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Van Phong: 69 Nguyen Thi, Phng 13, Quan 5, TP.HCM - Tel : 08.9506618 - Fax: 08.

9506617
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Nha May: E4/ 48 Quoc Lo 1A -P. Bnh Tr ong B, Q.Bnh Tan - TPHCM - Tel: 08.8760427 - Fax: 08.7507673 Email: Kim-metal@hcm.vnn.vn Website: www.kimtingroup.com

HN TIG
1. Nguyn l. Hn TIG ( Tungsten Inert gas) cn c tn gi khc l hn h quang bng in cc khng nng chy (tungsten) trong mi trng kh bo v - GTAW ( Gas Tungsten Arc Welding ) thng c gi vi tn hn Argon hoc WIG ( Wonfram Inert Gas).

Hnh 1 : S nguyn l hn TIG H quang chy gia in cc tungsten khng nng chy v chi tit hn c bo v bi dng kh thi qua m phun, s cung cp nhit lm nng chy mp chi tit, sau c hoc khng dng que p to nn mi hn. Kim loi p (que hn c ng knh 0,8 mm n 4,0 mm) c b sung vo vng chy bng tay hoc nh thit b t ng khi dng dy cun (cun dy c ng knh t 0,8 mm n 2,0 mm) . Vng chy c bo v bng dng kh tr (lu lng 5 n 25 lit/pht) Argon hoc Argon + Hlium, khi hn t ng c th dng Argon + H2 . 2. c im v cng dng. c im in cc khng nng chy. Khng to x do khng c thuc hn. H quang, vng chy quan st v kim sot d dng. Ngun nhit tp trung v c nhit cao.

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Van Phong: 69 Nguyen Thi, Phng 13, Quan 5, TP.HCM - Tel : 08.9506618 - Fax: 08.9506617
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Nha May: E4/ 48 Quoc Lo 1A -P. Bnh Tr ong B, Q.Bnh Tan - TPHCM - Tel: 08.8760427 - Fax: 08.7507673 Email: Kim-metal@hcm.vnn.vn Website: www.kimtingroup.com

u im C th hn c kim loi mng hoc dy do thng s hn c phm vi iu chnh rng ( t vi ampe n vi trm ampe). Hn c hu ht cc kim loi v hp kim vi cht lng cao. Mi hn sch p, khng ln x v vng te. Kim sot c ngu v hnh dng vng hn d dng. Nhc im Nng sut thp. i hi th c tay ngh cao. Gi thnh tng i cao do nng sut thp, thit b v nguyn liu t tin. Cng dng L phng php hiu qu khi hn nhm, inox v hp kim nicken. Thng dng hn lp ngu trong qui trnh hn ng p lc. Hn cc kim loi, hp kim kh hn nh titan, ng . 3. Vt liu trong hn TIG. 3.1. Kh bo v Bt k loi kh tr no cng c th dng hn TIG, song Argon v Heli c a chung hn c v gi thnh tng i thp, tr lng kh khai thc di do. Argon l loi kh tr khng mu, mi, v v khng c. N khng hnh thnh hp cht ha hc vi bt c vt cht no khc mi nhit hoc p sut. Ar c trch t kh quyn bng phng php ha lng khng kh v tinh ch n tinh khit 99,9 %, c t trng so vi khng kh l 1,33. Ar c cung cp trong cc bnh p sut cao hoc dng kh ha lng vi nhit -- 184 0C trong cc bn cha. Heli l loi kh tr khng mu, mi, v. T trng so vi khng kh l 0,13 c khai thc t kh thin nhin, c nhit ha lng rt thp 272 0C, thng c cha trong cc bnh p sut cao. Hnh 2 : So snh hai loi kh bo v

Argon
D mi h quang do nng lng ion thp Nhit h quang thp hn Bo v tt hn do nng hn Lu lng cn thit thp hn in p h quang thp hn nn nng lng hn thp hn Gi thnh r hn Chiu di h quang ngn, mi hn hp C th hn chi tit mng Khuyt tt v phng php kim tra

Heli
Kh mi h quang do nng lng ion ha cao Nhit h quang cao hn Bo v km hn do nh hn Lu lng s dng cao hn in p h quang cao hn nn nng lng hn ln hn Gi thnh t hn Chiu di h quang di, mi hn rng Thng dng hn cc chi tit dy, dn nhit tt

2/9

Van Phong: 69 Nguyen Thi, Phng 13, Quan 5, TP.HCM - Tel : 08.9506618 - Fax: 08.9506617
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Nha May: E4/ 48 Quoc Lo 1A -P. Bnh Tr ong B, Q.Bnh Tan - TPHCM - Tel: 08.8760427 - Fax: 08.7507673 Email: Kim-metal@hcm.vnn.vn Website: www.kimtingroup.com

S trn hai kh Ar v He c ngha thc tin rt ln. n cho php kim sot chc ch nng lng hn cng nh hnh dng ca tit din mi hn. Khi hn chi tit dy, hoc tn nhit nhanh, s trn He vo Ar ci thin ng k qu trnh hn. Nit ( N2 ) i khi c a vo Ar hn ng v hp kim ng, Nit tinh khit i khi c dng hn thp khng r. Hn hp Ar H2 vic b sung hydro vo argon lm tng in p h quang v cc u im tng t heli. Hn hp vi 5% H2 i khi lm tng lm sch ca mi hn TIG bng tay. Hn hp vi 15% c s dng hn c kh ha tc cao cho cc mi hn gip m vi thp khng r dy n 1,6 mm, ngoi ra cn c dng hn cc thng bia bng thp khng r vi mi chiu dy, vi khe h y ca ng hn t 0,25 0,5 mm. khng nn dng nhiu H2 , do c th gy ra r xp mi hn. Vic s dng hn hp ny ch hn ch cho cc hp kim Ni, Ni Cu, thp khng r.

Hnh 3 : Quan h V I vi kh bo v Ar v He La chn kh bo v Khng c mt quy tc no khng ch s la chn kh bo v i vi mt cng vic c th. Ar , He hoc hn hp ca chng u c th s dng mt cch thnh cng i vi a s cc cng vic hn, vi s ngoi l l khi hn trn nhng vt cc mng th phi s sng kh Ar. Ar thng cung cp h quang m hn l He. Thm vo , chi ph n v thp v nhng yu cu v lu lng thp ca Ar lm cho Ar c a chung hn t quan im kinh t.

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3/9

Van Phong: 69 Nguyen Thi, Phng 13, Quan 5, TP.HCM - Tel : 08.9506618 - Fax: 08.9506617
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Nha May: E4/ 48 Quoc Lo 1A -P. Bnh Tr ong B, Q.Bnh Tan - TPHCM - Tel: 08.8760427 - Fax: 08.7507673 Email: Kim-metal@hcm.vnn.vn Website: www.kimtingroup.com

3.2. in cc tungsten Tungsten ( Wolfram) c dng lm in cc do tnh chu nhit cao, nhit nng chy cao (3410 0C), pht x in t tng i tt, lm ion ha h quang v duy tr tnh n nh h quang, c tnh chng oxy ha rt cao. Hai loI in cc s dng ph bin trong hn TIG : Tungstne nguyn cht (ui sn mu Xanh l) : cha 99,5% tungsten nguyn cht, gi r song c mt dng cho php thp, kh nng chng nhim bn thp, dng khi hn vi dng Xoay chiu (AC) p dng khi hn nhm hoc hp kim nh. Tungstne Thorium (cha 1 n 2 % thorium {ThO2} - ui sn mu ) : c kh nng bc x electron cao do dng hn cho php cao hn v tui th c nng cao ng k. Khi dng in cc ny h quang d mi v chy n nh, tnh nng chng nhim bn tt, dng vi dng mt chiu (DC) p dng khi hn thp hoc inox. Ngoi ra cn c : Tungstne zirconium (0,15 n 0,4% zirconium { ZrO2} - ui sn mu nu ) c c tnh h quang v mt dng hn nh mc trung gian gia tungsten pure v tungsten thorium, thch hp vi ngun hn AC khi hn nhm. u im khc ca in cc l khng c tnh phng x nh in cc thorium. Tungstne Cerium ( 2% cerium { CeO2} - ui sn mu cam ) : n khng c tnh phng x, h quang d mi v n nh, c tui bn cao hn, dng tt vi dng DC hoc AC. Tungsten Lathanum { La2O3} c tnh nng tng t tungsten cerium.

Bng 1: m mu in cc tungsten EWP = pure tungsten EWCe 2 = tungsten + 2% cerium EWLa 1 = tungsten + 1% lathanum EWLa 1.5 = tungsten + 1.5% lathanum EWLa 2 = tungsten + 2% lathanum EWTh 1 = tungsten + 1% thorium EWTh 2 = tungsten + 2% thorium EWZr 1 = tungsten + 1% zirconium EWG = tungsten + nguyn t hp kim khng xc nh
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4/9

Van Phong: 69 Nguyen Thi, Phng 13, Quan 5, TP.HCM - Tel : 08.9506618 - Fax: 08.9506617
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Nha May: E4/ 48 Quoc Lo 1A -P. Bnh Tr ong B, Q.Bnh Tan - TPHCM - Tel: 08.8760427 - Fax: 08.7507673 Email: Kim-metal@hcm.vnn.vn Website: www.kimtingroup.com

Bng 2 : phn loi v thnh phn in cc tungsten theo AWS A5.12

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5/9

Van Phong: 69 Nguyen Thi, Phng 13, Quan 5, TP.HCM - Tel : 08.9506618 - Fax: 08.9506617
R

Nha May: E4/ 48 Quoc Lo 1A -P. Bnh Tr ong B, Q.Bnh Tan - TPHCM - Tel: 08.8760427 - Fax: 08.7507673 Email: Kim-metal@hcm.vnn.vn Website: www.kimtingroup.com

Kch thc v mi in cc Cc in cc tungsten thng c cung cp vi ng knh 0,25 6,35 mm, di t 70 610 mm, c b mt c lm sch hoc c mi. B mt c lm sch c ngha l sau khi ko dy hoc thanh, cc tp cht b mt c loi b bng cc dung dch thch hp. B mt c mi c ngha l cc tp cht c loi b bng phng php ml. Ty thuc vo ng dng, vt liu, b dy, loi mi ni m ta c cc dng mi khc nhau. Khi hn vi dng AC ta chn in cc ln hn v mi v trn thay v mi nhn nh khi hn vi dng DCEN.

Hnh 4 : Cc dng mi in cc

Bng 3 : kch thc chi tit khi mi in cc


ng knh in cc mm 1.0 1.0 1.6 1.6 2.4 2.4 3.2 3.2 ng knh phn mi mm 0.125 0.25 0.5 0.8 0.8 1.1 1.1 1.5 Gc cn 12 20 25 30 35 45 60 90 Phn cc DCEN Lin tc (A) Dng xung (A) 2 15 2 - 25 5 30 5 60 8 50 8 100 10 70 10 140 12 90 12 180 15 150 15 250 20 200 20 300 25 250 25 350

Cc gi tr trong bng 3 ng dng cho kh Argon. Cc gi tr dng in khc c th dng ty thuc loi kh bo v, loi thit b.
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Van Phong: 69 Nguyen Thi, Phng 13, Quan 5, TP.HCM - Tel : 08.9506618 - Fax: 08.9506617
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Nha May: E4/ 48 Quoc Lo 1A -P. Bnh Tr ong B, Q.Bnh Tan - TPHCM - Tel: 08.8760427 - Fax: 08.7507673 Email: Kim-metal@hcm.vnn.vn Website: www.kimtingroup.com

Hnh 5 : cch mi in cc Hnh dng v cch mi in cc c nh hng quan trng n s n nh v tp trung ca h quang hn. in cc c mi trn mi c c ht mn v mi theo hng trc nh hnh v . Ni chung chiu cao mi tt nht l t 1,5 n 3 ln ng knh in cc. Khi mi xong phn cn th cn lm t u cn mt cht bo v in cc khi s ph hy ca mt dng in qu cao. Cch thc a chung l lm phng mi in cc. Qui tc chung l : Gc mi cng nh (in cc cng nhn) th ngu su ca vng chy cng ln v b rng vng chy cng hp Khi hn vi dng xoay chiu (AC) hoc dng mt chiu (DCEP) th u in cc cn c dng Bn cu . c dng mi in cc thch hp ta dng dng xoay chiu hoc dng DCEP kch hot h quang trn tm vt liu dy vI t th trc in cc thng gc vi tm vt liu . S d chng ta phI dng mi in cc bn cu l v khi hn vi dng AC hoc DCEP th in cc b t nng nhiu hn do vy cn b mt ln hn gim mt dng nhit . c bit khi hn trn nhm , lp oxt nhm bm trn mi in cc c vai tr tng cng bc x electron v bo v in cc. Vi in cc bng zirconium mi in cc t ng hnh thnh dng bn cu khi hn vi dng AC. Song khi ta phI chp nhn s chy khng n nh ca h quang hn .

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7/9

Van Phong: 69 Nguyen Thi, Phng 13, Quan 5, TP.HCM - Tel : 08.9506618 - Fax: 08.9506617
R

Nha May: E4/ 48 Quoc Lo 1A -P. Bnh Tr ong B, Q.Bnh Tan - TPHCM - Tel: 08.8760427 - Fax: 08.7507673 Email: Kim-metal@hcm.vnn.vn Website: www.kimtingroup.com

ngh di dy cho php s dng ti u cc in cc tungsten. Cn chn dng in thch hp ( kiu v cng ) i vi kch c in cc c s dng. Dng in qu cao s lm h hi u in cc, dng in qu thp s gy ra s n mn, nhit thp v h quang khng n nh. u in cc phi c mi hp l theo cc hng dn ca nh cung cp trnh qu nhit cho in cc. in cc phi c s dng v bo qun cn thn trnh nhim bn. Dng kh bo v phi c duy tr khng ch trong khi hn m cn sau khi ngt h quang cho n khi ngui in cc. khi cc in cc ngui, u in cc s c dng sng bng, nu lm ngui khng chun, u ny c th b oxy ha v c mng mu, nu khng loi b s nh hng n cht lng mi hn. Mi kt ni, c nc v kh, phi c kim tra cn thn. Phn in cc pha ngoi m hn trong vng kh bo v phi c gi mc ngn nht, ty theo ng dng v thit b, bo m c bo v tt bng kh tr. Cn trnh s nhim bn in cc. Khi s tip xc gia in cc nng vi kim loi nn hoc que hn, s duy tr kh bo v khng , s gy ra s nhim bn. Thit b, c bit l u phun kh bo v, phi sch v khng dnh cc vt hn. u phun b bn s nh hng n kh bo v, nh hng n h quang, do gim cht lng mi hn.

Bng 4 : chn dng in tng ng vi kch thc in cc 3.3 Que hn TIG Phng php hn TIG c th hn khng dng que p, ty thuc vo dng mi ni v kim loi hn . ng thi khi hn trn vt liu mng c th dng kiu mi hn b m v hn khng que . Cng c th p dng cch hn ny cho cc mi hn kiu b g (Edge) hoc cc mi hn gc ngoi. Chn kim loI p : Thnh phn ca que p cn phi ph hp tt nht vi thnh phn ca kim loi hn bo m mi hn ng nht , m khng c cc cu trc bt li v mt luyn kim. Que p c dng phi l loi p ng c cc yu cu ca phng php TIG : Que phI c bc mt lp vt liu chng oxt ha (ng / Nickel ) dy bo v que hn m khng gy ra cc tc ng bt li v mt luyn kim nh r kh , ngm oxt / silic. Kim loi p v kim loi hn ha tan vo nhau khi hn , t l ny thay i theo ngu su ca vng chy vo vt liu hn v i khi ngu thiu hoc thi qu cng gy ra cc cu trc bt li cho thnh phn kim loi ca mi hn. Mt khc phi bo m que hn c ty sch du m v bi/ r khi hn hn ch bt , r kh
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Van Phong: 69 Nguyen Thi, Phng 13, Quan 5, TP.HCM - Tel : 08.9506618 - Fax: 08.9506617
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Nha May: E4/ 48 Quoc Lo 1A -P. Bnh Tr ong B, Q.Bnh Tan - TPHCM - Tel: 08.8760427 - Fax: 08.7507673 Email: Kim-metal@hcm.vnn.vn Website: www.kimtingroup.com

ER : dy hn, que hn rn dng cho hn h quang trong mi trng kh bo v 70 : bn ko Ksi S : dy rn 1,2,3,4,5,6,7 : loi kh bo v G, D : thnh phn ha hc ca kim loi dy hn 4. Trang thit b : B ngun CC Mt chiu (DC) hoc Xoay chiu (AC) (Nht thit phi l AC khi hn nhm). B gii nhit dng nc c lm lnh (Chu trnh kn ) p dng khi hn vi dng hn ln Chai cha kh bo v gn van gim p v lu lng k v ng dn kh uc hn (c hoc khng c h thng lm ngui dng nc ) vi dy cp hn bt sn
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9/9

Van Phong: 69 Nguyen Thi, Phng 13, Quan 5, TP.HCM - Tel : 08.9506618 - Fax: 08.9506617
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Nha May: E4/ 48 Quoc Lo 1A -P. Bnh Tr ong B, Q.Bnh Tan - TPHCM - Tel: 08.8760427 - Fax: 08.7507673 Email: Kim-metal@hcm.vnn.vn Website: www.kimtingroup.com

Kp mass v dy dn Mt n hn vi knh lc chi s 10 -:- 13 Gng tay v o chong da Bn chi st / Inox (khi hn nhm hoc Inox ) My mi cm tay chy in hoc kh nn. Hai tm chn gi H thng ht kh cc b

4.1 uc hn v m phun : Chn uc hn : uc hn c ba nhim v chnh Kp gi in cc tungstne. Cung cp kh bo v v lm ngui in cc . Bo m dng in hn lin tc v n nh . Phng php hn TIG sinh nhit kh ln , dy dn in thng c ng knh nh chu c mt dng thp do vy phi lm ngui dy dn khi hn vi dng cao v chu k hn ln . Thng thng c th cc uc hn kh c thit k sao cho lu lng kh i bao quanh dy dn in va lm ngui dy va nung nng kh . Khi hn vi dng 150 n 500 A, nht thit phI dng uc hn gii nhit bng nc..

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10/9

Van Phong: 69 Nguyen Thi, Phng 13, Quan 5, TP.HCM - Tel : 08.9506618 - Fax: 08.9506617
R

Nha May: E4/ 48 Quoc Lo 1A -P. Bnh Tr ong B, Q.Bnh Tan - TPHCM - Tel: 08.8760427 - Fax: 08.7507673 Email: Kim-metal@hcm.vnn.vn Website: www.kimtingroup.com

Hnh 7: uc hn gii nhit bng nc

Bng 7: cc c tnh k thut ca uc hn TIG Chn m phun : ng knh trong ca m phun ng thi l ch s v lu lng kh (lt/pht) cn hiu chnh

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11/9

Van Phong: 69 Nguyen Thi, Phng 13, Quan 5, TP.HCM - Tel : 08.9506618 - Fax: 08.9506617
R

Nha May: E4/ 48 Quoc Lo 1A -P. Bnh Tr ong B, Q.Bnh Tan - TPHCM - Tel: 08.8760427 - Fax: 08.7507673 Email: Kim-metal@hcm.vnn.vn Website: www.kimtingroup.com

Hnh 8 : uc hn gii nhit bng khng kh

Hnh 9 : uc hn gii nhit bng nc

Hnh 8 : uc hn s dng ng hi t gim s cun xoy ca dng kh bo v 4.2 Ngun hn TIG dng ngun in hn c c tnh dng khng i (CC). Ngoi ra cn c cc yu cu khc nh dc c tnh, dng xung hoc khng xung Chng ta khng th dng ngun hn c c tnh p khng i (CV) cho hn TIG bi v dng ngn mch qu ln s gy nhiu nguy him khi in cc bi ngn mch, ngoi ra tng dng qu ln khi p thay i cng khng thch hp cho phng php ny. Ngun hn TIG thng c cu trc bin p hn nn in c th s dng ngun AC khi hn nhm. Hin nay cc loi my hn thng c thit k a tnh nng, ngha l c th chn c tnh ngoi CC hoc CV. B ngun hn TIG thng c thit k sao cho c tnh V I on cng tc gn thng ng v c trang b thm mch cao tn (HF) mi h quang, cng nh cc van ng m kh v nc bng in v b nh th m gas sm tt gas tr. Cc thit b hn TIG thng l loi iu chnh dng hn v cp, i khi c trang b thm thit b chnh dng bng bn p chn.

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12/9

Van Phong: 69 Nguyen Thi, Phng 13, Quan 5, TP.HCM - Tel : 08.9506618 - Fax: 08.9506617
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Nha May: E4/ 48 Quoc Lo 1A -P. Bnh Tr ong B, Q.Bnh Tan - TPHCM - Tel: 08.8760427 - Fax: 08.7507673 Email: Kim-metal@hcm.vnn.vn Website: www.kimtingroup.com

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13/9

Van Phong: 69 Nguyen Thi, Phng 13, Quan 5, TP.HCM - Tel : 08.9506618 - Fax: 08.9506617
R

Nha May: E4/ 48 Quoc Lo 1A -P. Bnh Tr ong B, Q.Bnh Tan - TPHCM - Tel: 08.8760427 - Fax: 08.7507673 Email: Kim-metal@hcm.vnn.vn Website: www.kimtingroup.com

5. Hiu chnh thng s hn TIG: 5.1 Chiu di h quang Chiu di h quang l khong cch t mi in cc n b mt vng chy. i lng ny thng ph thuc vo cng hn v s n nh h quang, chnh tm ca in cc trong m phun cng c nh hng n thng s ny. Khi hn ta c gng gi chiu di h quang khng i. Nu chiu di h quang qu ln, vng h quang s tri rng v cng sut nhit tng ln ng k (do c tnh dc ng ca thit b) cn nu nh qu, in cc d b dnh v ngu tng ln. Qui tc l khi hn ta chn chiu di h quang c 0,5 3mm. Khi hn tn mng di 1mm th Lh = 0,025 in ( khong 0,6mm) do vy khng dng que p. Khi hn tn dy (nh hn 4mm) hoc hn ngu th Lh = 0,082 in ( khong 2mm) 5.2 Tc hn Tc hn l tc di chuyn in cc ph thuc vo tc in y vng chy v b dy chi tit hn. Tc thng t 100 n 250mm/ pht. 5.3 Dng in hn Dng in hn chu nh hng bi loi vt liu v b dy chi tit hn, tc hn v thnh phn kh bo v cng nh hng n vic chn cng hn thch hp. thc nghim cho thy cng hn tt nht l 1A cho 0,0001 in b dy ( khong 40A/mm) ng vi tc hn 250mm/ pht. Thng khi hn th cng rt kh t c tc hn nh th v khi gim tc hn th ta phi gim dng in tng ng. V d: hn vi tc 100mm/ pht th nn chn cng Ih = 40x100/250 = 16A/mm b dy. Khi hn cng dng in c xc nh trn c s b dy v chng loi vt liu hn . ng knh in cc , v ng knh que hn c chn ph hp vi phm vi dng in hn v ng dng. Ni chung , nu dng hn nh trong khi in cc ln s lm in cc "qu ngui" bc x electron km lm h quang kh n nh , mt khc kch c vng chy ( ph thuc vo c in cc v chiu di h quang) tng ln lm gim mt nhit khin cho ngu gim tc ngui ca vng chy tng cao gy ra cc chuyn bin bt li . C que p cng vy , que qu nh lm tng tc cp que d gy ra hin tng cp que thiu lm mi hn lm , thiu kch thc v "qu nng" ; trong khi que qu ln khin cho vic cp que kh khn (d chm vo in cc) v lm cho mi hn "qu ngui" . Cc thng s tham kho khi hn trn thp carbon
B dy (mm) ng knh in cc (mm) Dng in hn (A) in p hn (V) ng knh dy hn (mm) Tc hn min (mm) ng knh m phun (mm) Lu lng kh bo v min (lt) 1,6 1,6 100140 12 1,6 250 9,5 10 2,4 1,6 100160 12 1,6 250 9,5 10 3,2 2,4 120200 12 1,6 250 9,5 10 4,8 2,4 150250 12 2,4 200 9,5 10 6,4 3,2 150250 12 3,2 200 12,5 12 12,7 3,2 150300 12 3,2 200 12,5 12

Cc thng s tham kho khi hn trn Inox ( hp kim thp)


B dy (mm) ng knh in cc (mm) 1,6 1,6 2,4 1,6 3,2 2,4 4,8 2,4 6,4 3,2 12,7 3,2

Khuyt tt v phng php kim tra

14/9

Van Phong: 69 Nguyen Thi, Phng 13, Quan 5, TP.HCM - Tel : 08.9506618 - Fax: 08.9506617
R

Nha May: E4/ 48 Quoc Lo 1A -P. Bnh Tr ong B, Q.Bnh Tan - TPHCM - Tel: 08.8760427 - Fax: 08.7507673 Email: Kim-metal@hcm.vnn.vn Website: www.kimtingroup.com 120200 12 1,6 250 9,5 10 150250 12 2,4 200 9,5 10 150250 12 3,2 200 12,5 12 150300 12 3,2 200 12,5 12

Dng in hn (A) in p hn (V) ng knh dy hn (mm) Tc hn min (mm) ng knh m phun (mm) Lu lng kh bo v min (lt)

100140 12 1,6 250 9,5 10

100160 12 1,6 250 9,5 10

6. K thut hn : Cc loi mi hn u c th thc hin bng phng php hn TIG. Cc c trng ca mi hn c xc lp theo cc yu cu k thut. cc mi hn c bn gm : gip mi (butt), chng m (lap), hn gc (corner), mi hn b g (edge), mi hn ch T (tee).

Hnh 9: chun b mi hn TIG MI hn TIG cht lng c cc c trng sau: Tit din ngang mI hn hi li B mt Chc v mn p; Vy hn phng u ; Bin hn nng chy tt v khng b khuyt .
Khuyt tt v phng php kim tra

15/9

Van Phong: 69 Nguyen Thi, Phng 13, Quan 5, TP.HCM - Tel : 08.9506618 - Fax: 08.9506617
R

Nha May: E4/ 48 Quoc Lo 1A -P. Bnh Tr ong B, Q.Bnh Tan - TPHCM - Tel: 08.8760427 - Fax: 08.7507673 Email: Kim-metal@hcm.vnn.vn Website: www.kimtingroup.com

Mun c nh vy, chi tit hn cn phi ty sch bng bn chi thch hp , hoc bng phn thch hoc dung dch ty thch hp . S dng cc vt liu hn ph hp vi kim loi hn . in cc phi chun b , chn chng loi , kch c ph hp vi ng dng: hn vI dng mt chiu (DCEN) u in cc phi mi ng qui cch dng cne gc cn t 30 n 60 hn vI dng xoay chiu (AC) hoc mt chiu (DCEP) u in cc c nh hnh c dng bn cu . Chiu di t u contact tip n mi in cc tt nht nn mi in cc nh ra khi m phun khong 1 ln ng knh in cc . Trong trng hp hn gc cho php nh ra nhiu hn bo m h quang qut qua c cnh y ca gc hn (tt nhin khi phi chn in cc c c ln hn trnh in cc qu nng . Bo v vng hn phi bo m vng hn c bo v tt bng dng kh bng cch chn c m phun v lu lng kh hp l .M c ng knh ln phun kh nhiu , bo v tt hn song kh quan st v a vng chy su vo rnh hn nu khng ko di phn nh ra ra ca in cc . Trong trng hp nh th in cc s qu nng v d hng . Trng hp dng c m phun b cn hiu chnh lu lng phun kh thch ng khng to nn dng chy ri khin cho vic bo v vng chy km hiu qu v in cc d b oxt ha lm cho hng. Khi hn trn cc loi thp v vt liu nhy cm vi oxy , hydro cn b tr kh bo v pha lng mi hn v trong nhiu trng hp bo v c mi hn trong qu trnh ng rn v ngui li .Bin php ny c bit quan trng khi hn ng. Khi hn cc tm mng vi mi hn u m , ngu hon ton trn cc vt liu nhy cm chng ta c th dng cc b g chuyn dng. Khi hn Inox, c th dng cc tm g bng ng v dng kh Argon bo v mt sau mi hn s cho cht lng hn cao hn . Khi hn ng ng knh nh cn thit phi thi kh bo v mt trong ca ng . Khi hn cc ng ng knh ln th ch to cc nt chn , c c cu np v thot kh bo v. C th dng cc bng dn chuyn dng bo v mt lng mi. 6.1 Mi hn gip mi. Mi hn gip mi khng vt c th p dng cho vt liu dy di 2mm. Khi hn mi hn cn ngu ton phn th phi hn vi kim loi p. Mi ghp c hn nh c khe h u v c kch thc xc nh. Khi hn trn kim loi mng thng b g v thi chy ch khng dng que p. Khi hn cc tm dy hn 3mm phi vt mp, thng thng chn kiu vt V hoc J. Kiu V i hoc J i c dng khi b dy ln hn 25mm. Khi mi hn c th hn t hai pha th nn chn kiu vt i gim lng p v c hiu qu kinh t hn. Thc t khi hn trn tm dy, ch c lp lt l thc hin bng phng php hn TIG cn cc lp ph s c thc hin bng phng php hn que hoc phng php hn MIG-MAG. Yu t quan trng bc nht chn kiu vt v phng php hn l cht lng yu cu ca mi hn v vt liu hn. Khi hn trn thp carbon thng v thp hp kim thp th phng php hn que v phng php hn MIG-MAG hon ton p ng c cc yu cu v cht lng mi hn. Khi hn trn thp inox v cc hp kim nicken th phng php hn TIG li ph hp v hiu qu hn.

Khuyt tt v phng php kim tra

16/9

Van Phong: 69 Nguyen Thi, Phng 13, Quan 5, TP.HCM - Tel : 08.9506618 - Fax: 08.9506617
R

Nha May: E4/ 48 Quoc Lo 1A -P. Bnh Tr ong B, Q.Bnh Tan - TPHCM - Tel: 08.8760427 - Fax: 08.7507673 Email: Kim-metal@hcm.vnn.vn Website: www.kimtingroup.com

6.2 Mi hn chng m. Mi hn chng m c u im l khng cn chun b mi hn, c bit l khi hn trn tm mng. yu t quan trng nht khi chun b mi hn chng m l phi bo m s tip xc gia hai mp trn ton b mi hn. Cc mi chng m trn tm c b dy nh hn 3mm thng c hn chy khng p que hn. Cn phi hiu chnh cc thng s hn sao cho bo m nng chy khng nh thng v lm chy mt bn kia ca mi ghp. Mi hn chng m c b dy t 3 n 6mm s phi p thm que hn v hn vi 1 hoc nhiu lp hn.

6.3 Mi hn gc. ngu ca mi hn gc ph thuc vo b dy vt liu. Khi hn tm mng, cc mp hn gc c t st nhau sao cho mp ny gi ln mp kia cht t. Thng th phi c b g hn bo v mt lng mi hn khng b chy v bo m mp hn khng b bin dng qu ln khi hn. Vng mi hn nht thit phi lm sch v bo m khng dnh du m, bi, r st, ... k thut c a chung l thi chy que p. Tuy nhin, trong trng hp nn c thanh lt pha sau hn ch thng. Cc tm dy cn c vt V hoc J m bo ngu hon ton. Cng vic vt mp c thc hin cn thn, bo m cc cnh vt u n v khe h c nh v chc chn. Mi hn ny thng c thc hin ti thiu hai lp, lp ngu v lp ph. B dy chn (rood face) mi hn cn xc nh sao cho hn khng thng vn bo m ngu u.

Khuyt tt v phng php kim tra

17/9

Van Phong: 69 Nguyen Thi, Phng 13, Quan 5, TP.HCM - Tel : 08.9506618 - Fax: 08.9506617
R

Nha May: E4/ 48 Quoc Lo 1A -P. Bnh Tr ong B, Q.Bnh Tan - TPHCM - Tel: 08.8760427 - Fax: 08.7507673 Email: Kim-metal@hcm.vnn.vn Website: www.kimtingroup.com

6.4 Mi hn ch T. Loi mi hn ny thng hn vi que hn p. Ty thuc vo yu cu k thut m hn lin tc trn mt mt hoc hai mt, hoc khng lin tc phn b i xng hoc xen k. Khi yu cu ngu chn khng t ra th mp hn vung khng mi. Ngc li, nu c yu cu ngu th phi mi trn mp ca tm ng, nht l khi b dy ln hn 6mm, thng th phi mi vt c hai pha v mi hn c thc hin lun phin gia hai pha hn ch bin dng.

6.5 Mi hn b g. Cc mi hn b g thng c p dng trn tm mng. Khng dng que p v mp hn s nng chy v b sung vo mi hn. Mi hn ny thng c p dng vo hn np cc thng kn. Mi hn ny c nhc im l vng chn mi hn rt d b n mn, do vy khi hn cc thit b p lc, qui trnh hn phi c thm nh chc chn. Thng khi hn vi cc thit b chu p ta thay th mi hn bng mi hn gip mp c tm lt. Gc ca m hn Ph thuc vo loi mi ni v t th hn . Hn TIG lun lun thc hin t th y ti

Khuyt tt v phng php kim tra

18/9

Van Phong: 69 Nguyen Thi, Phng 13, Quan 5, TP.HCM - Tel : 08.9506618 - Fax: 08.9506617
R

Nha May: E4/ 48 Quoc Lo 1A -P. Bnh Tr ong B, Q.Bnh Tan - TPHCM - Tel: 08.8760427 - Fax: 08.7507673 Email: Kim-metal@hcm.vnn.vn Website: www.kimtingroup.com

Hn leo gc (3F)

Hn ngang (2G)

Hn ng (3G)

Khuyt tt v phng php kim tra

19/9

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