B CNG THNG TRNG I HC CNG NGHIP TP HCM VIN CNG NGH SINH HC V THC PHM

Tiu Lun Mn Thit K Nh My:

THIT K NH MY SN XUT HP C

GVHD: V Th Hoan Lp: DHTP7BLT Danh sch nhm: Nguyn Trn Th Hong Oanh Bi Th Thu Thy Em Nguyn Hng Thm 11297301

Nguyn Th Kim Thn Phan Th Tuyn 11298751

LI M U
Hin nay x hi ngy cng pht trin cuc sng ngy cng c nng cao. Con ngi mun c mt cuc sng tin nghi, d chu. Trong n ung cng vy, h thch s dng nhng thc phm tin li, d ch bin, tt v an ton cho sc khe. Cho nn p ng nhng yu cu ngnh cng nghip thc phm cho ra i nhiu dng thc phm trong ngnh hp c pht trin nht bi tnh tin dng, d s dng v a dng ca cc sn phm. Nc ta c b bin ko di 3600 km vi ngun ti nguyn v hi sn rt l di giu v phong ph. C 15 ng trng chnh ko dc b bin v ven c vng o t bc n nam. Tr lng thy sn ng bn t v c nam hng nm khong 1445,8 nghn tn vi c loi c nc ni chim 51,0% bao gm: c nc, c lit, c bc m, c trch, c hng c cm.. T , chng ti quyt nh thnh lp cng ty TNHH ETO FOOD vi sn phm chnh l c nt st c. Cng ty c xy dng khu cng nghiP M Tho-Tin Giang din tch 3 ha. Cng ty c quy trnh cng ngh hin i nht khu vc ng Dng.

1. LP LUN KINH T K THUT V CHN A IM:

1.1.Lp lun kinh t k thut: Nc Vit Nam ta c b bin di 3260 km, c vng bin v thm lc a rng hn 1 triu km2 . Vng ven bin do c nhiu ca sng ra bin to thnh vng nc l rt tr ph tm c. C khong 40 eo vnh, m ph, bi c kh nng nui trng thy sn. Do iu kin a l thun li, iu kin kh hu thch hp cho s sinh trng v sinh sn 4 ma ca tm c nn ta c ngun li v thy sn ln. Vi ngun thy sn v cng phong ph ny, nc ta c trin vng rt ln v vic cung cp thy sn cho nhu cu i sng ca nhn dn, cho cng nghip v xut khu. Tuy nhin tnh cht ca thy hi sn ti rt kh bo qun do vi sinh vt xm nhp gy h hng, ng c. V th chng ti mun to ra sn phm c th bo qun c lu v tin dng. hp c l sn phm c th p ng nhu cu trn c thi gian bo qun rt lu ( c th bo qun c 3-4 nm ), tin dng, th trng rng ln. V th chng ti quyt nh xy dng nh my sn xut hp c. Nh my d tnh xy dng vi din tch 3 ha, cng sut 200 tn c/ ngy. 1.2.Chn a im: La chn a im xy dng nh my l bc rt quan trng. N quyt nh ton b qu trnh lm vic ca nh my. Bng 1.1 : Mt s yu t cn lu khi chn a im: Cc yu t nh hng Nguyn liu Th trng Gi thu t Giao thng Nhn cng H s gi tr 35% 20% 20% 15% 10%

Bng 1.2 : Bng cho im cc yu t Nguyn liu Di 4 do Nhiu Tng i t 3 2 1 Th trng Phong 4 ph Nhiu Tng i t 3 2 1 Gi thu t R Tng i Cao Qu 4 3 2 Giao thng Thun 4 tin Tt Tng i Kh 3 2 1 Nhn cng Di 4 do Nhiu Tng i t 3 2 1

1 cao khn Sau khi tin hnh kho st ta chn c 3 a im: 1.2.1.KHU CNG NGHIP HNG PH I (CN TH)

V tr: phng Hng Ph, Qun Ci Rng, TP. Cn Th. Nm bn b hu ngn sng Hu, gn cu Cn Th cch thnh ph Cn Th 4km v pha Nam. Xui dng pha Nam ra bin ng 100 km. Din tch 350 ha. n cui nm 2004 gii ta n b 86.5 ha. Ti y hin c 6 d n u t ng k thu t vi tng vn ng k l 61 triu USD, trong c mt d n u t nc ngoi ang trin khai xy dng. t cho thu chim khong 40% din tch t cng nghip. C cng bin quc t Ci Cui cho tu trng ti trn 10.000 tn cp bn, sau nm 2010 cho tu trng ti trn 20.000 tn cp bn, c h thng kho tng p ng mc lu chuyn hng ho 4,2 triu tn/nm v cc cng trnh in, nc, vin thng sn sng phc v cho nh u t.
-

Gi thu t: 45USD/m2/50nm (ty tng v tr) Ph s dng h tng: 0,2 USD/m2/nm Thi gian hot ng: 50 nm

Tnh cht khu cng nghip: khu cng nghip Hng Ph 1 l khu cng nghip hn hp nhiu ngnh ngh, nhng u tin thu ht cc ngnh ngh: Ch to c kh, lp rp in, in t, ch bin nng, thy sn, gia sc, gia cm ng lnh, ng hp; ch to vt liu xy dng, sn xut dc phm, cc ngnh cng nghip, ch bin khc; giao thng vn ti v dch v xut nhp khu. Thun li:

Gn vng nguyn liu, ch yu thu mua t Kin Giang Cch trung tm thnh ph Cn Th 4km v pha Nam C cng bin quc t Ci Cui vi din tch 40ha, l cng ln nht ng bng sng Mekong, c b tr ngay trong khu cng nghip rt thun tin cho vic xut nhp khu hng ha ca cc doanh nghip trong khu cng nghip v cc tnh ln cn.

Cch sn bay Tr Nc TP. Cn Th 10km ng giao thng ni b ng b, hin i, c l gi t 20 35m, ni trc tip Quc l 91B ,cch quc l 1A cha y 2km. C s h tng, mng li in, nc, h thng x l nc thi, h tng cng ngh thng tin v truyn thng c m bo: + Khu nh cho cng nhn v chuyn gia ang c xy dng vi qui m 119,6ha, nm lin k khu cng nghip. + Ngoi mng li bu in tnh, khu cng nghip s xy h thng Cng ngh thng tin hin i p ng nhu cu vin thng vi nhiu loi hnh: in thoi, ADSL c cung cp t mng li ca tnh v c ko ng dy n tn khu cng nghip. + Thot nc ph hp vi qui hoch chung ca khu cng nghip, vi 2 nh my x l nc thi 4000 4500m3/ngy/m. X l nc thi qua 2 cp: cp x l s b theo tiu chun v x l ti trm x l. Nc thi x l t tiu chun TCVN 6980 2001.

Cp in: li in quc gia (110/22KV). Ngoi ra cn c nh my in d phng, m bo cho cac doanh nghip, nh my hot ng lin tc. An ninh trt t c m bo: i bo v ca KCN cng phi hp vi cng an a phng. Kh khn:

Tnh trng nhim mi trng Vn gii phng mt bng

1.2.2.KHU CNG NGHIP LONG SN (VNG TU)

-

V tr: x Long Sn, Thnh ph Vng Tu, tnh B Ra- Vng Tu + Pha ng gip: i 84, ni Na v khu ngp mn sinh thi + Pha Ty gip: Vnh Rnh Ri, sng Rng v khu Hi qun + Pha Bc gip: KCN a phng, cng vin H Mang C v ni Na + Pha Nam gip: Vnh Gnh Ri.

Tng din tch: 1.250ha Thi gian hot ng: n nm 2058 Tnh cht KCN: Khu cng nghip Du kh Long Sn l Khu cng nghip tp trung nhm thu ht, pht trin cc ngnh cng nghip c quy m ln, hng u tin pht trin cc ngnh nh sau: Cng nghip lc du; Cng nghip ha du; Cng nghip nhit in; Cng nghip vt liu xy dng; Cng nghip luyn cn thp, nhm; Cng nghip c kh, ch to, lp rp; Cng nghip sa cha gin khoan.

Gi cho thu li t: 70USD/m2/48 nm

Ph duy tu h tng: 0,4 USD/m2/nm (bao gm chi ph qun l, duy tu h tng, chiu sng, bo v, cy xanh) Thi hn thu t: thi hn thu li t ti a l 50 nm. Thun li:

- Ngun nguyn liu: phong ph, di do, thu mua t cc vng bin ln cn nhng ch yu l t Phan Thit, Vng Tu - H thng cu, ng b ni lin quc l 51 c u t hon chnh + Cch trung tm TP.HCM 100 km + Cch trung tm TP.Vng Tu 20 km +Cch sn bay Quc t Long Thnh 70 km -

Th trng: Vng Tu l tnh tip gip gia cc tnh min Trung v cc tnh Giao thng: ng bin, ng sng: C h thng cng bin phc v cho

min Nam, c bit cch thnh ph H Ch Minh khng xa nn th trng kh phong ph. hot ng KCN v gn h thng cng nc su quc gia nh Sao Mai Bn nh v cng Ci Mp. ng b: H thng cu, ng b ni lin quc l 51 c u t hon chnh cung cp. Cp nc:Ngun cp nc cho Khu cng nghip Du kh Long Sn s do Cng ty C phn cp nc Chu c v Cng ty c phn cp nc B Ra - Vng Tu

- Cp in: S u t trm 110kV Long Sn c cng sut giai on u l 63MW v di hn nng thnh 2 my 63MW. Trm 110kV Long Sn c cp in trc tip t thanh ci 110kV ca Nh my in B Ra, thng qua li in 110kV. c r nhnh t ng dy 110kV B Ra - Ph M, nhnh r ny c chiu di 6km l mch mt dy ni AC-240. Giai on sau s l mch kp.

Ti khu vc ny s u t xy dng nh my nhit in c cng sut 636MW phc v nhu cu tiu th in cho d n Lc du v Ha du khong 220MW, s cn li s ha vo li in chung cung cp cho cc nh my ln cn. H thng thot nc thi: H thng thot nc bn trong khu cng nghip

chia lm hai phn: + H thng ring trong tng nh my: X l nc thi ngay ti nh my loi b cc cht thi c bit. + H thng thu gom bn ngoi nh my: Dn nc thi ca cc nh my ti khu x l lm sch ln 2 t tiu chun theo TCVN 5945 2005. Nc thi cng nghip sau khi c x l trit s gi li trong h m vi thi gian 7 - 20 ngy kim tra. y l ni kim sot nhim ln cui cng trc khi x vo mi trng. Kh khn: Ngun lao ng khan him
-

Gi thu t kh t: 70USD/m2/48 nm u tin pht trin ngnh du kh, in t, hn ch tip nhn mt s

ngnh ngh trong KCN: ch bin thy sn, ch bin m cao su. 1.2.3.KHU CNG NGHIP M THO (TIN GIANG) -

V tr: ng s 4, cm CN Trung An, x Trung An, Tp.M Tho Din tch: 79,14 ha Gi thu: 18 USD/ m2/ 50 nm

- Cc lnh vc hot ng ch yu: Ch bin thc n gia sc; Ch bin thy, hi sn xut khu; Sn xut bao b PP; Ch bin nng sn; Dch v kho lnh; Sn xut kinh doanh, gia cng hng may mc; Sn xut bnh trng; cc loi nc gii kht; Sn xut b tng thng phm; ng sa cc phng tin thu. Thun li:

Ngun nguyn liu: kh di do do c b bin di 32 km vi hng

ngn ha, bi bi ven bin, nhiu li th trong nui trng cc loi thy hi sn v pht trin kinh t bin. C v tr ht sc thun li:

+ Nm dc sng Tin v ng tnh 864, vi chiu di khong 2,4 km. + Cch Trung tm thnh ph M Tho 3 km v hng Ty. + Cch thnh ph H Ch Minh 72 km v hng Ty Nam. + Cch Quc l 1A 4 km v hng Nam. Va thuc vng BSCL, va thuc vng kinh t trng im pha

Nam, l 2 vng kinh t ang pht trin mnh. Do nm gia 2 vng kinh t, nn KCN rt thun li trong vic tip cn vi nhiu d n, lnh vc ngnh ngh u t, tip thu kin thc khoa hc, nng cao trnh cng ngh sn xut, qun l, iu hnh sn xut... Nh v tr ht sc thun li nn Tin Giang tr thnh trung tm vn ha chnh tr ca c BSCL, l a bn trung chuyn ht sc quan trng gn c min Ty Nam B. V tr nh vy gip Tin Giang tr thnh mt tnh c nn kinh t pht hng u trong khu vc min Ty Nam B v l vng kinh t trng im pha nam. Giao thng: + Mng li giao thng ng b hon chnh, cch thnh ph H Ch Minh 73km, ga Si Gn 76km. + Mng li ng thy thun li. Trc chnh l sng Tin vi chiu di 120km chy ngang qua tnh hng v pha Nam v 30km sng Soi Rp pha Bc, to iu kin cho tnh tr thnh im trung chuyn v giao thng ng sng t cc tnh ng bng sng Cu Long i TP.H Ch Minh v cc tnh min ng. V pha ng, ng bin t huyn G Cng ng n B Ra-Vng Tu di khong 40 km.

Kh hu: Kh hu chia lm 2 ma r rt: ma kh thng 12 n thng 4 v ma ma

t thng 5 n thng 11. Nhit hng nm khong 27 C; lng ma hng nm khong 1.467 mm. Thu ht phn ln lao ng khu vc BSCL, do ngi dn ni y rt ngi i lm vic xa. Kh khn:
-

nhim mi trng ang tr thnh vn cp bch, ang nhn c

s quan tm ca nhiu c quan chc nng

Bng 1.3: Cho im ca 3 khu cng nghip Khu cng nghip Hng Ph (Cn Th) Long Sn (Vng Tu) M Tho (Tin Giang) Nguyn liu Th trng Gi thu t Giao thng Nhn cng

2 4 3

3 4 3

2 1 4

3 4 4

2 1 4

Bng 1.4: Bng kt qu Khu cng nghip Hng Ph (Cn Th) Long Sn (Vng Tu) Nguyn liu (35%) 0.7 1.4 Th trng (20%) 0.6 0.8 Gi thu t (20%) 0.4 0.2 Giao thng Nhn cng (15%) 0.45 0.6 (10%) 0.2 0.1 Tng 2.35 3.1

M Tho (Tin Giang)

1.05

0.6

0.8

0.6

0.4

3.45

2. TNG QUAN NH MY:

-Tn nh my: ETO Food -Sn phm: c nc st c -Tn thng hiu: GOLDEN FISH -a ch: ng s 4, cm cng nghip Trung An, x Trung An, Thnh ph M Tho -Din tch: 3ha -Nng sut: 200 tn / ngy 2.1 Nguyn liu: 2.1.1 Nguyn liu chnh: 2.1.1.1 C: - Loi c s dng sn xut l: c nc, c bc m, c ba th - Thu mua cc dng c:nguyn con ti c t lnh - Ngun cung cp nguyn liu c ch yu: B Ra Vng Tu, Phan Thit, Kin Giang. Vng bin Kin Giang c ngun thy sn a dng v phong ph, vi tr lng khong 464.600 tn; chim ti 29,0% tr lng hi sn vng Nam B, kh nng khai thc cho php khong 208.400 tn, chim 44% tr lng. Tr lng c ni chim khong 51% tng tr lng; kh nng khai thc cho php khong 40% tr lng c ni ( c nc, c bc m, c tro, c trch, c ba th) Trong h c nc chim 18,7% Vng bin B Ra - Vng Tu vi tr lng hng nm 181.512 tn. Vng bin Phan

Thit vi 132.688 tn / nm. - Ma v khai thc: quanh nm nhng ch yu v c Nam t thng 5 10 hng nm. -Thnh phn dinh dng: cha nhiu Protein c bit l mui khong v vitamin A

Bng 2.1 : Thnh phn dinh dng trong c nc Nng lng Kcal 93 Thnh phn dinh dng trong 100 g thc phm n c Thnh phn chnh Mui khong Vitamin Nc Protein Lipid Tro Canxi Phospho St Natri Kali A B1 B2 PP g 76.4 21.3 0.8 1.3 58 216 mg 2.3 67 246

g mg 2 0.0 0.2 3.4 0 7 05 3

Bng 2.2 : Thnh phn dinh dng trong c bc m Nng lng Kcal 119 Thnh phn dinh dng trong 100 g thc phm n c Thnh phn chnh Mui khong Vitamin Nc Protein Lipid Tro Canxi Phospho St Natri Kali A B1 B2 PP G 73.4 21.5 3.7 1.5 48 26.3 mg 1.8 59 370

g mg 2 0.0 0.1 4.7 0 4 9 4

2.1.1.1.1 Tiu chun ca c nguyn liu: Bng2.3 : Tiu chun cm quan ca c nguyn liu Loi c Tn khoa hc Hnh dng c C nc Decapteras spp - C di, thn c mu en xm, chiu rng thn c khong 3-7 13-18 cm. C bc m Rastelliger Kanagurta - Thn c hnh bp mng, vng bng c mu trng, b mt thn lng c mu en, xng sng c c chm rt nh ( s lng t ) chiu di thn c khong 13-16cm, chiu rng khong 3-4 cm. Nhit c tip nhn sch/ tp cht -c ti40C -lnh ng-40C C khng b n, mm c mi hi sau khi r ng. Khng c vng m c mu vng v khng c mi i. -Khng c k sinh trng, rui bm vo c dng sn xut. -t tnh ca c khng c kh bn. -Khng c tp cht khi c c giao n nh my. -c ti40C -lnh ng-40C C khng b n, mm c mi hi sau khi r ng. Khng c vng m c mu vng v khng c mi i. -Khng c k sinh trng, rui bm vo c dng sn xut. -t tnh ca c khng c kh bn. -Khng c tp cht khi c c giao n nh my. -c ti40C -lnh ng-40C C khng b n, mm c mi hi sau khi r ng. Khng c vng m c mu vng v khng c mi i. -Khng c k sinh trng, rui bm vo c dng sn xut. -t tnh ca c khng c kh bn. -Khng c tp cht khi c c giao n nh my. C ba th Rasterlligerbranchysoma -Da c nhn khng nhm, lng c mu vng(t) chiu di thn c t 1418 cm, chiu rng t 4-5 cm.

cm.Chiu di c khong c nhn, khng nhm,

Cht lng ti ca c

-Theo phn loi A-C s c s dng ch bin. -Loi D khng c chp nhn( tr li nh my ch bin) . Tiu chun cht lng c: -Loi A: c ti ngon, mt rt trong, tht chc. -Loi B: c ti, mt trong, tht chc. -Loi C: c khng ti, mt trong va phi, b bng, tht mm. -Loi D: c n, mt , b bng, thn nht, c mi hi.

-Theo phn loi A-C s c s dng ch bin. -Loi D khng c chp nhn( tr li nh my ch bin) . Tiu chun cht lng c: -Loi A: c ti ngon, mt rt trong, tht chc. -Loi B: c ti, mt trong, tht chc. -Loi C: c khng ti, mt trong va phi, b bng, tht mm. -Loi D: c n, mt , b bng, thn nht, c mi hi.

-Theo phn loi A-C s c s dng ch bin. -Loi D khng c chp nhn( tr li nh my ch bin) . Tiu chun cht lng c: -Loi A: c ti ngon, mt rt trong, tht chc. -Loi B: c ti, mt trong, tht chc. -Loi C: c khng ti, mt trong va phi, b bng, tht mm. -Loi D: c n, mt , b bng, thn nht, c mi hi.

Bng2.4: Ch tiu v ha hc ca c nguyn liu Ch tiu Histamine Urea Arsenic (As) Cadmium(Cd) Ch (Pb) Thy ngn (Hg) Antimony (Sb) ng (Cu) Km (Zn) Gii hn Max 50ppm Max 80ppm Max 2mg/kg Max 0.05 mg/kg Max 0.4 mg/ kg Max 0.05mg/kg Max1mg/kg Max 30mg/kg Max 100mg/kg Tham kho 46/2007/QBYT 46/2007/QBYT EC/1881/2006 (Euro) EC/1881/2006 (Euro) 46/2007/QBYT 46/2007/QBYT 46/2007/QBYT

2.1.1.2 C chua: -C chua s dng trong ch bin l dng paste. -c sn xut t Trung Quc -Trong 100g c chua: 2,2mg ng, 8mg canxi, 3,7mg kali, 0,4mg st, 0,3mg carotene,

0,6mg nit, vitamin A, B1, B2, C, P v cc axit hu c Bng2.5: Tiu chun c paste Ch tiu kim tra cht lng Mu sc Hnh dng Tiu chun Ch tiu cm quan Mu -Khng c tp cht l -Khng c ht hay mnh vn ht c chua. Ch tiu ha l 4.6 28-30 10mg/kg 45mg/100g 1ppm 1ppm 2ppm 0.05ppm 1ppm 30ppm 40ppm Ch tiu vi sinh 4 10 cfu/g 3 MPN/ g Absent 45 50 60% Ti a 50% Tham kho TCVN 5308:2008

pH TSS(Brix) Pesticide-carbaryl Lycopene Antimon-Sb Asen-As Ch Pb Thy ngn-Hg Cadimi Cd ng-Cu Km-Zn TPC Coliform e.coli Yeast v Mold T.Flat Sour Pore Formers Thermophilic anaerobic Mold 2.1.2 Nguyn liu ph:

B Y T B Y T B Y T B Y T B Y T

Ty theo tng loi sn phm m s dng nguyn liu ph khc nhau nhng phi m bo cht lng, l cht iu v cn thit trong thc phm nhng v mt iu kin no thay i tnh cht hoc khng ng liu lng th s l mi nguy cho thc phm nh hng n sc khe. Phi c cung cp t cc c s ch bin c ng k tiu chun cht lng. Cc nguyn liu ph s dng nh sau: 2.1.2.1.Mui nguyn liu :

Mc ch tao v mn cho sn phm Bng2.6 : Tiu chun mui Ch tiu kim tra cht lng -Mu sc -Trng thi Tiu chun Ch tiu cm quan -Tinh th trng -Khng vn cc -Ha tan hon ton Ch tiu ha l 0.07% 3% 97% 15ppm 1ppm 0.5ppm 2ppm 2ppm 0.5ppm 2.1.2.2 .ng tinh luyn : To v ngt hi ha cho sn phm: lm du v mn ca mui NaCl Bng 2.7 : Tiu chun ng tinh luyn Ch tiu kim tra cht lng -Mu sc -Trng thi -Mi -V Tiu chun Ch tiu cm quan -Tinh th trng ng -Khng vn cc -Khng c mi l -Ngt c trng, khng c v l -Tinh th trng ng nh, khi pha trong nc ct cho dung dch trong Tham kho TCVN Ghi ch Theo tiu chun ca Vit Nam, Thi Lan Tham kho

Cht khng tan m NaCl Ca Mg As Cd Pb Hg

sut Ch tiu ha l - phn cc( Pol) -Hm lng ng 0.1% kh -Tro dn in - m - mu -Sunfuadioxit -Asen(As) -ng(Cu) -Ch(Pb) TPC Yeast v Mold Coliform bacteria E .coli 0.1% 0.1% 30 ICUMA 7mg/kg 1mg/kg 2mg/kg 0.5mg/kg Ch tiu vi sinh 10 cfu/g 10 cfu/g 3 cfu/g Khng c
3

99.5%(0Z)

TCVN

Sy 1050C, 3h

2.1.2.3.Paprika: -To mu cho sn phm Bng 2.8: Tiu chun paprika: Ch tiu kim tra cht lng Mu sc Trng thi Mi Ch (Pb) Asen (As)

Tiu chun Ch tiu cm quan m sn st Khng tp cht Mi t nhin ca t bt Ch tiu ha l 3ppm 3ppm

Tham kho

FAO, Neo

Thy ngn (Hg) Cadimi (Cd) Mu tng hp Total Plate Count TPC E.coli Nm men v nm mc Salmonella spp 2.1.2.4. Tinh bt bin tnh:

1ppm 1ppm Khng pht hin Ch tiu vi sinh 103 cfu/g 10 cfu/g 102 cfu/g Khng c

To trng thi st cho nc sauce, gim v chua ca nguyn liu lm tng gi tr kinh t. Lng bt s dng va phi, nu qu nhiu s lm gim cht lng sn phm. Bng2.9 : Tiu chun tinh bt bin tnh Ch tiu kim tra cht lng Mu sc Trng thi Tiu chun Ch tiu cm quan Trng n trng nht Khng vn cc Khng tp cht Ha tan hon ton m khng c cn Ch tiu ha l 14% 5-7 1 mg/kg 1 mg/kg 0,5 mg/kg 30 ppm Ch tiu vi sinh Ti a l 104 cfu/g 100 cfu/g 3 MPN/g Khng c Theo tiu chun Thi Lan Tham kho Ghi ch

m pH Ch (Pb) Asen (As) Thy ngn (Hg) SO2 Total Plate Count TPC E.coli Nm men v nm mc Salmonella spp

Theo tiu chun Thi Lan

Ha tan bt trong nc nng (350C)

2.1.2.5.Ph Gia I+G: C tc dng iu v, tng ngt cho sn phm. 2.10 Bng tiu chun ph gia I+G Ch tiu kim tra cht lng

Tiu chun Ch tiu cm quan Tinh th trng Bt mn

Tham kho

Hnh dng

Ha tan hon ton, khng cn v khng mu Khng tp cht Ch tiu ha l 7-8,5 1 ppm 1 ppm 10 ppm Ch tiu vi sinh 50 cfu/g Khng c Ajinomoto

pH Ch (Pb) Asen (As) Kim loi nng Nm mc Coliform 2.1.2.6. Bt ngt:

Ajinomoto

C tc dng iu v, tng ngt cho sn phm. Bng 2.11 : Tiu chun bt ngt Ch tiu kim tra cht lng Mu sc Hnh dng Tiu chun Ch tiu cm quan Tinh th trng Bt mn Khng vn cc Khng tp cht Ha tan hon ton v Tham kho TCVN

 tinh khit pH Clorua Ch (Pb) Asen (As) Gim khi lng khi sy kh Total Plate Count TPC E.coli Nm men v nm mc Coliform 2.1.2.7. Guar Gum:

khng c cn Ch tiu ha l 99 % 6,7-7,2 0,2% 1ppm 2ppm 0,5% Ch tiu vi sinh 10 cfu/g Khng 102 cfu/g 3 MPN/g RFV Ajinomoto Ajinomoto TCVN

Bng 2.12: Tiu chun Guar gum Ch tiu kim tra cht lng

Tiu chun Ch tiu cm quan Bt mu trng nht Bt mn Khng vn cc Khng tp cht Ha tan hon ton v khng c cn Ch tiu ha l 5,5-6,5 12 3500-4000 cps 2 mg/kg

Tham kho

Hnh dng

pH m nht ca dung dch 1% Ch (Pb)

Total Plate Count TPC E.coli Nm men v nm mc Salmonella spp

Ch tiu vi sinh 104 cfu/g Ti a l 50 cfu/g Khng c Khng c

2.1.2.8. Du nnh tinh luyn : Tng gi tr cm quan cho sn phm Bng 2.13 : Tiu chun du nnh tinh luyn Ch tiu kim tra cht lng Mu sc Trng thi Mi V

Tiu chun Ch tiu cm quan Vng nht Khng tp cht Khng c mi v v i thiu Khng ging m v khng c cn Ch tiu ha l 0,3% acid asoleic hay 0,6mg KOH/g du. 10 mili ng lng hot tnh / kg du. 189-195 mg KOH/g Ch tiu kim loi 1,5 mg/kg 0,1mg/kg 0,1 mg/kg 0,1 mg/kg Ch tiu vi sinh 10 MPN/g 3 MPN/g

Tham kho

TCVN

Acid bo t do Ch s peroxit Ch s x phng ha Ch (Pb) Asen (As) ng (Cu) St (Fe) E.coli Nm men v nm mc

TCVN

B y t

B y t

Salmonella spp Coliform Staphylococus aureus 2.2 Sn phm:

Khng c Khng c Khng c

-Sn xut mt sn phm chnh : c nc st c Bng 2.14 : M t v gii thiu sn phm Tn sn phm Nhn hiu Khch hng Thnh phn C nc st c GG 5 Trong nc Tht c c ct hon chnh v nc Sauce pha cng vi mui, ng, bt ngt, Guar gum, tinh bt bin tnh Round sacd, Redlaid sacd, layang sacd ( c nc) Indopacific Mackered ( platu) Bigege scad, Golden scad ( ba tro), tellowtail sacd ( c ngn) Lon 202 x 200 x 308 TP np khoen (ECE) Kch c lon 202/200x308 np khoen (EOE). Loi thng 155 x 100 lon v loi thng 155 x 93 lon/ block Ch r tn hng ha, nhn hiu, ph gia, trng lng, ni sn xut v ngy thng nm sn xut trn np Trng lng tnh: 155 -175g Trng lng c: 93-105g ( sp hon thnh) L tnh Trng lng c b: 185 213 g Trng lng v lon: 110-125 g Trng lng cht lng: 65-85 g Head Space di khong khng: 4-10 mm Tss = 10-12 Brix mn = 8,3 10.5 % Ha hc: pH = 5-6 Histamin = < 50 ppm Vi sinh Ure 50ppm -Tit trng thng mi: 1210C, 50 pht.

Loi c ng gi( s lng/lon v kh bao b) Loi lon kch c lon ng thng carton Quy cch nhn

-E.coli: khng pht hin. -S.aureus: khng pht hin (gi phng th nghim bn ngoi). -Clostridium spp: khng pht hin (tng ng CL.perfringens, CL.botulinum). Hn s dng iu kin bo qun Phng thc s dng i tng s dng -Nm mc: khng pht hin. - 3 nm sau ngy sn xut v bo qun nhit phng. -Bo qun nhit thng -Sn phm n lin -Tt c mi ngi

3. S QUY TRNH SN XUT C NC ST C

Nguyn liu
Tip nhn Nc xay Bo qun (nu c) Ct u c Ra 1 D kim loi Ra 2 V lon Hp v cht nc St c, du, gia v, ph gia Rt sauce c v du Ghp m v ra Thanh trng Lm ngui Lm kh In date, ng gi Lu kho, bo qun SP Np Lon rng Ra

4 . THUYT MINH QUY TRNH CNG NGH:

4.1.Tip nhn nguyn liu: -Nguyn liu c bin (c nc, c ba th, c ngn, c tro, c bc m) c thu mua t cc cng trn ton quc v vn chuyn v nh my bng xe bo n hoc xe ti. Trong xe, c c cha trong cc khay nha lp y nc (mi khay cha khong 13kg c). Nh cung cp phi m bo lng c cn thit gi c lun 40C trong sut qu trnh vn chuyn. -Nguyn liu c ti v nh my, sau khi c kim tra t cc tiu chun v cht lng sau cho tip nhn nguyn liu vo cc bn cha. Bn cha c c xe nng chuyn vo bn ra c v theo bng ti chuyn qua khu vc ct u c. 4.2.Bo qun: -Bo qun nguyn liu trng hp lng c nguyn liu v nh my qu nhiu khng sn xut kp nguyn liu c phi c bo qun lnh trong bn cha bng nc m bo ti. -Vic bo qun bng cch p mui nc c nguyn liu trong sut qu trnh vn chuyn, tn tr ti nh my lun 40C c ch s pht trin ca vi sinh vt v s gia tng hm lng Histamin. 4.3.Ct u c: -C sau khi c ra s b t bn phn phi s c phn phi vo khay n cc sline ct u, ui, loi b ni tng v ct khc theo ng quy cch nu c c kch thc ln. -C sau khi ct c cho vo khay nha n khu vc cn xc nh trng lng v qua my d kim loi trc khi n khu vc v lon. - Phn loi b gm u, ui, rut, gan, trng, mng en s c bng ti ph liu a ra ngoi khu ph liu cch ly vi khu vc sn xut. -Ct u, ui, loi b ni tng nhm loi b tp cht trong bng c m bo tnh trng v sinh v ng quy cch v lon. 4.4.Ra 1: -C sau khi ct u cho vo bn ra trc khi a qua d kim loi.

4.5.D kim loi: -C sau khi c ct u, ui, ni tng c cho vo khay n khu vc cn v qua my d kim loi trc khi qua cng on v lon. -My d kim loi c s dng nhm pht hin gip kim tra v loi b mnh kim loi c kch thc 3mm, kim c kch thc 3mm, inox c kch thc 4mm m bo an ton sc khe cho ngi tiu dng. 4.6.Ra 2: -C sau khi ct u c chuyn qua my d kim loi n h thng bn ra, ti y c s li qua nc c s dng bm thi tun hon to ra s xo trn cho c trong bn nhm tng hiu qu ca qu trnh ra. Sau c s n bn k tip trc khi phn phi ra line. 4.7.V lon: -C sau khi qua my d kim loi c cho ln bng ti n bn ra c. Ti y c theo bng ti chuyn xung khay phn phi vo cc line v lon. Cc lon c s c chuyn sang cng on hp. - Cng on v lon nh hnh to v m quan cho sn phm, m bo s ng u cho c trong lon, bo v sn phm trong qu trnh vn chuyn v bo qun. 4.8.Hp v cht nc: -C sau khi v lon s c a vo bng ti hp. -C c hp bng cch cho hi nc tip xc trc tip vi sn phm. -Sau c c tip tc a n thit b cht nc. -Cng on hp: mc ch l lm chn s b nhm loi b mi tanh v tch bt nc t do c trong c ng thi bi kh trong lon sn phm. -Cng on cht nc: nhm loi b nc trong lon c sau khi hp v l iu kin n nh thnh phn c v sauce, gip cho vic thm thu sauce v du vo tht c c tt hn. 4.9.V st v v du: -C sau khi cht nc c bng ti a n cng on rt du v sauce chun b ghp m.

-y l cng on khng th thiu trong quy trnh sn xut, th hin tnh c trng ca sn phm. 4.10.Ghp m: Cc lon c sau khi rt du v xt s c bng ti chuyn n my ghp m t ng. Lon sau khi ghp m s c ra sch du v xt bm bn ngoi trc khi chuyn sang khu tit trng. -Nhm m bo ghp m v lon ngn cch hon ton sn phm trong lon vi khng kh bn ngoi sn sng cho khu thanh trng. 4.11.Thanh trng: -Sau khi ghp m bng ti s chuyn bng c n h thng tit trng, nhit tit trng 1210C . Thi gian tit trng 50 pht. Sn phm c tit trng nhm tiu dit cc vi sinh vt gy bnh c bit Cl.botulium. Bo t ym kh Clostridium botulinum l mc tiu chnh trong qu trnh ch bin nhit v: - C th sn sinh ra c t lm cht ngi d liu lng rt thp. -C kh nng thnh lp bo t, rt bn nhit - Clostridium botulinum c th tm thy bt c ni u, v vy hu ht nguyn liu u nhim vi sinh vt ny, nn chng quan h mt thit ti lnh vc an ton thc phm -Chnh v nhng l do trn, Clostridium botulinum c xem l nguyn nhn gy ng c thc phm. 4.12.Lm ngui: -Sau khi thanh trng bng ti s chuyn cc lon c n h thng lm ngui (nc dng lm ngui c nng chlorine 0,5-3 ppm) -Lm ngui nhm lm gim nhit trung tm ca lon sn phm sau khi tit trng n 500C v n nh v vt l cho m ghp. 4.13.Lm kh, In date v ng gi: -Sau khi lm ngui cc lon s c thi kh bng my

-Sau khi lm ngui cc lon c s c chuyn n h thng in date t ng, ng block t ng 10 lon / block hoc 3 lon / block ( lm bng tay) v ng thng 100 lon, 99 lon, 50 lon. -Trn thng carton ghi y tn v a ch cng ty, tn sn phm, ngy sn xut. 4.14.Lu kho v bo qun: -Cc thng carton s c cht ln pallet. Lu kho trong thi gian 7 ngy. Ch kt qu kim tra. Khi c n t hng b phn kho s xut hng theo yu cu