2200D3NE-WBH2006.3.

n hnh ln u: thng Ba, 2006

MYCOM
S TAY S DNG
My nn MYCOM sri WBH

S tay s dng ny c bin son nhm gii thiu chi tit cu to h thng,
quy trnh tho v lp My nn MYCOM sri WBH.
m bo an ton, vui lng tham kho cn thn s tay ny trc khi thc
hin tho, lp h thng.
My nn MYCOM sri WBH l th h my nn tin tin trong dng sn phm W
(WB). S tay ny ch gii thiu nhng c im ca sri WBH. Vic kt hp tham
kho s tay ny v S tay s dng My cp ng MYCOM sri W s gip ch hn
cho vic nm vng h thng.

Vui lng gi li s tay tham kho sau ny

2006 MAYEKAWA MFG.CO.,LTD. All Rights Reserved

2200D3NE-WBH2006.3.
n hnh ln u: thng Ba, 2006

Li ni u
Xin cm n Qu khch hng t mua My nn MYCOM sri WBH ca chng ti
(k t y xin gi tt l h thng).
s dng h thng lu di v an ton, vui lng tham kho cn thn S tay s dng
ny (k t y xin gi tt l s tay ny) trc khi thc hin vic tho, lp h thng.

Tun th cc du hiu cnh bo trong s tay.

S tay ny cung cp thng tin v cu to, quy trnh tho, lp h thng. S tay
ny c bin son dnh cho nhng ngi khng ch c kinh nghim vn
hnh, iu chnh m cn am hiu v kim tra v bo tr h thng. Ch nhng ai
p ng c nhng iu kin trn mi c php thc hin vic tho, lp
h thng vi s tr gip ca s tay ny.

Ni dung trong s tay ny khng c xem l mt iu khon ca hp ng

cng nh khng c dng chnh sa, thay i cc tha thun, cam kt,
rng buc k kt.

Nghim cm sao chp, chuyn giao bt k phn no hoc ton b s tay ny

m khng c s ng bng vn bn ca Tp on Mayekawa.

My nn MYCOM sri WBH l th h my nn tin tin trong dng sn phm

W (WB). S tay ny ch gii thiu nhng c im ca sri WBH. Vic kt hp
tham kho s tay ny v S tay s dng my cp ng MYCOM sri W s
gip ch hn cho vic nm vng h thng.

Trong trng hp lm tht lc hay h hng s tay ny, vui lng lin h
MAYEKAWA hay cc i l ca chng ti yu cu mt bn sao mi.

S tay ny phi i km vi h thng khi chuyn giao.

H thng c th b thay i m khng c bo trc. V l do ny, ni dung

trong s tay ny c th khc bit i cht so vi thc t hot ng. Vui lng
lin h MAYEKAWA hay cc i l ca chng ti nu pht hin bt k im
nghi vn no khi s dng.

Vui lng lin h MAYEKAWA hay cc i l ca chng ti nu Qu khch

hng c bt k thc mc no v s tay ny v/hoc h thng.

Ni dung ca s tay ny c th b thay i m khng cn bo trc.

2006 MAYEKAWA MFG.CO.,LTD. All Rights Reserved

2200D3NE-WBH2006.3.
Mc lc

MC LC
Chng 1
1.1

Cc quy c trong s tay .......................................................................... 1-1

Chng 2
2.1

M u............................................................ 1-1
An ton ........................................................... 2-1

Nguy him, cnh bo, thn trng.............................................................. 2-1

2.1.1

Mc nguy him ............................................................................. 2-1

2.1.2

Tn thng nghim trng & tn thng nh................................ 2-2

2.1.3

Du hiu............................................................................................. 2-3

2.2

Nhn cnh bo ............................................................................................ 2-3

2.3

Thi b ......................................................................................................... 2-3

2.3.1

Thi b mi cht lnh, du c v cc cht tiu hy c................. 2-3

2.3.2

Thi b ton b h thng ................................................................... 2-3

Chng 3

Tng quan h thng ...................................... 3-1

3.1

Tng quan.................................................................................................... 3-1

3.2

Cc kiu my ............................................................................................... 3-1

Chng 4

Nhng ci tin v cu trc ........................... 4-1

4.1

V my ......................................................................................................... 4-1

4.2

B phn lm kn .......................................................................................... 4-3

4.3

chn .......................................................................................................... 4-4

4.4

ng ht du ca bm du .................................................................... 4-5

4.5

Trc khuu h 8 xylanh mt cp ............................................................... 4-6

4.6

Chy khng ti (ty chn).......................................................................... 4-6

Chng 5

Nhng chi tit lm mi ................................. 5-1

5.1

Nhng chi tit lm mi............................................................................... 5-1

5.2

Nhng chi tit loi b ................................................................................. 5-1

Chng 6
6.1

Tin trnh iu chnh cng sut ................................................................ 6-1

Chng 7
7.1

ng ng nc gii nhit.......................... 7-1

H thng ng ng nc gii nhit....................................................... 7-1

Chng 8
8.1

iu chnh cng sut .................................... 6-1

Danh sch v hnh tho ri cc chi tit....... 8-1

Hnh tho ri ton h thng ...................................................................... 8-1

Mc lc 1

2200D3NE-WBH2006.3.
Mc lc

8.2

Hnh tho ri xylanh ................................................................................... 8-2

8.3

Hnh tho ri chn................................................................................... 8-3

8.4

Hnh tho ri trc chnh.......................................................................... 8-3

8.5

Danh sch cc chi tit ................................................................................ 8-4

Chng 9
9.1

9.2

Tho ................................................................ 9-1

Nhng yu cu khi tho............................................................................. 9-2

9.1.1

Ngt tt c cc ngun in ................................................................ 9-2

9.1.2

Tho x mi cht lnh v du ra khi h thng................................. 9-2

9.1.3

X nc gii nhit.............................................................................. 9-2

9.1.4

Tho ai hoc khp ni ..................................................................... 9-3

9.1.5

m bo dng c cn thit v khng gian lm vic .......................... 9-3

Quy trnh ...................................................................................................... 9-4

9.2.1

Tho ng ng nc gii nhit....................................................... 9-5

9.2.2

Tho np my .................................................................................... 9-5

9.2.3

Tho l xo an ton ............................................................................. 9-7

9.2.4

Tho cm van x .............................................................................. 9-8

9.2.5

B phn gim ti .............................................................................. 9-10

9.2.6

B gii nhit du v np l quan st................................................ 9-12

9.2.7

Tho cm chi tit xylanh ................................................................. 9-14

9.2.8

Smi xylanh ..................................................................................... 9-16

9.2.9

Pittng v thanh truyn .................................................................... 9-17

9.2.10

Vng gng........................................................................................ 9-18

9.2.11

Np my u trc............................................................................. 9-19

9.2.12

B phn lm kn ............................................................................... 9-20

9.2.13

Bm du .......................................................................................... 9-22

9.2.14

Ko trc............................................................................................ 9-22

9.2.15

u trc chnh............................................................................... 9-23

9.2.16

trc chnh...................................................................................... 9-24

9.2.17

Trc khuu ....................................................................................... 9-25

9.2.18

chn.............................................................................................. 9-27

9.2.19

B lc ............................................................................................... 9-28

Chng 10 Lp ................................................................ 10-1

10.1 Danh sch cc loi bulng ...................................................................... 10-2
10.2 Quy trnh .................................................................................................... 10-3

Mc lc 2

2200D3NE-WBH2006.3.
Mc lc

10.2.1

chn.............................................................................................. 10-4

10.2.2

Trc khuu ....................................................................................... 10-5

10.2.3

trc chnh v u trc chnh...................................................... 10-6

10.2.4

Ko trc v bm du ....................................................................... 10-7

10.2.5

B phn lm kn v np my u trc ............................................. 10-8

10.2.6

Lp cm chi tit xylanh ................................................................. 10-11

10.2.7

Lp cm chi tit xylanh vo v my............................................... 10-15

10.2.8

iu chnh b phn gim ti .......................................................... 10-20

10.2.9

van............................................................................................ 10-22

10.2.10 Gn b lc v np l quan st ....................................................... 10-24

10.2.11 Chy khng kim tra ................................................................. 10-25
10.2.12 Np my......................................................................................... 10-27
10.2.13 ng ng nc gii nhit............................................................ 10-30
10.2.14 Kim tra ln cui ............................................................................ 10-31

Chng 11 c tnh van u vo v ra ......................... 11-1

11.1 c tnh van u vo ................................................................................ 11-1
11.2 c tnh van u ra................................................................................... 11-1

Mc lc 3

2200D3NE-WBH2006.3.

Chng 1 M u

Chng 1
1.1

M u

Cc quy c trong s tay

Cc cp tiu
Cc kiu tiu c s dng trong s tay ny:

Chng X
X.1

Tiu 1

X.1.1

Tiu 2

Tiu chng

Tiu 3

Quy c

1.2.3

My nn MYCOM sri WBH

Cc con s th hin th t cc mc.

1.1

Cc quy c trong s tay

1-1

2200D3NE-WBH2006.3.

Chng 2

Chng 2

An ton

An ton

Vui lng nm vng nhng du hiu cnh bo quan trng c

dng trong s tay ny.

2.1

Nguy him, Cnh bo, Thn trng

2.1.1

Mc nguy him
H thng c thit k vi u tin hng u l m bo an ton cho
cng nhn lm vic v ngn nga h hng pht sinh. S tay ny chia
mc nguy him ra ba cp da theo mc thit hi: Nguy him,
Cnh bo, Thn trng. Hy c cc ch dn tht cn thn, hiu r
chng trc khi vn hnh h thng.
Cc du hiu NGUY HIM, CNH BO, THN TRNG theo th
t mc thit hi (NGUY HIM > CNH BO > THN TRNG).
Xem chi tit di y.

Du hiu NGUY HIM cho bit mi nguy him rt d xy ra v s gy tn thng

nghim trng hoc t vong i vi ngi thao tc.

Du hiu CNH BO cho bit mi nguy him c th gy tn thng nghim trng

hoc t vong i vi ngi thao tc.

Du hiu THN TRNG cho bit mi nguy him c th gy tn thng nh i vi

ngi thao tc.

Du hiu THN TRNG khng c du chm than cho bit mi nguy him c th
lm h hng h thng, thit b.
[Thng tin hu ch]
Cc thng tin hu ch c cung cp khi c mt vn no
m ngi lm vic cn bit khi vn hnh, bo tr h thng. Nu
c thm nhng vn lin quan n phn vic thc hin, cc
thng tin hu ch s c cung cp.

My nn MYCOM sri WBH

2.1 Nguy him, cnh bo, thn trng

2-1

2200D3NE-WBH2006.3.

Chng 2

2.1.2

An ton

Tn thng nghim trng & tn thng nh

Tn thng nghim trng

Khi nim ny miu t nhng tn thng li hu qu nh mt th
lc, tn thng phn mm, phng nng, phng lnh, in git, gy
xng, nhim c, v/hoc cc tn thng khc yu cu phi c
iu tr v/hoc lu tr ti bnh vin.

Tn thng nh
Khi nim ny miu t nhng tn thng khng cn iu tr v/hoc
lu tr ti bnh vin (nhng tn thng khng bao gm tn thng
nghim trng nh nh ngha trn).

2.1.3

Du hiu
Cng vi cc du hiu cnh bo nguy him trn, s tay ny cn s
dng hai du hiu di y din t mt cch trc quan nhng
thng tin, chi tit quan trng cn tun th.

Du hiu Khng c lm

Du hiu ny cho bit nhng iu khng c lm.

Du hiu Hy lm theo

Du hiu ny cho bit nhng iu hy lm theo.

My nn MYCOM sri WBH

2.1 Nguy him, cnh bo, thn trng

2-2

2200D3NE-WBH2006.3.

Chng 2

2.2

An ton

Nhn cnh bo
Cc nhn cnh bo c gn vo nhng phn ca h thng ni c th
xut hin nhng mi nguy him trong qu trnh vn hnh, thao tc.
Cc nhn c kch c v mu sc ph hp to s ch ca ngi
thao tc. Chng bao gm cc du hiu i km vi li cnh bo.

Khng c tho g hay gch xa cc nhn cnh bo.

Hy xc nh v tr cc nhn cnh bo.

c ni dung cc nhn cnh bo tht cn thn v ghi nh
chng.

Nu bt k nhn cnh bo no b tho g hay khng cn hin th r

rng, hy lin h chng ti hoc cc i l yu cu mt nhn
cnh bo mi. Khch hng khng c thay i v tr cc nhn
cnh bo. Ch gn cc nhn cnh bo vo ng v tr nhn c khi
thay mi.

2.3

Thi b

2.3.1

Thi b mi cht lnh, du c v cc cht tiu hy c

i vi cc cht thi loi ny, hy lm vic vi cc t chc x l cht
thi cng nghip chuyn bit m bo tun th ng lut php v
cc quy nh.

2.3.2

Thi b ton b h thng

Khi cn thi b ton b h thng, vui lng lin h Mayekawa hoc cc
i l ca chng ti c cung cp dch v h tr.

My nn MYCOM sri WBH

2.2 Nhn cnh bo

2-3

2200D3NE-WBH2006.3.

Chng 3 Tng quan h thng

Chng 3
3.1

Tng quan h thng

Tng quan
H thng ny (My nn MYCOM sri WBH) l th h my nn tin
tin trong dng sn phm W (WB).
Nhng thay i quan trng v cu trc bao gm:

Bc bt trc

chn

trc chnh v cc thnh phn

[Thng tin hu ch]

S tay ny ch gii thiu nhng c im ca sri WBH. Vic
kt hp tham kho s tay ny v S tay s dng my cp
ng MYCOM sri W s gip ch hn cho vic nm vng h
thng.

3.2

Cc kiu my
H thng chia ra cc kiu sau.
Bng 3-1

Cc kiu my

Kiu

Model

My nn mt cp

4WBH, 6WBH, 8WBH, 8WBHH

(Ty chn: 6WBHU, 8WBHU, 8WBHHU)

My nn n hai cp

42WBH, 62WBH

[Thng tin hu ch]

Theo c tnh k thut, h thng cn c chia ra da theo loi
mi cht lnh s dng.
Xem mc 4.5 Trc khuu h 8 xylanh mt cp v 4.6 Chy
khng ti (ty chn) trong Chng 4 Nhng ci tin v cu
trc, trang 4-6 bit thm v cc kiu my.

My nn MYCOM sri WBH

3.1 Tng quan

3-1

2200D3NE-WBH2006.3.

Chng 4

Chng 4

Nhng ci tin v cu trc

Nhng ci tin v cu trc

Chng ny trnh by nhng ci tin ca sri WBH so vi WB.

4.1

V my
V my ca sri WBH c thit k m nhim lun vai tr trc,
do loi b chi tit trc ring trong sri WB. (xem Hnh 4-1: Hp
my khi ng)
B cn bng p t gia v my v bung ht c iu chnh ph
hp vi thay i trn. (xem hnh 4-2)
Sri WBH khng cn dng lp gii nhit.
[Thng tin hu ch]
Vic m v lp v my ch c thc hin pha bm du.

Hnh 4-1

My nn MYCOM sri WBH

Mt ct ngang ca my nn sri WBH

4.1

V my

4-1

2200D3NE-WBH2006.3.

Chng 4

Hnh 4-2

My nn MYCOM sri WBH

Nhng ci tin v cu trc

B cn bng p thp bng gas

4.1

V my

4-2

2200D3NE-WBH2006.3.

Chng 4

4.2

Nhng ci tin v cu trc

B phn lm kn
B lm kn mi c dng ch K v L c s dng cho php h thng
tng kh nng lm vic m vn m bo yu cu.

Hnh 4-3

B phn lm kn

Bng 4-1

B phn lm kn

STT *

Chi tit

S lng

34

Vng bt

35

Vng dn

1 b

37

Phe hm O (JIS B 2401 P110)

39

Phe hm O (JIS W 1516 G19)

41

ta di ng

42

Phe hm O (JIS W 1516 G27)

* Xem y s chi tit mc 8.5 Danh sch cc chi tit trong

Chng 8 Danh sch v hnh tho ri cc chi tit, trang 8-4.

My nn MYCOM sri WBH

4.2 Vng bt

4-3

2200D3NE-WBH2006.3.

Chng 4

4.3

Nhng ci tin v cu trc

chn
Trc khuu c thit k dch v pha bm du ( hnh di l bn
tri) khi p sut ht m. Nu p sut ht t ti gi tr dng, trc
khuu s dch v pha ngc li ( hnh di l bn phi) to ra lc
y dc trc biu th bng hai mi tn nh trong hnh. H thng c
cn chnh sao cho phn b v hp th lc y ny bng chn v
trc chnh. S iu chnh ny lm cho sri WBH loi b bt ai c
hm gi vng m bc bt trc (gip nh v trc khuu tt hn) nh
dng trong sri WB.

Hnh 4-4

My nn MYCOM sri WBH

chn

4.3 chn

4-4

2200D3NE-WBH2006.3.

Chng 4

4.4

Nhng ci tin v cu trc

ng ht du ca bm du
ng ht ca bm du tri qua nhiu ln ci tin. hnh 4-5,
phn mt ct xui v bn phi biu din v my v phn mt ct xui
v bn tri biu din u trc chnh. H thng s dng ng ht
du mi cho php cc ng ht du gia v my v u trc chnh
thng vi nhau ti mt bch c ming m. Ci tin ny tng kh nng
chng r ca ng du.

Hnh 4-5

My nn MYCOM sri WBH

ng ht du ca bm du

4.4 ng ht du ca bm du

4-5

2200D3NE-WBH2006.3.

Chng 4

4.5

Nhng ci tin v cu trc

Trc khuu h 8 xylanh mt cp

Cc loi vt liu dng cho trc khuu h 8 xylanh mt cp khc nhau
ty theo iu kin lm vic. Cc loi vt liu ny chia lm 2 loi, cc
vt liu c bn cao c dng trong nhng h thng i hi p sut
lm vic ln.
Bng 4-2

Cc kiu my

c tnh

4.6

Model

C cng p sut lm vic nh sri WB

8WBH

p sut lm vic ln

8WBHH

Chy khng ti (ty chn)

Cc model 6WBH v 8WBH c kh nng chy khng ti nh mt tnh
nng ty chn thm. V tr ng x trong model 6WBH nu c thm
tnh nng ty chn ny s khc v tr trong model 6WB. Nu khng
yu cu tnh nng chy khng ti, v tr ng x trong model 6WBH v
6WB l nh nhau. i vi model 8WBH, ng x c b tr ging
nh model 8WB cho d c thm tnh nng chy khng ti hay khng.
K t U dng ch cc kiu my ny. (VD: 8WBHU)
Cng tng t i vi sri WB, cc model 4WBH, 42WBH v
62WBH cng c kh nng chy khng ti (ch cp thp i vi my
nn n hai cp).
[Thng tin hu ch]
Tnh nng chy khng ti ch c dnh trong trng hp c
bit, v khng c thit k chy khng ti trong khong
thi gian di.

My nn MYCOM sri WBH

4.5

Trc khuu h 8 xylanh mt cp

4-6

2200D3NE-WBH2006.3.

Chng 5

Chng 5
5.1

Nhng chi tit lm mi

NHNG CHI TIT LM MI

Nhng chi tit lm mi

Bng sau lit k nhng chi tit c lm mi trong h thng ny.
Bng 5-1

STT
1
2
8
9
10
11
12
26
27-1
28
29
29-1
32
142

*2:

S
lng

Tng
thch *2

V my
Trc khuu

1
1

Khng
C

u trc chnh
Ming m u trc chnh
Bulng np (ngn)
Bulng np (di)
trc chnh
Np
Vng m kn
Bulng np
chn
chn (kiu B.B)
Bc bt trc
L xo gim ti

1
1
14
2
1
1
1
12
1
1
1
-

Khng
Khng
Khng
Khng
Khng
Khng
Khng
Khng
Khng
Khng
Khng
C

Chi tit

*1

*1:

Bng k nhng chi tit lm mi

Ghi ch
C hai loi trc khuu h 8
xylanh ng vi hai loi vt
liu khc nhau.
M16 L55
M16 L110
JIS B 2401 G230
M16 L55
Loi chn
S lng thay i ty loi
model.

Xem y s chi tit mc 8.5 Danh sch cc chi tit trong Chng 8 Danh sch v hnh
tho ri cc chi tit, trang 8-4.
Kh nng tng thch c nh ngha l mt chi tit lm mi cng c th dng c trong h
thng sri WB. Mt khc, kh nng tng thch bo m rng mt chi tit trong sri WB c th
c dng trong h thng ny mc d chi tit c lm mi nh bng trn (ng vi C
trong ct Tng thch).

5.2

Nhng chi tit loi b

Bng sau lit k nhng chi tit trong sri WB b loi b trong h
thng mi ny.
Bng 5-2

Chi tit
u trc
Ming m u trc
Bulng u trc
ai c hm

My nn MYCOM sri WBH

Bng lit k nhng chi tit loi b

S lng
1
1
4
2

Ghi ch

M16 L40
M95 P1.5

5.1 Nhng chi tit lm mi

5-1

2200D3NE-WBH2006.3.

Chng 6

Chng 6
6.1

iu chnh cng sut

iu chnh cng sut

Tin trnh iu chnh cng sut

Hnh sau trnh by tin trnh iu chnh cng sut cho tng model.
Bng 6-1

Tin trnh iu chnh cng sut

K hiu

Miu t

L
R

S ca xylanh
S ca cn y b gim ti
Vng cam (khuyt tri)
Vng cam (khuyt phi)
Tin trnh thc hin iu chnh
cng sut

Ghi ch

Dng trong cc model c th

chy khng ti

Hnh 6-1

My nn MYCOM sri WBH

Tin trnh iu khin t y ti n

g ti
4WBH c b gim ti trong c bn
xylanh m bo gim ti thiu
chn ng khi m my. Cng sut
lm vic bnh thng trong khong
100 50%.

Tin trnh iu chnh cng sut

6.1

Tin trnh iu chnh cng sut

6-1

2200D3NE-WBH2006.3.

Chng 7

Chng 7
7.1

ng ng nc gii nhit

ng ng nc gii nhit

H thng ng ng nc gii nhit

ng ng nc gii nhit khc nhau ty theo phng php: gii
nhit qua b gii nhit du hoc gii nhit trc tip.
Phng php gii nhit qua b gii nhit du: h thng c thit k
dn nc gii nhit qua b gii nhit du ri mi vo cc np my.
Phng php gii nhit trc tip: h thng c thit k dn nc
gii nhit trc tip vo cc np my.

Hnh 7-1

H thng ng ng nc gii nhit

c tnh

Thng s

C ng ng vo nc gii nhit
C ng ng ra nc gii nhit
p sut lm vic ti a
Nhit hot ng ti a

My nn MYCOM sri WBH

8.1

20A
20A
Ti a 0.5 MPaG
Ti a 50oC

H thng ng ng nc gii nhit

7-1

2200D3NE-WBH2006.3.

Chng 8

Chng 8
8.1

Danh sch v hnh tho ri cc chi tit

Danh sch v hnh tho ri

cc chi tit

Hnh tho ri ton h thng

Hnh 8-1

My nn MYCOM sri WBH

Hnh tho ri ton h thng

8.1 Hnh tho ri ton h thng

8-1

2200D3NE-WBH2006.3.

Chng 8

8.2

Danh sch v hnh tho ri cc chi tit

Hnh tho ri xylanh

Hnh 8-2

My nn MYCOM sri WBH

Hnh tho ri xylanh

8.2

Hnh tho ri xylanh

8-2

2200D3NE-WBH2006.3.

Chng 8

8.3

Hnh tho ri chn

Hnh 8-3

8.4

Danh sch v hnh tho ri cc chi tit

Hnh tho ri chn

Hnh tho ri trc chnh

Hnh 8-4

My nn MYCOM sri WBH

Hnh tho ri trc chnh

8.3 Hnh tho ri chn

8-3

2200D3NE-WBH2006.3.

Chng 8

8.5

Danh sch v hnh tho ri cc chi tit

Danh sch cc chi tit

Bng 8-1
STT
1
2
3
4
5
6
7
8
9
10
11
12
225
13
14
15
16
22
26
27
27-1
28
29
29-1
226
30
31
32
34
37
35
39
41
42
45
46
47
48
49
50
51
52
53
55
54
56
58
59
60
61

Danh sch cc chi tit (1/3)

Chi tit
V my
Trc khuu
Ko trc
Then puly
Vng m phng puly
Vng m vnh puly
Bulng puly
u trc chnh
Vng m trc chnh
Bulng np (ngn)
Bulng np (di)
trc chnh
Phe hm O trc chnh
Cht trc chnh
B lc u trc chnh
Vnh m b lc u trc chnh
Bulng b lc u trc chnh
Van iu chnh p sut du
Np my u trc
Vng m np my u trc
Phe hm O np my u trc
Bulng np my
chn
chn (loi BB)
Phe hm O chn
Vng m chn
Bulng chn
B lm kn trc
Vng bt trc
Phe hm O vng bt trc
Vng m dn
Phe hm O vng m dn
ta di ng
Phe hm O ta di ng
Np l quan st c l thm du
Np l quan st khng c l thm du
Vnh m np l quan st
Bulng np l quan st
Np my loi gii nhit bng khng kh
Np my loi gii nhit bng nc
Vng m np my
Bulng np my
Np o nc
Vnh m np o
Bulng np o
Cm chi tit bm du
Phe hm O bm du
Vng m bm du
Bulng bm du
Smi xylanh

My nn MYCOM sri WBH

8.5 Danh sch cc chi tit

8-4

2200D3NE-WBH2006.3.

Chng 8
Bng 8-1
STT
62
63
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84U
84L
85
86
87
89
90
100
101
109
110
111
112
113
114
116
117
119
121
122
123
135
142
143
144
145
146
147
149
150
150-1

Danh sch v hnh tho ri cc chi tit

Danh sch cc chi tit (2/3)

Chi tit
Vng cam (khuyt tri)
Vng cam (khuyt phi)
Vng cch
Vng m smi xylanh
Phe hm O smi xylanh
Cht nng
L xo cht nng
Cht tch cht nng
m van ht
L xo m van ht
van
Vng dn van x
Bulng vng dn van x
Cm chi tit thanh truyn (cp nn cao)
Cm chi tit thanh truyn
Bulng ni thanh truyn
Vng m ni thanh truyn
ai c ni thanh truyn s 1
ai c ni thanh truyn s 2
ng lt u thanh truyn
bi kim u thanh truyn (cp nn cao)
Vng lt trn
Vng lt di
Pittng
Cht pittng
L xo kha cht pittng
Vng gng s 1
Vng gng s 2
Vng gng s 3
Vng gng s 4
Khung van x
m van x
ta van x
Bulng ta van x
ai c ta van x s 1
ai c ta van x s 2
L xo m van x
L xo an ton
Mn b lc du
Np b lc du
Vng m b lc du
Bulng np b lc du
Cn y b gim ti
L xo b gim ti
Vng m cn y
Bulng cn y
Pittng gim ti
Np pittng gim ti
Vng m np pittng gim ti
Bulng np pittng gim ti
Vt u chm np pittng gim ti
Vng m vt u chm np pittng gim ti

My nn MYCOM sri WBH

8.5 Danh sch cc chi tit

8-5

2200D3NE-WBH2006.3.

Chng 8
Bng 8-1

Danh sch v hnh tho ri cc chi tit

Danh sch cc chi tit (3/3)

STT
Chi tit
164
Knh thm du
165
Phe hm O knh thm du
166
B knh thm du
167
Bulng b knh thm du
154
B lc ht
Li lc tinh b lc ht *
156
158
L xo b lc ht
L xo kha b lc ht *
159
161
Np y ng ht
162
Vng m np y ng ht
163
Bulng np y ng ht
168
Co x
169
Vng m co x
170
Bulng co x
172
Vng m van ngt x
173
Van ngt x
173-1
Bch van ngt x
173B
Bulng, ai c bch van ngt x
174
Bulng, ai c ni co v van ngt x
175
Phin lc cn
176
Vng m phin lc cn vi v my
177
Bulng phin lc cn
178
Li phin lc cn
178-1
Li lc tinh phin lc cn
179
Np y phin lc cn
180
Vng m np y phin lc cn
181
Bulng np y phin lc cn
182
Van ngt ht
182-1
Bch van ngt ht
182B
Bulng, ai c bch van ngt ht
183
Bulng, ai c ni phin lc cn vi van ngt ht
184
Vng m van ngt ht
185W
B gii nhit du (loi lm mt bng nc)
185R
B gii nhit du (loi lm mt bng mi cht lnh)
197
Nhit k (ng ra)
199
Nhit k (ng vo)
234
Bch van ni ng np o ca np my gii nhit bng nc
235
Vnh m bch van ni ng np o ca np my gii nhit bng nc
236
Bulng ni ng np o ca np my gii nhit bng nc
205
Van in t
JO4140
Na ni ch T (R3/86R3/8)
*: Khng c nu lp phin lc cn (175)

My nn MYCOM sri WBH

8.5 Danh sch cc chi tit

8-6

2200D3NE-WBH2006.3.

Chng 9 Tho

Chng 9

Tho

Phi m bo TT in h thng trc khi kim tra, bo tr. Nu

khng m bo TT in c th lm my nn chy ngoi mun
trong qu trnh kim tra, bo tr v c th gy thng tn nguy him
cho con ngi. Cc nguy him tim tng khc gy chn thng
cho ngi lm vic cng c th xy ra nh b qun vo dy ai
v/hoc cc c cu quay khc, v/hoc nguy c in git ti nhng
v tr dn in.

Vic tho my nn ch thc hin khi my c x p. Nguy

c bn gas hay du c p sut cao c th xy ra nu chng cn
trong my, iu ny c th dn n nhng thng tn bao gm
c nght th v/hoc ngt xu.
Phi m bo TT b gia nhit trc khi kim tra, bo tr h
thng. Nu khng thc hin, trong qu trnh lm vic c th dn
ti nhng thng tn nh in git ti nhng v tr dn in v
b phng khi ti nhng b mt b gia nhit.
Hy thn trng trnh b in git khi TT, M ngun in.

m bo s dng ng dng c khi tho my nn. Vic dng

dng c mn hay h hng c th gy ra nhng thng tn
cho ngi lm vic.
Hy thn trng khi lm vic vi nhng chi tit nng. Dng
nhng dng c h tr nh bulng an ton gi chc chi tit
v gim thiu nguy c chn thng c th xy ra.

My nn MYCOM sri WBH

9-1

2200D3NE-WBH2006.3.

Chng 9 Tho

9.1

Nhng yu cu khi tho

Ngt tt c cc ngun in

Tho x mi cht lnh v du ra khi h thng

Tho x nc gii nhit

Tho puly hay khp ni trc

m bo dng c cn thit v khng gian lm vic

Hnh 9-1 Nhng yu cu khi tho

9.1.1

Ngt tt c cc ngun in
Tt c cc ngun in bao gm ngun in chnh v ngun in iu
khin phi c ngt trc khi tho my.

9.1.2

Tho x mi cht lnh v du ra khi h thng

Trc khi tho cn phi thu li ton b mi cht lnh trong h thng
trnh b bay mt vo khng kh.
Nu mt lng ln mi cht lnh tan vo trong
Sau khi thu li mi cht lnh v v my thng vi mi trng
xung quanh, tin hnh tho x du qua van x.

9.1.3

Tho x nc gii nhit

X nc gii nhit qua vi x hay van x.

My nn MYCOM sri WBH

9.1 Nhng yu cu cn thit

9-2

2200D3NE-WBH2006.3.

Chng 9 Tho

9.1.4

Tho puly hay khp ni trc

Puly hay khp ni u rt nng. Hy 4 cng nhn hay nhiu hn

na thc hin cng vic.

Khi tho puly hay khp ni, h thng c ngt khi ng c

in.
[Thng tin hu ch]
Ch cn ko nh puly hay khp ni dc trc l c th tho ra.
Bng 9-1

Khi lng puly

Loi
Puly rnhC8
Puly rnhC10
Puly rnhC12

Bng 9-2

Khi lng
83kg
101kg
115kg

Khi lng khp ni

Loi
Khp ni chun

Hnh 9-2

Tho puly

Hnh 9-3

9.1.5

m bo dng c cn thit v khng gian lm vic

Khi lng
52kg

Khi tho puly

m bo c khng gian lm vic t dng c cng nh cc

chi tit tho ra mt cch trt t, v m bo c ng dng c cn
thit cho cng vic, bao gm c du cho vic lau chi, lp li cc chi
tit v gi lau.

My nn MYCOM sri WBH

9.1 Nhng yu cu cn thit

9-3

2200D3NE-WBH2006.3.

Chng 9 Tho

9.2

Quy trnh
Tho ng ng nc gii nhit
Tho np my
Tho l xo an ton
Tho cm van x
B phn gim ti
B gii nhit du v np l quan st
Tho cm chi tit xylanh
Smi xylanh
Tho
Pittng
cm
vchi
thanh
tit truyn
xylanh
Vng gng
Np u trc
B phn lm kn
Bm du
Ko trc
u trc chnh
trc chnh
Trc khuu
chn
B lc

My nn MYCOM sri WBH

9.2

Quy trnh

9-4

2200D3NE-WBH2006.3.

Chng 9 Tho

9.2.1

Tho ng ng nc gii nhit

ng ng nc gii nhit c hai loi, ty theo loi phng php gii
nhit: gii nhit qua b gii nhit du hoc gii nhit trc tip.
Hnh 7-1 H thng ng ng nc gii nhit trnh by kiu kt ni
ca mi phng php.
Np my nn lp cc ng ni rng lp u ni ng bt li trong c
d. Vic tho cc ng ny i hi phi tho lng c d ra.
[Thng tin hu ch]
Nu cc ng ni nh trn hnh 9-5, c th d dng tho ng
bng cch tho lng cc bulng mt bch ni ng v np
my ri ra.

9.2.2

Tho np my

Chi tit nng. Hy 2 cng nhn hay nhiu hn na thc hin

cng vic.

Np my c hai loi, loi dng trong trng hp gii nhit bng nc

(hnh 9-5) v loi gii nhit bng khng kh (hnh 9-6). Nu khng cn
thit lau chi bn trong o np, np my c tho ra chung vi o
np, bt k loi no. Vic tho np tin hnh t mt trn trnh
nhng vt bn ngoi hay nc gii nhit i vo h thng.
Bng 9-3

Khi lng np my

Chi tit

Khi lng

Np c o np (gii nhit bng nc)

Np gii nhit bng khng kh

Hnh 9-5

Np my c phn o np

My nn MYCOM sri WBH

Hnh 9-6

34kg
21kg

Np my gii nhit bng khng kh

9.2

Quy trnh

9-5

2200D3NE-WBH2006.3.

Chng 9 Tho

1.

Tho bulng chnh gia trn v

a bulng an ton vo nh
trong Hnh 9-7.

Bulng an ton

Hnh 9-7

Np my (gii nhit bng nc)

2.

Tho tng cp bulng i din nhau, ln lt theo chiu quay chn.

3.

Ni lng hai con bulng cui cng.

Trong trng hp vng m np khng b dnh st vo np, np my s b y ra do lc
tc ng ca l xo.
Vng m np dnh st vo np my s khin np khng t bt ra
c. Trong trng hp ny phi x l tho vng m ra.
tho vng m, dng hai bulng tch np t vo hai l tch np
trn mt bch ri y cho vng m ri ra. Nu khng cn thn,
np my s bt ra khng kim sot c v gy chn thng
nguy him cho ngi lm vic.

4.

Tho tt c cc bulng cn li ra.

5.

Tho np my ra bng cch ko

dc theo bulng an ton.

Hnh 9-8

My nn MYCOM sri WBH

Sau khi tho np my

9.2

Quy trnh

9-6

2200D3NE-WBH2006.3.

Chng 9 Tho

9.2.3

Tho l xo an ton
L xo an ton c kp gia phn sau np my v khung van x nh
hnh 9-9. L xo c nh v kht trn phn li ca khung van x sao
cho c th d dng tho nu ko ra nh trong hnh.
Bng 9-4

Khi lng l xo gim ti

Chi tit

Khi lng
1.5kg

L xo an ton

1.

Tho l xo an ton bng cch

ko n ra ngoi.

L xo gim ti

Hnh 9-9

Np my (gii nhit bng nc)

Trong qu trnh hot ng vi mi cht lnh amnic, khi x nhit cao

s hnh thnh cacbit lm l xo an ton kt cht vo khung van x. Khi tho l
xo c th lm tho lun cm van x, v c nguy c cm van x b rt xung
t.

My nn MYCOM sri WBH

9.2

Quy trnh

9-7

2200D3NE-WBH2006.3.

Chng 9 Tho

9.2.4

Tho cm van x
Cm van x c lp va vn bn trong vng dn van x, cho php
tho ra d dng bng cch cm ko ai c nh hnh 9-10. m bo
ko ai c hng thng ra ngoi trnh kt. Nu khng di chuyn
c, th vn n ri ko li.
Bng 9-5

Khi lng cm van x

Chi tit

Khi lng
3.3kg

Cm van x

1.

Cm ai c ri ko n ra.

Cm van x

Hnh 9-10

Tho cm van x

Khng cho nhng vt ngoi rt vo trong xylanh. Nu khng cn thn

vt l rt vo xylanh s lm try xc b mt trong qu trnh hot ng
cng nh khi tho xylanh ra.

Tho cm van x
Phn vic ny ch thc hin khi c yu cu c th hoc cn thay th,
sa cha.

1.

Vi dng c thch hp, tho dn

ai c ri tho bulng ra.

Cm van x

Tt c cc chi tit u c th tho ri

ra c.

Hnh 9-11

My nn MYCOM sri WBH

Cm van x

9.2

Quy trnh

9-8

2200D3NE-WBH2006.3.

Chng 9 Tho

Cc chi tit
3

12
7

8
9

STT
1
2
3
4
5
6
7
8
9
10
11
12

Chi tit
m van ht
L xo m van ht
van
Bulng vng dn van x
Vng dn van x
Bulng ta van x
ta van x
m van x
L xo m van x
Khung van x
ai c ta van x (s 1)
ai c ta van x (s 2)

My nn MYCOM sri WBH

11

10

Hnh 9-12

Cc chi tit

Bng 9-6

Cc chi tit

Cc chi tit ca cm van ht

Cc chi tit ca cm van x

9.2

Quy trnh

9-9

2200D3NE-WBH2006.3.

Chng 9 Tho

9.2.5

B phn gim ti
Ch thc hin tho b phn gim ti khi c tnh trng khc thng xy
ra. Cn tho ng du trc khi tho b gim ti.
Bng 9-7

Khi lng b phn gim ti

Chi tit
Np b phn gim ti

Khi lng
1.5kg

1.

Tho bulng c nh np b gim ti ri tho np ra.

2.

Theo th t tho pittng gim ti, tho cn y b gim ti ri tho l xo

gim ti.

3.

Cn y b gim ti ty loi m khc nhau v chiu di, ph thuc vo

kch thc xylanh. Cn ch con s ch xylanh c khc trnh lp
nhm cn y v xylanh vi nhau.

S ch xylanh

Hnh 9-13

V my

Hnh 9-14

Cn y b gim ti

[Thng tin hu ch]

Cc chi tit ca b gim ti chia lm hai phn: phn gn trong
v my (hnh 9-13) v phn gn trong smi xylanh (hnh 9-16).

My nn MYCOM sri WBH

9.2

Quy trnh

9-10

2200D3NE-WBH2006.3.

Chng 9 Tho

Hnh 9-15

Cc chi tit ca b gim ti (phn gn trong v my)

Bng 9-8

Cc chi tit ca b gim ti (phn gn trong v my)

STT
1
2
3
4
5
1

Chi tit
Cn y
L xo
Vng m
Bulng cn y
Pittng
2

3
Hnh 9-16

Cc chi tit ca b gim ti (phn gn trong smi xylanh)

Bng 9-9

Cc chi tit ca b gim ti (phn gn trong smi xylanh)

STT
1
2
3
4
5

My nn MYCOM sri WBH

Chi tit
Vng cam (khuyt tri)
Vng cch
Cht nng
L xo
Cht tch

9.2

Quy trnh

9-11

2200D3NE-WBH2006.3.

Chng 9 Tho

9.2.6

B gii nhit du v np l quan st

Chi tit nng. Hy 2 cng nhn hay nhiu hn na thc hin

cng vic.

c th tho xylanh ra cn phi tho b gii nhit du v np l

quan st trc. Tho ai c gi b gii nhit du v ng ng ri
tho ng du ra.
Bng 9-10

Khi lng b phn gim ti

Chi tit
B gii nhit du, loi nc gii nhit
dn qua b gii nhit du
B gii nhit du, loi nc gii nhit
dn trc tip vo np my
Np l quan st

Khi lng
10kg
39kg
17kg

[Thng tin hu ch]

B gii nhit du, loi nc gii nhit dn qua b gii nhit

du, c gi bng ai c nh Hnh 9-17. Tho ai c ri
tho b gii nhit ra.
B gii nhit du, loi nc gii nhit dn trc tip vo np
my, c gi bng bulng nh Hnh 9-18. Tho bulng ri
ko ra khi rnh tho b gii nhit ra.
ai c gi
Bulng gi

Hnh 9-17

B gii nhit du, loi dn nc

qua b gii nhit du

Hnh 9-18

B gii nhit du, loi dn nc

trc tip vo np my

[Thng tin hu ch]

Nu c lp ng dn du v t ng (t ng ng chia v

phn phi du t b) vo np l quan st th hy tho tt c

cc ng ny ra. m bo tho dy in nu c gn thm
b gia nhit du.
Khng cn thit phi tho b gia nhit du.

My nn MYCOM sri WBH

9.2

Quy trnh

9-12

2200D3NE-WBH2006.3.

Chng 9 Tho

1.

Tho bulng chnh gia pha trn ca np l quan st ri a bulng an

ton vo.

2.

Tho cc bulng cn li. Nu vng m b dnh, dng bulng tch np

tch ra.

3.

Tho np l quan st bng cch ko n ra ngoi v pha ngi thc hin.

Ch cn thn khng lm hng b gia nhit du nu khng tho n ra.

My nn MYCOM sri WBH

9.2

Quy trnh

9-13

2200D3NE-WBH2006.3.

Chng 9 Tho

9.2.7

Tho cm chi tit xylanh

Tho cm chi tit xylanh bao gm vic tho smi xylanh, pittng v
thanh truyn khi v my ni chng c lp vo.
Bng 9-11

Khi lng cm chi tit xylanh

Chi tit
Cm chi tit xylanh
Vng dn van x + van

Khi lng
14kg
6.3kg

Xylanh l cm chi tit nng. Ch cn thn trnh trc khuu, v my b

try xc khi tho cm chi tit xylanh.

1.

a v tr pittng ca xylanh cn tho xung im cht di (v tr thp

nht).

2.

Tho cc bulng gi nh v cm van x.

3.

t ngn tay vo trong l van

x v ko c v vng dn van x
ra ngoi nh Hnh 9-19.
m van ht vn cn nm trong
ta smi xylanh.

4.

Tho m van ht.

5.

Tho ai c thanh truyn t pha l

quan st c th tho c cm
xylanh nh hnh 9-20. Ch tho
ai c theo th t ai c 1 v 2.

6.

Hnh 9-19

Tho van

Hnh 9-20

Tho ai c thanh truyn

Tho bulng thanh truyn trc khi tho cm xylanh. Cng vic tin hnh
c th gy h hng cho trc khuu nu khng cn thn.

My nn MYCOM sri WBH

9.2

Quy trnh

9-14

2200D3NE-WBH2006.3.

Chng 9 Tho

Chi tit nng. Hy 2 cng nhn hay nhiu hn na thc hin

vic tho cm xylanh.

7.

a inh khuy vo l bt trn u

pittng, ko pittng ra ly cm
chi tit xylanh ra khi v my.
Nu smi xylanh dnh cht vo v
my, buc thm vng dy quanh
smi xylanh ri ko ra. Smi
xylanh cp nn cao trong my nn
n hai cp c thm phe hm smi
xylanh nn phi cn lc ko mnh
hn.

Hnh 9-21

Tho cm chi tit xylanh

[Thng tin hu ch]

Vng gng nh ra khi nh xylanh ch khi pittng b ko nhm
mc ch ko ra khi cm chi tit xylanh. iu ny s lm vic
tho pittng v thanh truyn khi smi xylanh kh hn.

Phn phnh cui ni np ca thanh truyn c th b vng vo thnh my

khi ko cm chi tit xylanh ra. Cn phi ly tay gi n pha bn l quan st
trnh b kt khi tho cm xylanh ra.

8.

Tho cm chi tit xylanh theo th

t v xp theo s sri ca xylanh
trnh lp ln.

Hnh 9-22

My nn MYCOM sri WBH

Cm xylanh

9.2

Quy trnh

9-15

2200D3NE-WBH2006.3.

Chng 9 Tho

9.2.8

Smi xylanh
Ch cho php tin hnh vic tho smi xylanh trn mt mt bn g,
nha sch s. Cn thn t cm xylanh nm xung.
Bng 9-12

Khi lng smi xylanh

Chi tit

Khi lng
8.6kg
5.4kg

Smi xylanh
Cm pittng v thanh truyn

1.

Gi cht smi xylanh, cm thanh

truyn ri ko cm thanh truyn,
pittng ra, v pha ngi thc hin
nh Hnh 9-23.

Hnh 9-23

Tho pittng v thanh truyn

ra khi smi xylanh

[Thng tin hu ch]

Vng cam trong smi xylanh khng cn thit phi tho ra. Cam
ny c hai loi, loi khuyt tri v loi khuyt phi, ty theo
hng lm vic ng vi vic gn vo trc khuu. Ch lp
smi xylanh vo ng v tr ban u ca n theo s sri.

Hnh 9-24

My nn MYCOM sri WBH

Pittng v thanh truyn

9.2

Quy trnh

9-16

2200D3NE-WBH2006.3.

Chng 9 Tho

9.2.9

Pittng v thanh truyn

t u pittng quay xung di.
Bng 9-13

Khi lng pittng v thanh truyn

Chi tit
Pittng
Thanh truyn

1.

Dng km tho l xo kha cht.

2.

n vo cht y n ra.

Khi lng
2.3kg
3.1kg

[Thng tin hu ch]

Nu pittng v cht b kt, dng ming g g nh ri th
rt ra.

3.

Pittng ch c th tch ri khi thanh truyn khi tho cht. ng ly

vng lt ra khi thanh truyn tr khi cn thay th.
[Thng tin hu ch]
Thanh truyn c nh s gm mt b 3 s nh trn
Hnh 9-25. S ch xylanh nh trn Hnh 9-26. Khi tho cn
lu sp xp theo tng cp trnh nhm ln.

Hnh 9-25

S ca b thanh truyn

My nn MYCOM sri WBH

Hnh 9-26

S ca b xylanh

9.2

Quy trnh

9-17

2200D3NE-WBH2006.3.

Chng 9 Tho

9.2.10

Vng gng
Vng gng l chi tit khng cn phi tho, tr khi c yu cu thay th.

1.

S dng dng c chuyn dng

tho vng gng nh trn hnh 9-27.
Nu khng c sn dng c ny, c th
dng vng dy kn ko vng gng ra
nh hnh 9-28.

Hnh 9-27

Tho vng gng vi dng c

chuyn dng

Hnh 9-28

Tho vng gng dng dy ko

Cn phi tht cn thn khi tho vng gng trnh lm cong hay bin dng,
lm cho du tiu hao nhiu khi h thng lm vic.

My nn MYCOM sri WBH

9.2

Quy trnh

9-18

2200D3NE-WBH2006.3.

Chng 9 Tho

9.2.11

Np my u trc

Chi tit nng. Hy 2 cng nhn hay nhiu hn na thc hin

cng vic.
Bng 9-14

Khi lng np my u trc

Chi tit
Np my u trc

1.

Khi lng
30kg

Tho hai bulng gi np pha trn ri

a hai bulng an ton vo.
Bulng an ton

Hnh 9-29

Np my u trc

2.

Tho cc bulng, cha li hai bulng v tr i din.

3.

Tho lng hai bulng ny. Vng m c th b dnh vo np. Nh nhng

tch vng m ra bng cch dng ba g nh vo mt bch. Phn trong np
c chc nng cha du nn cn t mt chu pha di hng du chy
ra khi tho.

4.

Ko np thng ra ngoi tho n ra.

Phe hm O

i km trong np l phe hm O gi du gia

ta di ng ngn cch vi khng gian np.
ng thi c km ng x du cho du chy
ra khi khng gian np. Xem hnh 9-30.
ta di ng
Hnh 9-30

ng x du

Mt sau np my u trc

ta di ng l chi tit d h hng. Cn phi tht cn thn khi tho np v

nu va chm vi trc s lm try xc, h hng .

My nn MYCOM sri WBH

9.2

Quy trnh

9-19

2200D3NE-WBH2006.3.

Chng 9 Tho

9.2.12

B phn lm kn
B phn lm kn c t trong np my u trc, bao gm cc vng
bt lp trn trc khuu v ta di ng trong np.
Bng 9-15

Khi lng b phn lm kn

Chi tit

Khi lng
1.7kg

Vng bt

1.

ta di ng c t trong np my
u trc vi hai phe hm O. t ngn
tay vo gia v ko ra v pha ngi
thc hin tho ra.

Hnh 9-31

2.

Vng bt trc t trong vng dn cng

vi phe hm O thnh cm chi tit.
Vng dn c c nh vi trc bng ba
con vt cy.
Tho ba con vt cy ny c th tho
vng dn cng vi vng bt v phe hm.
Ko chng ra ngoi tho ra.

chn trong np

Vt cy

Hnh 9-32

3.

Tho vt

m bo gi nguyn b lm kn sau khi

tho nh mt cm chi tit.
Gi mt trt ca ta di ng v vng
bt khng b va chm, try xc.

Mt trt
Hnh 9-33

My nn MYCOM sri WBH

ta di ng

9.2

Quy trnh

9-20

2200D3NE-WBH2006.3.

Chng 9 Tho

Mt trt

Hnh 9-34

Cm chi tit lm kn

My nn MYCOM sri WBH

Hnh 9-35

Vng dn (tri) v vng bt (phi)

9.2

Quy trnh

9-21

2200D3NE-WBH2006.3.

Chng 9 Tho

9.2.13

Bm du
Khng cn tho cm chi tit bm du.
Bng 9-16

Khi lng bm du

Chi tit

Khi lng
7.3kg

Bm du

1.

Ghi li hng quay ca mi tn trc khi tho bm du ra.

2.

Tho bulng bm du v a bulng

M10 vo l dnh ring. Sau khi tho
vng m, tho bulng M10 ny ra.
m bo ly phe hm O khi u
trc chnh.

Hnh 9-36

9.2.14

Bm du

Ko trc
Ko trc nm cui trc khuu, ch c th nhn thy khi tho bm
du ra (xem Hnh 9-37).
Cht ko trc trong trc khuu, khng c gi c nh nn c th
d dng ko ra.

Hnh 9-37

My nn MYCOM sri WBH

9.2

Ko trc

Quy trnh

9-22

2200D3NE-WBH2006.3.

Chng 9 Tho

9.2.15

u trc chnh

Chi tit nng. Hy 4 cng nhn hay nhiu hn na thc hin

cng vic.

Bng 9-17

Khi lng u trc chnh

Chi tit

Khi lng
51kg

u trc chnh

1.

Tho ng ng du dn vo ng h o p sut. C th xy ra h hi cho

u trc chnh nu ng ng p sut du vn cn lp. m bo tho
ng h o p sut du.

2.

Tho vt np.

Vt np

Hnh 9-38

u trc chnh

[Thng tin hu ch]

Nu vng m dnh vo u trc chnh, dng bulng tch np
n vo cc l tng ng trn mt bch y ra.

3.

Gi chc ri ko u trc chnh ra. Do trc khuu nm trong u trc

nn phi ko ra dt khot v ch thc hin mt ln v nu khng, khi
lng ca u trc s nng ln trc khuu, gy h hng cho trc v
chn.
[Thng tin hu ch]
Khi ko u trc chnh c th lm trc khuu b ko theo ra.
Do dng tay gi trc khuu v ch ko u trc ra.

My nn MYCOM sri WBH

9.2

Quy trnh

9-23

2200D3NE-WBH2006.3.

Chng 9 Tho

9.2.16

trc chnh
Bng 9-18

Khi lng trc chnh

Chi tit

Khi lng
1.9kg

trc chnh

trc chnh c t bn trong u trc chnh, gi bng cht.

1.

Tho cht ri ly trc ra nh Hnh 939.

Cht

trc chnh
Hnh 9-39

My nn MYCOM sri WBH

trc chnh

9.2

Quy trnh

9-24

2200D3NE-WBH2006.3.

Chng 9 Tho

9.2.17

Trc khuu

Chi tit nng. Hy 4 cng nhn hay nhiu hn na thc hin

cng vic.
Bng 9-19

Khi lng ca trc khuu

Sri
4WBH
6WBH
8WBH
42WBH
62WBH

Khi lng
79kg
84kg
83kg
84kg
83kg

H thng c thit k tho trc khuu ra t pha bm du, khc vi sri

WB.

1.

2.

Bc kn trc khuu li bng vi nh trn

Hnh 9-40 trnh b try xc khi thao
tc.

Hnh 9-40

Bo v trc khuu

Hnh 9-41

Tho trc khuu

tho trc khuu, t vo mt thanh

g qua l quan st nh Hnh 9-41 ri cho
trc khuu da ln v ko t t ra.

[Thng tin hu ch]

Khi ko trc khuu c th gy h hi cho chn nu trc b ko
nghing ra khi cha ra ht . Do m bo ko thng trc ra
cho ti khi hon ton ra khi chn.

My nn MYCOM sri WBH

9.2

Quy trnh

9-25

2200D3NE-WBH2006.3.

Chng 9 Tho

3.

Vi loi BB (WBH-BB), trc khuu lm vo ch mt xoay chn t

trt. Tho trt bng cch ko n ra v pha ngi thc hin, sau khi
tho trc khuu.

i vi loi BB, vic thay th trt i hi phi tho trc khuu ra trc.
Tho trc khuu ra pha bm du (pha ht) ri thay trt.

My nn MYCOM sri WBH

9.2

Quy trnh

9-26

2200D3NE-WBH2006.3.

Chng 9 Tho

9.2.18

chn
chn c gn vo v my bng bulng.
Bng 9-20

Khi lng ca chn

Chi tit

Khi lng
3.3kg

chn

1.

Tho cc bulng ra.

2.

n hai bulng x vo hai l tng ng

tch vng m ra. Khi chn
lng, ko n v pha ngi thc hin
tho ra.

Bulng x

Hnh 9-42

t hai bulng x vo

Hnh 9-43

Ly chn ra

[Thng tin hu ch]

Vi my nn n hai cp (42WBH, 62WBH), chn c gn
cng vi phe hm O vnh ngoi do cn lc mnh hn
tho ra.

3.

Vi loi BB (WBH-BB), ch chn lm vo pha v my t trt.

Sau khi tho chn, vng m ca trt nm trong phn lm ca v
my. Ko vng m ra v pha ngi thc hin qua l quan st tho n.

My nn MYCOM sri WBH

9.2

Quy trnh

9-27

2200D3NE-WBH2006.3.

Chng 9 Tho

9.2.19

B lc
Cc b lc sau c tho ra:

Cm lc u trc chnh
Mn lc du
Phin lc cn
B lc ht
Cm lc u trc chnh
y l cm lc c gn trn u trc chnh bng bulng.
Bng 9-21

Khi lng cm lc u trc chnh

Chi tit
Cm lc u trc chnh

Khi lng
2.1kg

Tho cc bulng gi ri ko cm lc v
pha ngi thc hin tho n ra.

Cm lc
Hnh 9-44

Cm lc u trc chnh

Cm lc c cc l thp rt mng nn cn trnh va chm vi bt k vt no

khc khi tho, lp. Khng c tho ri cm lc u trc chnh ra.

My nn MYCOM sri WBH

9.2

Quy trnh

9-28

2200D3NE-WBH2006.3.

Chng 9 Tho

Mn lc du
Mn lc du c t trong np lc du nh hnh 9-45.
Bng 9-22

Khi lng np lc du

Chi tit

Khi lng
1.3kg

Np lc du

1.

Tho cc bulng gi np ra.

Np lc du

Hnh 9-45

2.

Np lc du

Ko np ri ly mn lc du ra.
[Thng tin hu ch]
Mn lc du l mt chi tit gn trong np nn c th ng thi
va ly np v ly lun ra mn lc.

My nn MYCOM sri WBH

9.2

Quy trnh

9-29

2200D3NE-WBH2006.3.

Chng 9 Tho

Phin lc cn
Phin lc cn dng c cho cc men sau:
6WBH, 8WBH, 42WBH, 62WBH
Bng 9-23

Khi lng np phin lc cn

Chi tit
Np phin lc cn

1.

Tho cc bulng gi np ra.

2.

Tho np phin lc cn.

Khi lng
4.1kg

Np phin lc cn

Hnh 9-46

3.

Np phin lc cn

Ly phin lc cn ra.
[Thng tin hu ch]
Phin lc cn l mt chi tit gn trong np nn c th ng thi
va ly np v ly lun ra phin lc.

My nn xut xng t nh my c thm ti lc bng vi t trong phin lc

cn ngn khng lm my nn h hng trong qu trnh chy th. Sau mt
thi gian ti lc s b rch, h hng. m bo rng ti lc c tho ra sau
ln chy th u tin.

My nn MYCOM sri WBH

9.2

Quy trnh

9-30

2200D3NE-WBH2006.3.

Chng 9 Tho

B lc ht
B lc ht dng c cho cc men sau:
4WBH, 6WBH, 8WBH
B lc ht c gi trong v my bng l xo.
Bng 9-24

Khi lng np b lc ht

Chi tit

Khi lng
4.1kg

Np b lc ht

1.

Tho cc bulng gi np ra.

2.

Tho np b lc ht.

Np b lc ht

Hnh 9-47

3.

Np b lc ht

Ko l xo v phin lc cn ra.
[Thng tin hu ch]
Vi men 4WBH, ti lc c gn vo trong b lc ht vi l
xo c nh v khng c phin lc no gn va.

Sau mt thi gian ti lc s b rch, h hng. m bo rng ti lc c

tho ra sau ln chy th u tin.

My nn MYCOM sri WBH

9.2

Quy trnh

9-31

2200D3NE-WBH2006.3.

Chng 10 Lp

Chng 10

Lp

Ch dng nhng chi tit, ph tng chnh hng MYCOM. Vic khng
tun th yu cu ny c th dn n nhng h hng cho my nn,
thit b k c nguy c b in git do khng m bo iu kin ni
t trong qu trnh hot ng.

m bo s dng ng dng c khi tho my nn. Vic dng

dng c mn hay h hng c th gy ra nhng thng tn
cho ngi lm vic.
Hy thn trng khi lm vic vi nhng chi tit nng. Dng
nhng dng c h tr nh bulng an ton gi chc chi tit
v gim thiu nguy c chn thng c th xy ra.

Tham kho chng 6 Ph tng thay th v ch tiu thay (Sri

WB) trong S tay hng dn s dng my nn MYCOM sri
WB bit thm thng tin bao gm sa cha v thay th.
Xem chng 11 c tnh van u vo v u ra trong s tay
ny bit thm v cc kiu van ht v van x.
Khi thay th ph tng, m bo rng nhng chi tit c thay
ph hp vi men ang s dng.
Nu ph tng em thay b try xc hay r do lu, dng giy
nhm (800 n 1200) ch lng li.
Lm sch ph tng thay bng du nh.
Lau ph tng bng vi thun, khng dng vi si, len hay cc
loi vi d x lau v.
m bo thay du my mi. Chm du vo cc mt trt,
mt lm vic trc khi lp li.
Vi cc vng m c l chm du, m bo lp ng v tr
khng bt kt ng du bi trn.
Gi dng c lm vic sch s. Khng dng dng c mn hay
h hng.
T t sit cht dn cc bulng, sit cht cc bulng i din
nhau ti lc sit cn thit theo nh mc 10.1 Danh sch cc
loi bulng. m bo kim tra, sit li ln cui.

My nn MYCOM sri WBH

10-1

2200D3NE-WBH2006.3.

Chng 10 Lp

10.1

Danh sch cc loi bulng

Cc bulng cn c sit ti lc sit ph hp theo nh bng 10-1.
Bng 10-1

Danh sch cc loi bulng

Lc sit
N.m (kg.cm)

Bulng u puly

M27L50
(P1.5)

380 (3800)

Vt u su cnh (di)

M16L110

Vt u su cnh (ngn)

Bulng np my u trc

Bulng np l quan st

Bulng np my

M16L45

Bulng nh v cm van x

M12L60
(P1.25)

STT
1

Bulng

M16L55

Bulng np u ht

Bulng np phin lc cn

10

Bulng chn

11

Bulng bm du

M12L35

12

Bulng np pittng gim ti

M10L35

13

Bulng np b lc du

14

Bulng np cm lc u trc chnh

15

Bulng ca thm du

16

ai c ta van x 1

17

ai c ta van x 2

18

ai c ni thanh truyn 1

19

ai c ni thanh truyn 2

My nn MYCOM sri WBH

M12L40

M10L30

5/8"
1/2"

10.1

120 (1200)

80 (800)

40 (400)

120 (1200)
80 (800)
120 (1200)
80 (800)

Danh sch cc loi bulng

10-2

2200D3NE-WBH2006.3.

Chng 10 Lp

10.2

Quy trnh
Vic lp li h thng i theo mt quy trnh gn nh l ngc li ca
quy trnh tho, sau khi chun b y ph tng thay th, sa cha
v dng c lm vic cn thit, sch s. Tham kho thm chng 9
Tho khi tin hnh lp, v tun th cc ch dn a ra.
chn
Trc khuu
trc chnh v u trc chnh

Ko trc v bm du
B phn lm kn v np u trc
Lp cm chi tit xylanh
Lp cm chi tit xylanh vo v my
iu chnh b phn gim ti
Tho cm
chi
van
tit xylanh
Gn b lc v np l quan st
Chy khng kim tra
Np my
ng ng nc gii nhit
Kim tra ln cui
Hnh 10-1

My nn MYCOM sri WBH

Quy trnh

10.2

Quy trnh

10-3

2200D3NE-WBH2006.3.

Chng 10 Lp

10.2.1

1.

chn

Lp chn vo v my vi lu quay l
cp du hng ln trn. Trong my nn
hai cp, lp thm phe hm O.

Rnh phe hm O

Bulng
chn

2.

3.

L cp du

Vng m

Hnh 10-2

chn

Hnh 10-3

Lp chn

Gn vng m ri sit cc bulng vo.

Vi chn loi BB c gn km thm trt nh Hnh 10-4. Sau khi lp

chn loi BB, t pha trc khuu lp trt vo.

Hnh 10-5

chn loi BB

My nn MYCOM sri WBH

Hnh 10-4

trt

10.2

Quy trnh

10-4

2200D3NE-WBH2006.3.

Chng 10 Lp

10.2.2

Trc khuu

Chi tit nng. Hy 4 cng nhn hay nhiu hn na thc hin

cng vic.

1.

Vi trc khuu c bc vi, tin hnh lp ging nh khi tho (xem

Hnh 10-6 v 10-7).

Hnh 10-6

Bc vi bo v

Hnh 10-7

Lp trc khuu

[Thng tin hu ch]

Thc hin thao tc lp trc khuu vo chn ch trong
mt bc. Kim tra li xem c mnh g vn no cn
trong my khng v ly chng ra ht.

2.

Trc khuu loi BB c ch to lp vi vng trong trt, nh hnh

10-9. Vi trt lp vo trc khuu, tin hnh lp trc vo chn.

Hnh 10-8

Trc khuu lp vi
chn thng

My nn MYCOM sri WBH

Hnh 10-9

Trc khuu loi BB lp vi

trt

10.2

Quy trnh

10-5

2200D3NE-WBH2006.3.

Chng 10 Lp

10.2.3

trc chnh v u trc chnh

Chi tit nng. Hy 4 cng nhn hay nhiu hn na thc hin

cng vic.

1.

t trc chnh v u trc chnh nh Hnh 10-11 ri gn cht vo.

Vi my nn hai cp, gn phe hm O vo rnh trn trc chnh.

Rnh phe
hm
Hnh 10-10 trc chnh

Hnh 10-11

Lp trc chnh vo u

2.

Lp vng m vo u trc chnh. m bo hai l cp du trn u

thng vi hai l trn vng m.

3.

Lp u trc chnh vo v my.

[Thng tin hu ch]
Lp trc chnh vo trc khuu. Di chuyn u trc
chnh cho n khi tip xc vi v my. n cho u ni
trn u vo trong v my.

Trc khi y mt bch u trc chnh vo st v my, m bo rng hai l

cp du trn u thng vi hai l trn v.

My nn MYCOM sri WBH

10.2

Quy trnh

10-6

2200D3NE-WBH2006.3.

Chng 10 Lp

10.2.4

1.

Ko trc v bm du

Quay trc khuu l cht ko trc nm v tr cao nht. Vi cht lp nh

hnh 10-12, gn ko trc vo nh hnh 10-13 v iu chnh rnh nm
chnh gia.

Hnh 10-12 Cht ko trc

2.

Hnh 10-13

Ko trc

Gn phe hm O bm du vo u trc chnh.

Vng m bm du c gn vo bm.

3.

Nu rnh trc bm du trng vi ko trc th lp bm du vo. Nu lp vo

kh khn th ko bm ra iu chnh li v tr ri lp li.

4.

Quay bm du cho hnh ch dn chiu

mi tn quay ln trn nh hnh 10-14.
Nu chiu mi tn ph hp vi chiu
quay my nn, tin hnh lp bulng.
Nu chiu mi tn ch ngc li, quay
ngc bm du 180o chiu ca n
ph hp vi chiu quay ca h thng.

Chiu quay

Hnh 10-14

My nn MYCOM sri WBH

Mi tn chiu quay

10.2

Quy trnh

10-7

2200D3NE-WBH2006.3.

Chng 10 Lp

10.2.5

B phn lm kn v np my u trc

Chi tit nng. Hy 4 cng nhn hay nhiu hn na thc hin

cng vic.

1.

Gn phe hm O vo trong vng dn.

2.

Gn phe hm O vo vng bt trc ri gn

vo vng dn. Cm chi tit lm kn trc
hon chnh nh hnh 10-15. Kim tra l
xo bng cch n t trn xung. Nu l
xo bt ln xung th mi m bo l xo
bnh thng.

3.

Quay trc khuu bi kha nm trn.

4.

Gn cm chi tit lm kn vo trc khuu,

gi chc trc khuu m bo bi kha
vo ng rnh (xem Hnh 10-16).

My nn MYCOM sri WBH

Hnh 10-15

Cm chi tit lm kn trc

Hnh 10-16

Gn cm chi tit lm kn
vo trc

10.2

Quy trnh

10-8

2200D3NE-WBH2006.3.

Chng 10 Lp

5.

6.

7.

Sit 3 vt c nh vng dn, nh trn

Hnh 10-17. m bo sit cht.

Hnh 10-17

Sit vt c nh

Hnh 10-18

ta di ng

Hnh 10-19

Lp ta di ng

Gn 2 phe hm O vo ta di ng
(xem Hnh 10-18).
Lp ta di ng vo np my (xem
Hnh 10-19).

Gn phe hm v vng m vo np my
u trc (xem hnh 10-20).

Phe hm

Vng m
Hnh 10-20

My nn MYCOM sri WBH

ng x du

Np my lp ta

10.2

Quy trnh

10-9

2200D3NE-WBH2006.3.

Chng 10 Lp

8.

y hai bulng an ton vo hai l tng ng trn cng v my.

[Thng tin hu ch]
Dng bulng an ton nh v d dng khi lp.

9.

Cho du bi trn vo mt trt ca b phn lm kn ( ta di ng v

vng bt). Lp np vi phe hm v vng m nh Hnh 10-20. m bo
lp np vung gc vi trc khuu. Khi lp, gi cho ta di ng khng
chm vo trc khuu.
[Thng tin hu ch]
Np my u trc ni vi ng x du cho du thot ra
khng gian np (xem Hnh 10-20). u ra ca ng gn
vo l cn bng pha di v my, nh trn Hnh 1021.

L cn bng ni vi
ng x du

Hnh 10-21

L cn bng trn v my

10. y hai bulng np my vo hai v tr

i xng nhau ri tin hnh sit dn
dn tng bc n kht st.
Khi np st vo v, tin hnh sit
cc bulng cn li vo.

Hnh 10-22

My nn MYCOM sri WBH

Np my lp xong

10.2

Quy trnh

10-10

2200D3NE-WBH2006.3.

Chng 10 Lp

10.2.6

Lp cm chi tit xylanh

Pittng v vng gng

1.

Xem Hnh 10-23 hay 10-24 tin hnh lp vng gng vo pittng.

Hnh 10-24

2.

Dng dng c chuyn dng

Hnh 10-23

Trn vng gng c cc ch khc nh

trn Hnh 10-25.
m bo rng gn vng gng sao cho
cc ch khc ny hng ln trn cng
pha vi nh pittng (khi nhn pittng t
trn xung s thy cc ch ny).

Hnh 10-25

3.

Dng dy ko

Ch khc trn vng gng

Lp 3 vng gng vo phn trn pittng theo th t vng 3 n vng 1.

Vng gng th 4 nm di cng.

Trnh lm ko dn vng gng.

My nn MYCOM sri WBH

10.2

Quy trnh

10-11

2200D3NE-WBH2006.3.

Chng 10 Lp

4.

Sau khi lp vng gng, m bo cc

vng ny c th xoay c trong rnh.
Quay cc vng gng en xen nhau nh
Hnh 10-26.

Hnh 10-26

Quay v tr cc vng gng

Pittng v thanh truyn

Thanh truyn c hai loi: loi thng (hnh 10-27) v loi cho my
nn hai cp (hnh 20-28). Loi cho my nn hai cp dng bi kim
u lp cht thanh truyn.

Hnh 10-26

Loi thng

Hnh 10-28

Loi cho my nn hai cp

Mi pittng c khc s tng ng vi xylanh ca n. S ca b thanh

truyn (hnh 10-29) v s ca b xylanh (hnh 10-30) c khc trn
thanh truyn. Lp pittng v thanh truyn sao cho s khc xylanh ca
chng ging nhau.

Hnh 10-29

S ca b thanh truyn

My nn MYCOM sri WBH

Hnh 10-30

S ca b xylanh

10.2

Quy trnh

10-12

2200D3NE-WBH2006.3.

Chng 10 Lp

1.

t u pittng p ngc xung t.

a thanh truyn vo, gi cho u lp
cht ngang vi l cht trn pittng. Lp
cht ni vo.

Hnh 10-31

Lp cht ni

[Thng tin hu ch]

Lp cht vo trc, cho nh ra ngoi l khong 2mm
d gn vo thanh truyn (xem Hnh 10-31).

2.

Khi lp cht, lp l xo kha cht vo

rnh hai l hai bn (xem Hnh 10-32).
m bo l xo chn st rnh l cht.

Hnh 10-32

3.

Lp l xo kha cht

Lp cc vng lt vo phn u phnh to

ca thanh truyn. n vng lt vo khi
canh cho rnh trn thanh truyn trng
vi ch nh trn vng lt.
Vng lt chia ra hai loi: vng lt trn
c l cp du gia cn vng lt di
khng c l cp du.
Vng lt trn lp vo phn thanh truyn,
cn vng lt di lp vo np chp
thanh truyn.
Hnh 10-33

My nn MYCOM sri WBH

Cm pittng v thanh truyn

10.2

Quy trnh

10-13

2200D3NE-WBH2006.3.

Chng 10 Lp

Smi xylanh

1.

2.

Xem Hnh 6-1 Tin trnh iu chnh

cng sut trong Chng 6 iu chnh
cng sut nm c loi khuyt tri
hay khuyt phi no ph hp vi tng
smi xylanh. Trn smi xylanh c dn
s tng ng vi con s trn v my.
Hnh 10-34 v d mt trng hp lp sai
vng cam. Phi m bo vng cam lp
ng vi s ch xylanh trn pittng v
thanh truyn v ng hng.

Khuyt tri

Khuyt phi

Hnh 10-34 Trng hp lp sai vng cam

u di smi xylanh c vt mp
d lp. y t t cm pittng v thanh
truyn vo nh Hnh 10-35.

Hnh 10-35 Trng hp lp sai vng cam

3.

Khi pittng vo hon ton trong

xylanh, y n xung st y (xem Hnh
10-36).
Cm chi tit xylanh sn sng lp
vo my.

Hnh 10-36 Trng hp lp sai vng cam

My nn MYCOM sri WBH

10.2

Quy trnh

10-14

2200D3NE-WBH2006.3.

Chng 10 Lp

10.2.7

Lp cm chi tit xylanh vo v my

Vic lp li b gim ti c thc hin ngc li so vi khi tho. Xem
mc 9.2.5 B phn gim ti trong Chng 9 Tho.

1.

cho ch li ca cn y b gim ti nm ngay di (hay trn) ng

tm ca l lp xylanh trong v my, nh trn Hnh 10-37. Nu ch li ny
khng ngay gia, tho vt gi b gim ti v y cht nh v cn y
qua vic y pittng gim ti (xem Hnh 10-38).
[Thng tin hu ch]
V tr ca cn y b phn gim ti (chnh gia trn hay
di) ty vo men my v loi xylanh.

Hnh 10-37

2.

Ch nh trn cn y
b gim ti (loi nm di)

Hnh 10-38

nh v cn y b gim ti

Vi my nn hai cp, gn thm phe hm

O vo ch v lp xylanh (xem Hnh 1039).

Phe hm

Hnh 10-39 Phe hm smi xylanh

My nn MYCOM sri WBH

10.2

Quy trnh

10-15

2200D3NE-WBH2006.3.

Chng 10 Lp

3.

Quay trc khuu phn lp vi thanh

truyn nm v tr thp nht.
Khi nhn t ch lp xylanh s thy cc l
cp du nh trn Hnh 10-40.

L cp du

Trc khuu
Hnh 10-40 Phn trc lp thanh truyn
v tr thp nht

4.

Gn vng m smi xylanh vo mt bch smi xylanh. Cho mt lng du

ph hp vo s gip vng m dnh vo mt bch ngay c khi b lay chuyn
khi lp.

5.

Lp np chp thanh truyn vo thanh

truyn tng ng. m bo cc s khc
trn np v trn thanh truyn ging
nhau.

Hnh 10-41 S ca b thanh truyn

6.

Lp cht vo l c ren gi u pittng

(xem Hnh 10-42).

S ch xylanh

Cht

Hnh 10-42 S ch xylanh trn pittng

(xylanh 6)

My nn MYCOM sri WBH

10.2

Quy trnh

10-16

2200D3NE-WBH2006.3.

Chng 10 Lp

7.

Kim tra li cc s trn cc chi tit c

khp nhau khng v hng ca vng
cam ng cha.
nh v sao cho rnh vng cam khp vi
ch nh ca cn y b gim ti trong
ch lp xylanh tng ng vo v my
(xem Hnh 10-43).
Hnh 10-43 Ch nh trn cn y
b gim ti (loi nm di)

3
Hnh 10-44

8.

Cc chi tit ca b gim ti (loi gn trong smi xylanh)

Tin hnh lp cm chi tit xylanh vo v

my theo trnh t ngc li so vi khi
tho.

Hnh 10-45 Lp cm chi tit xylanh vo

v my

Chi tit nng nn cn phi gi chc v thao tc cn thn trnh lm h

hng trc, khi lp ghp.
[Thng tin hu ch]
Khi u thanh truyn i ra khi l lp xylanh, a tay vo l
xylanh khc trong v my gi n.

My nn MYCOM sri WBH

10.2

Quy trnh

10-17

2200D3NE-WBH2006.3.

Chng 10 Lp

9.

Khi xylanh vo trong v my, gi cho thanh truyn chp vo trc

khuu. T t n xylanh xung cho thanh truyn m st vo trc.

Phi lun gi cho thanh truyn ng hng chp vo trc khuu, nu

khng c th gy h hi cho trc do va chm vi thanh truyn do bt cn.

10. Gn bulng ni thanh truyn vo thanh

truyn nh Hnh 10-46. m bo rng
kha ca bulng khp vi kha trn
thanh truyn.

Hnh 10-46 Lp bulng ni thanh truyn

11. Gn np chp thanh truyn vo vi lu lp ng theo b s v hng

np sao cho cc s nm cng pha vi nhau. Gn vng m vo bulng.

Kha trn bulng ni c th b xoay i khi kha trn thanh truyn khi lp np.
Phi lun m bo hai kha ny khp nhau.

12. Tin hnh sit bulng s 1 ti lc sit

ph hp.
Sau gn bulng s 2 vo v sit li.
Xem Hnh 10-47.

Hnh 10-47 Lp bulng ni thanh truyn

Kim tra xem thanh truyn c th dch chuyn qua li trn trc khng. Nu
khng, c th do lp sai hng np chp hoc lp khng ng np vo
thanh truyn.

My nn MYCOM sri WBH

10.2

Quy trnh

10-18

2200D3NE-WBH2006.3.

Chng 10 Lp

13. Lp ln lt cc xylanh, tng ci mt, khi xong xylanh ny mi tip tc

n xylanh khc. Quay trc khuu cho phn trc ni vi thanh truyn
ca xylanh v tr thp nht.
[Thng tin hu ch]
Xylanh s b y ra ngoi khi quay trc khuu. Phi lun
gi xylanh khi quay.

14. Lp li bc 1 n 13 cho n khi lp xong tt c xylanh.

15. m bo lp ng tt c cc xylanh.
16. m bo cc s ghi trn thanh truyn khp vi nhau.
Vic lp cm chi tit xylanh n y l hon chnh.

My nn MYCOM sri WBH

10.2

Quy trnh

10-19

2200D3NE-WBH2006.3.

Chng 10 Lp

10.2.8

iu chnh b phn gim ti

Vi smi xylanh gc trong h thng c khc du () trn mt v
c iu chnh (xem Hnh 10-48).
Du () khc trn v my ch v tr iu chnh. iu chnh b gim ti
bng cch quay cc xylanh cho k hiu () trn xylanh ngang vi du
() trn v.
Smi xylanh thay mi khng c khc du () trn mt.

1.

nh v cht nng trn smi xylanh

ngang vi du () nh Hnh 10-48.

K hiu nh v

Cht nng
Hnh 10-48 Cc k hiu iu chnh

2.

Dch chuyn cht nng ln xung bng cch n vo hay ni lng cht nh
v nh Hnh 10-49.
C th t c kt qu iu chnh chnh xc nh dng thc so, nh
trn Hnh 10-50.

Hnh 10-49

nh v cn y

My nn MYCOM sri WBH

Hnh 10-50

iu chnh chnh xc cht nng

10.2

Quy trnh

10-20

2200D3NE-WBH2006.3.

Chng 10 Lp

3.

Khi iu chnh xong cht nng xylanh tri, tin hnh thc hin iu
chnh cht nng xylanh phi.
Vic iu chnh cht nng hon tt khi c hai cht cng nm ngang so vi
mt ta xylanh.

4.

m bo chc chn rng iu chnh cc k hiu () trn smi xylanh ngang

vi du ().

My nn MYCOM sri WBH

10.2

Quy trnh

10-21

2200D3NE-WBH2006.3.

Chng 10 Lp

10.2.9

1.

van

Gn l xo van ht vo cc l trn van

nh Hnh 10-51.
Gn thm mt l xo cn ln hn vo l
dnh ring cho n, xoay n i vo cc
rnh.

Hnh 10-51 van v lo xo

2.

Nu b gim ti c t trong xylanh

ch van c gn th cho cht nng
h thp xung hn so vi mt ta ca
xylanh. S dng cht nh v nh Hnh
10-52.

Hnh 10-52 van v lo xo

3.

Lp m van ht vo van ri lp vo
vng dn van x. Dng tay gi nh trn
Hnh 10-53 khi lp vo v my.
Dch chuyn van qua li, ln xung
xem lp chnh xc cha.

Hnh 10-53 van v lo xo

My nn MYCOM sri WBH

10.2

Quy trnh

10-22

2200D3NE-WBH2006.3.

Chng 10 Lp

4.

T t sit hai bulng vo van, va

gi cc chi tit nh Hnh 10-54.

Bulng
van x

Hnh 10-54 Sit bulng gi tm van

5.

Tin hnh tng t van cn li.

Sau sit cht tt c cc bulng li ti
lc sit ph hp.

Hnh 10-55 Lp van

6.

Tho cht nh v cn y ra sau khi

lp xong van. Sau lp vt np v
vng m vo (xem Hnh 10-56).

Hnh 10-56 Lp vt np

My nn MYCOM sri WBH

10.2

Quy trnh

10-23

2200D3NE-WBH2006.3.

Chng 10 Lp

10.2.10 Gn b lc v np l quan st

Chi tit nng. Hy 2 cng nhn hay nhiu hn na thc hin

cng vic.
Lp b lc du v np vo v my. Lp phin lc cn v b lc ht v
lp np cho tng ci.

m bo rng bulng ni thanh truyn c sit cht v trong my khng

c bt k vt l no trc khi lp np l quan st.

1.

Gn bulng an ton vo l trn cng.

2.

Gn vng m, a np l quan st vo v gn bulng.

3.

Sit cc bulng li ti lc sit ph hp v tho bulng an ton ra.

4.

Lp ng du v b gii nhit du. Lp li tt c cc ng ni, ng h

tho. Ch ni ng khi lm sch bn trong bng kh nn. m bo cc
mi ni an ton.

5.

Lp puly hay khp ni trc vo trc khuu. Ni ai hay trc chun b

cho my nn lm vic trng thi chy khng.

Phi lun lp hp che ai hay hp che khp ni v l do an ton.

6.

Tho nt 3/4" gia np l quan st ri tin hnh np du my. Lp li khi

np xong.

My nn MYCOM sri WBH

10.2

Quy trnh

10-24

2200D3NE-WBH2006.3.

Chng 10 Lp

10.2.11 Chy khng kim tra

Cn phi chy khng kim tra trc khi lp cm van x, l xo an ton
v np my. Chy my khi cha lp cc phn trn cho php pht hin
khng ch sai st trong lp rp m cn nhng hin tng khc thng
trc khi np mi cht lnh.
Khuyn co ngi dng thc hin vic chy khng kim tra.

1.

Tt, m my vi ln trong vi giy n khi ng h ch p bt u hot

ng.
m bo p sut du tng ln lm kim ng h o chy lin tc. m bo
rng c th t c gi tr p sut du qua vic iu chnh van x du.
Thit lp p sut du 0.25MPaG.

Nhit du gim, nht tng ln ngay khi h thng bt u hot ng.

Nguy him c th xy ra gy h hng ng h o nu van x du ng hon
ton khi m my khin p sut c th tng n 1MPaG hay cao hn na.
Trc khi m my, vn van x du ngc chiu kim ng h 3 vng t v tr
hon ton ng.

2.

Nu ng h ch p vn khng hot ng sau vi ln tt, m my, c th

c li trong h thng thy lc. Kim tra, khc phc ri th li.

3.

Ch ting h thng hot ng pht ra trong vi pht sau khi khi ng.
Vi h thng bnh thng s pht ra m thanh u nh t cc chi tit
chuyn ng.

4.

Bng cch ri n vo mt trong xylanh

c th kim tra c iu kin bi trn
ca thnh xylanh nh trn Hnh 10-57.
iu kin bi trn l tng l mt lp
du mng tri u trn mt.

n pin
Hnh 10-57 Kim tra hot ng

[Thng tin hu ch]

Nu du bn te trong xylanh c th do vng gng b bin
dng trong qu trnh lp lm mt tc dng, gy tn hao du.
Trong trng hp ny cn thay vng gng mi.

My nn MYCOM sri WBH

10.2

Quy trnh

10-25

2200D3NE-WBH2006.3.

Chng 10 Lp

5.

Tin hnh kim tra hot ng ca van

ht v b gim ti. Lp cm van x vo
v to p nh trn Hnh 10-58. Nu pht
ra m thanh to v chc xem nh van
ht hot ng bnh thng.

Hnh 10-58 Kim tra hot ng

6.

M van solenoid hay m van tay (g ti) xylanh ti-g ti dn gim m

thanh hot ng xung. Khi m thanh gn nh tt, tt van solenoid hay
ng van tay dn tng m ln li.
[Thng tin hu ch]
m thanh b nn tng ln/gim xung do ng/m van
cho bit b phn gim ti ang hot ng bnh thng.

Kim tra hot ng khi pittng ang chy do phi thn trng khi tin hnh
cng vic.

7.

Sau khi hon tt vic kim tra ca tt c cc b phn lin quan, tt h

thng v chun b lp rp cc phn cn li.
Phi m bo rng TT ngun in chnh, ngun in iu
khin cng nh tt c cc ngun ni in khc my nn trng
thi tt trc khi tin hnh tip.

My nn MYCOM sri WBH

10.2

Quy trnh

10-26

2200D3NE-WBH2006.3.

Chng 10 Lp

10.2.12 Np my

Chi tit nng. Hy 2 cng nhn hay nhiu hn na thc hin

cng vic.

Theo th t lp cm van x, l xo an ton, np my. Ch kim tra

hot ng ca van x trc khi lp vo my.
Van x hot ng bnh thng nu n dch chuyn ln xung khi dng
ngn tay n nh Hnh 10-59.

Hnh 10-59

Kim tra hot ng van x

Tin hnh lp cm van x ngc li so vi khi tho.

i vi van, gn l xo ln vo l, n v xoay n vo. S dng
dng c chuyn dng (Hnh 10-60) sit cht ai c ta van x s 1
v 2 ti lc sit ph hp.

Hnh 10-60

My nn MYCOM sri WBH

Dng c chuyn dng cho cm van x

10.2

Quy trnh

10-27

2200D3NE-WBH2006.3.

Chng 10 Lp

1.

Khi m bo cm van x hot ng

bnh thng, lp n vo vng dn van x
trong my tng ng vi s xylanh (xem
Hnh 10-61).

Hnh 10-61 Lp cm van x

2.

Lp l xo an ton vo cm van x nh
trn Hnh 10-62.
Xylanh di trong my nn 8 xylanh rt
nghing nn l xo d tut ra.

Hnh 10-62 Lp l xo an ton

[Thng tin hu ch]

Lp st cun l xo vo vng dn van x s gi chc l xo
hn.

3.

S dng bulng an ton khi lp np.

Nh trn Hnh 10-63, t bulng an ton
vo l chnh gia trn ri lp vng
m vo.
Lp np my vo theo ng hng vi
bulng an ton vo l chnh gia trn.
Lp np o vo vi gn o nm gia np my
quay v pha dn ng trc khuu (xem Hnh
10-65).
Hnh 10-63 Lp l xo an ton

Vt bn ngoi c th rt vo xylanh bn di nu lp np my xylanh trn

trc. Do lun phi lp np my xylanh di trc.

My nn MYCOM sri WBH

10.2

Quy trnh

10-28

2200D3NE-WBH2006.3.

Chng 10 Lp

4.

Bulng np my s b l xo an ton y bt li. Tng bc sit cht hai

bulng i din nhau nn l xo li ng thi p st np my vo.

5.

t cc bulng cn li vo cc l bt bulng. Tho bulng an ton ra v t

con bulng cui cng vo. Ln lt sit cht cc bulng i din nhau ti
lc sit ph hp.

6.

Lp np o vo np my loi gii nhit

bng nc nu tho n ra.
Lp np o ng theo hng nhn
MYCOM v ng lp ng nc.
Gn trong np my phi khp vi gn
trong np o (xem Hnh 10-64).
Trn h thng tiu chun, ng nc
gii nhit vo/ra trong np o nm v
pha bm du (xem Hnh 7-1).

Hnh 10-65 Np my loi gii nhit bng nc

My nn MYCOM sri WBH

Hnh 10-64 Np o

Hnh 10-66

Np my loi gii nhit bng

kh

10.2

Quy trnh

10-29

2200D3NE-WBH2006.3.

Chng 10 Lp

10.2.13 ng ng nc gii nhit

Lp cc ng ni ty theo yu cu tng loi h thng lm mt, cc ng
ni rng c chiu di khc nhau ty loi.

1.

Lp ng ni rng vo l ni sau lp
u ni ng vo. Phn cui ca ng ni
rng cch g kha cui mt khong
7mm nh trn Hnh 10-67.

7mm

Hnh 10-67 u ni ng

2.

Lp c d vo u ni ng. u ni ng c ba g kha nh trn Hnh 1067. Sit c d n khi hai vng dy ca n bt cht vo hai g kha.

3.

m bo c d c sit ging nh trn

Hnh 10-68 khi lp vo np o.

Hnh 10-68 Lp c d

Nu c d khng lp ng c th b r r trong lc h thng hot ng, gy ra

h hng cho cc thit b in gm c ng c in v bng iu khin.

My nn MYCOM sri WBH

10.2

Quy trnh

10-30

2200D3NE-WBH2006.3.

Chng 10 Lp

10.2.14 Kim tra ln cui

Kim tra ln cui bao gm vic sit li tt c cc bulng gi np my,
np l quan st v c kim tra cc ng ni ng v nt y.
Sau khi kim tra, tin hnh th kn vi kh nn v nit.

1.

m bo khng c ch r no t vng m, van vi, nt y.

2.

X ht kh nn v nit qua van x sau khi hon tt kim tra.

3.

Dn ht kh kim tra ra khi my nn ri thng n vi h thng lnh qua

van chn m.

My nn MYCOM sri WBH

10.2

Quy trnh

10-31

2200D3NE-WBH2006.3.

Chng 11

Chng 11

c tnh van u vo v ra

c tnh van u vo v ra

c tnh van u vo v u ra cho di y ty theo loi mi cht

lnh.
Vi my nn hai cp, xem My nn mt cp bit c tnh van
cp nn cao. Vi cp thp, xem My nn h tr.

11.1

c tnh van u vo
Bng 11-1

My nn mt cp
My nn h tr

11.2

c tnh van u vo

Amnic

HFC
(R404A, R507A)

HCFC
(R22)

Prpan

WN (1.2)

WR (3.0)

WR (3.0)

WR (3.0)

N (1.2)

WN (1.2)

R (1.5)

N (1.2)

c tnh van u ra
Bng 11-2

My nn mt cp
My nn h tr

c tnh van u ra

Amnic

HFC
(R404A, R507A)

HCFC
(R22)

Prpan

WCN (1.0)

WCRH (3.0)

WCR (2.4)

WCR (2.4)

SN (1.0)

SR (1.2)

SR (1.2)

WCR (2.4)

My nn MYCOM sri WBH

11-1

GHI CH