n Cng ngh CAD/CAM

GVHD: Nguyn c Lc

Li ni u
Mt trong nhng thnh tu quan trng nht ca tin b khoa hc k thut l t ng ha sn xut. Phng thc cao ca t ng ha sn xut l sn xut dy linh hot(dy chuyn). Trong dy chuyn sn xut linh hot th my iu khin s CNC ng mt vai tr ht sc quang trng. S dng my CNC cho php gim khi lng gim khi lng gia cng chi tit, nng cao chnh xc gia cng v tng hiu qu kinh t. Chnh v vy m hin nay nhiu nc trn th gii v ang ng dng mt cch rng ri my CNC trong lnh vc c kh ch to. Vi sinh vin cc ngnh c kh v lin quan nh Ch To My, C in T n CAD/CAM-CNC mc ch nhm gip sinh vin c th vn dng mt cch tng hp cc kin thc c trang b trong nh trng nghin cu lp qui trnh cng ngh v thit lp chng trnh gia cng chi tit trn my cng c iu khin s. Em xin cm n thy Nguyn c Lc tn tnh hng dn em thc hin n ny.Do hn ch v thi gian v kin thc nn khng th trnh khi sai st. Mong qu thy gp em c c nhng hiu bit su sc hn. Em xin chn thnh cm n! Nng ngy 10 thng 2 nm 2012 Sinh vin thc hin: Phng Vn Hu

SVTH:Phng Vn Hu

Trang: 1

 n Cng ngh CAD/CAM

GVHD: Nguyn c Lc

MC LC Li ni u 1 1.1 1.2 2 2.1 2.2 3

Trang 1

La chn chi tit v vt liu gia cng. 3 Gii thiu sn phm. 3 La chn vt liu lm khun. 4 Thit k trn Proe 4 Thit k chi tit 4 To Khun 10 Thit lp quy trnh cng ngh ch to 15 3.1 La chn phng php ch to phi: 15 3.2 Chn my gia cng 16 3.3 La chn nguyn cng v cc bc gia cng. 16 3.4 S g dt v la chn dao gia cng 17 3.4.1 Nguyn cng I: Phay mt y. 17 3.4.2 Nguyn cng II. 20 3.4.2.1 Phay mt u. 20 3.4.2.2 Phay mt bc kch thc 275x130. 22 3.4.2.3 Phay hc tr trn su 28 mm 24 0 3.4.2.4 Gia cng to hc nghing 16 26 3.4.2.5 Khoan 4 l ng knh 18mm. 27 3.4.2.6 Khoan 4 l ng knh 10mm. 28 3.4.2.7 Phay 4 l 22 v 4 l 21 . 29 4 Chn nguyn cng gia cng trong mi trng Proe v chng trnh gia cng . 31

1 La chn chi tit v vt liu gia cng.

SVTH:Phng Vn Hu Trang: 2

 n Cng ngh CAD/CAM

GVHD: Nguyn c Lc

1.1 Gii thiu sn phm. Sn phm sau khi gia cng l khun trn v khun di p nha to ra khay c hnh dng nh sau:

Kch thc c bn ca khay: 275x130x30. Trn th trng hnh dng v kch thc ca khay rt a dng v phong ph t n gin n phc tp. Khay nh hnh trn l loi rt hay c dng. Do d ch to nn gi thnh ca loi khay ny l va phi. 1.2 La chn vt liu lm khun. 1.2.1 Phn tch iu kin lm vic ca khun: to nn sn phm l khay c bn cao , cht lng tt cng nh t c cc yu cu v thm m th khun ch tao khay cn p ng cc yu cu sau: - C tnh chu nhit v dn nhit tt. - C kh nng chu c ti trng ng tc l chu c va p khi p cng nh ng 2 khun li vi nhau. - C bn c hc cao ,t b mi mn trong qu trnh lm vic. 1.2.2 La chn vt liu lm khun. Khun c cu to t rt nhiu chi tit khc nhau, c iu kin lm vic khc nhau. Cho nn tu theo in kin lm vic c th ca chi tit m la loi vt liu thch hp va bo m thi gian s dng ln yu cu v gi thnh. p ng c yu cu lm vic ca khun ta cn chn vt liu cn m bo mt s tnh cht sau:
SVTH:Phng Vn Hu Trang: 3

 n Cng ngh CAD/CAM -

GVHD: Nguyn c Lc

Vt liu c kh nng lm vic nhit cao, t b bin dng do nhit v do va p. - Vt liu c chn phi d gia cng (c tnh cng ngh tt). - cng ca vt liu l ng nht mi kch thc. - Kh nng chng g chng mi mn cao. - D nh bng. - Chi ph bo dng thp. - Chi ph mua thp v d tm trong nc. T cc yu cu trn em chn vt liu lm khun l thp ccbon cht lng tt l thp C45 . C tnh ca vt liu: + cng <220HB + Gii hn bn b = 610 MN / mm 2 + Gii hn chy : ch = 360MN / mm 2 Thnh phn ha hc c bn : - %C=0.42%-0.5% - %Mn=0.5%-0.8% - %Si =0.17%-0.37%. Phi gia cong l phi dp th tch. 2 Thit k trn Proe 2.1 Thit k chi tit. Chi tit cn thit k c dng nh hnh di: Cc kch thc c bn : 275x220x30

M Proe t mn hnh, sau la chn th mc lu file thit k nh sau: File-> Select Working directory -> chn th mc cn lu file. Chn File->New thit k chi tit mi:

SVTH:Phng Vn Hu

Trang: 4

 n Cng ngh CAD/CAM

GVHD: Nguyn c Lc

t tn cho chi tit ng thi kch b chn Use default templete set li chun kch thc l h mm. Chn Solid Part mms nh hnh v.

Chn ok bc vo mi trng thit k ca proe. To Khi ch nht bng lnh Extrude :

SVTH:Phng Vn Hu

Trang: 5

 n Cng ngh CAD/CAM

GVHD: Nguyn c Lc

Click chn biu tng extrude v phc nh hnh v .

: Proe hin giao din la chn mt phng

Ta click chn Placement

Sau chn Define chn mt phng v phc. y ta chn mt Front.

V phc hnh ch nht c kch thc nh trn hnh v. Chn biu tng kt thc lnh v phc . . Sau chn

Nhp chiu dy n l 30 vo kch thc : ta c chi tit khi ch nht nh hnh v:

Bc tip theo l ta cn to hc ch nht 30x30 v su 28 mm.Tip tc dng lnh Extrude v phc hnh vung c cc kch thc tng quan nh hnh di:

SVTH:Phng Vn Hu

Trang: 6

 n Cng ngh CAD/CAM

GVHD: Nguyn c Lc

Chn biu tng extrude ct.

ng thi chn cc ch nh hnh v to khi

Kt qu:

Kch chn extrude 2 cc khi khc.

sau chn lnh Partern

to ra

Kt qu:

SVTH:Phng Vn Hu

Trang: 7

 n Cng ngh CAD/CAM

GVHD: Nguyn c Lc

To hc nghing t hc tr ch nht ta va to trn bng cng c Draft

Lu chn mt phng cn lm nghing sau la chn b mt chun nhp gc nghing -8 ta c nh hnh sau:

SVTH:Phng Vn Hu

Trang: 8

 n Cng ngh CAD/CAM

GVHD: Nguyn c Lc

Tip tc i vi cc hc cn li ta c kt qu nh sau:

bo cc cnh ta dng lnh Round

Dng lnh shell loi b cc phn cn li: Phn ca chi tit sau khi dng lnh shell:

SVTH:Phng Vn Hu

Trang: 9

 n Cng ngh CAD/CAM

GVHD: Nguyn c Lc

loi b phn d cc cnh ta dng lnh Extrude ct .Kt qu cui cng ta c chi tit nh sau:

2.2 To Khun T chi tit trn to khun trn v khun di ta vo file->New xut hin hp thoi nh di chn Mold Cavity to khun,

SVTH:Phng Vn Hu

Trang: 10

 n Cng ngh CAD/CAM

GVHD: Nguyn c Lc

Ly chi tit va mi thit k: Mold Mode->Create->Ref Model ->Ok:

Chn CopyFromExisting-> Ok. To phi t chi tit trn: Mold Mode->Create->WorkPiece->Manual-> t tn cho khun ->Create Features->OK->Porotrusion ->extrude ->Done.

SVTH:Phng Vn Hu

Trang: 11

 n Cng ngh CAD/CAM

GVHD: Nguyn c Lc

V phc khun ca chi tit:

To mt phn khun : Chn ng thi t tn cho mt phn khun nh hnh di:

Chn Add->Revole v mt phn khun nh hnh :

SVTH:Phng Vn Hu

Trang: 12

 n Cng ngh CAD/CAM

GVHD: Nguyn c Lc

Khi c mt phn khun ta tin hnh tch khun trn v khun di: MoldVolume-> Split->Done->Chn mt phn khun chn-> OK. Sau chn 1 o c th phn khun->Done sell.Tip tc ta t tn cho khun trn v khun di.->Done . To 2 khi c extract t 2 khun:

Chn 2 khun trn v di tch -> OK:

m khun:

SVTH:Phng Vn Hu

Trang: 13

 n Cng ngh CAD/CAM

GVHD: Nguyn c Lc

->Done -> Kch chn phn khun di hoc khun trn m ra-> OK , Sau la chn hng m v khong cch m. ->OK. Cui cng ta c khun di v khun trn nh hnh di:

Khun di.

SVTH:Phng Vn Hu

Trang: 14

 n Cng ngh CAD/CAM

GVHD: Nguyn c Lc

Khun trn. 3 Thit lp quy trnh cng ngh ch to 3.1-La chn phng php ch to phi: Trong ch to my ngi ta phn bit 3 dng sn xut l: Sn xut n chic. Sn xut hng lot. Sn xut hng khi.

Vi chi tit kp dao ta chn dng sn xut hng lot va. Ta chn hnh dng phi nh sau:

Hnh 2.1: Hnh dng ban u ca phi.

SVTH:Phng Vn Hu Trang: 15

 n Cng ngh CAD/CAM

GVHD: Nguyn c Lc

Kt hp cc iu kin : - Dng sn xut. - c im vt liu thp C45. - Yu cu k thut ca chi tit - iu kin trang thit b . - Hnh dng phi tng i n gin Ta chn phng php gia cng l dp th tch 3.2 Chon may gia cong: T nguyn cng 1 n nguyn cng 7 ta dng my phay EMCO CONCEPT

MILL155 c cc thng s nh sau:

-

Vng lm vic ti a: X/Y/Z=300/200/300mm. Tc chy dao nhanh ti a: Vmax=7,5m/pht. Cng sut trc chnh: N= 4 KW. Phm vi iu chnh tc : n=15010000v/pht. Khi lng ti a c th gia cng 20Kg. Kh nng t chnh xc theo cc trc X/Y/Z=0,004/0,004/0,004mm. Lc ct ln nht theo phng cc trc 2500N. Ngun cung cp 400V/50-60Hz. S dao ti a : 10.

3.3 La chn nguyn cng v cc bc gia cng. - Chi tit tri qua 1 nguyn cng.
SVTH:Phng Vn Hu Trang: 16

 n Cng ngh CAD/CAM

GVHD: Nguyn c Lc

- La chn phi c kch thc 350x220x62 . Ta chn cc bc cng ngh v trnh t gia cng nh sau: Nguyn Cng I: Phay mt y. - Chn my phay 3 trc EMCO CONCEPT MILL155 - g l eto vn nng - La chn dao l dao phay mt u - Sau khi gia cng bc 1 nhm b mt nh hn 2.5 um Nguyn Cng II: Bc 1 : Phay mt u . - Chn my phay 3 trc EMCO CONCEPT MILL155 - g l eto vn nng - La chn dao l dao phay mt u - Sau khi gia cng bc 1 nhm b mt nh hn 2.5 um Bc 2 : Phay mt bc kch thc 275x130. - Chn my phay 3 trc EMCO CONCEPT MILL155 - g l eto vn nng - La chn dao l dao phay ngn + Phay th : Lng d sau khi gia cng 0.1mm + Phay tinh : Sau khi gia cng t nhm b mt nh hn 2 um , sai s gia cng khng vt qu 0.01 mm Bc 3 : Phay ph to cc hc tr trn su 28mm . - Chn my phay 3 trc EMCO CONCEPT MILL155 - g l eto vn nng - La chn dao l dao phay ph. + Phay th: Lng d sau khi gia cng 0.08 mm. + Phay tinh: Sau khi gia cng t nhm b mt nh hn 1.5 um , sai s gia cng khng vt qu 0.01 mm . Bc 4 : Phay to hc nghing 16 . - Chn my phay 3 trc EMCO CONCEPT MILL155 - g l eto vn nng - La chn dao l dao u cu. + Phay th : Lng d sau khi gia cng 0.6 + Phay bn tinh: Lng d sau khi gia cng 0.3 + Phay tinh : Sau khi gia cng t nhm b mt nh hn 1.5 um , sai s gia cng khng vt qu 0.01 mm Bc 5: Khoan 4 l 18 . - Chn my phay 3 trc EMCO CONCEPT MILL155 - g l eto vn nng - La chn dao l dao khoan 18 Bc 6 : Khoan 4 l 10 . - Chn my phay 3 trc EMCO CONCEPT MILL155 - g l eto vn nng - S dng dao khoan 10. Bc 7 : Phay 4 l 22 v 4 l 21 . - Chn my phay 3 trc EMCO CONCEPT MILL155.
SVTH:Phng Vn Hu Trang: 17

 n Cng ngh CAD/CAM

GVHD: Nguyn c Lc

g l eto vn nng . S dng dao phay 20. 3.4 S g dt v la chn dao gia cng 3.4.1 Nguyn cng I: Phay mt y. a S g t v nh v
-

g s dng l eto kp cht. b La chn dao v cc thng s gia cng Bng thng s Kc:

SVTH:Phng Vn Hu

Trang: 18

 n Cng ngh CAD/CAM

GVHD: Nguyn c Lc

La chn dao mnh hp kim cng (c64/milling) ASX445-050A05R.

SVTH:Phng Vn Hu

Trang: 19

 n Cng ngh CAD/CAM

GVHD: Nguyn c Lc

Tra bng thng s ct gt ca dao i vi vt liu l Thp cc bon (180280HB) ta c:

ng knh dao: D=50mm S rng: z=5, lng ct dao : fz = 0.1mm/rng , vn tc ct: Vc=220m/pht. Tc quay ca trc chnh: n =
Vc .1000 220.1000 = = 1401 (vng/pht) .Dc .50

Ch ct: Vf =fz.n.Zn=0.1x1401x5=700,5 mm/pht. Cng sut ct: Theo catologe ca misubisi ta c cng thc ca cng sut ct thc t ca dao:

Vy Pc=1.8 kW. 3.4.2 Nguyn cng II. 3.4.2.1 Phay mt u. a S g t v nh v

SVTH:Phng Vn Hu

Trang: 20

 n Cng ngh CAD/CAM

GVHD: Nguyn c Lc

2
W

g s dng l eto kp cht. b La chn dao v cc thng s gia cng La chn dao mnh hp kim cng (c64/milling) ASX445-050A05R.

SVTH:Phng Vn Hu

Trang: 21

 n Cng ngh CAD/CAM

GVHD: Nguyn c Lc

Tra bng thng s ct gt ca dao i vi vt liu l Thp cc bon (180280HB) ta c:

ng knh dao: D=50mm S rng: z=5, lng ct dao : fz = 0.1mm/rng , vn tc ct: Vc=220m/pht. Tc quay ca trc chnh: n =
Vc .1000 220.1000 = = 1401 (vng/pht) .Dc .50

Ch ct: Vf =fz.n.Zn=0.1x1401x5=700,5 mm/pht. Cng sut ct: Theo catologe ca misubisi ta c cng thc ca cng sut ct thc t ca dao:

SVTH:Phng Vn Hu

Trang: 22

 n Cng ngh CAD/CAM

GVHD: Nguyn c Lc

Vy Pc=1.8 kW. 3.4.2.2 Phay mt bc kch thc 275x130. a S dnh v

2
W

275

130

b La chn dao v cc thng s gia cng.

SVTH:Phng Vn Hu

Trang: 23

 n Cng ngh CAD/CAM

GVHD: Nguyn c Lc

Chn dao phay ngn VA-MHD1600(End mill) c :ng knh D = 16mm S rng z =3. Mt bc c chia lm 2 ln gia cng: Gia cng th: Tc trc chnh: chn n= 850vng/pht. Chn ch ct Vf= 150 mm/pht. Suy ra: n. .Dc 850. .16 = = 42.7 m/pht. Vn tc ct Vc =
1000 Vf 150 = = 0.05mm / z Lng ct dao rng : f z = n.z 850.3 L 275 Thi gian gia ct: TC = V = 150 = 1.83 phut f 1000

Lng n dao vng: f r = f z * z =0.08*3=0.24 (mm/vng) Suy ra Kc = 2700 Chiu su lp ct : ap= 0.5 mm B rng lp ct : ae= 8mm Lng d sau khi gia cng th: 0.5 mm Cng sut ct:

Pc =

0.5*8*150*3080 = 0.04 KW 60*10 ^ 6*0.8

Gia cng tinh: Tc trc chnh: chn n= 1000vng/pht. Chn ch ct Vf= 120 mm/pht. Suy ra:

SVTH:Phng Vn Hu

Trang: 24

 n Cng ngh CAD/CAM

GVHD: Nguyn c Lc

Vn tc ct Vc =

n. .Dc 1000. .10 = = 50, 24 m/pht. 1000 1000 V 120 = 0.04mm / z Lng ct dao rng : f z = f = n.z 1000.3 L 275

Lng ct dao vng : fr=fz*Z=0,06*3=0,18 suy ra Kc=2700 (Mpa) Thi gian gia cng c bn: TC = V = 120 = 2.29 phut f Cng sut ct:

Pc = 3.4.2.3

0.1*8*120*3080 = 0.006KW 60*10 ^ 6*0.8

Phay hc tr trn su 28 mm

a S nh v:

SVTH:Phng Vn Hu

Trang: 25

 n Cng ngh CAD/CAM

GVHD: Nguyn c Lc

20

b Chn dao v cc thng s gia cng: Ta dng dao phay ph CBJPR202S25.

SVTH:Phng Vn Hu

28
F F

Trang: 26

 n Cng ngh CAD/CAM

GVHD: Nguyn c Lc

Tra bng ta c cc thng s ca dao: ng knh D1=20mm Ta chia lm 2 ln gia cng : Gia cng th: Tc ct : Vc=60m/pht. Lng ct dao vng: fr = 0.1 mm/vng. Kc=3080 Suy ra: Tc quay ca trc chnh: n = Ch ct Vf=n*fr=830*0.1=83mm/pht. Chiu su mi lp ct ap=1 mm Lng d sau khi gia cng th theo phng z mt y: 0.3 mm. Cng sut ct:
1000.Vc 1000.60 = = 955vong / phut .D1 .20

SVTH:Phng Vn Hu

Trang: 27

 n Cng ngh CAD/CAM

GVHD: Nguyn c Lc

Pc =

0.5* 20*83*3080 = 0.05 KW 60*10 ^ 6*0.8

Gia cng tinh: Tc ct : Vc = 80m/pht. Lng ct dao vng: fr=0.1mm/vng. Kc=3080 Suy ra: Tc quay ca trc chnh: n= Ch ct Vf=n*fr=1273.24*0.1=127.324mm/pht. Chiu su mi lp ct ap=0.1 mm
1000.Vc 1000.40 = = 1273.24vong / phut .D1 .20

Pc = 3.4.2.4

0.08*8*127 *3080 = 0.005 KW 60*10 ^ 6*0.8

Phay tinh hc nghing 16 0 a S nh v

SVTH:Phng Vn Hu

Trang: 28

 n Cng ngh CAD/CAM

GVHD: Nguyn c Lc

32 32

b La chn dao v cc thng s gia cng Chn dao phay u cu SRFH10S12L

SVTH:Phng Vn Hu

Trang: 29

 n Cng ngh CAD/CAM

GVHD: Nguyn c Lc

S :

Ta chia ra 3 ln gia cng: Gia cng th: Tra bng ta c: Tc ct: Vc = 60 m/pht. Lng ct dao rng : fz=0.2 mm/z Chn chiu su ct : ap= 0.05D1=0.05*10=0. 5 mm B rng lp ct : ae=0.2 mm Suy ra Dap = 2. a p ( D1 a p ) = 2 0.5(10 0.5) = 4.36mm
c Tc quay ca trc chnh: n= .D = .4,36 = 4380.41vong / phut ap Vf=fz.n.Z=0.2*4380,41*1=870 mm/pht. Cng sut ct:

1000.V

1000.60

SVTH:Phng Vn Hu

Trang: 30

 n Cng ngh CAD/CAM Pc = 0.5*0.2*870*3080 = 0.005 KW 60*10 ^ 6*0.8

GVHD: Nguyn c Lc

Gia cng bn tinh: Tra bng ta c: Tc ct: Vc = 70 m/pht. Lng ct dao rng : fz=0.2 mm/z Chn chiu su ct : ap= 0.04D1=0.04*10=0. 4 mm B rng lp ct : ae=0.2 mm Suy ra Dap = 2. a p ( D1 a p ) = 2 0.4(10 0.4) = 3.92mm
c Tc quay ca trc chnh: n= .D = .3,92 = 5684.1vong / phut ap Vf=fz.n.Z=0.2*5684*1=1136 mm/pht. Cng sut ct:

1000.V

1000.70

Pc =

0.4*0.2*1136*3080 = 0.005 KW 60*10 ^ 6*0.8

Gia cng tinh: Tra bng ta c: Tc ct: Vc = 80 m/pht. Lng ct dao rng : fz=0.1 mm/z Chn chiu su ct : ap= 0.03*D1=0.04*10=0. 3 mm B rng lp ct : ae=0.1 mm Suy ra Dap = 2. a p ( D1 a p ) = 2 0.3(10 0.3) = 3.41mm
c Tc quay ca trc chnh: n= .D = .3, 41 = 7467.68vong / phut ap Vf=fz.n.Z=0.1*7467.68*1=746.8 mm/pht. Cng sut ct:

1000.V

1000.80

Pc =

0.3*0.1*746.8*3080 = 0.001 KW 60*10 ^ 6*0.8

3.4.2.5

Khoan 4 l ng knh 18 mm. a S nh v:

SVTH:Phng Vn Hu

Trang: 31

 n Cng ngh CAD/CAM

GVHD: Nguyn c Lc

A-A

b Chn dao v thng s gia cng Chn dao MZE18000MA

SVTH:Phng Vn Hu

18

Trang: 32

 n Cng ngh CAD/CAM

GVHD: Nguyn c Lc

Tra bng ta c cc thng s ca dao: ng knh D1=18mm Tc ct : Vc=55m/pht. Lng ct dao vng: fr = 0.2mm/vng. Chiu su lp ct chn : ap = 1mm B rng lp ct : ae = 18 Suy ra: Tc quay ca trc chnh: n= Cng sut ct: Pc =
3.4.2.6 a p . f .Vc .K c 60.10 .
6

Ch ct Vf=n*fr=972,6*0.2=194,5 mm/pht.
=

1000.Vc 1000.55 = = 972.6vong / phut .D1 .18

1.0, 2.55.4000 ; 0.01kW 60.106.0,8

Khoan 4 l ng knh 10mm. a S nh v:

SVTH:Phng Vn Hu

Trang: 33

 n Cng ngh CAD/CAM

GVHD: Nguyn c Lc

D-D

11

b Chn dao v thng s gia cng Chn dao MZE10000MA

SVTH:Phng Vn Hu

Trang: 34

 n Cng ngh CAD/CAM

GVHD: Nguyn c Lc

Tra bng ta c cc thng s ca dao: ng knh D1=10mm Tc ct : Vc=40m/pht. Lng ct dao vng: fr = 0.15mm/vng. Chiu su lp ct chn : ap = 1mm B rng lp ct : ae = 10 Suy ra: Tc quay ca trc chnh: n= Cng sut ct: Pc =
a p . f .Vc .K c 60.10 .
6

Ch ct Vf=n*fr=1273,2*0.15=190,99 mm/pht.
=

1000.Vc 1000.40 = = 1273, 2vong / phut .D1 .10

1.0,15.40.4000 ; 0.005kW 60.106.0,8

3.4.2.7 Phay 4 l 22 v 4 l 21 . a S nh v:

SVTH:Phng Vn Hu

Trang: 35

 n Cng ngh CAD/CAM

GVHD: Nguyn c Lc

15
F

D-D

21

22

Ta dng dao phay ph CBJPR202S25.

SVTH:Phng Vn Hu

Trang: 36

 n Cng ngh CAD/CAM

GVHD: Nguyn c Lc

Tra bng ta c cc thng s ca dao: ng knh D1=20mm Tc ct : Vc=60m/pht. Lng ct dao vng: fr=0.1mm/vng. Kc=3080 Suy ra: Tc quay ca trc chnh: n= Ch ct Vf=n*fr=830*0.1=83mm/pht. Chiu su mi lp ct ap=0.5 mm B rng n dao: ae=0.5 mm Cng sut ct:
1000.Vc 1000.60 = = 955vong / phut .D1 .20

Pc =

0.5*0.5*83*3080 = 0.013 KW 60*10 ^ 6*0.8 Trang: 37

SVTH:Phng Vn Hu

 n Cng ngh CAD/CAM 4

GVHD: Nguyn c Lc

Chn nguyn cng gia cng trong mi trng Proe v chng trnh gia cng Ta chn nguyn cng Phay mt bc kch thc 275x130. a S dnh v

2
W

275

130

b La chn dao v cc thng s gia cng.

SVTH:Phng Vn Hu

Trang: 38

 n Cng ngh CAD/CAM

GVHD: Nguyn c Lc

Chn dao phay ngn VA-MHD1600(End mill) c :ng knh D = 16mm S rng z =3. Mt bc c chia lm 2 ln gia cng: Gia cng th: Tc trc chnh: chn n= 850vng/pht. Chn ch ct Vf= 150 mm/pht. Suy ra: n. .Dc 850. .16 = = 42.7 m/pht. Vn tc ct Vc =
1000 Vf 150 = = 0.08mm / z Lng ct dao rng : f z = n.2 850.2 L 275 Thi gian gia ct: TC = V = 150 = 1.83 phut f 1000

Lng n dao vng: f r = f z * z =0.08*3=0.24 (mm/vng) Suy ra Kc = 2700 Chiu su lp ct : ap= 1 mm B rng lp ct : ae= 8mm Cng sut ct:

Pc =

0.5*8*150*3080 = 0.04 KW 60*10 ^ 6*0.8

Gia cng tinh: Tc trc chnh: chn n= 1000vng/pht. Chn ch ct Vf= 120 mm/pht. Suy ra: n. .Dc 1000. .10 = = 50, 24 m/pht. Vn tc ct Vc =
1000 1000

SVTH:Phng Vn Hu

Trang: 39

 n Cng ngh CAD/CAM Vf n.2 120 = 0.06mm / z 1000.2 275

GVHD: Nguyn c Lc

Lng ct dao rng : f z =

Lng ct dao vng : fr=fz*Z=0,06*3=0,18 suy ra Kc=2700 (Mpa) Thi gian gia cng c bn: TC = V = 120 = 2.29 phut f Cng sut ct:
L

Pc =

0.1*8*120*3080 = 0.006KW 60*10 ^ 6*0.8

c M phng gia cng trong Proe M proe chn New sau chn nh hnh v:

To phi tng t nh khi phn khun t chi tit ta c phi ca khun di khay nh hnh v. Kch thc phi : 64x350x220.

SVTH:Phng Vn Hu

Trang: 40

 n Cng ngh CAD/CAM

GVHD: Nguyn c Lc

Tin hnh chn my v nhp cc thng s gia cng nh sau: Click vo Mfg setup ta c hp thoi Operation setup. dng Operation Name ta i li tn my l PCMILL155.

Click vo

xc lp cc thng s ca my.

SVTH:Phng Vn Hu

Trang: 41

 n Cng ngh CAD/CAM

GVHD: Nguyn c Lc

Nhp cc thng s cn thit ca my nh hnh v:

Thit lp gc ta (Mechine Zero) ca phi nh hnh v:

SVTH:Phng Vn Hu

Trang: 42

 n Cng ngh CAD/CAM

GVHD: Nguyn c Lc

Chn mt phng li dao v cch b mt phi 5 mm. Vo Machinng NC sequence Volume tin hnh thit lp cc thng s gia cng v m phng gia cng cho mt bc 275x130. Trong mc SEQ SET ta chn cc mc nh hnh v: t tn cho nguyn cng (Name) l : PhayMatBac. Mc tool thit lp cc thng s dao nh hnh di da vo tnh ton mc chn dao

: Bng Param Tree nh sau:

SVTH:Phng Vn Hu

Trang: 43

 n Cng ngh CAD/CAM

GVHD: Nguyn c Lc

Mc Define Volume : Chn Create Vol Chn Sketch Done to th tch cn gia cng. Kt qu: xem kt qu m phng Click Play Path- Screen Play hoc chn NC-Check: Kt qu m phng nh sau:

SVTH:Phng Vn Hu

Trang: 44

 n Cng ngh CAD/CAM

GVHD: Nguyn c Lc

Screen Play :

NC-Check:

d. Chng trnh gia cng G-Code . Chng trnh chnh. O4234 O4234 N5 G90 G54 N15 G97 S1401 M3 F220 N16 G52 X110 Y-175 N53 T2 G43 H2 M6 (DAO ENDMILL D=16) N54 G97 S850 M3 (PHAY THO) N55 G00 X0 Y0

SVTH:Phng Vn Hu

Trang: 45

 n Cng ngh CAD/CAM

GVHD: Nguyn c Lc

N56 G00 Z0 N105 M98 P046004 ( PHAY HOC ) N110 G00 Z30 N450 M30 Chng trnh con: O6004 N5 G91 G01 Z-0.5 N10 G90 N60 G01 G41 H12 X40 Y97.5 F100 ( DAO 16 BU 8 ) N65 M98 P016101 N70 G40 G01 X-40 Y-137.5 N75 G01 X-40 Y-124 N80 M98 P066102 N85 G00 X0 Y0 N500 M99 O6101 N20 G03 X0 Y-137.5 R40 N25 G01 X-65 Y-137.5 R10 N30 G01 X-65 Y137.5 R10 N35 G01 X65 Y137.5 R10 N40 G01 X65 Y-137.5 R10 N60 M99 O6102 N5 G91 G01 Y247.44 N10 G01 X8 N15 G01 Y-247.44 N20 G01 X8 N30 G90 N35 M99

SVTH:Phng Vn Hu

Trang: 46