Chng 2: THIT K QUY TRNH CNG NGH GIA

CNG CHI TIT.

8
7

Hnh anh so be mat chi tiet

4.1/ Chn chun gia cng chi tit :
Mc ch chn chun: chn chun rt quan trng trong vic thit k quy
trnh cng ngh, chn chun hp l cn tha mn 2 yu cu sau:
- m bo cht lng ca chi tit trong sut qu trnh gia cng.
- m bo nng sut cao, gi thnh h.
T 2 nguyn tt trn ta c cc phng php chn chun sau:
Khi chn chun phi sut pht t nguyn tt 6 im nh v chi tit khng
ch ht s bc t do cn thit ca chi tit mt cch hp l nht tuyt i
trnh thiu v siu nh v, trong mt s trng hp cn trnh tha nh v
khng cn thit.

Chn chun sao cho khng b lc ct, lc kp lm bin dng chi tit qu
nhiu, ng thi lc kp phi nh gim bt sc lao ng cho ngi cng
nhn.
Chn chun sao cho kt cu g phi n gin, s dng thun li nht v
thch hp vi tng loi hnh sn xut.
4.1a/ Chon chun th:
Chn chun th c ngha quyt nh n quy trnh cng ngh, n nh
hng n cc nguyn cng sau v chnh xc ti cc chi tit gia cng.
4.1b Yu cu khi chn chun th:
m bo chnh xc v v tr tng quan gia cc b mt gia cng v b
mt khng gia cng.
m bo phn b lng d cho cc b mt s gia cng.
4.1c Cn ch khi chn chun th:
Theo mt phng kch thc nht nh, nu trn kch thc gia cng c mt
b mt gia cng, th nn chn b mt lm chun th.
Theo mt phng kch thc nht nh, nu trn chi tit gia cng c mt
hay nhiu b mt gia cng, th nn chn b mt no c yu cu v
chnh xc tng quan so vi b mt gia cng l cao nht lm chun th.
Theo mt phng kch thc nht nh, nu trn chi tit gia cng c tt c
cc b mt gia cng th ta nn chn b mt phi no c yu cu lng d
nh v ng u nht lm chun th.
ng vi mt bc t do cn thit th ch c php chn v s dng chun
th khng qu mt ln, nu mt ny l mt chun th. Nu phm chun th
s gy nn v tr tng quan gia cc b mt gia cng vi nhau.
4.2a / Chon chun tinh:
Yu cu khi chn chun tinh:
m bo phn b lng d cho cc b mt gia cng.
m bo chnh xc v v tr tng quan gia cc b mt gia cng vi
nhau.

Nguyn tt khi chn chun tinh:

C gng chn chun tinh l chun tinh chnh, nu nh vy th chi tit c v
tr khi gia cng ging nh khi lm vic, chnh xc t c mt cch trc
tip nn d dng hn, ng thi n gin ha qu trnh lp rp v phi
gia cng thm cc chun tinh ph.
C gn chn chun tinh sao cho tnh trng chun cng cao cng tt. Nu nh
vy s gim sai s gia cng v khi chun c s trng vi chun khi sut th
sai s chun c=0.
C gn chn chun tinh thng nht cho c qu trnh gia cng. Nu nh vy
th chng loi ca g s gim bt. Do gim bt c chi ph thit k,
tnh ton v ch to g nn gi thnh gim.
4.3/ CC PHNG N GIA CNG CHI TIT:
4.3.1/ phng n 1:
- Nguyn cng 1:
Phay kha mt u v khoan l tm .
- Nguyn cng 2: Mt u kp vo mm cp, mt u chng tm.
tin th mt tr 60, 65, 75
- Nguyn cng 3: Mt u kp vo mm cp, mt u chng tm.
Tin th mt tr 60, 80.
Nguyn cng 4: chng tm 2 u.
Tin bn tinh cc mt tr 60, 65, 75,80
Nguyn cng 5: chng tm 2 u.
Mt tr B lm chun
Vt mp mt 1, mt 7: 2x450
Tin tinh mt cc mt tr 60, 65, 75, 80
- Nguyn cng 6: phay rnh then.
- Nguyn cng 7: nhit luyn
Nguyn cng 8: mi c trc
C trc 60, 65, 75
Nguyn cng 9: tng kim tra

4.3.2/ phng n 2:
- Nguyn cng 1: Mt tr B lm chun.
Tin mt u v khoan l tm 1.
- Nguyn cng 2: Mt tr B lm chun
tin th mt 2, mt 3, mt 4, mt 5, hoc ( 60, 65, 75, 80)
- Nguyn cng 3: Mt tr A lm chun.
Vat mt, khoan l tm 7.
- Nguyn cng 4: Mt tr A lm chun.
Tin th mt 6 : 60
Nguyn cng 5: phay mt 8: rnh then.
Nguyn cng 6: Mt tr A lm chun.
Vt mp 2x450
Tin tinh mt tr 7, mt tr 2, hoc ( 60, 80 )
Nguyn cng 7:
Mt tr B lm chun
Vt mp 2x450
Tin tinh cc b mt tr 60, 65, 75
Nguyn cng 7: mi th
C trc 60, 65
Nguyn cng 8: mi tinh
C trc 60, 65
4.3.2/ phng n 3:
- Nguyn cng 1:
Tin kha mt u v khoan l tm .
- Nguyn cng 2: chng tm 2 u.
tin th 60, 65, 75, 80
- Nguyn cng 3: chng tm 2 u.
Tin th: 60, 65
- Nguyn cng 4: phay mt 8: rnh then.
- Nguyn cng 5: chng tm 2 u.

Vt mp 2x450
Tin tinh mt tr 7, mt tr 2, hoc ( 60, 80 )
Nguyn cng 6: Chng tm 2 u.
Vt mp 2x450
Tin tinh :60, 65, 75
Nguyn cng 7: mi th
C trc 60, 65, 75
Nguyn cng 8: mi tinh
C trc: 60, 65, 75
4.4) PHN TCH CC NGUYN CNG:
phng n 1:
u im l phn tn nguyn cng u ph hp vi sn xut hng khi, hp
vi quy trnh cng ngh, gim s ln g t, nh v chi tit, nn m bo
song song, vung gc, ng tm, nn bng, chnh cao.
phng n 2:
Mt nhiu thi gian g t, nh v, nn lm sai s v kch thc, ng
tm cho chi tit. V vy khng ph hp vi sn xut hng khi.
phng n 3:
Chng tm 2 u trong gia cng th m bo chnh xc, thch hp cho
sn xut hng hng khi, nhng chiu su ct th thp, nu chiu su ct t
ln s khng m bo cng vng, dn n sai s cho sn phm, nn d
gy ra ph phm.
Kt lun: V th ta chn phng n 1 lp quy trnh cng ngh gia

cng chi tit.

4.5) LP QUY TRNH CNG NGH GIA CNG CHI TIT:
Vic lp quy trnh cng ngh gia cng chi tit phi hp l nht, rt ngn
thi gian phc v v thi m bo nng sut hiu qu kinh t cao. ng thi
vic sp xp cc nguyn cng hp l s trnh c hin tng gia cng c
nhng phi b ph phm nguyn cng trc.
Khi thit k phi da vo 2 nguyn tt sau:

Cn c vo trng thi cui cng ca b mt gia cng lp phng n th t

hp l nht.
C gn b tr cc nguyn cng d hy ph phm ln trc, tr trnh thi gian
gia cng phi ph phm.
lp quy trnh cng ngh gia cng chi tit, trc tin ta phi xt cc yu
cu k thut, t a ra bin php cng ngh gia cng.
1) Nguyn cng 1:

Kha mt u v khoan l tm.

+ nh v: chi tiet c nh v trn 2 khi v ngn nh v 4 bc t do,
ngoi ra chng s dch chuyn theo chiu dc trc ta dng mt cht ty
nh v bc t do th 5.
+ Kep chat: nh hnh v.
+ Chon may: ta chn my gia cng l my phay c k hiu MP-71M c
cc thng s sau:
ng knh gia cng 25 125 mm.
Chiu di chi tit gia cng 200 500 mm.
Gii hn chy ca dao phay 20 400 mm/ph.
S cp tc ca dao phay: 6
Gii hn s vng quay ca dao khoan 20 300 mm/ph.
Cng sut ca ng c phay khoan: 7.5 2.2 kw.
Cc bc cng ngh:
Bc 1: phay th mt u.
+ Chon dao: Dao phay mt u T15K6, c cc thng s

D = 80(mm); z = 5 rng
Gia cng rnh then ta chn chiu su ct t =2mm.
Bng 5-153 ta chn bc tin dao Sz =0,12mm/rng.
Lng chy dao vng S0 = 0,12. 5 =0,6 mm/vng
Phi c: B =60mm
Bng 5-154 ta chn tc ct Vb = 33,5 m/ph
H s hiu chnh:
He so phu thuoc vao o cng cua chi tiet gia cong K1=0,86
He so phu thuoc vao chiu su ct t: K2=0,88
He so phu thuoc vao tuoi ben cua dao K3=1
He so phu thuoc vao dung dch trn ngui: K4=1
Vay toc o cat tnh toan la Vt:
Vt=Vb .K1 .K2 .K3 . K4 =33,5. 0,86. 0,88 .1. =25,4 m/phut.
So vong quay cua truc chnh theo tnh toan la:
n

1000.V 1000.25,4

101 (vong/phut).
.D
3,14.80

Ta chon so vong quay theo may nm= 475 vong/phut. Nh vay, toc o
cat thc te se la:
Vtt

.DnM 3,14.80.475

119,3 (m/phut).
1000
1000

Lc ct gt:
Pz

C p .t

Xp

.S z p .B p .Z
q

D p .n

.KP (kg)

Trong : Cv = 825; Xp =1; Yp = 0,75; up = 1,1; p 0,2 ; qp =1,3

( sch ch ct gia cng c kh bng 3 5)
Theo bng(12-1)

K p K mp b
75

0,3

32

75

0,3

0,77

Thay vo cng thc:

825.21.0,12 0, 75.1301,1
Pz
211 kg
201,3.475 0.2
PZ < [P]M = 360 kg m bo iu kin lm vic an ton.

Cng sut ct gt:

N cg

PZ .Vtt
211.119,3

4,1KW
102.60
102.60

Ncg < NM . m bo cng sut ct gt.

Thi gian gia cng th:

T0th
L

L L1 L2 2,5 12 4

0,04 pht
475
SM

D d 170 165

2,5 mm
2
2

L1 0,5.(20 20 2 20 2 ) 2 12 mm

L2 (1 6) mm; chn L2 = 4 mm

Bc 2: Phay tinh:
Chieu sau cat t= 0,5mm; Bc tin: Stb =0,25
(bng 5-125 STCNCTM tp 2)
Chn SM =0,2 mm/vng.
Bng 5-153 ta chn bc tin dao Sz =0,12mm/rng.
Lng chy dao vng S0 = 0,12. 5 =0,6 mm/vng
Phi c: B =60mm
Bng 5-154 ta chn tc ct Vb = 33,5 m/ph
H s hiu chnh:
He so phu thuoc vao o cng cua chi tiet gia cong K1=0,86
He so phu thuoc vao chiu su ct t: K2=0,88
He so phu thuoc vao tuoi ben cua dao K3=1
He so phu thuoc vao dung dch trn ngui: K4=1
Vay toc o cat tnh toan la Vt:
Vt=Vb .K1 .K2 .K3 . K4 =33,5. 0,86. 0,88 .1. =25,4 m/phut.
So vong quay cua truc chnh theo tnh toan la:
n

1000.V 1000.25,4

101 (vong/phut).
.D
3,14.80

Ta chon so vong quay theo may nm= 600 vong/phut. Nh vay, toc o
cat thc te se la:
Vtt

.DnM 3,14.80.600

150,7 (m/phut).
1000
1000

Lc ct gt:
Pz

C p .t

Xp

.S z p .B p .Z
q

D p .n

.KP (kg)

Trong : Cv = 825; Xp =1; Yp = 0,75; up = 1,1; p 0,2 ; qp =1,3

( sch ch ct gia cng c kh bng 3 5)
Theo bng(12-1)
K p K mp

b
75

0,3

32

75

0,3

0,77

Thay vo cng thc:

Pz

825.0,51.0,12 0, 75.601,1
7,1 (kg)
801,3.600 0.2

PZ < [P]M = 360 (kg); m bo iu kin lm vic an ton.

Cng sut ct gt:

N cg

PZ .Vtt
7,1.150,7

0,2 KW
102.60
102.60

Ncg < NM . m bo cng sut ct gt.

Thi gian gia cng tinh:

T0tinh
L

L L1 L2 2,5 15,5 4

0,07 pht
600
SM

D d 170 165

2,5 mm
2
2

L1 0,5.(80 80 2 60 2 ) 2 15,5 mm

L2 (1 6) mm; chn L2 = 4 mm

Bc 3: khoan tm
Chn mi khoan tm la mi khoan ui tr lm bng vt liu T15K6, c cc
kch thc nh sau: D = 5mm; L = 132mm; l = 87mm
_Chieu sau cat t= 2,5mm.
Bc tin: Stb = 0,2
Chn SM =0,2 mm/vng.
_Toc o cat Vb=55 m/phut.
( 5-86, so tay CNCTM tap 2)

He so phu thuoc vao o cng cua chi tiet gia cong K1=0,9
H s ph thuc vo chiu su l K2 = 0,7
He so phu thuoc vao tuoi ben cua dao K3=1
H s ph thuc vo chu k bn ca dao K4 = 1
Vay toc o cat tnh toan la Vt:
Vt=Vb .K1 .K2 .K3 . K4 =55. 0,9. 0,7 .1.1 =34,65 m/phut.
So vong quay cua truc chnh theo tnh toan la:
n

1000.V 1000.34,65

2207 (vong/phut).
3,14.5
.D

Ta chon so vong quay theo may nm= 1200 vong/phut. Nh vay, toc o
cat thc te se la:
Vtt

3,14.5.1200
18,8 (m/phut).
1000

Lc ct gt:

PZ = CPZ . tXPZ . SYPZ . VNZ . KPZ

Trong : CPZ = 300; xpz =1; ypz = 0,75; nz = -0,15
( sch ch ct gia cng c kh bng 11 1)
H s hiu chnh:
KPZ =KMP . K PZ . K PZ .K PZ .KrPZ
Trong :
KMP =1; K PZ =0,94; K PZ =1; K PZ = 1; KrPZ =0,93
KPZ =1. 0,94 . 1 . 1 . 0,93 = 0,87
1

0,75

PZ =300 . 2,5 .0,2

. 18,8-0,15 .0,87 = 125,6 kg.

PZ < [P]M = 350 kg m bo iu kin lm vic an ton.

Cng sut ct gt:

N cg

PZ .Vtt 125,6.18,8

0,4 KW
102.60
102.60

Ncg < NM . m bo cng sut ct gt.

Thi gian gia cng:

T0

L L1 30 3,44

0,14 pht
0,2.1200
S .n M

5
L1 . cot g 60 0 2 3,44mm
2

2) Nguyn cng 2: tin th: 60, 65, 75

1090.1

310.05

600.05

750.02

650.05

460.05

S2

S1

S3
S4
S5
S6

S7

+ nh v: chi tiet c nh v trn mt u trn mm cp v mt u

chng tm nh v 5 bc t do, m bo cng vng khi gia cng.
+ Kep chat: nh hnh v.
+ Chon may: ta chn my gia cng l my tin c k hiu 1K62 c cc
thng s sau:
Chiu cao ca tm:200mm
Khong cch gia 2 tm n 1400mm
Tit din ln nht ca dao tin( mm) 25 50
Lc ko ln nht ca c cu chy dao (N) :
Dao dc: 3600
Dao ngang 5500
Cng sut ng c: N = 10 kw
Hiu sut my n= 0,75
ng knh l sut trc chnh 45mm
Lc cho php PZ =360 kg

Cc bc cng ngh:
Bc 1: tin th 60
Kch thc cn t 68 0,1 ; l= 46mm
+ Chon dao: chn dao tin ngoi thn cong c gc nghing 900, vt liu
T15K6, theo bng 5 -11 STCNCTM tp 2 ta chn kch thc dao nh sau
H = 16(mm); B = 25; L = 100; 60 0 ; r = 0,5
+ Che o cat:
Chieu sau cat t=1,5mm.
Bc tin: Stb =0,54 (bng 5-64 STCNCTM tp 2)
Chn SM =0,5 mm/vng.
_Toc o cat Vb=144 m/phut.
(bang 5-64, so tay CNCTM tap 2)
He so phu thuoc vao o cng cua chi tiet gia cong K1=1
He so phu thuoc vao trang thai be mat gia cong K2=1
He so phu thuoc vao tuoi ben cua dao K3=1
He so phu thuoc vao gc nging chnh : K4=0,92
Vay toc o cat tnh toan la Vt:
Vt=Vb .K1 .K2 .K3 . K4 =144. 1. 1 .1. 0,92 =132,5 m/phut.
So vong quay cua truc chnh theo tnh toan la:
n

1000.V 1000.132,5

703,3 (vong/phut).
3,14.60
.D

Ta chon so vong quay theo may nm= 1000 vong/phut. Nh vay, toc o
cat thc te se la:
Vtt

.DnM 3,14.60.1000

188,4 (m/phut).
1000
1000

Lc ct gt:

PZ = CPZ . tXPZ . SYPZ . VNZ . KPZ

Trong : CPZ = 300; xpz =1; ypz = 0,75; nz = -0,15
( sch ch ct gia cng c kh bng 11 1)
H s hiu chnh:
KPZ =KMP . K PZ . K PZ .K PZ .KrPZ
Trong :

KMP =1; K PZ =0,94; K PZ =1; K PZ = 1; KrPZ =0,93

KPZ =1. 0,94 . 1 . 1 . 0,93 = 0,87
1

0,75

PZ =300 . 1,5 .0,5

. 188,4-0,15 .0,87 = 106 kg.

PZ < [P]M = 360 kg m bo iu kin lm vic an ton.

Cng sut ct gt:

N cg

PZ .Vtt 106.188,4

3,26 KW
102.60
102.60

Ncg < NM . m bo cng sut ct gt.

Thi gian gia cng th:

T0th
L1

L L1 L2 46 2,87

0,264 pht
0,5.1000
S .nM

1,5
2 2,87 mm
tg 60 0

L2 0

Bc 2: tin th 65
Kch thc cn t 70 0,1
+ Che o cat:
Chieu sau cat t=1,5mm.
Bc tin: Stb =0,54 (bng 5-64 STCNCTM tp 2)
Chn SM =0,5 mm/vng.
_Toc o cat Vb=144 m/phut.
(bang 5-64, so tay CNCTM tap 2)
He so phu thuoc vao o cng cua chi tiet gia cong K1=1
He so phu thuoc vao trang thai be mat gia cong K2=1
He so phu thuoc vao tuoi ben cua dao K3=1
He so phu thuoc vao gc nging chnh : K4=0,92
Vay toc o cat tnh toan la Vt:
Vt=Vb .K1 .K2 .K3 . K4 =144. 1. 1 .1. 0,92 =303,6 m/phut.
So vong quay cua truc chnh theo tnh toan la:
n

1000.V 1000.132,5

649 (vong/phut).
.D
3,14.65

Ta chon so vong quay theo may nm= 1000 vong/phut. Nh vay, toc o
cat thc te se la:
Vtt

.DnM 3,14.65.1000

204 (m/phut).
1000
1000

Lc ct gt:

PZ = CPZ . tXPZ . SYPZ . VNZ . KPZ

Trong : CPZ = 300; xpz =1; ypz = 0,75; nz = -0,15
( sch ch ct gia cng c kh bng 11 1)
H s hiu chnh:
KPZ =KMP . K PZ . K PZ .K PZ .KrPZ
Trong :
KMP =1; K PZ =0,94; K PZ =1; K PZ = 1; KrPZ =0,93
KPZ =1. 0,94 . 1 . 1 . 0,93 = 0,87
1

0,75

PZ =300 . 1,5 .0,5

. 204-0,15 .0,87 = 104,8 kg.

PZ < [P]M = 360 kg m bo iu kin lm vic an ton.

Cng sut ct gt:

N cg

PZ .Vtt 104,8.204

3,5 KW
102.60
102.60

Ncg < NM . m bo cng sut ct gt.

Thi gian gia cng th:

T0th
L1

L L1 L2 31 2,87

0,07 pht
0,5.1000
S .n M

1,5
2 2,87 mm
tg 60 0

L2 0

Bc 3: tin th 75
Kch thc cn t 80 0,1
+ Che o cat:
Chieu sau cat t=1,5mm.
Bc tin: Stb =0,54 (bng 5-64 STCNCTM tp 2)
Chn SM =0,5 mm/vng.

_Toc o cat Vb=144 m/phut.

(bang 5-64, so tay CNCTM tap 2)
He so phu thuoc vao o cng cua chi tiet gia cong K1=1
He so phu thuoc vao trang thai be mat gia cong K2=1
He so phu thuoc vao tuoi ben cua dao K3=1
He so phu thuoc vao gc nging chnh : K4=0,92
Vay toc o cat tnh toan la Vt:
Vt=Vb .K1 .K2 .K3 . K4 = 144. 1. 1 .1. 0,92 =132,5 m/phut.
So vong quay cua truc chnh theo tnh toan la:
n

1000.V 1000.132,5

562,6 (vong/phut).
.D
3,14.75

Ta chon so vong quay theo may nm= 1000 vong/phut. Nh vay, toc o
cat thc te se la:
Vtt

.DnM 3,14.75.1000

235,5 (m/phut).
1000
1000

Lc ct gt:

PZ = CPZ . tXPZ . SYPZ . VNZ . KPZ

Trong : CPZ = 300; xpz =1; ypz = 0,75; nz = -0,15
( sch ch ct gia cng c kh bng 11 1)
H s hiu chnh:
KPZ =KMP . K PZ . K PZ .K PZ .KrPZ
Trong :
KMP =1; K PZ =0,94; K PZ =1; K PZ = 1; KrPZ =0,93
KPZ =1. 0,94 . 1 . 1 . 0,93 = 0,87
1

0,75

PZ =300 . 1,5 .0,5

. 235,5-0,15 .0,87 = 102,6 kg.

PZ < [P]M = 360 kg m bo iu kin lm vic an ton.

Cng sut ct gt:

N cg

PZ .Vtt 102,6.235,5

3,95 KW
102.60
102.60

Ncg < NM . m bo cng sut ct gt.

Thi gian gia cng th:

T0th
L1

L L1 L2 109 2,87

0,23 pht
0,5.1000
S .n M

1,5
2 2,87 mm
tg 60 0

L2 0

Nguyn cng 3: tin th: 60, 80

60

80

46

+ nh v: chi tiet c nh v trn mm cp, 1 u chng tm nh v 5

bc t do.
+ Kep chat: nh hnh v.
+ Chon may: ta chn my gia cng l my tin c k hiu 1K62 c cc
thng s sau:
Chiu cao ca tm:200mm
Khong cch gia 2 tm n 1400mm
Tit din ln nht ca dao tin( mm) 25 50
Lc ko ln nht ca c cu chy dao (N) :
Dao dc: 3600
Dao ngang 5500
Cng sut ng c: N = 10 kw
Hiu sut my n= 0,75
ng knh l sut trc chnh 45mm

Lc cho php PZ =360 kg

Cn mooc s 5.
Cc bc cng ngh:
Bc 1: tin th: 60
Gia cng th phn trc c ng knh 60 ; di 46mm
Kch thc cn t 68 0,1
+ Chon dao: chn dao tin ngoi thn cong c gc nghing 900, vt liu
T15K6, theo bng 5 -11 STCNCTM tp 2 ta chn kch thc dao nh sau
H = 16(mm); B = 25; L = 100; 60 0 ; r = 0,5
+ Che o cat:
Chieu sau cat t=1,5mm.
Bc tin: Stb =0,54 (bng 5-64 STCNCTM tp 2)
Chn SM =0,5 mm/vng.
_Toc o cat Vb=144 m/phut.
(bang 5-64, so tay CNCTM tap 2)
He so phu thuoc vao o cng cua chi tiet gia cong K1=1
He so phu thuoc vao trang thai be mat gia cong K2=1
He so phu thuoc vao tuoi ben cua dao K3=1
He so phu thuoc vao gc nging chnh : K4=0,92
Vay toc o cat tnh toan la Vt:
Vt=Vb .K1 .K2 .K3 . K4 =144. 1. 1 .1. 0,92 =132,5 m/phut.
So vong quay cua truc chnh theo tnh toan la:
n

1000.V 1000.132,5

703 (vong/phut).
.D
3,14.60

Ta chon so vong quay theo may nm= 1000 vong/phut. Nh vay, toc o
cat thc te se la:
Vtt

.DnM 3,14.60.1000

188,4 (m/phut).
1000
1000

Lc ct gt:
PZ = CPZ . tXPZ . SYPZ . VNZ . KPZ
Trong : CPZ = 300; xpz =1; ypz = 0,75; nz = -0,15
( sch ch ct gia cng c kh bng 11 1)

H s hiu chnh:
KPZ =KMP . K PZ . K PZ .K PZ .KrPZ
Trong :
KMP =1; K PZ =0,94; K PZ =1; K PZ = 1; KrPZ =0,93
KPZ =1. 0,94 . 1 . 1 . 0,93 = 0,87
1

0,75

PZ =300 . 1,5 .0,5

. 188,4-0,15 .0,87 = 106 kg.

PZ < [P]M = 360 kg m bo iu kin lm vic an ton.

Cng sut ct gt:

N cg

PZ .Vtt 106.188,4

3,26 KW
102.60
102.60

Ncg < NM . m bo cng sut ct gt.

Thi gian gia cng th:

T0th
L1

L L1 L2 46 2,87

0,63 pht
0,5.1000
S .nM

1,5
2 2,87 mm
tg 60 0

L2 0

Bc 2: tin th: 80
Gia cng th phn trc c ng knh 80 ; di 29mm
Kch thc cn t 82 0,1
+ Che o cat:
Chieu sau cat t=1,5mm.
Bc tin: Stb =0,54 (bng 5-64 STCNCTM tp 2)
Chn SM =0,5 mm/vng.
_Toc o cat Vb=144 m/phut.
(bang 5-64, so tay CNCTM tap 2)
He so phu thuoc vao o cng cua chi tiet gia cong K1=1
He so phu thuoc vao trang thai be mat gia cong K2=1
He so phu thuoc vao tuoi ben cua dao K3=1
He so phu thuoc vao gc nging chnh : K4=0,92

Vay toc o cat tnh toan la Vt:

Vt=Vb .K1 .K2 .K3 . K4 =144. 1. 1 .1. 0,92 =132,5 m/phut.
So vong quay cua truc chnh theo tnh toan la:
n

1000.V 1000.132,5

527,5 (vong/phut).
.D
3,14.80

Ta chon so vong quay theo may nm= 1000 vong/phut. Nh vay, toc o
cat thc te se la:
Vtt

.DnM 3,14.80.1000

251,2 (m/phut).
1000
1000

Lc ct gt:

PZ = CPZ . tXPZ . SYPZ . VNZ . KPZ

Trong : CPZ = 300; xpz =1; ypz = 0,75; nz = -0,15
( sch ch ct gia cng c kh bng 11 1)
H s hiu chnh:
KPZ =KMP . K PZ . K PZ .K PZ .KrPZ
Trong :
KMP =1; K PZ =0,94; K PZ =1; K PZ = 1; KrPZ =0,93
KPZ =1. 0,94 . 1 . 1 . 0,93 = 0,87
1

0,75

PZ =300 . 1,5 .0,5

. 251,2-0,15 .0,87 = 101 kg.

PZ < [P]M = 360 kg m bo iu kin lm vic an ton.

Cng sut ct gt:

N cg

PZ .Vtt 101.251,2

4,2 KW
102.60
102.60

Ncg < NM . m bo cng sut ct gt.

Thi gian gia cng th:

T0th
L1

L L1 L2 29 2,87

0,064 pht
0,5.1000
S .n M

1,5
2 2,87 mm
tg 60 0

L2 0

Nguyn cng 4: tin bn tinh: 60, 65, 75.

46

60

31

65

75

109

Bc 1: tin bn tinh: 60
Gia cng tinh phn trc c ng knh 60 ; di 46mm
Kch thc cn t 60,5 0,05
+ Chon dao: chn dao tin ngoi thn cong c gc nghing 900, vt liu
T15K6, theo bng 5 -11 STCNCTM tp 2 ta chn kch thc dao nh sau
H = 16(mm); B = 25; L = 100; 60 0 ; r = 2,0
+ Che o cat:
Chieu sau cat t = 0,8 mm.
Bc tin: Stb = 1,2 mm/vng (bng 5-64 STCNCTM tp 2)
Chn SM =0,7 mm/vng.
_Toc o cat Vb= 182 m/phut.
(bang 5-64, so tay CNCTM tap 2)
He so phu thuoc vao o cng cua chi tiet gia cong K1=1
He so phu thuoc vao trang thai be mat gia cong K2=1
He so phu thuoc vao tuoi ben cua dao K3=1
He so phu thuoc vao gc nging chnh : K4=0,92
Vay toc o cat tnh toan la Vt:
Vt=Vb .K1 .K2 .K3 . K4 =182 . 1. 1 .1. 0,92 =167,4 m/phut.

So vong quay cua truc chnh theo tnh toan la:

n

1000.V 1000.167,4

888,5 (vong/phut).
3,14.60
.D

Ta chon so vong quay theo may nm= 1250 vong/phut. Nh vay, toc o cat
thc te se la:
Vtt

.DnM 3,14.60.1250

235,5 (m/phut).
1000
1000

Thi gian gia cng bn tinh:

T0tinh

L1

L L1 L2 46 2,46

0,06 pht
0,7.1250
S .nM

0,8
2 2,46 mm
tg 60 0

L2 0

Bc 2: tin bn tinh: 80
Gia cng tinh phn trc c ng knh 80 ; l = 29mm
Kch thc cn t 81,5 0,05
+ Chon dao: chn dao tin ngoi thn cong c gc nghing 900, vt liu
T15K6, theo bng 5 -11 STCNCTM tp 2 ta chn kch thc dao nh sau
H = 16(mm); B = 25; L = 100; 60 0 ; r = 0,5
+ Che o cat:
Chieu sau cat t = 0,8 mm.
Bc tin: Stb = 1,2 mm/vng (bng 5-64 STCNCTM tp 2)
Chn SM =0,7 mm/vng.
_Toc o cat Vb= 182 m/phut.
(bang 5-64, so tay CNCTM tap 2)
He so phu thuoc vao o cng cua chi tiet gia cong K1=1
He so phu thuoc vao trang thai be mat gia cong K2=1
He so phu thuoc vao tuoi ben cua dao K3=1
He so phu thuoc vao gc nging chnh : K4=0,92
Vay toc o cat tnh toan la Vt:
Vt=Vb .K1 .K2 .K3 . K4 =182 . 1. 1 .1. 0,92 =167,4 m/phut.
So vong quay cua truc chnh theo tnh toan la:

1000.V 1000.167,4

666,4 (vong/phut).
.D
3,14.80

Ta chon so vong quay theo may nm= 1250 vong/phut. Nh vay, toc o cat
thc te se la:
Vtt

.DnM 3,14.80.1250

314 (m/phut).
1000
1000

Thi gian gia cng bn tinh:

T0tinh

L1

L L1 L2 29 2,46

0,035 pht
0,7.1250
S .nM

0,8
2 2,46 mm
tg 60 0

L2 0

Bc 3: tin bn tinh: 60
Gia cng tinh phn trc c ng knh 60 ; di 46mm
Kch thc cn t 62,5 0,05
+ Chon dao: chn dao tin ngoi thn cong c gc nghing 900, vt liu
T15K6, theo bng 5 -11 STCNCTM tp 2 ta chn kch thc dao nh sau
H = 16(mm); B = 25; L = 100; 60 0 ; r = 2,0
+ Che o cat:
Chieu sau cat t = 0,8 mm.
Bc tin: Stb = 1,27 mm/vng (bng 5-64 STCNCTM tp 2)
Chn SM =0,7 mm/vng.
_Toc o cat Vb= 182 m/phut.
(bang 5-64, so tay CNCTM tap 2)
He so phu thuoc vao o cng cua chi tiet gia cong K1=1
He so phu thuoc vao trang thai be mat gia cong K2=1
He so phu thuoc vao tuoi ben cua dao K3=1
He so phu thuoc vao gc nging chnh : K4=0,92
Vay toc o cat tnh toan la Vt:
Vt=Vb .K1 .K2 .K3 . K4 =182 . 1. 1 .1. 0,92 =167,4 m/phut.
So vong quay cua truc chnh theo tnh toan la:
n

1000.V 1000.167,4

888,5 (vong/phut).
.D
3,14.60

Ta chon so vong quay theo may nm= 1250 vong/phut. Nh vay, toc o cat
thc te se la:
Vtt

.DnM 3,14.60.1250

235,5 (m/phut).
1000
1000

Thi gian gia cng bn tinh:

T0tinh

L1

L L1 L2 46 2,46

0,06 pht
0,7.1250
S .nM

0,8
2 2,46 mm
tg 60 0

L2 0

Bc 4: tin bn tinh: 65
Gia cng tinh phn trc c ng knh 60 ; di 31mm
Kch thc cn t 67,5 0,05
+ Che o cat:
Chieu sau cat t=0,8mm.
Bc tin: Stb =1,2 mm/vng (bng 5-64 STCNCTM tp 2)
Chn SM = 0,7 mm/vng.
_Toc o cat Vb= 182 m/phut.
(bang 5-64, so tay CNCTM tap 2)
He so phu thuoc vao o cng cua chi tiet gia cong K1=1
He so phu thuoc vao trang thai be mat gia cong K2=1
He so phu thuoc vao tuoi ben cua dao K3=1
He so phu thuoc vao gc nging chnh : K4=0,92
Vay toc o cat tnh toan la Vt :
Vt=Vb .K1 .K2 .K3 . K4 = 182. 1. 1 .1. 0,92 =167,4 m/phut.
So vong quay cua truc chnh theo tnh toan la:
n

1000.V 1000.167,4

820 (vong/phut).
3,14.65
.D

Ta chon so vong quay theo may nm= 1250 vong/phut. Nh vay, toc o
cat thc te se la:
Vtt

.DnM 3,14.65.1250

255 (m/phut).
1000
1000

Thi gian gia cng bn tinh:

T0th

L1

L L1 L2 31 2,46

0,038 pht
0,7.1250
S .nM

0,8
2 2,46 mm
tg 60 0

L2 0

Bc 5: tin bn tinh: 75
Gia cng tinh phn trc c ng knh 60 ; l = 31mm
Kch thc cn t 77,5 0,05
+ Che o cat:
Chieu sau cat t=0,8mm.
Bc tin: Stb =1,2 mm/vng (bng 5-64 STCNCTM tp 2)
Chn SM =0,7 mm/vng.
Toc o cat Vb=182 m/phut.
(bang 5-64, so tay CNCTM tap 2)
He so phu thuoc vao o cng cua chi tiet gia cong K1=1
He so phu thuoc vao trang thai be mat gia cong K2=1
He so phu thuoc vao tuoi ben cua dao K3=1
He so phu thuoc vao gc nging chnh : K4=0,92
Vay toc o cat tnh toan la Vt :
Vt=Vb .K1 .K2 .K3 . K4 =182. 1. 1 .1. 0,92 = 167,4 m/phut.
So vong quay cua truc chnh theo tnh toan la:
n

1000.V 1000.167,4

710 (vong/phut).
.D
3,14.75

Ta chon so vong quay theo may nm= 1250 vong/phut. Nh vay, toc o
cat thc te se la:
Vtt

.DnM 3,14.75.1250

294 (m/phut).
1000
1000

Lc ct gt:

PZ = CPZ . tXPZ . SYPZ . VNZ . KPZ

Trong : CPZ = 300; xpz =1; ypz = 0,75; nz = -0,15
( sch ch ct gia cng c kh bng 11 1)
H s hiu chnh:
KPZ =KMP . K PZ . K PZ .K PZ .KrPZ

Trong :
KMP =1; K PZ =0,94; K PZ =1; K PZ = 1; KrPZ =0,93
KPZ =1. 0,94 . 1 . 1 . 0,93 = 0,87
1

0,75

PZ =300 . 0,8 .0,7

. 294-0,15 .0,87 = 68 kg.

PZ < [P]M = 360 kg m bo iu kin lm vic an ton.

Cng sut ct gt:

N cg

PZ .Vtt
67,3.294

3,2 KW
102.60 102.60

Ncg < NM . m bo cng sut ct gt.

Thi gian gia cng bn tinh:

T0th

L1

L L1 L2 109 2,46

0,127 pht
0,7.1250
S .nM

0,8
2 2,46 mm
tg 60 0

L2 0

Nguyn cng 5: tin tinh: 60, 65, 75.

Bc 1: tin tinh: 60
Gia cng tinh phn trc c ng knh 60 ; di 46mm
Kch thc cn t 60,5 0,05
+ Chon dao: chn dao tin ngoi thn cong c gc nghing 900, vt liu
T15K6, theo bng 5 -11 STCNCTM tp 2 ta chn kch thc dao nh sau
H = 16(mm); B = 25; L = 100; 60 0 ; r = 2
+ Che o cat:
Chieu sau cat t=0,5mm.
Bc tin: Stb =0,25 mm/vng (bng 5-64 STCNCTM tp 2)
Chn SM =0,21 mm/vng.
_Toc o cat Vb=231 m/phut.
(bang 5-64, so tay CNCTM tap 2)
He so phu thuoc vao o cng cua chi tiet gia cong K1=1
He so phu thuoc vao trang thai be mat gia cong K2=1

He so phu thuoc vao tuoi ben cua dao K3=1

He so phu thuoc vao gc nging chnh : K4=0,92
Vay toc o cat tnh toan la Vt:
Vt=Vb .K1 .K2 .K3 . K4 =231. 1. 1 .1. 0,92 = 212,5 m/phut.
So vong quay cua truc chnh theo tnh toan la:
n

1000.V 1000.212,5

1128 (vong/phut).
3,14.60
.D

Ta chon so vong quay theo may nm= 1250 vong/phut. Nh vay, toc o cat
thc te se la:
Vtt

.DnM 3,14.60.1250

235,5 (m/phut).
1000
1000

Thi gian gia cng tinh:

T0tinh

L1

L L1 L2 46 2,29

0,18 pht
0,21.1250
S .nM

0,5
2 2,29 mm
tg 60 0

L2 0

Bc 2: tin tinh: 80
Gia cng tinh phn trc c ng knh 80 ; l = 29mm
Kch thc cn t 80,5 0,05
+ Che o cat:
Chieu sau cat t=0,5mm.
Bc tin: Stb =0,25 mm/vng (bng 5-64 STCNCTM tp 2)
Chn SM =0,21 mm/vng.
_Toc o cat Vb=231 m/phut.
(bang 5-64, so tay CNCTM tap 2)
He so phu thuoc vao o cng cua chi tiet gia cong K1=1
He so phu thuoc vao trang thai be mat gia cong K2=1
He so phu thuoc vao tuoi ben cua dao K3=1
He so phu thuoc vao gc nging chnh : K4=0,92
Vay toc o cat tnh toan la Vt:
Vt=Vb .K1 .K2 .K3 . K4 =231. 1. 1 .1. 0,92 =212,5 m/phut.

So vong quay cua truc chnh theo tnh toan la:

n

1000.V 1000.212,5

846 (vong/phut).
3,14.80
.D

Ta chon so vong quay theo may nm= 1250 vong/phut. Nh vay, toc o cat
thc te se la:
Vtt

.DnM 3,14.80.1250

314 (m/phut).
1000
1000

Thi gian gia cng tinh:

T0tinh

L1

L L1 L2 29 2,29

0,002 pht
0,21.1250
S .nM

1,5
2 2,29 mm
tg 60 0

L2 0

Bc 3: tin tinh: 60
Gia cng tinh phn trc c ng knh 60 ; di 46mm
Kch thc cn t 60,5 0,05
+ Chon dao: chn dao tin ngoi thn cong c gc nghing 900, vt liu
T15K6, theo bng 5 -11 STCNCTM tp 2 ta chn kch thc dao nh sau
H = 16(mm); B = 25; L = 100; 60 0 ; r = 2
+ Che o cat:
Chieu sau cat t=0,5mm.
Bc tin: Stb =0,25 mm/vng (bng 5-64 STCNCTM tp 2)
Chn SM =0,21 mm/vng.
_Toc o cat Vb=231 m/phut.
(bang 5-64, so tay CNCTM tap 2)
He so phu thuoc vao o cng cua chi tiet gia cong K1=1
He so phu thuoc vao trang thai be mat gia cong K2=1
He so phu thuoc vao tuoi ben cua dao K3=1
He so phu thuoc vao gc nging chnh : K4=0,92
Vay toc o cat tnh toan la Vt:
Vt=Vb .K1 .K2 .K3 . K4 =231. 1. 1 .1. 0,92 =212,5 m/phut.
So vong quay cua truc chnh theo tnh toan la:

1000.V 1000.212,5

1128 (vong/phut).
.D
3,14.60

Ta chon so vong quay theo may nm= 1250 vong/phut. Nh vay, toc o cat
thc te se la:
Vtt

.DnM 3,14.60.1250

235,5 (m/phut).
1000
1000

Thi gian gia cng tinh:

T0tinh

L1

L L1 L2 46 2,29

0,18 pht
0,21.1250
S .nM

1,5
2 2,18 mm
tg 60 0

L2 0

Bc 4: tin tinh: 65
Gia cng tinh phn trc c ng knh 60 ; di 31mm
Kch thc cn t 65,5 0,05
+ Che o cat:
Chieu sau cat t=0,5mm.
Bc tin: Stb =0,25 mm/vng (bng 5-64 STCNCTM tp 2)
Chn SM =0,21 mm/vng.
_Toc o cat Vb=231 m/phut.
(bang 5-64, so tay CNCTM tap 2)
He so phu thuoc vao o cng cua chi tiet gia cong K1=1
He so phu thuoc vao trang thai be mat gia cong K2=1
He so phu thuoc vao tuoi ben cua dao K3=1
He so phu thuoc vao gc nging chnh : K4=0,92
Vay toc o cat tnh toan la Vt :
Vt=Vb .K1 .K2 .K3 . K4 =231. 1. 1 .1. 0,92 =212,5 m/phut.
So vong quay cua truc chnh theo tnh toan la:
n

1000.V 1000.212,5

1041 (vong/phut).
3,14.65
.D

Ta chon so vong quay theo may nm= 1250 vong/phut. Nh vay, toc o
cat thc te se la:
Vtt

.DnM 3,14.65.1250

255 (m/phut).
1000
1000

Thi gian gia cng tinh:

T0th

L1

L L1 L2 31 2,29

0,13 pht
0,21.1250
S .nM

1,5
2 2,29 mm
tg 60 0

L2 0

Bc 3: tin tinh: 75
Gia cng tinh phn trc c ng knh 60 ; l = 31mm
Kch thc cn t 75,5 0,05
+ Che o cat:
Chieu sau cat t=0,5mm.
Bc tin: Stb =0,25 mm/vng (bng 5-64 STCNCTM tp 2)
Chn SM =0,21 mm/vng.
Toc o cat Vb=231 m/phut.
(bang 5-64, so tay CNCTM tap 2)
He so phu thuoc vao o cng cua chi tiet gia cong K1=1
He so phu thuoc vao trang thai be mat gia cong K2=1
He so phu thuoc vao tuoi ben cua dao K3=1
He so phu thuoc vao gc nging chnh : K4=0,92
Vay toc o cat tnh toan la Vt :
Vt=Vb .K1 .K2 .K3 . K4 =231. 1. 1 .1. 0,92 = 212,5 m/phut.
So vong quay cua truc chnh theo tnh toan la:
n

1000.V 1000.212,5

902,3 (vong/phut).
.D
3,14.75

Ta chon so vong quay theo may nm= 1250 vong/phut. Nh vay, toc o
cat thc te se la:
Vtt

.DnM 3,14.75.1250

294 (m/phut).
1000
1000

Lc ct gt:

PZ = CPZ . tXPZ . SYPZ . VNZ . KPZ

Trong : CPZ = 300; xpz =1; ypz = 0,75; nz = -0,15
( sch ch ct gia cng c kh bng 11 1)
H s hiu chnh:

KPZ =KMP . K PZ . K PZ .K PZ .KrPZ

Trong :
KMP =1; K PZ =0,94; K PZ =1; K PZ = 1; KrPZ =0,93
KPZ =1. 0,94 . 1 . 1 . 0,93 = 0,87
1

0,75

PZ =300 . 0,5 .0,21

. 294-0,15 .0,87 = 17,3 kg.

PZ < [P]M = 360 kg m bo iu kin lm vic an ton.

Cng sut ct gt:

N cg

PZ .Vtt 17,3.294

0,83KW
102.60 102.60

Ncg < NM . m bo cng sut ct gt.

Thi gian gia cng tinh:

T0th

L1

L L1 L2 109 2,29

0,42 pht
0,21.1250
S .nM

1,5
2 2,29 mm
tg 60 0

L2 0

Nguyn cng 6:phay rnh then: l =100 mm; d = 20mm

- nh v: chi tit gia cng c nh v trn 2 khi V ngn, nh v 4 bc t

do, ngoi ra chng s dch chuyn theo chiu dc trc, ta dng mt cht
nh v bc t do th 5.
- Chn my phay: My c k hiu 6H13
- B mt lm vic ca bn my 400 x1600 mm2
- Cng sut ca ng c 10 KW
- Hiu sut ca my 0,75
- Lc ln nht cho php theo c cu tin ca my 200 KG
- S vng quay cua trc chnh(v/ph): 30-37, 5-4, 75-60-75-95-118-150-190235-300-375-475-600-753-950-1180-1500.
- Bc tin ca bn my(mm/ph ): 23-30-37-47-60-75-95-120-150-190-240300-370-470-600-750-1200.
Cc bc cng ngh:
Kch thc cn t: 20x100x11
Chn dng c ct:
Ta chn dao phay ngn ui tr c kch thc nh sau:
D =20 mm ; B = 20 mm; L = 100mm ; Z = 5 rng.
Ch ct:
Gia cng rnh then ta chn chiu su ct t =2mm.
Bng 5-153 ta chn bc tin dao Sz =0,12mm/rng.
Lng chay dao vng S0 = 0,12. 5 =0,6 mm/vng
Phi c B =20mm
Bng 5-154 ta chn tc ct Vb = 33,5 m/ph
H s hiu chnh:
He so phu thuoc vao o cng cua chi tiet gia cong K1=0,86
He so phu thuoc vao chiu su ct t: K2=0,88
He so phu thuoc vao tuoi ben cua dao K3=1
He so phu thuoc vao dung dch trn ngui: K4=1
Vay toc o cat tnh toan la Vt:

Vt=Vb .K1 .K2 .K3 . K4 =33,5. 0,86. 0,88 .1. =25,4 m/phut.
So vong quay cua truc chnh theo tnh toan la:
n

1000.V 1000.25,4

404,5 (vong/phut).
.D
3,14.20

Ta chon so vong quay theo may nm= 475 vong/phut. Nh vay, toc o
cat thc te se la:
Vtt

.DnM 3,14.20.475

29,83 (m/phut).
1000
1000

Lc ct gt:
Pz

C p .t

Xp

.S z p .B p .Z
q

D p .n

.KP (kg)

Trong : Cv = 825; Xp =1; Yp = 0,75; up = 1,1; p 0,2 ; qp =1,3

( sch ch ct gia cng c kh bng 3 5)
Theo bng(12-1)
K p K mp

b
75

0,3

32

75

0,3

0,77

Thay vo cng thc:

Pz

825.21.0,12 0,75.201,1
53kg
201,3.475 0.2

PZ < [P]M = 360 kg m bo iu kin lm vic an ton.

Cng sut ct gt:

N cg

PZ .Vtt
53.29,83

0,2 KW
102.60 102.60

Ncg < NM . m bo cng sut ct gt.

Thi gian gia cng th:

T0th

L L1 L2 100 12 4

0,24 pht
475
SM

L1 0,5.(20 20 2 20 2 ) 2 12 mm

L2 (1 6) mm; chn L2 = 4 mm

Nguyn cng 7: nhit luyn

cng sau khi nhit luyn t 210 260 HB

Chn phng n ti ram

Ti nung nng chi tit n 840 0 gi trong 60
Ram cao v nung nng chi tit T0 =6400 . Sau gi nhit v lm ngui
trong khng kh.
Nguyn cng 8: mi c trc 60, 65, 75
- Chi tit c nh v trn 2 mi tm mm. Mi tm trc khng ch 2
bc t do, mi tm sau khng ch 2 bc t do. Mi tm sau c th di
chuyn dc trc mt cch d dng nh mt l xo tho lp chi tit c
thun tin.
- Kp cht: chi tit c kp ct bng lc dc trc ca 2 mi chng tm
trc v sau.
- Chn my mi 2A130 c cng sut ng c trc chnh l:
Nc = 4 KW. S cp tc mm cp trc: v cp. ng knh ln nht
ca mi 350 mm. Tc mi 1880; 2110 (v/ph)
Chn dng c o: dng Panme
Chn ch gia cng:
Mi c trc :
Tnh vn tc : v d

.D.nd
(m / ph)
1000.60

D: ng knh : chn D = 250 mm

n : s vng quay ca chn n =1880 v/ph
vd

3,14.250.1880
24,6(m / ph)
1000.60

Tnh vn tc (m/ph) v s vng quay ca chi tit:

(Tra bng 3-9 sch ch ct gia cng c kh), chn Vct = 20 m/ph
Tnh s vng quay ca trc chnh: n
Chn n = 200 v/ph
Tnh vn tc ct thc t:

1000.v 1000.20

106(vg / ph)
3,14.60
.d

.d .n 3,14.60.200

37,68(m / ph)
1000
1000

Tnh chn bc tin dao ngang Sm (mm/ph)

Chu trnh bng tay: ly theo cng thc trong STGCC
Sm = Sm(b) K1 .K2 .K3
Trong : K1 : h s ph thuc vo vt liu gia cng.
K2 : h s ph thuc vo tui bn dng c.
K3 : h s ph thuc vo t s chiu di ct vi dng knh.
Tra bng 2.196 ta tra c Sm(b) = 0,6 (m/ph) vi ng knh mi
D = 250 (mm) >160 v b rng mi b = 19 (mm)
Tra bng 2.198 STGCC c K1 = 1,1 vi vn t v = 24,6 (m/ph)
Tra bng 2.199 STGCC c : K2 = 0,7 vi vn t chnh xc gia cng l
= 0,01 (mm) v lng d mt bn a = 0,25 (mm)
Tra bng 2.200 STGCC c K3 =0,8 do ng knh D =250 (mm),
tnh cht b mt gia cng l trn v s lng l 1.
Nh vy thay vo cng thc ta c:
Sm =Sm(b) . K1 .K2 .K3 = 0,6 .1,1 .0,7 .0,8 = 0,4 (mm/ph)
Xc nh thi gian sa tinh tt (pht) tra bng 2.201.
B rng mi b = 19 mm ng knh c trc d = 75 mm, chnh xc
gia cng <0,025 tra c tt = 0,09 (pht)
Xc nh chiu dy ct khi sa tinh at (mm) theo bng 2.203
Vi thi gian sa tinh tt = 0,09 (pht), Sm = 0,4 mm/ph at= 0,02
(mm).
Vi tnh thi gian gia cng c bn:
Chu trnh tay: t 0

1,3.(a at )
tt
Sm

c bn: a: lng d tng cng (mm): a = 0,25 mm

t 011

1,3.(0,25 0,02)
0,09 0,84 (ph)
0,4

Nguyn cng 9: tng kim tra.

Dng thc cp kim tra vi dung sai 0.05
ng tm c kim tra thng qua ng h o.