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APRON
HYD. OIL T01 C 23-56
CRUSHER
MAIN DRIVE
WINDING TEMP.2 T09 C 39-54 TEMP.3 T10 C 38-53
MATERIAL MONITORING
TYPE OF MATERIAL WEIGHER LIMESTONE OPERATING CRUSHED B1M165 TIME MIX LIME HG LIME Pozzolan TOTALIZER 2 PRODUCTION A B C D LLG TONS TONS MIN
SETTINGS
APRON PROPT'N VALVE Y113MAX % APRON SPEED SO1MAX %
ROTOR BEARING BEARING TEMP. BEARING TEMP. DRIVE END NON DRIVE END BEARING 1 BEARING 2 DRIVE END NON DRIVE END TEMP.1 T02 TO3 T04 T05 T06 T07 T08 C 23-75 C 24-75 C 24-65 C 24-65 C 32-58 C 29-45 C 40-54
08:00 08:30 09:00 09:30 10:00 10:30 11:00 11:30 12:00 12:30 13:00 13:30 14:00 14:30 15:00 15:30 16:00 16:30 17:00 17:30 18:00 18:30 19:00 19:30 20:00 20:30 21:00 21:30 22:00 22:30 23:00 23:30 00:00 STOP START
DOWNTIME CAUSED
STOP
START
DOWNTIME CAUSED
COUNTER
HG LIME TOTALIZER MIX GRADE TOTALIZER
OPERATING HR. MAIN DRIVE OPERATING HR. AF.
INITIAL
FINAL
TODAY
PRODUCTION ENGINEER
(1600-0000)
1 & 2
Vibration
Raw Mill Motor Vibration CS01 MM/S Exhaust Air Fan Vibration CS02 MM/S Gear Box Oil Temp. CT20 C
DUST CONCENT
RM Separator Separator
Temperatures
Waste Gas Duct Beh. RM Temp. CT02 C Hot Gas Behind Cooler CT04 C
Damper Position
Flap Bef. Air Fan RM CG01 % Flap Recycl. Gas RM CG03 %
Vibration
Raw Mill Motor Vibration CS01 MM/S Exhaust Air Fan Vibration CS02 MM/S Gear Box Oil Temp. CT20 C
DUST
CONCENTRATION
RM Separator Separator
Temperatures
Waste Gas Duct Beh. RM Temp. CT02 C Hot Gas Behind Cooler CT04 C
Damper Position
Raw Material Flap Bef. Air Fan RM CG01 % Flap Recycl. Gas RM CG03 % Mix Feeding To Raw Mill 1 & 2 DOZING RM1 DOZING RM2 Fineness H2O LSF E1M721-COU E2M721-COU TONS TONS 200 mesh % %
Raw Mill EP Damp. Side Main Drive Stack Setpoint Speed CP10-Set 1 CS03 9/Nm3 Bar RPM
Raw Mill EP Damp. Side Main Drive Stack Setpoint Speed CP10-Set 1 CS03 9/Nm3 Bar RPM
01:00 02:00 03:00 04:00 05:00 06:00 07:00 08:00 09:00 10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00
12:00 m.n.
START
STOP
RM 1 DOWNTIME CAUSE(S)
START
STOP
REMARKS:
1st
2nd
Name/Signature
Name/Signature
3rd
Name/Signature
1st
2nd
Name/Signature
Name/Signature
3rd
Name/Signature
LOG SHEET:
Date:
KILN 1
Revised No.5
Effective September 26, 2000
PRO - 005
KILN
S H I F T
CLINKER PRODUCT
GAS ANALYSIS
Stage1 KILN INLET
Stage 5 Stage 4 Stage3 Stage 2
TEMPERATURES
Stage 1 Tertiary Air Kiln hood NOX Filter Oultet Stage 5 Stage 4
PRESSURES
Stage3 Stage 2 Stage 1 Kiln Inlet Tertiary Duct W1A56 mbar ID FAN Power T02 KW T01 %
FANS
ID DAMPER EXCESS AIR FAN EXCESS AIR FAN
COAL FIRING
Coal To Kiln Coal To Calciner W1V82 T/H (Act)
OIL FIRING
Oil To Kiln V11M1 Li/Min(Act)
T I M E
Flow Meter 1
LSF
SM
AM
Moist
LSF
Liter Wt.
FCao
B Stage1 e A50
200
9/Nm3 % % % % % % kg/li %
A50
O2 %
W44
O2 %
A55
0
A54
0
A53
0
A52
0
A51
0
W1A56
0
W1A57 (Damper) %
W1K01
0
W1P21 PPM
0
A55 mbar
A54 mbar
A53 mbar
A52 mbar
A51 mbar
W1W01 mbar
W1P31 %
W1P32 %
TPH
CO%
9/Nm3
9/Nm3
9/Nm3
01:00 02:00
F I R S T
S E C O N D
T H I R D
START
STOP
DOWNTIME CAUSES
START
STOP
DOWNTIME CAUSES
COUNTERS
CLINKER PRODUCTION
MB
PC
2nd SHIFT
3rd SHIFT
_________________ Name/Signature
_________________ Name/Signature
Date: KILN S H I F T
CLINKER KILN FEED ANALYSIS
PRO - 003
CLINKER Behind DOPOL EXH FAN K1CQ 02
% % % O2 %
GAS ANALYSIS
Stage 3A K1CQ04 O2 %
TEMPERATURES
KILN INLET K1CQ08
O2 % KILN INLET K1CT22
o
PRESSURES
Kiln Sintering Zone
Cooler Secondary AIR
FANS
Tertiary Duct K1CP23
COAL FIRING
COOLER Coal To Kiln L1CF35 T/H (Act) Coal To Calciner K1CF35 T/H (Act)
OIL FIRING
Oil To Kiln L1CF24 Li/Min(Act) Oil To Calciner K1CF24 Li/Min(Act)
T I M E
Flow Meter 1
Valve Pos
Flow Meter 2
L Cooler S Stack
LSF
SM
Moist
LSF
FCao
Stage 3B K1CQ06
O2 %
DOPOL Stage 1A
MAT. MAT. DOPOL DOPOL DOPOL DOPOL Tertiary DOPOL Stage 1B Stage 1B Stage 1B Stage 4A1 Stage 4A2 Stage 4B1 Stage 4B2 AIR
FAN B
Kiln Inlet
Power K1M062 KW
Power
L1CE04 KW
K1CT18 K1CT19
o
K1CT20
o
K1CT21
o
K1CT23 L1CT01
o
L1CT02
o
L1CT15
o
K1CP12 K1CP13
K1CP22
mbar
mbar
mbar
mbar
9/Nm3
9/Nm3 9/Nm3
01:00 02:00
F I R S T
S E C O N D
T H I R D
19:00 20:00 21:00 22:00 23:00 0:00 START STOP DOWNTIME CAUSES START STOP DOWNTIME CAUSES
COUNTERS
COAL FIRING
DIESEL FIRING(liters)
MB
PC
MB
PC
1st SHIFT
Prepared by: CCR Operator
2nd SHIFT
3rd SHIFT
_________________ Name/Signature
_________________ Name/Signature
_________________ Name/Signature
DATE :
S H I F T T I M E MAIN DRIVE POWER MO3 % MILL VIBR. N1V01 mm/s GRINDING PRESSURE bar
PRO - 006
MILL
DRAG CHAIN SPEED A02 % INLET TEMP. N2T01 OUTLET TEMP. N4T01 INLET PRESS. N3P01 mbar DIFF. PRESS. N5P01 mbar
CLASSIFIER
CLASSIFIER SPEED SO1 %
DUST FILTER
FILTER DIFF. FILTER OUTLET PRESSURE PRESSURE P14N1P01 P17N1P01 mbar mbar MILL FAN SO5 %
CO ANALYSIS
CO ANALYSIS CO ANALYSIS SILO FILTER A1S A1F ppm ppm
DAMPER POSITION
STACK DAMPER T40 % RECIRCULATIONHOT GAS DAMPER DAMPER T39 T38 % %
PRODUCT ANALYSIS
%MOISTURE. Fineness dry % 90 micrones
0C
0C
9/Nm
9/Nm
9/Nm 3
01:00 F I R S T 02:00 03:00 04:00 05:00 06:00 07:00 08:00 09:00 S E C O N D 10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 T H I R D 18:00 19:00 20:00 21:00 22:00 23:00
12:00 m.n.
STOP
START
DOWNTIME CAUSE(S) Engine No. 1 (MW) Engine No. 2 (MW) Engine No. 3 (MW) Engine No. 4 (MW) Engine No. 5 (MW) Engine No. 6 (MW)
12:00 - 08:00
08:00 - 04:00
04:00 - 12:00
COUNTERS MILL RUN HRS. Raw Coal Sample Time % RETAINED % PASSING % MOISTURE Ave. HEATING VALUE (Kcal/kg)
6:00 AM
1st
2nd
3rd
REMARKS:
Name/Signature
Name/Signature
Name/Signature
Name/Signature
DATE :
S H I F T T I M E
PRO - 004
MILL
MAIN DRIVE MILL HYD. SYS. PREHOPPER PLATEINLET POWER VIBR. PRESSURE CM WEIGHTFEEDER SP. TEMP. CE01 CS04 CP10 CWO1 CS01 CT01 KW MM/S MBar TONS RPM C
SEPARATOR
EXPLOSION VENT
EP FILTER
CO/02 ANALYSIS
O2 ANAL.YSIS BEF. KILN EP k1CQ02 %VOL. CO ANAL.YSIS DUST SILO CQ01 PPM
OUTLET INLET DIFF. BAG FILTER SEPARATOR HYD. OIL BEFORE BEHIND DIFF. TEMP. PRESS. PRESS. STACK SPEED TEMP PRESSURE PRESSURE PRESS. CT02 CP01 CP05 CS03 CT18 CP02 CP03 CP04 C Mbar Mbar RPM C Mbar Mbar Mbar
MAT. TEMP. MAT. TEMP. SCREW DUST SILO CO ANAL.YSIS EP OUTLET 1 EP OUTLET 2 CONVEYOR WEIGH BEF. KILN EP CT06 CT07 CIO7 CW02 KICQO1 C C AMP TONS %
DAMPER POSITION
RECIRCULATION FLAP POSITION CG02 %
PRODUCT ANALYSIS
%MOISTURE. Fineness dry % 90 micrones
9/Nm
9/Nm
9/Nm
01:00 F I R S T 02:00 03:00 04:00 05:00 06:00 07:00 08:00 09:00 S E C O N D 10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 T H I R D 18:00 19:00 20:00 21:00 22:00 23:00 0:00 STOP START DOWNTIME CAUSE(S) Engine No. 1 (MW) Engine No. 2 (MW) Engine No. 3 (MW) Engine No. 4 (MW) Engine No. 5 (MW) Engine No. 6 (MW) 12:00 - 08:00 08:00 - 04:00 04:00 - 12:00 COUNTERS MILL RUN HRS. Raw Coal Sample Time % RETAINED % PASSING % MOISTURE Ave. HEATING VALUE (Kcal/kg) Shift Prepared By: CCR Operator Name/Signature Reviewed By: Production Shift Supervisor Name/Signature Name/Signature Name/Signature Name/Signature Name/Signature 1st 2nd 3rd REMARKS:
MILL FEED
ACTUAL NEW FEED CF40 T/H 0-200
WEIGH FEEDER GRITS FLOW
MILL
MILL VIBRATION CS02 CS03 MM/S MM/S MILL BEHIND TEMP. CT01 C 0-150 DRIVE MOTOR CT01 C 0-150
SEPOL SEPARATOR
SEPARATOR SEPARATOR SPEED CS01 RPM 0-1500 TORQUE Nm 0-1800
MILL FEED
ACTUAL NEW FEED CF40 WEIGH FEEDER GRITS FLOW CF34 T/H 0-300 MILL VIBRATION CS02 CS03 MM/S MM/S
MILL
SEPOL SEPARATOR
MOTOR CT01 C 0-150 SPEED CS01 RPM 0-1500 TORQUE Nm 0-1800
GRINDIN CM G LOADING
CEMENT CEMENT SILO BLAINE FINENESS SO3 TYPE T-1/T-P LOADING 1/2/3/4 CM2/GRAM 45U % %
CEMENTCEMENT SILO BLAINE FINENESS SO3 TYPE T-1/T-P LOADING 1/2/3/4 CM2/GRAM 45U % %
SOX
NOX
I F T
M E RANGE
T/H 0-200
9/Nm3
9/Nm3
9/Nm3
01:00 F I R S T 02:00 03:00 04:00 05:00 06:00 07:00 08:00 09:00 S E C O N D 10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 T H I R D 18:00 19:00 20:00 21:00 22:00 23:00
12:00 m.n.
START
STOP
DOWNTIME CAUSE(S)
START
STOP
DOWNTIME CAUSES Engine No. 1 (MW) Engine No. 2 (MW) Engine No. 3 (MW) Engine No. 4 (MW) Engine No. 5 (MW) Engine No. 6 (MW)
12:00 - 08:00
08:00 - 04:00
04:00 - 12:00
1st
2nd
3rd
REMARKS:
Name/Signature
Name/Signature
Name/Signature BLAINE
FINENESS
Name/Signature
SEPARATOR SPEED
BLAINE
FINENESS
MILL POWER
SEPARATOR SPEED
TOTAL PRODUCTION Silo Dipping AVERAGE TONS/HR Silo Dipping TOTAL PRODUCTION Protocol TOTAL PRODUCTION Silo Dipping