Professional Documents
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11.1 My Xeo Giy cho tin li, my xeo giy PM v my xeo giy ba BM c khi c chia thnh phn li, phn p (khu vc p), phn sy kh (khu vc sy kh) v phn cun giy. Cng c khi chng cn c chia thnh u t v u kh, trong u kh bao gm c b phn cun giy. Nhng ngi vn hnh thng i theo chiu my xeo giy t mt trc (hng ti), trong khi , phn truyn ng t mt truyn ng (mt sau). Nu t giy i qua t pha tay tri sang phi (trong qu trnh sn xut) ca mt ngi khi ngi y ng i mt vi mt trc ca my xeo th c gi l my xeo phi. Cn ngc li l loi xeo tri. Ngi canh my l ngi vn hnh my xeo giy. Theo thng l th ngi ch trc tip n u t, trong khi , ngi canh my pha sau (back tender) s ch n u kh. Cc my xeo giy c t trong mt nh my (xng) v t trong khung, trn . Mt vi my xeo giy dng sn xut cc loi giy c bit, trong khi c cc my xeo khc dng c cho nhiu loi giy khc nhau.
11.2. HIu sut my xeo giy 11.2.1 Tnh ton hiu sut my xeo giy Mc tiu ca my xeo giy l sn xut giy vi s lng ln v t c nhng tnh cht nh mong mun (tha mn yu cu ca th trng), trong khi thc hin loi b nc khi x si bng nhng cch kinh t nht. mi giai on tch loi nc thnh cng, c t nc c loi ra v chi ph loi tr nc phi tt hn. th ch ra rng c s tin b trong vic lm gim hm lng nc t 99,2% thng u (tc l nng bt l 0,8% ) n 7% phn cun giy. Cc gi tr thc s khc nhau nhiu i vi tng loi giy, nguyn liu v thit b loi nc ca my xeo giy.
th di y ch ra sn lng gp ca my xeo (tc l ngay ti lc cun giy trn my xeo trc khi b bt k tht thot no) c lin quan n tc ca my xeo giy PM v nh lng giy. Sn lng ny b gii hn, mi nh lng, ngay ti im ct nhau ca hai ng cho nh lng. Nu: ng nm ngang th hin nng sut sy ti a, th my xeo giy b gii hn bi qu trnh sy. ng thng ng th hin tc ti a th my xeo giy b gii hn bi tc . Nu s dng mt thit b p to hnh t giy hay thit b ph trng trn my xeo th sn lng s thp hn do phi sy kh lng nc thm vo. V vy, trn th, giy trng ph nh lng 80 g/m2 b gii hn bi qu trnh sy, v giy khng ph c nh lng 60 g/m2 b gii hn bi tc my xeo. Cc my xeo thng c cn chnh i vi cc tc cao hn tc vn hnh ti a ca chng c th gia tng sn lng trong tng lai. Sn lng gp ti phn cun cun tnh theo n v tn/ngy l bng vi: nh lng giy (g/m2) x kh li ca my xeo (m) x tc my xeo (m/pht) x 0,00144 Sn lng gp ti phn cun cun tnh theo n v (ad short ton/24 hr) l bng vi: nh lng giy (lb/M) x kh li ca my xeo (inch) x tc my xeo (FT/pht) x 0,0000602
Nng Gi tr pH Nhit
Cch thc hin chi tit cho nh gi bn ngoi my xeo, theo cc tc gi trn (bao gm cc yu im c th c ca mt nhm nh gi bn trong) c ch ra bi Mardon, et al. nh gi vn hnh ca my xeo. Theo 1. Thit b v cch vn hnh. v theo ti liu ca cuc hp hng nm ca b phn k thut CPPA Montreal, thng 1-1997, trang A23 v Dumdie, D. Et al. 2. Kim sot v thit b nghi kh. ibid but 1998, trang B1567. t giy (breaks): Bo v bng cch gn vo CCD video cameras k thut s ton din (n c th thay th cho video camera tc cao + u ghi hnh video cassette recorder) cc v tr c th t c trn my xeo giy. Cc h thng CCD nh vy (charge couple device, tc l b phn quang in bin i nh sng thnh tn hiu in) c th ghi nhn hnh nh v cc d liu lin quan c mt giy t v phn tch chng, v lu tr chng li. phn gii ca hnh nh c th ln n 300.000 nh im (pixel)/hnh v tn s x l hnh nh l 60 hnh/ giy ( tn s dy chuyn l 60 Hz). nhy c th di 0,1 lux*. Tc ca chp (chp nh) c th ln n 1/10.000 th trong 1 giy trong lc nu my xeo tc l 1.800 m/pht th t giy i qua trong khong thi gian cch nhau ca mi ln chp l 3,0 mm. Cc kha cnh khc bao gm m ca ng knh, ngun sng t hp cht c kim, phn bo v trnh nc v trnh nhit cao, cc h thng lm sch thu knh v cc phng tin tho g nhanh chng (cho vic thay i v tr ca cc camera). Nhng v tr t camera thng dng nht (thng 1 ci mt trc v 1 mt sau, nu my xeo rng hn 4 m) l: cc tia nc trn li xeo, b phn p (phn bt giy, trc trung tm, trc p sau cng v open draws), b phn sy th nht v th hai, trc cn trung gian, my p to hnh t giy, my cn lng, trc cun cun trn my xeo v my cun cun. Kt qu l s gim hiu sut trc y c lm gim xung t 20 80%. Thm vo , cngnhn vn hnh c th quyt nh c cn n s iu chnh ca h thng t ng trong vic lm gim tc my xeo khi xy ra s c l
1 67
5 82
10 20
5 8
3 6
6 5
1 4
3 2
34 194
118 555
74 281
10 97
1 65
54
47
38
27
203 1164
S my xeo trn tht s l hin i, vi cc c im k thut m chng phi c hay gn t c nhng ch tiu v cht lng c ch ra trong bng. Cc my xeo giy ba nh th lm ra phn ln giy ba loi tt M. Cm t fine papers c ngha l giy khng ph (uncoated woodfrees) v coating base ngha l giy c ph (coated woodfrees). Giy lp ba S my xeo S my xeo hin i S my xeo ph hp nng cp Nghin li cc ngun x si khc nhau mt cch ring r Separate refining of different fiber sources Phi trn huyn ph bt chnh xc Precision stock blending Kim sot vic pha long thng u Dilution control heabox Tch nc theo chiu my chy hay hnh thnh t giy trn li xeo trn cng Upward dewatering or top wire forming Ep guc ng thi (Tandem) shoe press Sy 1 l n l (tng phn) (Partial) Single tier drying Ep phim (c th ph trc bng bt mu) Film press (able to pigmented precoat) To ren t giy khng dng dy cho Ropleless web threading Cn lng nng hay mm Hot or soft calendering Tc vn hnh thp nht (m/pht hoc ft/pht) 87 22 50 Giy lp gia carton sng 60 12 40 Fine papers 168 5 Khng c tnh c
915//3000
915//3000
1300/4250
[Rudd, N. Most U.S. paper machines need significant technology upgrades. Pulp & Paper, Sept 1999, pg. 55]. nh gi tr gi u t cho mt my xeo, Jaakko Pyry ngh nh gi cc thng s ch yu ca n (nh hiu qu thi gian, hiu qu tc , hiu qu v nguyn liu, tnh n nh lu di ca my) v cho im xp hng cho mi thng s da trn mc cao nht v thp nht ca nn cng nghip. T s tnh im v cht lng ti sn (t 0-100%) v im vn hnh (t 0-80%). a my xeo vo h trc ca hai thang im ny (trc X l cht lng ti sn) s c c m hnh nh gi n gin m hiu qu i vi nhu cu u t my xeo v vn v/hoc kh nng ci thin sn xut. [Null, D. and Gonzalez, J. Steps to increase profits through operations improvement - Part I. TAPPI Journal, 08/2001, tr. 25].
Giy ba lm thng hp. Nh my Mansfeld ca International Paper c my xeo nng sut 390.000 tn/nm. My xeo giy lp ba v lp gia ca carton sng ca nh my Palm Worth s sn xut 600.000 tn/nm. Giy ba. My xeo giy ba BM 8 ca Stora Enso Skoghall c nng sut l 320.000 tn/nm sn xut giy ba lm bao b cha cht lng. C b rng kh 8,3 m. Giy tissue. My xeo giy Port Hudson ca Georgia-Pacific, LA, s l mt trong s nhng my ln nht vi 80.000 tn/nm. Kimberly-Clark ln k hoch cho my xeo giy 90.000 tn/nm ti nh my Bajio, San Juan del Rio, Mexico, c th khi ng vo qu 1 nm 2002.
Vic pht trin trong tng lai ca cc thng s cao nht c xem xt (trn quan im k thut) bi Paprican nh sau:
Tc ca my xeo c th t n 3.000 m/pht vo nm 2045, cung cp cc pht trin ch yu v phn phi huyn ph bt trong my xeo, v nh hnh t giy, v p, sy (v d sy p, Condebelt), v vic cn lng cng ang c nhiu ci tin. Tc ca my xeo giy ba BM c th t n 1.400 m/pht trong vng 5 nm ti, v cc vt liu to sng c th c sn xut tc 1600 m/pht vo nm 2015. V nguyn tc, Khng c my xeo no trong tnh hnh hin ti c th xeo giy vi tc t n 6.000 m/pht.
Ngi ta c th vt qua mc kh giy 10 m trong vng 2 thp k ti, c th da vo vic s dng MOC nh hn v chc hn.