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1. CU TO.
-
ng c.
Dy ai .
Tang ch ng.
Hp gim tc.
Tang b ng.
Vt cng bng.
2. NGUYN L LM VIC:
Theo s thit k khi khi ng ng c ,ng c s truyn momen quay ti hp
gim tc thng qua b truyn ai ,hp gim tc c ni vi trc tang ch ng.Bng ti
cao su c ni vi tang ch ng v tang b ng nh lc ma st v nh bng ti s
chuyn ng.Khi vt liu c t ln bng ti nh lc ma st gia vt liu v bng ti m
bng chuyn ng ch vt liu n ni d.
- vn tc gc trc tang.
=
-
V 0.9
=
= 4.5
R 0.2
Tc trc tang.
60 103 V 60 10 3 0.9
nt =
=
43( vong / ph )
D
400
Trong : v l vn tc bng ti.
D ng knh bng tai.
2.
PV
45500 0, 9
=
= 40,95( kw)
1000
1000
Trong o : P =45500- Lc vng nh mc trn tang ( N ) .
V = 0,9 - Vn tc vng bng ti ( m/s ).
nlv =
3.
Cng sut ca ng c
- Chn s b hiu sut b ca h thng truyn ng bng 0.75
40,95
N ycc = 0,75 =54,6 ( kw )
II. CHN NG C IN
1.
Cng sut nh mc ca ng c N dm :
N m 54,6( kw ) .
Ta chn ng c in khng ng b roto kiu lng sc mmem m my ln, s dng mng
in cng nghip 220v/380v mang s hiu A02-96-6* c cc thng s k thut sau y (tra bng
3p_thit k chi tit my):
+ Cng sut : 55,0 (Kw).
+ Vn tc quay : 980 (v/ph).
+ H s cos =0.92
+ Mmem bnh ca roto GD2 : 8,8(kg/m2)
+ Trng lng : 520,0 (kg).
3. Kim tra ng c in :
A+ B
[ tkd ] = (3 5) giy.
M m M m
Trong : M m l m men m my ca ng c .
M m l m men nh mc ca ng c.
M m = m .M m = m .
m =
9,55.10 6.N m
nm
Mm
l h s m men m my v c tra theo tiu chun.
M m
M dm =
Mm
= 535969,39 (Nm).
1,5
GD 2 .ndc 8,8.980
=
= 344, 96 .
25
25
t kd =
488,9 + 344,96
0, 003( s).
803954, 08 535969, 39
Trong :
Pmax = 45500 Lc cng trn dy cp (N).
D
400.103
= 45,5.10 3 .
= 9100 ( Nm ) .
2
2
36,5.Pma .V 2
.
M = .GD 2 +
2
n .t
37,5.tkd
36,5.45,5.103.0, 92
= 1, 25.8,8 +
9802.0, 75
980
= 48038,9(Nm )
.
37,5.0, 007
ssKiu
ng c
N dm
ndm
( KW )
( v/ph )
A02-92-6* 15
980
cos
0,88
Mm
M dm
1,8
M ma
M dm
2,2
GD 2
Trng
(kg. m 2 )
Lng
8,8
520,0
uc =
ndc
980
=
= 23,93
nlv 40,95
Ta c cng thc:
uc = uh.un= uh.ud
Trong :
-
uc l t s truyn chung.
chn ud= 2
uh =
uc 23,93
=
= 11,965 ;
ud
2
u h = u1 .u 2
Trong
u1 : l t s cp nhanh
u2 : l t s truyn cp chm
Nhc im: kh nng chu ti trng thp hn so vi cc loi khc.ti trng phn b
khng u trn cc trc,thit k ch to phc tp.
Nhc im:hiu sut ca b truyn tng i thp .c cu phc tp.khi lng thit
k v ch to ln hn cc loi khc.
hp gim tc c cp
. Kim tra ng c in :
a. Kim tra thi gian khi ng t kd .
Theo iu kin : t kd =
A+ B
[ tkd ] = (3 5) giy.
M m M m
Trong : M m l m men m my ca ng c .
M m l m men nh mc ca ng c.
M m = m .M m
m =
9,55.10 6.N m
= m.
nm
Mm
l h s m men m my v c tra theo tiu chun.
M m
9,55.106.55
= 803954,08
M m = 1,5.
(Nm).
980
M dm =
Mm
= 535969,39 (Nm).
1,5
+ M A =
9,75.Pma .V 2 9,75.45,5.103.0,92
=
451
ncht
980.0,813
B=
GD 2 .ndc 8,8.980
=
= 344,96 .
25
25
t kd =
451 + 344,96
0,0067( s ).
357312,93 238208,96
Trong :
Pmax = 45500 Lc cng trn dy cp (N).
V = 0,9 Vn tc ko cp trn tang (m\s).
N = 980 Tc ng c (vng\pht).
D
400.103
= 45,5.10 3 .
= 9100 ( Nm ) .
2
2
36,5. Pma .V 2
M = .GD 2 +
. 37,5.t
2
n ht
kd
36,5.45,5.103.0, 92
= 1, 25.8,8 +
9802.0,813
980
= 47498, 62(Nm )
.
37,5.0, 007
+ trc III :
P3 =
Pct
40.95
=
= 41,36(kw )
k .ol 1.0,99
+trc II :
P2 =
P3
41,36
=
= 43, 07(kw )
ol .br 0,97.0,99
P1 =
P2
43, 07
=
= 44,85(kw )
ol .br 0,97.0,99
+trc I :
Trc dn chnh :
Ptdc =
n1 =
n
u
dc
d
P1
44,85
=
= 47, 68(kw )
ol . d 0,99.0,95
980
= 490 (v/ph)
2
n2 =
n1 490
=
= 245 (v/ph)
u1
2
n3 =
n2
245
=
= 40,95 (v/ph)
u2 5,9825
Pdc
47, 68
= 9,55.106.
= 441376, 2 (N.mm).
ndc
980
TI = 9,55. 106.
PI
44,85
= 9, 55.106 .
= 831044.89 (N.mm).
nI
490
PII
43, 07
= 9,55.106 .
=1678851, 02 N.mm.
nII
245
PIII
41,36
= 9,55.10 6.
= 9645616,6 N.mm.
nIII
40,95
Pct
40,95
= 9,55.10 6.
= 9550000
nct
40,95
Trc
ng c
II
III
Cng tc
Thng s
Ty s truyn u
S vng quay n (v/ph)
Cng sut
P (kw)
ud=2
5,9825
980
490
245
47,68
44,85
43,07
441376,2
831044,89
Khp
40,95
41,36
9645616,6
40,95
40,95
9550000
v=
D 1n1
vmax (30 35) m/s
60 1000
Suy ra:
<
30 65 1000
= 350mm
980 3.14
Theo ( bng 5.13 ) ,( bng 5.14 ) v ( bng 5.15 ) sch thit k chi tit my( trang 93 )chn D1
= 320 mm
v=
D 1n1
320 980
=
=16, 4 < (30 35) tha mn
60 1000
60 1000
n '2 = (1 x )
D1
320
n dc = (1 0.02)
980 = 487,8 vong/phut ( cng thc 5-8 trang 85 )
D2
630
Kim nghim:
n =
| n1 n2 |
| 490 487,8 |
100% =
100% = 0, 45
n1
490
a0
42
30
50
h0
11
F (mm2)
1170 (mm2)
K hiu
a0
L = 2A +
Li c u=
( D D1 )2
3,14
(630 320) 2
( D1 + D2 ) + 2
= 2 756 +
(320 + 630) +
= 3035,28
2
4A
2
4 756
V
umax = 10
L
u=
v
16, 4
=
= 3,8 umax =10
L 4250 103
1
A = (2 L ( D1 + D2 ) + (2 L ( D1 + D2 )) 2 8( D2 D1 ) 2 )
8
1
= (2 4250 (320 + 630) + (2 4250 (320 + 630)) 2 8(630 320) 2 ) = 1 370, 48
8
1 = 1800
D2 D1 0
630 320
57 = 180
57 = 167,1 0
A
1370, 48
2 = 1800 +
D2 D1 0
630 320
57 = 180 +
57 =192,89 0
A
1370, 48
2.7. Xc nh s ai cn thit
S ai cn thit c xc nh theo iu kin trnh xy ra trt trn gia ai v bnh ai.
Chn ng sut cng ban u o = 1,2 N/mm2 v theo ch s D1 tra bng ta c cc h s:
[p]o = 1,51: ng sut c ch cho php ( bng 5-17)
C = 0,98: H s nh hng gc m ( bng 5-18)
Ct = 0,4: H s nh hng ch ti trng (bng 5-6)
Cv = 0,85: H s nh hng vn tc (bng 5-19)
F = 1170 mm2 : Din tch tit din ai (bng 5-11)
V = 16,4 (m/s): Vn tc ai
S ai cn thit:
Theo cng thc (5-22) c:
1000 Pct
1000 40,95
=
= 4,24
v p o Ct C Cv F 16, 4 1,51 0, 4 0,98 0,85 1170
Ly s ai Z = 5
2.8. nh cc kch thc ch yu ca bnh ai
Chiu rng bnh ai:
Theo cng thc (5-23): B = (Z-1).t + 2.S
Theo bng (10-3) c : t = 37,5; S = 24
B = (5-1).37,5 + 2.24 =198 (mm)
ng knh bnh ai:
Theo cng thc (5-24):
Rd 3 S0 Z sin(
1
)
2
Z=5
1
167,1
) = 3 1404 5 sin(
) = 20926,7 (N)
2
2
Gi tr
Bnh ai nh
Bnh ai ln
ng knh bnh ai
D1 = 320 (mm)
D2 = 630 (mm)
B = 198 (mm)
S ai
Z = 5 ai
Chiu di ai
L = 4250 (mm)
A = 1370 (mm)
Gc m
1 = 167,5
Lc tc dng ln trc
Rd = 20926,7 (N))
Bnh ln:
b1 = 850 950MPa .
+Gii hn chy:
ch1 = 600MPa .
Trong :
ZR -h s xt n nh hng ca nhm b mt rng lm vic
Zv - h x xt n nh hng ca vn tc vng
KxH h s xt n nh hng ca kch thc bnh ng
YR h s xt n nh hng ca nhm b mt rng
YS h s xt n nhy ca vt liu i vi tp chung ng sut
KxF h s xt n kch thc bnh rng nh hng n bn un.
Tnh thi k, ta ly s b:
Z R . ZV . K xtx = 1
YR .YS . K xu = 1
Stx, Su h s an ton khi tnh v tip xc v un. (trang 42 sch tkctm )ta c
:Bnh ch ng: Stx1=1,1; Su1=1,5.
Bnh b ng: Stx2=1,1; Su2=1,5.
0txcs ; 0 ucs -ng sut tip xc v ng sut un cho php ng vi chu k c s
Ta c
+Bnh ch ng(bnh nh):( tra thng s bng 6.2 sch tttkhck trang 93)
0tx1 lim = 0tx3 lim = 2.HB1 + 70 = 2.280 + 70 = 630( MPa )
0u1 lim = 0u3 lim = 1,8. HB1 = 1,8.280 = 504( MPa )
+Bnh b ng:
0tx2 lim = 0tx4 lim = 2.HB 2 + 70 = 2.260 + 70 = 590( MPa )
0u2 lim = 0u4 lim = 1,8. HB2 = 1,8.260 = 468( MPa ) .
K HL = mH
N HO
N HE
K FL = mF
N FO
N FE
Do ti trng tnh nn ta c:
NtxE = NuE =60.c.n. ti
Trong :
c- s ln n khp trong mt vng quay (c=1)
n- vn tc vng ca bnh rng
Lh= ti - Tng s gi lm vic (thi hn phc v)
Lh=21200 (gi).
Ta c: NtxE1 = NuE1 =60.c.n1.Lh= 60.1.490 .21200 = 62,32. 107
NtxE2 = NuE2 =60.c.n2.Lh= 60.1.245.21200 =31,16. 107
Do:
NtxE1 = 62,32. 107 > NtxO1 = 22,4. 106 Suy ra KHL1 = 1
NtxE2 = 31,16. 107 > NtxO2 =18,75. 106 Suy ra KHL2 = 1
NuE1 = 62,32. 107 > NuO1 = 22,4. 106 Suy ra KFL1 = 1
NuE2 = 31,16. 107 > NuO2 = 18,75. 106 Suy ra KFL2 = 1
Do , ta c:
[ tx1] =630/1,1.1.1=572,7 MPa
[ tx 2 ] =590/1,1.1.1=536,4 MPa
[ u1 ] =504/1,5.1.1=336 MPa
[ u 2 ] =468/1,5.1.1=312 Mpa
ch1
[ u ]2max = 0,8
ch2
ch2
T1 .ktx
[ tx ]2 .u. ba
= 1,05 ; Ku = 1,11
ut u
1,979 2
.100% =
100% = 1,042% .
u
2
m( Z1 + Z2 ) 3.(48 + 95)
=
= 0,975
2.aw
220
=12,84o (tha mn )
Gc n khp tw
tg
tg20
tw = t = arctg
=arctg
20
= 0 28'.
o
cos12,84
cos
2.5. Xc nh cc h s v mt s thng s ng hc
T s truyn thc t: ut= 1,979
ng knh vng ln cp bnh rng:
d w1 =
m
z
3
48
= 1 =
cos cos12,05
d w2 =
mm
147,244(
m
z
3
95
= 2 =
cos cos12,05
mm291,421(
)
)
d w1 + d w2 147,224 + 291,421
=
= 219,3325
2
2
+v 3,7 (m/s)
Ni suy tuyn tnh ta c:
Ktxv= 1,02
KFv= 1,055
Chn : Ra = 2,5 ...1,25 (m) ZR = 0,95.
HB<350 , v= 3,77 (m/s) <5 m/s; suy ra ZV = 1.
vi da = dw2 = 291,421 (mm)< 700mm suy ra KxH=1
Chn YR= 1
YS= 1,08- 0,0695.ln(m)= 1,08-0,0695.ln(1,5)= 1,05
Vi CCX=9, v= 3,77 (m/s), tra bng 6.14/107[1], ta c:
K tx =1,03
K u =1,10
H s tp trung ti trng:
K tx
Z tx =
.
bw1. sin
m . ; vi bw l b rng vnh rng.
65, 799.sin12,840
= 1, 552 > 1.
3.
1 1
1
1
= 1,88 3, 2 = 1,88 3, 2
=1,847.
48 95
z1 z 2
Z =
1
= 0,735.
1,847
K tx = 1,05.1,03.1,02 = 1,103.
Thay vo ta c:
tx = 274.0, 65.0, 735.
2.831044,98.1,103.(2 + 1)
= 255, 013[MPa ]
65, 799.1,979.147, 2442
=554,55.0,95.1.1=526,82 MPa
Ta thy tx< [ tx ] v( [ tx ] - tx ).100%/ [ tx ] =1%<10%
do vy bnh rng bn.
F YF
1
YF1
[ F 1]
[ F2 ]
trong
Y =
1
1
=
= 0,541 (h s k n s trng khp, vi l h s trng khp
1,847
ngang).
Y = 1
0
12,840
= 1
= 0,908 (h s k n nghing ca rng).
140
140
Z1
48
=
= 51,78.
3
3
cos cos 12,84 0
Z v2 =
Z2
95
=
= 102, 48 .
3
3
cos cos 12,84 0
YF1 = 3,650.
YF2 = 3,60.
Vy:
F1 =
2.831044,89.1,103.0,541.0,908.3, 650
=
65, 799.147, 244.3
112,916[ MPa]
V:
F2 =
Do :
112,916.3,60
= 111,396[ MPa]
3, 65
e2=90mm
- ng knh nh rng :
Thng s
K hiu
Gi tr
aw
219,3325 mm
S rng
Z1
48 rng
Z2
95 rng
dw1
147,244 mm
dw2
291,421mm
df1
139,744 mm
df2
283,921 mm
da1
153,244 mm
da2
297,421 mm
db1
144,26 mm
db2
285,51 mm
ng knh nh rng
ng knh c s
H s dch chnh
x1
x2
Gc profin gc
200
Gc profin rng
20028
Gc n khp
tw
20028
1,847
H s trng khp dc
1,552
M un php
3 mm
Gc nghing ca rng
12,840
Bnh ln:
b1 = 850 950MPa .
+Gii hn chy:
ch1 = 600MPa .
Trong :
ZR -h s xt n nh hng ca nhm b mt rng lm vic
Zv - h x xt n nh hng ca vn tc vng
KxH h s xt n nh hng ca kch thc bnh ng
YR h s xt n nh hng ca nhm b mt rng
YS h s xt n nhy ca vt liu i vi tp chung ng sut
KxF h s xt n kch thc bnh rng nh hng n bn un.
Tnh thi k, ta ly s b:
Z R . ZV . K xtx = 1
YR .YS . K xu = 1
Stx, Su h s an ton khi tnh v tip xc v un. (trang 42 sch tkctm )ta c
:Bnh ch ng: Stx1=1,1; Su1=1,5.
Bnh b ng: Stx2=1,1; Su2=1,5.
0txcs ; 0ucs -ng sut tip xc v ng sut un cho php ng vi chu k c s
Ta c
+Bnh ch ng(bnh nh):( tra thng s bng 6.2 sch tttkhck trang 93)
0tx1 lim = 0tx3 lim = 2.HB1 + 70 = 2.280 + 70 = 630( MPa )
0u1 lim = 0u3 lim = 1,8. HB1 = 1,8.280 = 504( MPa )
+Bnh b ng:
0tx2 lim = 0tx4 lim = 2.HB 2 + 70 = 2.260 + 70 = 590( MPa )
0u2 lim = 0u4 lim = 1,8. HB2 = 1,8.260 = 468( MPa ) .
K HL = mH
N HO
N HE
K FL = mF
N FO
N FE
V HB < 350: mH = 6, mF = 6.
Ntxo, NuO s chu k ng sut khi th v bn tip xc v un.
2,4
N txO = 30. HHB
Do , ta c:
[ tx1] =630/1,1.1.1=572,7 MPa
[ tx 2 ] =590/1,1.1.1=536,4 MPa
[ u1 ] =504/1,5.1.1=336 MPa
[ u 2 ] =468/1,5.1.1=312 Mpa
ch1
[ u ]2max = 0,8
ch2
ch2
T1 .ktx
[ tx ]2 .u. ba
= 1,05 ; K u = 1,12
aw = 43.(5,9825+ 1). 3
1678851, 02.1, 05
= 333, 45[mm ].
(554,55) 2.5,9825.0, 4
ut u
5,95 5, 9825
.100% =
100% = 0,54%.
u
5, 9825
m( Z1 + Z2 ) 4.(21 + 125)
=
= 0,8588
2.aw
2.340
=34,24o (tha mn )
Gc n khp tw
tg
tg20
tw = t = arctg
23
= 0 01'.
=arctg
o
cos 34, 24
cos
2.5. Xc nh cc h s v mt s thng s ng hc
T s truyn thc t: ut= 5,95
ng knh vng ln cp bnh rng:
d w1 =
m
z
4
21
= 1 =
mm
cos cos34,24
dw2 =
97,8(
m
z
4
125
= 2 =
mm 582,2(
cos cos34,24
d w1 + d w 2 97,8 + 582, 2
=
= 340
2
2
H s tp trung ti trng:
K tx
bw1. sin
m . ; vi bw l b rng vnh rng.
bw = ba .a w = 0, 4.340 = 136.
136.sin 34, 24 0
= 5,55 > 1.
4.
1 1
1
1
= 1,88 3, 2 = 1,88 3, 2
=1, 75.
21 125
z1 z 2
Z =
1
= 0, 756.
1, 75
K tx = 1, 05.1,13.1, 02 = 1, 210.
Thay vo ta c:
tx = 274.1, 62.0, 756.
=554,55.0,95.1.1=526,82 MPa
Ta thy tx< [ tx ] v( [ tx ] - tx ).100%/ [ tx ] =7,76%<10%
do vy bnh rng bn.
[ F ]1
F =
2
F YF
1
YF1
[ F2 ]
trong
Y =
1
1
=
= 0,57 (h s k n s trng khp, vi l h s trng khp
1,75
ngang).
0
34, 240
Y = 1
= 1
= 0,755 (h s k n nghing ca rng).
140
140
YF1 , YF2 - h s dng rng ca bnh 1 v 2 ph thuc vo s rng tng ng
Z v1 =
Z1
21
=
= 24, 45.
3
3
cos cos 34, 24 0
Z v2 =
Z2
125
=
= 197,34 .
3
3
cos cos 34, 24 0
YF1 = 4.
YF2 = 3, 60.
K u = K u .K u .K uv = 1,11.1,37.1, 055= 1, 6
Vy:
F1 =
V:
F2 =
75, 20.3, 60
= 67,68[ MPa]
4
Do :
e4=140mm
- ng knh nh rng :
Thng s
K hiu
Gi tr
aw
340 mm
S rng
Z1
21 rng
Z2
125 rng
dw1
97,8 mm
dw2
582,2mm
df1
87,8 mm
df2
582,2 mm
da1
105,8mm
da2
590,2 mm
db1
83,99mm
db2
500 mm
x1
x2
Gc profin gc
200
Gc profin rng
23,01
Gc n khp
tw
23,01
1,75
H s trng khp dc
5,5
M un php
4 mm
Gc nghing ca rng
34,24
ng knh nh rng
ng knh c s
H s dch chnh
Trnh t thit k:
1.Chn vt liu.
-Chon thp C45 ti ci thin.
ng knh d = 100 mm.
[ ]
=1555 N/mm 2
ch = 400 ( N / mm 2 ).
b = 800( N / mm 2 )
HB = 220.
2.Tnh s b trc.
d sb =
T
0, 2
x
-Trong :
T l momen xon ( KW ).
[ ]
Khi :
d sb1 =
d sb 2 =
T
0, 2
1
T
0, 2
831044,89
0, 2.50
960457,14
0, 2.50
43, 64mm
45,8mm
d sb 3 =
T
0, 2
3
=3
9645616, 6
98,8 mm
0, 2.50
3 . Tnh gn ng.
a . Chn s b .
Chn c trung.
d sb1 = 45 mm ; B1 = 25 mm ; D=100mm
d sbI 2 = 50 mm ; B2 = 27 mm ; D = 110 mm.
h5
ltrc=1/2Bdai+L4+L5+B3+L3 +A+E3+C1+E2+C2+E3+A+L3+1/2B3
=1/2.198+20+20+47+5+10+90+10+145+10+ 90+10+5+1/2.47=584,5).
h1=1/2b3+L3+A+1/2E3=1/2.47+5+10+1/2.90=83,5(mm)
h2=1/2E3+C2+1/2E2=1/2.90+10+1/2.145=127,5(mm).
h3=1/2E3+C1+1/2E2=1/2.90+10+1/2.145=127,5(mm).
h4=1/2b3+L3+A+1/2E3=1/2.47+5+10+1/2.145=83,5(mm)
h5=1/2b3+L5+L4+1/2Bdai=1/2.47+20+20+1/2.198=162,5(mm)
- Lc tc dng khi n khp trong b truyn c chia lm 3 thnh phn :
Ft: lc vng; Fr: lc hng tm;
Fa: lc dc trc;
2T
1
Ft1 = d = (N)
w1
Fr1 =
Ft1.
tg tw
Cos
Fa1 = Ft1.tg
T l momen xon trn trc ;
d w ng knh vng chia ;
tw gc n khp;
gc nghing ca rng
- Trc1 :
Lc tc dng ln trc 1:
2T
1
Ft1 = d =
w1
Fr1 =
2.2831044,89
=11288 (N) = Ft 2
147, 244
Ft1.
tg t
11288.tg 20, 280
=
= 3799, 7
Cos
Cos12,840
(N) = Fr 2
RyE =
Fd x 162,5 + Fr x 422
= 11857.98
422
Fd 584,5 Fr 422
= 25135, 68
422
M men do lc vng gy ra l
MzB= Ft x dw/2 =
Muy
MX
Xc nh ng knh trc:
Da vo s lc ta tnh ng knh trc ti cc tit din nguy him, l tit din B
v C,D:
-
Ti A d
Ti B :
MX
69, 7 chn d=70mm
0,1.[ ]
M t
=
0,1.[ ]
Chon d=80
d
Ti C :
M t
=
0,1.[ ]
Chn d=85
ti D:
M t
d3
=
0,1.[ ]
Chn d=80
Ti E chn d=70
Trc 2 .
FT 2 =
2T2 2*678851, 02
=
13882, 4
dw2
97.8
Ft1 =
T2
678851, 02
=
2329 = FT 3
d w1
291.421
Fr1 = F r 3 =
F r2 =
Ft1.
tg t
2329.tg 20, 280
=
= 893, 6
Cos
Cos12,840
(N)
Ft 2.
tg t
13882, 4.tg 23.010
=
7147,5
Cos
Cos34.240
= 0 RXA =
YE
XE
YA
FT 2 .211 FT 1.422
= 4612, 2
422
Ti A:
= 0 => RyA =
XA
=0 => RYE =
RXE =
FT 2 .211 FT 1 422
= 4612, 2
422
M XC =
Ft1.d w1
339359, 75 N.mm
2
FT 2 .DW 2
678719,5 N.mm
2
Sau khi tnh ton c phn lc ta tin hnh v biu ni lc theo phng php mt
Xc nh ng knh trc:
Ti B ,D :
M t
=
0,1.[ ]
Chn d =50
-
Ti C :
M t
d3
=
0,1.[ ]
ti B;
Ti A v E chn d=45mm
Trc 3:
Lc tc dng ln trc:
Ta c
Ft =
T .2 2.9645616, 6
=
= 33135, 06
dw
582, 2
F r1 =
Ft1.
tg t
33135.06.tg 23.010
=
= 14585.93( N )
Cos
Cos34.24 0
Xc nh phn lc ti A v C:
Ax
= 0 RCx =
Ft 3 (h1 + h2 )
h1 + h3 + h2 + h4
33135.06(111 + 127.5)
=
= 16567.53( N )
111 + 255 + 111
RAx =
t1
Ay
= 0 RCy =
Fr1 (h1 + h2 )
h1 + h3 + h2 + h4
14585.93(111 + 127.5)
=
= 7292.965( N )
111 + 255 + 111
RAy = F r1 F Cy = 7292.965( N ) .
. Vy chiu gi s ng.
Sau khi tnh ton c phn lc ta tin hnh v biu ni lc theo phng php mt ct
(c biu nh hnh v):
Xc nh ng knh trc:
Da vo s lc ta tnh ng knh trc ti cc tit din nguy him, l tit din B
-
Ti B:
M t
d3
=
0,1. [ ]
Chn d3=100 mm ;
Ti A va C chn d=80
4 . Kim nghim trc .
a . nh kt cu .
Ta chn then bng .
o
Trc 1 : ng knh : d = 85 mm .
-
Tra bng 7-23 trang 143 Ta c: Chiu di then : l = 0,8.d = 0,8.85 =68 mm.
Chiu rng then : b = 24 mm.
Chiu cao then lp trong rnh trc : t = 9 mm
d =
iu kin bn dp :
2.M x 2.831044,89
=
31,95( N / mm2 ) <[ d] =150( N / mm2 ) Tha mn .
d .l.t
85.68.9
tc =
o
iu kin bn ct:
2.M x 2.831044,89
=
=11,98( N / mm2 ) <[ t c] =120( N / mm 2) Tha mn .
d .l.b
85*68* 24
Tra bng 7-23 trang 143] Ta c: Chiu di then : l = 0,8.d = 0,8.70= 56 mm.
Chiu rng then : b = 18mm.
Chiu cao then lp trong rnh trc : t = 7,8 mm
d =
2.M x 2.1678851.02
=
=109,8( N / mm2 ) <[ d] =150( N / mm2 ) Tha mn .
d .l.t
70 *56 * 7,8
tc =
o
iu kin bn dp :
iu kin bn ct :
2.M x 2.1678851, 02
=
= 47,59( N / mm2 ) <[ tc] =120( N / mm2 ) Tha mn.
d .l.b
70*56*18
d =
2.M x 2.9645615.966
=
=146.23( N / mm2 ) <[ d] =150( N / mm2 ) Tha mn .
d .l.t
100*80 *10.3
tc =
iu kin bn dp :
iu kin bn ct :
2.M x 2.9645615.966
=
=86( N / mm2 ) <[ tc] =120( N / mm2 ) Tha mn.
d .l.b
100 *80 * 28
n .nt
n2 + nt2
[ n] ,
ta chn [ n] = 2,5 .
Trong :
n =
nt =
K
. + . m - H s an ton ch xt n ng sut php.
.
t 1
Kt
.t + t .t m - H s an ton ch xt n ng sut tip.
. t
a = max = min =
Wu
= 0
a = max =
2W0
= 0
Trc c khot rnh lm then da vo bxh, tra bng 56[1] hoc tnh theo cng thc sau:
d 3 bt (d t ) 2
d 3 bt (d t ) 2
; W0
.
32
2d
16
2d
Wu
59,60,61,62[1].
Trc 1 .
M
a = u =
Wu
a =
M 2ux + M 2uy
Wu
1210734,52 + 9425482
=
28,98 .
853 24*9*(85 9) 2
32
2.85
Mx
831044.89
=
7,34
3
.
W0 85 24.9(85 9)2
16
2.85
d=85
= 0,78
K = 1,71
mm
v
= 0,67
K = 1,7
0,5 b
0,5.800
=
6,3
n = K
1, 71
28,98 + 0
+ m
1.0, 78
a
0,3 b
0,3.800
n =
=
12,89
K
1, 7
7,34
+
0
+ m
1.0, 67
a
n=
n .n
n 2 + n 2
Trc 2.
6,3*12,89
6,32 + 12,892
M
a = u =
Wu
a =
M 2ux + M 2uy
Wu
32
2.70
Mx
1678851, 02
=
26, 4
3
.
W0 70 18* 7,8*(70 7,8)2
16
2.70
= 0, 7
K = 1,71
d=70 mm
v
Tra bng57,59[1].
K = 1,7
= 0,59
0,5 b
0,5.800
=
3.67
n = K
1,
71
49, 68 + 0
+ m
1.0, 78
a
Tha mn.
0,3 b
0,3.800
n =
=
3,58
K
1, 7
26, 4 + 0
+ m
1.0, 67
a
n=
n .n
n 2 + n2
3.67 *3,58
3, 67 2 + 3,582
Trc 3 .
M
a = u =
Wu
a =
M 2ux + M 2uy
Wu
32
2*100
Mx
9645615.966
9645615.966
=
=
27.3
3
2
.
W0 100 28*10.3(100 10.3)
352087.46
16
2*100
= 0,7
K = 1,71
d=100mm
v
Tra bng57,59[1].
= 0,59
K = 1,7
0,5 b
0,5.800
=
6.3
n = K
1, 71
26.1
+
0
m
1.0, 7
a
0,3 b
0,3.800
n =
=
3.05
K
1, 7
27.3 + 0
+ m
1.0,59
a
n=
n .n
n
+n
6.3*3.05
6.32 + 3.052
2
+ 3.t qt2 [ qt ] = 0,8. ch .
Kim nghim theo iu kin : qt = uqt
Trong : uqt , uqt l ng sut php v tip ti tit din nguy him ca trc ng vi m
men truyn ng l Mqt=Kqt.M. Gi tr Kqt xc nh nh trong kim tra qu ti ca b
truyn bnh rng.
qt = 0,8.400 = 320( N / mm 2 ).
Trc 1 .
qt =
tqt =
M u max 1210734,5
=
19, 7. ( N/ mm 2 ).
0,1.d 3
0,1.853
Mx
831044,89
=
6, 77 ( N/ mm 2 ).
3
0, 2.d
0, 2.853
Trc2.
qt =
tqt =
M u max 1270121, 7
=
37, 03. ( N/ mm 2 ).
0,1.d 3
0,1*70 3
Mx
1678851, 02
=
24, 47 ( N/ mm 2 ).
3
0, 2.d
0, 2* 703
Trc3 .
qt =
tqt =
M u max 3951355.905
=
39.5 ( N/ mm 2 ).
0,1.d 3
0,1*1003
Mx
9645615.966
=
= 48 ( N/ mm 2 ).
3
0, 2.d
0, 2*1003
2
2
RB = RBX + RBY = 112882 + 25135, 682 = 27553,97 N .
N.
RB > RE , Ta tnh gi B .
- Ti trng tng ng ca .
Q = ( RB .KV + A.m).K t .K d .
Trong :
m H s chuyn i ti trong dc trc hng v tm tra bng 8-2
K V l h s vng quay ca . Vng trong quay : K V = 1 ( bng 8.5 ).
A l ti trng dc trc : A = 0 .
K t l h s nh hng nhit : Chn t 0 = 100 0 C K t = 1. Bng 8.4
K d l h s ti trng ng . Ti trng tnh khng va p : K d = 1 .Bng 8.3
Q = RB .KV .K t .K d = RB = 2755,397 daN
iu kin : .
c : ng knh ngoi D = 180 mm . Chiu rng B = 60 mm .
II . Gi trc 2 .
1 . Chn loi ln :
Ta chn ln l loi a tr ngn, m bo c nh trc theo 2 chiu .
2 . Xc nh ti ca .
- Ti trng ti .
2
2
RA = RE = RAX + RAY =
Ta tnh gi A .
- Ti trng tng ng ca .
. Q = R A =533,438 (daN ) .
- Ti ca c tnh theo h s kh nng lm vic C :
n l s vng quay ca : n III = 245 ( n/ph ) .
Ct = 533, 438(102.21200) 0,3 = 42419, 4
III.Gi trc 3
1 . Chn loi ln :
Ta chn ln l loi a tr ngn , m bo c nh trc theo 2 chiu .
2 . Xc nh ti ca .
- Ti trng ti .
RC
RA = RD , Ta tnh gi A .
K .N
.
n
Trong :
M x l m men xon danh ngha .
K l h s ti trng ng : K = 1,2
N Cng sut cn truyn qua trc .
n l tc quay ca trc .
M xt = 1, 2*9550000 = 11460000( Nmm) = 11460( Nm).
= 185(mm )
D = 300 mm.
= 260( mm)
l = 290 mm.
L = 400 mm.
6 bu lng M20.
t =
V=
4.1,3.V
< [ k ] Trong :
d 2 bl
k .F
-Lc xit bu lng.
i. f
k H s an ton ly k = 1,3.
i S b mt tip xc ca mi ghp (i = 1).
f H s ma st ly f = 0.2.
2 M xt
- lc tc dng ln 1 bu lng.
ZD0
Z l s bu lng.
4.1,3V
4.1,3.k .V
4.1,3.k .2 M
xt
Vy td .d 2 = d 2 .i. f = d 2 .i. f .Z .D
bl
bl
bl
0
4.1,3.2.11460
2.4( N / mm2 ) <[ k ] = 224( N / mm2 ) Tha mn.
3,14.2 22.1.0, 2.185.6
b. Then bng:
d = 100 mm Ta chn then bng vi cc thong s sau :
-
b = 28 mm.
t = 10,3 mm.
l = 80 mm.
2 M xt
2.9550000
=
145.44( N / mm 2 ) < [ d ] = 150( N / mm2 ) .Tha mn.
d .t.l 100.80.10,3
2 M xt 2.9550000
=
85.26( N / mm 2 )< [ c ]= 120( N / mm 2 ) . Tha mn.
d .b.l 100.28.80