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Thc tp tt nghip

Cng ty c phn bt m Bnh An

MC LC
Li cm n .............................................................................................................. 2
Nhn xt ca gio vin hng dn ........................................................................ 3
Nhn xt ca nh my ............................................................................................ 4
Phn 1 TNG QUAN V N V SN XUT ...................................................... 5
1.1 Gii thiu cng ty ...................................................................................................... 5
1.2 Lch s hnh thnh v pht trin ............................................................................... 5
1.3 Chc nng v nhim v ca cng ty ........................................................................ 6
1.4 Tnh hnh lao ng .................................................................................................... 6
1.5 Trnh cng ngh ................................................................................................... 7
1.6 Thng hiu v nhn hiu sn phm ....................................................................... 7
1.7 C cu nhn s ca cng ty ...................................................................................... 8
1.8 Phng hng hot ng v k hoch sn xut kinh doanh .................................. 9
1.9 Sn phm.................................................................................................................. 14
1.10 An ton lao ng v phng chy cha chy ........................................................ 14
Phn 2 NGUYN LIU SN XUT ...................................................................... 16
2.1 Cu to ha hc ca ht la m ............................................................................... 16
2.2 Tnh cht vt l ca ht la m ............................................................................... 17
Phn 3 QUY TRNH CNG NGH ...................................................................... 20
3.1 Quy trnh cng ngh ................................................................................................ 20
3.2 Thuyt minh quy trnh............................................................................................. 22
3.3 M t cng ngh ti nh my .................................................................................. 27
Phn 4 MY THIT B ....................................................................................... 33
4.1 Thit b bc d vn chuyn..................................................................................... 33
4.2 H thng my trong dy chuyn ............................................................................. 38
4.3 Quy tc vn hnh cc thit b.................................................................................. 53
Phn 5 SN PHM ................................................................................................. 67
5.1 Cc sn phm chnh v ph .................................................................................... 67
5.2 Cc ch tiu nh gi cht lng la m ................................................................. 67
Phn 6 PH LC .................................................................................................... 69
6.1 K thut ly mu ..................................................................................................... 69
6.2 Phng php ly mu la........................................................................................ 70
6.3 Phng php ly mu bt ....................................................................................... 72
6.4 Phng php xc nh cc ch tiu ca la m ...................................................... 73
6.5 Phng php xc nh cc ch tiu ca bt m ...................................................... 79

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Thc tp tt nghip

Cng ty c phn bt m Bnh An

LI CM N

Chng em xin chn thnh cm n ban


Gim c, ch Hng, ch Chi, cc c ch anh
ch trong phng k thut sn xut v ton
th cn b nhn vin trong Cng ty C phn
Bt m Bnh An to iu kin tt cho
chng em c tham quan, tm hiu h thng
dy chuyn sn xut bt m. Cc c ch, anh
ch ht lng gip chng em v ngun
ti liu cng nh s quan tm cn thit
chng em c th hon tt t bo co thc
tp ny.
Chng em cng xin gi li cm n ti c
Nguyn Th Hin. C tn tnh hng dn
chng em trong thi gian thc tp ti nh
my.
Nhm thc tp

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Thc tp tt nghip

Cng ty c phn bt m Bnh An

NHN XT CA GIO VIN


HNG DN

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Thc tp tt nghip

Cng ty c phn bt m Bnh An

NHN XT CA NH MY

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Thc tp tt nghip

Cng ty c phn bt m Bnh An

Phn 1 TNG QUAN V N V SN XUT


1.1 GII THIU CNG TY
Tn giao dch: VINABOMI BINH AN FLOOR JOINT STOCK
COMPANY
Tn cng ty: CNG TY C PHN BT M BNH AN
a ch tr s chnh: 2623 Phm Th Hin, phng 7, qun 8, TPHCM.
in thoi: (08) 8 569 234.
Email: vinabomi@yahoo. com.
Ngnh ngh kinh doanh: sn xut, mua, bn bt m, la m, cc sn phm t
nguyn liu la m, bt m. B sung: khai thc cng bn thy ni a, dch v bc
d hng ha. Kinh doanh vn chuyn hng ha bng t.

1.2 LCH S HNH THNH V PHT TRIN


Nhm p ng yu cu th trng bt m, c bit l th trng pha Nam,
ngy 03/11/1998 Tng cng ty Lng thc Min Nam c t trnh s
2269/TC/HQT XDCB/CV gi B Nng nghip v Pht trin Nng thn xin
thnh lp phn xng xay xt bt m Vinabomi ti s 2623 Phm Th Hin, phng
7, qun 8, TPHCM, trn c s phc hi li Quyt nh s 337/TTg ngy 26/06/1978
ca Th tng Chnh ph ph duyt xy dng X nghip xay xt la m 2 ti a ch
ni trn.
Ngy 07/11/1998 B Nng nghip v Pht trin Nng thn c cng vn s
4247/BNN KH ph duyt ch trng phc hi Phn xng xay xt bt m
Vinabomi trn c s tn dng c s h tng (xy dng nm 1978) v thit b ca
hng Buhler cng sut 300 tn la/ngy (nhp v t nm 1974) c sn.
Ngy 24/11/1998 Hi ng Qun tr Tng cng ty Lng thc Min Nam ra
Quyt nh s 066/Q HQT duyt d n u t phc hi Phn xng xay xt
bt m Vinabomi, vi ni dung ch yu l phc hi li thit b c sn trong kho v
ci to mt s hng mc xy lp nh.
Ngy 21/04/2000 B Nng nghip v Pht trin Nng thn ra Quyt nh s
46/2000/BNN TCCB v vic thnh lp Cng ty Bt m Bnh An trn c s t
chc li Phn xng xay xt bt m Vinabomi, l n v thnh vin hch ton thuc
Tng Cng ty Lng thc Min Nam.
Cc ngnh ngh kinh doanh chnh c ng k theo giy chng nhn ng
k kinh doanh s 312838 do S K hoch v u t TPHCM cp ngy 16/06/2000
bao gm:
+ Sn xut kinh doanh bt m, la m, cc sn phm t la m, bt m.
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Thc tp tt nghip

Cng ty c phn bt m Bnh An

+ Kinh doanh cc mt hng khc theo giy chng nhn ng k kinh doanh
ca Tng Cng ty Lng thc Min Nam.
Cng ty Bt m Bnh An c tin hnh c phn ha theo Quyt nh s
136/2003/Q TTg ngy 10/07/2003 ca Th tng Chnh ph v vic ph duyt
n tng th sp xp li doanh nghip Nh nc thuc Tng Cng ty Lng thc
Min Nam, v Quyt nh s 779/Q/BNN TCCB ngy 06/04/2004 ca B Nng
nghip v Pht trin Nng thn.
Ngy 24/11/2004 B Nng nghip v Pht trin Nng thn ra Quyt nh s
4196/Q/BNN TCCB chuyn b phn doanh nghip Nh nc Cng ty Bt m
Bnh An thnh cng ty c phn.
Ngy 31/5/2005 cng ty c phn Bt m Bnh An Vinabomi t chc i
Hi ng C ng thnh lp cng ty, thng qua iu l, tin hnh ng k kinh
doanh, v chnh thc i vo hot ng t ngy 01/07/2005 theo giy chng nhn
ng k kinh doanh s 4103003542 do S K hoch v u t TPHCM cp ngy
29/06/2005.

1.3 CHC NNG V NHIM V CA CNG TY


1.3.1 Chc nng
T chc sn xut, kinh doanh la m, bt m trong nc v nc ngoi.

1.3.2 Nhim v
Sn xut, kinh doanh ng ngnh ngh theo giy chng nhn ng k kinh
doanh.
S dng vn, ngun vn c hiu qu; bo ton v pht trin vn.
T chc sn xut, kinh doanh, ng dng cng ngh, khoa hc k thut; qun
l, s dng, bo qun my mc thit b v cc ti sn khc.
Thc hin ngha v np thu, cc khon np ngn sch Nh nc theo lut
nh.
Chp hnh nghim chnh cc ch trng ca ng, php lut ca Nh nc.

1.4 TNH HNH LAO NG


Cng ty Bt m Bnh An ang hot ng vi m hnh t chc gn nh, c s
phn cng hp l, cng vic ph hp vi nng lc tng ngi.
Phn theo trnh lao ng: 69 ngi
+ Lao ng c trnh i hc: 25 ngi
+ Lao ng c trnh cao ng, trung cp: 08 ngi
+ Cng nhn k thut: 36 ngi

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Thc tp tt nghip

Cng ty c phn bt m Bnh An

+ Trnh khc: 34 ngi


Phn theo loi hp ng lao ng: 103 ngi
+ Hp ng lao ng khng xc nh thi hn: 88 ngi
+ Hp ng lao ng ngn hn t 1 3 nm: 15 ngi

1.5 TRNH CNG NGH


Cng ty C Phn Bt M Bnh An l mt trong s t doanh nghip trong nc
trang b dy chuyn hin i sn xut. Ton b h thng my mc thit b ang
s dng do hng Buhler ca Thy S cung cp, y l mt h thng ng b, sn
xut t ng, bo m sn phm t tiu chun cht lng theo yu cu.
Bn cnh , nh tnh ng b ca dy chuyn, sn lng bt m sn xut ra
lun t nng sut cao vi chi ph thp, s dng t lao ng, khng xy ra trng
hp s c phi sa cha, m bo s n nh cho sn xut.
Ngoi ra, ti nh my sn xut bt m, Cng ty l mt trong s t cc cng ty
sn xut bt m c hnh thnh phng th nghim, trang b cc thit b phc v tt
cng tc th nghim sn xut bt, kim tra cht lng nguyn liu u vo cng nh
u ra theo ng tiu chun cht lng ra. H thng kho tr bt ca Cng ty m
bo p ng tt nhu cu bo qun v tn tr nguyn liu, thnh phm sn xut.

1.6 THNG HIU V NHN HIU SN PHM


Logo cng ty

Thng hiu cng ty to c uy tn trn thng trng. c s tn


nhim, tin cy ca khch hng, sn phm vi thng hiu Bt m Bnh An l mt
trong nhng thng hiu u tin la chn u tin ca khch hng trong v ngoi
nc.
Hin nay Cng ty ang duy tr v pht trin thng hiu nhiu sn phm bt
m nhm p ng nhu cu a dng ca khch hng t nhng loi bt m thng n
nhng loi cao cp nh bt Hoa Lan. Vi trn 9 loi bt m vi cc thng hiu
khc nhau nh bt Hoa Lan, Hoa Sen, Hoa Cc, Cng ty ngy cng khng nh
cht lng sn phm ca mnh thng qua hnh nh hoa sen thn quen.
Ngoi ra, Cng ty ang trong giai on thc hin cc k koch ti chnh ngn
hn, di hn, cc chin lc marketing mang tnh v m nhm mc ch gia tng gi
tr thc ca Cng ty, c bit ci tn Vinabomi s c bit n rng ri trn th
trng Vit Nam v quc t.
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Thc tp tt nghip

Cng ty c phn bt m Bnh An

1.7 C CU NHN S CA CNG TY


i hi C ng
Ban Kim sot
Hi ng qun tr

Tng Gim c

Ph Tng Gim c

P. K thut
Sn xut

Ph Tng Gim c

P. T chc
Hnh chnh

P. Ti chnh
K ton

P. K hoch
Kinh doanh

1.7.1 Phng T chc Hnh chnh:


Phng T chc Hnh chnh c chc nng tham mu, gip vic cho Tng
Gim c v t chc b my hot ng ca cng ty; lao ng tin lng; hnh
chnh qun tr; thi ua khen thng; thanh tra, kim tra bo v ni b v ti sn ca
cng ty.

1.7.2 Phng Ti chnh K ton:


Tham mu, gip vic cho Hi ng qun tr, Ban Tng Gim c v vic
thc hin cc ch k ton, kim ton hin hnh, theo iu l v quy ch ti chnh
ca cng ty cng nh cc quy nh khc m cng ty ban hnh.
Tham mu cho Hi ng qun tr, Ban Tng Gim c t chc huy ng
ngun vn, qun l v s dng vn mt cch c hiu qu, bo ton v pht trin
vn.
T chc b my k ton thc hin vic bo co k ton v kim ton mt
cch chnh xc, kp thi v trung thc. Thu thp, x l, kim tra, phn tch v cung
cp thng tin kinh t, ti chnh cho lnh o s dng.

1.7.3 Phng K hoch Kinh doanh:


Phng K hoch Kinh doanh c chc nng tham mu, gip vic cho Tng
Gim c xy dng k hoch sn xut kinh doanh thng, qu, nm; xy dng k
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Thc tp tt nghip

Cng ty c phn bt m Bnh An

hoch u t c bn, qun l kho hng, hng ha; cung ng vt t, nguyn vt liu
v tiu th sn phm.

1.7.4 Phng K thut Sn xut:


Phng K thut Sn xut c chc nng tham mu, gip vic cho Tng
Gim c trong vic qun l cng ngh, thit b v iu hnh hot ng sn xut.

1.8 PHNG HNG HOT NG V K HOCH SN


XUT KINH DOANH
1.8.1 Tnh hnh th trng la m v bt m
Tnh hnh nguyn liu th gii
+ Th trng la m trn th gii lun bin ng do thin tai, hn hn, dch
bnh nh hng n sn lng thu hoch (Sn lng thu hoch la c nin v
2005/2006 thp t 50% so vi nin v 2004/2005), trong khi nhu cu tiu dng
c xu th tng. Ngoi ra, th trng nguyn liu cn nhiu bin ng bi chu nh
hng ca gi xng du th gii tng lm gi cc vn chuyn ng bin tng, t
lm tng chi ph nguyn liu u vo.
+ Nguyn liu chnh sn xut bt m l la m. Hin nay Vit Nam vn
phi nhp khu 100% la m t cc th trng chnh nh c, Nga, Canada, n ,
v. v Vic nhp khu la m trung bnh mt khong t 1.5 2thng, do Cng ty
thng phi duy tr mt lng la m ln nhm m bo nhu cu nguyn liu
sn xut t 3 4 thng. Cng ty ch yu nhp la m t c (khong 75% nhu cu
v nguyn liu ca Cng ty), Nga, Canada, Trung Quc v n .
Tnh hnh th trng bt m trong nc
+ Th trng la m v bt m ngy cng pht trin theo hng tch cc. Khi
Vit Nam gia nhp vo WTO, gi la m c xu hng gim do chnh sch thu
XNK gim, lm tng kh nng xut khu v th trng tiu th bt m cao cp trong
nc.
+ Hin nay, c nc c 28 nh my sn xut bt m (ti pha Nam 18 nh
my). Trong , ch c t 4 5 doanh nghip c kh nng chi phi th trng nh
Bt M Bnh ng, Bt M Bnh An, Interflour, Vit . . . v c cng ngh tt, sn
phm c thng hiu. Cc nh my cn li c nng sut nh v cng ngh xut x
t Trung Quc nn hiu qu sn xut kinh doanh cn nhiu gii hn.
+ Cc nh my sn xut bt m tip tc duy tr v thc hin tt chnh sch bn
hng, tng cng chnh sch khuyn mi nhm tng sn lng bn ra, lm cho th
trng bt m cng khi sc, to ra s cnh tranh hiu qu gia cc n v.

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Thc tp tt nghip

Cng ty c phn bt m Bnh An

1.8.2 Phn tch SWOT (im mnh, im yu, c hi, thch thc)
im mnh
+ Thng hiu sn phm bt m Bnh An c nh gi cao trn th
trng: Do cht lng n nh v c kh nng p ng cc yu cu a dng ca
khch hng, thng hiu bt m Bnh An c rt nhiu khch hng ln v kh
tnh chp nhn. Vi th phn t 7% n 10%, Cng ty Bt m Bnh An c coi l
mt trong s cng ty hng u cung cp bt m ti th trng Vit Nam.
+ C mi quan h tt vi ngun khch hng n nh: Cc nm qua Cng ty
thit lp v duy tr tt mi quan h vi cc Cng ty ln ti Vit Nam nh Vina
Acecook Vietnam, Uni President, Masan, Miliket Colusa, Vifon, Vinamilk,
Gomex, Cc cng ty ny tiu th trc tip khong 50% tng sn lng bt m ca
Cng ty.
+ H thng phn phi, v mng li i l rng: Hin ti Cng ty Bt m
Bnh An c 34 i l phn phi ln trn ton quc. Mng li cc i l ny ang
phn phi khong 50% tng sn lng ca Cng ty. Cng ty v cc i l c quan
h mua t bn on, do hu nh khng pht sinh tnh trng n xu.
im yu
+ Khu tip th sn phm, m rng th trng cha mnh: Trong thi gian
qua Cng ty tp trung gi th phn v cng chy ht cng sut my mc thit b,
do cha ch pht trin th trng mi. Trong thi gian sp ti Cng ty s ch
trng hn na cng tc ny m bo ginh c th phn trong iu kin s cnh
tranh ngy cng tng.
+ Gi thnh sn phm tng i cao: Cng ty Bt m Bnh An phi nhp
khu 100% la m sn xut lm cho chi ph lu kho, chi ph bo qun nguyn
vt liu tng cao l nguyn nhn dn ti tnh trng gi thnh ca Cng ty b i ln.
C hi.
+ Th trng bt m ngy cng pht trin: D bo trong tng lai nhu cu
tiu th bt m s cn tip tc gia tng. S gia tng dn s hay nhng thay i trong
hnh vi tiu th thc phm nh ngi tiu dng c xu hng tiu th nhiu cc thc
phm lm t bt m l nhng nguyn nhn chnh lm cho nhu cu v bt m ca
Vit Nam s cn tip tc tng. Thm vo cc sn phm lm t bt m bt u
xut khu c sang cc nc khc. Hn na mt s ngnh nui trng thy sn
cng bt u s dng bt m lm thc n cho gia sc v vt nui cng gp phn
lm gia tng nhu cu v bt m. Vi tc tng trng nhu cu ca th trng bt
m khong 10%/nm l c hi tt cho Cng ty Bt m Bnh An tip tc nghin cu
sn xut ra cc loi bt cht lng cao phc v nhu cu th trng ngy cng gia
tng ny.

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Thc tp tt nghip

Cng ty c phn bt m Bnh An

+ c u i v thu khi c phn ha: Cn c vo iu 26 ca Ngh nh


64/2002/N-CP, Cng ty c hng cc u i khi c phn ho nh: u i v
tin thu t, thu thu nhp doanh nghip v cc khon u i khc.
+ Kh nng huy ng vn u t: Sau khi c phn ha, Cng ty c kh nng
linh hot hn trong vic huy ng vn trn th trng ti chnh b sung ngun
vn kinh doanh v phc v nhu cu pht trin.
Thch thc
+ Di di a im sn xut: Cng ty c k hoch di di a im sn xut ra
gn Cng Ct Li (Khu cng nghip tp trung ca Tng Cng ty Lng thc Min
Nam kt hp vi Cng Si Gn) trong khong nm 2009 2010. ng thi thu
dy chuyn xay xt la m ca Cng ty Bt m Bnh ng trong thi gian di di
khng gin on sn xut. Vic di di to iu kin cho Cng ty tit gim chi ph
nhp kho la m nhp khu, lm gim gi thnh sn xut, Ngoi ra s thun tin
trong vic ci to nh my v u t ln. Kinh ph d kin s ly t ngun h tr di
di ca Thnh ph, cng vi khon khu hao tch ly v li nhun li hng nm.
+ Ri ro thay i gi la m trn th trng nng sn quc t: Th trng
la m th gii c nhiu bin ng theo quy lut cung cu. Ngoi ra, bn thn cc
mt hng nng sn c ri ro cao do ph thuc vo nhiu yu t t nhin lm cho gi
thnh khng n nh. Trn thc t gi la m ngy cng tng cao cng l ri ro ln
cho Cng ty trong hot ng sn xut kinh doanh.
+ Cnh tranh trn th trng cao: Do nhiu nh my bt m c thnh
lp trong thi gian gn y vi s tham gia ca mt s nh my ln l lin doanh
vi cc doanh nghip nc ngoi nh l Cng ty Lin doanh Bt m Interflour Th
Vi, Cng ty Bt m Mekong lm cho vic cnh tranh trn th trng ngy cng
gay gt. Thm vo bt m nhp khu qua ng tiu ngch cng lm cho p
lc cnh tranh tr nn gay gt hn.

1.8.3 K hoch sn xut, kinh doanh t 2008 2010


Cn c vo tnh hnh th trng thc tin v nng lc hot ng ca Cng ty,
Cng ty C Phn Bt M Bnh An ra mt s ch tiu k hoch nh sau:

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Thc tp tt nghip

CH TIU
Vn iu l

Cng ty c phn bt m Bnh An


N V
TNH
Triu ng

Sn lng tiu th

Tn

- Bt m

Tn

- La m

Tn

Tng doanh thu


Li nhun trc thu
Thu sut thu TNDN
Li nhun sau thu
T sut li nhun/VL
T l chi tr c tc
C tc
Lao ng bnh qun
Lng bnh qun/ngi

2007

2008

2009

44.700

44.700

44.700

60.000

60.000

60.000

10.000

12.000

Triu ng
Triu ng
%
Triu ng
%

381. 591
12.195
0
12. 195
27,28

427.000
12.561
14
10. 802
28,10

436.000
12.938
14
11. 127
28,94

% nm

12

12

12

ng/c phiu

12.000

12.000

12.000

Ngi

110

110

110

Triu ng

3,6

3,6

3,6

Mt s d n u t chnh giai on 2006 2010


n v tnh: triu ng
THI GIAN
TNG MC
TN D N
TRIN KHAI
U T
Xy mi vn phng Cng
2006 2007
3.000
ty
2006 2007

2.000

Nng cp ng ni b

2007

1.000

C gii ha h thng nhp


la x bng h thng bng
co (bng ti)

2007

3.000

Xy mi kho thnh phm

Mua mi thit b ph tng


thay th
Mua mi xe chuyn dng
ch bt m x (02 xe)
Mua mi 02 xe ti vn
chuyn la m v bt m
My trc nghin

2006 2010

3.000

2007

3.000

2007

1.500

2006 2010

1.500

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MC TIU
U T
Ci thin ni lm
vic (*)
Xy mi

Gim chi ph
SXKD
Sa cha, bo tr
phn xng sn
xut.
H gi thnh sn
phm
Vn chuyn la
m, bt m
Thay mi thng
xuyn 12 trc/
nm.

Thc tp tt nghip

Cng ty c phn bt m Bnh An

1.8.4 Mt s bin php thc hin t k hoch


V cng tc sn xut
+ Thc hin lch sn xut ph hp vi nhp tiu th ca th trng, tit
kim in tit gim chi ph sn xut, h gi thnh.
+ n nh cht lng sn phm cng c thng hiu, a dng sn phm.
m bo cung cp bt m theo nhu cu ca th trng, an ton trong sn xut.
+ T chc sn xut khoa hc, hp l, p dng tin b k thut tng thu hi
bt m.
V cng tc kinh doanh
+ Khai thc tt thng tin th trng la m th gii c k hoch nhp khu
s lng. hp chng loi, gi c tt, p ng nhu cu sn xut kinh doanh ca
n v,
+ Phn u gi th phn hin c ca Cng ty, tng sn lng tiu th bng
cch m rng h thng i l, tm kim khch hng mi, gia tng cng tc tip th,
qung co, chun b cc Brochure gii thiu hnh nh, nng lc, sn phm ca cng
ty. Thc hin chnh sch bn hng linh hot, u tin cho cc i l tiu th l c
ng ca Cng ty nh bn hng tr chm i vi nhng nh phn phi l c ng
ca cng ty.
+ y mnh tiu th cc mt hng c t sut li nhun trn doanh thu cao.
+ Cng ty thc hin hot ng kinh doanh la, nhp kho la to ch ng
ngun nguyn liu v gia tng li nhun doanh nghip.
V u t k thut
+ u t k thut, c kh ha khu bc xp hng bn ti bn 2574 nng
cao nng sut bc d, gim dn lao ng th cng bc xp tit kim chi ph, tng
cng vn chuyn ni b v phng tin chuyn dng; c kh ha cc khu xut
nhp, lin doanh lin kt phi hp cng Tng Cng ty Lng thc Min Nam xy
dng kho cha la m ti cng Hip Phc TP. HCM tham gia th trng bn
la m.
+ u t xy dng kho Bt, nng nn kho s 1 v 3 bo qun hng ha tt
hn, u t h thng cha la x, phng tin vn chuyn, s dng xe nng cho
xut nhp bt cm
+ Quy hoch kho cha la nng cao hiu sut s dng kho, xy kho pha
sau Cng ty hn ch vic thu kho ngoi, tit kim chi ph trong cng tc tip
nhn la m
V cng tc ti chnh
+ Theo di v qun l cng n phi thu cht ch, tit gim li vay ngn hng,
qun l ngun vn. cng n,

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Cng ty c phn bt m Bnh An

+ Thc hin nim yt c phiu trn th trng chng khon nhm to ra tnh
thanh khon c phiu v to thm mt knh thu ht vn u mi cho cng ty, gia
tng hiu qu sn xut kinh doanh.
V cng tc t chc
+ Son tho b sung hoc ban hnh quy ch, quy nh trong hot ng sn
xut kinh doanh ca n v. Lp k hoch o to, o to li lao ng hoc tuyn
dng mi p ng yu cu ca Cng ty, t chc li i ng lao ng bc xp,
xy dng nh mc loa ng st vi thc t, thc hin vic tr lng theo tng khu
vc, hon thin t chc hot ng c hiu qu hn.
+ Tin hc ha cc hot ng vn phng, hot ng qun l.

1.9 SN PHM
Sn phm ca cng ty l: bt m, cm m, cc loi tp cht
Nhn hiu ca cng ty:
+ Bt m Hoa Sen.
+ Bt m Chm Nho.
+ Bt m Hoa Mai.
+ Bt m Hoa Lan.
+ Bt m Hoa Tulip.
+ Bt m Hoa Cc.

1.10 AN TON LAO NG V PHNG CHY CHA CHY


An ton lao ng:
+ Chp hnh Lut an ton lao ng ca Nh nc ti nh my. Ban lnh o
t chc cho tt c cc thnh vin trong nh my sinh hot hc tp v yu cu mi
ngi trong nh my u phi tun th theo lut lao ng do gim c ban hnh.
+ Trc khi vo sn xut phi thc hin ch bn giao ca v k nhn
nghim tc, giao s ca bit c tnh trng my mc.
+ S dng y trang thit b bo h c cp pht: qun o, m, khu
trang ty theo yu cu chc nng ca tng b phn.
+ Khi ng cng tc in, tay lun kh hoc dng vt cch in m bo
an ton.
+ Phi thc hin ng cc bin bo cm nh cm la, cm ht thuc
+ Cc thit b nh bnh gas, ni hi, ng h p sut, ni nu ng u
c nh my kim nh hng nm ti S Lao ng v Chi cc Tiu chun o
lng Cht lng vo thng 10 hng nm theo quy nh Nh nc. Sau s quy
nh thi hn s dng ca thit b ny v s thay mi nu nh khng t cht lng.
Chp hnh ng nh k bo dng thit b, v sinh cng nghip.
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+ Ngoi ra, nh my cn c i v sinh an ton lao ng c c i tp hun


Trung tm Y t d phng TPHCM.
Phng chy cha chy:
+ Cng tc phng chy cha chy nh my rt tt. Mi thnh vin trong nh
my u c thc trch nhim, xem vic phng chy cha chy l nhim v ca
ton th cn b, cng nhn vin nh my.
+ i phng chy cha chy ca cng ty thng xuyn bi dng nghip v,
lun cao cnh gic kh nng xy ra chy n.
+ Cm s dng bp in, la, ht thuc trong kho, ni sn xut, ni cm la.
S dng in lun phi tun theo ng k thut quy nh, cm cc cht d chy,
vn phng phm ln dy in.
+ Hn ct gn ni d chy phi c vt che chn an ton, phi kim tra trc
v sau khi hn, phi kim tra ng nh k quy nh.
+ Hng ha, nguyn vt liu vo kho, ni sn xut phi sp xp theo chng
loi, c khong ngn chy, xa my, xa tng, c ng i li thot kim tra cu
cha chy khi cn. Ht gi lm vic phi kim tra khi giao nhn ca. Kim tra cht
ch v an ton phng chy cha chy, cm ly dng c cha chy s dng cho vic
khc.

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Phn 2 NGUYN LIU SN XUT


2.1 CU TO HA HC CA HT LA M
Ht la m c cu to gm ba phn: v cm, ni nh v phi.

Hnh 2.1: La m

2.1.1 Thnh phn cu to ht la m


V cm: lp v cm chim khong 14.5% khi lng ht la m. V cm c
cha mt lng nh protein, cellulose, vitamin B v cht khong.
Ni nh: chim khong 83% khi lng ht la m, gm hai thnh phn
chnh l tinh bt v protein. Cc cht bo, ng, cellulose, cht khong trong ni
nh rt t. Ni nh l thnh phn c gi tr dinh dng nht trong ht la m. Bt m
c xay t phn ni nh ny.
Phi: phi ht chim khong 2.5% khi lng ht la m. Phi cha khong
15 25% ng, 15 33% cht bo, 35 40% protein. Ngoi ra cn c enzyme v
vitamin.
Lp v cm lm nh hng xu n mu sc ca bt m v lm gim gi tr
thc phm ca bt m. Phi c cha enzyme v cht bo nn lm gim thi gian bo
qun bt. V vy hai thnh phn ny phi c loi ra ti a trong qu trnh sn xut
bt m.

2.1.2 Thnh phn ho hc ca ht la m


Trung bnh ht la m cha cc thnh phn nh sau (tnh theo % khi lng ca
ht la m):
Protein: 8 14%

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Cng ty c phn bt m Bnh An

Tinh bt: 63.1%


ng: 4.32%
Cellulose: 2.76%
Hemicellulose: 8.1%
Cht bo: 2. 24%
Tro: 1.2 1.4%

2.2 TNH CHT VT L CA HT LA M


2.2.1 c trng hnh hc:
Chiu di: 5 10 mm.
Chiu rng: 3 5 mm.
Chiu dy: 2. 5 4 mm.

2.2.2 ln ca ht:
ln ca ht c nh gi thng qua ch tiu khi lng 1000 ht. i
vi la m khi lng 1000 ht trong khong 25 50g.
ln ca ht la m nh hng n cht lng bt trong qu trnh nghin.
Ht cng ln th t l ni nh cng cao, dn n thu hi lng bt trong qu trnh
nghin cng nhiu.
Trong ch bin ngoi ln ca ht, ngi ta cn quan tm n ng u
ca ht la m. Ch tiu ny nh hng n cht lng lm vic ca h thng my
mc, thit b, c bit l nh hng n vic iu chnh khe h gia hai trc nghin.

2.2.3 cht v rng ca khi ht:


c trng bng khong trng cha y khng kh trong khi ht
+ rng:

+ cht:

Trong :
+ V: th tch ton khi ht.
+ W: th tch cc phn t rn chim ch.
+ rng ca khi ht la m khong 35 45%.

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2.2.4 ri khi ht:


c trng bi tnh linh ng ca khi ht v c th hin qua gc chy t
nhin ca khi ht. i vi khi ht la m, gc chy t nhin khong 35 400.

2.2.5 Tnh hp th ca khi ht:


Khi ht v bn thn ht u c kh nng hp th khng kh v hi m t mi
trng bn ngoi. m cn bng ca khi ht ph thuc vo m v nhit
ca mi trng. m mi trng tng dn n m cn bng ca khi ht tng.
V d: vi m mi trng l 80% th m cn bng ca khi ht l 15.5%.

2.2.6 S phn phi m trong khi ht:


m trong ht phn b khng u. v nc t hn, phn bn trong nc
nhiu hn.

2.2.7 Tnh dn nhit ca ht:


dn nhit ca ht la km. Khi ht nng ln chm v ngui i rt chm.
u im: hn ch c nh hng ca nhit bn ngoi n khi ht.
Nhc im: tn thi gian phi, sy. Thi gian lm ngui sau khi sy chm
nn thng dn n hin tng bc nng.

2.2.8 Cc ch tiu nh gi cht lng ca ht la m


Mi v: mi bnh thng.
Mu sc: sng t nhin.
m: m ca ht la m thng thng t 10 14%. m ht lu nh
hng rt ln n qu trnh bo qun ht. Thng thng tn tr ht tt m
phi t < 14%.
Tp cht: tp cht trong la m thng thng chim khong 2 6%, bao
gm cc tp cht v c v hu c nh rm, rc, ct , sn, kim loi, ht cc loi
khc khng phi l ht la m, mnh ht la v, ht lpCc tp cht ny phi
c tch ra trc khi a la vo nghin.
Dung trng: l khi lng ca khi ht c th tch bng 1m3. y l ch tiu
cn thit cho vic tnh ton n nng sut v cht lng lm vic ca h thng thit
b cng nh qu trnh bo qun ht. Dung trng cng cao cht lng khi ht cng
tt: ht chc, t tp cht dn n hiu sut thu hi bt cao, cht lng tt. Khi
lng ring ca la m trong khong 730 840 kg/m3.
trng trong: ht la m thng c mu sc trng trong v trng c. Ht
trng trong thng cu to cng hn v ht trng c c cu to xp hn. Ht c
trng trong cao th cha nhiu protein quyt nh n cht lng bt m. Thng
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thng ht trng trong chim > 40%. trng trong cng cao th tnh cht cng
ngh ca ht cng tt. Trong qu trnh nghin th ta thu c nhiu tm nghin
thnh bt.
Trong ch bin ngi ta chia mc trng trong ca khi ht thnh ba loi:
+ trng trong thp: < 40%.
+ trng trong trung bnh: 40 60%.
+ trng trong cao: > 60%.
Hm lng gluten t: l khi lng khi do n hi do lng protein ht
nc n ra to thnh. Hm lng gluten t quyt nh do dai ca bt m. Cht
lng ca cc sn phm lm t bt ph thuc rt nhiu vo hm lng ny.

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Phn 3 QUY TRNH CNG NGH


3.1 QUY TRNH CNG NGH
Quy trnh chung

La m nguyn liu

X l nguyn liu

Nghin, sng
ng bao

Sn phm
Hnh 3.1: S quy trnh cng ngh tng qut
Cng on x l nguyn liu:
La m nguyn liu

Sng tp cht

Tp cht

Tch kim loi

Kim loi

Sng

La sau
Hnh 3.2: S quy trnh cng ngh cng on x l nguyn liu

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Cng on nghin sng


La sau

Cn

Nghin

Sng vung

Mnh v to

Bt

Tm

Nghin

Sng thanh

Sng vung

Nghin

Bt

Sng vung

Ph gia

Phi trn
ng bao

Sn phm
Hnh 3.3: S quy trnh cng ngh cng on nghin sng

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3.2 THUYT MINH QUY TRNH


3.2.1 Sng tp cht
Mc ch: chun b nhm
+ Loi b cc tp cht cn ln trong khi la. Tp cht trong la m thng
thng chim khong 2 6%, bao gm cc tp cht v c v hu c nh: cng
rm, rc, ct, sn, kim loi, ht ln loi (khng phi ht la m), mnh ht la m
b, ht lp lng Cc tp cht ny cn phi tch ra trc khi a la vo nghin.
+ To iu kin thun li cho cc my tip theo lm vic: trnh kt my, mn
trc nghin lm gim tui th ca my nghin, nng cao hiu sut nghin, m bo
cht lng bt sn xut ra.
Cc bin i ch yu:
+ Vt l: khi lng gim do mt phn tp cht b loi b, cc tp cht c
kch thc ln nh dy nilon, si, , mnh kim loi, b gi li trn sng cn cc
tp cht nh nh ct, ht la lp, ht cm th lt qua sng, t trng thay i.
+ Ha hc: gim cc thnh phn v c trong khi ht c to ra bi ct, ,
si,
+ Cm quan: khi ht tr nn sch, sng v ng u hn.
Cc yu t nh hng
+ Thnh phn khi ht: loi tp cht, kch thc tp cht.
+ Cu to li sng: kch thc l sng, s lng li sng, vn tc rung ca
li sng, nghing mt li.
Nguyn tc phn loi tp cht:
+ Da vo s khc nhau v kch thc hnh hc ca khi ht (dng sng phn
loi): mt sng l trn phn loi ht theo chiu rng ht; mt sng l di phn
loi ht theo chiu dy ht; mt sng c dp l lm phn loi ht theo chiu di
ht: tch ht b, ht ln loi, kch thc nh.
+ Da vo tnh cht kh ng: tch cc tp cht nh: bi, ht lp
+ Da vo s khc nhau v t trng: tch , si c cng kch thc vi ht
la m.
+ Da vo lc t tnh: tch tp cht kim loi.
+ Da vo ma st gia cc b mt ht: lm sch b mt ht la m.

3.2.2 Tch kim loi


Mc ch: chun b nhm tch kim loi cn ln ra khi khi la gip:
+ Loi b mi nguy vt l c trong bt m, tng cht lng bt thnh phm.
+ Trnh lm mn trc nghin lm gim hiu sut v tui th ca my.

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Cng ty c phn bt m Bnh An

Cc bin i ch yu:
+ Vt l: kim loi st b ht bi nam chm v tch ra khi khi ht
+ Ha hc: lm gim lng kim loi c trong la.
Cc yu t nh hng:
+ Thnh phn kim loi c trong khi ht.
+ Vn tc dng ht
+ Din tch tip xc ca ht la v nam chm.
Thit b: my tch kim loi

3.2.3 Sng
Mc ch: chun b nhm loi b , si cn st li trong khi ht phc
v cho qu trnh ch bin.
Cc bin i ch yu:
+ Vt l: khi lng gim do cc tp cht nng nh , si c tch ra, t
trng gim do khi lng gim.
+ Ha hc: gim thnh phn v c to bi , si,
Cc yu t nh hng: tng t nh sng tp cht
Thit b: my sng .

3.2.4 Gia m v m
Mc ch: chun b nhm to thun li cho qu trnh nghin
+ Qu trnh gia m: l qu trnh phun nc tip xc u ln b mt ht la m.
Mc ch ca qu trnh ny l: lm cho lp v la tr nn dai hn, t b nghin vn
trong qu trnh nghin, lm mm ht la qu trnh nghin thun li hn v tn
nng lng.
+ Qu trnh : la cn c mt thi gian sau lhi gia m m ht phn b
u trn ton khi ht.
Cc bin i ch yu:
+ Vt l: khi lng v th tch tng do ht ht m v trng n, ht tr nn
mm v xp hn.
+ Ha hc: lin kt gia lp v v ni nh tr nn lng lo bi s c mt ca
nc.
+ Ha l: s hydrate ha ca tinh bt c trong ni nh lm tng xp.
+ Cm quan: b mt ht tr nn bng, t do s c mt ca nc t do.
Cc yu t nh hng:
+ Lng nc gia m v thi gian m: ph thuc vo tng loi la m
cng hay la m mm, m ban u ca ht la m. La m cng kh, cng th
lng nc gia m cng nhiu v thi gian cng di. i vi la m loi mm
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thng ch gia m v m mt ln. i vi la m loi cng th s ln gia m v


m c th l hai hay ba ln.
+ m cn gia m: ph thuc vo tng loi la m:
La rt cng: 16 16.5%
La cng: 15.5 16%
La cng va: 14.5 15.5%
La mm: 14.5 15%
+ Thi gian m:
La rt cng: 18 32 gi
La cng: 16 24 gi
La mm trng trong: 6 12 gi
La mm trng c: 4 6 gi.
+ Lng nc cn thit cho qu trnh gia m:

Trong :
Gn: lng nc cn thit cho gia m (lt/gi)
Gh: lng ht la cn gia m (kg/gi)
W1: m ban u ca ht (%)
W2: m sau khi m (%)

3.2.5 Nghin
Mc ch: khai thc
Nghin l qu trnh bin ht la m thnh cc phn t nh hn nh tc dng ca
ngoi lc ph v lin kt ca cc phn t bt.
Cc bin i ch yu:
+ Vt l: kch thc ht gim dn t ht la m thnh dng bt mn, th tch
gim, nhit tng nh do ma st vi trc nghin v cc ht vi nhau, lin kt gia
v v ht b ph v di tc dng ca lc c hc to bi trc nghin.
+ Ha l: s bay hi m do ma st lm tng nhit nhng khng ng k.
+ Cm quan: bt tr nn mm, mn v sng hn.
Nguyn l
C nhiu nguyn l nghin khc nhau s dng ph hp cho cc loi sn phm
nghin khc nhau nh:
+ Nghin va p: loi my nghin ba.
+ Nghin ct x: cc loi my nghin dng a ct.
My nghin s dng trong ngnh sn xut bt m l loi nghin nhiu trc. My
ny s dng nguyn l nghin: ct, p, x.

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Cng ty c phn bt m Bnh An

Hin nay ph bin l cc loi my nghin bn trc v my nghin tm trc do


nhiu hng sn xut nh Buhler (Thy S), Ocrim (Italia), Satake (Nht Bn)
nc ta ph bin vn l my nghin 4 trc
2501000 ca hng Buhler. Trc
nghin s dng c 2 loi: trc trn (cho loi nghin mn) v trc c rnh kha hay
cn gi l rng (cho h nghin th). Cc trc nghin c th c lm mt bng nc
hoc khng kh.
Qu trnh nghin c th phn lm hai loi: dng nghin n gin v dng nghin
phc tp:
+ Dng nghin n gin: nghin thng t ht ra bt khng c sn phm
trung gian. Dng nghin ny ch cho mt loi bt.
+ Dng nghin phc tp: qu trnh nghin c i qua nhiu giai on.
Nghin v qua sng to cc sn phm trung gian, cc sn phm trung gian tip tc
c nghin v sng cho n khi t c cht lng bt theo yu cu cng ngh.
Dng nghin ny s thu c nhiu loi bt cht lng khc nhau v c tch
ring.
Hin nay trong cng ngh sn xut bt m ngi ta s dng dng nghin phc
tp. Qu trnh nghin phc tp hin nay thng c chia lm hai h nghin: h
nghin th v h nghin mn.
+ H nghin th (break): nghin ht la m thnh cc sn phm nh hn nh
tm li, cc mnh htBt c ly ra t h nghin th khng nhiu v chim
khong 20 25% tng lng bt c ly ra. H nghin ny thng chia lm 5 h
nh t h nghin B1 n h nghin B5. Khe h gia hai trc nghin trong h nghin
th c iu chnh trong khong 0.3 1 mm.
+ H nghin mn (crush): nghin tm li thnh bt. Bt c to ra v thu
hi chnh ti h nghin ny. H nghin ny thng chia lm 10 h t C1 n C10.
Loi bt F1 c ly t h nghin C1 n C7. Loi bt F2 c ly t h nghin C8
n C10. Mm la c ly ra t h nghin C4. Khe h gia hai trc nghin ca h
nghin mn c iu chnh trong khong t 0.2 0.3 mm.
Cc yu t nh hng:
+ Tc trc nghin
+ Khong cch gia hai trc
+ Bn cht nguyn liu: kch thc ht, m.

3.2.6 Sng vung:


Mc ch:
+ Ch bin: to ra sn phm chnh l bt m v sn phm ph l cm m.

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+ Hon thin: tch hon ton cm ra khi bt lm tng trng ca bt, to


ra nhng ht bt c kch thc ng u, gp phn nng cao cht lng v gi tr
cm quan ca sn phm.
Cc bin i ch yu:
+ Vt l: c s phn loi cc kch thc, ht c kch thc ln hn kch thc
l sng th b gi li, ngc li s lt qua sng.
+ Ha hc: hm lng tinh bt to bi ni nh trong sn phm bt m tng
dn, hm lng cellulose to bi v tru gim dn, ngc li i vi sn phm l
cm m.
+ Cm quan: bt tng trng, mn, ng u.
Cc yu t nh hng
+ Kch thc l li
+ S lng li sng
+ Vn tc rung ca li
Thit b: h thng my sng vung c t 4 n 6 bung sng. Trong mi
bung sng c lp t 23 26 lp li sng c kch thc l li khc nhau.

3.2.7 nh ti:
Mc ch: chun b cho qu trnh sng nhm lm cho cc ht vi bi vn cc
sau qu trnh nghin tch ri nhau.
Cc bin i ch yu: (ch yu l vt l) cc khi bt tr nn ti xp hn.
Cc yu t nh hng:
+ Vn tc trc quay
+ Thi gian quay
+ Bn cht nguyn liu
Thit b: my nh ti dng trng, a

3.2.8 Sng thanh bt


Sng s dng nguyn l phn loi theo kch thc kt hp vi lung kh ng
phn lp nguyn liu. Nhim v ca sng l lm giu hn hp tm to ra t qu
trnh nghin phn loi n tng my nghin cho thch hp.

3.2.9 nh v
Mc ch:
+ Khai thc: lp v cm tch ra sau nghin cn ln khong 10 20% bt nn
thu hi trit lng bt ny cn tc dng lc ph v lin kt gia v v bt st.
+ Chun b: cho qu trnh sng thu hi lng bt st ny.

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Cc bin i ch yu: ch yu l vt l, lin kt gia v v nhn b ph v


do s va p vo thnh thit b v vi nhau.
Cc yu t nh hng:
+ Vn tc trc quay
+ Tc nhp liu
+ Bn cht nguyn liu
Thit b: my nh v

3.2.10 ng bao
Mc ch:
+ Hon thin: nhm to ra n v sn phm c nhn hiu, khi lng tnh v
bao b, thun li cho phn phi v tiu dng.
+ Bo qun: cch ly sn phm bt m vi mi trng khng kh xung quanh
trnh ht m lm gim cht lng bt.
Cc bin i ch yu: ha l, bt c th ht m nhng khng ng k
Thit b: my ng bao.

3.3 M T CNG NGH TI NH MY


3.3.1 Lm sch m Nghin tp cht:
c im:
+ Cng sut la nhp vo bn la kh: 50 tn/gi.
+ Cng sut dy chuyn: 300 tn la/24 gi.
+ Bn cha la kh: 8 bn x 65 tn/bn = 520 tn.
+ Bn cha la m: 8 bn x 65 tn/bn = 520 tn.
+ Bn cha la m cho php lm m 1 ln hoc 2 ln ty theo loi la cng
hay mm.
ln 1: 4 bn x 65 tn/bn = 260 tn.
ln 2: 4 bn x 65 tn/bn = 260 tn.
+ H thng thit b cung cp nc lm m: max 1700L/gi.
1.1. La kh c vn chuyn t kho la qua bng ti xch BKT7 vo phn
xng, vo gu ti la s 3 t m di tng trt.
1.2. Gu ti la s 3, nng sut thit k 50 tn la kh/gi, cao 25m, a la kh
t tng trt ln lu 5 vo vis ti la s 1.
1.3. Vis ti la kh s 1 t ti lu 5 trn cc bn cha la kh, nng sut 50 tn
la/gi. Vis ti 1 c 8 ming x liu a la xung 8 bn la kh.
1.4. 8 bn la kh c tng sc cha: 8 bn x 65 tn/bn = 520 tn, c xy bng
b tng t lu 1 n lu 4.

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1.5. 4 lu lng la i MZAd s 1/2/3/4, lp di y 8 bn la kh iu chnh


lng la kh a xung vis ti s 2 nm pha di lu lng la.
1.6. Vis ti la s 2 nhn la ra t 4 lu lng la i MZAd a xung gu ti s
2 t m di tng trt.
1.7. Gu ti la kh s 2, cng sut thit k 15 tn/gi, cao 25m, a la kh ln
lu 5 a vo cng on lm sch trc khi m la.
1.8. Sng tp cht MTMA 10100, cng sut 15 tn la/gi, lp t ti lu 4, cu
to 2 tng trn tch cc tp cht nh rm, rc, dy may bao, tng di tch cc tp
cht nh nh bi, ct
1.9. Knh ht MVSD 100D c lp cui sng tp cht ht cc tp cht nh
nh bi, v tru
1.10. Qut ht HTM 22. 18, lp trn lu 5, ht bi t knh ht bi, sng tp cht,
my lm sch v la lng tp cht qua 2 cyclon MGM 120 trn lu 4, qua 2 ngn
gi MES 22/19 xung bn cha OFFALS. Kh thi c thi ra ngoi.
1.11. Hai nam chm vnh cu MMUA 30 lp sau knh ht bi ti lu 4, dng
tch cc kim loi ln trong la trc khi tip tc vo sng . Cc nam chm ny
c lm sch nh k.
1.12. Hai sng TOYO AA 10 lp ti lu 3. Di tc ng lc ca sng v
lung khng kh thi qua li sng t qut t di li sng, si ln trong la s
c tch ra a ln pha trn sng v ra ngoi qua 1 ca c ng m nh k
bng kh nn. Kh nn c cung cp bi 1 my nn kh P = 7atm. La sch i xung
tip tc xung sng trn phn loi.
1.13. Hai sng trn phn loi TRIEU NO 701, lp trn lu 2, s tch cc mnh
v, cc ht en ln loi ht nh, a vo thng cha OFFALS trc khi a xung
my nghin tp cht. La sch qua sng c a xung gu ti s 3 t ti lu 1,
tip tc a vo my lm sch v. Sng c lin kt vi h thng ht bi tch
bi pht sinh trong sng.
1.14. Gu ti la s 3, lp trn lu 1, cao 21m, ln lu 5 cung cp cho 2 sng lm
sch v la REMO.
1.15. Sng lm sch v la REMO, lp t trn lu 5, dng nguyn l c st lm
sch cc bi bn, vi khun, v tru cn st li trn b mt ht la trc khi a la
sch i lm m.
Cng ngh lm m 1 ln
1.16. Vis ti lm m 1 trc MOZJ 30/200 nhn la kh sch t gu ti s 3 hoc t
2 my lm sch v la. B phn nh lng nc MOZA 1000C c kh nng cung
cp ti a 1000L nc. Sau khi lm m, la c a xung vis ti s 5.
1.17. Vis ti la m s 5, lp trn lu 5 trn 8 bn , c 8 ming x liu a la
xung 8 bn la s 1/2/3/4/5/6/7/8

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1.18. 8 bn la c tng sc cha: 8 bn x 65 tn/bn = 520 tn la, xy dng


bng b tng, nm t lu 1 n lu 4, cho php thi gian ti a 40 gi.
1.19. 8 phu gom la MAK c lp t di y 8 bn c ca x liu ng m
bng tay a la sau khi xung vis ti la m s 3 v 4.
1.20. Vis ti la s 3 v 4, lp di 8 bn tng trt gom la m xung gu ti
s 4 (hoc s 5) a la ln lu 5 xung knh ht bi, vo vis ti s 7.
1.21. Vis ti la s 7, lp trn ming bn la B1 lu 4 a la vo bn B1. Trn
vis ti s 7 c lp b gia m thm MOZA 50C c kh nng cung cp thm ti a
50L nc.
Cng ngh lm m 2 ln
1.22. Vis ti lm m 1 trc MOZJ 30/200 nhn la kh sch t gu ti s 3 hoc t
2 my lm sch v la. B phn nh lng nc MOZA 1000C c kh nng cung
cp ti a 1000L nc. Sau khi lm m, la c a xung vis ti s 5.
1.23. Vis ti la m s 5, lp trn lu 5 trn 8 bn , a la xung 4 bn la s
1/2/3/4. Bn ca x liu xung 4 bn s 5/6/7/8 c ng li.
1.24. 4 lu lng la i MZAd s 1/2/3/4 lp di y 4 bn la s 1/2/3/4
gom la ln 1 xung vis ti la m s 3.
1.25. Vis ti la m s 3 gom la sau khi m ln 1 xung gu ti s 6 ln lu 5
vo my gia m t ng 3 trc MOZK 30/100. B phn iu chnh nc t ng
MYFB 650 c kh nng cung cp ti a 652L nc/gi.
1.26. Sau khi lm m ln 2, la c vis ti s 6 a xung 4 bn la ln 2 s
5/6/7/8.
1.27. 4 lu lng la n MZAe s 5/6/7/8 lp di y 4 bn la s 5/6/7/8,
gom la ln 2 xung vis ti la m s 4.
1.28. Gu ti s 5 lp ti tng trt, nhn la t vis ti s 4 a ln lu 5 cp liu
vo vis ti s 7.
1.29. Vis ti la s 7, lp trn ming bn la B1 lu 4 a la vo bn B1. Trn
vis ti s 7 c lp b gia m thm MOZA 50C c kh nng cung cp thm ti a
50L nc.
1.30. Bn la B1, xy bng b tng, nm trn lu 3, c sc cha 7 tn la m sau
khi chun b vo nghin. Thi gian la lu li trong bn B1 khi dy chuyn hot
ng khong 0.5 gi.
1.31. Phu MAK lp di bn la B1 ti lu 2 c ca ng m bng tay, tho la
t bn B1 xung cn la.
1.32. Cn la nghin B1 (V80), lp t ti lu 2, iu chnh v cho bit chnh xc
lng la vo h thng nghin.
Nghin tp cht: nng sut nghin: 0,8 tn/gi.
1.33. Tp cht c loi ra trong khu lm sch la c gom vo thng OFFALS
t ti lu 1.
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1.34. My nghin tp cht (loi my nghin ba) lp ti tng trt, nng sut nghin
0,8 tn/gi, nghin ton b tp cht thnh cm.
1.35. Qut cao p HTM 9. 15, p sut 0,8atm, ht cm nghin sau khi nghin t
tng trt ln lu 4, lng xung thng cha cm nghin GRINDET OFFALS qua 2
cyclon MGXA 49/93, MGXA 40/135 v 2 MPS 22/9. Lung kh thi c thi ra
ngoi.
1.36. Di thng cha cm nghin c lp t mt my rung x liu DMVS 33
gip vic ly cm ra khi bn c thun tin.
1.37. Cm nghin c vn chuyn ti 2 bn cha cm POLLARD bng h thng
kh ng. Qut cao p HTM 15. 14, p sut 0,8atm, ht cm nghin t thng cha
cm nghin ln lu 5, qua 2 cyclon MGX 60, MGX 60P v 2 ngn gi MPSA 28/22,
MPSA 22/19 lng xung 2 bn cm POLLARD. Lung kh thi c thi ra ngoi.

3.3.2 Nghin Sng


c im
+ Nng sut nghin: 300 tn la/ngy.
+ Sn phm nghin: bt F1, bt F2, cm (POLLARD), SEMOLINA, GERM.
2.1. H thng nghin gm 21 my nghin loi 4 trc MDDB 1000x250 v c
phn thnh 2 h nghin.
2.2. H nghin v bao gm cc ng nghin: B1, B2, B3c, B3f, B4c, B4f, RED1,
RED2.
2.3. H nghin bt bao gm cc ng nghin: C1A, C1B, C2A, C2B, C3 C10.
2.4. Cc ng nghin B3c, B3f, B4c, B4f, RED1, RED2 c hp s c kh thay
i tc trc np liu.
2.5. Cc ng nghin C1A, C1B, C2A, C2B, C4, C5, C6, B3C, B4C, B4F,
RED1, RED2 c h thng nc lm mt trc nghin.
2.6. Cc ng nghin B3c, B3f, B4c c a qua 5 my nh v cm MKL
45/110 trn lu 2 tch cm th (hoc tch a liu n ng nghin RED thng
qua bung sng RED 1 2 tch cm th). Cm mn (POLLARD) c ly ra ti
bung sng vung C10.
2.7. H thng thu hi liu ri vi c lp t t lu 3 xung di lu trt nhm
thu hi liu ri vi xung phu thu hi B3 Auf c a vo li dy chuyn. Ti
ming x ca phu c lp my rung x liu DMVS 33 v 1 nam chm vnh cu
MMUA 30 tch mnh kim loi ln trong liu.
2.8. 3 sng thanh bt MQRE 5 c lp trn lu 2 c nhim v tch
SEMOLINA (khi c yu cu) v phn loi hn hp nguyn liu cung cp ti cc
ng nghin C1, C2, B3, C4. Cc ming ly liu ra ca sng c th iu chnh loi
sn phm ra theo yu cu cng ngh.

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2.9. Sau cc ng nghin C1A, C2A, C3, C9 c lp cc my nh ti dng a


MJZE 43. Sau cc ng nghin C1B, C2B, C4, C5, C6, C7, C8, C10 c lp cc
my nh ti dng trng MDL 300. Cc my nh ti lm tng cng kh nng
tch bt ra t hn hp sau khi nghin.
2.10. Bt F1 v bt F2 c tch ra t cc sng vung MPAE 625 (tr bung
sng RED 1 2 dng tch cm). Mi bung sng c trung bnh 25 lp li cc loi.
Chuyn ng lc trn ca sng c to ra bi bnh lch tm lp ti tm sng v h
thng treo sng bng dy my. Bin lc ca sng c th thay i bng cch treo
thm hay tho bt cc ming ch ca bnh lch tm. Bt F1 c gom li bi cc vis
ti s 8, 10 v bt F2 c gom li bi cc vis ti s 9, 11. Cc vis ti ny lp trn
trn lu 2.
2.11. Ton b liu cung cp vo cc my nghin bng h thng ng ng t chy
(ng trng lc).
2.12. Sn phm sau khi nghin c a vo h thng sng vung bng h thng
ht kh ng thng qua 2 qut ht HTM 22.18 + 2 qut ht HTM 30. 20 v h thng
35 cyclon lng + ngn gi MPS 22/19 lp trn lu 4.
2.13. Phn kh thi t cc cyclone c x l qua 2 b lc MVRP 48 lp trn lu
3. Bt thu hi c a vo ng Df i vo sng Df. Kh thi theo qut ra ngoi.
Cc ng lc bng vi c lm sch bng h thng kh nn cung cp bi my nn
kh GSLa 0.39 (Q = 1000L/ph, P = 1atm) lp trn lu 4.

3.3.3 Thnh phm ng bao


c im
+ Bn cha bt: 6 bn x 70 tn/bn = 420 tn.
+ Bn cha cm: 2 bn x 20 tn/bn = 40 tn.
Bt thnh phm
3.1. Cn bt MWBL V 120, nng sut 12 tn/h, nhn bt F1 t 2 vis ti bt s 8
v 10. Cn bt MWBL V 60, nng sut 6 tn/h, nhn bt F2 t 2 vis ti s 9 v 11.
Cc cn ny cho ta bit chnh xc lng bt F1 v F2 trn dy chuyn.
3.2. Bt F1 v F2 sau khi cn c a xung di cc ngn gi my thi bt
vn chuyn vo cc bn cha bt F1 v F2.
3.3. My thi bt MGG 12. 5 nng sut 12 tn bt F1/gi, lp lin kt vi ngn gi
MPSE 36/38 ti tng treat, thi bt F1 ln lu 5 qua my tit trng MJZG 51D 30,
sau qua 3 van phn phi liu MAYH 100 a bt vo 4 bn bt F1. Bt thu hi
t thit b lc MVRP 16/18 cng c a vo 2 ngn gi MPSE 36/38 v MPSH
22/22.

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3.4. My thi bt F2, nng sut 3 tn bt F2/gi, lp lin kt vi ngn gi MPSH


22/22 ti tng trt, thi bt F2 ln lu 5 qua my tit trng MJZG 43 7.5, sau
qua 2 van phn phi liu MAYH 65 a bt vo 2 bn F2.
3.5. Cc bn bt F1 v F2 u c lp cc b ch th bo y HL (FTC) kim tra
lng bt trong bn.
3.6. Di cc bn bt c lp 6 a rung x liu MFVA 130 gip cho vic ly bt
ra khi bn c d dng.
3.7. Di 6 a rung x liu MFVA 130 c 6 vis ti bt bao gm: 4 vis ti bt F1
v 2 vis ti bt F2. Cc vis ti ny gom bt xung my thi bt MGGB i ng bao.
3.8. My thi bt GM 30S, nng sut 34 tn bt/gi, lin kt vi ngn gi MPSH
45/45 a bt vo lc bt MVRS 39/18.
3.9. Lc bt MVRS 39/18 c 39 ti lc bt, cc ti lc c lm sch t ng
bng h thng kh nn cung cp t my nn kh GM 3S (hoc GSLa 0.39). Kh thi
t lc bt c qut MHTN 315.09 (100m3, 250mmws) ht ra ngoi.
3.10. Ngn gi MPSJ 45/45 lp di lc bt a bt xung van chia liu MHYV
2054 xung 2 sng kim tra.
3.11. 2 sng kim tra TSXO 2332 lp di van chia liu MHYV 2054 c nhim
v kim tra bt c ln tp cht hay khng trc khi bt c a vo bn ng bao.
3.12. Bn cha bt ng bao c sc cha 3 tn bt, thng c gn cc thit b ch
th bo y HL(FTC) kim sot lng bt trong thng. Di y bn c lp a
rung x liu MFVH 125/500 gip cho vic ly liu ra c d dng.
3.13. 1 h thng cn ng bao c nng sut 13 14 bao (25kg/40kg)/pht, c
lp t trn lu 1 bao gm: 2 vis ti bt MWSB 200, cn bt MWBB V140, 3
my v bao MWL v trm ng bao 6 ming MWPL 6 v 2 bng ti may bao
NEWLONG.
3.14. Bao bt thnh phm s c h thng bng ti bao vn chuyn qua kho bt.
Cm:
3.15. Ti y 2 bn cha cm POLLARD c lp 2 a rung x liu MFVA 130,
c to rung bng 1 motor rung, gip cho vic ly cm ra d dng. Cc thit b ch
th HL(FTC) cng c lp trn 2 bn ny.
3.16. Cm sau khi ra khi bn c a xung 2 vis ti cm a i ng bao.
3.17. Cc vis ti cm c 2 ca x liu. 1 ca x xung trc tip cc cn cm MAPS
36KH, 1 ca a cm vo 2 b i cm VA 260 tr li vo bn cm.
3.18. 2 cn cm MAPS 36KH c nng sut ti a 300 bao/gi (bao 40kg).
SEMOLINA/GERM:
3.19. Semolina nu c yu cu c ly ra t cc sng thanh bt v c a
xung ng bao ring ti tng trt.
3.20. Mm la (GERM) nu c yu cu c ly ra t sng vung bung sng C4
v c a i ng bao ring ti tng trt.
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Cng ty c phn bt m Bnh An

Mt s thut ng s dng
+ GERM: mm la c tch t ht.
+ OFFAL: hn hp gm v tru, cm, mm la cng vi mnh ht la m b,
ht ln loi khng cho php c trong bt. Chng c s dng lm thc n gia sc.
+ SEMOLINA: phn bt th ly ra t loi la m Durum dng lm m ng
(Macaroni), m spaghetti, min (vermicelli)
+ POLLARD/CM: l 1 hn hp cm m (cm mn v cm th) v sn phm
nghin t OFFAL. Chng c s dng lm thc n gia sc.

Phn 4 MY THIT B
4.1 THIT B BC D VN CHUYN
4.1.1 My ht la
Cu to:

Hnh 4.1: Cu to h thng ht la


1. ng la.
5. Cyclone lng 1.
2. Ming ht.
6. Van quay.
3. ng ht mm.
7. ng thi.
4. Qut ht.
8. Cyclone lng 2.
Nguyn l hot ng:
Qut cao p 4 ht khng kh trong cyclone s 5 to ra p sut m trong cyclone
v ht la t ng la vo cyclone. Van quay 6 (airclock) a la ra khi cyclone
lng v ng thi lm kn khng cho khng kh bn ngoi lt vo trong cyclone
khng lm gim lc ht qut. Khng kh thi ra t qut 4 cng y la ri xung
t van quay ln cyclone 8 lng la xung thng cha.

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4.1.2 Gu ti
Cu to:
1

5
6

7
8
9

Hnh 4.2: S cu to gu ti
1. Trc puly ch ng.
2. Ming x liu.
3. Thn gu ti.
4. Gu ti.
5. Dy gu ti.

6. B phn tng dy gu.


7. Ming np liu.
8. Trc puly b ng.
9. Ca x liu khi nght.

Nguyn l hot ng:


Motor truyn chuyn ng quay cho trc puly ch ng 1 ko dy gu ti
chuyn ng theo. Trn dy c gn cc gu mc 4. Nguyn liu c gu mc a
ln cao qua ming x. Li g c iu chnh thch hp la khng b hi tr
v qua thn gu ti. Nu lng hi v nhiu s lm gim nng sut v gy v nt
nguyn liu. Thng thng b phn puly ch ng c gn b phn chng quay
ngc nhm to thun li cho ngi s dng khi thao tc gii quyt s c nght.
Ca x liu 9 dng ly nguyn liu ra khi khoang chn gu ti khi c s c
nght gu ti. Dy gu ti c cng chnh nh b phn tng dy 6. Trn thn gu
ti thng c cc ca knh quan st kim tra hot ng ca b i.

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4.1.3 Xch ti
Cu to:

1
7

Hnh 4.3: S cu to xch ti


1. Ming x liu.
6. Trc b ng.
2. Trc a xch ch ng.
7. Np mng.
3. Xch ti
8. B phn xch.
4. Thn mng.
9. Cnh xch.
5. B phn tng xch.
Nguyn l hot ng:
Trc vis ti nhn chuyn ng ngay t motor in qua h thng truyn ng.
Nguyn liu c a vo mng vis ti qua ca np. Trc vis quay cc cnh xon
y nguyn liu v hng ca x. Tu theo tnh cht ca nguyn liu trc vis c th
lp cnh vis xon lin hay cnh vis xon ri. Trc vis ti c th lp cnh vis theo
bc xon tri hay bc phi a vt liu ti cc ca x theo mun. Lc vis
ti c nhiu ca np liu v x liu khc nhau.

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4.1.4 Vis ti
Cu to:

3
4

Hnh 4.4: S cu to vis ti


1. Mng vis ti
3. trung gian
2. Trc vis ti
4. Mt bch gn
Nguyn l hot ng:
+ Trc vis ti nhn chuyn ng quay t motor in qua h thng truyn
ng. Nguyn liu c a vo mng vis ti qua ca np. Trc vis quay cc cnh
xon y nguyn liu v hng ca x. Ty theo tnh cht ca nguyn liu, trc vis
c th lp cnh vis xon lin hay lp tng cnh ri. Trc vis ti c th lp cnh vis
theo bc xon tri hay bc xon phi a vt liu ti cc ca x theo mun.
Lc vis ti c nhiu ca np liu v x liu khc nhau.

4.1.5 Bng ti vn chuyn bao


Cu to:

Hnh 4.5: H thng ng bao

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Cng ty c phn bt m Bnh An


9

10

11

Hnh 4.6: S cu to bng ti vn chuyn bao


1. Trc puly ch ng.
7. Trc dy bng ti.
2. B .
8. Trc puly b ng.
3. Motor in.
9. Bao cm/bt.
4. Khung thn bng vi.
10. Thanh dn bao.
5. Dy bng ti.
11. B phn chnh cao bng motor in
6. B phn chnh cao bng tay.
Nguyn l hot ng:
Motor in truyn chuyn ng quay cho trc puly ch ng. Trc ny quay
ko theo dy bng ti chuyn ng. Trn thn bng ti c lp cc thanh dn hng
cho bao. Bao bt hay bao cm c t trn b mt bng ti s c vn chuyn
theo dy bng ti.

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Cng ty c phn bt m Bnh An

4.2 H THNG MY TRONG DY CHUYN


4.2.1 Sng tp cht
Cu to:

A
4
5
1

6
3

D
E

Hnh 4.7: S cu to sng tp cht


1. Ming np liu.
4. B phn gt liu.
2. Li sng.
5. Np quan st.
3. Chn sng.
6. B phn ht bi.
Nguyn l hot ng:
+ Khung sng thng c treo bng nhng si dy my (hoc dy cp).
Khung sng c lp hai lp li sng. Lp li trn c kch thc l ln dng
tch rm, rc, , sn ln,Lp li di c kch thc l sng nh dng tch
bi, ct. Di lp li sng c lp nhng vin bi cao su t lm sch mt li
sng. Khung sng pha di bng c gn mt puly lm i trng. Sng c truyn
chuyn ng t mt motor in qua b truyn ng ai thang n puly i trng.
Do puly c gn i trng lch tm nn khi quay to lc vng gy ra chuyn ng
quay ca khung sng. Nguyn liu c nhp vo sng qua ca np liu gn pha
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Thc tp tt nghip

Cng ty c phn bt m Bnh An

u pha trn. Nhng tp cht ln nh rm, rc, c kch thc ln nm li trn


lp li pha trn v i dn v pha ca ra D theo chiu nghing ca mt li. Phn
nguyn liu rt qua lp li trn ri xung mt sng pha di. Nhng ht ct, bi,
, si kch thc nh hn kch thc l li sng s rt qua l v c gom ra
ngoi qua ca ra s C. La sch trn mt li i ra ngoi vo b phn ht bi 6.
+ Li sng c lp trn mt khung li sng gm hai lp. Lp trn l lp
li sng, lp di l lp li an kch thc l rt ln cho nguyn liu d lt
qua. Gia hai lp li trn l cc vin bi cao su. Khi sng hot ng cc vin bi ny
ny ln xung g vo li sng c tc dng lm sch li.

4.2.2 Sng :
Cu to:

Hnh 4.8: My sng


Nguyn l hot ng:
My sng gm c mt mt li sng c l nghing. Chuyn ng i ln ca
sng c thc hin qua c cu hnh bnh hnh, nhn chuyn ng t c cu lch
tm A. Mt lng gi ln c cung cp t qut ly tm thi t pha di li sng
nng ht la ln khi b mt sng, di chuyn t t xung pha di sng i ra ngoi
. Cc ht sn khng b lung khng kh nng ln khi b mt sng s t t i ln
pha trn sng ra ngoi. mt s my ngi ta thit k thm mt qut thi phn
chun b ra khi sng nhm tch li nhng ht la cn ln trong . Gc nghing
ca sng c iu chnh bng cch thay i chiu di thanh ab.

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4.2.3 Thit b ht bi
Cu to:

1
2

4
5

Hnh 4.9: S thit b ht bi


1. Ca iu chnh gi.
4. Tm rung.
2. Bung ht bi.
5. B phn to rung.
3. Ming np liu.
Nguyn l hot ng:
Phn trn cng ca b phn ht bi c lin kt vi qut h thng ht. Van
iu chnh gi 1 v vch ngn c iu chnh thch hp lm sch ht tp cht
nh trong nguyn liu. Nguyn liu c a vo lm sch qua ca np v ri
xung mt tm rung 4 c lin kt vi mt b to rung 5. Tm rung c nhim v
lm cho lung nguyn liu tri u trn ton b chiu di lm vic ca thit b trc
khi rt vo bung ht. Cc tp cht nh nh bi, v tru, mnh v c ht ln pha
trn v nguyn liu sch rt xung i ra ngoi.

-Trang 40-

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Cng ty c phn bt m Bnh An

4.2.4 H thng lm m la
Cu to:

Hnh 4.10: S cu to h thng lm m la m


1. ng o lu lng nc.
4. Van ng m bng tay.
2. Van in t (solenoid).
5. Phu np liu vo vis ti trn
3. B lc nc.
Nguyn l hot ng:
+ Phn A: B cung cp nc
Nc sch c ly t h thng cung cp nc vo A qua b lc 3, qua in t
2 ng m nh mt tip im gn ti ming np liu 5. Khi c la vo vis ti, tip
im ng mch, van in t m nc i vo ng o lu lng 1. Van iu chnh
bng tay 4 dng chnh lng nc. Lng nc i vo vis ti lm m c hin

-Trang 41-

Thc tp tt nghip

Cng ty c phn bt m Bnh An

th trn ng o lu lng nc. Khi khng c la vo vis ti lm m th van in t


ng khng cho nc vo vis ti.
+ Phn B: vis ti trn
Vis ti lm m c cu to nh mt vis ti bnh thng. Cnh vis ti l loi cnh
ri tng kh nng o trn lm nc tip xc u vi b mt ht la.

4.2.5 My nghin 4 trc


Cu to:

Hnh 4.11: My nghin 4 trc


Nguyn l hot ng:
+ Motor in truyn chuyn ng quay ti trc ch ng qua b truyn ai
dt hoc ai thang. Trc ch ng v trc b ng quay ngc chiu vi cc vn tc
khc nhau. Cp trc ri liu quay cng chiu vi nhau a la xung tri u trn
b mt lm vic ca cp trc nghin.
+ Lng la vo nghin c iu chnh bng cch thay i vn tc cp trc
ri liu 4 v bng tay iu chnh li gt liu 3. Ca king quan st 2 cho ta quan
st lng liu vo trc nghin. Hai trc nghin c b phn thot ti (khi gp vt kim
loi) nh cu to trc ch ng c nh nhng trc b ng c t ng v c
lin kt vi mt l xo nn do c th thay i khe h gia hai trc khi gp vt
cng. Trc b ng cn c c cu iu chnh khe h gia hai trc nghin 6. La m
i vo khe h gia hai b mt lm vic ca cp trc nghin, chu tc ng ca lc
va p, lc ct, lc x, lc p. Lc x do vn tc hai trc nghin khc nhau. Lc ct
do cc rnh trn trc nghin.
+ i vi cc trc nghin c rnh th my nghin c gn chi bn di trc
l sch b mt trc trong lc nghin. i vi trc nghin trn my nghin c gn
dao no bn di lm sch b mt trc nghin. Cp trc nghin qua qu trnh lm
vicpht sinh nhit lm nh hng cht lng nghin. Do ngi ta lp b phn
lm mt bng nc vo mt trong cc trc nghin gii nhit cho trc. Hin nay
mt s nh sn xut s dng phng php lm trc bng h thng gi thay cho h
thng lm mt bng nc.

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Cng ty c phn bt m Bnh An

4.2.6 Sng vung/Sng gin phng


Cu to

Hnh 4.12: S cu to sng vung


Nguyn l hot ng:
+ Sng c dng hnh hp c t 4 n 8 ca bung sng. Mi bung sng trong
c lp cc khung li chng ln nhau theo trt t cng ngh yu cu (t 2328 hp
li sng). Cc khung li t trong hp li c gi cht trong bung sng qua
mt b phn p. Sng c treo bn gc bng cc si my haycp. Chuyn ng
quay lc trn ca sng c to ra bnh lch tm. Khi motor in truyn chuyn
ng quay cho trc lch tm, trc ny quay gy ra lc ly tm lm ton b sng lc

-Trang 43-

Thc tp tt nghip

Cng ty c phn bt m Bnh An

trn. Nguyn liu vo sng qua cc ming np liu xung tng lp li sng. Ti
y nguyn liu phn ra thnh nhng sn phm khc nhau do vic sp xp cc lp
li sng c kch thc khc nhau. Cc sn phm ny i xung di y bung
sng qua cc ca c thit k sn trong hp li v cc ng i bn vch bung
sng ra ngoi.
+ Trong qu trnh hot ng, b mt li sng c t ng lm sch nh
mt dng c lm sch t gi b mt li sng. Lp li an nm bn di li
sng c kch thc l li ln cho sn phm lt qua v gi nh v ming lm sch.
Ming lm sch ny s xoa ln b mt di ca li sng trong qu trnh sng hot
ng.

4.2.7 Sng thanh bt


Cu to:

Hnh 4.13: My sng thanh bt


Nguyn l hot ng:
+ Khung gn li sng c lp trong thn my sng v c truyn chuyn
ng lc qua c cu bin tay quay hay s dng motor rung. Nguyn liu vo sng
qua ca np liu vo lp li th nht v sau ri xung lp li th hai v th
ba (sng c cu to ba lp li chng ln nhau). Lung kh ht i xuyn qua cc lp
li sng tch cc vt liu nh ra khi hn hp ra ngoi qua ca ht gi. Phn
nguyn liu c t trng nng hn nm li trn li sng khng lt qua l li i dn
xung cui li sng ra ngoi.
+ Trn cng mt lp li sng, ngi ta gn cc loi li sng c kch thc
l sng khc nhau t s ln n s nh theo hng chuyn ng ca lung nguyn
liu. Li c gn trn cc khung sng ri. Lung gi ht trn mt li sng c
iu chnh thch hp qua ca iu chnh gi.
-Trang 44-

Thc tp tt nghip

Cng ty c phn bt m Bnh An

+ Trong qu trnh hot ng, li sng c t ng lm sch nh mt thit


b lm sch lp trn khung li sng bn di mt li. Thit b ny chy dc ti lui
theo b mt li nh chuyn ng lc ca sng.

4.2.8 My nh ti dng trng


Cu to:

Hnh 4.14: S cu to my nh ti dng trng


1. Puly truyn ng.
4. Cnh gung.
2. Chn my.
5. Np chp bo v u trc
3. V my.
6. Ca bn hng my.
Nguyn l hot ng:
Nguyn liu vo my qua ca np liu. Cnh gung quay to lc va p lm ti
nguyn liu. Bn trong lp v my c gn thm cc gn thp lm tng cng kh
-Trang 45-

Thc tp tt nghip

Cng ty c phn bt m Bnh An

nng nh ti ca cnh gung. Sn phm di chuyn t u np liu qua u x nh


cnh gung c cc cnh xin dn hng.

4.2.9 H thng vn chuyn kh ng


Cu to:

Hnh 4.15: H thng vn chuyn bt


Nguyn l hot ng:
Nguyn liu c a vo h thng qua ng thm gi 1. ng ny phn di c
cc l cho khng kh i vo. Qut ly tm 6 ht to p sut m trong khoang cyclone
2 to lc ht a hn hp nguyn liu v khng kh vo trong cyclone. Do cu to
ca cyclone c ng dn hng to chuyn ng xoy trn c nn ng nng ca
hn hp kh v nguyn liu b gim dn s tch nguyn liu ri xung y cyclone
v lung khng kh s qua ng nm gia cyclone vo qut thi ra ngoi. Van quay 4
c nhim v a sn phm lng trong cyclone ra ngoi bng cc cnh quay, ng
thi c nhim v lm kn khng cho khng kh lt vo trong cyclone lm gim lc
ht ca qut v lm hiu qu lng ca h thng ht. Ca knh 3 cho ta quan st c
sn phm. Van iu chnh gi 5 gip iu chnh lng gi thch hp bo m cho
cyclone lm vic vi hiu qu lng cao nht.

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Thc tp tt nghip

Cng ty c phn bt m Bnh An

4.2.10 Thit b lc ti:


2. 12. 1. Cu to:

Hnh 4.16: Thit b lc ti vi


Nguyn l hot ng:
Hn hp khng kh v nguyn liu c qut thi vo bung lc 6. Trong
bung lc c lp nhiu ti lc bng vi bao quanh cc khung xng bng thp. Phn
bn trong ca khung xng thng vi mt bung ht 4 c lin kt vi qut ht.
Nguyn liu vo trong khoang lc b ht bm dnh vo b ngoi ti lc v nng dn
ri xung y khoang lc v c van quay 8 a ra ngoi. Cc ti lc c lm
sch nh k bng h thng kh nn qua cc vi phun ng m bng van in t thi
kh ra vo trong cc ti lc v y bt dnh bn ngoi ti vi rt xung lm sch ti
tng hiu sut lm sch.

4.2.11 My nh v cm:
Cu to:

Hnh 4.17: My nh v cm
-Trang 47-

Thc tp tt nghip

Cng ty c phn bt m Bnh An

Nguyn l hot ng:


Nguyn liu c cung cp vo my qua ca np liu vo khoang nh ti 1.
Cnh gung c truyn ng quay t h thng truyn ng ai. Gung c cu to
cc cnh xin nhm hng lung liu vn chuyn i dc theo chiu di my t
ming np liu n ming ra liu. Cnh gung quay to lc va p ln nguyn liu
lm vng nhng mnh bt cn bm st v cm v nhng mnh v cm nh
vng ra ngoi li sng ra ngoi. Phn v cm ln cn li c cnh gung y qua
ca x liu ra ngoi. Sng cn c th lin kt vi ng ng ht tch nhng bi
nh.

4.2.12 ng gi/Van quay:


2. 15. 1. Cu to:

Hnh 4.18: S cu to my ng gi
1. Nt thm nht.
4. Trc cnh qut.
2. Chi qut.
5. Motor in.
3. V my.
Nguyn l hot ng:
Motor in truyn chuyn ng quay cho trc cnh gt ca b truyn ng vi
vn tc khong 30 60 vng/pht. Cnh v phn v c ch to rt chnh xc
m bo khng cho khng kh lt qua. Cc cnh quay s gt sn phm ri xung
theo chiu quay ca cnh. Chi 2 c nhim v lm sch cnh lm vic ca cnh
rotor. C hai dng cnh: cnh thng v cnh xin.

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Thc tp tt nghip

Cng ty c phn bt m Bnh An

4.2.13 My rung tho liu:


Cu to:

Hnh 4.19: S cu to my rung tho liu


1. Tay treo.
4. Chp .
2. a c nh.
5. a rung.
3. Vng ni mm. 6. Motor rung.
Nguyn l hot ng:
Bt i vo trong khoang cha gii hn bi hai phn a c nh 2 v a rung 5,
khng i trc tip xung ming ra ca ca rung do chp 5 gn c nh trn rung,
khe h gia a rung v chp cho php bt i qua. Khi motor 6 lm vic lc rung
ln, a ny lc trn cc tay treo 1 v lm cho bt rt xung khe h ca chp vi
a rung ra ngoi.

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Thc tp tt nghip

Cng ty c phn bt m Bnh An

4.2.14 My nghin tp cht:


Cu to:

Hnh 4.20: S cu to my nghin tp cht dng ba nghin


1. Ming np liu.
4. Li sng.
2. V my.
5. Chn my.
3. Dao nghin.
Nguyn l hot ng:
Nguyn liu c a vo nghin qua ca np liu vo trong bung nghin.
Con dao nghin l cc ming thp bt trn a quay c truyn ng quay trc tip
hay gin tip t ng c in. Cc dao nghin (ba nghin) thng lp xoay t do
trn mt cht thp lp trn a. Khi a quay, cc dao vng ra xa do lc ly tm v
to lc va p ln vt liu v lm b nt vt liu trong bung nghin. Nhng mnh
v c kch thc nh hn kch thc l li sng s ri qua sng ra ngoi. Cc
mnh to tip tc c nghin nt cho n khi qua lt ht li sng. Kch thc sn
phm sau khi nghin ph thuc vo kch thc l li sng.

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Thc tp tt nghip

Cng ty c phn bt m Bnh An

4.2.15 Cn nh lng:
Cu to:

Hnh 4.21: S nguyn l cu to cn nh lng


1. Phu np liu.
2. Thng cn.
3. Phu hng.
Nguyn l hot ng:
Thng cn c treo trn cc thit b cm bin ti trng v b cm bin ny
c lin kt mch iu khin vi ca np liu. Khi ca np liu m, liu vo thng
cn. Khi lng liu vo ti trng yu cu th b cm bin bo ngt mch ng
ca np liu v m ca x liu thng cn xung phu hng ra ng bao hay i vo
mt thit b khc trong dy chuyn.

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Cng ty c phn bt m Bnh An

4.2.16 Cn cm:
Cu to:

Hnh 4.22: S cu to cn ng bao cm


1. Ming np liu.
5. B phn ng ngt in.
2. Motor truyn ng. 6. Mng trt.
3. Khoang cha cm. 7. Tr cn.
4. Trc chnh.
Nguyn l hot ng:
Motor in truyn chuyn ng quay cho trc 4. Cui trc 4 c gn mt cnh
xon. Mng trt 6 chuyn ng ln xung dc theo bn ngoi v khoang cha cm
3 v c treo bng hai si dy cp. Si dy cp bnh thng c cun ln bi
mt l xo xon v mng trt c cp ln v tr cao nht. Khi ta mng bao vo b
phn kp bao trn mng trt, vis xon y cm trong khoang cha cm vo bao
cm v y bao cm cng mng trt i xung, l xo treo cp b nn li. n mt v
tr xc nh (trng lng ), vis xon ngng li nh b ng ngt mch 5, ta ly
bao cm ra v ly bao khng khc gn vo kp bao. Tuy nhin, mng trt
khng t tr v ngay khi bao ly bao cm ra, ngi ta thit k mt b phn thng
khng cho dy cp b cun tr v ngay. (Trong mt s my mi ngi ta s dng h
thng piston s dng kh nn thay cho dng dy cp treo).

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Thc tp tt nghip

Cng ty c phn bt m Bnh An

4.3 QUY TC VN HNH CC THIT B


4.3.1 Gu ti
Trc khi m my
+ Kim tra bi trn, h thng truyn ng (motor, khp ni, dy dn in).
+ Kim tra gu, dy gu, h thng ht bi.
Vn hnh my
+ Nhn nt khi ng, chy khng ti 5 pht.
+ iu chnh cng dy gu ti khi cn thit.
+ Quan st hot ng pht hin kp thi s c nght, dy gu chm v, rt
gu
+ Khi cht gu ti phi ngt in m ca x y di chn gu ti, ly liu ra,
kim tra li tnh trng gu mc ri mi cho gu ti hot ng li.
+ Ch tin hnh x l s c khi my c ngt in v cc b phn dng
chuyn ng hon ton.

4.3.2 Thit b lc ti
Kim tra m my thi kh nn cho lc ti ( lu 4).
Kh nn lm sch ti vi lc phi t p sut 0.5 0.6bar.
Kim tra ng kn ca bung lc.
Kim tra h thng in iu khin b phn lm sch ti lc bng kh nn,
kim tra kn ca ng kh nn.
Kim tra thng xuyn tnh trng lm vic ca cc ti vi lc, thay th sa
cha ti vi khi ti b rch, nght.
Trong qu trnh hot ng thng xuyn quan st ng h p sut trong
khoang gn ti vi (nu c). Nu kim ch vt qu tr s 10 phi tin hnh v sinh
ti lc.

4.3.3 Khu nhp la kh vo hm cha


Cc thit b trong h thng
+ H thng qut ht bi gm c: qut ht bi HTM 55.18, 2 cyclones lng, 2
ngn gi.
+ Vis ti s 1
+ Gu ti s 1
Nhp la vo hm cha
+ Chun b
o Kim tra an ton h thng thit b (h thng in, truyn ng).
o Kim tra ln nhp la (chng loi, s lng, hm cha la).

-Trang 53-

Thc tp tt nghip

Cng ty c phn bt m Bnh An

o Cc ca m la vo cc hm ca vis ti s 1 phi ng kn tr hm la

chun b nhp vo.


+ Nhp la
o M qut ht bi lu 5 v ngn gi cyclones lng tp cht lu 3.
o M vis ti la kh s 1 lu 5.
o M gu ti s 1.
o Cho cc thit b chy khong 5 pht kim tra hot ng khng ti.
o Khi cc bc chun b sn sng th bo cho la ln.
o Kim tra bng cm quan la va a vo hm c ng nh yu cu hay
khng.
o Nu trong qu trnh nhp la m c s thay i la khc th phi ch cho
la c dt hon ton mi cho la khc nhp v cng thc hin cc bc kim tra
nh trn.
o Thng xuyn theo di thit b v tnh trng hm la gii quyt kp
thi cc s c.
o Ch tin hnh gii quyt s c khi my c ngt in v cc b phn
chuyn ng dng li hon ton.
+ Tt my
Khi tt my ngng hot ng. nhng thit b no m trc th tt sau.

4.3.4 H thng lm sch m


Nng sut ti a m ln 1: 14 tn/h, m ln 2: 12.5 tn/h.
Cc thit b trong h thng
+ Sng tp cht.
+ Qut ht bi HTM 55.18 (lu 5), knh ht bi, cyclones lng tp cht, ngn
gi lng tp cht.
+ Sng tch , sng trn phn loi.
+ My nghin tp cht (tng trt).
+ H thng cc lu lng la kh, la m.
+ My gia m ln 1 MOZJ 30/200, b nh lng nc ln 1MOZA 1000C
+ My gia m ln 2 MOJK 30/100, b nh lng nc ln 2 MOZE 650, b
iu khin gia m t ng MYFB + MYEB.
+ Cc vis ti s 2, 3, 5, 6, vis ti ng, vis ti nghing.
+ Cc gu ti s 2, 3, 4.
+ H thng cung cp nc gia m.
+ H thng cung cp kh nn lu 2, my sy kh tng trt.
Chun b
+ Kim tra h thng cung cp nc, kh nn. Cc h thng ny phi m.

-Trang 54-

Thc tp tt nghip

Cng ty c phn bt m Bnh An

+ Kim tra ngun in cp cho cc t in MOZE, MYEB, MYFB. Cc t


ny phi c cp in thng xuyn, ch ngng cp ngun khi ngh sn xut 1
ngy tr ln.
+ Kim tra s b cc thit b, h thng in ng lc, in iu khin.
+ Xc nh nng sut , s ln , thi gian v lng nc cho cc ln theo
bng thng s k thut.
Vn hnh
+ m ln 1:
o M vis ti s 5.
o M my gia m ln 1.
o M gu ti s 3.
o M ngn gi cyclone lng tp cht lu 3.
o M qut ht bi HTM 55.18 lu 5.
o M sng trn phn loi lu 2 (nu c s dng).
o M sng lu 3.
o M sng tp cht + knh ht bi lu 4.
o M gu ti s 2.
o M vis ti la kh s 2 + lu lng la kh.
o M my nghin tp cht khi tp cht y thng cha.
o Khi la vo my gia m ln 1, chnh lng nc b nh lng nc
MOZA 1000C theo lng nc yu cu.
+ m ln 2:
o M vis ti s 6.
o M my gia m ln 2.
o M vis ti nghing.
o M gu ti s 4.
o M vis ti s 3 a la vo m.
o Ch iu khin bng tay:
Chuyn cng tc t in sang ch bng tay.
M van nc bng tay.
Chnh lng nc b nh lng nc MOZE 650 theo lng nc
yu cu.
C th theo di thng s m la sau khi trn bng iu khin
chnh li lng nc cho thch hp.
o Ch iu khin t ng:
Chuyn cng tc t in sang ch t ng.
ng van nc ch iu khin bng tay.
Chnh nng sut la gia m, m la sau khi trn bng in, my s
t iu chnh nc theo m yu cu nhp liu vo my
-Trang 55-

Thc tp tt nghip

Cng ty c phn bt m Bnh An

+ Cch chnh nng sut la


o Dng phm di ch tiu mun iu chnh ln dng u.
o Nhn F6.
o Dng phm di du nhy n v tr cn chnh.
o Dng cc phm s 0 9 chnh d liu theo yu cu.
o Nhn phm TM lu d liu va chnh.
Ch :
o Nu lu lng la m qu thp, b iu khin gia m khng lm vic
c (van nc ng m lin tc).
o Phi thng xuyn theo di ct nc b nh lng nc MOZE 650.
Nu nc khng m phi chuyn sang ch iu khin bng tay v bo ngi c
trch nhim gii quyt.
o Khng c vt g va chm vo b o m t ng (cm motor nh
nm pha di MYFB).
o Trong qu trnh vn hnh khng c chm vo cc chi tit my ang
chuyn ng nh cnh vis ti, roto my gia m, Ch tin hnh gii quyt s c
khi my ngt in v cc chi tit chuyn ng ngng hon ton.
+ Trng hp ch gia m 1 ln bng h thng gia m ln 2:
o Chnh nng sut la vo , m yu cu trn bng iu khin.
o M vis ti s 6.
o M my gia m ln 2.
o M vis ti nghing.
o M gu ti s 4.
o M vis ti ng.
o M 2 my xt v REMO.
o M gu ti s 3 a la vo m.
Khi ngng hot ng
Trnh t tt my theo th t ngc li.

4.3.5 Vis ti, bng co, bng ti


Trc khi m my
+ Kim tra h thng truyn ng, du bi trn hp gim tc.
+ Kim tra an ton h thng in (motor, hp cng tc ng m, dy dn
in).
+ Bm m bi trn cc bi v cc gi trung gian u mi ca sn xut.
+ Kim tra cc cnh vis ti, xch ti (nu c th), dy bng ti.
Vn hnh my:
+ Nhn nt cho my chy khng ti 5 pht.

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Thc tp tt nghip

Cng ty c phn bt m Bnh An

+ Kim tra chiu quay ca vis ti, xch ti, bng ti.
+ iu chnh cng dy xch ti, bng ti nu b chng.
+ Theo di hot ng pht hin kp thi s c nght vis ti, bng ti, xch
ti.
+ Tuyt i khng chm vo cc b phn ang chuyn ng.
+ Ch tin hnh x l s c khi my c ngt in v cc b phn chuyn
ng dng li hon ton.

4.3.6 My gia m la
Trc khi m my
+ Kim tra bao che an ton.
+ Kim tra h thng in nc.
+ M vis ti la m sau my gia m.
Vn hnh
+ Nhn nt khi ng my gia m chho my chy khng ti khong 5 pht.
+ M liu vo my.
+ Chnh lng nc vo thit b cho ph hp yu cu.
+ Thng xuyn theo di hot ng ca my, khi c s c my phi ngng
my, ct in v tin hnh kim tra sa cha hay bo cho ngi c trch nhim.
+ Khng th tay vo trong gung my khi my ang hot ng.
+ Tuyt i khng tin hnh sa cha khi my cha dng li hon ton.
+ Khi ngng sn xut phi ch ht liu trong my mi c tt my.
+ Ch tin hnh x l s c khi my c ngt in v cc b phn chuyn
ng dng li hon ton.

4.3.7 My sng vung


Trc khi m my
+ Kim tra h thng treo sng: dm trc, kp my, dy my.
+ Kim tra h thng truyn ng ai, bm m nh k bi trn cc trc.
+ Kim tra cc ng vi trn v di sng.
+ Kim tra s lp sng, li sng.
+ Kim tra sit cht cc ca bung sng.
Vn hnh my
+ Nhn nt khi ng cho my chy khng ti 5 pht, kim tra hot ng
sng.
+ Kim tra chiu quay ca cc sng phi cng mt chiu quay.
+ Thng xuyn theo di hot ng ca sng, khi c s c phi dng sng
kim tra.

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Thc tp tt nghip

Cng ty c phn bt m Bnh An

+ Quan st sn phm ra sng pht hin s c rch li v cht lng lm


vic ca sng. Thn trng khi ly mu kim tra khi sng ang lm vic.
+ Ch tin hnh x l s c khi my c ngt in v cc b phn chuyn
ng dng li hon ton.
Lu : khng nhn nt khi ng li sng khi sng cha ngng chuyn ng
hon ton.

4.3.8 My nghin 4 trc


Trc khi m my:
+ Kim tra cng dy ai, an ton h thng in iu khin my.
+ Dng tay quay puly chnh kim tra tnh trng hot ng ca cp trc
nghin.
+ Kim tra du nhn bi trn trong cc hp bnh rng v bm m nh k ti
cc v tr cn thit.
+ H cn ly hp ngt chuyn ng cho cp trc ri liu.
+ Kim tra dao (chi) lm sch b mt trc nghin, h thng nc lm mt
trc nghin.
Vn hnh my:
+ Nhn nt khi ng, cho my chy khng ti 5 pht, kim tra chiu quay
trc v hot ng ca my khng ti.
+ ng cn ly hp, a liu xung trc nghin.
+ iu chnh khe h hai b mt lm vic ca trc nghin, iu chnh li g
trn trc ri liu, bo m nguyn liu tri u trn ton b b mt lm vic ca cp
trc nghin.
+ Kim tra lm sch b mt trc nghin ca dao (chi). Thay th dao (chi)
khi khng cn bo m yu cu.
+ Cm chm tay vo cc b phn ang chuyn ng.
+ Khi my c s c, phi dng my kim tra.
+ Ch tin hnh x l s c khi my c ngt in v cc b phn chuyn
ng dng li hon ton.
+ Trc khi tt my, phi h cn ly hp.

4.3.9 Sng kim tra bt


Trc khi m my
+ Kim tra h thng truyn ng ai thang.
+ Kim tra li sng, chi qut, van xoay,
+ Kim tra hp nt nhn khi ng my, dy dn in, van chia liu u vo.

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Cng ty c phn bt m Bnh An

Vn hnh my
+ Nhn nt hp in iu khin cho my chy khng ti khong 5 pht.
+ Kim tra my hot ng khng ti nu khng c s c no th m liu vo
my.
+ Trong qu trnh my hot ng phi thng xuyn theo di gii quyt
kp thi cc s c my nh nght, rch li sng,
+ Trong qu trnh lm vic bnh thng ch nhn nt dng my khi ht liu
trong my.
+ Ch tin hnh x l s c khi my c ngt in v cc b phn chuyn
ng dng li hon ton.

4.3.10 My ph gia
Trc khi m my
+ Kim tra truyn ng
+ Kim tra h thng dy dn in
Vn hnh
+ Nhn nt m my
+ M bin tn iu chnh ph gia theo yu cu
+ Thng xuyn theo di hot ng ca my x l kp thi.
+ Khng th tay vo trong gung my khi my ang hot ng.
+ Ch tin hnh x l s c khi my c ngt in v cc b phn chuyn
ng dng li hon ton.

4.3.11 My nh v cm
Trc khi m my
+ Kim tra h thng truyn ng ai
+ Kim tra li sng
+ Kim tra hp nt nhn khi ng my
Vn hnh my
+ Nhn nt hp in iu khin cho my chy khng ti khong 5 pht
+ Kim tra my hot ng khng ti nu khng c s c no th m liu vo
my.
+ Trong qu trnh my hot ng nn thng xuyn theo di gii quyt kp
thi cc s c my nh nght, rch li sng.
+ Trong qu trnh lm vic bnh thng ch nhn nt dng my khi ht liu
trong my
+ Ch tin hnh x l s c khi my c ngt in v cc b phn chuyn
ng dng li hon ton.

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4.3.12 My sng
Trc khi m my
+ Kim tra h thng truyn ng, qut thi, my nn kh b phn ly sn.
+ Kim tra li sng
+ Bi trn nh k ti cc v tr cn thit
+ ng van np liu
Vn hnh my
+ M my chy khng ti 5 pht
+ M ca np liu iu chnh lng liu thch hp. Lu thng cha liu vo
sng phi lun lun c cha liu (khong 2/3 thng) sng chy n nh.
+ iu chnh my m bo tch sn vi hiu sut cao nht, la ra theo
sn t nht.
+ Thng xuyn theo di gii quyt kp thi khi my c s c.
+ Ch tin hnh x l s c khi my c ngt in v cc b phn chuyn
ng dng li hon ton.
+ Trc khi ngng my phi sng ht la cn li trn sng.

4.3.13 H thng vn chuyn bn thnh phm


(Qut cao p + qut ht lu 4, ng ng thp, cyclones, ngn gi, lc ti vi,
my thi)
Trc khi m my
+ Kim tra cc mi lp ghp ca h thng ng ng phi kn
+ Van iu chnh gi ti qut cao p phi v tr ng hon ton
+ Bi trn nh k ti cc v tr cn thit: motor in, cc bi ca qut, bc
ngn gi.
+ Kim tra an ton h thng truyn ng ngn gi, qut, ng dy in, hp
nt nhn iu khin.
Vn hnh my
+ Khi ng qut ht 55.19 ht kh t hai lc ti vi.
+ Nhn nt khi ng motor ngn gi, kim tra hot ng.
+ Nhn nt khi ng qut ht cao p, khi qut chy vng tua m van iu
chnh gi v tr thch hp (dng in lm vic khi khng c ti khng vt qua
130A).
+ Quan st liu lng di cyclones, iu chnh li lng gi ht khi cn thit.
+ Ch tin hnh x l s c khi my c ngt in v cc b phn
chuyn ng dng li hon ton.

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4.3.14 My nghin tp cht


Cc thit b trong h thng:
My nghin tp cht tng trt, my rung cp liu, h thng qut ht cyclone
ngn gi lu 4.
Trc khi m my:
+ Kim tra cc h thng truyn ng, bao che an ton, bi trn , bc ngn
gi.
+ Kim tra dao nghin, gung quay.
+ Kim tra h thng dy dn in, hp nt nhn in.
+ Sit cht boulon bung nghin.
+ Van m liu vo my nghin phi v tr ng.
Vn hnh:
+ Khi ng h thng cyclone ngn gi qut ht lu 4.
+ Khi ng my nghin tp cht.
+ M my rung cp liu.
+ M liu vo my nghin.
+ Thng xuyn theo di hot ng ca my x l kp thi.
+ Khng th tay vo trong gung my khi my ang hot ng.
+ Ch tin hnh x l s c khi my c ngt in v cc b phn chuyn
ng dng li hon ton.
Tt my:
+ Tt my rung cp liu.
+ ng van cung cp liu vo my nghin.
+ Tt my nghin khi liu trong my ht.
+ Tt h thng cyclone ngn gi qut ht.

4.3.15 H thng thi bt vo bn cha


(Nng sut ti a thi bt F1: 11 tn/h, bt F2: 3 tn/h)
Cc thit b trong h thng:
+ Cn bt V120, V60, ngn gi cn bt V120/V60.
+ Ngn gi thi bt F1 MPSE 36/38, bt F2 MPSH 22/22.
+ My thi bt F1, F2.
+ My tit trng bt F1, bt F2, van kh nn lm sch my tit trng F1.
+ Cc van chuyn hng MAYH 120, MAYH 65 a bt vo bn cha.
+ Lc MVRP 16, ngn gi lc bt 16, qut HTM 35.10.
+ My thi kh cho lc bt GM 38.
+ My nn kh lu 2, my sy kh tng trt.
+ Cc vis ti bt s 16, 17 a bt vo cn bt V120, V60.

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Cng ty c phn bt m Bnh An

+ T in iu khin lu 1 (t mi CKLA).
Chun b
+ My nn kh v my sy kh phi hot ng cung cp kh nn cho h
thng iu khin cn bt, my tit trng bt F1.
+ Kim tra tnh trng cc bn cha bt chn bn cha cho thch hp.
+ Kim tra s b cc thit b, h thng truyn ng, h thng in.
+ Kim tra lng nht bi trn ca cc my thi, my nn kh.
Vn hnh
+ Chn bn cha bt theo ch t ng (Auto) hay bng tay (Man).
+ Xc nh ch ng thng ca cc van MAYH a bt vo bn.
o Nu ch Man th tt c cc contact u v tr Man.
o Nu ch Auto th tt c cc contact u v tr Auto.
+ M my tit trng bt F1 (lu : trc khi m my tit trng F1, phi m
van kh nn trc 10 giy v tt van kh nn sau khi tt my tit trng 60 giy).
+ M ngn gi my thi bt F1.
+ M my thi bt F1, theo di ng h p sut phi trong khong gi tr
quy nh.
+ M ngn gi di cn V120 cho bt F1.
+ M vis ti s 16 cho bt F1.
+ M my tit trng bt F2.
+ M ngn gi my thi bt F2.
+ M my thi bt F2, theo di ng h p sut phi trong khong gi tr
quy nh.
+ M ngn gi di cn V60 cho bt F2.
+ M vis ti s 17 cho bt F2.
+ Ch iu khin bng tay:
o Mun a bt vo bn no, ta nhn nt trn t in iu khin van
MAYH chuyn hng thi bt vo bn .
o Mun bt vo bn s 1
o Ta nhn nt B1 3 trc ri nhn nt B1 n bo hiu sang. Lc ny
ng thi bt vo bn s 1 sn sng.
o Mun bt vo bn s 4
o Ta nhn nt B2 4 trc ri nhn nt B4 n bo hiu sang. Lc ny
ng thi bt vo bn s 4 sn sng.
o Khi bt y bn, ta quan st n bo hiu y bn trn t in sang
nhn chuyn bt qua bn khc.
+ Ch t ng chuyn bn:
o ch t ng, bt c t ng a vo bn bt theo cc th t, bn
no y s t chuyn qua bn khc theo tng cp bn 1 3, 2 4 v 5 6.
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o Khi bn s 1 y, bt s t ng chuyn qua bn s 3, bn s 3 y s c

2 trng hp:
Nu bn s 1 vn y th bt t ng chuyn qua bn s 2.
Nu bn s 1 vi th bt t ng chuyn li vo bn s 1.
o Trng hp bt thi vo bn s 2, khi bn 2 y th bt t ng chuyn
qua bn 4. Khi bn 4 y th bt s t ng chuyn sang bn s 2 nu s 2 vi, cn
khng s chuyn li bn s 1.
o Cp bn bt F2 s 5, s 6 hot ng tng t theo nguyn tc trn.
+ Ghi ch:
o Khi cn bt V120/V60 b qu ti, bt y trn ng ng vo cn, vis ti
bt s 16/s 17 s ngt v ch chy li khi ht bt trong ng.
o Khi ng ng thi bt F1/F2 b qu ti, kim ng h bo p sut kh nn
ca my thi ch qu v tr quy nh, ngn gi thi bt s ngt v t ng chy li
khi kim ng h tr li trong khong quy nh.
o La ch m cho vo dy chuyn nghin khi m hon tt h thng thi
bt vo bn.
o Khi mun a bt thnh phm vo cha trong bn s 5/s 6, ta phi s
dng h thng gu ti v vis ti bt c.
o Ch tin hnh x l s c khi my c ngt in v cc chi tit
chuyn ng dng li hon ton.
Khi ngng hot ng:
+ H thng nghin sng phi ngng trc.
+ Tt vis ti bt s 16/s 17.
+ Tt ngn gi cn bt V120/V60 (khng cn ngt in cho cn, tr khi my
ngh 1 ngy tr ln).
+ Tt ngn gi thi bt, my thi bt.
+ Tt my tit trng (lu : kh nn cho my tit trng phi tt sau my tit
trng khong 60 giy).

4.3.16 Trm ng bao t ng


Cng tc chun b
+ Cp ngun in cho trm ng bao ti t in (nu cha cp in).
+ M my nn kh, my sy kh (nu h thng kh nn cha hot ng).
+ Kim tra li p sut kh nn trn ng h t 6 7bar.
+ Bin bt cn ng bao phi c liu (n bo ht bt khng sng).
+ Kim tra v cho h thng bng ti may bao, my may bao hot ng.
+ M h thng cung cp bt v Bin bt cn ng bao.
Vn hnh

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+ Nhn nt Bag Packing Off On cp ngun cho my.


+ Nhn nt Bagg Scale 1, Bagg Scale 2 khi ng 2 cn.
+ Nhn nt Start Weighing bt u ng bao theo ch t ng.
+ Treo bao vo ming x liu, p pedal gi bao v bung tay gi bao. My
s t xoay chuyn sang ming x liu tip theo.
+ Trng hp Bin ht bt s c n bo hiu gc trn bn tri ca T
in. Tm thi ngng my ch bt, khi bt n bo hiu s tt.
+ Nu mun ly ht lng bt trong Bin, thc hin cc bc sau:
Nhn nt Complete Discharge Selected Bin, my s tip tc hot ng. Khi
lng bt khng mt m cn, s c tn hiu bo li.
+ ly ht lng bt cn trong mi cn, cn chuyn sang ch x bt
bng tay:
o Nhn nt Stop Weighing
o Nhn nt Rotary Step Carousel v nhn ln lt cc nt Discharge
Hopper Bagg Scale 1, Discharge Hopper Bagg Scale 2, x bt
S c v bin php khc phc
+ Khi c s c, ci pht tn hiu, nhn nt Reset Alarmhorn tt ci v gii
quyt s c. Trc khi vo bn trong my ng bao gii quyt s c, phi m
ca an ton mm xoay khng hot ng. Cn thn khi lm vic vi h thng kp
bao.
+ n Motor Alarm sng: s c cc motor
kim tra li vis ti cp liu cho cn b nght.
+ n Ait Pressure sang: kh nn khng t p sut yu cu
kim tra li my nn kh, h thng kh nn.
+ Khi mn hnh cn hin ERROR 26 TOL: khi lng bao khng nm trong
gii hn cho php
Nhn (x) my tip tc hot ng, nh du v loi bao ny.
+ Khi mn hnh cn hin ERROR 30 ZERO: trong cn cn bt.
+ Chuyn sang ch bng tay ly ht bt ra. Khi ng li my.
+ Khi mn hnh cn hin ERROR 31 POWER: li cp ngun
Nhn (x)
+ H thng t ng khng lm vic: v sinh cc tm knh phn chiu ti cc
ming treo bao khi h thng t ng khng lm vic.
Cch chn ch khi lng tnh 40/25 kg:
V d: ang ng bao 40g, mun chuyn qua ng ch ng bao 25kg, cn
tin hnh cc bc sau:
+ Nhn phm () n khi mn hnh xut hin LOAD 40.05 2.
+ Nhn v gi phm Enter n khi du ., sau ch s 2 nhp nhy, nhn
phm (-) hoc (+) chn mt trong cc b nh sau: 2, 4, 5,

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Cng ty c phn bt m Bnh An

S b nh
Khi lng tnh (kg)
2
40.050 (Bt TP)
4
25.050 (Bt TP)
5
40.050 (Bt F2)
9
50.050 (Bt TP)
+ Nhn li phm Enter
+ Nhn phm (-) tr li mn hnh lm vic.
+ Nhn phm F kim tra li tr s ci t
(v d: khi ta chn s 4, mn hnh ch th hin LOAD 25.05 4.)
+ Vn hnh trm ng bao bnh thng.
Sau khi ngng hot ng
+ Khi khng cn lm vic, phi x ht bt cn trong cc cn bt v khng
bao bt cn treo trn my.
+ Khng cn ngt in cung cp cho trm ng bao, tr trng hp ngh mt
ngy tr ln hay ngh sa cha.
+ Khng cn ngt van cung cp kh nn.
+ V sinh bn trong trm ng bao v khu vc ng bao.

4.3.17 Khu ng bao bt thnh phm


(Nng sut ng bao ti a: 13 bao/pht)
Cc thit b trong khu ny bao gm:
+ Trm cn v ng bao bt 6 ming, bng ti may bao, my may bao, h
thng bng ti bt qua kho thnh phm.
+ Thng cha bt 3 tn v a rung x bt MFVH 125/500
+ Van chia bt MAYV 2054 v 2 sng kim tra TSXO 2332
+ Qut ht MHTN 315.09, lc bt MVRS 39/18 v ngn gi lc bt MPSJ
45/45
+ My thi kh cho lc bt GM 3S
+ Ngn gi my thi bt MPSH 45/45 tng trt
+ My thi bt GM 35S tng trt
+ a rung v vis ti ng x liu 8 bn bt
+ T in iu khin tng trt
+ T in Buhler cho trm ng bao lu 1
+ My nn kh lu 2 v my sy kh tng trt
+ My in phun
Khu chun b
+ M my nn kh, my sy kh, kim tra h thng kh nn x nc ng
+ Kim tra lng bt ti cc bn cha, quyt nh chn bn ng bao.
+ Kim tra s b cc thit b trc khi vn hnh, h thng truyn ng, h
thng in.
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+ Kim tra ci t trng lng cn loi bao b, ch may,


Vn hnh
+ ng in cho t in Buhler (bnh thng t in ny khng ngt in, tr
khi ngh mt ngy tr ln).
+ M sng kim tra, van chia bt.
+ M ngn gi lc bt 39, qut ht MHTN 315.09, lc bt MVRS 39/18.
+ M ngn gi my thi bt MPSH 45/45
+ M my thi bt GM 35S
+ M cp ngun cho cc b bin tn
+ M vis ti tng ng vi hm bt cn phi trn
+ M cng tc mch ng lc ca b bin tn, phi theo di motor c quay
hay khng, iu chnh bin tr cho ph hp vi lu lng bt xung phu.
+ M vis ti bt v a rung x liu ca bn bt chn ng bao.
+ iu chnh bin tn trong t in tng trt ph hp vi tc ng bao.
+ Vn hnh trm cn ng bao 6 ming theo ng hng dn. Trm ng bao
ch hot ng khi bng ti may bao chy.
+ Khi tr s ng h p lc kh lp trn lc bt MVRS 39/18 kim ch vt tr
s 10 chng ta cn tho v sinh ti lc.
+ Trong qu trnh thi bt ln bn ng bao, lc bn cha bt ng bao y,
h thng vis ti ng v a rung x liu s t ngt v khi bt xung qu v tr bo
y trong bn s t ng chy li.
+ Khi phu cha bt trn ngn gi MPSH 45/45 y, h thng t ng s ngt
a rung x bt v vis ti ng pha di. Khi phu ht bt cc thit b trn s hot
ng tr li.
Lu :
+ Ch c sng kim tra, van chia bt MAYV, ngn gi v qut ht lc 39/18
c cng tc tt m ti t in v ti mi my.
+ Cc my rung tng ng vi cc vis ti cc bn u c lin ng vi nhau,
ngha l my rung ch chy c khi cc vis ti tng ng chy.
+ Trong qu trnh ng bao thng xuyn kim tra lng bt ti cc bn
cha, phi m bo bt phi xung cc vis ti bt.
+ Ch tin hnh x l s c khi my c ngt in v cc chi tit chuyn
ng ngng li hon ton.
Khi kt thc ng bao
+ V sinh sch s trm ng bao
+ Ngt in cung cp ti cc thit b theo th t ngc li khi m my.
+ Ch ngt in t in Buhler trm ng bao khi c nhu cu sa cha hay
ngh ngi mt ngy tr ln.
+ Cc van kh nn khng cn kha li tr cc trng hp sa cha.

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Phn 5 SN PHM
5.1 CC SN PHM CHNH V PH
5.1.1 Sn phm chnh: bt m, gm cc nhn hiu:

Bt m Hoa Sen.
Bt m Chm Nho.
Bt m Hoa Mai.
Bt m Hoa Lan.
Bt m Hoa Tulip.
Bt m Hoa Cc.

m
mn
Lng tro
chua
Lng gluten t
Protein
mu

Hoa Lan
14.0
94.0
0.60
2.70
32.0
12.0
2.50

Hoa Sen
14.0
94.0
0.60
2.70
28.0
10.0
2.50

Hoa Cc
14.0
94.0
0.65
2.70
26.0
9.50
3.50

Hoa Mai
14.0
93.0
0.65
2.70
25.0
9.0
3.50

Chm Nho
14.0
93.0
0.65
2.70
24.0
8.50
3.50

5.1.2 Sn phm ph:


Cm: lm thc n gia sc.
Mm: lm thc n gia sc.

5.2 CC CH TIU NH GI CHT LNG BT M


5.2.1 Cc ch tiu cm quan:

Mu sc: trng hoc trng ng c trng cho bt m.


Mi v: mi v t nhin ca bt m, khng c mi hi mc hoc mi l.
Tp cht v c: khng c sn.
Su mt: khng c c.

5.2.2 Cc ch tiu ha l:
m: m bt < 14%.
mn: mn ca bt c xc nh bng ch tiu:
+ Lng bt cn li trn ry c kch thc l 420420 m.
+ Lng bt lt qua ry c kch thc l 118118 m.

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Hm lng gluten t (%): hm lng ny thng khng nh hn 23%.


Hm lng tro (%): t 0.4 0.7% tu thuc vo chng loi bt.
Hm lng protein (%): t 8 14% tu thuc loi la m v chng loi bt.
chua (): tnh bng s ml NaOH 1N v thng khng ln hn 3.5 .
Tp cht st (mg/kg): hm lng cho php khng ln hn 3 mg/kg.
Bt m a vo ch bin bnh c cht lng tt nht trong khong thi gian
lu kho t 2 4 tun sau khi bt c sn xut v lc gluten tr nn n hi hn,
t nho hn, do hn v do cht lng ca bnh nng tt hn. Th tch ca
bnh ln hn v bnh xp hn. Qu trnh tng cht lng gluten v tng cht lng
bnh nng sau thi gian bo qun gi l s chn ca bt m. Do bt m xut
xng bao gi cng cn thi gian tn tr nht nh trc khi a vo ch bin. Qu
trnh trn c th gii thch rng: sau khi nghin, trong bt bt u xy ra qu trnh
thu phn cht bo nh tc dng ca enzyme lipaza, cc axit bo cha no to thnh
do phn ng thu phn c tc dng mnh m n protein gluten lm cho n tr nn
do dai, n hi hn.
Ngoi ra sau my tun l bo qun bt m tr nn trng hn so vi lc xut
xng. Thnh phn trong bt gm c carotene v xantofin rt d b oxy ho thnh
cc hp cht khng mu. Bt s tr nn trng hn nu c lng oxy cn thit.

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Phn 6 PH LC
6.1 K THUT LY MU
6.1.1 Ly mu ngu nhin n gin
Thng p dng cho cch ly mu trong kho. Trong mt tp hp ta ly ra
mt lng mu bt k nhng a im bt k. im bt k thng da vo
bng ngu nhin.
Theo cch ly mu ngu nhin n gin ny, mu s i din kh cht ch
cho l hng nn ta c chnh xc cao nhng th t ly mu khng theo mt trt t
no nn ly mu kh vt v i khi khng thc hin c.

6.1.2 Ly mu ngu nhin h thng


Thng p dng cho dy chuyn sn xut lin tc hoc trong thi gian chuyn
hng vo b cha. K thut nu ln cch ly mu sn phm theo chu k thi gian
sn xut hoc th t sn phm c sn xut ra trn dy chuyn . Thng qua
ngi ta ly cc sn phm sn xut ra cch u nhau mt gi tr k no gi l
khong ly mu, khong ly mu ph thuc ln ca c l (N) v ln ca c
mu (n). Mt cch tng qut khong ly mu c tnh theo cng thc di y v
mu u tin nm mt cch ngu nhin gia l v k

N: tng s sn phm trong l


n: mu cn ly ra

6.1.3 Ly mu nhiu mc
Ngi ta s dng phng php ny khi sn phm bo qun trong kho c
xp theo cc gi, trong thng, trong hp. K thut ly mu lc ny l phn chia l
hng trong kho thnh nhiu mc:
+ Mc 1: cc gi
+ Mc 2: cc thng
+ Mc 3: cc hp
Nguyn l ly mu:
+ Ly ngu nhin mt s n v mc th nht.
+ Tip theo trong s cc n v mc th nht chn c ta ly ngu
nhin mt s n v mc th hai.
+ Cui cng ta chn ngu nhin cc mu mc th ba t s cc n v mc
th hai chn c.
+ Vic ly mu nh vy gi l ly mu theo mc gim dn. c im ca ly
mu nhiu mc l n gin hn nhng km chnh xc hn so vi ly mu ngu
nhin n gin.
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+ Sau khi ly c mt s mu i din theo cc phng php trn, i vi


cc ch tiu nguy him nh c t, ta mang u trn cc mu vi nhau to nn
mt mu hng ha v ly mt phn i phn tch. Cn i vi cc ch tiu vt l, ha
hc khc ta phi phn tch 100% s mu ly c i n kt lun cho l hng.

6.2 PHNG PHP LY MU LA


6.2.1 Khi nim
Cht lng nguyn liu ban u l cht lng c xc nh khi tu la mi
nhp cng, bt u c tip nhn bng cc phng tin vn chuyn v nhp kho x
nghip.
Cht lng ban u ca mi tu la c xc nh trn c s kt qu phn
tch trung bnh ca 10 mu trung bnh ly ra t tu trong 10 ngy u nhp la v
kho x nghip.
L la ng nht l mt lng la nht nh cng tu, cng loi bao gi,
cng giao nhn mt ln, cng du hiu cm quan v cng giy chng nhn cht
lng ca bn giao hng.
Mu ban u l mt lng nh la ly t mt v tr ca mt n v bao gi.
Mu ring l mt phn ca l la gm tt c mu ban u cng mt n v
bao gi.
Mu chung l mt phn ca l la gp t tt c cc mu ring ly t mt l.
Mu trung bnh th nghim l mu c chun b t mu chung tin hnh
phn tch cc ch tiu cht lng.

6.2.2 Ly mu la
Dng c ly mu
+ Ly mu ban u bng xin ly mu
+ Xin ly mu dng ly mu la x c chiu di t 0.5 0.7m.
+ Xin ly mu dng ly mu la bao c chiu di t 0.3 0.5m.
+ Cch ly mu: t xin thng vo im ly mu, hng t di ln trn,
mng xin p xung, n im cn ly mu quay xin ngc li 180 0 ri rt ra.
Ly mu la x
+ Chia khi la x thnh nhng nh c din tch b mt khng ln hn 100
2
m , ly mu t 5 im (nh hnh)
1.5 cm
x
1.5 cm
x

x
x
x

-Trang 70-

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Cng ty c phn bt m Bnh An

x: mt im gia b mt khi la
+ 4 im bn gc b mt khi la, mi im cch ng bin hai bn chng
1.5 cm.
+ mi bn im xc nh ly ly mu trn b mt khi la ly mu theo
chiu su ti 3 im:
Cch b mt khi la t 10 15cm
gia khi la
Gn st mt sn
Ly mu trong bao
+ Ly mu trong bao ti 3 v tr: trn, gia v di bao. Trc khi t xin
vo ly mu phi lm sch bao bng bn chi mm.
+ i vi nhng bao khng xin c th ly mu ti ming bao.
+ Lng bao c ch nh ly mu theo quy nh nh sau:
S bao trong l hng
Lng bao c ch nh ly
Nh hn 5
Ly tt c cc bao
T 6 100
Ly khng ln hn 5 bao
Ln hn 100
Khng t hn 5% s bao
+ Bao c ch nh ly mu c th dng phng php m s t nhin,
hoc do tha thun gia bn giao hng v bn nhn hng, theo nhng phng php
ly mu quy nh.
a im ly mu
Nguyn liu t tu la ti cng c vn chuyn nhp kho x nghip theo quy
trnh:
La ti tu
ng thy
ng b
X lan, ghe

Xe ben
Kho x nghip

+ Ly mu ti ghe, xung cp bn cng x nghip.


+ Ly mu ti kho, khi mi xe ben la xung kho chun b a vo kho
thnh l.

6.2.3 Thnh lp mu
Thnh lp mu chung
+ T cc mu ban u nhp li thnh mu ring sao cho khi lng mu ring
khong t 500 800g.
+ Trc khi gp cc mu ring thnh mu chung phi quan st, so snh cc
mu xc nh tnh ng nht ca khi la hoc tu la.

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Thc tp tt nghip

Cng ty c phn bt m Bnh An

+ Qua cc mu la, nu pht hin thy cc khi la khng ng nht th phi


chia chng thnh nhng l ng nht v t mi l hng thnh lp mt mu
chung.
Thnh lp mu trung bnh
+ Mu chung c khi lng khong 2.5 3kg th c gi l mu trung bnh.
+ Trng hp mu chung ln hn 2.5 3kg th mu ln tm knh, dng hai
tm g o trn v dn thnh hnh vung, dng cnh tm g k hai ng cho hnh
vung chia mu la lm bn phn. B hai phn i din, ri li o nh trn cho
dn khi cn 3kg. l mu trung bnh.
+ Chia mu trung bnh lm hai phn bng nhau. Mt mu cho vo l c nt
mi lu mu.
+ Thi gian bo qun mu lu ph thuc vo mi ca sn xut. Ch c hy
mu lu sau khi sn xut tu la c ba thng.
+ Na cn li a i phn tch.

6.3 PHNG PHP LY MU BT


6.3.1 Khi nim
Cht lng ca mi l bt c xc nh trn kt qu phn tch mu trung
bnh ly t l bt .
L bt ng nht l mt lng sn phm c cng tn, cng hng, cng bao
gi khi lng ti a 750 bao, cng giao nhn mt ln v cng giy chng nhn
cht lng.
Mu ban u l mu bt ly t mt v tr ca mt n v bao gi.
Mu ring l mt phn ca l bt gm tt c cc mu ban u cng mt n
v bao gi.
Mu chung l mt phn ca l bt gp t tt c cc mu ring ly t mt l.
Mu trung bnh th nghim l mu c chun b t mu chung tin hnh
phn tch cc ch tiu cht lng.

6.3.2 Ly mu bt
Ly mu ban u t cc bao ng bt bng xin ly mu. Trc khi t xin
vo bao phi lm sch ni t xin bng bn chi mm. t xin theo hng vo
cc phn gia ca bao v hng t di ln trn, mng xin p xung, sau quay
xin 1800 ri t t rt ra.
i vi nhng bao khng xin c th ly mu ban u t ming bao.
Ty theo s lng bao trong l hng m lng bao cn ly mu c quy
nh nh bng trn.
Dng phng php ly mu ngu nhin tm bao c ch nh ly mu.
Mu ban u c ly 3 v tr: trn, gia v di ca bao.
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Cng ty c phn bt m Bnh An

Cho php ly mu t dng bt ang chy trong khi ng gi.


Ly mu t dng bt ang chy bng dng c hng, t theo chiu ngang v
chiu dy ca dng bt, c 1 n 2 gi li ly mt ln. Yu cu dng bt phi ng
u.

6.3.3 Thnh lp mu
T mu ban u nhp li thnh mu ring sao cho khi lng mu ring
khong 200 300g.
Trc khi gp cc mu ring thnh thnh mu chung phi quan st so snh
cc mu xc nh tnh ng nht ca l hng.
Khi thy mu khng ng nht th phn chia l thnh nhng l nh ng
nht v t mi l thnh lp mt mu chung.
Mu chung c khi lng khong 2.5kg th c coi l mu trung bnh.
Trng hp mu chung ln hn 2.5kg th mu trn tm knh, dng hai bay
g o trn v dn thnh hnh vung, chia cho b hai phn i din, ri li o
trn nh trn cho n khi cn 2.5kg l mu trung bnh. Chia mu trung bnh vo
hai l nt mi, trn mi l c dn nhn.
Mt l gi n phng th nghim, mt l lu phn tch khi c tranh chp.
Thi hn bo qun mu lu khng qu 3 thng.

6.4 PHNG PHP XC NH CC CH TIU CA LA


M
6.4.1 Phng php xc nh cc ch tiu cm quan:
6.4.1.1 Phng php xc nh tp cht:
Dng c:
+ Cn bn.
+ Cn k thut c chnh xc n 0.01g.
+ My sng in c vn tc 180 200 vng/pht.
+ Ry c li thp an vi quy cch l 1.2x1.2mm.
Tin hnh th:
+ Cn 1kg la t mu la trung bnh bng cn bn.
+ Lm sch b mt ry, lp ry vo my.
+ lng mu va cn c ln mt ray, tri u trn b mt ry.
+ y np, sau m my sng, cho my chy khong 10 pht th ngng
my.
+ khi la trn b mt ry v tp cht di ry ra mt bn king thnh 2
phn ring bit, dng tay la ring tng loi tp cht ca khi luau, phn bi dng
c gom li. Cc tp cht c phn theo tng loi:
o Bi, ct.
-Trang 73-

Thc tp tt nghip

Cng ty c phn bt m Bnh An

o Rm rc.
o , si.
o Kim loi.

Ht ln loi.
Ht mc, bnh, su c.
Ht b.
Ht lp, non.
+ em cn tng loi tp cht trn cn k thut xc nh khi lng.
Tnh kt qu:
+ Tp cht c tnh bng % theo cng thc:
o
o
o
o

Mi: khi lng tng loi tp cht (g).


Yi: lng tp cht ring tng loi ca khi la (g).
+ Tng tp cht ca khi la (Y1) c tnh theo cng thc:
Y1
Yi (%)
6.4.1.2
6.4.1.3 Phng php xc nh ng u:
Dng c:
+ Cn k thut c chnh xc n 0.01g.
+ My sng in c vn tc 180 200 vng/pht.
+ Ry c li thp an vi quy cch l 1.7x20mm.
Tin hnh th:
+ Cn 50g mu la sch ( loi tp cht) trn cn k thut.
+ Lm sch b mt ry, lp vo my.
+ lng mu va cn c ln mt ry, tri u trn b mt ry.
+ y np, sau m my sng, cho my chy khong 15 pht th ngng
my.
+ Phn trn sng c em cn bng cn k thut v tnh ra %.
Tnh kt qu:
ng u ca la (Y2) c tnh bng % theo cng thc:
m: khi lng la trn sng (g).
6.4.1.4 Phng php xc nh trong:
Dng c:
Dao lam ct ht.
Tin hnh th:

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Cng ty c phn bt m Bnh An

+ m ngu nhin 100 ht la t khi la sch.


+ Dng dao lam ct i ht, bng cm quan phn ht ra lm 3 loi:
o Ht trong.
o Ht va bt va trong.
o Ht bt.
+ m s ht trong tng loi, ghi kt qu.
Tnh kt qu:
trong ca khi ht (Y3) c tnh bng % theo cng thc:

XT: s ht trong.
X1/2: s ht va bt va trong.

6.4.2 Phng php xc nh cc ch tiu ha l


6.4.2.1 Phng php xc nh m:
m ca la l s g H2O c trong 100g la.
Dng c:
+ T sy iu chnh c nhit n 2200C.
+ Chn sy (hoc hp nhm c np): 2 ci.
+ Tha ly mu.
+ Bnh ht m.
+ Cn k thut c chnh xc n 0.01g.
+ My nghin.
Tin hnh th:
+ M in cho t sy hot ng.
+ nh s ln cc chn sy.
+ Cho chn sy vo t sy sy kh.
+ Lm ngui chn trong bnh ht m ri cn, ghi kt qu theo th t s ghi
trn chn sy.
+ Lp li vi ln n khi nhn c kt qu khng i.
+ Cho li chn vo bnh ht m.
+ 100g mu la c dnh xc nh m em xay nhuyn bng my
nghin.
+ Trn u mu.
+ Dng tha ly 2 mu t nhng v tr khc nhau, mi mu khong 5g cho vo
2 chn sy sy kh v bit trc khi lng.
+ Cn ln lt tng chn c mu theo th t ban u, ghi kt qu.
+ Nng nhit t sy ln 1300C.

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Thc tp tt nghip

Cng ty c phn bt m Bnh An

+ Cho nhanh c 2 chn sy ng mu th m np gi nhit 130 0C


(khng ch thi gian nhit tr li 1300C khng sm hn 10 pht v khng tr
hn 15 pht).
+ Tin hnh sy trong 40 pht k t khi nhit t c 130 20C.
+ Ly chn sy ra, y np, lm ngui trong bnh ht m (khng qu 1gi),
sau em cn.
Tnh kt qu:
+ m (Y4) tnh bng % theo cng thc:

m0: khi lng ca chn sy + np (g)


m1: khi lng ca chn sy + np + mu trc khi sy (g)
m2: khi lng ca chn sy + np + mu sau khi sy (g)
+ Chnh lch kt qu ca 2 ln xc nh song song khng ln hn 0.2%.
+ Kt qu l trung bnh cng kt qu ca 2 ln xc nh song song, tnh chnh
xc n 0.1%.
6.4.2.2 Phng php xc nh dung trng:
Dng c:
+ Dng c o dung trng.
+ Tha xc mu.
Tin hnh th:
+ Tho bnh thy tinh chia ra khi thanh .
+ iu chnh s cn bng ca thit b bng cch iu chnh 2 vis di y ca
thit b.
+ Kim tra s cn bng bng cch quan st git nc nm ngay chnh gia
tm vng trn.
+ iu chnh 2 vis A, B trn n cn cn thng bng.
+ t qu cn vo a cn.
+ Dng tha xc mu la sch vo phu n khi cn thng bng.
+ t bnh thy tinh chia vo thanh .
+ Tho phu ra khi n cn.
+ t y phu vo ming bnh thy tinh, trt mu la vo bnh bng cch rt
nt y phu.
+ c th tch la trong bnh t thang chia (ch s bn tri ch th tch (ml)
trn 150g la, ch s bn phi ch th tch (ml) trn 100g la).
+ Cho tr li mu la vo phu v lp li th nghim thm 2 ln.
Tnh kt qu:
Kt qu c trn bnh thy tinh chia l ml/100g, dung trng ca khi la
c tnh bng g/l theo cng thc:
-Trang 76-

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Cng ty c phn bt m Bnh An

X: th tch ca 100g la (ml) (c t bnh thy tinh).


6.4.2.3 Phng php xc nh trng lng 1000 ht
Dng c:
Cn k thut c chnh xc n 0.01g.
Tin hnh th:
+ T khi la sch m ngu nhin 1000 ht.
+ Cn trn cn k thut.
+ Trng lng 1000 ht c tnh bng g.
6.4.2.4 Phng php xc nh hm lng tro
Dng c:
+ L nung iu chnh nhit n 11000C.
+ Chn nung c dung tch 50ml: 2 ci.
+ Tm knh c kch thc 20x20cm: 2 ci.
+ Bay g.
+ Tha xc mu.
+ Cn phn tch c chnh xc n 0.0001g.
+ My nghin.
Tin hnh th:
+ nh s ln 2 chn nung.
+ Cho 2 chn nung vo t sy sy kh.
+ Lm ngui chn trong bnh ht m ri cn, ghi kt qu chnh xc n 0.1mg
theo th t s ghi trn chn nung.
+ Lp li th nghim vi ln n trng lng khng i.
+ Cho li chn vo bnh ht m.
+ T khi la sch cn 100g bng cn k thut.
+ a vo my nghin nghin mn.
+ Ly 30g mu t mu la c nghin mn ln 1 tm knh.
+ Dng bay g trn u v dn thnh 1 lp mng.
+ p bng tm knh cn li sao cho c 1 lp dy 3 4cm, m tm knh ra.
+ Dng tha ly mu bt nhng v tr khc nhau cho vo 2 chn nung, mi
chn 3g bt.
+ M my cho l nung hot ng.
+ t 2 chn mu ln bp in nung cho n khi ngng bc khi.
+ t 2 chn mu vo l nung v nng dn nhit l n 300 6000C.
+ Tin hnh nung mu trong thi gian 6 gi (n khi tro tr thnh mu trng).
+ Ly chn nung ra cho vo bnh ht m, ngui nhit phng ri cn.
-Trang 77-

Thc tp tt nghip

Cng ty c phn bt m Bnh An

+ t chn tr li l nung v nung nhit trn trong 20 pht.


+ Ly chn nung ra, lm ngui trong bnh ht m ri cn.
+ Lp li qu trnh trn nhiu ln cho n khi nhn c khi lng khng
i.
+ Ghi kt qu cui cng.
Tnh kt qu:
+ Hm lng tro (Y5) tnh bng % cht kh theo cng thc:

m0: khi lng ca mu (g)


m1: khi lng tro (g)
Y1: m ca la (%)
+ Kt qu l trung bnh cng ca 2 kt qu xc nh song song, tnh chnh xc
n 0.01%.
+ Chnh lch gia 2 kt qu khng ln hn 0.05%.
6.4.2.5 Phng php xc nh chua:
chua ca bt l s ml NaOH 1N s dng trung ha lng acid c trong
100g bt.
Dng c v ha cht:
+ Bnh nh mc 100ml: 2 ci.
+ Bnh nn 150ml: 2 ci.
+ Cc thy tinh 100ml.
+ Buret.
+ Pipet 50ml, pipet 1ml.
+ Cn k thut c chnh xc n 0.01g.
+ Bnh tia ng nc ct.
+ Dung dch NaOH 0.1N.
+ Thuc th Phenolphtalein (dung dch 1% trong cn 600C).
+ Nc ct theo TCVN 2117 77.
Tin hnh th:
+ Ra buret, bnh nn, bnh nh mc, cc thy tinh, pipet bng nc sch 2
ln, sau trng li bng nc ct 2 ln.
+ Lp buret vo gi , cho dung dch NaOH vo buret, iu chnh buret.
+ Cn chnh xc 10g mu t mu la c nghin mn trong phng php
xc nh tro, tin hnh cn 2 mu ly kt qu trung bnh.
+ Cho mu vo bnh nh mc.
+ Thm vo bnh nh mc khong 80ml nc ct trung tnh, y np.
+ Lc u trong 1 gi lm tan ht vn cc.
-Trang 78-

Thc tp tt nghip

Cng ty c phn bt m Bnh An

+ Dng pipet thm nc ct trung tnh va 100ml, lc u.


+ lng, gn ly nc trong bn trn.
+ Ht chnh xc 50ml nc trn bng pipet cho vo bnh nn.
+ Cho vo bnh 5 git dung dch phenolphthalein 1%.
+ Chun bng dung dch NaOH 0.1N cho n khi dung dch c mu hng
nht bn vng (khng mt mu sau 1 pht), ghi kt qu.
+ Lp li th nghim trn vi mu cn li.
Tnh kt qu:
+ chua (Y6) ca bt c tnh bng theo cng thc:

V: th tch dung dch NaOH 0,1N dng chun (ml).


m0: khi lng ca mu (g).
+ Kt qu l trung bnh cng ca 2 kt qu xc nh song song, tnh chnh xc
n 0.1 .
+ Chnh lch kt qu ca 2 ln xc nh khng ln hn 0.1 .

6.5 PHNG PHP XC NH CC CH TIU CA BT


M
6.5.1 Phng php xc nh cc ch tiu cm quan:
6.5.1.1 Phng php xc nh mu sc bt m:
Dng c:
+ Tm knh c kch thc 50x150mm: 4 tm.
+ Bay g: 1 ci.
+ Thau nha: 1 ci.
+ Cn k thut c chnh xc n 0.01g.
Tin hnh th:
+ Mu kh:
o Cn khong 5g mu bt th v 5g mu bt chun.
o bt th v bt chun ln 2 tm knh.
o p u (khng xo trn) c 2 phn bt bng 2 tm knh khc sao cho lp
bt c chiu dy 5mm.
o Dng bay ct mp lp bt to khi bt hnh ch nht.
o So snh mu ca mu th v mu ca mu chun dng kh.
+ Mu t:
o t nghing 2 tm g c lp bt vo chu nc cho bt thm nc.
o Khi ht bt kh, nhc tm g ra bt se li (khng qu 2 3 pht).
o So snh mu ca mu th v mu ca mu chun dng t.

-Trang 79-

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Cng ty c phn bt m Bnh An

6.5.1.2 Phng php xc nh tp cht trong bt m:


Phng php xc nh mi
+ Dng c:
o Cn k thut c chnh xc n 0.01g.
o T giy trng, sch.
o Cc thy tinh.
+ Tin hnh th:
o Cn khong 20g bt.
o bt ra t giy sch ri ngi mi.
o tng cm gic mi ca bt, mu vo cc kh, sch, thm nc
nng vo v ngi mi.
Phng php xc nh v v tp cht v c
+ Dng c:
Cn k thut c chnh xc n 0.01g.
+ Tin hnh th:
o Cn 2 mu bt, mi mu 1g.
o Nhai t mt n hai mu bt trn xc nh v xem bt c chua, ng,
v l v c sn ct hay khng.
o Khi khng nht tr v v th xc nh theo v ca bnh nng t bt.
Phng php xc nh su mt
+ Dng c:
o Ry c ng knh l 0.56mm.
o Tm knh (hay tm g) c kch thc 20x20cm: 3 tm.
o Cn k thut c chnh xc n 0.01g.
+ Tin hnh th:
o Cn 1kg bt m.
o Sng trn ry.
o Xc nh su mt:
Dn phn cn li trn ry thnh 1 lp mng trn tm knh.
Quan st k la su mt ra khi khi bt.
o Xc nh mt ve:
Ly 5 mu, mi mu khong 20g t 5 v tr khc nhau ca bt lt qua
ry.
mu ra tm knh, san u v p nh bng tm knh kh, sch khc
c 1 lp bt c chiu dy 1 2mm.
Ly tm knh ra v quan st b mt lp bt.
Nu trn b mt lp bt c ch li lm hoc lung cy chng t bt c
mt ve.

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Thc tp tt nghip

Cng ty c phn bt m Bnh An

6.5.2 Phng php xc nh cc ch tiu ha l


6.5.2.1 Phng php xc nh m:
m ca bt l s g H2O c trong 100g bt.
Dng c:
+ T sy iu chnh c nhit n 2200C.
+ Chn sy (hoc hp nhm c np): 2 ci.
+ Tha ly mu.
+ Bnh ht m.
+ Cn k thut c chnh xc n 0.01g.
Tin hnh th:
+ M in cho t sy hot ng.
+ nh s ln cc chn sy.
+ Cho chn sy vo t sy sy kh.
+ Lm ngui chn trong bnh ht m ri cn, ghi kt qu theo th t s ghi
trn chn sy.
+ Cho li chn vo bnh ht m.
+ Trn u mu bt.
+ Dng tha ly 2 mu bt t nhng v tr khc nhau, mi mu khong 5g cho
vo 2 chn sy sy kh v bit trc khi lng.
+ Cn ln lt tng chn c mu theo th t ban u.
+ Phng php trng ti:
o Nng nhit ca t sy ln khong 110 1150C.
o M np chn sy, t c 2 chn sy vo t sy v gi nhit 105
0
2 C (thi gian t c nhit 1050C k t khi cho mu vo t khng c qu 10
pht).
o Tin hnh sy mu khong 60 pht.
o Sau ly chn sy ra, y np, lm ngui trong bnh ht m v em
cn.
o Lp li qu trnh sy nh trn mt vi ln, mi ln 30 pht cho n khi
khi lng khng i.
+ Phng php nhanh:
0
o Nng nhit t sy ln 130 C.
o Cho nhanh c 2 chn sy ng mu th m np gi nhit 130 0C
(khng ch thi gian nhit tr li 1300C khng sm hn 10 pht v khng tr
hn 15 pht).
o Tin hnh sy trong 40 pht k t khi nhit t c 130 20C.
o Ly chn sy ra, y np, lm ngui trong bnh ht m, sau em cn.
Tnh kt qu:
+ m (X1) tnh bng % theo cng thc:

-Trang 81-

Thc tp tt nghip

Cng ty c phn bt m Bnh An

m0: khi lng ca chn sy + np (g)


m1: khi lng ca chn sy + np + mu trc khi sy (g)
m2: khi lng ca chn sy + np + mu sau khi sy (g)
+ Chnh lch kt qu ca 2 ln xc nh song song khng ln hn 0.2%.
+ Kt qu l trung bnh cng kt qu ca 2 ln xc nh song song, tnh chnh
xc n 0.1%.
6.5.2.2 Phng php xc nh mn ca bt:
Dng c:
+ My sng in, vn tc 180 200 vng/pht.
+ B ry th nghim c kch thc 118x118 m, 420x420 m.
+ Cn k thut c chnh xc n 0.01g.
+ Bay trn mu.
Tin hnh th:
+ Trn u mu bt trung bnh.
+ Cn 100g bt t mu trung bnh, tin hnh cn hai mu kt qu trung
bnh.
+ Lm sch b mt ry, lp cc ry c kch thc cn thit vo my sng.
+ t mu ln b mt ry.
+ y np, cho my sng chy 8 pht, tt my, g nh thnh ry, sng thm 2
pht na.
+ Cn khi lng bt trn ry v lt ry.
+ Lm sch b mt ry v lp li th nghim vi mu bt cn li.
Tnh kt qu:
+ m (X2) tnh bng % theo cng thc:

m0: khi lng bt m (g).


m1: khi lng bt qua ry hoc trn ry (g).
+ Kt qu l trung bnh cng kt qu 2 ln xc nh.
6.5.2.3 Phng php xc nh hm lng gluten t:
Hm lng gluten t l khi lng gluten t trong 100g bt.
Dng c:
+ Cn k thut c chnh xc n 0.01g.
+ Ci.
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Thc tp tt nghip

Cng ty c phn bt m Bnh An

+ Ry nylon c kch thc l < 0.56mm.


+ Chn s 50ml.
+ Cc thy tinh.
+ Tm knh nh.
+ Thau nha.
+ Tm nhm: 2 tm.
Tin hnh th:
+ Cn 2 mu bt, mi mu khong 25g trn cn k thut, ln lt tin hnh
th nghim tng mu.
+ Cho vo ci 15mL nc nhit 200C.
+ Dng chy trn u cho n khi thnh mt khi ng nht.
+ Dng dao vt cc mnh bt dnh trn ci v chy ri v khi bt thnh hnh
cu.
+ Cho khi bt vo chn v y chn bng tm knh.
+ yn 20 pht nhit phng.
+ Sau ra gluten bng 1 trong 2 cch sau:
+ Ra trong chu:
o 1 2l nc vo chu va ngm va tch tinh bt.
o Tin hnh ra lin tc, trnh lm mt gluten theo tinh bt trong qu trnh
ra.
o Thay nc ra 3 4 ln ty theo mc tinh bt trong nc ra.
o Phi nc qua ry gi li vn gluten.
+ Ra di tia nc nh trn ry:
o Cho khi bt v thnh hnh cu vo lng bn tay tri.
o t 1 ci ry nylon bn di vi nc my.
o Nm cc ngn tay li v a vo vi nc my.
o ng thi dng tay phi iu chnh dng nc chy nh vi tc 1l
nc trong 5 pht.
o Tip tc ra di vi nc nh cho n khi gluten tr thnh mt khi
dnh n hi th tng tc dng nc ln.
o Gi tc ny cho n khi gluten sch ht tinh bt.
o Ra xong nh t 2 3 git nc vt t gluten vo 1 cc nc trong, thy
nc khng c l ra sch tinh bt.
o Ra xong, t gluten vo 2 ming nhm, dng lng bn tay p k cho ht
nc trong gluten, thnh thong thm bng khn kh.
o Cn gluten p kh vi chnh xc n 0.01g.
o Lp li th nghim vi mu bt cn li.
Tnh kt qu:
+ Hm lng gluten (X3) tnh bng % theo cng thc:

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Thc tp tt nghip

Cng ty c phn bt m Bnh An

m0: khi lng bt m (g).


m1: khi lng gluten t (g).
+ Kt qu l trung bnh cng ca 2 kt qu th nghim tnh chnh xc n
0.1%.
+ Chnh lch gia 2 kt qu xc nh khng c qu 0.3%.
6.5.2.4 Phng php xc nh hm lng gluten kh v kh nng ht
nc ca gluten:
Dng c:
+ T sy iu chnh c nhit n 2200C.
+ Chn sy (hoc hp nhm c np): 2 ci.
+ Bnh ht m.
+ Cn k thut c chnh xc n 0.01g.
Tin hnh th:
+ Khi gluten sau khi xc nh khi lng gluten t c em sy kh
0
105 C, tin hnh th nghim 2 mu ly kt qu trung bnh.
+ M in cho t sy hot ng.
+ nh s ln cc chn sy.
+ Cho 2 chn sy vo t sy sy kh.
+ Lm ngui chn trong bnh ht m ri cn, ghi kt qu theo th t s ghi
trn chn sy.
+ Cho li chn vo bnh ht m.
+ Cho khi gluten vo tng chn sy.
+ Cn ln lt tng chn c mu theo th t ban u.
+ Nng nhit ca t sy ln khong 110 1150C.
+ M np chn sy, t c 2 chn sy vo t sy v gi nhit 105 20C
(thi gian t c nhit 1050C k t khi cho mu vo t khng c qu 10
pht).
+ Tin hnh sy mu khong 60 pht.
+ Sau ly chn sy ra, y np, lm ngui trong bnh ht m v em cn,
ghi kt qu theo th t ghi trn chn sy.
+ Lp li qu trnh sy nh trn mt vi ln, mi ln 30 pht cho n khi khi
lng khng i.
Tnh kt qu:
+ Hm lng gluten kh trong bt (X) tnh bng % theo cng thc:

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Thc tp tt nghip

Cng ty c phn bt m Bnh An

m0: khi lng bt m (g)


m2: khi lng gluten kh (g)
+ Kh nng ht nc ca gluten (X4) c xc nh theo cng thc:

m1: khi lng gluten t (g)


m2: khi lng gluten kh (g)
+ Kt qu l trung bnh cng ca 2 th nghim tnh chnh xc n 0.1%.
+ Chnh lch gia 2 kt qu xc nh khng ln hn 0.3%.
+ Nu kt qu xc nh chnh lch qu 0.3% phi tin hnh xc nh li.
6.5.2.5 Phng php xc nh cht lng gluten t:
Mu sc:
Mu sc ca gluten c c trng bng cc mc sau:
+ Bt tt c gluten t mu trng ng nht.
+ Bt xu c gluten mu sm.
+ Bt hng c gluten mu ti hn.
Xc nh cng:
+ Cn 4g gluten.
+ V khi gluten thnh hnh cu.
+ Ngm trong chu nc nhit 16 200C trong 15 pht.
+ Dng 2 tay ko di khi gluten trn thc chia milimet cho ti khi t, tnh
chiu di t lc t (thi gian ko 10 giy, khi ko khng c xon si gluten).
cng c biu th nh sau:
+ cng ngn: nh hn 10cm.
+ cng trung bnh: 10 20cm.
+ cng di: ln hn 20cm.
Xc nh n hi:
+ Dng khi gluten cn li sau khi xc nh cng.
+ Dng 2 tay ko di ming gluten trn thc khong 2cm ri bung tay ra.
+ Theo mc v vn tc phc hi chiu di v hnh dng ban u ca ming
gluten, nhn nh n hi ca gluten theo 3 mc sau:
o Gluten n hi tt: gluten c kh nng phc hi hon ton chiu di v
hnh dng ban u sau khi ko hay nn.
o Gluten n hi km: hon ton khng tr li trng thi ban u v b t
sau khi ko.
o Gluten n hi trung bnh: gluten c c tnh gia 2 loi tt v km.
6.5.2.6 Phng php xc nh hm lng tro:
Hm lng tro l s g cht khong c trong 100g cht kh ca bt.
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Thc tp tt nghip

Cng ty c phn bt m Bnh An

Dng c:
+ L nung iu chnh nhit n 11000C.
+ Chn nung c dung tch 50ml: 2 ci.
+ Tm knh c kch thc 20x20cm: 2 ci.
+ Bay g.
+ Tha xc mu.
+ Cn phn tch c chnh xc n 0.0001g.
Tin hnh th:
+ nh s ln 2 chn nung.
+ Cho 2 chn nung vo t sy sy kh.
+ Lm ngui chn trong bnh ht m ri cn, ghi kt qu chnh xc n 0.1mg
theo th t s ghi trn chn nung.
+ Cho li chn vo bnh ht m.
+ Ly 30g bt t mu trung bnh ln 1 tm knh.
+ Dng bay g trn u v dn thnh 1 lp mng.
+ p bng tm knh cn li sao cho c 1 lp dy 3 4cm, m tm knh ra.
+ Dng tha ly mu bt nhng v tr khc nhau cho vo 2 chn nung, mi
chn 3g bt.
+ M my cho l nung hot ng.
+ t 2 chn mu ln bp in nung cho n khi ngng bc khi.
+ t 2 chn mu vo l nung v nng dn nhit l n 300 6000C.
+ Tin hnh nung mu trong thi gian 6 gi (n khi tro tr thnh mu trng).
+ Ly chn nung ra cho vo bnh ht m, ngui nhit phng ri cn.
+ t chn tr li l nung v nung nhit trn trong 20 pht.
+ Ly chn nung ra, lm ngui trong bnh ht m ri cn.
+ Lp li qu trnh trn nhiu ln cho n khi c khi lng khng i.
+ Ghi kt qu cui cng.
Tnh kt qu:
+ Hm lng tro (X5) tnh bng % cht kh theo cng thc:

m0: khi lng ca bt (g)


m1: khi lng tro (g)
X1: m ca bt (%)
+ Kt qu l trung bnh cng ca 2 kt qu xc nh song song, tnh chnh xc
n 0.01%.
+ Chnh lch gia 2 kt qu khng ln hn 0.05%.

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Thc tp tt nghip

Cng ty c phn bt m Bnh An

6.5.2.7 Phng php xc nh chua:


chua ca bt l s ml NaOH 1N s dng trung ha lng acid c trong
100g bt.
Dng c v ha cht:
+ Bnh nh mc 100ml: 2 ci.
+ Bnh nn 100ml: 2 ci.
+ Cc thy tinh 100ml.
+ Buret.
+ Cn k thut c chnh xc n 0.01g.
+ Bnh tia ng nc ct.
+ Dung dch NaOH 0.1N.
+ Thuc th Phenolphtalein (dung dch 1% trong cn 600C).
+ Nc ct theo TCVN 2117 77.
Tin hnh th:
+ Ra buret, bnh nn, bnh nh mc, cc thy tinh, pipet bng nc sch 2
ln, sau trng li bng nc ct 2 ln.
+ Lp buret vo gi , cho dung dch NaOH vo buret.
+ Cn chnh xc 10g bt, tin hnh cn 2 mu ly kt qu trung bnh.
+ Cho mu vo bnh nh mc.
+ Thm vo bnh nh mc khong 80ml nc ct trung tnh, y np.
+ Lc u trong 1 gi lm tan ht vn cc.
+ Thm nc ct trung tnh va 100ml, lc u.
+ lng, gn ly nc trong bn trn.
+ Ht chnh xc 50ml nc trn cho vo bnh nn.
+ Cho vo bnh 5 git dung dch phenolphthalein 1%.
+ Chun bng dung dch NaOH 0.1N cho n khi dung dch c mu hng
nht bn vng (khng mt mu sau 1 pht), ghi kt qu.
+ Lp li th nghim trn vi mu bt cn li.
Tnh kt qu:
+ chua (X6) ca bt c tnh bng theo cng thc:

V: th tch dung dch NaOH 0.1N dng chun (ml).


m0: khi lng ca bt (g).
+ Kt qu l trung bnh cng ca 2 kt qu xc nh song song, tnh chnh xc
n 0.1 .
+ Chnh lch kt qu ca 2 ln xc nh khng ln hn 0.1 .

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