CHAMBO Kounsakda

n tt nghip
GVHD: Th.S Phan Th Bch Ngc
LI M U
Bia l mt loi nc gii kht ln men c cn thp, rt hp dn vi hng thm
c trng v v ng d chu ca hoa houblon. Ngoi tc dng gii kht, bia cn cung
cp mt lng ln cc cht dinh dng, cc cht gip tng cng tiu ho c bit l
nhm enzim kch thch tiu ha amylaza v cc vitamin, nht l cc vitamin nhm B.
Bia c a vo Vit Nam t na cui th k 19. Ban u, n c coi l thc
ung xa x, ch c gii thng lu, giu c mi s dung. Nhng n nay, mt phn l do
i sng ca nhn dn ta so vi trc y tin b hn rt nhiu, mt phn l do c
nhiu nh my bia c xy dng trn t nc ta nn bia dn dn c s dng rng
ri trong nhn dn.Trong nhng cuc gp g, sum hp gia nh, trong cc cuc gp mt
lin hoan, trong cc bui tic...khng th thiu bia bi mt l, n gip cho khng kh vui
v, si ng hn rt nhiu.
nc ta trong khong 10 nm tr li y, ngnh cng nghip thc phm ni chung
v cng nghip sn xut bia ni ring c mt din mo mi vi nhiu nh my bia ra
i, nhiu sn phm mi c gii thiu rng ri... nhng vn khng p ng c nhu
cu tiu th bia ang ngy cng tng.
khc phc tnh trng ny chng ta phi ra cc cch gii quyt p ng nhu
cu ngy cng cao. Do ti chn ti tt nghip l:"Thit k nh my sn xut bia
ln men bng phng php lin tc nng sut 40 triu lt/nm" nhm cung cp c
mt lng bia kh ln cho th trng ang ngy cng m rng, hn ch vic nhp khu
bia ng thi tin n xut khu ra nc ngoi thu ngoi t cho t nc.
Thit k nh my bia
SVTH: Khounsakda Chambo
n tt nghip
CHNG 1:
LP LUN KINH T K THUT
1.1. S cn thit phi u t

Nng hin nay tr thnh th loi I ca t nc, nn kinh t c nhng
bc pht trin vt bc, dn c tp trung ng c. Thm vo , cc im du lch nh
Non Nc, B N... ngy cng thu ht nhiu khch du lch trong nc v quc t, nhu
cu ch bin thc phm ngy cng tng v khng ngng pht trin, nht l nc gii
kht m quan trng nht l bia - mt loi nc ung c ng o ngi dn v khch
du lch a chung.
1.2. Phng n sn xut
Nh my bia c thit k lm vic theo phng php ln men lin tc s dng
nguyn liu l 58% malt i mch, 40% go v 2% ng saccarozo.
1.3. C s kinh t k thut
V v tr a l: a im xy dng nh my ti khu cng nghip Ha Khnh, cch
Quc l 1A khong 1km.
V kh hu: Nng nm trong vng kh hu nhit i gi ma. Nhit trung bnh
khong 260C n 280C, m trung bnh l 80%, hng gi ch o l hng ng
Nam.
1.3.1. H thng giao thng vn ti
V ng b, c quc l 1A ni trung tm thnh ph vi cc tnh khc, n cc
nc lng ging nh Lo, Campuchia. V ng thy, Nng c cng Tin Sa, cng
Sng Hn, rt thun tin khi lu thng hng ha vi cc tnh trong nc v nc ngoi.
1.3.2. Ngun nguyn liu
Nguyn liu chnh sn xut bia l malt i mch, hoa houblon v nc. Ngoi ra
nh my cn dng nguyn liu thay th l go.
Do kh hu, t ai nc ta khng trng c a mch v cy hoa houblon nn hai
nguyn liu ny c nhp t nc ngoi.
Thit k nh my bia
n tt nghip
Nguyn liu thay th l go c mua t cc tnh trong nc nh: Qung Nam,

Qung Ngi, Tha Thin Hu, Bnh nh,........ cc vng nguyn liu ny c kh nng
p ng nhu cu ca nh my mt cch y v kp thi
1.3.3. Ngun cung cp in
Nh my s dng ngun in ly t li in quc gia qua my bin p ring ca
nh my. Ngoi ra nh my cn trang b my pht in d phng dng trong cc thi
im cao im v phng khi mt in.
1.3.4. Ngun cung cp hi v nhin liu
Nh my dng l hi cp hi, nhin liu dng cho l hi l du FO.
1.3.5.Ngun cung cp nc
Nh my ly nc ch yu t ngun ca nh my nc cung cp cho khu cng
nghip Ha Khnh.
1.3.6. H thng thot nc
Nc thi sau khi c x l s theo ng ng dn n ni cha nc thi x l
ca khu cng nghip, sau c dn ra sng.
1.3.7. Ngun tiu th sn phm
Th trng tiu th trong nc c bit l th trng min Trung. Bn cnh , cc
nc nh Indonesia, Malaysia, Philipin...l cc th trng c trin vng ln .
1.3.8. Ngun nhn lc
Nng tp trung i ng cng nhn lnh ngh k thut cao, i ng cn b, k s
gii thun li cho pht trin ca nh my.
1.3.9. Hp tc ho
Hin nay, c cc khu cng nghip pht trin mnh ca min Trung nh Ho Khnh Lin Chiu - Nng, khu cng nghip in Ngc - in Bn - Qung Nam, khu cng
nghip Dung Qut - Bnh Sn - Qung Ngi. y l iu kin tt cho s hp tc - lin
hp ho gia cc khu cng nghip, to ra s a dng sn phm, rt ngn thi gian hon
vn xy dng nh my, gim gi thnh sn phm.
Thit k nh my bia
n tt nghip
1.3.10. Thit b
Nh my ch yu nhp thit b t nc ngoi m bo tnh cng ngh. Bn cnh
, gim chi ph u t ban u th cng c th gia cng mt s thit b m n khng
nh hng n cng ngh.
Kt lun: Qua phn tch cc iu kin thc t nh trn cho thy vic xy dng nh
my bia ti khu cng ngip Ha Khnh- Lin Chiu- Nng l cn thit v kh thi.
Vi nng sut 40 triu lt/ nm c th p ng c nhu cu ca ngi tiu dng v gp
mt phn vo ngn sch nh nc.
Thit k nh my bia
n tt nghip
Chng 2:
TNG QUAN NGUYN LIU
2.1. Sn phm
[ 16 ]
[ 16 ]
Bia l loi thc ung c t lu i. N hp dn ngi s dng bi nhng cng dng

chnh sau:
- Gim nguy c pht trin cc bnh tim mch
- Bia c th a mui nhm ra khi c th.
- Phn gii cht bo trong c th.
- Gip b my tiu ha lm vic tt hn
- Men bia c li trong vic phng trnh mt s bnh truyn nhim, ung nht, pht
ban, bnh tiu ng v mt s bnh ngoi da.
- Bia c cha mt s cht gip ng ngon hn, trnh cng thng v trm cm.
Trn th gii, bia c rt nhiu loi. Ngi ta c th phn loi bia theo mu sc nh
sau:
2.1.1. Bia en
[ 16 ]
Bia en c trn thm mt t malt en v mt s cht to mu khc nh caramen.

Bia en c thnh phn la mch nhiu hn v li l loi la mch c sy kh cho c
mu en (cn gi l carafamalt).
Qu trnh bia en s i hi nhiu calo hn cc loi bia khc v chng cng
chuyn ha nhiu cht chng xy ha t la m v ng cc hn lm bia c v ngt c
trng.
Bia en ph bin Ailen, Anh.
2.1.2. Bia
[ 16 ]
Ngi ta s dng nhng loi mch nha c bit lm nc hm nu bia mang li

mu hay mu h phch ca loi bia c bit . iu cn bn l loi mch nha mu
nu nht hay mch nha c nng k s mang li sc mu o cng nh ci hng
Thit k nh my bia
n tt nghip
v ring ca bia kia (khc vi bia vng l h s ch sy hay hong kh loi mch nha
thng thng thi).
Bia c s dng ch yu th trng M, Jamaica
2.1.3.Bia trng
[ 16 ]
Bia trng l loi bia lm t la m (wheat) m c nu ch yu ti B, H lan. Bia

trng mang tn ny do bi cc men l lng (ln men ni) v cc protein ca la m lm
bia trng nh m m sng khi hay c mu trng khi bia c lm lnh.
2.1.4. Bia vng
[ 16 ]
Bia vng c t l hoa houblon nhiu v l loi bia ph bin nht trn th gii, da
theo cng ngh ca bia lager Pilsner Bohemia, Sc.
2.2. Nguyn liu
2.2.1. Malt i mch
- Malt i mch l ht i mch ny mm trong iu kin nhit , m nhn

to xc nh t hot lc enzim v thnh phn dinh dng ca ht mc
cn thit.
- Trong cng ngh sn xut bia, malt i mch va l tc nhn ng ho va l

nguyn liu c trng to nn sn phm.
- Yu cu ca malt i mch :
+Phi sch, c mi thm c trng, c v ngt, mu vng sng u.
+ Kch thc ht malt phi ng u
+ Khi lng ring ca malt trong khong 520 - 600gam/lt.
+ m ca malt khng qu 6%
+Malt c thi gian ng ho 10 - 35pht, hot lc amylaza cao.
2.2.2. Hoa houblon
Hoa houblon (Houmulns lupulus) l loi thc vt lu nin n tnh, thuc h Gai
mo (Canabinaceac). c im ca ging ny l hoa c v hoa ci sinh ra trn hai
Thit k nh my bia
n tt nghip
thn khc nhau. Ngi ta trng hoa houblon thu nhng hoa ci cha th phn cho sn
xut bia, v nu s dng hoa ci c th phn s lm gim cht lng ca bia.
Chnh v vy m ngi ta phi tin hnh loi b ngay nhng cy c trong vn hoa
houblon.
Hoa houblon l nguyn liu ng v tr th hai sau malt i mch trong sn xut bia.
N truyn cho bia v ng du, hng thm rt c trng, n lm tng kh nng gi bt,
lm tng bn keo v n nh thnh phn sinh hc ca sn phm.
Nh my s dng hoa vin sn xut bia v u im l d bo qun, cht lng tt.
2.2.2.1. Thnh phn ha hc ca hoa houblon
Nha houblon :
Nha houblon l thnh phn chnh v rt quan trng ca hoa, bao gm nha cng v
nha mm. Trong nha mm c cc axit ng nh : - axt ng (gumulon), - axt
ng (lupulon), - axt ng (gumulinon) v - axt ng (gulupon), nha cng gm
- nha cng v - nha cng. Cc cht ng ngoi tc dng truyn v cho bia cn c tc
dng st trng. Trong cc nha th quan trng hn c l nha mm v ch yu nht l
-axit ng
Cc tanin :
Tanin ca hoa d ha tan trong nc v trong dch ng, do trong qu trnh
houblon ha cc tanin cng d ha tan vo dch ng v d dng lin kt vi protein
cao phn t to thnh cc phc cht khng ha tan. Nh m loi tr c cc cu
t protein kh bin tnh v kt lng ra khi dch ng.
Tanin ca hoa d b oxi ho nn n bo v nha houblon m c bit l - axit ng
khi b oxi ho. Mt khc, tanin tham gia vo vic hon thin v cho bia v c nh
hng n qu trnh nu bia.
Tinh du:
Tinh du hoa houblon l mt hn hp phc tp bao gm trn 100 hp cht khc
nhau, phn ln l nhng terpen, ru, xeton, aldehit, ester v axit. N khng ho tan
trong nc nhng rt d bay hi theo hi nc. Hn 90% lng tinh du bay i trong
Thit k nh my bia
n tt nghip
qu trnh houblon ho. Mt t tinh du ho tan trong dch ng s tip tc bay hi

trong qu trnh ln men chnh v ph. Do trong bia thnh phm lng tinh du cn
li khng ng k, tuy nhin n gp phn lm cho bia thm hn.
2.2.2.2. Bo qun hoa nng cao hiu qu s dng
- Bo qun nhit thp (gn 00C)

- Ngn chn s xm nhp ca khng kh vo hoa
- Kho phi c cch m tt.
- C th c ch s hot ng ca vi sinh vt bng cch xng hi lu
hunh
2.2.3. Nc
Trong bia thnh phm, hm lng nc chim trung bnh khong 77 - 90%. Trong
nh my, nc c dng vi nhiu mc ch khc nhau nh l: nu, chit, thanh trng
v v sinh thit b ....nn lng nc c s dng rt ln. Tuy lng nc dng
trc tip nu bia khng nhiu nhng n nh hng nhiu n cht lng ca bia, do
nc dng nu bia phi m bo cc yu cu ca nc ung nh sau : trong sut,
khng mu, c v d chu, khng c mi v l v khng cha vi sinh vt gy bnh, m
bo cc yu cu cho cng ngh bia.
Cc cng on x l nc bao gm: lng trong v lc, lm mm nc, b sung cc
thnh phn cn thit cho nc v ci to thnh phn sinh hc ca nc.
2.2.4. Nguyn liu thay th
2.2.4.1. Go
Nh my s dng nguyn liu thay th l go. V kh nng thay th malt i mch
dng trong bia th go l loi ng cc c dng nhiu hn c. Ni nh ca go c th
l trng trong hay trng c. Ht trng trong c hm lng protein cao, ht chc v cng
hn. thay th malt i mch ngi ta thng chn ht go c trng c l tt
nht.
Thit k nh my bia
n tt nghip
2.2.4.2. ng saccarozo
Mt lng nh ng saccarozo b sung vo ni houblon nhm tng ng cho
dch ln men sau ny. ng l cht ha tan c th ln men c.
Thit k nh my bia
n tt nghip
2.3. Cht h tr v ph gia

2.3.1. Enzym
tng cng s thy phn trong khi nu, nh my s dng ch phm enzym amylaza chu nhit, c tn thng mi l Termamyl, dng lng, c pH trung tnh,
trong phn t c ion Ca2+. Ch phm Termamyl c sn xut t dch nui cy vi khun
Bacillus licherifomis. Ch phm Termamyl dng dch ha nguyn liu giu tinh bt,
t l s dng l 0,05 0,1% so vi tinh bt. Ch phm ny c t0opt=95 1000C v hot
ng n nh nu trong dch thy phn c mt lng 50 70 ppm Ca2+.
Enzym Termamyl d dng tan trong nc mi nng trong iu kin thng
dng. vn c c th xy ra trong ch phm enzym nhng khng nh hng ti hot
tnh chung hoc tnh nng sn phm.
i vi cng ngh sn xut bia, enzym ny c b sung vo ni go nhm ph
gip cho vic dch ha d dng. Do n nh nhit cao ca enzym nn quy trnh nu
c th c n gin ha. Nh th, vic gia tng t l cc loi nguyn liu khng cha
enzym cng c th thc hin c.
2.3.2. Ha cht
2.3.2.1. Axit lactic
Axit lactic l mt axit hu c, c dng iu chnh pH ca mi trng v mi
trng axit yu. Axit lactic ha tan tt trong nc v etanol, trong cng nghip axit
lactic c tng hp t vi khun lactobacillus.
Nh my mua axit lactic ngoi th trng b sung vo ni malt nhm iu chnh pH
ca dch v gi tr 5,66 to iu kin thun li cho qu trnh hot ng ca cc
enzym thy phn.
2.3.2.2. Cac hoa cht khac
Cc loi ha cht c s dng di dng nguyn liu ph nhm khc phc nhng
yu cu k thut cn thit m trong qu trnh sn xut cha t ti, ta c cc loi ha
cht ch yu sau:
Thit k nh my bia
10
n tt nghip
+ Ha cht dng x l nc: than hot tnh (hp ph mi), Cl 2 (c tc dng dit
khun), HCl, NaOH (ti sinh ht nha sau qu trnh trao i anion v cation a
nc nu v nc mm).
+ Ha cht v sinh thit b: dung dch NaOH, dung dch HCl, cht dit khun.
+ Cht tr lc: Diatomit.
2.3.3. Nm men
Nm men bia: C 2 loi.
- Saccharomyces cerevisiae - thuc loi ln men ni.
- Saccharomyces carlsbergensis - thuc loi ln men chm.
Hai chng nm men ny khc nhau v nhiu c im, nh khc nhau v ch cng
ngh, khc nhau v sinh l...
y ta s dng nm men chm, nhit ln men chnh l 8 0 - 100C v ngng ln men
00C.
2.4. Cc qu trnh sinh ho quan trng
Trong cng ngh sn xut bia c nhiu qu trnh sinh ho xy ra, nhng quan
trng nht l cc qu trnh xy ra cng on nu v ln men bia.
2.4.1. Cc qu trnh xy ra khi nu
Cc qu trnh xy ra trong khi nu c chia lm 2 nhm l: qu trnh enzym v
qu trnh phi enzym.
a) Qu trnh enzym:
S thu phn tinh bt:
Tinh bt i tc dng ca h enzym amylaza s b thu phn thnh ng v
cc dextrin vi phn t lng khc nhau. ng c ngha ln vi qu trnh ln men
cn cc dextrin tuy khng ln men c nhng n gp phn quan trng vo vic hon
thin v ca bia.
S thu phn protein:
Thit k nh my bia
11
n tt nghip
Di tc dng ca enzym proteaza th protein b thy phn thnh cc axit amin

v cc sn phm c phn t lng ln hn nh peptit, peptone, polypeptit. Cc sn
phm thp phn t ca qu trnh thu phn nh axit amin v peptit l ngun dinh dng
nit cho nm men, cn pha c phn t lng trung bnh nh pepton v polipeptit to v
m , tham gia vo qu trnh to v gi bt cho bia. Tuy nhin nu hm lng ca
chng qu cao s lm cho bia d b c v kh bo qun.
S thu phn fitin:
Di tc dng ca h enzym fitaza xy ra s thu phn fitin to thnh axit
phosphoric v cc sn phm khc. Axit phosphoric l ngun dinh dng cung cp cho
nm men v ng vai tr quan trng trong vic to mi trng m thch hp cho cc
enzym hot ng.
S thu phn hemixenluloza v mt s cc cht khc:
Di tc ng ca enzym xitaza dn n s thu phn hemixenluloza v mt s
cht khc ca nguyn liu to thnh glucose, xilose, arabinose. S thu phn ny
mang 2 ngha l va b sung cht ho tan cho dch ng, va ph b hng ro chn,
to iu kin thun li cho cc enzym khc d dng tc ng.
b) Qu trnh phi enzym:
S kt lng v bin tnh ca protein:
Di tc ng ca nhit cao, mt phn protein b bin tnh v ng t. y l
yu t c li cho cng ngh sn xut bia v s loi c nhng protein d b bin tnh ra
khi dch ng lm tng bn keo ca bia tc l gim c kh nng gy c.
S to thnh melanoid:
y l mt phn ng c bit quan trng trong cng ngh sn xut bia. Tuy phn
ng ny gy ra hao tn axt amin v ng kh nhng vi mt lng melanoid va phi
li gp phn nng cao gi tr cm quan cho sn phm sau ny. Qu trnh to thnh
melanoid xy ra mt cch mnh m giai on sy malt, n giai on ng ho,
iu kin v nhit v cc yu t khc cha ti u cho qu trnh trn nhng d sao th
mt lng ng k melanoid cng c to thnh.
Thit k nh my bia
12
n tt nghip
Ngoi ra trong qu trnh nu cn xy ra phn ng gia cc mui ca nc v

photphat c trong khi cho, xy ra s ho tan cc thnh phn d ho tan ca malt vo
dung dch.
2.4.2. Ln men
2.4.2.1. Cc qu trnh xy ra khi ln men chnh
Qu trnh sinh l
Qu trnh sinh l th hin s sinh sn v pht trin ca t bo nm men. Nm men
sinh trng mnh nht trong thi k u ca qu trnh ln men chnh. y l giai on
tng s lng t bo m bo cho qu trnh ln men bia.
Qu trnh sinh ha:
Qu trnh sinh ho c bn trong ln men chnh l s chuyn cc ng ln men
thnh ru v CO2, phn khng ln men c ch yu l dextrin, protein v cc cht
khong. Ngoi ra cn to cc sn phm ph: nh glyxerin, axt hu c, ru bc cao,
este, aldehit...
Qu trnh ha l: l nhng bin i ho l sau:
+ S thay i chua v nng lc m:
+ S thay i th oxy ho kh: th oxy ho kh gim dn
+ S ho tan CO2 v to bt: lng CO2 sinh ra trong qu trnh ln men chnh l rt
ln, mt phn nh (khong 0,2%) ho tan vo bia, cn phn ln l thi ra ngoi di
dng bong bng kh, cc bong bng ny ni ln b mt, dnh li vi nhau v to thnh
bt kh.
+ S kt mng ca cc t bo nm men: xy ra vo cui thi k ln men chnh, khi
nm men kt t ko theo cc cht l lng trong bia lm bia trong hn cn h nhit bia
non xung nm men kt lng tt hn
2.4.2.2. Cc qu trnh xy ra khi ln men ph v tng tr bia
+ S ho tan v lin kt ca CO2 trong bia: trong bia non cha khong 0,2% CO2 m
yu cu hm lng CO2 trong thnh phm khng nh hn 0,3% do phi b sung
thm CO2 cho bia, CO2 sinh ra khi ln men phn ng cn li trong bia l ngun b
Thit k nh my bia
13
n tt nghip
sung CO2 cho bia thnh phm. CO2 c trong bia tn ti s cn bng ng nh sau: CO2
lin kt CO2 ho tan CO2 dng kh.
+ S lm trong bia: bia non cn cha nhiu t bo nm men v cc cht huyn ph
khc cho nn cn c. Nhit ln men ph thp hn nhit ln men chnh nn xy ra
qu trnh ng t cc hp cht cao phn t.
+ Qu trnh xy ho kh v s hon thin cht lng ca bia: qu trnh tng tr cn
xy ra cc phn ng gia cc cht c trong bia lm tng thm hm lng este, ru bc
cao, v gim i hm lng diaxetyl c trong bia. Sau khi tng tr v ca bia tr nn
mm v du hn.
Thit k nh my bia
14
n tt nghip
CHNG III:
DY CHUYN CNG NGH
3.1. S cng ngh sn xut bia
Thit k nh my bia
15
n tt nghip
3.2. Thuyt minh dy chuyn cng ngh

3.2.1. Lm sch
3.2.1.1. Mc ch
Lm sch tch ht bi bn, loi b nhng tp cht nh: l kh, lng chim, kim
loi ln trong nguyn liu; i vi malt cn loi b phn r, mm cn st li loi cc
ht c kch thc nh qu hoc ln qu li nhng ht c kch thc ng u thun
li cho qu trnh nghin.
3.2.1.2. Tin hnh
Cu to:
3
Nguyn liu
Tp cht ln
Bi
Tp cht b
Nguyn liu sch
4
Hnh 3.1: Thit b lm sch
Nguyn tc hot ng:
Ngn trn cng c gn li sao cho nguyn liu v cc tp cht nh c th lt qua
c, cn cc tp cht ln c gi li trn li v c a ra ngoi. Ngn th hai c
gn li vi cc l li ln hn m bo khng cho nguyn liu lt qua li m ch cho
cc tp cht nh hn qua ri a ra ngoi, nguyn liu c gi li trn li v c vt
ti a i nghin. tch cc tp cht c kch thc nh, nh cng vi bi bay l lng
ln trn th sn rung ca go v malt c gn thm qut ht dn bi ra ngoi.
Thit k nh my bia
16
n tt nghip
3.2.2. Nghin nguyn liu

3.2.2.1. Mc ch nghin
Mc ch nghin l nhm ph v cu trc t bo ca ht, to iu kin thun li
khi nu thu c mt dch ng c nng cao nht. Yu cu sau nghin:
*Malt:
+V cng nguyn cng tt. V nguyn s lm tng tc lc.
+Khi nghin cn to mt t l thch hp gia tm th, tm mn v bt.
*Go: phi tin hnh nghin mn trong qu trnh nu cc cht tinh bt, protein,
chuyn sang dng ho tan nhanh hn.
3.2.2.2. Phng php thc hin
My nghin trc (nghin malt):
- Cu to: .
Malt
Trc nghin
Hnh 3.2: My nghin trc (nghin malt)
Nguyn tc hot ng:

Malt c vo phu v c nghin s b cp rul th nht. Khong cch gia 2
trc nghin ca cp rul th nht ln hn so vi khong cch gia 2 trc nghin ca cp
rul th 2. Sau khi nghin s b, bt malt c a vo rul th 2 nghin tip.
Thit k nh my bia
17
n tt nghip
- My nghin ba ( nghin go ):
+ Cu to:
1.
2.
3.
4.
5.
Phu np liu
Ba
Li
a treo
Trc quay
Hnh 3.3: My nghin ba (nghin go)

+ Nguyn tc hot ng:
Nguyn liu c a vo my nghin ba qua phu np liu (1). Go c nghin
nt nh vo lc va p ca ba nghin (2) vo thnh trong ca my nghin ba. Ba
c lp trn a treo s (4), cc ba c treo cch u nhau. Go sau khi c nghin
mn s i qua li s (3) ra ngoi v c a vo bunke cha.
3.2.3. Nu bia
3.2.3.1. Mc ch
Chuyn cc cht c trong nguyn liu t trng thi khng ho tan sang trng thi ho
tan nh tc ng ca cc h enzim thu phn.
3.2.3.2. Phng php nu
C ba phng php nu bia l phng php ngm, phng php un si v phuong
php kt hp, vi mi phng php c u nhc im ring v nh my c s dng
45% nguyn liu thay th giu tinh bt nn s dng phng php kt hp gia ngm v
un si mt ln l hp l nht.
Thit k nh my bia
18
n tt nghip
3.2.3.2. Tin hnh nu

+Ni go:
u tin ng van x ni, bt cnh khuy, m van ly nc vo ni vi t l 5lit/1kg
go, nc c nhit khong 320C. Sau cho vo ni 1/2 lng malt lt . Bt go
nghin mn cho vo ni nu khuy trn trong 5 pht. Sau khi khuy trn nhit
khi nu khong 300C, b sung axit lactic h pH xung cn 5,6. Tip theo gia nhit
nng nhit t 300C ln 660C trong khong 30 pht. Gi 660C trong 30 pht h
ha dch bt. Thm 50% lng malt lt cn li vo v ng thi lc ny b sung enzim
Termamyl ng ha tinh bt. Nng khi nu ln n nhit si trong 30 pht, gi
nhit ny trong 20 pht v em i hi cho.
+Ni malt:
Cho nc m 320C vo trc ri tin hnh xung bt ho malt trong 10 pht, t l
malt: nc l 1kg/4,5lt nc Dng axt lactic h pH ca mi trng n 5,6 ri tin
hnh nng nhit ln 520C mt khong 30 pht, gi nhit ny 20 pht. Phi tnh
sao cho khi ni cho go un si xong th qu trnh m ho ni malt cng va kt
thc. Bm cho go sang ni malt hi cho, mt khong 10 pht. Khi hi cho xong
th iu chnh nhit chung ca ton khi sao cho t 630C, gi 630C trong 25 pht
to iu kin cho enzim -amylaza thu phn tinh bt. Sau nng nhit ca
khi dch ln 730C trong vng 10 pht v gi nhit ny 25 pht enzim _amylaza tip tc thu phn tinh bt. Cui cng nng nhit ca ton khi nu ln
780C trong vng 5 pht ri sau bm dch i lc.
Thit k nh my bia
19
n tt nghip
S NNG V GI NHIT CA QU TRNH NU
C
20'
ts i
78
73
66
63
52
30'
30'
2 0 '1 0 '
30'
25'
10'
25' 5'
30'
10'
32 5'
30
0 5
10'
35
55 65
9 5 1 1 5 1 2 5 1 5 0 1 6 0 1 8 51 9 0 t (p h t)
Ni go
Ni malt
Hi cho
3.2.4. Lc dch ng
3.2.4.1. Mc ch
Dch ng ho bao gm cc cht ho tan v cht khng ho tan nn cn phi lc
tch cc cht ho tan ra khi cc cht khng ho tan.
Thit k nh my bia
20
n tt nghip
3.2.4.2. Thit b lc y bng
1. Dch cho vo
2. Dch ng ra
3. Cnh gt b
4. Cnh xi b
5. Ca thot b hm
6. ng c
7. y li gi
8. ng nc v sinh
9. ng nc ra b
10. Ca quan st
11. Lp cch nhit
12. Cc ng gom
Hnh 3.4: Thit b lc y bng
Thit k nh my bia
21
n tt nghip
3.2.4.3. Tin hnh lc dch ng

Trc ht l lc khi cho thu c dch ng u. Dch ng lc chy t trn
xung qua li lc. Dch lc c chy vo cc ng gp v chy tp trung vo cc vng
trn sau chy vo thng cha. Trong vng 15 pht u tin, dch ng chy ra cn
c nn bm hi lu v. Khi dch ng t c trong cn thit th cho qua thit b
houblon ho.
Sau khi lc xong th tin hnh ra b bng nc 78oC.
Qu trnh lc thng ko di khong 4 gi.
3.2.5. Houblon ho
3.2.5.1. Mc ch ca vic houblon ho
Mc ch:
un si dch ng vi hoa houblon l n nh thnh phn ca dch ng,
truyn cho bia c mi v v ca hoa houblon, lm cho dch ng t nng theo yu
cu, lm keo t cc protein, v hot cc enzim v thanh trng dch ng.
Thit k nh my bia
22
n tt nghip
3.2.5.3. Tin hnh houblon ho

Thit b houblon ha cng ging nh thit b nu nhng c b mt truyn nhit
ln hn do qu trnh houblon ha cn lm bay hi mt lng ln nc.
Vt liu ch to tt nht l thp khng g.
Tin hnh: Dch ng v nc ra b t thit b lc chuyn vo ni houblon
ha. Dch ng lp y y ni th bt u cung cp nhit nhit dch ng lun
gi 7075oC. Duy tr nhit ny enzym -amylaza tip tc thy phn tinh bt
st. Khi nc ra b chy vo ni houblon ha gn kt thc th bt u nng nhit un
si.
3.2.6. Lng trong v lm lnh
3.2.6.1. Mc ch
Mc ch:
- H nhit dch ng n nhit ln men, kt ta cc huyn ph v bo ho xy
cho dch ng.
3.2.6.2. Phng php tin hnh lng trong v lm lnh
Cu to:
1. ng thot hi
2. V thng
3, 4 ng tho dch ng
5. Ca thot b
6. Dch ng vo
7. ng nc v sinh
8. Ca lm v sinh
Hnh 3.5: Thit b lng trong
Thit k nh my bia
23
n tt nghip
Nguyn tc hot ng:

Dch ng c a vo ni theo ng ng (6), theo phng tip tuyn vi thnh
thng, vn tc dch vo thng phi t 10 14 m/s nhm to mt sc y mnh, lc ny
lm cho c ct cht lng xoy trn. V th, dch ng sau khi vo thit b s chuyn
ng trn di tc dng ca lc hng tm, cn s lng tm thit b. Sau khi chuyn
ht dch ng vo thit b, yn trong 20 pht ri tho ra ng trn s (3) phn
di tip tc lng, tip tc tho ra qua ng di (4). Cn hoa c co v tho ra
ngoi qua ca tho b s (5). Sau m nc theo ng ng s (7) v sinh thit b.
3.2.6.3. Thit b lm lnh: thit b trao i dng tm
Cu to:
Nha lnh
Nc lnh
Nha nng
vo
Nc nng
ra
Hnh 3.6: Thit b lm lnh

Nguyn tc hot ng
Dch nha c nhit 90- 95oC c bm vo 1 mng dn pha di, cn tc
nhn lnh l glycol lnh c bm vo 1 mng dn pha trn. Dch nha nng v
nc lnh i ngc chiu thc hin qu trnh trao i nhit, nh m nhit ca
dch nha nng h xung n nhit ln men 8oC v c a ra ngoi theo mng dn
pha trn, cn nc lnh sau khi trao i nhit vi nha nng thnh nc nng ra khi
my theo mng dn pha di.
Thit k nh my bia
24
n tt nghip
3.2.7. Ln men
3.2.7.1. Ln men chnh
Mc ch ca qu trnh ln men chnh:
Nh tc ng ca enzim vi sinh vt chuyn ho ng thnh ru, CO2 v cc sn
phm khc gp phn to nn hng v cho bia.
Tin hnh ln men:
y ta s dng nm men chm, nhit ln men chnh l 80C v ngng ln men
00C.
S CNG NGH LN MEN LIN TC CA NH MY C M T
NH SAU:
Hnh 3.7: S ln men lin tc

H thng ny bao gm 4 thng ln men chnh (6) v 10 thng ln men ph (13) v
cc thit b ph tr khc nh h thng lc khng kh (1), cc bm... H thng ny c
t trong bung lnh. Qu trnh ln men chnh v ph c tin hnh trong cc thng
ln men kn ni vi nhau bng ng chy chuyn v to thnh mt h thng lin tc.
Dch ng sau khi lng trong v lm lnh c chuyn n thng tip liu (2), ti
y n c chuyn i ln men v nhn ging. Men ging thun khit c a vo
thng (4) theo nh k 2 thng 1 ln. Dch ng lin tc c chuyn vo v dch men
c hot lc cao c lin tc a ra khi thng (4) vi th tch bng th tch dch ng
Thit k nh my bia
25
n tt nghip
a vo. Qu trnh nui ging trong thng (4) c thc hin 100C v c sc khng
kh c v trng nh (1).
Nh h thng bm nh lng (5), dch ng t thng tip liu (2) v dch men
ging t thng (4) lin tc c a vo thng ln men chnh (6) vi t l 92:8. Nng
nm men trong thng ln men u tin l 70 triu t bo/1ml. Cc thng ln men chnh
(6) phi ni vi nhau sao cho dch ng i vo pha di v i ra t pha trn thng.
Bm (5) phi iu khin sao cho dch ng lu li trong mi thng la 24h.
Dch ng v men ging chy chuyn t thng u sang thng sau v tin hnh ln
men chnh nhit 8 - 90C cho n khi t ln men cn thit. Qu trnh ln men
chnh ko di 4 ngy m v p sut 0,2-0,3at.
Sau khi ln men chnh xong bia non c tp trung vo thng cha (7) ri nh bm
(8) chuyn vo thit b ly tm kn (9) tch bia non ra khi b men. B men c a
vo thng cha ri x l, bo qun v ti s dng. Cn bia non chy vo thng cha
(11) v c b sung thm mt lng bia non khng qua ly tm m bo nng
ca nm men trong bia non l 12 - 15 triu t bo /1lit. Sau bm (12) bm bia non t
thng (11) sang thng ln men ph u tin cua h thng (13). Cc thng ln men ph
cng c ni vi nhau nh cc thng ln men chnh v bia non cng lu li mi
thng 1 ngy m. S ngy ln men ph l 10 ngy, nhit ln men ph 1-20C v p
sut trong thit b ln men ph l 0,5-0,6 at. Bia t thng ln men ph c chuyn vo
thng cha (14) v t y c a i lc.
i vi h thng ln men lin tc iu ti k l nhim tp. Nu mt khu no
c xy ra s c th kh nng b nh hng c h thng l rt cao. Do , m bo dy
chuyn lm vic bnh thng v thnh phm c cht lng cao th cn phi m bo v
sinh thit b. C 2 thng 1 ln phi tin hnh tng v sinh v st trng ton b h thng,
ng thi phi tin hnh thng xuyn vic v sinh st trng thng tip liu v thng
men ging.
Thit k nh my bia
26
n tt nghip
3.2.8. Lc bia
3.2.8.1. Mc ch
Lc bia bia t trong cn thit, lm tng gi tr cm quan, lm tng bn keo
ca bia.
3.2.8.2. Tin hnh
Dng h thng lc vi cht tr lc diatomit. u tin, bt diatomit c trn cng
vi nc v trng ri dng bm a dung dch ny vo my lc p tch ht nc, to
thnh mt lp lc diatomit. Tip theo, bia c lc qua lp lc ny.
3.2.8.3. Thit b lc a
Cu to :
10
3
7
8
4
5
1. ng ng bia vo
2. ng ng thng p
3. ng ng CIP
4. ng ng x y
5. ng ng bia ra
6. Ca x
7. Trc my lc
8. Li lc
9. Bm x bt
10. Van an ton
6
Hnh 3.8: Thit b lc a
Nguyn tc hot ng
Bia non c a vo my lc qua ca (1), do cc a lc c gn trn h thng
trc quay nn cn bia vo c phn phi u trn b mt a. Cu to ca a lc gm
c b mt li (8) c ph sn mt lp bt tr lc c kch thc ln. Khi bm bia vo
lc ngi ta b sung thm bt tr lc c kch thc ht nh hn. Cn bia, xc men, v
bt lc c phn phi u trn b mt li lc lm thnh mt lp tr lc tt. Bia c
lc trong nh vo s chnh lch p sut thy tnh ca dch lp trn v lp di b mt
lc, sau bia trong c thu hi qua ng ng gp gia (5). Khi lc xong ta tin
Thit k nh my bia
27
n tt nghip
hnh v sinh my lc, dng bm s 9 bm bt lc ra ngoi a v x theo ng s

(4) hay ca s (6).
3.2.9. n nh bia
Bia sau khi lc th hm lng CO2 b gim do khi phc li s bo ho CO2
trong bia th sau khi lc, bia c gi trong thng cha nhit 0,5-10C di p sut
ca CO2 l 0,5at v thi gian ti thiu l 4 gi. Hm lng CO2 trong bia thnh phm
phi t t nht l 0,3% khi lng; cha t phi b sung CO2 cho bia.
3.2.10. Chit v ng np
Bia sau khi n nh xong c chit vo chai thu tinh mu xanh m, c th tch
500ml. Chai a vo rt phi c tiu chun v kn, nguyn vn, v kch thc,
sch. Trc khi rt, chai c ra v st trng k bng nc nng 650C v dung dch
NaOH 2% c b sung stabilon lm bng chai, sau chai c lm ngui ri rt bia
vo. Bia rt trong iu kin ng p trnh tn tht CO2 v trnh tro bt gy tn tht
sn phm. Bia sau khi qua my chit s qua my ng np.
3.2.11. Thanh trng
Nh my s dng my thanh trng kiu tunel qua cc vng: vng lm nng, vng
thanh trng v vng lm ngui.
+ Vng lm nng: 3 khoang vi nhit : K1: 280C, K2: 400C, K3: 520C.
+ Vng thanh trng: c 2 khoang vi nhit : K 4: 680C, K5: 640C
+ Vng lm ngui: c 3 khoang vi nhit : K6: 520C,K7: 400C,.K 8: 280C
Trong qu trnh thanh trng, p sut ca bia trong chai s tng ln do s gii phng
CO2. Do vy, khong khng trong chai ti thiu l 5% so vi tng th tch ca chai, nu
khng p sut tng ln c th lm v chai. Chai c np vo 1 u v c di chuyn
di cc vng c phun nc cc nhit khc nhau. Tng thi gian thanh trng l 55
pht, nhit thanh trng l 680C
3.2.12. Hon thin
Sau khi thanh trng xong, chai bia c qua my dn nhn, ri c a vo kt v
sau a vo kho bo qun tiu th.
Thit k nh my bia
28
n tt nghip
Thit k nh my bia
29
n tt nghip
Chng 4:
TNH CN BNG SN PHM
4.1. Cc s liu ban u

- bia ca sn phm: 10,50
- T l nguyn liu dng:
+ Malt i mch : 50%
+ Go : 45%
+ ng saccarozo : 5%
- Nng sut ca nh my : 40 triu lt/nm.
- Cc thng s trng thi ban u ca nguyn liu:
+ m ca malt : 5,5%
+ m ca go : 11,5%
+ m ca ng : 0,05%
+ chit ca malt : 81%
+ chit ca go : 81,5%
+Tp cht trong ng: 2,5%
Bng 4.1: Bng tiu hao nguyn liu qua cc cng on
Cng on
Lm sch
Nghin
Nu, lc
Houblon ha
Lng trong
Lm lnh
Ln men chnh
Ln men ph
Lc bia
n nh bia
Chit rt v ng np
Thanh trng
Thit k nh my bia
Tiu hao (%)

1
1
3
2
1
0,5
1
0,5
1
0,5
2
2
30
n tt nghip
Bng th hin t l hao ht qua tng cng on. Mc hao ht trong qu trnh lm
sch, nghin, nu, lc, lng trong, tnh theo phn trm cht kh ca nguyn liu trc
. Cn hao ht trong cc qu trnh lm lnh, ln men, lc bia, chit rt v thanh trng
c tnh theo phn trm th tch trc . Lng hoa houblon s dng: 2g/lit dch
ng em un si.
4.2. Tnh cn bng sn phm
4.2.1. Chn s m nu trong mt ngy
Theo quy trnh nu v s nu chn mc (3.2.3.2), thi gian nu 1 m l 190
pht nhng do 2 ni nu song song nhau nn thi gian nu trung bnh 1 m l 140 pht.
Chn s m nu trong mt ngy l 10 m.
Nh my lm vic 12 thng trong mt nm, ngh cc ngy l theo quy nh ca nh
nc, tt v ch nht, nu ngy l ng vo ngy ch nht th ngh b vo ngy sau.
Phn xng nu lm vic 3 ca/ngy, phn xng chit lm vic 2 ca/ngy. Ring i vi
phn xng ln men, do c th ca cng ngh nn lm vic lin tc. Cc thit b c th
c v sinh vo ngy ch nht.
4.2.2. Biu sn xut ca nh my
Bng 4.2: Biu sn xut ca nh my
Thng
S ngy lm
vic/thng
S ca
lm
vic /
thng
Phn
xng nu
Phn
xng
chit rt
S m nu / thng
10
11
12
C
nm
25
20
27
26
25
26
26
27
25
26
26
27
306
75
60
81
78
75
78
78
81
75
78
78
81
918
50
40
54
52
50
52
52
54
50
52
52
54
612
250
200
270
260
250
260
260
270
250
260
260
270
3060
Thit k nh my bia
31
n tt nghip
4.2.3. Tnh cn bng vt cht cho 100 kg nguyn liu ban u

4.2.3.1. Lng cht kh trong nguyn liu
+ Malt:
50(100 5,5)
= 47,25 (kg)
100
+Go:
45(100 11,5)
= 39,83 (kg)
100
+ ng:
5(100 0, 05)
5 (kg)
100
4.2.3.2. Lng nguyn liu ht cn li sau khi lm sch

Cht kh:
+ Malt
: 47, 25
100 1
= 46, 78(kg )
100
+ Go
: 39,83
100 1
= 39, 43 (kg)
100
Nguyn liu:
+ Malt
46, 78 100
= 49,50 (kg)
100 5,5
+ Go
39, 43 100
= 44,55 (kg)
100 11,5
4.2.3.3. Lng nguyn liu ht cn li sau khi nghin

Cht kh:
46, 78
+ Malt
+ Go
: 39, 43
100 1
= 46,31 (kg)
100
100 1
= 39, 03 (kg)
100
Nguyn liu:
+ Malt
46,31 100
= 49, 01 (kg)
100 5,5
Thit k nh my bia
32
n tt nghip
+ Go
39, 03 100
= 44,10 (kg)
100 11,5
4.2.3.4. Lng cht kh ca ht chuyn vo dch ng sau khi nu

+ Malt: 46,31
+ Go: 39, 03
81
= 37,51 (kg)
100
81,5
= 31,81 (kg)
100
Tng lng cht kh chuyn vo dch ng sau nu: 37,51 + 31,81 = 69,32 (kg)
4.2.3.5. Lng cht kh ht cn li sau qu trnh nu v lc
69, 32
100 3
= 67, 24 (kg)
100
4.2.3.6. Th tch ca dch ng khi un si

Nng cht kh ca dch ng sau khi lng trong v lm lnh l 10,5%, trong qu
trnh houblon ho c mt lng nc bay hi lm nng ca dch ng tng khong
1-1,5%, ta chn 1%, cn qu trnh lm lnh, nng ca dch ng tng khong 0,41,2% ta chn 0,5%, do cn phi khng ch nng dch ng trc khi houblon
ho l: 10,5-1-0,5=9%.
Khi lng ring ca dch ng 9% 20C l: 1033,65 (kg/m).
[6- 58]
Khi lng dch ng t 100 kg nguyn liu ban u sau khi b sung ng vo
l: (67, 24 + 5
100 2,5 100

)
= 801, 28 (kg)
100
9
Th tch ca dch ng trc khi un si (quy v 20C):

801, 28
= 0, 775(m3 ) = 775(lit )
1033, 65
V hm lng cht chit nh hn nhiu so vi hm lng nc trong dch ng

nn ta tnh th tch dch ng theo th tch nc.
Ta c:
Th tch ring ca nc 20C l: 1000,77.10-6m/kg
Thit k nh my bia
33
n tt nghip
Th tch ring ca nc 1000C l: 1043,43.10-6 m/kg
[6- 11]
775 1043, 43.106

= 808, 04 (lt)
Th tch dch ng khi un si l:
1000, 77.106
4.2.3.7. Lng cht kh cn li sau houblon ha l

(67, 24 + 5
100 2,5 100 2

)
= 70, 68 (kg)
100
100
4.2.3.8. Lng dch ng cn li sau khi houblon ha

Lng ng cn li sau houblon l:
70, 68 100
= 706,8 (kg)
9 +1
Khi lng ring dch ng 10% 200C l :1039,98 kg/m
[6- 58]
Th tch dch ng sau khi houblon ho 1000C:

706,8 1043,43.10 6
= 0,708(m3) = 708(lit)
1039,98 1000,77.10 6
4.2.3.9. Khi lng ca dch ng sau lng trong:

Lng cht kh cn li sau qu trnh lng trong: 70, 68
100 1
= 69,98 (kg)
100
Khi lng ca dch ng sau lng trong:

69, 98 100
= 666, 48(kg )
10,5
4.2.3.10. Th tch ca dch ng sau lng trong

Sau lng trong, nng dch ng l 10,5%
Khi lng ring ca dch ng 10,5% 200C l 1042,05 kg/m
Th tch ca dch ng sau lng trong 200C l :
[6- 58]
666, 48
= 0,640 (m3) = 640(lit)
1042, 05
Sau khi lng trong, nhit dch ng lc ny gim cn khong 90 0C th c s

gim th tch ca dch v ta coi s gim ny cng l s gim th tch ring ca nc
theo nhit .
Thit k nh my bia
34
n tt nghip
Th tch ring ca nc 200C l :1000,77 10-6 m/kg

Th tch ring ca nc 900C l :1035,90 10-6m/kg
Nh vy th tch ca dch ng sau lng trong :
640 1035,90.106
= 662,13 (lt)
1000, 77 106
4.2.3.11. Lng cht kh cn li sau qu trnh lm lnh

(100 0,5)
69,98 = 69,63
100
4.2.3.12. Khi lng ca dch ln men t 100kg nguyn liu ban u

100 69, 63
= 663,14 (kg)
10, 5
4.2.3.13. Th tch ca dch ln men

Khi lng ring ca dch ng 10,5% 200C l: 1042,05 kg/m3
[6- 58]
Th tch ca dch ng 10,5% 200C l:

663,14
= 0,63638 (m3) =636,38 (lt)
1042, 05
Khi lm lnh dch ng n nhit ln men (80C) th c s gim th tch ca dch

ln men v ta coi s gim ny cng l s gim th tch ring ca nc theo nhit .
Th tch ring ca nc 200C l 1000,77.10-6m3/kg
[6- 12]
v 80C l 1000,12.10-6m3/kg
Nh vy th tch ca dch ln men l :
636,38
1000,12 106
= 635,97 (lit)
1000, 77 106
Thit k nh my bia
35
n tt nghip
4.2.3.14. Lng bia non sau khi ln men chnh
635,97
100 1
= 629, 61(lt )
100
4.2.3.15. Lng bia cn li sau khi ln men ph v tng tr bia non

629, 61
100 0,5
= 626, 46 (lt)
100
4.2.3.16. Lng bia cn li sau khi lc

626, 46
100 1
= 620, 20 (lt)
100
4.2.3.17. Lng bia cn li sau khi n nh

620,20
100 0,5
= 617,10 (lt)
100
4.2.3.18. Lng bia sau chit rt v ng np

617,10
100 2
= 604, 76(lt )
100
4.2.3.19. Lng bia sau thanh trng

604, 76
100 2
= 592, 66 (lt)
100
4.2.3.20. Lng hoa houblon cn dng

Lng hoa nh my s dng l 2g/lit dch ng.
T th tch dch ng tnh mc 4.2.3.6 ta tnh ra lng hoa nguyn cnh cn
dng l:
808, 04 2 = 1616,08 (g) = 1,62 (kg)
Nh my s dng hoa vin m 1g hoa vin thay th cho 3g hoa nguyn cnh. Vy lng
hoa vin cn dng l:
Thit k nh my bia
1, 62
= 0,54
3
36
n tt nghip
4.2.3.21. Lng b nguyn liu

Thng thng c 100 kg nguyn liu ban u, sau khi nu v lc thu c khong
125 kg b t c m 75%.
[10- 76]
Lng nguyn liu sau khi nghin: 49,01 + 39,03 = 88,04 (kg)
Lng b t thu hi c:
88, 04 125
= 110,05 (kg)
100
4.2.3.23. Lng cn lng khi lng trong v lm lnh

Thng c 1 lt dch ng un si th lng cn lng l 0,05 gam. Vy lng cn
thu c l :
808,04 0,05 = 40,40 (g)
4.2.3.24. Lng men ging c cn dng
C 100 lt dch ln men th cn 0,9 1% lt men ging c
Chn t l l 1%, do lng men ging cn dng l :
635,97 1
= 6,36 (lt)
100
4.2.3.25. Lng ch phm enzyme s dng

B sung enzym Termamyl vo ni nu vi t l 0,05-0,1% so vi nguyn liu. Chn
0,1%, ta c lng enzym Termamyl s dng:
0,1
44,10 = 0,0441 (lt) = 44,10 (ml)
100
4.2.3.26. Lng CO2 thu c

ln men biu kin i vi bia vng t 60% n 65% , ln men thc lun nh
hn ln men biu kin.
[10- 61]
Chn ln men thc l 55%.

Vy lng cht kh ha tan ln men l :
69,63 55
= 38,30 (kg)
100
Thit k nh my bia
37
n tt nghip
Phn ln cc cht ln men c trong dch ln men l disaccarit. Nn qu trnh ln

men c biu din bi phng trnh :
C12H22O11 + H2O 2C6H12O6
342
2C6H12O6 4 C2H5OH + 4CO2 + Q
176
Lng CO2 sinh ra :
38,30 176
= 19,71 (kg)
342
Hm lng CO2 trong bia chim 0,3%-0,45%, ta chn 0,4%, do hm lng CO2
trong bia l :
613,95 0, 4
= 2,46 (kg)
100
Vy lng CO2 t do thu hi c :

19,71 2,46 = 17,25 (kg)
4.2.3.27. Lng men thu hi
Thng c 100 lt dch ln men th thu c 2 lt men b c m 85%, trong s
ch c 0,8 lt dng lm men ging, s cn li c s dng vo mc ch khc.
- Lng men b thu hi c:
635,97 2
= 12, 72 (lt)
100
- Lng men ging thu hi c:

635,97 0,8
= 5,09 (lit)
100
- Lng men s dng cho mc ch khc:

12,72 5,09 = 7,63 (lit)
Thit k nh my bia
38
n tt nghip
4.2.4. Tnh cn bng sn phm cho mt ngy

Nh tnh phn (4.2.3.17), t 100 kg nguyn liu ban u sn xut c 625,45
lt bia thnh phm. Nh vy, vi nng sut 40 triu lt/nm th lng nguyn liu cn
40 106 100
= 6749232, 28 (kg)
dng cho mt nm l:
592, 66
Lng nguyn liu cn cho mt ngy l:
6749232, 28
= 22056,31 (kg)
306
4.2.4.1. Lng nguyn liu ban u

-Malt :
-Go:
50 22056,31
= 11028,16 (kg)
100
45 22056,31
= 9925,34 (kg)
100
-ng saccarozo:
5 22056,31
= 1102,82 (kg)
100
4.2.4.2. Lng nguyn liu sau khi lm sch

- Nguyn liu:
+ Malt:
49,50 22056,31
= 10917,87 (kg)
100
+ Go:
44,55 22056,31
= 982608, 61 (kg)
100
4.2.4.3. Lng nguyn liu sau nghin

- Nguyn liu:
+ Malt:
49, 01 22056,31
= 10809,80 (kg)
100
+ Go:
44,10 22056,31
= 9726,83 (kg)
100
4.2.4.4. Lng dch ng un si

808, 04 22056,31
= 178223,80 (lt)
100
Thit k nh my bia
39
n tt nghip
4.2.4.5. Lng dch ng sau houblon ho 100 C

708 22056,31
= 156158,70 (lt)
100
4.2.4.6. Lng dch sau lng trong

662,13 22056,31
= 146041, 45(lt )
100
4.2.4.7. Lng dch ln men

635,97 22056,31
= 140271,52 (lt)
100
4.2.4.8. Lng bia sau ln men chnh

629, 61 22056,31
= 138868, 70 (lt)
100
4.2.4.9. Lng bia sau ln men ph

626, 46 22056,31
= 138174 (lt)
100
4.2.4.10. Lng bia sau lc

620, 20 22056,31
= 136793, 20 (lt)
100
4.2.4.11. Lng bia sau n nh

617,10 22056,31
= 136109,50 (lt)
100
4.2.4.12. Lng bia sau chit, ng np

604, 76 22056,31
= 133387, 70 (lt)
100
4.2.4.13. Lng bia sau thanh trng

592, 66 22056,31
= 130718,90 (lt)
100
Thit k nh my bia
40
n tt nghip
4.2.4.14. Lng hoa houblon cn dng

1, 62 22056,31
= 357,31 (kg)
100
4.2.4.15. Lng b nguyn liu

110, 05 22056,31
= 24272,97 (kg)
100
4.2.4.16. Lng b hoa

4,85 22056,31
= 1069, 73 (kg)
100
4.2.4.17. Lng men ging c cn dng

6, 36 22056,31
= 1402, 78 (lt)
100
4.2.4.18. Lng b men thu hi

12, 72 22056,31
= 2805,56
100
4.2.4.19. Lng men thu hi

5, 09 22056,31
= 1122, 67 (lt)
100
4.2.4.20. Lng b men s dng cho mc ch khc

7, 63 22056,31
= 1682,90
100
4.2.4.21. Lng ch phm Enzym s dng

0, 0441 22056,31
= 9, 73
100
4.2.4.22. Lng CO2 thu hi

17, 25 22056,31
= 3804, 71 (kg)
100
Thit k nh my bia
41
n tt nghip
4.2.5. Chi ph bao b

4.2.5.1. Lng v chai
Nh my dng chai c dung tch 500ml cha bia.
Lng v chai cn dng trong mt ngy l:
130718,90
= 261438 (chai)
0,5
Chu k quay vng chai l 30 ngy v lng chai hao ht l 5%/ chu k.
Lng chai cn s dng trong 1 chu k l: 261438 30 = 7843140 (chai)
Lng chai cn s dng trong 1 nm: chu k + hao ht:
7843140 +
7843140 5
= 8235297 ( chai )
100
4.2.5.2. S lng nhn

Nh my s dng 1nhn/1 chai vi lng hao ht nhn l 3%/nm.
Lng nhn cn dng cho mt nm:
130718,90 100 306

= 82474193 (nhn)
0,5 97
4.2.5.3. Lng np y
Lng hao ht np khong 3%/nm.
Lng np cn dng cho mt nm:
130718,90 100 306

= 82474193 (np)
0,5 97
4.2.5.4. Kt ng chai
Nh my dng loi kt: 20 chai/kt.
Lng kt cn dng trong mt chu k l:
7843140
= 392157 (kt)
20
Chn lng kt hao ht l: 2%/chu k. Do , lng kt cn b sung

trong mt nm l: 392157 0, 02 12 = 94117, 68 (kt)
S kt cn cung cp cho mt nm: N kt = 392157 + 94117, 68 = 486274, 68(kt)
Thit k nh my bia
42
n tt nghip
Bng 4.3
ST Tn nguyn liu, bn thnh phm, Tnh cho
T
thnh phm, ph liu
100kg
Malt (kg)
50
45
Nguyn liu trc lmGo (kg)
1
sch
ng
5
saccarozo(kg)
49,50
Nguyn liu sau lmMalt (kg)
2
sch
Go (kg)
44,55
Malt (kg)
49,01
3 Nguyn liu sau nghin
Go (kg)
44,10
4 Dch ng un si (l)
808,04
5 Dch ng sau houblon hho(l)
708
6 Dch sau lng trong
662,13
7 Dch ln men (l)
635,97
8 Bia sau ln men chnh (l)
629,61
9 Bia sau ln men ph (l)
626,46
10 Lng bia sau lc (l)
620,20
11 Lng bia sau n nh
617,10
12 Lng bia sau chit rt
604,76
13 Lng bia thnh phm (l)
592,66
14 Lng b nguyn liu (kg)
110,05
15 Lng hoa vin(kg)
1,62
16 Lng b hoa (kg)
4,85
16 Lng CO2 thu hi (kg)
17,25
17 Lng men ging (l)
6,36
18 Lng men thu hi (l)
5,09
19 Lng b men thu hi
12,72
Lng b men s dng cho mc ch
20
7,63
khc
21 Lng ch phm Enzym s dng
0,0441
22 Lng chai (chai)
23 Lng np (ci)
24 Lng nhn (ci)
20 Lng kt (ci)
Thit k nh my bia
43
Tnh cho 1
m
1102,82
992,53
Tnh cho 1
ngy
11028,16
9925,34
Tnh cho 1
nm
3374617
3037154
110,28
1102,82
337463
1091,79
982,61
1080,98
972,68
17822,38
15615.87
14604,15
14027,15
13886.87
13817.40
13679.32
13610.95
13338.77
13071.89
2427.30
35.73
106.97
380.47
140.28
112.27
280.56
10917,87
334086
9826,09
3006784
10809,80
3307799
9726,83
2976410
178223,80 54536483
156158,70
47784562
146041,45 44688683,70
140271,52 42923085,12
138868,70
42493822
138174
42281244
136793,20
41858719
136109,50
41649507
133387,70
40816636
130718,90
39999983
24272,97
7427529
357,31
109337
1069,73
327337
3804,71
1164241
1402,78
429251
1122,67
343537
2805,56
858501
168.29
1682,90
514967
0.97
9,73
261438
269524
269524
1590
2977
8255931
82474193
82474193
486275
n tt nghip
CHNG V :
TNH V CHN THIT B
5.1. Cng on x l nguyn liu

5.1.1. My lm sch nguyn liu
- Theo bng 4.3, lng nguyn liu cn lm sch trong mt ngy.
+Malt: 11028,16 (kg)
+Go: 9925,34 (kg)
Vy, tng lng nguyn liu cn lm sch trong mt ngy l:
11028,16 + 9925,34 = 20953,50 (kg/ngy) = 0,87 (tn/h)
- S dng sng lm sch k hiu CL-3 m bo sau khi qua sng lm sch, nguyn
liu thu c c sch cao, cc tp cht nh tch ra t bung kh ng s c thu gi
ti Cyclone lng bi.
[13-tr 29]
Cc thng s k thut:
Nng sut : 2,5 tn/h
Cng sut tiu th: 11kW
sch : 99,5%
Kch thc (D x R x C) :
S lng thit b =
4000 x 2200 x 3800 mm
0,85
= 0,34 < 1 , do vy ta chn 1 thit b.
2,5
5.1.2. My nghin nguyn liu

5.1.2.1. My nghin malt
Theo bng 4.3, lng malt cn nghin/ngy l: 10917,87 kg/ngy = 0,45 (tn/h)
- Chn my nghin BM c 2 cp trc vi cc c tnh sau:
- Kch thc trc nghin D L
: 0,3 0,6
- Nng sut mt cp trc
: 36 tn/ngy = 1,5 tn/gi
- Cng sut ti a trn cp trc
: 10 kW
Thit k nh my bia
44
[ 13 90 ]
n tt nghip
- Khi lng my
: 3050 kg
- Kch thc : 1700 500 1600 (mm)

- S lng =
0, 44
= 0, 29 <1, do vy ta chn 1 thit b.
1,5
5.1.2.2. My nghin go
Theo bng 4.3, lng go cn nghin/ngy l: 9826,09 kg/ngy = 0,41 tn/h
Chn my nghin ba m hiu: MM-03
13- 85]
- Nng sut : 0,2- 0,75 (tn/h)

- S vng quay ca rto
: 3000 vng/pht
- Vn tc vng ca ba
: 47 m/s
- Cng sut cn thit ca rto
: 7 kW
- Kch thc ca my
:100 1000 1100 mm
- S lng =
0, 40
= 0,53 :
0, 75
Vy ta chn 1 thit b.
5.1.3. Tnh bunke
Bunke c dng hnh tr, y hnh nn c gc nghing = 60 0 ,
c ch to bng thp, chn h s cha y = 0,9 .
Th tch bunke:
h2
H
H h D2 d 2 D d
V= D
+
+
+
4 3 4
4
2 2
2
h1
h
Chn H =1,3D v d = D/8, ta c:
60o
3993, 6D3 + 511D3 tg

V=
12288
V = 0,325D 3 + 0,042D 3 tg ()
Thit k nh my bia
45
n tt nghip
5.1.3.1. Bunke ch malt

Theo bng 4.3, lng malt/m sau khi lm sch l: 1091,79 (kg) . Khi lng ring ca
malt: =560 kg/m3
i ra th tch: Vm=
1091, 79
= 1,95 (m3)
560
T () 0,325D 3 + 0,042D 3 tg =
1,95
D= 2,2
0,9
ng knh bunke cha malt sau nghin: D = 2,2 (m).

ng knh ng tho liu: d =
2, 2
D
=
= 0, 28 (m).
8
8
Chn chiu cao ng tho liu: h0 = 0,2 (m).

Chiu cao thn bunke H=1,3D=1,3 x 2,2= 2,86 (m).
Chiu cao chp: h =
2, 2 0, 28
Dd
tg600 =1,66 (m)
tg 60 0 =
2
2
Chiu cao ca bunke cha:
H + h + h0 = 2,86 + 1,66 + 0,2 = 4,72 (m).
S lng 2 ci: 1 cha malt trc nghin, 1 cha malt sau nghin.
5.1.3.2. Tnh bunke cha go
Theo bng 4.3, lng go sau khi lm sch (tnh cho mt m) l: 982,61 (kg)
Khi lng ring ca go: =680 kg/m3
i ra th tch: Vn =
982, 61
= 1, 45 m3
680
0,325D 3 + 0,042D 3 tg =
ng knh ng tho liu: d =
( )
1, 45
D= 1,61(m)
0,9
D 1,56
=
= 0,2(m)
8
8
Chn chiu cao ng tho liu: h0 = 0,1 (m)

Chiu cao thn bunke : H = 1,3D = 1,3 x 1,61= 2,1 (m)
Thit k nh my bia
46
n tt nghip
Chiu cao chp: h =
1, 61 0, 2
Dd
3 = 1,22 (m) .
tg 60 0 =
2
2
Chiu cao ca bunke cha:
H + h + h0 = 2,1+ 1,22 + 0,1 = 3,42 (m).
S lng 2 ci: 1 cha go trc nghin, 1 cha go sau nghin.

5.1.4. Cn nguyn liu
Chn cn in t nhn hiu WG ca hng OVIM
Khi lng ln nht m cn c th cn c mt ln l 100kg. Chn 2 cn:
- 1 ci dng cn malt
- 1 ci dng cn go
5.2. Cng on nu dch ng
d
5.2.1. Ni nu nguyn liu

Gi: D: ng knh ni, m.
h1
H: hiu cao phn thn ni, m.

h2
h1: Chiu cao phn y ni, m.

h2 : Chiu cao phn np ni, m.
h3
2
D
Chn: H = D , h1=
3
5
Gc nghing gia np so vi mt ngang l: = 200

Chn tit din ng thot hi bng 1/40 din tch b mt bc hi ln nht, ngha l :
Sth=
1
40 S bh
Do vy: Dth =
D
D Dth
.tg 20 0
, h2=
40
2
D2 2
2
1
VT =
D = D 3 . = D 3 . (m3)
4 3
12
6
- Th tch phn hnh tr:

- Th tch phn y : Vc =
Thit k nh my bia
h h 2 + 3r 2 (m3)
6
47
n tt nghip
. .D 3 . .D 3 21
7
+
= . .D 3 = . .D 3 (m3) ()
Vy, th tch ni nu l:Vni = VT + VD =
6
15
90
30
5.2.1.1. Ni nu go
Theo bng 4.3, lng go mang vo nu mt m l : 972,68kg
Lng malt lt ni bng 5% so vi lng go ca mt m nu :
malt lt ni = 972,68 5%= 48,63 (kg)
Khi lng ring ca go : = 680 kg/ m3.
Khi lng ring ca malt : = 560 kg/ m3
Th tch malt chim : Vm =
48, 63
= 0, 09(m3 )
560
Th tch go chim : Vg =
972, 68
= 1, 43(m3 ) .
680
T l malt : nc = 1kg : 4,5 lt.

T l go : nc = 1kg : 5 lt.
Th tch nc nu : (972,68 5) +( 48,63 4,5) = 5082,24 (lt) = 5,1 (m3)
Tng th tch nguyn liu cn nu mt m ni go l:
V = Vm + Vg + Vnc = 0,09 + 1,49 + 5,1 = 6,62 ( m3 )
V ni go tri qua qu trnh un si nn dch cho d tro ln ng thot hi. Do ,
ta chn h s cha y = 0,5 . Vy th tch thc ca ni:
Theo (**) 5.2.1. ta c :Vni =
7..D3
= VT = 13, 24(m3 ) D = 2, 62(m )
30
Chiu cao thn tr : H =
2 D 2 x 2, 62
=
= 1,8 (m )
3
3
Chiu cao y ni : h1 =
D 2, 62
=
= 0, 5 (m )
5
5
Chiu cao np ni: h2=

Thit k nh my bia
6, 62
= 13, 24(m3 )
0,5
D Dth
.tg 20 0 (m)
2
48
n tt nghip
ng knh ng thot hi : Dth =

Vy: h2=
D
2, 62
=
= 0, 4 (m)
40
40
2, 62 0, 4
D Dth
xtg 200 = 0, 40 (m)
.tg 20 0 =
2
2
Vy, chiu cao ca ni go l: H =H + h1 + h2 = 1,8 + 0,5 + 0,40 = 2,70 (m)

Chn cnh khuy:
[ 6 625 ]
3
4
3
4
Chn cnh khuy m neo c ng knh: D = D = 2, 62 = 1,96 ( m )

S vng quay ca cnh khuy : 30v/p, Cng sut ng c in : 3 kW
5.2.1.2. Ni nu malt
Ni ny va nu malt va hi cho nn cn c th tch cha lng cho malt cn
li v lng dch t ni go chuyn sang.
Theo bng 4.3, lng malt nu mt m : 1080,98 (kg)
Trong , lng malt c chuyn vo ni nu malt l:
1080,98 48,63 = 1129,60 (kg)
Th tch malt chim : Vm =
1129, 60
= 2, 02(m3 )
560
Th tch ni go chim: Vg = 6,62 (m3)

Th tch ca nc nu phn malt: 1129,60 4,5 = 5083,20 (lt) = 5,08 m3
Tng th tch ca nguyn liu cha trong mt m :
V= Vm + Vnc + Vg = 2,02+4,50+ 6,62 = 13,14 (m3)
Chn h s cha y ca thit b : = 0,75
Vy th tch thc ca ni : VT =
13,14
= 17,52(m 3 )
0, 75
7 D 3
= VT = 17,52(m3 )
Theo (**) ta c :Vni =
30
Do , ng knh ni malt l: D 2,9 (m)

Thit k nh my bia
49
n tt nghip
Chiu cao ca thn hnh tr l: H =
2
2
D = 2,9 = 1,9(m)
3
3
Chiu cao y ni :
h1 =

Chiu cao np ni: h2=
D
40
2,9
40
D 2,9
=
= 0,58 (m)
5
5
= 0,46 (m)
2,9 0,46
D Dth
xtg 20 0 = 0,44 (m)
.tg 20 0 =
2
2
Vy, ton b chiu cao ca ni malt l:

H =H + h1 + h2 = 1,9 + 0,58 + 0,44 = 2,92 (m)
'
Chn cnh khuy m neo c ng knh : D =
3
3
D = x 2,9 = 2,2( m)
4
4
S vng quay ca cnh khuy : 30v/p
[ 6 625 ]
Cng sut ng c in : 13 KW
S lng: 1 ni
5.2.1.3. Ni nu nc nng
Ni c th cha lng nc cn dng cho mt m nu v ra b.
Th tch nc nu mt m: 5,1 + 5,08 = 10,18 (m3).
Th tch nc ra b: Vra b =
1
1
Vnc nu = 10,18 = 3,40 (m3)
3
3
Vy lng nc cn dng cho mt m nu k c nc ra b:

10,18 + 3,40 = 13,58 (m3)
Chn h s cha y : = 0,8
Th tch tht ca ni: VT =
Theo (**) ta c, VT =
Thit k nh my bia
13,58
= 16,98 (m3)
0,8
7D 3
= 13,58 D = 2,65(m)
30
50
n tt nghip
Chiu cao ca thn hnh tr l: H =

Chiu cao y : h1 =
D 2, 65
=
= 0,53 (m)
5
5

Chiu cao np ni : h2=
2
2
D = 2, 65 = 1,80( m)
3
3
D
2, 65
=
= 0, 42 (m)
40
40
2, 65 0, 42
D Dth
xtg 200 = 0, 41 (m)
.tg 20 0 =
2
2
Vy, chiu cao ca ni nu nc nng: 1,80 + 0,53 + 0,41 = 2,74 (m)

5.2.1.4. Ni houblon ha
Thit b ny dng un si dch ng vi hoa houblon. Cu to ni ging nh ni
nu nguyn liu.
Theo bng 4.3, th tch dch ng un si/m: 17822,38 = 17,82 (m3)
17,82
3
Chn h s cha y ca thit b: = 0,8 ,Vni = 0,8 = 22, 28(m )
Theo (**) ta c :Vni =
7 D 3
= VT = 22, 28(m3 ) , D 3,1 (m)
30
Chiu cao thn hnh tr l :

Chiu cao y : h1 =
H=
2
2
D = 3,1 = 2,07 (m)
3
3
D 3,1
=
= 0,62 (m)
5
5
Chn cnh khuy :

'
Dng mi cho c ng knh : D =
3
3
D = 3,1 = 2,33(m )
4
4
S vng quay ca cnh khuy : 30 v/p

Cng sut ng c in : 4 kw
ng knh ng thot hi :
Thit k nh my bia
Dth =
51
D
40
3,1
40
= 0,49 (m)
n tt nghip
Chiu cao np : h2 =

D Dth
3,1 0, 49
tan g 200 =
tan g 200 = 0, 48 (m)
2
2
Vy, chiu cao ca ni houblon l: 2,07 + 0,62 + 0,48 = 3,17 (m)

* Cc thng s k thut khc ca cc loi ni l:
Chiu dy np ni : = 4mm.
Chiu dy lp v trong : = 4m.m
Chiu dy lp v ngoi : = 5mm.
Khong cch gia hai lp v: 50mm
Kch thc ca tip liu v quan st ng ng: 250mm.
ng knh ca tho dch : 200mm.
ng knh ng cp hi t : 200mm.
ng knh ng tho nc ngng: 40mm.
5.2.2. Thit b lc thng
h
20
i
D
n
D
Hnh 5.3: Thng lc
Theo bng 4.3, lng malt sau khi nghin cho mt m: 1080,98 (kg)
Thit k nh my bia
52
n tt nghip
Lng go sau khi nghin cho mt m : 972,68 ( kg)

Vy, tng lng nguyn liu nu mt m :
1080,98+972,68 = 2053,66 (kg)
Theo nghin cu c 170 kg nguyn liu th chim 1m2 b mt lc.
Vy 1988,94 kg nguyn liu th chim:
2053,66
D 2
= 12,08 (m2)=
170
4
4S
=
Vy, ng knh thng lc : D =
4 12, 08
= 3,92 (m)
3,14
Theo mc (5.2.1.2) lng dch ca mt m lc: V = 13,14 (m3)

Chn h s cha y thit b : = 0,7
Th tch thc ca thit b lc : VT =
V 13,14
=
=18,77(m3)
0, 7
0, 7
D 2
H
M: VT =
4
Nn, chiu cao phn tr thit b : H =

Chiu cao np thit b : h1 =
4VT
4 18, 77
=
= 1,56 (m)
2
D
3,14 3,922
D
3,92
tg =
tg20o = 0,71 (m)
2
2
Chn khong cch t y chnh ca thit b n li l : l = 300 mm

Tng chiu cao thit b : H = H + h1 = 1,56 + 0,71 = 2,27 (m)
Chn tit din ng thot hi bng 1/40 tit din b mt bc hi ln nht
ng knh ng thot hi: Dth =
D
40
3,9
40
= 0,62(m).
3
4
3
4
'
Chn cnh khuy dng bn co c ng knh: D = D = 3,9 = 2,93 ( mm )
+ S vng quay cnh khuy: 0,2 v/s
[15 - 109]
[TL 2, trang 625]

+ Cng sut ng c in: 17 Kw
Thit k nh my bia
53
n tt nghip
Ta c thi gian trung bnh nu 1 m ht: 140 pht, thi gian lc gn 4 gi. Do ,
ta c t s gia thi gian cn nu v thi gian cn lc xong 1 m l:
4 x 60
= 1,78
135
.Vy, s thng lc cn chn l: 2 thit b

5.2.3. Thng cha b nguyn liu
Theo bng 4.3, lng b nguyn liu thi ra sau mt m lc l: 2427,30 kg
Chn khi lng ring ca b t : B = 1.000 kg/m3
Th tch b nguyn liu : VB =
2427,30
= 2, 43 (m3)
1000
Chn h s cha y ca b : = 0,7

Th tch b : Vthng =
2, 43
= 3, 47 (m3)
0, 7
Chn thng ng b nguyn liu hnh tr, y hnh nn :

Chn: H = 1,3D, gc nghing y nn l 600
Vthng=
D 2
1,3D 3
H=
4
4
Nn: D =
4V
4 3, 47
=3
= 1,5 (m)
1,3
1,3 3,14
H =1,3 1,5 = 1,95 (m)

Chn ng knh ng tho dch : d = 0,3 m
Hnh 5.4:Thng cha b
Chn chiu cao ng tho dch : h1 = 0,2 m

Chiu cao y nn :
h=
Dd
1,5 0,3
tg 60 0 =
tg 60 0 = 1,04(m)
2
2
Vy, chiu cao ton b thng lc: 1,95 + 0,2 + 1,04 = 3,19 (m)
S lng : 1 b.
Thit k nh my bia
54
n tt nghip

1
5.2.4. Thit b lng trong

2
1 : ng thot hi
2 : Ca quan st
3 : Thn thit b
4 : ng dn dch vo
5 : Van x cn
Hnh 5.4: Thit b lng trong

5
Theo bng 4.3, th tch dch ng sau khi houblon ha: 15615,87 (lt) = 15,62 m3
Chn h s cha y ca thit b : = 0,8
Th tch thit b : VT =
15, 62
= 19,53 (m3)
0,8
Chn t l gia chiu cao v ng knh ca thit b l :
H 5
=
D 3
Chn gc nghing np thng: =100

VT =
D 2 H 5D 3
=
= 19,53(m3)
4
12
D = 2,46(m)
H = 4,11 (m)
Chiu cao np: h1 =
D
2, 46
tg =
tg100 = 0,22 (m)
2
2
Chiu cao thng lng : H + h = 4,11+ 0,22 = 4,33 (m)

Chn ca a dch vo t chiu cao bng 1/4 H, do :
h2 =
H 4,11
=
= 1, 03( m)
4
4
Chn ng dn dch ung vo thit b c :d = 30 mm. B dy ng: 3 mm

Chn ng ng dn dch ra : d = 50 mm
Thit k nh my bia
55
n tt nghip
Ta c, lu lng dch ng chy qua ng c tnh theo cng thc :

V = 0,785w d2
Trong , w : tc trung bnh ca dch ng chn: w = 11m/s
V = 0,785 11 0,032 = 0,0078 (m3/s) = 27,98 (m3/h).
Vy thi gian dch vo :T =
Vdichduong
V
15,123
= 0,54 (gi) = 32 (pht)
27,98
Thi gian lng cn : 20 pht.

5.2.5. Thit b lm lnh
Theo bng 4.3, lng dch ung em i lm lnh/m: Vd = 14604,15 (lt)
Theo yu cu cng ngh, thi gian lm lnh khng qu 1 gi. Chn: 45 pht
Vy, nng sut lm vic ca thit b l:
14, 60x60
= 19, 47 (m3/h)
45
Chn thit b lm lnh nhn hiu : BO1-Y5 vi cc thng s:

- Nng sut : 5000lt/h = 5(m3/h)
[15 - 158]
- Khi lng : 430 kg

- Nhit ban u ca glycol
: -150C
- S lng bn
: 85 bn
: 80 C
- Nhit lm lnh sn phm
: ( 800 225 1,2 ) mm
- Kch thc bn
- B mt lm vic ca cc bn
: 12,1 m2
- Vn tc ca cht ti lnh
: 0,4 m/s
- Kch thc thit b

- S lng thit b: n =
Thit k nh my bia
: ( 1870x700x1400 ) mm
N 19, 47
=
= 3,89 .
Q
5
56
Ta chn, n = 4
n tt nghip
5.2.6. Tnh v chn cc loi bm cho phn xng nu

5.2.6.1. Bm dch cho t ni nu go sang ni nu malt
Theo s nu mc (3.2.3.2), thi gian bm dch cho ni go sang ni malt l:
10 pht . Theo mc (5.2.1.1) th tch dch trong ni go l: V = 6,62m3
Nng sut cn lm vic ca bm : N =
6,62 60
= 39, 72 (m3/h)
10
Chn bm nhn hiu :BH -40 vi cc thng s
[15 - 372]
- Nng sut : 40 m3/h - p sut lm vic : 0,2 MPa

- Tc quay: 2910 v/pht - Cng sut ng c: 5,5 kW
- Chiu cao bm ln : 8 m
- Khi lng : 210 kg
- Kch thc : ( 1385x 510 x 907) mm
- S lng thit b: n =
39, 72
= 0,99 , ta chn 2 bm
40
5.2.6.2. Bm dch ng ho i lc
Th tch dch ng cn bm i lc theo mc (5.2.1.2) : V = 13,38 m3 . ging (mc
5.2.6.1)
Thi gian bm dch i lc : 20 pht
Nng sut lm vic ca bm : N =
13,14 60
= 39, 42 (m3/h)
20
Chn 1 bm ly tm nhn hiu :BH -40 vi cc thng s ging phn trn.

Chn 1 ci my bm
5.2.6.3. Bm dch ng i lng trong
Th tch dch ng bm i lng trong bng th tch dch ng sau khi houblon ho
: V = 15615,87 lt = 15,62(m3)
Nng sut lm vic ca bm : N =
Thit k nh my bia
15, 62
= 28,93 m3 / h
0,54
57
ging (mc 5.2.6.1)
n tt nghip
Tng t chn 1 bm nhn hiu BH -40 vi cc thng s ging phn trn

5.2.6.4. Bm dch ng i lm lnh
Lng dch ng bm i lm lnh coi nh bng lng dch ng sau lng khi
trong:
V = 14,70 (m3)
Theo mc (5.2.5) thi gian lm lnh
: 45 pht
V c 4 thit b lm lnh nn cn 4 bm
Nng sut cn lm vic ca bm :N =
14, 70 60
= 4,90 (m3/h)
4 45
Chn bm ly tm nhn hiu : BH - 5 vi cc thng s
[15 - 372]
- Nng sut : 5 m3/h

- p sut lm vic
: 0,08 MPa
- Cng sut ng c
: 1,7 kW
- Khi lng : 29,3 kg

- Kch thc : ( 432 x290 x285 ) mm
- S lng
: 4 bm
5.2.6.5. Bm dch ng lnh i ln men
Tnh tng t nh mc (5.2.7.4) ta chn 4 bm ly tm nhn hiu : BH - 5 bm
dch ln men sang phn xng ln men.
[15 - 372]
5.3. Cng on ln men

Theo bng 4.3, lng dch ln men/ngy l : 140271,52 (lt) 140,27 (m3)
Lng dch ln men ln men/ ngy/thng l:
140, 27 6
= 120, 23 (m3)
7
Chn 5 dy chuyn ln men, nh vy lng dch bm vo mi thng tip liu trong

mt ngy l:
120, 23
= 24, 05 (m3)
5
5.3.1. Thng ln men chnh

D: ng knh thng, chiu di thng : L = 1,5D
Thit k nh my bia
58
n tt nghip
Chn chiu di np thng: l = D/6

Th tch thng: V = Vtr + 2Vnp
Th tch thn tr: Vtr =
xD 2 L
4
Th tch phn np thit b

h 3D 2 D 2
(
+ 2 ) , m3 Hnh 5.6: Thng ln men
Vnp =
6
4
6
Th tch thng:
.D 2 L
h 3D 2 D 2 135,5 3
D
+ 2 )=
+2 (
324
4
6
4
6
V=
Vi h s cha y =0,9; ta c:
Lng dch a vo thng ln men chnh bng lng dch bm vo thng tip liu cng
vi th tch men ging
Theo bng 4.3. Lng men ging trong mt ngy l: 1402,78 lt =1,4 m3
Vd =
6 1, 40
+ 25, 07 = 25,31 (m3)

7
5
135,5 3 25,31
D =
0,9
324
D = 2,78 (m), L = 4,17 (m), l = 0,46 (m)

Tng chiu di:
L0 = L + 2l = 4,17 + 2 0,46 = 5,09 (m)
Mi dy chuyn gm 4 thng ln men chnh v 1 thng d tr. Vy tng s thit b
ln men chnh ca 5 dy chuyn l: 5x 4 + 5 = 25 (thng)
5.3.2. Thng tip liu
Mi dy chuyn dng mt thng tip liu do tng s thng cn l: 5 thng
Hnh dng, kch thc thng tip liu ging thng ln men chnh.
D = 2,78 (m), L = 4,17 (m), l = 0,46 (m)
Thit k nh my bia
59
n tt nghip
Tng chiu di:

L0 = L + 2l = 4,17 + 2 0,46 = 5,09 (m)
5.3.3. Thng nhn men ging trong dy chuyn
Chn h s cha y thng l: = 0,5.
Theo trn, lng dch ng a vo mi h thng l 25,07 m3, vi t l gia dch
ng v dch men l 92:8 th th tch dch men cn l:
25, 07 8
= 2,18 (m3)
92
2
2
2
Th tch thng cn l: V=Vtr+ Vy= D H + h ( D + d + D d )
4
3
4
4
4
Chn H= 1,3D, d=
D
, = 60 0 , h1= 0,1D
10
h1
3
3
2,18
V= 2600D + 333D tg =
= 4,36 (m3)
0,5
8000
V=4,36 (m3)
D=1,52 (m), H=1,3x1,52= 1,98 (m)
h1=0,1D = 0,1x1,52=0,15 (m)
Vy, chiu cao ca thng nhn men l: Hnh 5.7: Thng nhn men ging
1,98+0,15= 2,13(m)
Dng 5 thng cho 5 dy chuyn.
5.3.4. Thng cha bia non trc khi ly tm
Hnh dng, kch thc ca thng cha bia non trc khi ly tm ging thit b ln
men chnh. Cc kch thc ca thng: D = 2,78 (m), L = 4,17 (m), l = 0,46 (m)
Chn 5 thng cho 5 dy chuyn
Thit k nh my bia
60
n tt nghip
5.3.5. My li tm tch men

Theo bng 4.3, lng bia non sau khi ln men chnh/ngy l: 138868,70 (lt) sau khi
ln men chnh ch mt phn bia non em ly tm. Do lng bia non a vo my ly
tm ti a /ngy l:
138,87 6
= 119, 03 (m3)
7
Nng sut my li tm cn l: 119, 03 = 0,991 m3 / h = 991( lt / h )

5 24
Chn 5 my li tm nhn hiu A1-BCY cho 5 dy chuyn vi cc thng s

Nng sut: 1000 1300 lt/h
[15 - 125]
- S vng quay: 4455 vng/pht

- Cng sut ng c:14 kw
- Kch thc :1460 x 1050 x 1860 mm
- Khi lng
:1503 kg
5.3.6. Thit b ln men ph
Theo bng 4.3 lng bia non sau ln men chnh/ngy l:138868,70 (lt)
Lng bia a vo thit b ln men ph thc t l:
Chn h s cha y ca thng l 0,9, ta c:
138,87 6
= 119, 03 (m3)
7
119, 03 135,5 3
D
=
5 0,9
324
Vy, D = 2,72 (m), L = 4,08 (m), l = 0,45 (m)

Mi dy chuyn dng 10 thit b v 5 thit b d tr do tng s thit b ln men
ph l:5 x 10 + 5 = 55 (thng)
5.3.7. Thng cha bia non sau ly tm
Chn 5thng hnh dng, kch thc ging thit b ln men ph.
Kch thc mi thng: D = 2,72 (m); L = 4,08 (m); l = 0,45 (m)
Thit k nh my bia
61
n tt nghip
5.3.8. Thng cha bia sau ln men ph

Chn 5 thng hnh dng, kch thc ging thit b ln men ph.
Kch thc mi thng: D = 2,72 (m); L = 4,08 (m); l = 0,45 (m)
5.3.9. Thit b nui cy ging
Theo bng 4.3, lng men ging c cn cung cp/ngy:1402,78 (lt).
1402, 78 6
= 1202,38 (lt)
7
Lng men ging cn trong thc t l:
t c lng men ging ny th ly 10 lt men ging t phng th nghim tin

hnh nui cy sn xut qua 3 cp:
- Cp I: 10 50 (lt) = 0,05 (m3)
- Cp II: 50 250 (lt) = 0,25 (m3)
- Cp III: 250 1250 (lt) = 1,25(m3)
5.3.9.1. Thit b thanh trng dch ng
Theo mc (5.3.9), Th tch dch ng cn thanh trng cung cp cho mt t nui
cy l: 1202,38 (lt) =1,20 (m3)
Chn h s cha y thng: 0,85
Th tch thc ca thng: V=
1, 20
=1,41(m3)
0,85
Tnh v chn ging thit b nhn ging ta c:

V=
2600D 3 + 333D 3tg

= 1,41(m3)
8000
Chn: d=
D
, = 60 0 , h1= 0,1D
10
Suy ra: D=1,04 (m), H=1,35(m), d = 0,14 (m)

h=
Hnh 5.8: Thit b thanh trng

dch nui cy ging
Dd
tg 600 = 0,78(m)
2
h1=0,1 1,04 = 0,10(m)

Thit k nh my bia
62
n tt nghip
Vy, chiu cao ca thng l: 1,35 + 0,78 + 0,10 = 2,23 (m)

S lng 1 thng.
5.3.9.2. Thit b nui cy cp I
Cc thit b nui cy sn xut u l cc thng tr ng c hnh dng ging thit b
thanh trng dch ng, c ng dn dch ng vo, ng dn dch men ra,b phn sc
kh v trng. Chn h s cha y thng l = 0,5
D 2 H h D
d 2 Dxd
+ (
+
+
)
V=
4
3 4
4
4
Chn: H= 1,3D, d=
D
, = 60 0 , h1= 0,1D
10
Do vy ta c: V =
2600D 3 + 333D 3tg 0,05 = 0,1 3

=
(m )
0,5
8000
D=0,43 (m), H=0,56 (m), h=0,34 (m), h1=0,1xD=0,04 (m)
Chiu cao ca c thit b l: 0,56 + 0,34 + 0,04 = 0,94(m)

5.3.9.3. Thit b nui cy cp II
2600D 3 + 333D 3 tg 0,25 = 0,5( m 3 )
=
Tng t phn 5.3.9.2, ta c: V =
0,5
8000
D=0,93 (m), H=1,21 (m), h= 0,73 (m), h1=0,1xD=0,09 (m)

Chiu cao ca c thit b l: 1,21 + 0,73 + 0,09 = 2,03 (m)
5.3.9.4. Thit b nui cy cp III
Tng t phn 5.3.9.3, V =
2600D 3 + 333D 3 tg 1, 2
=
=2,4 (m3)
0,5
8000
D = 1,24 (m), d = 0,12 (m), H =1,62 (m), h = 0,37 (m),h1=0,12 (m)

Chiu cao ca c thit b l: 1,62 + 0,37 + 0,12 = 2,11 (m)
5.3.10. Thit b lc bia
Theo bng 4.3, ta c lng bia cn lc/ ngy l: 138174 (lt)
Chn thit b lc : BOK vi cc thng s k thut sau:
Thit k nh my bia
63
[15, 109]
n tt nghip
Nng sut : 10 m3/h

Tc quay ca thng: 1300
S lng a : 100
S lng thit b:
138174
= 0,58
24 103 10
Thi gian cn lc ht lng bia ca mt ngy l: t =
138,17
= 13,80 (h)
10
Kch thc: D=3,90; H= 1,56; h1= 0,71; dth= 0,62

5.3.11. Thng phi trn cht tr lc
Thng phi trn dng hnh tr, c th cha c 200 lt.
Chn h s cha y ca thit b: = 0,85
Chn ng knh thng : D = 0,6 (m)
Th tch ca thng l : V =
D 2 H 200 = 235,3
=
(lt) = 0,24 (m3)
0,85
4
Suy ra, chiu cao ca thng l: H =
4.V
4 x0,235
=
= 0,83 (m)
2
.D
3,14.0,6 2
5.3.12. Thng cha n nh bia sau khi lc trong

Thng cha c cu to v hnh dng ging thit b ln men ph, t nm ngang v c
b phn sc kh CO2 . S lng : 5 thng
Theo bng 4.3, lng bia sau khi lc cn cha / ngy:136793,20 (lt)
Th tch mi thng:
136,79
=27,36 (m3)
5
Chn h s cha y = 0,95

27,36 135,5
=
D3
0,95
324
ta c:D = 2,79 (m), L =4,19 (m), l = 0,47 (m)
Thit k nh my bia
64
n tt nghip
5.3.13. Chn Bm
5.3.13.1. Bm nh lng
Theo phn (5.3.1), lng dch/thng ln men chnh/ ngy l: 25,07 m3/ngy
Nng sut mi bm nh lng cn l:
25, 07
= 1, 07 (m3/h)= 1070 (lt/h)
24
Chn bm CA-1500 M vi cc c tnh:
[15- 372]
- Nng sut
: 0 1500 lt/h
- Cng sut ng c
: 0,62 kw
- Kch thc
: 960 x 820 x 1140 mm
- Khi lng
: 146 kg
- S lng
: 5 bm
5.3.13.1. Bm bia non vo my ly tm
Theo mc (5.3.5), ta c:
Nng sut my li tm cn l:
119, 03
= 0,991 m3 / h = 991( lt / h)
5 24
Chn 4 bm ly tm k kiu: H-HM3 vi cc thng s
[15- 372]
- Nng sut: 2,36 m3/h
- p sut lm vic: 0,1Mpa
-Tc quay:1420 vng/pht
- Cng sut ng c:1,7 KW
- Chiu cao bm ln: 6 m
- ng knh ng ht /y:35/35
- Kch thc: 1280 340 665 (mm)
- Khi lng
: 100 kg
5.3.13.2. Bm bia non vo thng ln men ph

Theo (5.3.6) lng bia a vo thit b ln men ph/ngy l: 119, 03 (m3).
Thit k nh my bia
65
n tt nghip
Nng sut cn c ca bm l:

119, 03
= 0,99 (m3/h).
5 24
Chn 5 bm ly tm k hiu: : H-HM3 vi cc thng s ging phn (5.3.13.b).

5.3.13.3. Bm bia i lc
Theo mc (5.3.10) lng bia cn lc trong mt ngy l: 138,17 (m3)
V thi gian cn c lc trong 1 ngy l: 13,9 (h)
Vy, nng sut cn c ca bm l:
138,17
=9,94(m3/h)
13,9
Chn bm ly tm nhn hiu : :BH -10 vi cc thng s
[15- 372]
- Nng sut: 10 m3/h

- p sut lm vic
: 0,2 MPa
- Tc quay: 2860 v/pht

- Cng sut ng c
: 2,2 kW
- ng knh ng ht / y
: 48/32 mm - Khi lng
: 103 kg
- Kch thc : ( 1307 x 380 x 740 )mm
- S lng
: 1 bm
5.3.13.4. Bm nm men
Theo (5.3.9), lng men ging cn cung cp/ ngy: 1402,78(lt)
Chn bm ly tm k kiu: H-HM3
[15- 372]
Vi cc c tnh k thut nh phn (5.3.13.b)

5.3.13.5. Bm nc v sinh trong phn xng ln men
Chn 3 bm ly tm nhn hiu: BH - 10 nh chn phn 5.3.13.3
5.4. Cng on hon thin
Theo bng 4.3, lng bia cn chit rt trong mt ngy l: 136109,50 (lt)
Dng chai c th tch 0,5 lt chit. Phn xng chit lm vic 2 (ca/ngy), thi
gian ngh i ca l 20 pht, do mt ca lm vic 7,67(h).
Thit k nh my bia
66
n tt nghip
Vy nng sut ca dy chuyn chit chai l:
136109,50
= 17745, 70 (chai/h)
0,5x2x7,67
Chn 1 dy chuyn chit chai, nng sut/dy chuyn l: 20000 (chai/h)

5.4.1. Bng ti chai, kt
Chn 1 h thng bng ti chai kt nhn hiu -2 vi cc thng s:
- Nng sut : 20000 chai /h
[15- 386]
- Cng sut ng c
: 2,2 kW.
5.4.2. My ra chai
Chn my ra chai nhn hiu AMM-12 vi cc thng s
- Nng sut
15- 386]
: 20000 chai/h
- Cng sut ng c :18,8 KW

- Khi lng
:10,400 kg
- Kch thc
: 6195 3015 2672mm
- S u mang chai : 118

- Khong cch gia cc cacset: 100mm
- S lng n =
17745, 70
= 0,89 , do vy ta chn : 1 my
20000
5.4.3. My ra kt
Nng sut ca dy chuyn chit rt l 17745,70 chai/h, mi kt ng 20 chai.
Vy lng kt cn dng trong 1 gi l:
17745, 70
= 887, 29 (kt/h).
20
Chn my ra kt nhn hiu: 2-AA
[15 - 256]
Vi cc thng s k thut sau:

- Nng sut (kt/h)
: 1700
- Vn tc bng chuyn (m/s)
: 0,48
- Cng sut ng c (kW)
: 0,6
Thit k nh my bia
67
n tt nghip
- Kch thc (mm)
: 4000 x 1083 x 1175
- Khi lng (kg)
: 645
- S lng (ci)
: Chn 1
5.4.4. My chit rt
Chn my chit nhn hiu T1 BAP 12A vi cc thng s : [15 - 189]
- Nng sut :20000 chai/h
- Cng sut ng c:0,8kW
- Kch thc:(1620 x 1920 x 2290)mm
- Khi lng :2000 kg
- S lng vi:28 vi, s lng =
17745, 70
= 0,89 ; do vy ta chn: 1 my.
20000
5.4.5. My ng np
Chn my ng np nhn hiu: BYA-0,25 vi cc thng s
- Nng sut
[15 - 204]
: 12000 chai/h
- S mm ng
: 10
- Cng sut ng c : 0,6 kW

- Khi lng : 732 kg
- Kch thc thit b : ( 850x710x1464) mm
- S lng =
17745, 70
= 0,89 ; do vy ta chn: 1 my.
20000
5.4.6. My thanh trng

Chn my thanh trng nhn hiu Atlantico vi cc thng s
[15 - 226]
- Nng sut : 20000chai/h

- Cng sut ng c :22 kW
- Kch thc: ( 8620x2700x2600)mm
- Khi lng:9400Kg
Thit k nh my bia
68
n tt nghip
- S lng : 1 ci
5.4.7. My dn nhn
Dng 1 my dn nhn c k hiu BB vi cc thng s k thut:
- Nng sut : 20000chai/h
[21]
- Cng sut ng c
:1,7 kW
- Kch thc: ( 3280x1100x1268 ) mm

- Khi lng :1065Kg
5.4.8. My d chai v my cho chai vo kt
Chn my c nhn hiu Meyer do sn xut vi cc thng s: [15 - 254]
+ My d chai : kch thc
: 2000 x 500 x 1000, mm.
+ Cng sut ng c in
: 3,0 kW
+ My cho chai vo kt : kch thc
: 1500 x 500 x 1000,mm
+ Cng sut ng c in
: 4,95 kW.
Bng 5.1
Thit k nh my bia
69
STT
Tn thit b
Phn xng nu
1 n tt
My
lm sch
nghip
2
My nghin malt
3
My nghin go
4
Bunke cha malt
5
Bunke cha ng
6
Cn nguyn liu
7
Ni nu go
8
Ni nu malt
9
Ni nu nc nng
10
Ni houblon ha
11
Thit b lc thng
12
Thng cha b nguyn liu
15
Thit b lng trong
16
Thit b lm lnh
17
Bm dch cho
18
Bm dch ng ha i lc
19
Bm dch i houblon ha
20
Bm dch i lng trong
21
Bm dch i lm lnh
22
Bm nc nng
Phn xng ln men
23
Thit b ln men chnh
24
Thng tip liu
25
Thng nhn men ging
Thng cha bia non trc li
26
tm
27
My li tm tch men
28
Thit b ln men ph
Thng cha bia non sau khi
29
li tm
Thng cha bia non sau khi
30
ln men ph
31
Thit b nui cy nm men
+ Thng nui cp 1
+ Thng nui cp 2
+ Thng nui cp 3
Thit b thanh trng dch
32
ng
33
Thit b lc bia
Thng trn cht tr lc
34
Diatomit
35
Thit b n nh sau lc
36
Bm nh lng
Bm bia non vo my ly
37
tm
Bm bia non vo thng ln
38
men ph
39
Bm bia i lc
40
Bm nm men
Phn
rt
Thitxng
k nhchit
my bia
44
My chit
45
My ra chai
Kch thc (mm)
SL
4000 2200 3800

1700 1500 1600
1100 1000 1100
D = 2200; H = 2860; h = 1660; h0 = 200
D = 1610; H = 2100; h = 1220; h0 = 100
D = 2620; dth =400; H=1800; h1 = 500; h2=400
D = 2900; dth =460; H=1900; h1 = 580; h2=440
D = 2650; dth =420; H=1800; h1 = 530; h2=410
D = 3100; dth =490; H=2070; h1 = 620; h2=480
D = 3920 dth =620; H=1560; h1 = 710
D = 1500; H = 1950; d=300; h1=200
D = 2460; dth=400; H=4110; h1 = 220; h2=1030
1870x700x1400
1385x 510 x 907
1385 510 907
1385x 510 x 907
1385x 510 x 907
432 x290 x285
1385 510 907
D = 2780; L = 4170; l = 460
D = 2780; L = 4170; l = 460
D = 1520; H = 1980; h1=150
D = 2780; L = 4170; l = 460
1460 x 1050 x 1860
D = 2720; L = 4080; l = 450
D = 2720; L = 4080; l = 450
D = 2720; L = 4080; l = 450
D=430; H=560; h=340; h1=40
D=930; H=1210; h=340; h1=90
D=1240; H=1620; h=370; h1=120
D =1240; H=120;d=140; h=780;h1=100
D=3900; H= 1560; h1= 710; dth= 620
D = 600; H = 830
D = 2790; L = 4190; l = 470
960 x 820 x 1140
1280 340 665
1280 340 665
1307 x 380 x 740

1307 x 380 x 740
70
1620 x 1920 x 2290
6195 3015 2672
n tt nghip
Thit k nh my bia
71
n tt nghip
CHNG 6
Thit k nh my bia
72
n tt nghip
CHNG 6
Thit k nh my bia
73
n tt nghip
CHNG 6
Thit k nh my bia
74
n tt nghip
6.2. Kch thc cc cng trnh

6.2.1. Phn xng nu
Phn xng nu l nh 2 tng:
Bc ct
Nhp nh
Kch thc tng 1
Kch thc tng 2
Din tch mt bng
6m
6m
(24 24 6) m
(24 24 5) m
576 m2
6.2.2. Phn xng ln men

Phn xng c xy dng gn phn xng nu tit kim ng ng v gim
hao ht dch ln men. Phn xng ln men l nh 2 tng v gm nhng phng lnh ln,
c t tng cch nhit trnh tn tht lnh.
Cha v nn cha tnh c
Bc ct
Nhp nh
Kch thc khu ln men ph tng 1
Kch thc khu ln men chnh tng 2
Din tch mt bng
6m
6m
(60 30 7,3) m
(60 30 3,2) m
1800m2
6.2.3. Phn xng chit rt

c xy dng gn phn xng ln men, kho thnh phm, kho cha kt v chai.
Phn xng chit rt xy dng nh 1 tng.
Bc ct
Nhp nh
Kch thc nh
Din tch mt bng
Thit k nh my bia
6m
6m
(30 18 6) m
540 m2
75
n tt nghip
6.2.4. Kho nguyn liu

y l ni d tr nguyn liu malt, go v ng cung cp cho phn xng nu.
Kho c ngn i, mt bn cha malt v mt bn cha go v ng.
Lng malt nguyn liu cha trong kho sn xut trong 30 ngy. Lng go v
ng cha sn xut trong 10 ngy.
Nguyn liu c cho vo bao, khi lng mi bao l 50 Kg.
Kch thc bao: di x rng x cao: (1 x 0,4 x 0,3) m.
Trong kho cc bao nguyn liu c xp chng ln nhau to thnh khi c khong
trng thng gi v d kim tra, mi chng 10 bao. Vy chiu cao ca mi chng bao
l: 10 0,3 = 3 m
Theo bng (4.3) lng nguyn liu cn sn xut trong mt ngy:
- Khi lng malt: mmalt= 11028,16kg
- Khi lng go: mgo= 9925,34kg
- khi lng ng mng = 110,28 kg
Lng nguyn liu cn cha trong kho:
mmalt = 11028,16 30 = 330844,80 kg
mgo = 9925,34 10 = 99253,40 kg
mng =110,28 10= 1102,8 kg
S bao nguyn liu c trong kho:
N=
330844,80 + 99253, 40 + 1102,8

= 8624 (bao)
50
Din tch phn kho cha nguyn liu: F1 =
Nf
(m2)
nb
Trong : N: tng s bao nguyn liu, N = 8624 (bao)

f: din tch chim ch mi bao, f = 0,4 (m2)
nb: s bao trong mt chng, nb = 10
Thit k nh my bia
76
n tt nghip
: h s khong cch gia cc chng bao, =1,1

F1 =
1,1 8624 0, 4
= 379, 46 (m2)
10
Din tch phn ng i li chim 20% din tch cha nguyn liu:
F2 = 379,46 0,2 = 75,89 (m2)
Din tch kho: F = 379,46 + 75,89 = 455,35 (m2)
Din tch mt bng: 26 18 = 468 (m2)
Kch thc kho: (26 18 6) m
6.2.5. Kho thnh phm
Kho c xy dng cha bia thnh phm trong 7 ngy.
Theo 4.3 lng chai cn chit trong mt ngy l: 261438 (chai)
Chai c cha trong kt nha, mi kt 20 chai. Kch thc kt: 0,5 0,4 0,3 (m).
Cc kt c xp chng ln nhau, mi chng 10 kt, chiu cao ca 1 chng kt bia l:
0,3 10 = 3 (m)
Din tch phn kho cha kt bia: F1 =
n Nf
, m2
nC n K
Trong : n : s ngy d tr, n = 7

N : S chai thnh phm trong ngy, N = 261438 (chai)
f : Din tch mi chng kt, f = 0,5 0,4 = 0,2 (m2)
nc : S chai trong mt kt, nC = 20
nK : S kt trong 1 chng, nK = 10
: H s khong cch gia cc chng kt, = 1,1
F1 =
1,1 7 261438 0, 2
= 2013,07(m2)
20 10
Din tch kho cha: F = 1,1 F1 = 1,1 2013,07 = 2214,38 ( m2)

Kch thc kho: (50 50 6) m.
Thit k nh my bia
77
n tt nghip
6.2.6. Kho cha kt v chai

Lng chai v kt trong kho phi cha bia sn xut ra trong 7 ngy. Tng t
kho thnh phm ta tnh c kch thc kho l: F = (50 50 6) m.
6.2.7. Phn xng l hi
Phn xng c kch thc: F = (12 12 6) m
6.2.8. Phn xng c, in
Xy dng nh mt tng, kch thc: (18 12 6) m
6.2.9. Nh hnh chnh
Bao gm cc phng sau:
- Phng gim c : 6 4 = 24 m2
- Phng ph gim c :2 (4 3) = 24 m2
- Phng k ton, ti v : 4 4 = 16 m2
- Phng t chc hnh chn: 4 4 = 16 m2
- Phng k thut : 6 4 = 24 m2
- Phng KCS
: 6 4 = 24 m2
- Phng maketing: 4 4 = 16 m2
- Phng i sng : 4 4 = 16 m2
- Phng k hoch :4 4 = 16 m2
- Phng y t : 3 3 = 9 m2
- Phng v sinh: 4 4=16m2
- Hi trng :25 6 = 150 m2
Tng din tch cc phng
351 m2
Xy dng nh hai tng, kch thc:

tng 1: (30 6 4) m.
Thit k nh my bia
78
n tt nghip

tng 2: (30 6 4) m.
6.2.10. Khu x l nc
Xy dng nh c kch thc: (12 6 6) m.
6.2.11. i nc
i nc l ni cha nc x l cung cp cho ton nh my.
Kch thc:
+ Chiu cao t i nc: 14 m
+ ng knh i nc: 4 m
+ Chiu cao i nc: 6 m
6.2.12. Trm bin p
Trm bin p h th in cao p xung li in nh my s dng. Trm bin p
t gc nh my, ni t ngi qua li. Kch thc: (4 x 4 x 4) m.
6.2.13. Nh t my pht in d phng
Kch thc: (6 x 6 x 6) m.
6.2.14. Nh n - cn tin
Tnh cho 2/3 nhn vin ca ng nht.
S nhn vin ca ca ng nht l 87 ngi.
Do : 87 2/3 = 58 (ngi)
Din tch cho mi ngi : 2,25 m2
Din tch nh n : 58 2,25 = 130,5 m2
Kch thc
: (24 6 5,4) m
Thit k nh my bia
79
n tt nghip
6.2.16. Gara t
y l ni xe ca nh my v cng l trm bo qun v sa cha xe. S xe ca
nh my bao gm:
- 01 xe lnh o nh my
- 04 xe nng
- 05 xe ch hng
Tnh din tch 6 m2 cho mt xe v 10 m2 lm phng np in acqui.
Kch thc gara: (15 6 3,6) m.
6.2.17. Nh xe p, xe my
Kch thc: (15 4 3,6) m.
6.2.18. Phng thng trc v bo v
Phng ny c xy gn cng chnh ca nh my. Kch thc: (4 3 3,6) m.
6.2.19. Kho nhin liu
Dng cha xng, nht cho xe v cc thit b my mc. Kch thc: (12 6 5,4) m.
6.2.20. Khu x l nc thi
Kch thc: (18 6 5,4) m.
T cc s liu trn ta lp c bng sau:
Thit k nh my bia
80
n tt nghip
STT Tn cng trnh

1
Phn xng nu
2
Phn xng ln men
Kch thc (m)

24 24 9
60 30 10,5
Din tch (m2)

576
1800
30 18 6
540
Phn xng chit rt
Kho nguyn liu
26 18 6
468
5
6
7
Kho thnh phm

Kho cha kt v chai
Phn xng l hi
50 50 6
50 50 6
12 12 6
2500
2500
144
Phn xng c, in
18 12 6
216
Nh hnh chnh
30 6 8
180
10
Khu x l nc
12 6 6
72
11
i nc
D = 4, H = 14
12,57
12
Trm bin p
4 4 4
16
13
Nh t my pht in
6 6 6
36
14
15
Nh n - Cn tin
Gara t
24 6 6
15 6 4
144
90
16
17
18
19
Nh xe p, xe my
Phng thng trc, bo v
Kho nhin liu
Khu x l nc thi
Tng cng
15 4 4
4 3 4
12 6 6
18 6 6
60
12
72
108
9546,57
Thit k nh my bia
81
n tt nghip
6.3. Tnh khu t xy dng nh my

6.3.1. Din tch khu t
Ta c: F =
FXD
, m2
K XD
[14, tr 49]
Trong : F : Din tch khu t nh my.

FXD: Tng din tch xy dng cc cng trnh.
KXD: H s xy dng.
i vi nh my thc phm thng KXD= 30 50% Chn KXD = 35 %
Do :F =
9627,57
= 27507,34 (m2)
0,35
Chn kch thc khu t l: 130 212 (m)

6.3.2. Tnh h s s dng
Ta c: K sd =
Fsd
F
[14, tr 50]
Trong : Ksd: h s s dng, nh gi ch tiu kinh t v k thut tng mt bng nh

my.
Fsd: Din tch s dng khu t: Fsd = Fcx + Fgt + Fxd (m2)
Vi: Fcx: Din tch trng cy xanh (bng 25% tng din tch cc cng trnh)
Fcx = 0,25 9627,57 = 2406,89 (m2)
Fgt: Din tch ng giao thng (bng 50% tng din tch cc cng trnh)
Fgt = 0,5 9627,57 = 4813,79 (m2)
Vy: Ksd =
2406,89 + 4813, 79 + 9627,57

= 0, 61
27507,34
Thit k nh my bia
82
n tt nghip
Chng 7:
TNH HI NC
7.1. Tnh hi
7.1.1. Cc cng thc s dng tnh ton
7.1.1.1. Tnh lng nhit dng nng nhit cho khi nu
Q1 = G1 C1 (tc t)
Trong :
(Kcal)
[2 - 3]
t : nhit ban u khi nu, oC

tc : nhit cui khi nu, oC
C1 : nhit dung ring ca khi nu, Kcal/kg.
C1 = 1 ( 1 X )
[6- 152]
X : nng ca khi nu, %

G1 : khi lng ca khi nu, Kg
Q1 : l lng nhit cn thit nng nhit ca khi nu t nhit t
n nhit tc, Kcal
7.1.1.2. Tnh lng nhit dng gi nhit cho khi nu
Q2 = F Tg (tbm - tkk) (Kcal)
Trong :
[7- 10]
tkk : Nhit khng kh mi trng xung quanh, tkk = 270C

tbm : Nhit b mt thit b, oC
tbm =
t g + tkk
2
, oC
tg : l nhit cn gi cho khi nu, oC

: H s ta nhit t thit b ra mi trng xung quanh, W/m2.
= 9,3 + 0,058 tbm (W/m2.)
[7- 41]
Tg : l thi gian gi nhit, giy

F : b mt trao i nhit, m2
Q2 : lng nhit cn thit gi khi nu tg (oC) trong thi
gian Tg
(giy), Kcal
7.1.1.3. Lng nhit un nng v thit b
Q3 = Gt Ct (th tkk), Kcal
Trong :
th : Nhit hi t ti p sut lm vic 3at: t2 = 1330C.
Thit k nh my bia
83
n tt nghip
C : Nhit dung ring ca vt liu ch to thit b 133oC : C = 0,119

(kcal/kg.)
[6- 162]
Gt : Khi lng ca v ni, Gt = Ft t t , kg
Ft : din tch b mt ni, m2
t : chiu dy v ni, m
t : khi lng ring ca vt liu ch to thit b, = 7.850 (kg/m3)[6- 8]
Q3 : nhit lng cn un nng v thit b, Kcal
7.1.1.4. Lng nhit tn tht

Q4 = Ft Tn (tbm - tkk), Kcal
Vi :
tbm : nhit b mt ca thit b, 0C.

tbm =
th + tkk o
, C
2
: h s cp nhit.
= 9,3 + 0,058 tbm, W/m2.
Tn: thi gian thc hin qu trnh nu, giy
Ft : din tch b mt ca ni, m2
7.1.1.5. Lng nhit cn bc hi
Q5 = W x r, Kcal
Trong :
r - n nhit ha hi ca nc nhit tr
tr =
tsi + tkk
2
W : Lng nc bc hi, Kg
W = k x FB x (P - P x ) x Ts
k l h s bc hi: k = 0,036
FB : l din tch bc hi, m2
2
D
FB = x th , m2
2
Dth : ng knh ng thot hi ca thit b, m
P : p sut hi bo ha tr, mmHg
P : p sut hi bo ha nhit tkk, mmHg
: m tng i ca khng kh, %
Thit k nh my bia
84
n tt nghip
Ts : Thi gian un si, gi.

7.1.2. Tnh nhit cho cc ni trong phn xng nu
7.1.2.1. S nng v gi nhit
Theo hnh 3.3 ta c s nng nhit v gi nhit trong qu trnh nu. Da vo
s ta tnh nhit cn cung cp cho cc qu trnh nng v gi nhit qua cc giai on.
7.1.2.2. Kt qu tnh nhit cho cc ni
1. Tnh Q1:
Bng 6.1. Lng nhit dng nng nhit cho cc ni.
Tn
thit b
Ni go
Ni
malt
Ni
houblon
ho
Ni
nc
nng
cc giai on
S liu dng tnh
Nng 30 ln
105oC
Nng 30 ln
52oC
Nng 63 ln
78oC
Nng 75 ln
105oC
Nng 25 ln
78oC
6.620
G1, Kg
C1,
0,23 Kcal/Kg.
7.100
0,28
13.140
Q1, Kcal
t,
C
X,%
tc,
C
0,77
30 105
382.305
0,23
0,72
30
52
112.464
17.820
0,21
0,77
63
78
151.767
13.580
0,79
70 105
492.723
2. Tnh Q2:
Bng 6.2. Lng nhit dng gi nhit cho cc ni.
Tn thit
b
Cc giai
on
Ni go
Gi 32oC
Gi 66oC
Gi 105oC
S liu dng tnh

tg,
tkk, tbm, ,
o
C oC oC
W/m2.
32 27 29,5 11,01
66 27 46,5 12
105 27 66
13,128
Gi 32oC
Gi 52oC
Gi 63oC
32
52
63
Ni malt
Thit k nh my bia
27
27
27
29,5 11,01
39,5 11,59
45
11,91
85
Tg,
giy
13,58 300
13,58 1800
13,58 1200
F, m2
16,32 300
16,32 1200
16,32 1500
Q2, Kcal
26,83
1.368,4
1.996,03
Q2 =
3.391,26
32,24
678,76
1.255,51
n tt nghip
Gi 73oC
73
27
75
27
51
Gi 105oC 105
27
66
Gi 75oC
Ni
houblon
ho
50
12,2
16,32 1500
1.643,32
Q2 =
3.579,83
12,26
18,84 6.400
8.487,63
13,13
18,84 5400
12.469,15
Q2 =
20.956,78
3. Tnh Q3:
Bng 6.3: Lng nhit dng un nng v thit b
Tn
thit b
S liu dng tnh

Ct,
Loi v
t,
Ft, m2 t, m
G
,
kg
kcal/
t
kg/m3
kg.
V trong 21,15 0,005 7.85
830,31 0,119
Ni go V ngoi 13,86 0,005
tkk,
o
C
133
27 10.473,53
7.85
544,02
0,119
133
27
0,005
0,005
7.85
7.85
985,2
651,83
0,119
0,119
133
133
27
27
V trong 29,18 0,005

V ngoi 19,15 0,005
7.85
7.85
1.145,49
751,66
0,119
0,119
133
133
27
27
Ni nu V trong 21,58 0,005

V ngoi 14,17 0,005
nc
nng
7.85
7.85
846,94
556,02
0,119
0,119
133
133
27
27
Ni
malt
Ni
houblon
V trong
V ngoi
25,1
16,6
Q3, Kcal
th, oC
6.862,22
Q3 =
17.334,74
12.427,38
8.222,19
Q3 =
20.649,57
14.449,17
9.481,43
Q3 =
23.930,59
10.683,36
7.013,67
Q3 =
17.697,03
4. Tnh Q4:
Bng 6.4. Lng nhit tn tht.
Tn thit b
tkk,
o
C
S liu dng tnh

tbm,
Tn,
, W/m2.
o
C
giy
Ni go
Ni malt
Ni houblon
Ni nc
27
27
27
27
80
80
80
80
Thit k nh my bia
13,94
13,94
13,94
13,94
86
Ft, m2
7.500 21,15
8.100 25,1
11.800 29,18
11400 22,30
Q4, Kcal
28.037,16
35.935,29
60.859,68
44933,69
n tt nghip
5. Tnh Q5:
Bng 6.5. Lng nhit cn bc hi.
Tn
thit b tr, oC
Ni go
r,
kcal/kg
S liu dng tnh

p,
p,,
FB, m2
, % TS, gi W, Kg
mmHg mmHg
66
574
0,036 0,13
Ni
houblon 66
574
0,036 0,19
188,3
27,8
82
0,33
0,26
Q5, kcal
149,24
2.206,51 1.266.536,74
6. Tng lng nhit dng cho cc ni:

Bng 6.6. Tng lng nhit dng cho cc ni.
Q2, kcal
Q3, kcal
Q4, kcal
Q5, kcal
382.305 3.391,26 17.334,74 28.037,16
149,24
246.231 3.579,83 20.649,57 35.935,29
Ni malt
0
Ni houblon 492.723 20.956,78 23.930,59 60.859,68 1.266.536,74
Ni nu
nc nng 719.740
0
17.697,03
0
0
Tn thit b
Ni go
Q1, kcal
Q, kcal
431.217,4
306.395,9
1.865.006,79
737.437,03
7.1.3. Tnh chi ph hi cho cc ni

Lng hi cung cp c tnh theo cng thc:
D=
Q
, (kg)
ih in
Trong :ih: hm nhit ca hi nc 132,90C: ih = 651,60 (kcal/kg)

in: hm nhit ca nc ngng 1330C: in = 133,40(kcal/kg).
[6- 314]
[6- 314]
7.1.3.1. Tnh cho ni go

Dng =
432.217,4
= 832,14 (kg)
651,60 133,40
Cng hi tiu tn: D/gao =
Dgao 832,14x60
=
= 399,43 (kg/h)
T
125
Vi T = 125 pht l thi gian nu ni ng.

7.1.3.2. Tnh cho ni malt
Dmalt =
Thit k nh my bia
306.395,9
= 591,27 (kg)
651,60 133,40
87
n tt nghip
Cng hi tiu tn: D/malt =
Dmalt 591,27x 60
=
= 262,79 (kg/h)
T
135
Vi T = 135 pht l thi gian nu ni malt.

7.1.3.3. Tnh cho ni houblon
Dhl =
1.865.006, 79
= 3.599 (kg)
651,60 133,40
Cng hi tiu tn: D/hl =
Dhl 3.599x 60
=
= 1.096,14 (kg/h)
T
197
Vi T = 197 pht l thi gian nu ni houblon.

7.1.3.4. Tnh cho ni nu nc nng
Dnn =
737.437,03
= 1.423,07 (kg)
651,60 133,40
Cng hi tiu tn: D/nn =
Dnn 1.423,07 x60

=
= 437,87 (kg/h)
T
180
Vi T = 195 pht l thi gian nu ni nc.

7.1.4. Tnh v chn l hi
Tng lng hi tiu th trong mt gi ca phn xng nu l:
Dh = D/gao + D/malt + D/hl + D/nn = 2.196,23(kg/h)
Hi dng cho thanh trng, ra chai, hot ng khc chim 50% lng hi ca
phn xng nu.
Vy lng hi cn dng: D = 1,5 Dh = 1,5 2.196,23= 3.294,34(kg/h)
Lng hi dng thc t: Dtt =
Trong : : h s tn tht nhit mt mt do bo n, ng ng, do tr lc.

Chn = 0,85 Dtt =
3.294,34
= 3.875,9 (kg/h)
0,85
Chn l hi kiu B8/45 vi cc thng s k thut sau:

- Sn lng hi (kg/h)
[12 107]
: 4500 5000
- p sut hi cc i (kg/cm2) : 10
- Th tch l hi (m3)
Thit k nh my bia
: 20
88
n tt nghip
- Lng nc cho l (m3
: 5,8
- S lng
:1 ci
7.2. Tnh nhin liu

7.2.1. Du F.O
Du F.O l nhin liu chnh s dng cho l hi.
D=
G (i h in )
, kg/h
Q
[14- 31]
Q: Nhit lng ca du, Q = 6.728,2 kcal/kg

G: Nng sut hi, G = 1.290,18 kg/h
: Hiu sut l hi, = 70%
ih: Nhit hm ca hi p sut lm vic, ih = 658,3 kcal/kg
in: Nhit hm ca nc p sut lm vic, in = 153,5 kcal/kg.
Vy: D =
1.290,18 (658,3 153,5)

= 138,28 (kg/h).
6.728,2 0,7
Lng du F.O nh my s dng trong mt nm:

mF.O =138,28 24 306 = 1.015.528,32 (kg).
7.2.2. Xng
S dng cho cc xe ca nh my, lng xng s dng trong ngy:
150 (l/ngy).
Lng xng nh my s dng trong mt nm:
150 306 = 45.900 (lt).
7.2.3. Du D.O
Dng chy my pht in. Mt nm dng 2.000 (kg).
Thit k nh my bia
89
n tt nghip
7.2.4. Du nhn
Dng bi trn cc my mc, thit b, s dng 7 kg/ngy. Lng du nhn cn
cho mt nm: 7 306 = 2.142 (kg).
7.3. Tnh nc
7.3.1. Nc dng cho phn xng nu
7.3.1.1. Nc dng nu nguyn liu trong mt m
- Nc dng nu v ra b trong mt m:
Theo mc (5.2.1.3) th V1 = 13,58 (m3).
- Nc dng v sinh thit b nu:
V2 = 15% V1 = 0,15 13,58 = 2,04 (m3).
Vy lng nc dng cho phn xng nu trong mt ngy:
Vn = 10 (V1 + V2 ) = 10 (13,58 + 2,04) = 156,2 (m3/ngy).
7.3.2. Nc dng cho l hi
Lng nc dng cho l hi trong 1 gi l: 5,8 m3, lng nc dng cho
mt ngy l: V = 5,8 24 = 139,2 (m3/ngy).
7.3.3. Nc dng cho phn xng ln men
Ch yu l v sinh thit b ln men. Lng nc dng cho mt ngy l:
Vlm = 40 (m3/ngy).
7.3.4. Nc dng cho my ra chai
Theo c tnh k thut ca chai th lng nc cn dng ra mt chai l: 1 lt.
Vy lng nc cn dng cho mt ngy l:
1 261.438 = 261.438 (lt) = 261,44 (m3/ngy).
7.3.5. Nc dng cho thanh trng
Lng nc cn tiu hao l 1,5 lt/chai. Do , lng nc cn dng l:
1,5 261.438 = 392.157 (lt) = 392,16 (m3/ngy).
7.3.6. Nc dng cho h thng lnh
Yu cu: 1 lt nc/1 lt bia.
Thit k nh my bia
90
n tt nghip
Theo bng 4.3, lng bia thnh phm l: 130.718,9 lt/ngy.

Do , lng nc cn dng l: 130.718,9 (lt/ngy) = 130,72(m3/ngy).
7.3.7. Nc dng cho sinh hot
7.3.7.1. Nc dng cho nh tm, nh v sinh
Tnh cho 60% s ngi trong ca ng nht, tiu chun 70 lt/ngi/ngy.
Vy lng nc cn dng:
3 70 0,6 87 = 10.962 (lt) = 10,96 (m3).
7.3.7.2. Nc ra xe
S dng 5.000 lt/ngy = 5 (m3/ngy).
7.3.7.3. Nc dng cho nh n
S dng khong 10 (m3/ngy).
7.3.7.4. Nc cu ho
Lng nc cn dng 10 lt/giy trong 2 gi.
3.600 2 10 = 72.000 lt = 72 (m3).
7.3.7.5. Nc ti cy xanh v dng cho cc mc ch khc
S dng 5 m3/h. Lng nc s dng trong mt ngy:
5 24 = 120 (m3/ngy).
Nh vy, tng lng nc cn dng trong mt ngy ca nh my l:
V = 156,2 +139,2 + 40 + 261,44 +392,16 + 130,72 + 10,96+ 5 + 10 +120
V = 1.265,68 (m3/ngy).
Tng lng nc cn dng trong mt nm ca nh my l:
1.265,68 306 + 72 = 387.370,08 (m3/nm).
Thit k nh my bia
91
n tt nghip
CHNG 8:
KIM TRA SN XUT V

NH GI CHT LNG SN PHM
8.1. Kim tra nguyn liu

8.1.1. Kim tra cht lng ca malt
- Mu sc: Malt phi c mu vng sng, bng.
- Mi: Thm nh, khng hi khi, mc, chua.
- V: Ngt du.
- m: m cho php khi bo qun phi nh hn 6%.
- Xc nh khi lng ring.
- Kim tra nng lc ng ho ca malt.
8.1.2. Kim tra cht lng ca hoa houblon
Hoa houblon khi nhp v phi c mi thm c trng, khng b nt, khng c mi
fomat ( hoa c ). Kim tra m ca hoa bng phng php sy n khi lng khng
i, m cho php 10 14%.
8.1.3. Kim tra cht lng ca go
Go thu nhn phi sch s, khng mc, khng su mt, khng c mi v l, khi ht
phi c kch thc ng u. m cho php ca go nh hn 12% .
8.1.4. Kim tra men ging
- Dng tiu bn git p quan st chng nm men . Khi cn tr t bo c dng hnh
trn, hnh bu dc. Khi pht trin th c nhiu chi, khi gi th c hnh ovan di.
- nh gi cht lng ca nm men th tin hnh nhum mu t bo. Nhum t
bo xc nh trng thi sinh l v hot lc ca chng quyt nh c a i sn xut
hay khng .
8.1.5. Kim tra nc dng nu bia
- Kim tra trong, mu sc v vi sinh vt ca nc sau khi x l.
- Kim tra cng, pH v oxy ho ca nc.
Thit k nh my bia
92
n tt nghip

: 5 6 mg ng lng/l
+ cng cho php

+ pH : 6,8 7,3 ( o bng giy qu )
: 2 mg ( o bng phng php KMnO4 )
+ oxy ho
8.2. Kim tra cc cng on sn xut
8.2.1. Kim tra cng on nu
Nghin nguyn liu:
- Malt: Xc nh kch thc ca bt nghin, mc nt ca v, t l gia tm th,

tm mn v bt.
- Go: mn ca bt go sau khi nghin cng cao cng tt.
Nu nguyn liu, houblon ho, lc dch ng:
- Kim tra nhit nu, tc nng nhit v gi nhit
- Kim tra mc ng ho: dng dung dch iod kim tra
- Kim tra trong ca dch lc.
- Kim tra nng cht tan trong nc ra b kt thc qu trnh lc.
Lng trong v lm lnh:
- Kim tra mc trong sut ca dch ng thit b Whirlpool iu chnh thi
gian gi dung dch trong thit b.
- Kim tra nhit ca dch ng sau khi lm lnh bng nhit k. Nhit ca
dch ln men sau khi lm lnh phi t khong 8 0,50C.
- Kim tra trong v nng ca dch ln men.
8.2.2. Kim tra cng on ln men
Kim tra qu trnh nui cy men sn xut:
- Kim tra nhit phng nui cy men sn xut.
- Kim tra nhit ca mi trng nui cy bng nhit k
Kim tra qu trnh ln men:
Thit k nh my bia
93
n tt nghip
- Kim tra nhit ca dch ln men v mc thay i nhit .

- Kim tra s nhim khun, xc nh gi tr pH ca dch ln men.
- Kim tra p sut d trong thit b ln men .
- Kim tra nng CO2 v ln men biu kin ca bia trc khi i lc.
- Kim tra mc kt lng ca huyn ph.
Kim tra qu trnh lc trong bia: kim tra trong ca bia sau khi lc.
8.2.3. Kim tra cng on thnh phm
- Kim tra nc ra chai.
- Kim tra ch nhit my thanh trng.
- Kim tra mc rt y bia trong chai.
- Kim tra thi gian thanh trng.
8.3. Kim tra sn phm
8.3.1. Cc ch tiu cm quan
- trong: bia chai thnh phm c kim tra bng cch quan st y chai, bia
phi trong sut, khng c cn y chai, cn l lng v cc ht nh.
- bt: bt ca bia c nh gi khi rt bia vo cc thu tinh ri quan st
chiu dy lp bt, mn, trng ca bt, thi gian bt tn ti. Bia cht lng tt phi
c nhiu bt, bt trng mn, lu tan.
- Mi: a nh cc t xa vo mi v ngi. Bia phi c mi thm c trng ca hoa
houblon, ca malt v khng c mi men chua.
- V: V bia phi thm ngon. C v ng nh ca hoa houblon, hi ngt nh.
8.3.2. Cc ch tiu ho l
- Xc nh t trng bia bng t trng k
- mu: c xc nh bng cch so mu vi dung dch nc ct c pha thm
dung dch iod 0,1N. mu l s ml dung dch iod 0,1N pha vo dung dch nc ct
to thnh dung dch c mu tng ng vi mu ca bia.
Thit k nh my bia
94
n tt nghip
- Mu sc bia l mu vng rm.

- pH ca bia: 4,1 4,8.
8.3.3. Cc ch tiu ho hc
Xc nh kh
Xc nh tro
Xc nh chua
Xc nh ru
Xc nh hm lng CO2 c trong bia
Thit k nh my bia
95
n tt nghip
Chng 9:V SINH CNG NGHIP V AN TON LAO NG

9.1. An ton lao ng
9.1.1. Tai nn xy ra do cc nguyn nhn sau
- T chc lao ng v s lin h gia cc b phn khng cht ch.
- Cc thit b bo h lao ng cn thiu hoc khng m bo an ton.
- thc chp hnh k lut ca cng nhn cha cao.
- Vn hnh thit b, my mc khng ng quy trnh k thut.
- Trnh lnh ngh v nm v mt k thut ca cng nhn cn yu.
- Cc thit b, my mc c trang b khng tt hoc cha hp l.
9.1.2. Nhng bin php hn ch tai nn lao ng
- Ti cc phn xng phi c cc bin bo v quy trnh vn hnh
- B tr lp t thit b ph hp vi qu trnh sn xut. Cc loi thit b c ng c
nh: gu ti, my nghin phi c che chn cn thn.
- Cc ng ng hi nhit phi c lp bo n, c p k.
- Cc thit b cha CO2 lng, kh nn phi t xa ni ng ngi, c p k, r le
nhy. Trc khi nn kh th cc thit b ny phi c kim tra k.
- Kho xng, du, nguyn liuphi t xa ngun nhit. Trong kho phi c bnh CO2
chng chy v vi nc cha la. Ngn chn ngi v phn s vo khu vc sn xut
v kho tng. Khng c ht thuc l trong kho .
- S dng khu trang, gng tay, o blue, giy, m bo him phng ho cht chm
phi, bia n, bng...
- Lm ng theo hng dn s qui trnh cng ngh, tuyt i khng t lm
khc. Khi cn thay i bt c iu g phi thng bo ngh trc vi trng ca hot
ngi c trch nhim.
9.1.3. Nhng yu cu c th v an ton lao ng
a. Chiu sng v m bo nh sng khi lm vic:
Thit k nh my bia
96
n tt nghip
Phi m bo sng ti thiu Emin trong nh sn xut

- Ban ngy cn phi s dng ngun nh sng t nhin.
- Ban m s dng ngun nh sng nhn to phi ch tiu v ri.
b. Thng gi:
Nh sn xut v lm vic phi c thng gi tt. Phn xng nu thi nhiu nhit
cn phi b tr thm qut my.
c. An ton v in:
V in chiu sng:
S bng n, v tr treo lp n, cng tc, cu dao phi ph hp vi thao tc. Thng
xuyn kim tra sng ca bng n
V thit b in:
- Phi c h thng bo ng khi thit b c s c.
- Thit b in phi c rle phng qu ti.
- Cc phn cch in ca thit b in phi m bo bn , khng b n mn.
- Thit b in phi c ni t khi lm vic.
- Khi sa cha thit b in phi cch ly mng in vi n v c bt th in
- Khi
ct in phi c bin bo v mang dng c bo him in.

d. An ton s dng thit b:
- Thit b, my mc phi s dng ng chc nng, ng cng sut.
- Mi loi thit b phi c h s r rng. Sau mi ca lm vic phi c s bn giao
my mc, nu r tnh trng ca sau x l.
- Thng xuyn theo di ch lm vic ca my mc, thit b.
- C ch v sinh, st trng, v du m cho thit b.
Thit k nh my bia
97
n tt nghip
e. Phng chng chy n:

- Khng ht thuc ti kho nguyn liu, xng du, gara t .v.v.
- Phi nc, thit b cha chy.
- Thng xuyn kim tra nh k cng tc phng chy ti nh my.
f. An ton vi ho cht: cc ho cht phi t ng ni quy nh. Khi s dng phi
tun theo quy nh ra trnh gy c hi, n mn v h hng thit b.
g. Chng st: m bo an ton cho cc cng trnh trong nh my phi c ct thu li
cho nhng cng trnh v tr cao.
9.2. V sinh cng nghip
9.2.1. V sinh c nhn ca cng nhn
- Cng nhn phi n mc qun o sch s. Khi vo sn xut phi mc ng phc ca
nh my, i m, eo khu trang, i ng v mang gng tay.
- Khng c n ung trong khu vc sn xut.
9.2.2. V sinh my mc, thit b
- Thit b trc khi bn giao li cho ca sau phi c v sinh sch s.
- i vi thng ln men sau khi gii phng ht lng dch ln men, cn phi v sinh
st trng k chun b ln men lng dch ln men tip theo.
9.2.3. V sinh x nghip
- Trong cc phn xng sn xut sau mi ca cn phi lm v sinh
- Thng xuyn kim tra vic thc hin v sinh phn xng .
9.2.4. X l ph liu ca qu trnh sn xut
Ph liu trong qu trnh sn xut nh b hm, b hoa, b men .v.v.. sau mi m sn xut
cn phi cha ng ni quy nh v a ra ngoi phn xng x l. Nhng loi ph
liu ny c th bn cho nh my ch bin thc n gia sc v phn bn. Vic ny phi
c hp ng cht ch v gii quyt kp thi trnh ng ph liu, to iu kin
cho vi sinh vt pht trin lm nh hng n cht lng sn phm, sc kho con ngi
v mi trng.
Thit k nh my bia
98
n tt nghip
9.2.5. X l nc thi
Nc thi chy t cc phn xng sn xut c a xung cng v ln lut qua
cc b ti cc b xy ra xy ra qu trnh ln men phn hu hp cht ha c di tc
dng ca h vi sinh vt t nhin v b sung, bn c lng xung y b cn nc thi
sch c chy trn ra b, sau theo ng ng dn n ni cha nc thi x l
ca khu cng nghip, t dn ra sng.
Thit k nh my bia
99
n tt nghip
KT LUN
Sau hn 3 thng nghin cu ti liu, hc hi, c gng cng vi s gip tn tnh
ca c gio hng dn, n nay ti hon thnh tp n tt nghip vi ti : "
Thit k nh my bia ln men lin tc vi nng sut 40 triu lit mt nm ". y l mt
phng php ln men mi i vi nc ta, nu tun th theo cc nguyn tc v v sinh
cng nh u t ban u th s thu c hiu qu kinh t rt ln.
Tp n ny a ra c nhng vn sau:
- Tnh thit thc ca vic xy dng mt nh my bia theo phng php ln men lin
tc vi mt nng sut kh ln l 40 triu lt/ nm.
- Quy trnh cng ngh sn xut ph hp vi thc t.
- H thng thit b ph hp vi dy chuyn cng ngh.
- Mt s nguyn tc an ton trong sn xut.
Trong qu trnh thit k, ti nm bt c nhng kin thc v cng ngh sn xut
bia ni ring v vn xy dng nh my thc phm ni chung.
Tuy nhin vi thi gian thit k cn hn hp cng vi s hn ch v chuyn mn v
nht l kinh nghim thc t t i nn tp n ny khng trnh khi nhng thiu st,
knh mong qu thy, c v cc bn gp kin tp n ny c hon chnh hn.
Thit k nh my bia
100
n tt nghip
TI LIU THAM KHO

1. Bi i Anh Th (1990). K thut sn xut bia Lin hip Khoa hc Sn xut
Cng ngh mi.
2. on D, Mai Vn L, Bi c Hng (1983). Cng ngh v my ch bin lng
thc, NXB KH&KT.
3. PGS, TS Hong nh Ho (2000). Cng ngh sn xut malt v bia, NXB
KH&KT
4. PGS, TSKH L Vn Hong (2004). Cc qu trnh v thit b cng ngh sinh hc
trong cng nghip, NXB KH&KT.
5. Gs, Ts Nguyn Th Hin (2007). Khoa hc cng ngh malt v bia- NXBKH&KT
6. Gs, Ts Nguyn Bin v tp th tc gi (2002). S tay qu trnh v thit b cng
ngh ho cht tp I NXB KH&KT.
7. Gs, Ts Nguyn Bin v tp th tc gi (2002). S tay qu trnh v thit b cng
ngh ho cht tp II NXB KH&KT.
8. Vn i v tp th tc gi. C s cc qu trnh v thit b cng ngh ho hc
tp I, NXB i hc v trung hc chuyn nghip.
9. PGS, TS L Thanh Mai v tp th tc gi (2005). Cc phng php phn tch
ngnh cng ngh ln men, NXB KH&KT
10. Phan Bch Ngc (1991). Cng ngh ln men, NXB Nng.
11. Trn Vn Ph, L Nguyn ng (1991). K thut sy nng sn, NXB KH&KT.
12. Phan Sm (1985). S tay k thut ni hi, NXB H Ni.
13. .Nguyn Nh Thung v tp th tc gi (1987). My v thit b ch bin thc n
chn nui, NXB KH&KT.
14. ThS Trn Th Truyn (2006). C s thit k nh my, NXB Nng.
15.
.P.3ak
(1977).
OOPYOBAHE
PEPT
BHOE-
ECKO POMIEHHOCT, MOCKBA.

16. http://www.motthegioibanbe.com/forum/showthread.php?t=56
17. http://vietbao.vn/Giai-tri/Ban-biet-gi-ve-bia/30189348/237/
Thit k nh my bia
101
n tt nghip
1.1. S cn thit phi u t..............................................................................2

1.2. Phng n sn xut.....................................................................................2
1.3. C s kinh t k thut.................................................................................2
1.3.1. H thng giao thng vn ti.....................................................................2
1.3.2. Ngun nguyn liu...................................................................................2
1.3.3. Ngun cung cp in...............................................................................3
1.3.4. Ngun cung cp hi v nhin liu...........................................................3
1.3.5.Ngun cung cp nc...............................................................................3
1.3.6. H thng thot nc.................................................................................3
1.3.7. Ngun tiu th sn phm.........................................................................3
1.3.8. Ngun nhn lc........................................................................................3
1.3.9. Hp tc ho..............................................................................................3
1.3.10. Thit b...................................................................................................4
2.1. Sn phm [ 16 ]
2.1.1. Bia en
[ 16 ]......................................................................5
[ 16 ]..........................................................................5
2.2. Nguyn liu.................................................................................................6

2.2.1. Malt i mch..........................................................................................6
2.2.2. Hoa houblon.............................................................................................6
2.2.2.1. Thnh phn ha hc ca hoa houblon...................................................7
Nha houblon :.....................................................................................................7
Cc tanin :.............................................................................................................7
Tinh du:...............................................................................................................7
2.2.2.2. Bo qun hoa nng cao hiu qu s dng................................................8
2.2.3. Nc 8
2.2.4. Nguyn liu thay th................................................................................8
2.2.4.1. Go..........................................................................................................8
2.2.4.2. ng saccarozo.....................................................................................9
2.3. Cht h tr v ph gia...............................................................................10
2.3.1. Enzym....................................................................................................10
2.3.2. Ha cht.................................................................................................10
2.3.2.1. Axit lactic..............................................................................................10
2.3.2.2. Cac hoa cht khac..................................................................................10
2.3.3. Nm men................................................................................................11
2.4. Cc qu trnh sinh ho quan trng............................................................11
Thit k nh my bia
102
n tt nghip
2.4.1. Cc qu trnh xy ra khi nu..................................................................11

2.4.2. Ln men.................................................................................................13
2.4.2.1. Cc qu trnh xy ra khi ln men chnh.................................................13
2.4.2.2. Cc qu trnh xy ra khi ln men ph v tng tr bia............................13
3.2. Thuyt minh dy chuyn cng ngh.........................................................16
3.2.1. Lm sch................................................................................................16
3.2.1.1. Mc ch................................................................................................16
3.2.1.2. Tin hnh...............................................................................................16
3.2.2. Nghin nguyn liu................................................................................17
3.2.2.1. Mc ch nghin....................................................................................17
3.2.2.2. Phng php thc hin..........................................................................17
3.2.3. Nu bia...................................................................................................18
3.2.3.1. Mc ch................................................................................................18
3.2.3.2. Phng php nu...................................................................................18
3.2.3.2. Tin hnh nu........................................................................................19
3.2.4. Lc dch ng......................................................................................20
3.2.4.1. Mc ch................................................................................................20
3.2.4.2. Thit b lc y bng.............................................................................21
3.2.4.3. Tin hnh lc dch ng......................................................................22
3.2.5. Houblon ho...........................................................................................22
3.2.5.1. Mc ch ca vic houblon ho.............................................................22
3.2.5.3. Tin hnh houblon ho..........................................................................23
3.2.6. Lng trong v lm lnh..........................................................................23
3.2.6.1. Mc ch................................................................................................23
3.2.6.2. Phng php tin hnh lng trong v lm lnh.....................................23
3.2.6.3. Thit b lm lnh: thit b trao i dng tm ........................................24
3.2.7. Ln men.................................................................................................25
3.2.7.1. Ln men chnh.......................................................................................25
3.2.8. Lc bia...................................................................................................27
3.2.8.1. Mc ch................................................................................................27
3.2.8.2. Tin hnh...............................................................................................27
3.2.8.3. Thit b lc a.......................................................................................27
3.2.9. n nh bia...............................................................................................28
3.2.10. Chit v ng np...................................................................................28
3.2.11. Thanh trng.............................................................................................28
3.2.12. Hon thin...............................................................................................28
4.1. Cc s liu ban u...................................................................................30
4.2. Tnh cn bng sn phm...........................................................................31
4.2.1. Chn s m nu trong mt ngy............................................................31
4.2.2. Biu sn xut ca nh my...............................................................31
Thit k nh my bia
103
n tt nghip
4.2.3. Tnh cn bng vt cht cho 100 kg nguyn liu ban u.......................32
4.2.3.1. Lng cht kh trong nguyn liu.........................................................32
4.2.3.2. Lng nguyn liu ht cn li sau khi lm sch....................................32
4.2.3.3. Lng nguyn liu ht cn li sau khi nghin.......................................32
4.2.3.4. Lng cht kh ca ht chuyn vo dch ng sau khi nu................33
4.2.3.5. Lng cht kh ht cn li sau qu trnh nu v lc ............................33
4.2.3.6. Th tch ca dch ng khi un si.....................................................33
4.2.3.7. Lng cht kh cn li sau houblon ha l...........................................34
4.2.3.8. Lng dch ng cn li sau khi houblon ha ...................................34
4.2.3.9. Khi lng ca dch ng sau lng trong:..........................................34
4.2.3.10. Th tch ca dch ng sau lng trong...............................................34
4.2.3.11. Lng cht kh cn li sau qu trnh lm lnh....................................35
4.2.3.12. Khi lng ca dch ln men t 100kg nguyn liu ban u..............35
4.2.3.13. Th tch ca dch ln men....................................................................35
4.2.3.14. Lng bia non sau khi ln men chnh..................................................36
.........................................................................................................................36
4.2.3.15. Lng bia cn li sau khi ln men ph v tng tr bia non.................36
4.2.3.16. Lng bia cn li sau khi lc..............................................................36
4.2.3.17. Lng bia cn li sau khi n nh.......................................................36
4.2.3.18. Lng bia sau chit rt v ng np....................................................36
4.2.3.19. Lng bia sau thanh trng...................................................................36
4.2.3.20. Lng hoa houblon cn dng..............................................................36
4.2.3.21. Lng b nguyn liu..........................................................................37
4.2.3.23. Lng cn lng khi lng trong v lm lnh.........................................37
4.2.3.24. Lng men ging c cn dng..........................................................37
4.2.3.25. Lng ch phm enzyme s dng.......................................................37
4.2.3.26. Lng CO2 thu c ..........................................................................37
4.2.3.27. Lng men thu hi .............................................................................38
4.2.4. Tnh cn bng sn phm cho mt ngy....................................................39
4.2.4.1. Lng nguyn liu ban u...................................................................39
4.2.4.2. Lng nguyn liu sau khi lm sch.....................................................39
4.2.4.3. Lng nguyn liu sau nghin..............................................................39
4.2.4.4. Lng dch ng un si....................................................................39
4.2.4.5. Lng dch ng sau houblon ho 100C.......................................40
4.2.4.6. Lng dch sau lng trong.....................................................................40
4.2.4.7. Lng dch ln men...............................................................................40
4.2.4.8. Lng bia sau ln men chnh.................................................................40
4.2.4.9. Lng bia sau ln men ph ...................................................................40
4.2.4.10. Lng bia sau lc................................................................................40
4.2.4.11. Lng bia sau n nh.........................................................................40
4.2.4.12. Lng bia sau chit, ng np.............................................................40
4.2.4.13. Lng bia sau thanh trng...................................................................40
4.2.4.14. Lng hoa houblon cn dng..............................................................41
4.2.4.15. Lng b nguyn liu..........................................................................41
4.2.4.16. Lng b hoa.......................................................................................41
4.2.4.17. Lng men ging c cn dng..........................................................41
Thit k nh my bia
104
n tt nghip
4.2.4.18. Lng b men thu hi..........................................................................41

4.2.4.19. Lng men thu hi..............................................................................41
4.2.4.20. Lng b men s dng cho mc ch khc.........................................41
4.2.4.21. Lng ch phm Enzym s dng........................................................41
4.2.4.22. Lng CO2 thu hi..............................................................................41
4.2.5. Chi ph bao b.........................................................................................42
4.2.5.1. Lng v chai........................................................................................42
4.2.5.2. S lng nhn........................................................................................42
4.2.5.3. Lng np y.......................................................................................42
4.2.5.4. Kt ng chai.........................................................................................42
5.1. Cng on x l nguyn liu....................................................................44
5.1.1. My lm sch nguyn liu.....................................................................44
5.1.2. My nghin nguyn liu.........................................................................44
5.1.2.1. My nghin malt....................................................................................44
5.1.2.2. My nghin go.....................................................................................45
5.1.3. Tnh bunke.............................................................................................45
5.1.3.1. Bunke ch malt ..................................................................................46
5.1.3.2. Tnh bunke cha go.............................................................................46
5.1.4. Cn nguyn liu.....................................................................................47
5.2. Cng on nu dch ng ......................................................................47
5.2.1. Ni nu nguyn liu ..............................................................................47
5.2.1.1. Ni nu go............................................................................................48
5.2.1.2. Ni nu malt..........................................................................................49
5.2.1.3. Ni nu nc nng................................................................................50
5.2.1.4. Ni houblon ha....................................................................................51
5.2.2. Thit b lc thng...................................................................................52
5.2.3. Thng cha b nguyn liu ...................................................................54
5.2.4. Thit b lng trong ...............................................................................55
5.2.5. Thit b lm lnh....................................................................................56
5.2.6. Tnh v chn cc loi bm cho phn xng nu ..................................57
5.2.6.1. Bm dch cho t ni nu go sang ni nu malt..................................57
5.2.6.2. Bm dch ng ho i lc...................................................................57
5.2.6.3. Bm dch ng i lng trong...............................................................57
5.2.6.4. Bm dch ng i lm lnh.................................................................58
5.2.6.5. Bm dch ng lnh i ln men..........................................................58
5.3. Cng on ln men...................................................................................58
5.3.1. Thng ln men chnh..............................................................................58
5.3.2. Thng tip liu.......................................................................................59
5.3.3. Thng nhn men ging trong dy chuyn..............................................60
Thit k nh my bia
105
n tt nghip
5.3.4. Thng cha bia non trc khi ly tm.....................................................60

5.3.5. My li tm tch men...............................................................................61
5.3.6. Thit b ln men ph..............................................................................61
5.3.7. Thng cha bia non sau ly tm..............................................................61
5.3.8. Thng cha bia sau ln men ph...........................................................62
5.3.9. Thit b nui cy ging..........................................................................62
5.3.9.1. Thit b thanh trng dch ng............................................................62
5.3.9.2. Thit b nui cy cp I...........................................................................63
5.3.9.3. Thit b nui cy cp II..........................................................................63
5.3.9.4. Thit b nui cy cp III........................................................................63
5.3.10. Thit b lc bia........................................................................................63
5.3.11. Thng phi trn cht tr lc................................................................64
5.3.12. Thng cha n nh bia sau khi lc trong............................................64
5.3.13. Chn Bm............................................................................................65
5.3.13.1. Bm nh lng...................................................................................65
5.3.13.1. Bm bia non vo my ly tm...............................................................65
5.3.13.2. Bm bia non vo thng ln men ph...................................................65
5.3.13.3. Bm bia i lc ....................................................................................66
5.3.13.4. Bm nm men .....................................................................................66
5.3.13.5. Bm nc v sinh trong phn xng ln men.....................................66
5.4. Cng on hon thin...............................................................................66
5.4.1. Bng ti chai, kt....................................................................................67
5.4.2. My ra chai..........................................................................................67
5.4.3. My ra kt............................................................................................67
5.4.4. My chit rt..........................................................................................68
5.4.5. My ng np........................................................................................68
5.4.6. My thanh trng.....................................................................................68
5.4.7. My dn nhn.........................................................................................69
5.4.8. My d chai v my cho chai vo kt....................................................69
6.2. Kch thc cc cng trnh.........................................................................75
6.2.1. Phn xng nu.....................................................................................75
6.2.2. Phn xng ln men..............................................................................75
6.2.3. Phn xng chit rt..............................................................................75
6.2.4. Kho nguyn liu.....................................................................................76
6.2.5. Kho thnh phm.....................................................................................77
Thit k nh my bia
106
n tt nghip
6.2.6. Kho cha kt v chai..............................................................................78

6.2.7. Phn xng l hi..................................................................................78
6.2.8. Phn xng c, in..............................................................................78
6.2.9. Nh hnh chnh......................................................................................78
6.2.10. Khu x l nc....................................................................................79
6.2.11. i nc...............................................................................................79
6.2.12. Trm bin p........................................................................................79
6.2.13. Nh t my pht in d phng.........................................................79
6.2.14. Nh n - cn tin....................................................................................79
6.2.16. Gara t................................................................................................80
6.2.17. Nh xe p, xe my.........................................................................80
6.2.18. Phng thng trc v bo v...............................................................80
6.2.19. Kho nhin liu......................................................................................80
6.2.20. Khu x l nc thi.............................................................................80
6.3. Tnh khu t xy dng nh my................................................................82
6.3.1. Din tch khu t....................................................................................82
6.3.2. Tnh h s s dng.................................................................................82
7.1. Tnh hi.....................................................................................................83
7.1.1. Cc cng thc s dng tnh ton.......................................................83
7.1.1.1. Tnh lng nhit dng nng nhit cho khi nu..........................83
7.1.1.2. Tnh lng nhit dng gi nhit cho khi nu.................................83
7.1.1.3. Lng nhit un nng v thit b..........................................................83
7.1.1.4. Lng nhit tn tht..............................................................................84
7.1.1.5. Lng nhit cn bc hi...................................................................84
7.1.2. Tnh nhit cho cc ni trong phn xng nu........................................85
7.1.2.1. S nng v gi nhit.........................................................................85
7.1.2.2. Kt qu tnh nhit cho cc ni...............................................................85
7.1.3. Tnh chi ph hi cho cc ni...................................................................87
7.1.3.1. Tnh cho ni go....................................................................................87
7.1.3.2. Tnh cho ni malt...................................................................................87
7.1.3.3. Tnh cho ni houblon.............................................................................88
7.1.3.4. Tnh cho ni nu nc nng..................................................................88
7.1.4. Tnh v chn l hi...................................................................................88
7.2.1. Du F.O..................................................................................................89
7.2.2. Xng 89
Thit k nh my bia
107
n tt nghip
7.2.3. Du D.O.................................................................................................89
7.2.4. Du nhn................................................................................................90
7.3. Tnh nc..................................................................................................90
7.3.1. Nc dng cho phn xng nu............................................................90
7.3.1.1. Nc dng nu nguyn liu trong mt m.......................................90
7.3.2. Nc dng cho l hi............................................................................90
7.3.3. Nc dng cho phn xng ln men.....................................................90
7.3.4. Nc dng cho my ra chai.................................................................90
7.3.5. Nc dng cho thanh trng....................................................................90
7.3.6. Nc dng cho h thng lnh................................................................90
7.3.7. Nc dng cho sinh hot......................................................................91
7.3.7.1. Nc dng cho nh tm, nh v sinh.....................................................91
7.3.7.2. Nc ra xe...........................................................................................91
7.3.7.3. Nc dng cho nh n...........................................................................91
7.3.7.4. Nc cu ho........................................................................................91
7.3.7.5. Nc ti cy xanh v dng cho cc mc ch khc............................91
8.1. Kim tra nguyn liu.................................................................................92
8.1.1. Kim tra cht lng ca malt.................................................................92
8.1.2. Kim tra cht lng ca hoa houblon....................................................92
8.1.3. Kim tra cht lng ca go..................................................................92
8.1.4. Kim tra men ging ..............................................................................92
8.1.5. Kim tra nc dng nu bia...................................................................92
8.2. Kim tra cc cng on sn xut..............................................................93
8.2.1. Kim tra cng on nu.........................................................................93
8.2.2. Kim tra cng on ln men..................................................................93
8.2.3. Kim tra cng on thnh phm............................................................94
8.3. Kim tra sn phm....................................................................................94
8.3.1. Cc ch tiu cm quan............................................................................94
8.3.2. Cc ch tiu ho l..................................................................................94
8.3.3. Cc ch tiu ho hc...............................................................................95
9.1. An ton lao ng.......................................................................................96
9.1.1. Tai nn xy ra do cc nguyn nhn sau.................................................96
9.1.2. Nhng bin php hn ch tai nn lao ng............................................96
Thit k nh my bia
108
n tt nghip
9.1.3. Nhng yu cu c th v an ton lao ng............................................96

9.2. V sinh cng nghip..................................................................................98
9.2.1. V sinh c nhn ca cng nhn..............................................................98
9.2.2. V sinh my mc, thit b......................................................................98
9.2.3. V sinh x nghip...................................................................................98
9.2.4. X l ph liu ca qu trnh sn xut....................................................98
9.2.5. X l nc thi......................................................................................99
Thit k nh my bia
109

CHAMBO Kounsakda

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

CHAMBO Kounsakda

Uploaded by

Copyright:

Available Formats

n tt nghip

GVHD: Th.S Phan Th Bch Ngc

SVTH: Khounsakda Chambo

GVHD: Th.S Phan Th Bch Ngc

LP LUN KINH T K THUT

1.1. S cn thit phi u t

SVTH: Khounsakda Chambo

GVHD: Th.S Phan Th Bch Ngc

Nguyn liu thay th l go c mua t cc tnh trong nc nh: Qung Nam,

SVTH: Khounsakda Chambo

GVHD: Th.S Phan Th Bch Ngc

SVTH: Khounsakda Chambo

GVHD: Th.S Phan Th Bch Ngc

TNG QUAN NGUYN LIU

Bia l loi thc ung c t lu i. N hp dn ngi s dng bi nhng cng dng

Bia en c trn thm mt t malt en v mt s cht to mu khc nh caramen.

Ngi ta s dng nhng loi mch nha c bit lm nc hm nu bia mang li

SVTH: Khounsakda Chambo

GVHD: Th.S Phan Th Bch Ngc

Bia trng l loi bia lm t la m (wheat) m c nu ch yu ti B, H lan. Bia

- Malt i mch l ht i mch ny mm trong iu kin nhit , m nhn

- Trong cng ngh sn xut bia, malt i mch va l tc nhn ng ho va l

SVTH: Khounsakda Chambo

GVHD: Th.S Phan Th Bch Ngc

SVTH: Khounsakda Chambo

GVHD: Th.S Phan Th Bch Ngc

qu trnh houblon ho. Mt t tinh du ho tan trong dch ng s tip tc bay hi

- Bo qun nhit thp (gn 00C)

SVTH: Khounsakda Chambo

GVHD: Th.S Phan Th Bch Ngc

SVTH: Khounsakda Chambo

GVHD: Th.S Phan Th Bch Ngc

2.3. Cht h tr v ph gia

SVTH: Khounsakda Chambo

GVHD: Th.S Phan Th Bch Ngc

SVTH: Khounsakda Chambo

GVHD: Th.S Phan Th Bch Ngc

Di tc dng ca enzym proteaza th protein b thy phn thnh cc axit amin

SVTH: Khounsakda Chambo

GVHD: Th.S Phan Th Bch Ngc

Ngoi ra trong qu trnh nu cn xy ra phn ng gia cc mui ca nc v

SVTH: Khounsakda Chambo

GVHD: Th.S Phan Th Bch Ngc

SVTH: Khounsakda Chambo

GVHD: Th.S Phan Th Bch Ngc

DY CHUYN CNG NGH

3.1. S cng ngh sn xut bia

SVTH: Khounsakda Chambo

GVHD: Th.S Phan Th Bch Ngc

3.2. Thuyt minh dy chuyn cng ngh

SVTH: Khounsakda Chambo

GVHD: Th.S Phan Th Bch Ngc

3.2.2. Nghin nguyn liu

Hnh 3.2: My nghin trc (nghin malt)

Nguyn tc hot ng:

SVTH: Khounsakda Chambo

GVHD: Th.S Phan Th Bch Ngc

Hnh 3.3: My nghin ba (nghin go)

SVTH: Khounsakda Chambo

GVHD: Th.S Phan Th Bch Ngc

3.2.3.2. Tin hnh nu

SVTH: Khounsakda Chambo

GVHD: Th.S Phan Th Bch Ngc