BO CO THP KT CU v THP DNG C

Gio vin Hng dn : Thy Nguyn Nht Phi Long Sinh vin thc hin : - Nguyn Vn Thnh - Nguyn Hong H Oanh - Hunh Th Mai H

I.THP KT CU

Khi nim chung:

Yu cu thp kt cu: Thnh phn ha hc Phn loi

Thnh phn ha hc
Gi thnh r C tnh tng hp cao tnh cng ngh tt

Mn, Si, (Ni): 12%

%C: 0.1-0.6%

Thp kt cu

Thp thm carbon

Thp ha tt

Thp n hi cao

Thp kt cu c cng dng ring

Thp hp kim c bit

 I. Thp thm ccbon:

yu cu vt liu :

% C : 0.1-0.25% (i khi ln ti 0.3% ), ngoi ra cn c : Cr, Ni, Mn, Mo, V, Ti ( tr Si , Co).

nhit luyn:

thng ha + thm carbon + ti + ram thp. C tnh sau khi nhit luyn :

Thp carbon thm carbon:

bn thp, cng :60-62 HRC c tnh chng mi mn tt. C bin dng ln. Thp hp kim thm carbon: thm ti ln hn, t b bin dng khi ti, tnh chng mi mn cao hn so vi thp carbon thm carbon.

Thp carbon

Thp hp kim

Mc thp thm cacbon: C10,C15,C20,C25,

CT.38.

cng dng:

lm cc chi tit mng , n gin, c yu cu chng mi mn b mt m khng yu cu cao v bn.

Mc thp thm cacbon: 15Cr, 20Cr, 18Cr2Ni4WoA, 12CrMnTi.... Cng dng : 15Cr, 20Cr : tit din nh, hnh dng phc tp : trc cam, cht piston Cr Ni : cc chi tit chu ti trng nng v mi mn mnh , hnh dng phc tp: trc ng c my bay Cr-Mn Ti(Mo) :dng sn xut cc chi tit ca t my ko.

Thp ha tt :
ct gt dp, rn nng hon ton- ct th- ti + ram cao - gia cng ct tinhti b mt hoc ha nhit luyn mi, sa.

* Nhit luyn ha tt:

* Yu cu vt liu :

% C : ( 0.3 -0.5 )% nguyn t hp kim chnh : Cr, Mn :1-2% nguyn t hp kim ph: Mo, W lm tng thm ti v ch yu khc phc gin ram loi II cho nhng tit din ln.

* C tnh sau nhit luyn : c tnh tng hp cao nht.

 Mc thp:
C35, C40, C45, C50 thng dng nht l C45

Thp hp kim

Thp carbon

Mc thp :
35Cr, 40Cr : trc bnh rng my ct kim lai 30CrMnSi : ch to cc kt cu chu lc: cc chi tit b phn li... 45CrNi hk ha thp: trc vt, bnh rng, trc truyn chu ti cao..

Cng dng

lm trc khuu, trc cam trong cc ng c nh.bnh rng tc chm , bulong chu ti.

35CrNiMoA hk ha trung bnh : lm trc roto tua bin, cc chi tit chu ti ca my nn kh...

Vbbbfbv

Trc roto tuabin

my nn li tm

THP N HI : Yu cu vt liu :

% C : 0.5-0.7% , % Mn : 1%, 2% Si, 1-2% (Cr + Ni)

* Nhit luyn : ti + ram trung bnh * Phn loi :

Thp Carbon: C65, C70, 60Mn, 70Mn : lm l xo thng.

Thp hp kim: 55Si2, 60MnSi:nhp l xo trong t, my ko. Dy ct ng h. 60Si2CrA, 60Si2Ni2A : nhp l xo ln chu ti nng v c bit quan trng

50CrV, 50CrMnV : Chng ram cao , lm l xo supap x.

Thp l dp ngui
Yu cu vt liu : % C : 0.02-0.2 , %P :0.05-0.15% , % S : 0.1-0.3% Mc thp: C5s, C8s Cng dng : dng ch to bulng, c, vt,.. sn phm s lng ln, yu cu v kch thc, bng b mt, khng chu ti cao.

Thp ln
Yu cu vt liu : % C : 0.95-1.05, % Cr : 0.3-1.5% Nhit luyn to ra ccbt nh mn v phn b u. Mc thp : OL100Cr2 : vng bi, a OL100Cr2SiMn : trc cn ngui, tar, vi phun p... 90Cr18 : ln trong mi trng n mn. 90W9Cr4V2Mo : ln chu nng trong tua bin my bay

Thp &HK lm dao ct

Thp lm dng c o
Thp lm khun dp ngui

Thp dng c

Thp lm khun dp nng

I. Thp v HK lm dao ct:

1.Cng dng: Lm dng c ct gt trong i sng v sn xut 2. iu kin lm vic: Lm trong mt b ma st mnh , chu p lc ln trong qu trnh gia cng, nhit cao. 3. Thnh phn ha hc : Ty loi thp v dao ct m lng cacrbon v hp kim khc nhau. 4. Nhit luyn : ti + ram

Thp lm dao c nng sut thp(5-8m/ph):

Thp carbon: * Thnh phn ha hc : %C : 0.7-1.3% %S : 0.15-0.35% %Mn: 0.15-0.6 Nhit luyn : Ti: 760-780 : ti trong nc 780-800 ti hon ton 800-820 Cng dng: D gia cng p lc ct C tnh chng mi mn v t b gy khi un

Nhm c thm ti tt

Mc thp: 90CrSi,100Cr , 0L100Cr. %C : 1%, 1-2% (Cr + Si) Cng dng : lm dao ct hng ngy.

Nhm c tnh chng mi mn cao

Mc thp : 130Cr0.5,140Cr Wr5.

Dng lm dao co, hoc ct sa phi cng.

Thp lm dao c nng sut cao: I.thp gi 1. Thnh phn ha hc:

%C : 0.7-1.5% %Cr : 3.8-4.4% %W : 9-18% Ngoi ra cn c cc HK khc : Mo, Co, V vi lng rt t 2. Nhit luyn : c- rn, - ti ( 1300C ) ram ( ha nhit luyn ) 3. Cng dng : Lm dao : tin, phay bo: dao c hnh dng phc tp v chng mi mn cao .

II, Hp kim cng :

1.thnh phn ha hc :
ch yu l ccbit ca ( W, Ti, Ta)+ Co

2. nhit luyn :
Thiu kt (1450 C)

3 Cng dng :
lm dao ct n gin, khun t, dp, khun ko dy..

khun dp vut

khun ko dy

 TTK : gia cng thp.

BK: gia cng gang:

III. Thp lm khun dp ngui: 1. Thnh phn ha hc :

%C : (1.5-2)% %Cr: 12% , Mn , Si, W

2. Nhit luyn:
thng ha + ti + ram thp ( cao 20-40 C)

3.Cng dng :
Lm khun dp ngui cc loi.

Phn loi thp khun dp ngui

1.khun b, khun trung bnh: Khun b: CD100 CD200 2.Khun TB: 100Cr 100CrWSiMn

3.khun ln: 200Cr12 130Cr12V 4.Khun chu ti trng va p 60CrSi