6b
hoic 8
30b
hoec 40
5.4.9
6
D6 kin trong/ngodi
Tu trinh tu thfl 5
2" ddn 6
6b hoec 8
30b hoec 4o
5.4.3
i
iiv
nro irortg/ngoai
Tu trinh tu thfl 6
:2A
t 2,f
2'ddn
6b
hoic
30b hoec 40
5.4.3
8
20+5
2" ddn 6
20x5
800 ddn
1
8vir9
10
Thft tronj,
5.4.10
lfta
Tu trinh tu thfl 8
000
ph6o thfi drroc thay ddi phir hop v6i 5.3.
"
b
vdr
Tdng sd phep thfi la 30 kh6ng c6 thrl ch6n kh6ng vd lA 40 ndu c6 y6u cdu tht? chAn kh6ng.
"
Ddi v6i m6t sd noi tr6n thd gi6i vir c6ch s[t dung nio d6, phep thfi 6 nhi6t d6 tfrdp (nhu 6 -30"C) cdn
5.4.2
Vl
Thfr
thui
ll:rc
lgc duoc tidn hinh tru6c tdt ca c6c phep thfr khac.
ki6n sau: Thfi thui l{c phAi ti6n hinh trong c6c didu mbt tua van 6 vi trim6; ddu ra c0a van dudc bit kin; l6p) va bit th5o co cdu gi6m 5p an toirn (ndu duoc
16;
thlch hgp khfic; m6i chdt thrlt, nu6c hoic c6c chdt l6ng
ddi v6i khi vinh cilu 1,5 x 1,5 P*; doi v6i khi ho6 l6ng 1,5
Pu,,
d6iv6ikhfhoitan,nhuaxetylen'5psudtthftvanli450bar;
(20 nhi6t d6 thfr, nhi6t dO moi truong
5)"C;
hodc g5Y.
5.4.3 Thit
alQ
kin
thft
5P
su{t
0,lbarddiv6ikhid6cvdd6chSy,0,5barddiv6itdtcacirckhfkh6c
10 bar ddi v6i tdt ca c6c khi
Chonirpsudtl6nhontrongloai6psudthodcpu,dcjiv6ikhivTnhcitu v6i khi hoir l6ng v?r khi hoi tan' hoic 6p sudt thlt cOa chai chfa khf d6i
nhtlng khOng ituoc nh6 hdn 20 bar
a)
b)
Od
c)
d)
f)
g) h)
cho ft nhdt 1 min tru6c khi do tdc do ro ri mdt tua van; ndu'tdp do ro ri khong dugc chdp nhan (xem 4.4.5), 16p lai trinh
van cao hdn.
tuthfi6
Trinh tu th& nay phii duoc lap lai ddi v6i tung iip sua't thfi cho trong bAng 2. Ch0 thfch - D{c bi6t quan trong ld van mang phAi chiu 6p sudt tnt? khi van d6ng.
c)
e)
toin
van;
g) do tdc do ro ri;
Neu c6 ydu cdu, thao t6c f)
nhau.
vi
thao t6c g) c6 thd duoc ldp lai ddi v6i vi6c d6ng van cr,rc bo kh6c
7 cla bing
5.4.4
Th& d0 bdn
liu vi
p"'' d6ng hodn toan van' drtoc tidn hinh 6
tr=la
Cdn
phii luu f dd dAm b6o riing, trong khi thfi' kd nhi6t dQ quY dinh trong bing 1'
trong qu5 trinh thfJ la 7 N'm' Kh6ng dtJdc tac Ddi v6i van c6 tay vdn, m6men quay d6ng v6n dirng dyng m6men vddt quir 6 vi tri m6 hoin toin'
Ddi
v6i van v6n hdnh bing chia ho6c van mdng xdp y6u cdu m6men l6nhdnTlj.t,m6menquayduocsfidungkhithilbdngl'5*I''
\
5 ,l
,$
nhdt nh6 hdn 7 N'm' mOmen quay drfOc s'3 Ddi voi cac van nh6, dirng momen quay d6ng van nh6 phu thu6c vdo tri sd l6n nhdt lir 7 N'm' dung khi thfi ph6i bing hai ldn m6men quay nh6 nhdt dirng m6men quay vLtdt qua monmen quay d5 s0 Ddi v6i tdt ca c5c phep thir tidp theo, khong dugc
dung trong pnepin0 d6 bdn.
I
5.4.5
Kidm tra
tidp theo' c6c th?rnh phdn bit k(n nhu mang, Khi hoin thinh th& do bdn va c6c ph6p th(J d6 kin doi v6i sU hao mon kh6ng drroc chdP ming xdp, vdng dQm chit O phAi duoc kidm tra bdng mit
nhdn
5.4.6 Xic dlnh ttg bin ddi v6i m6men qu6 mfc
cd cdu vdn hinh van c6 dfr d6 bdn Noi dung c0a c6c ph6p thfi niry lir kidm tra xem kh6ng ndu PhAi chiu momen qu6 mfc'
sd 8 va S 6 6p sudt khf quydn' C6c ph6p thg niry dLrdc thuc hi6n tr6n van m5u (xem du6i g dudc tang ddu cho t6i khi dat m6men quay r Momen quay d6ng van 6 van mau sd phai vi vi6c mi kh6ng gdp tr6 ngai c6 thd nhin ra dr;oc d6y), 6 m6men niy van ph6i c6 khi ndng lim quay ph6i tbng tt/ ttJ cho t6i khi xay ra hu h6ng bdt kh6ng c6 hu h6ng d6ng kd nio. sau d6 m6men dt/Qc c0a m6men quay khi xay ra htr h6ng khong ki, bo phan nio ci,a co cdu v6n hirnh. Tri s6 niy nh6 hon 1,25 x T'
vi d6 an toin
Sau d6 pn6i tap lai phep tht? nay, tr6n van m6u so 9, nhung v6i mdmen m6 tnay cho momen d6ng.
Sau ph6p th& niy, cd cdu v6n hanh van c6 thd bi hu hai dang kd va khong lam vi6c. C6c bO phdn
duy tri dp sudt kh6ng dr,toc hrr h6ng. Trong khi th& kh6ng duoc phep th6o co cdu ndy.
Tri so
f ddi v6i van chai chfia khi c6ng nghidp ti6u chudn Oltoc l5p tay vdn duong kinh 65 mm ld
f
s6 thay ddi, tuy nhi6n v6i'thidt kd c0a van vd co cdu vdn hdnh ddi v6i van nh6, c6 thd nh6
20 N,m.
Tri so
hon vd ddi v6i van vdn hanh bdng chia c6 thd l6n hon.
Co cdu vdn hdnh kh6ng c6 kh6 ndng chiu duoc m6men qu6 mr?c quy dinh phAi dudc th6o ra kh6i th6n van (xem 4.4.3).
5.4.7
Ttrfr va df p co hgc
Ndu khdng x6c dinh b6o v,6 van bing m0 hodc c6c dang b6o vd kh6c, phAi tidn hinh thtlt va dQp tr6n van m5u so 7 nhu mi6u
ti
B.
5.4.8
Thir sy
Ph6p th& nay duoc tidn hdnh ddi v6i cAc van ddoc srit dung trong tdt ca c6c linh vuc md khf hodc
h6n hop khi c6 thd oxy ho6 l6n hon kh6ng khf (dinh nghia thd oxy ho6 xem TCVN 6550 (lSO 10156). ddi v6i tdt ca cdc loai van phii tidn hdnh thfitang 5p su6't bing oxy tinh khi6t.
Muc dich c0a ph6p thfi Phai
: 1999
niy la kidm tra xem van c6 chiu dr.tng dudc an toan khi c6 sutdng 6p oxy.
b6i
thfiba van m5u, sd 10, 11 vd 12 6 didu ki6n "nhu khi nhdn" (hodc duoc b6i ddu ndu ddu
tron duoc s& dung cho c6c van niry). Tru6c khi thfi, pnii'Xidm tra thidt kdthfrm6i chay doi v6i sutdng 6p yu cdu (vidu v6 thidt kdth&vir ddc tinh c0a chu ky ap suet, xem hinh 4 va 5)- Ddi v6i c6c van thfi ndy, 6 phfa cudi cfra dng ddng
diri 1 m l5p ddng nd do 6p sudt. Ap suat l6n nhdt 6 ddu cung cOa ong ddng hodc dng bing loai vdt li6u kh6c c6 d6 bdn oxy tudng
drJong (dugc do
bing ddng hd do 6p sudt va duoc ghi lai tr6n m6y hi6n dao d6ng) phAi dat trong
khoAng (20
ms (thoi gian cdn od dat t6i pu, Uit edu tu ap sua;t khi quydn). -3 )
Kh6ng quy dinh thdi gian dn dinh 6 p", nhung kh6ng duoc nh6 hon 3 s. Tru6c khi c6 su teng 6p tidp theo trong he thdng (van m5u
vi
ong tldng) ph6i gi6m 6p xuong 6p sudt khiquydn. Khong quy dinh
thdi gian dn dinh 6 6p suat khf quydn nhung kh6ng duoc nh6 hon 3 s.
thd hicn tr6n hrnh 5. Thdi gian tdng ld thoi gian Thdi gian tdng c1a chu ky dp sudit ri 30 s, nhu drloc gifta l0c Uit ddu c0a hai ldn tdng 6p lien tidp'
Khi tinh to6n, s& dung oxy duoc nung n6ng 6 (60 Chdt luong oxy phAi dat: d6 tinh khidt nh6 nhdt 99,5% (v/v); hdm luong hydrocacbon < 0,001% (V/V)
3)"C'
Tung ph6p th0 duoc ti6n hinh nhu sau:cung cdp oxy 6 nhi6t d6 (60
3)"c, trdc tidp vao ch6 ndi c&a van drtoc th&, bSng 6ng ddng quy dinh va kich thu6c cfra ong cdn c6 duong kfnh trong 5 mm vd chidu ddi 1 m. Vat liQu th&' thidt.dd ddm bao dat duoc ndng luong di dttoc cdp vdo van
tidn h?rnh hai trinh tu th& drJdc quy dinh trong Bang 3.
Bing
H9 thdng
oxy' Dong oxy t6i van mau th(r oxy duoc nung sdy n6ng ddn (60 t 3)"c trong lo nung sd bo th& bao gdm dua van mau vio 20 phAi Ctr.toc kidm tra bing van m6 nhanh (xem hinh 4)' Ph6p (p",) (xem hinh 5)' chu k!, 6rp sudt trJ 6p sudt khi quydn ddn 6p sudt th&van
vi
kidm tra
k! lu6ng, kd c6 kidm tra d6 kin cOa c6c chi tidt phi kim loai.
Chi d5n
1 - Van vdo
9B
Rd le nhiet
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