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Gi i Thi u Quy Trnh S n Xu t

Tn sn phm: C tra, basa fillet ng lnh S qui trnh:

Thuyt minh qui trnh:

CNG ON

THNG S K THUT CHNH

M T

TIp Trng lng t - Nguyn liu trc khi thu mua c b phn thu nhn mua kim sot cc ch tiu khng sinh, d lng cc nguyn 0.5 kg n 3.5 kg. cht c hi, giy cam kt v vic kim sot cht liu lng c trong qu trnh nui khng s dng khng (TNNL) sinh cm, khng sinh hn ch/ thc n c kim sot, nguyn liu c thu mua v vn chuyn v nh my bng ghe c. Ti khu TNNL, QC cng on TNNL kim tra mt ln na cc yu cu nh: c sng, giy kim tra cc ch tiu khng sinh (KS) cm (CAP, AOZ, MG/LMG,), i vi th trng M phi kim t ch tiu ENRO/CIPRO, Flumequine i vi l NL ang tip nhn, t khai xut x nguyn liu ca nh cung cp, khng sinh hn ch (ENRO, CIPRO, Tetracylin, Oxiytetracylin, Clotetracylin), thc n c kim sot v ngng s dng khng sinh t nht 30 ngy trc khi thu hoch. Thng bo ca Nafiqad v d lng thuc tr su v kim loi nng vng khai thc nguyn liu trc khi a vo sn xut. Sau c tin hnh kim tra cm quan trc khi nguyn liu c tip nhn a vo sn xut ti nh my. Ct hu - C sau khi c tip nhn, chuyn n cng on ct hu qua mng np liu. Sau cng nhn khu ct hu s dng dao chuyn dng ct vo phn yt hu c, mc ch lm cho c cht, loi ht mu trong c th c v lm cho tht c sau fillet c trng c gi tr cm quan cao. Ra 1 Nhit (T0) nc - Sau khi ct hu, c c chuyn sang cng on ra ra t 20-25 oC 1 ra sch mu, nht v cc tp cht bm trn b mt c. C c ra bng my ra t ng. Thi gian Thi gian ngm 7- ngm c t 7-10 pht. 10 pht - C sau khi qua my ra 1 s c bng ti chuyn

Fillet

n khu fillet, cng on fillet vi mc ch tch phn tht c ra khi phn u, xng c v ni tng. Yu cu thc hin: Thao tc phi chnh xc, ng yu cu k thut. Ra 2 - T nc ra: 100C - Thi gian (T) ra:
0

Ming c sau fillet phi phng, p. Khng v ni tng. Khng b rch phn tht. Ly trit phn tht.

Khng c st xng. - C sau khi qua khu fillet c chuyn n cng an ra 2. Bn thnh phm c ra bng thit b ra t ng .

- Cng on ra 2 nhm lm sch mu v nht ng thi lm gim bt lng vi sinh vt bm trn b mt < 1 pht. ming fillet. Lng da - Sau khi ra 2, bn thnh phm (BTP) c a qua my lng da nhm loi ht da, to iu kin thun li cho cng on sa c. 0 0 Chnh - T BTP 15 C - Sau cng on lng da tin hnh chnh hnh nhm hnh (sa ct b tht , m, xng, da lm tng gi tr cm c) quan, ng thi lm gim bt vi sinh vt trn ming c, gip ming c c hnh dng nht nh. - Tuy nhin vic loi b c m eo, m lng, xng d, da u, m hng, ui ra khi ming fillet v trnh khng c rch ui, rch u, phm tht qu nhiu. 0 0 T BTP 15 C - Mi r c sau khi chnh hnh xong s c chuyn ln cng on kim s b. Ti y ngi cng nhn kim s b kim tra li tng ming c fillet xem sch ht m lng, m eo, da u trng, da u en, ming c c b sn hay khng. Nu t yu cu th r c c cn xc nh nng sut cho tng cng nhn chnh hnh. Sau BTP c chuyn qua cng on soi k sinh trng

Kim s b

Soi k sinh trng (KST) Ra 3

T0 BTP 150C - Sau khi kim s b xong, BTP c chuyn sang cng on soi KST. Cng nhn cng on soi KST s t tng ming c fillet ln bn soi, quan st bng mt v loi b nhng ming fillet c KST, m en, m . 0 0 T BTP 15 C - Bn thnh phm sau khi soi k sinh trng c chuyn sang cng on ra 3. BTP c a vo my 0 0 T nc ra 10 Cra loi b cc tp cht, lm tri phn m vng v vn m cn bm trn ming c -Nhit nc phi t 100C. Sau khi ra xong BTP c chuyn qua cng on x l. Thi gian ra khng qu 1 pht cho 1 ln ra - Bn thnh phm sau khi ra xong, ro v cho vo my quay chuyn dng quay ph gia cho ming c bng p m bo cht lng ca ming c trong qu trnh cp ng v bo qun.

Pha-X T0BTP 150C l ph gia Thi gian quay mi m 20 30 pht.

T0 dung dch x l (3-70C). phn c T0 BTP 150C - BTP sau khi x l c chuyn qua cng on phn Phn c, phn mu, nhm p ng yu ca hp ng. Ti mu cng on ny BTP c phn c thnh cc size (60120, 120-170, 170-220, 220-Up) v cc loi mu c bn (trng, trng hng, hng, hng nht, vng, vng nht ). Ty theo yu cu ca khch hng m phn thnh tng loi khc nhau. Cn Theo yu cu n - Cng on cn xc nh khi lng cho mi t hng. block ty theo yu cu ca tng khch hng. Sau khi cn xong chuyn BTP qua cng on xp khun. - ng theo loi, c Xp T0 BTP 150C - Sau khi cn xong BTP c xp ln khun phc khun v cng tc ch ng, cp ng. nh dng block lm tng v m quan cho sn phm. Nu c m bng c th c chm nc lm lnh c nhit 4 0C nhm tng thi hn bo qun sn phm (Nhng khng vt qu 20%). 0 Ch T kho/ bn ch - Sau khi xp khun hoc phn loi xong nu cha ng ng :-10C40C s lng cp ng hoc thit b cp ng khng cp ng kp th a vo cng on ch ng.

Cp ng

Nhit BTP ch - Bn thnh phm trong kho/ bn ch ng phi c ng 100C. xut nhp theo nguyn tc vo trc, ra trc. Lun duy tr nhit kho ch ng: -1 4 0C, Nhit BTP Thi gian (T) ch ch ng 100C v thi gian ch ng 4 gi. ng 4 gi. T0 trung tm sn - Sau khi c bn thnh phm cho cng tc cp ng phm - 180C s tin hnh cp ng: Thi gian cp ng( Block ) * Bn thnh phm c cp ng theo 2 dng:

- Cp ng bng t ng tip xc: i vi sn phm 2 gi cp ng block. BTP sau khi xp khun hoc sau khi ch ng, a vo cp ng bng t ng tip xc, Thi gian cp ngthi gian cp ng khng qu 2 gi. ( IQF ) 30 pht - Cp ng bng bng chuyn IQF: i vi sn phm cp ng IQF. Thi gian cp ng ty thuc vo kch c ca ming fillet nhng 30 pht, nhit trung tm ca sn phm phi t -18 0C. Tch khun (Block), M bng - T0 nc m bng Ti ng T -1 0C - i vi sn phm ng Block, sau khi cp ng c chuyn qua khu tch khun. sau c chuyn qua cng on d kim loi v bao gi. - i vi sn phm ng IQF sau khi cp ng sn phm c m bng, nhit nc m bng 40C 40C sau c chuyn qua cng on ti ng. - Qu trnh m bng sn phm c thu nhit nn sn phm phi c ti ng, ti ng c thc hin bng thit b ti ng m bo nhit trung tm ca sn phm.

- T l m bng 20%. Cn

Cn ng trng - Sn phm trc khi bao gi c cn xc nh lng theo yu cu trng lng. Ty theo tng c c, n t hng m tng n hng ca sn phm c trng lng c khc nhau. tng khch hng

- ng theo loi, c D kim - Fe ( 1.2mm ) - Sn phm sau khi cn t yu cu c thc hin loi v Inox ( 2.0 cho vo PE/PA sau chuyn qua cng on d kim

mm ). .

loi. - i vi cng on d kim loi sn phm dng block:cho tng block sn phm a qua my d kim loi pht hin v loi b mnh kim loi c th hin din trong sn phm. - i vi sn phm d kim loi dng IQF: Sn phm c cn xong cho vo PE/PA a qua my d kim loi pht hin v loi b mnh kim loi hin din trong sn phm. Tn sut kim tra my d kim loi vo u ca, cui ca v mi 1gi/ ln m bo kim sot c kim loi: Fe ( 1.2mm) v Inox ( 2.0 mm).

Nu sn phm c kim loi th tin hnh loi b. Bao gi i vi bao gi - i vi sn phm ng Block: C 2 block c bao gi trong mt carton hoc trong mt s trng hp s 2 block/ctn, 2 PE/ theo yu cu c th ca tng khch hng. ctn, hoc 10 PE/ctn - i vi sn phm ng IQF: Thng thng c 2 PE c bao gi trong 1 carton hoc 10 PE bao gi trong mt carton. Tuy nhin trong mt s trng hp s theo yu cu c th ca tng khch hng. - ai np 2 dy ngang, 2dy dc hoc theo yu cu khch hng 0 Bo qun T kho bo - Sn phm sau khi bao gi xong c a vo kho 0 qun: - 20 C bo qun. nhit kho bo qun - 200C

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