Pushpam Foods & Beverages Pvt. Ltd.

Gat No. 104/2 A , Village :- Boratevasti , (Nandur), Tal: - Daund, Dist: - Pune, INDIA , Tel. No.: +91-20-2421-5162

SOP FOR SUGAR SYRUP PREPARATION 1) 2) FIRST TAKE SYRUP BATCH PLANNING , CONFORM IT, ISSUE RELATED RAW MATERIAL (SUGAR, CARBON, HYFLOW,FILTER PAPERS ) FROM STORE AS PER FIFO.CARBON & BODY FEED HYFLO 0.1% OF SUGAR QUANTITY ) 3) AFTER COMPLETING RAW SYRUP TANK & FILTER PRESS CIP CERTIFY & DOCUMENTED IT. 4) AFTER RAW SYRUP TANK CIP COMPLETE OPEN BOTH STAINER OF RAW SYRUP OUT LET TANK CLEAN & WASH IT WITH WATER &FIX IT. 5) CLOSE RAW SYRUP TANK BOTTOM VALVE . 6 ) CLOSE RAW SYRUP TANK DRAIN VALVE . 7 ) CLOSE STAINER INLET , OUTLET VALVE RESPECTIVELY. 8) OPEN TREATED WATER LINE VALVE TO RAW SYRUP TANK . 9) TAKE REUIRED QTY. OF WATER ACCORDING TO BATCH SIZE & CLOSE IT. 10 ) OPEN SC-1 COOLING TO JET MIXING PUMP 11 ) OPEN VALVE NO . 18 & 19 ( JET MIXING PUMP INLET & OUTLET ) 12 ) OPEN STEAM MAIN VALVE . 0 0 13 ) SET TEMP. PROGRAM ON RAW SYRUP PID ( 85 C +/- 1 C ) 14 ) START JET MIXING PUMP. 15) WEIGH CALCULATED SUGAR BAGS, ARRANGE IT, OPEN IT.REMOVE THE LID OF BUCKET ELEVATOR, ARRANGE SUGAR HOPPER TROLLEY. 0 0 16) WHEN TEMP OF WATER IN RAW SURUP TANK REACHES 85 C +/- 1 C , START DUMPING OF SUGAR SLOWLY. 0 17) AFTER SUGAR DUMPING COMPLETE, WAIT FOR SUGAR SYRUP TEMP, REACH TO 81 C. 18) TAKE FRESH TREATED WATER IN BUCKET. DISSOLVE CALCULATED QTY. OF CARBON & HYFLOW IN BUCKET PROPERLY. REMOVE SUSPENDED MATERIAL FROM BUCKET. 0 19 ) DUMP IT IN RAW SYRUP AFTER REACHING 81 C. RINSE HOPPER WITH TREATED WATER & CLOSE HOPPER LID. 20) GIVE CARBON CONTACT TIME 30 MIN BY USING FILTER PRESS HYDROULIC PRESSURE SYSTEM. 21) LOOSE FILTER PRESS & REMOVE CIP FILTER PAPERS OF FILTER PRESS. WASH IT WITH TREATED WATER. 22) FIX NEW FILTER PAPERS ON FILTER PRESS PLATE. ENSURE FILTER PAPERS & GASKETES ARE FIXED PROPERLY. 23) CLOSE PRECOT TANK VALVE & PRECOT OUTLET & DRAIN . 24) OPEN VALVE OF TREATED WATER &TAKE WATER IN PRECOT TANK. 25) CLOSE VALVE FILTER PRESS INLET,OUTLET DRAIN VALVE 26) OPEN VALVE PRECOT TANK OUTLET ,SYRUP INLET ,OUTLET VALVE OF FILTER PRESS,PRECOT IN . OPEN /*AIR VENT VALVE. 27) OPEN SC-2 VALVE ( COOLING WATER TO RAW SYRUP PUMP ) .START RAW SYRUP CIRCULATION PUMP . AFTER REMOVING AIR FROM FILTER PRESS ,. CIRCULATE WATER 2 TO 3 MIN. & STOP RAW SYRUP CIRCULATION PUMP. 28) CLOSE VALVE OF SYRUP CIRCULATION PUMP . TAKE FRESH WATER IN PRECOAT TANK.. START PRECOAT TANK AGITATOR BY SWITCH ON FROM RAW SYRUP TANK PANAL. 29) SLOWLY ADD CALCULATED QTY. OF PRECOATING HYFLOW (3.6 kg) IN PRECOAT TANK & MAKE IT SLURRY PROPERLY. 30) NOW START RAW SURUP CIRCULATION PUMP. 31) OPEN VALVE ENSURE NO AIR TRAPPED IN FILTER PRESS & CLOSE IT.CIRCULATE THIS HYFLOW SOLUTION THROUGH FILTERPRESS TILL TURBIDITY OF FILTERPRESS OUTLET WATER LESS THAN 0.5 NTU. 32) OPEN VALVE NO. 26 . COLSE VALVE NO 27.OPEN VALVE NO.40 . ( IN THIS VALVE POSITION RAW SYRUP CIRCULATE FROM RAW SYRUP TANK TO FILTER PRESS THROGH RAW SYRUP TANK.). CIRCULATE IT TILL THE SYRUP SOLUTION QUALITY OUTLET OF FILTERPRESS IS CLEAR SOLUTION.)

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Prepared On :- 18.09.2011

Pushpam Foods & Beverages Pvt. Ltd.

Gat No. 104/2 A , Village :- Boratevasti , (Nandur), Tal: - Daund, Dist: - Pune, INDIA , Tel. No.: +91-20-2421-5162

33) TAKE 50ML OF SYRUP OUTLET OF FILTERPRESS, DILUTED IT TO 250 ML. CYLINDER. FILTER THIS SOLUTION THROGH 0.45 MICRN FILTER PAPER.VISUALLY CHECK NO ANY PARTICLES PRESENT ON THIS PAPER. 34) AFTER SYRUP TRANSFERD IN SIMPLE SYRUP TANK CALCULATE THE SUGAR IN KG AS.. Sugar in Kg =Sugar syrup volume x Factor (Kgs Solids /lit )

Confidential

DRAFT COPY

Prepared On :- 18.09.2011