Bien Phap Thi Cong He Thong DHKK, Thong Gio, Cap Nhiet TT HNQG

BIEN PHAP THI CONG CHI TIET
HE THONG IEU HOA KHONG KH THONG GIO VA CAP NHIET

A. TONG QUAN CONG VIEC
He thong ieu hoa khong kh thong gio va cap nhiet cua Cong trnh Trung Tam Hoi
Ngh Quoc Gia bao gom cac thiet b vat t chnh sau :

1. He thong ieu hoa khong kh :

1.1. He thong cap lanh
- Chiller giai nhiet gio
- He thong bm tuan hoan nc lanh
- Thiet b x ly khong kh (AHU) va thiet b trao oi nhiet: FCU, UCF
- He thong ng ong cap nc lanh va cac phu kien lap at
- He thong van can bang, van chan, li loc, van xa kh, van ieu chnh, van mot
chieu, he thong ong gop, cac he thong ong noi mem.
- He thong bao on, cach nhiet va chong chay cac ng ong.
- Cac thiet b phu, gia treo, bu long treo.
- Cac phu kien va vat lieu khac.

1.2. He thong cap nhiet.
- Thiet b cap nhiet
- Thiet b trao oi nhiet
- Cac bon cha co gan cac he thong cap nhiet bo sung.
- He thong ng ong va cac phu kien.
- Cac he thong van va li loc
- Cac phu kien vat lieu phu khac.

2. He thong thong gio va hut khoi
- He thong quat cap gio ti, gio thai va thai khoi trong trng hp co chay.
- He thong ng ong gio cap, gio hoi, gio thai, he thong ong gio thai khoi chu
nhiet cao
- He thong ong noi mem (flexible duct)
- He thong van can bang, van ieu ap va van 1 chieu.
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- He thong thiet b phan phoi gio, tieu am, mieng thoi, mieng hut.
- He thong bao on cho ng ong gio, chong chay.
- He thong thoat kh cho nha bep.
- He thong cach nhiet,chong chay cho cac ng ong thong gio.
- Thap trao oi gio ti, gio thai.
- Cac phu kien va vat lieu phu khac

3. He thong cung cap ien ieu khien cho he thong ieu hoa, thong gio, cap nhiet.
- He thong ien ong lc.
- He thong tu bang ien

4. He thong va kiem soat cho :

4.1. He thong nc lanh gom :
- 24 Chiller
- Bm tuan hoan s cap,th cap nc lanh.
- Cac van ien trong he thong ng ong cung cap lanh.

4.2. He thong nc nong gom :
- 02 Heat recovery chiller
- Bm tuan hoan s ,th cap nc nong.
- Cac van ien trong he thong ng ong cung cap nc nong.

B. S O TO CHC HIEN TRNG VA BIEN PHAP TO CHC THI CONG
Vi nhieu nam kinh nghiem trong lanh vc thi cong lap at he thong ieu hoa khong kh,
thong gio va cap nhiet, e cho mot d an hoan thanh ung tien o va am bao chat
lng, Nha Thau chung toi luon hoach nh cho mnh mot ke hoach thi cong chi tiet, quy
trnh o c thc hien mot cach trnh t, hp ly va bat buoc moi cong trnh phai thc
hien ung theo quy trnh a lap.

1. Muc ch cong viec :
Xac nh c noi dung cong viec thi cong lap at bo am v k thut ,cht lng
thc hien cong trnh ung tien o.

2. Pham vi cong viec:
Cong viec c tien hanh theo tien o chi tiet ban ve thi cong va cac tieu chuan ky
thuat tng hang muc cua he thong trong hp ong .
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3. S o to chc nhan s lap at he thong ieu hoa khong kh-thong gio va cap
nhiet..

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4. S o cong viec lap at he thong ieu hoa khong kh thong gio va cap nhiet.

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5. Kiem tra chat lng thi cong :

5.1. Muc ch :
Nham thiet lap, kiem tra van hanh, quan ly va bao tr sau nay cho tng hang muc thi
cong theo ung tieu chuan ky thuat va ban ve thi cong a c chap thuan. Qui trnh
nay cung cap cho ben A va chu au t mot cach nhn tong quat toan bo hang muc thi
cong e cung ben B tien hanh kiem tra nghiem thu lap at he thong

5.2. Qui trnh thc hien:
Bat ky hang muc thi cong nao eu phai co mot danh muc kiem tra ve chat lng thi
cong qui chuan e am bao cong viec c thc hien ung theo yeu cau ky thuat
cua hang muc. lo trnh kiem tra nay phai nh kem bieu mau nghiem thu tai cong
trng cua ben A va Chu au T.

5.3. Kiem tra vat t va thiet b
Toan bo vat t thiet b nhap khau hoac mua trong nc eu phai co bieu mau kiem
tra ve chat lng va tieu chuan ky thuat cho tng loai.
Tat ca thiet b,vat t a vao s dung cho cong trnh eu phai c e trnh cho Ben
A va Chu au T va phai c chap thuan trc khi a hang en cong trng, ong
thi nhng vat t phai thoa man tieu chuan ky thuat cung nh chat lng ma hp
ong a e ra.

5.4. Kiem tra trong qua trnh giao nhan
Danh muc bieu mau kiem tra nh sau:
o Tieu chuan ky thuat
o Hang muc s dung
o So lng
o Chng ch chat lng hang hoa

5.5. Nghiem thu trong qua trnh lap at
Tat ca cac hang muc thi cong eu phai co bieu mau nghiem thu lap at nham anh
gia cong viec cung nh sa cha khi co sai sot trong thi cong. bieu mau nay phai i
kem vi mau kiem tra tai cong trng do ben A va chu au t ban hanh

5.6. Bao cao th nghiem
Bat ky hang muc cong viec nao cung eu phai co bieu mau bao cao th nghiem a
c ben A va chu au t chap thuan.

5.7. Bao cao th nghiem cuoi cung
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Bao cao nghiem thu hoat ong phai c ben A va Chu au T chap thuan nham
bao am toan bo he thong c lap at a van hanh ung theo Tieu chuan ky thuat
yeu cau.
5.8. Cac ho s ky thuat ban giao:
Ban ve hoan cong, tai lieu ky thuat cua thiet b va cac bien ban nghiem thu tng
phan kiem nghiem va nghiem thu he thong eu c ban giao cho ben A va Chu au
T.

6. May moc dung cu thi cong :
Dung cu: Xem bang liet ke chi tiet dung cu thi cong cua Ben A (Mau E)

7. An toan lao ong va chong chay no :
1. Ca cong nhan lam viec tren cong trng eu c huan luyen va hng dan ve
an toan lao ong, phong chay chong no.
2. am bao u anh sang khu vc thi cong.
3. am bao ve sinh, thong thoang khu vc thi cong.
4. Phai co bien bao, rao chan khu vc ang thi cong.
5. Trang b ay u bao ho lao ong cho con ngi.
6. Kiem tra an toan lao ong trc khi vao khu vc thi cong.
7. Trang b bnh cha chay.
8. Tat ca thiet b co lien quan en cong viec phai thong qua giam sat an toan lao
ong cong trnh kiem tra nh :
Tu ien co phai co thiet b chong ro va c kiem tra cach ien.
Bm nc: Phai c kiem tra cach ien.
May han: Phai c kiem tra cach ien.
May cat: Phai c kiem tra cach ien
May mai: Phai c kiem tra cach ien.
Bo en gio a: Phai co kiem nh

8. Cong tac ve sinh moi trng :
- Cong tac nay cung c at ra mot cach nghiem tuc nham am bao ve sinh moi
trng tai cong trng va ca khu vc chung quanh.
- Cong viec phai tien hanh lam au gon o, vat t,vat lieu dung cu thi cong phai ngan
nap co kho cha, khong e ba bai tren cong trng kho quan ly, va gay can tr cho
i lai cho cong tac an toan lao ong va ve sinh moi trng.

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9. Bien phap an ninh trat t :
- e am bao tot cho cong viec nay, viec tuyen chon nhan lc tren cong trng eu s
dung cong nhan cua cac oi a qua qua trnh chon la. So lao ong pho thong thi vu
tai a phng cung c tuyen chon ky.
- Lap danh sach can bo cong nhan vien tham gia tren cong trng c s xac nhan
cua c quan chu quan va phai ang ky tam tru vi cong an a phng. Trong qua
trnh thi cong phai chap hanh ung cac qui nh cua a phng va c quan nha nc.
- Cung tham gia va phoi hp vi a phng e gi gn an ninh trat t cong cong tai
khu vc thi cong.
- Nghiem cam to chc c bac, ru che, gay go anh nhau tren cong trng.
- Chap hanh ung noi quy cong trng.
- Khong c an nau nng tren cong trng
- Co the ra vao
- Co may cham cong nham kiem tra gi giac lam viec cung nh kiem soat s ra vao
cua nhan vien
- Hang ngay kiem tra trang b bao ho ca nhan trc khi vao cong trng.

C. BIEN PHAP THI CONG CHI TIET

I. CHUAN B :

1. Lap van phong kho cong trng va chuan b ien nc thi cong
- Sau khi hp ong c ky Ben B se tien hanh ngay lap van phong, kho cong trng
va ien nc thi cong.
- Van phong se c xay dng vi dien tch 200m
2
va c trang b ay u cac thiet
b nh: May tnh, ban ghe, ien thoai, may fax, may photocopy va cac dch vu khac
nh Email,trang b s cap cu.
- Kho cong trng se c xay dng vi dien tch 800m
2
c trang b ay anh sang
va cac khung ke ng vat t, thiet b
- Nguon ien nc thi cong, se c keo en tng khu vc thi cong va c lap at
tat ca cac tang .
- Xay dng nha ve sinh cong trng
- Trang b anh sang cac khu vc thi cong
- Lien he vi c quan y te a phng e cap cu trong trng hp co tai nan xay ra.

2. Chuan b ho s ky thuat thiet b vat t trnh cho ben A va chu au t duyet:
Ngay sau khi hp ong c ky,tat ca cac ho s thiet b vat t s dung cho cong
trng a c Ben B c chuan b mot cach ay u va chnh xac. Sau khi hp
ong c ky Ben B se tien hanh trnh duyet ngay ho s thiet b vat t cho ben A
va Chu au T phe duyet.
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3. Chuan b ban ve chi tiet gia cong che tao & lap at cua he thong trnh cho ben
A va Chu au T duyet:
- Sau khi hp ong c ky Ben B se tien hanh thc hien ngay ban ve chi tiet thi
cong.
- Trong qua trnh ch xay dng van phong cong trng ban ve se c thc hien tai
van cong ty va tai van phong chi nhanh Ben B tai Ha Noi.
- oi ngu ky s thc hien ban ve la nhng ngi nhieu nam kinh nghiem va a tng
tham gia cho nhng d an ln nh : San bay quoc te Tan Sn Nhat, Noi Bai, Vicom
Tower
- Ban ve c chia ra thanh nhieu khu vc va thc hien theo tien o a lap khi thc
hien xong khu vc nao th se tien hanh trnh duyet ngay cho ben A va chu au t
duyet e tien hanh thi cong.

4. Mua sam thiet b - vat t :
- Sau khi ho s thiet b - vat t c ben A va Chu au T duyet, Ben B se tien hanh
ngay hp ong mua sam thiet b vat t cho cong trnh.
- Trong qua trnh chuyen b ho s trnh duyet Ben B a tien hanh thc hien cac thu tuc
mua sam thiet b - vat t vi nhng nha cung cap trong va ngoai nc.
- Cac nha cung cap thiet b - vat t trong va ngoai nc ho a cam ket ho tr cho Ben
B het sc nhiet tnh. V vay sau khi ho s c duyet th Ben B se tien hanh ngay
hp ong mua sam thiet b,vat t va cho en cuoi thang 2 nam 2006 th toan bo thiet
b-vat t a co ay u tren cong trng. ay la mot yeu to c ban thuan li cho
Ben B ve tien o cung cap vat t thiet b cung nh tien o thi cong .
- Tat ca cac thiet b- vat t nhap khau sau khi ve en cang Viet Nam se c bo
phan phu trach giao nhan Ben B thc hien mot cach nhanh chong, sau o bo phan
phu trach van chuyen se chuyen ve chan cong trng va giao bo phan quan ly kho
tai cong trng .
- Tat ca cac cong oan giao nhan nay c thc hien va bao cao mot cach ay u cho
ch huy trng cua Ben B, sau o ch huy trng cua Ben B se bao cao ben A va
Chu au T va cac ben cung tien hanh kiem tra.

II. GIA CONG CHE TAO

1. Gia cong che tao ong gio :
Nguon ong gio cung cap cho cong trnh se c che tao theo tieu chuan DW142 tai
xng c kh cua REE tai Ha Noi

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2. Che tao bnh cha va cac ong gop phan phoi lanh & cap nhiet :
Cong viec gia cong, che tao bnh cha va ong gop se c thc hien trong nc bi
nhng nha cung cap noi tieng trong nc ve c kh che tao
- Bnh cha va ong gop c che tao theo phng phap dung thep tam sau o cuon lai
va tien hanh han.
- Cac bnh cha va ong gop c khi che tao theo qui pham Viet Nam va am bao
c yeu cau ky thuat cua cong trnh.Sau khi che tao xong se c tien hanh th ap
lc va c tien hanh kiem nh bi C Quan Kiem nh ve an toan cua Nha Nc.
3. Mang dan day ien :
- c che tao tai Xng c kh Ben B Ha Noi.
- Sau khi che tao xong se c ong goi bao b trc khi van chuyen en cong trng.
4. Che tao tu ien:
Vo tu ien se c che tao tai cac nha cung cap trong nc nh: REETECH, Sunlight.
3C va che tao theo tieu chuan cong nghe tap oan Siemen cua c.

III. QUI TRNH CHI TIET

QUI TRNH LAP AT HE THONG ONG NC NONG & LANH

1. S o c cau to chc nhan s lap at

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2. S o cong viec lap at va cach nhiet.

3. Bien phap thi cong (Sn chong g trc khi lap at):
a) Van chuyen ong en khu vc thi cong bang xe nang.
b) Kiem tra,xac nh v tr lap at ong,phu kien,kch thc ong theo ban ve thi
cong a c phe duyet.
c.Lap at ong va phu kien :
* Cat ong :
- Ong thep c cat bang bang may cat sat
o oi vi ong < 250mm se c cat bang may cat vi loai a kim loai.
o oi vi nhng ong > 250mm se c cat bang en Oxy va Acetylen
(Oxy acetylene).
- ng cat phai vuong goc vi tam ong.
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- Lam sach vet cat, khong e mat ca bam vao mat trong va mat ngoai cua
ong.
- Trc khi noi ong phai kiem tra chac chan khong co vat la ben trong ong,
lam sach mat ca, rac, dau m & song phe ung goc o sao cho ung tieu
chuan ieu hoa roi mi rap.
- Khi tam dng cong viec thi cong ng ong, phai bt au ong lai e tranh
cac vat la lot vao trong ong.
* Lap at ong vi ong ,ong vi phu kien phng phap ren: oi vi ong thep co
ng knh nho hn 65 mm :
a. Gia cong ren :
- Ren ong bang may gia cong ren co .0gan bo phan t ong nh kch thc.
- Cat thang goc vi tam ong, cat dan va eu sao cho lp cat c trn lang.
Tuy theo tng loai ong ma vt eu mat trong cua au ong.
- Cho lng dau cat thch hp hoac cho dau chay eu vao bo phan cat. Khi
dau b oi mau do b lan nc vao th can phai thay dau mi.
- Khi rang b loi lom th phai thay li ta ro.
- Xac nhan chieu dai phan ren
- Khi bat au tao ren hoac gia cong th luc thay oi, dung c so (ring gauge)
e sao cho au ong vao ung gia cua c so va ieu chnh may tao ren.
- Trc khi lap ong, phai kiem tra va lam sach dau cat, nc, bui am vao
ren, ben trong ong hoac mat cat ong.
- Khi noi ren, dung 1 lng va u mot lng sn phu len be mat (khong dung
bot mattit hoac vai).
- Khi van, dung tay van ren roi sau o dung kem siet ong thch hp vi ng
knh cua ong va van chat lai (thao tac theo ung qui nh).
- Sau khi noi ren dung sn phu len cac ren d va dau cua kem siet ong.
b. Van ren :
- Dung eboxy boi len toan bo mat ren, khong c dung qua lng can thiet.
oi vi ren mat trong th boi en ren th 2 hoac 3.
- Bang keo hi c dung cho ong co ng knh di 50mm.
* Ket noi bang phng phap han (oi vi ong co DN350):
e han noi ong dung phng phap han ho quang tay va que han do nha cung
cap ong cap
Th t cac bc tien hanh nh sau:
Cong tac chuan b:
Ong trc khi a vao v tr e han c vat mep cac au bang mo cat ong
Oxyaxetylen sau o dung may mai cam tay mai sach lp oxit do qua trnh cat tao ra.
Trong qua trnh vat mep cung nh qua trnh han can bo tr cac tam chan bang
kim loai tranh hien tng tia la han ban vao lp bao on cua ong gay h hai, ong
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thi gia lp bao on cua ong va tam chan phai quan gie t lam giam nhiet o cua
ong khi han, gie luon c gi am sao cho nhiet o cua ong <140
0
C khong gay ra
hien tng chay lp bao on.
Nguon ien cho qua trnh han cung nh cac cong viec khac c lay t tu ien
cua cong trng qua he thong day dan c dan ra v tr thi cong.
Han nh v: Sau khi chuan b cong tac neu tren, ong c a vao v tr lap at
sau o tien hanh han nh v va phai am bao u tao ra sc ben yeu cau, th t han
can tien hanh nhng v tr oi xng nhau qua tam ong e tranh co nhiet cua moi
han gay ra sai so lap at. Khi moi han nh b nt se c tay bo hoan toan bang cach
mai va c thc hien bang mot moi han nh khac.
Han thanh pham:
Khi han thanh pham be mat can phai lam sach va khong con sn, dau, r set.
Cac au ong phai kho rao trong qua trnh han, neu con b am t can c say nong
e tranh b ngng ket, o day cua moi han t nhat phai bang o day cua thanh ong,
ng han noi ong khong c cach quang. Khi tien hanh cac lp 1, 2, 3 cung phai
tien hanh theo trnh t nay
Sau moi lp han phai lam sach r han bang may mai mi han lp tiep theo.
Viec ieu chnh dong han, chon la que han phai thch hp theo ch dan ky
thuat.
Khi han noi ng han can lam sach phan ket thuc cua ng han trc.
Sau moi ng han can kiem tra bang mat thng va x ly ngay khuyet tat cua
tng lp han.
Khi hoan thanh viec han cac moi han noi ong can co cac can bo giam sat e
kiem tra, nghiem thu.
*. Khoet lo ong va han ket noi :
- oi vi nhng ong thep ket noi vi ong thep co ng knh giam xuong 2
cap tr len
- Dung Oxyacetylene e mo lo vao than ong.
- Dung Cut 90
0
c uc san e tao co 90
0

- Ve sinh sach lo cat va Co bang may mai cam tay.
- Lap Co a cat len lo khoet cua than ong, dung thc Eke can chnh vuong
goc vi than ong roi han nh v, mi t van giam sat kiem tra trc khi han.
- Moi ket noi c bo tr 3 lp han.
Ong nhanh co ng knh nho hn ng knh ong chnh li 3 cap:

K ong chnh
(mm)
80
10
0
12
5
15
0
20
0
25
0
30
0
350 400 450 500 600 700
K ong nhanh
<(mm)
50 65 80
10
0
12
5
15
0
20
0
250 300 350 400 450 500
oi vi ong nc lanh trong truc ket noi ong vi ong bang cach han ket noi
* Ket noi bang han mat bch :
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Ong c cat bang may cat li thep oi vi ong co 250 va acetylene vi ong
co . 250
- theo kch thc chieu dai phu hp.
- Ve sinh moi cat bang may mai tay va vat goc .
- Han ket noi ong vao mat bt vi moi han lp trong va moi han lp ngoai.
- Noi ong co han mat bch vao cac van bang cach lap vao gia moi noi
gioang phu hp, lap bulon co long en vao cac lo mat bch , siet bulon t t
tng cap oi dien nhau, va kiem tra lai hai mat bch khong b venh; khe h
gia hai mat bch phai eu nhau.
* Quy trnh ve sinh ng ong trc khi th ap
Toan bo tuyen ong va moi han trc khi th ap lc phai c ve sinh va phai
c can bo ky thuat co chc nang kiem tra vi quy trnh nghiem ngat
Trc khi th ap can lam thu tuc va mi ai dien cua ban quan ly d an
(PMB), T van giam sat (PMC) en kiem tra, nghiem thu.
* Th ap lc ng ong(bang nc):
- Sau khi ong c lap at xong th tien hanh th ap suat.
- Mi Ben A va Chu au T chng kien th ap lc.
- Bm nc vao ay ng ong va bm tao ap nang ap len en gia tr ap yeu
cau, ap suat can th bang 1.5 lan ap suat lam viec cua ng ong.
- Gi ap trong ng ong vi thi gian 12 gi.
- Kiem tra th ap lc ng ong.
* Quy trnh xuc xac ng ong sau khi th ap va a vao van hanh
Sau khi ng ong c th ap xong va trc khi a vao van hanh can tien hanh xuc
ra ng ong bang cach.
- Dung hoa chat Tandex270 loai hoa chat chuyen dung e tay cau can bam ban trong
ng ong va pha vi nc co ham lng theo hng dan cua nha cung cap sau o
dung bm e bm tuan hoan lien tuc 24h sau o xa toan bo phan nc trong ong ra
tiep o bm nc sach vao va cung tien hanh bm lien tuc cho ti khi xa sach toan
bo cau can va hoa chat trong ng ong.
- Sau khi xuc xac ta tien hanh cho nc vao va tien hanh van hanh he thong.
* Boc cach nhiet ong :
Boc cach nhiet bang vat lieu AEROFLEX va boc lp chong chay ben ngoai oi
khu vc chong chay vat lieu tole trang kem chu la.
- Sau khi ong c trien khai va lap xong,th tien hanh boc cach nhiet (Cha
nhng moi han).

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- Trc khi cach nhiet ong phai c ve sinh sach se
- Lp cach nhiet phai ung kch c ong(Khong c ln hoac nho hn)
- Be mat tiep xuc gia ong va lp cach nhiet phai c boi mot lp keo (Keo
chung dung cho cach nhiet)
- Cac iem noi cua cach nhiet phai c quan lp bang keo chuyen dung
- Sau khi cach nhiet xong th mi tien hanh boc lp chong chay (oi vi khu
vc chong chay)
- Sau khi th ap lc xong th tien hanh boc cach nhiet cac moi han va cac
phu kien tren ng ong.
LAP AT HE THONG BM NC NONG & NC LANH

1. S o c cau to chc nhan s lap at bm.

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2. S o cong viec lap at:

3. Bien phap thi cong chi tiet :
- Van chuyen bm en khu vc thi cong bang xe nang
- Xac nh v tr lap at bm theo ban ve thi cong a c duyet.
- Kiem tra, ve sinh bm trc khi lap rap.
- Tien hanh lap at bm (xem bang ben di)
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Muc Noi dung cong viec Tieu chuan ky thuat Tai lieu ky thuat
1.

2

3

4

5

6

7

anh dau v tr va phan loai
bm

Kiem tra v tr, kch thc va
hnh dang hnh hoc cua nen
mong bm

Ve sinh va lam dau v tr cua
nen mong bm

Lap at bm va bo chong
rung

Kiem tra va ieu chnh v tr
bm.

Ve sinh va ong goi bm

Ket noi ong nc va ong ien

- Be mat nen mong bm
phai bang phang

- Tat ca cac moi noi ben
ngoai cua bm phai phu
hp vi ban ve
-Viec lap at c thc hien
bi oi ngu cong nhan,ky s
nhieu kinh nghiem.
- Xac nh chung loai va
v tr lap at cua bo
chong rung
- Tam kim loai cua bo
chong rung phai c lap
trc tiep vao chot tren
nen mong bm
vao chot neo tren nen
mong bm

- Canh ca bm xoay t do
- Tat ca bo chong rung
trang thai ng yen t do
va on nh

- S dung ni long e bt
buong bm moi

- Nhng ong nc c
noi vi bm phai la
Flexible

- Ve sinh ong nc trc
khi ket noi vi ong va
phu kien
- Tat ca cac moi han phai
c ve sinh va sn phet.
- Ban ve shop
- Tai lieu ky thuat
- Bo chong rung
16 / 69

8

9

Kiem tra va ieu chnh cong
viec noi ong

Ban giao cho nhan vien kiem
tra
- S dung ong mem e noi
cap ien vi bm

- Khong at ong nc trc
tiep vao bm
- Bien ban nghiem thu va
ban giao lap at bm.

BIEN PHAP LAP AT MAY CAP LANH (CHILLER) :
1. S o c cau to chc nhan s lap at .

17 / 69

2. S o cong viec lap at.

3. Bien phap thi cong:
a) Van chuyen may cap lanh en khu vc thi cong bang xe cau(tai trong 20 tan)
b) Xac nh v tr lap at may cap lanh theo ban ve thi cong c duyet.
c) Kiem tra,ve sinh may cap lanh trc khi lap rap.
d) Tien hanh lap at may cap lanh (Xem bang ben di)

18 / 69

STT Noi dung cong viec Yeu cau ky thuat Tai lieu ky thuat lien quan
1.

1.1

1.2

1.3

1.4

1.5

1.5.1

1.5.2

1.5.3

1.6

2.
Cong viec lap at
Chiller
Kiem tra v tr, kch thc
hnh dang cua be chiller

Don ve sinh va lay dau v
tr chiller va bo chong
rung

Chuan b nhan s va dung
cu thi cong

Chuan b phng tien
chuyen chiller

Lap at chiller

Dung xe cau e a
chiller t kho cong trng
en phong may

S dung rong roc e a
chiller vao v tr lap at

Thao d bao b chiller va
lap bo chong rung

Ve sinh bao b

Cong viec ket noi

- o nghieng mat phang cua
be <1/14000 so vi chieu dai
va chieu rong cua be

- Tat ca cac au noi cua
chiller phai tng thch vi
ban ve
- Xac nh v tr chnh xac va
kch thc cua bo chong
rung

- Viec lap at phai thc hien
bi mot oi ngu co kinh
nghiem

- Day cap e nang chuyen
phai chu c trong lng
cua chiller
- Khong c thao g bao b
cua chiller.

- Xung quanh khu vc lap at
phai co ban hieu ve an toan
thi cong

- Khi di chuyen chiller khong
c e nghieng qua 100

- Khi di chuyen chiller phai
tren be mat phang

- Chan e cua bo chong rung
phai c siet chat bang bu
long vao be chiller
- Khong c ieu chnh bo
chong rung khi cha lap
chiller va ket noi ong nc

- S dung go va mieng nha
e bao ve chiller (cha lai
au noi

- Dung khp noi mem e ket
noi vi ong nc vao chiller

- Ong noi vao chiller phai
c ve sinh sach e tranh
- Ban ve thi cong
- Tai lieu ky thuat cua
chiller
- Bo chong rung
19 / 69

2.1

2.2

2.3

3.

4.

Noi ong nc

Noi au day nguon

Kiem tra va ieu chnh
cong viec au noi

ieu chnh v tr chiller

Ban giao

vat la vao chiller
- Cac moi han phai c sn
mot lp bao ve
- Tat ca moi han eu khong r
- Khong c lap ong trc
tiep vao may
- S dung ong ien mem e
noi vao tu ien chiller

- ieu chnh o rung, o
nghieng cua chiller phai nho
hn 1/1400

- Nghiem thu cong viec lap
at

BIEN PHAP LAP AT MAY CAP NHIET (HEAT PUMP) :

1. S o c cau to chc nhan s lap at.

20 / 69


3. Bien phap thi cong chi tiet:
- Van chuyen may cap nhiet en v tr thi cong bang xe cau (tai trong 25 tan)
- Xac nh v tr lap at may cap nhiet theo ban ve thi cong.
- Kiem tra, ve sinh may cap nhiet trc khi lap rap.
- Tien hanh lap at may cap nhiet (Xem bang ben di)

21 / 69

Muc NOI DUNG CONG VIEC TIEU CHUAN KY THUAT TAI LIEU KY
THUAT
1

2

3

4

5

6

7

8

9

anh dau v tr va phan loai
may cap nhiet

Kiem tra v tr, kch thc va
hnh dang hnh hoc cua nen
mong may cap nhiet

Ve sinh va lam dau v tr cua
nen mong may cap nhiet

Lap at may cap nhiet va bo
chong rung

may cap nhiet.

Ve sinh va ong goi may cap
nhiet

Ket noi ong nc va ong ien

Kiem tra va ieu chnh cong
viec noi ong

Ban giao lap at

- Be mat nen mong may cap
nhiet phai bang phang
nhieu kinh nghiem.

- Tat ca cac moi noi ben
ngoai cua may cap nhiet
phai phu hp vi ban ve

- Xac nh chung loai va v
tr lap at cua bo chong
rung
trc tiep vao chot tren nen
mong may cap nhiet
vao chot neo tren nen
mong may cap nhiet

- Tat ca bo chong rung
trang thai ng yen t do
va on nh
- Bao boc lai may cap nhiet
sau khi lap at xong

- Ve sinh ong nc trc khi
gan vao may cap nhiet
- Tat ca cac moi han phai
c ve sinh va sn phet.
- Tat ca cac moi noi ien
phai buoc chat

- S dung ong mem e noi
gia ong vi may cap
nhiet
- Khong at ong nc trc
tiep vao may cap nhiet
- Bien ban nghiem thu va
ban giao cong viec lap at
may cap nhiet
- Ban ve shop
- Tai lieu ky thuat
- Bo chong rung
-
22 / 69

BIEN PHAP LAP AT THIET B PHAN PHOI GIO(AHU :


23 / 69


- Van chuyen AHU en v tr thi cong bang xe nang (tai trong 5 tan)
- Xac nh v tr tng chung loai AHU can lap cac thong so ky thuat va chung loai
phai phu hp ban ve thi cong a c duyet.
- Kiem tra, ve sinh AHU trc khi lap rap.
- Tien hanh lap at AHU (Xem bang ben di)
24 / 69

Noi Dung Cong Viec Yeu Cau Ky Thuat Tai Lieu K.Thuat
Lien quan
anh dau v tr AHU can lap at.

Chuyen AHU en v tr can Lap
at

Lap at AHU

Ve sinh va bao boc AHU
Cong tac au noi.(ong gio,ong
nc,ong ien)

Lap at va au noi ong nc xa.

Kiem tra va ieu chnh AHU

Ban giao lap at AHU

- Tat ca nhng au noi ra va
cua ong nc va ong
gioAHU phai tng thch
vi ban ve va thiet b.
nhieu kinh nghiem.
-
- Khu vc thi cong phai bao
am an toan
- Be at AHU phai phang va
ung kch thc.
- Lap chong rung bang nhng
tam cao su day 20mm va co
o an hoi tot
- Khoang thong thoang xung
quanh phai u rong bao tr
bao dng sau nay.
- Phai tien hanh can chnh o
phang cua AHU trc khi
ket noi vi ong nc,ong
gio va ong nc ngng
- Cho canh quat cua AHU
quay t do e kiem tra xem
co b ket khong.
- Ong thoat nc ngng cua
AHU co o doc 1% ve
hng ng nc xa .
- Cac moi han hoac ren ket
noi gia thiet b vi ong
nc phai lam sach va sn
bao ve.
- Cac moi noi ien phai siet
chat
- Ong gio noi vao AHU phai
thong qua ong noi
mem.Hop gio hoi phai co
ca tham e bao tr,sa
cha
- Cac iem noi gia ong gio
va AHU phai dung silicon
boi kn.
- Ong nc ngng phai co o
Ban ve thi cong.
Tai lieu ky thuat
catalogues cua thiet b.
25 / 69

doc 1% ve pha ng nc
xa.
- Lap bay nc ngng
-Bien ban xac nhan hoan thanh
cong viec lap at

BIEN PHAP LAP AT FCU :



26 / 69

- Van FCU,UCF en khu vc lap at bang xe nang (tai trong 1 tan)
- Xac nh v tr va chung loai FCU,UCF theo ung ban ve thi cong a c duyet.
- Kiem tra, ve sinh FCU,UCF trc khi lap at.
- Tien hanh lap at FCU,UCF (Xem bang ben di)

27 / 69

Noi Dung Cong Viec Yeu Cau Ky Thuat Tai Lieu K.Thuat
LQuan
anh dau v tr FCU,UCF can
lap at.

Chuyen FCU,UCF en v tr can
Lap at

Lap at FCU,UCF

Ve sinh va bao boc FCU,UCF
Cong tac au noi.(ong gio,ong
nc,ong ien)

Lap at mang xa phu va au
noi ong nc xa.

Kiem tra va ieu chnh
FCU,UCF

Ban giao cong viec lap at
FCU,UCF.

- Tat ca nhng au noi ra,vao
cua ong nc,ong gio va ong
nc ngng FCU,UCF phai
tng thch vi ban ve
-Viec lap at c thc hien bi
oi ngu cong nhan,ky s nhieu
kinh nghiem.
-
- Ty treo phai thang va ung
kch thc oi FCU.Con UCF
th be mat lap at phai bang
phang.
- Dung cao su day 10mm e
lam giam rung gia UCF va
be mat tiep xuc nh san nha
hoac be mong at UCF
- am bao mang nc ngng
cua FCU,UCF co o doc 1%
ve hng ng nc xa .
- S dung thung nylon e bao
boc sau khi lap FCU va UCF.
- Cac moi han (neu co) hoac
ren oi vi ong nc va phu
kien phai lam sach va sn
bao ve.
- Cac moi noi ien phai siet
chat
- Ong gio noi vao FCU, phai
thong qua ong mem.Hop gio
hoi phai co ca tham e bao
tr,sa cha.
- Tat ca cac moi ong gio vi
thiet b phai c boi kn
bang silicon.
- Mang xa phu phai co o doc
1% ve pha ng nc xa.
- Bay nc xa(neu co) co dang
ch U
- Sau khi ieu chnh moi ty
treo phai c siet chat bang
hai con ai e tranh hien
tng t thao(oi vi FCU)
cong viec lap at
Ban ve thi cong.
Tai lieu ky thuat
catalogues thiet b.

28 / 69

BIEN PHAP LAP AT QUAT :


29 / 69

- Van chuyen quat en khu vc thi cong bang xe nang (tai trong 1 tan)
- Xac nh v tr lap at,va cac thong so ky thuat cua quat ung theo ban ve thi
cong.
- Kiem tra, ve sinh quat khi lap at.
- Tien hanh lap at quat (Xem bang ben di)

30 / 69

Stt Noi Dung Cong Viec Yeu Cau Ky Thuat Tai Lieu K.Thuat Lien
Quan
1.

2

3

4

5

6

7

8

9

10

Xac nh v tr va loai quat can
lap.
anh dau v tr lap quat ,kiem tra
v tr ,kch thc va hnh dang
cua quat

Van chuyen quat t kho cong
trng en v tr lap at.

Lap ty treo va bo chong rung.

Lap at quat.

quat.

Ve sinh va bao boc quat.

Cong viec au noi ong gio va
ien.

Kiem tra va ieu chnh cong tac
au noi.
Ban giao cong viec lap at quat.

- Hng va v tr au noi phai
thch hp vi ong gio a
c lap at.
- Xac nh loai va v tr lap
at cua bo chong rung.
- Bao boc bao ve quat trc
khi van chuyen.
-Viec lap at c thc hien bi
oi ngu cong nhan,ky s nhieu
kinh nghiem.
-
- Xung quanh khu vc lam
viec phai co vanh ai an
toan va bien bao.
- Ty treo phai thang.
- am bao bo chong rung phai
ng t do va on nh.
- Bo chong rung phai chu
c tai trong cua quat.

- Tat ca cac be mat cua quat
phai phang.
- V tr va cao o cung nh
kch thc phai phu hp vi
cac ong gio a lap at.
- Sau khi ieu chnh cao o ty
treo phai c xiet bang hai
con ai oc e tranh hien
tng t thao.
- Quay canh quat t do kiem
tra xem co b ket khong
- S dung ni long tam e bao
boc quat
- Trc khi ket noi vi ong gio
phai kiem tra xem trong
buong quat co vat la g
khong
- Tat ca ong gio noi en quat
phai thong qua ong mem.
- Tat ca moi noi ien phai
siet chat.
- Tat ca moi noi ong gio phai
c lam kn bang silicon.
ban ve thi cong,tai lieu
catalogues thiet b
31 / 69

- S dung ong ien mem e
noi en motor quat

cong viec lap at.

BIEN PHAP LAP AT HE ONG GIO :
1.Noi dung cong viec:
Lap at he thong thong gio va thoat khoi.

2.Pham vi cong viec :
Cong viec c tien hanh theo tien o va ban ve thi cong a c duyet. Tuan thu cac
tieu chuan c qui nh trong ho s mi thau, cac cong viec bao gom: Ong gio ti, gio
thai, gio tuan hoi, gio cap va cac ong gio khu vc chu la.

3. Tai lieu lien quan:
- Ban ve a c chap thuan.
- Vat t a c chap nhan.

32 / 69

33 / 69

6. Phng phap theo cac bc trnh t :
- nh v tuyen ong theo ban ve thi cong c duyet va lap at gia .
- Van chuyen ong gio t kho cong trnh en ni lap at.
- Bao on ong gio, cach nhiet chong chay.
- Kiem tra, ve sinh ong gio trc khi lap rap.
- Lap at ong gio tren gia theo ung ban ve thi cong.
- Ket noi cac ong gio vi nhau.
- Nghiem thu.

34 / 69

7. Lap at
Trong phan lap at do so lng ong gio ln v vay chu yeu dung cac thiet b chuyen
dung e nang ong gio, cach am, cac van vao v tr theo ban ve a duyet.
7.1. Chuyen va nang ong gio :
- Ong gio c chuyen en v tr thi cong bang xe nang hoac cac phng phap
thu cong.
- Nang ong gio e a vao v tr lap at bang thiet b nang chuyen dung SLA-
15, SAL-25, rong roc, palang hoac thu cong.

7.2. Bao on va cach nhiet chong chay ong gio :
- Ve sinh sach be mat ong gio.
- Boi keo len mat inh, tien hanh dan inh len ong gio vi khoang cach gia
cac inh vi nhau la 300 mm, thi gian keo kho 12 gi.
- Cat len cach nhiet theo kch thc ong gio, len cach nhiet lam bang si thuy
tinh co lp bac phu ngoai.
- Dan len cach nhiet len ong gio , len cach nhiet ghim vao inh a dan tren
mat thanh ong gio, be cong inh va c gi chat bang vong em ( washer) .
- Cho ghep bang thep goc se c boc cach nhiet sau khi ong gio a ket noi
vi nhau.
- Cac vung chu chay boc them vat lieu chong chay Promatect-L500, day
35mm.
7.3. Ket noi ong gio vi ong gio (ket noi ong gio bang mat bch thep goc) :
7.3.1 Ket noi ong gio bang mat bch thep goc
- nh v va tien hanh ghep noi.
- Moi ghep ong gio c dan len 1 lp joint (self adhesive elastomeric foam
gasket tape) day 2-4 mm.
- 4 goc ong gio c bat chat bi 4 bulon va xt silicon 4 goc.
7.3.2 Ket noi ong gio bang mat bch dang TDC va TDF
35 / 69

- Dung nep TDC va TDF cai 2 mat bch lai vi nhau, khoang cach gia 2 nep
la 150mm
7.3.3 Ket noi ong gio bang mat bch bang dang nep C.
- nh v va tien hanh ghep noi
- Dung nep C (dai tng ng vi 4 canh cua ong gio) ghep 2 au ong gio lai
vi nhau, sau o xt Silicon xung quanh nep C.
7.3.4 Ket noi ong gio bang mat bch bang dang nep C.
- Dung mang song ket noi 2 au ong lai vi nhau.
- Khoan lo rut rive gia 2 au ong vi mang song.
- Xt silicon xung quanh mang song.

7.4. Ket noi ong gio vi noi mem (flexible joint) :
- Cat ton day 0.6mm lam nep 30mm x 0.6mm co chieu dai ng vi kch thc
chu vi cua ong gio can ket noi.
- Khoan lo rut ri ve (rivet) gia nep, ong noi mem va ong gio.
- Xt silicon xung quanh.

7.5. Ket noi ong gio mem vi hop mieng gio
- Ong gio mem ket noi hop mieng gio c bang nep 20mm x 0.6mm co
chieu dai ng vi kch thc chu vi ong gio mem.
- Siet chat ai oc e nep ep chat ong gio mem vao thanh hop gio.

7.6. Ket noi ong gio vi van ieu chnh lu lng ,van ngan la, van 1 chieu:

36 / 69

7.7. Ket noi ong gio vi phu kien co, giam cap (Tng t nh ket noi ong
gio).

7.8. Lap mai hat (louver) va hop gom gio (plenum box) vi tng :
- Louver c bat vao be mat ngoai tri cua tng :
+ Lay dau 4 goc cua louver ong tacke nha.
+ Bat louver vao tng bang vt xoay.
+ Xt silicon xung quanh louver.
- Plenum box c bat vao mat trong cua tng :
+ Plenum box a len gia va lo opening cua tng.
+ Gia plenum box va tng gi bang ton L 30x25x1mm.
+ Ton L vi tng khoan ong tacke nha va bat vt xoay.
+ Phan ton L vi plenum box khoan lo rut ri ve.
+ Xung quanh ton L xt silicon.

7.9.Ket noi ca gio vi ong gio :
+ Lay dau 4 goc cua mieng gio.
+ Khoan va ong tac ke sau o lap ty vao.
+ Ket noi gia ca gio va ong gio bang ong noi mem.
+ Dung day kem siet chat phan tiep ong mem vi ong gio.Sau o dung
bang keo bac dan lai iem tiep xuc.
7.10.Hnh ve :
7.10.1

Hnh 1 (Bao on ong gio)
37 / 69

7.10.2

Hnh 3 . Noi ong gio vi noi mem
38 / 69

Hnh 4 ( Noi ong gio mem vi ca gio va VD )

Hnh 5. Noi ong gio bang mat bch thep goc
39 / 69

Hnh 6. Gia treo ong gio
Kieu 1: Ty ren suot noi gian tiep vi san be tong
7.11. Th x ong gio.
Phng phap th x ng ong gio ap dung theo tieu chuan DW/ 143( Xem tieu chuan nh
kem): Dung nylon bt kn cac au ch cua ong gio, phan ong gio co bao on phai cha lai cac
mat bch (moi noi ong) e bao on sau khi th x, con phan than ong bao on trc roi lap at
ng ong tng oi hoan chnh e th x.

40 / 69

BIEN PHAP LAP AT HE IEN (MANG IEN, TU IEN, DAY IEN)


41 / 69

2. S o cong viec lap at he ien:


a. Qui nh chung:
1. Mau cap:
o Mau cac pha dan thong thng: o , xanh , vang.
o Mau cho day trung tn: en.
o Mau cho day tiep a an toan : xanh/vang,hoac co the dung xanh la.
2. Day cap ien phai c sap xep, anh dau theo tuyen ro rang de bao tr.
3. Dung day rut cap e gi cap.
42 / 69

b. Qui trnh lap at :
- anh dau bang mc phat quang hoac mc co mau sac tng phan vi tng,
tran, san nha.
- Lap at he thong gia cho he ng dan cap.
- Lap at he thong ng dan cap. Can chnh theo cao o va co nh chac chan.
Kiem tra va lam ve sinh ben trong he ng dan cap e chac chan rang be
mat keo cap va day ien la trn nhan. Viec lap at cac co khuy, nga re, giam
cap cua he thong khay cap, thang cap, mang cap phai tuan thu qui nh ve ban
knh cong toi thieu e viec keo cap va day ien c de dang.
- oi vi he thong dan day ien bang ong uPVC, can phai s dung keo dan
cac moi ghep noi khi chon trong san be-tong hoac at am trong tng. Cac co,
khuy phai co goc uon nho hn 45 o, trong trng hp can phai at goc uon
ln hn, can phai uon ong nhieu iem khac nhau tren ong. Tong so lng
cac goc uon phai nho hn 3 goc 90 o gia 2 iem ra day.
- Tien hanh keo day va cap theo tng phu tai va sap xep co th t trong mang
cap, khay cap, tranh trng hp chong cheo hoac xoan vao nhau.

c. Quy cach lap at day cap ien:

Lap at tren thang cap : (Tham khao hnh ben di)

43 / 69

Lap at trong mang dan ien.

Lap at trong ong ien (noi hoac am)

44 / 69

Sau khi lap at day cap:
- Nhat thiet phai o tr so ien tr cach ien va tnh thong mach cua day va cap
trc khi thc hien viec au noi day vao thiet b va tu ien.
- Ve sinh va ay kn he thong ng dan cap cac ni co ngi xam nhap va cac
truc ng xuyen tang.

Lap tu ien:
- anh dau v tr lap at tu ien va cac ng cap vao/ ra tu ien tren mat bang
bang mc phat quang hoac loai mc co mau sac tng phan vi mau sac cua
tng va san nha.
- o be mong cho cac tu ien at tren san vi kch thc thch hp.
- Thc hien viec khoan va lap at he thong gia cho he thong ng dan cap
vao / ra tu.
- Lap at he thong ng dan cap va can chnh theo cao o qui nh trong ban
ve.
- Kiem tra s phu hp theo catalogue va n at hang cua tu ien khi no c
van chuyen en cong trng.
- Van chuyen tu ien en ni lap at bang phng phap thch hp:
- oi vi tu ien at tren san, dung cac phng tien nh con lan, thanh ray, xe
can cau, xe nang, ti keo, con oi, ...
- oi vi tu ien loai treo tng, thng la co kch thc nho va trong lng be
nen co the dung xe nang, gia , sc ngi, ... e lap at vao v tr.
- Lap at co nh tu va ket noi he ng dan cap vi tu.
- Lam ve sinh ben trong va ben ngoai tu.
- o tr so ien tr cach ien va tnh thong mach cua cac ng day ien va
cap ien trc khi tien hanh au noi vao tu. Ghi lai cac tr so o c vao cac
bieu mau a c ban hanh.
- Thc hien viec au noi cap va day ien.
Sau khi lap at:
- Dung may hut bui, may thoi kh nen lam ve sinh tu. Kiem tra lai mot lan na cac
moi noi ve o cng chac cua bu-lon, cach ien cua au cap, mau sac va bang so
anh dau cap.
- Bao che tu ien chong bui bam va va cham c hoc.
4. au noi vi tu ien va thiet b:

a. Kiem tra day:
- Kiem tra o cach ien cua day.
- Kiem tra thong mach.

b. Kiem tra tu ien va thiet b:
45 / 69

- Kiem tra cach ien cua tu
- Kiem tra cach ien cua thiet b.

c. a cap vao tu va thiet b:
- Sau khi kiem tra,cat cap va u e au noi vao v tr
- Dung chup au noi cap co mau phu hp luon vao cap e anh dau.
- Dung au noi cap phu hp e au vao cap(vi cap co tiet dien ln hn hoac
bang 50mm2 th phai dung kiem bam thuy lc.
- Sau khi xong cong tac anh dau ,bam au noi cap au vao tu va thiet b ,phai
bao am lc xiet au au noi tiep xuc tot va chac chan vao thanh dan ien
cua tu hoac thiet b.

d. Sau khi au noi:
- Kiem tra lai cong viec au noi khong xay ra nham lan gia cac pha.

IV. HIEU CHNH O HE THONG HKK THONG GIO CAP NHIET

HIEU CHNH O AC HE THONG

S o cong viec hieu chnh-o ac.

46 / 69

47 / 69

1. Gii thieu :
- Muc tieu cua viec a he thong vao hoat ong nham am bao viec lap at cac
thiet b hoat ong ung theo cac yeu cau cua ac iem ky thuat thiet ke.
- Hoat ong he thong c khang nh nh la bc tiep theo cua viec lap at t
giai oan hoan tat cac thiet b en cac viec khac thoa man cac yeu cau ac biet.
Viec nay bao gom ca viec cai at hoat ong va can bang he thong.
- Trong khi o cong viec kiem tra khi chay th gom viec anh gia hieu qua hoat
ong cua mot he thong ang c a vao hoat ong.
- Can thiet phai ghi nhan lai ket qua cua tat ca cac bc kiem tra va o ac. Qua
trnh a vao hoat ong co the b tam ngng, can phai ghi nhan ay u tnh trang
hoat ong luc o. ieu rat quan trong la can thiet phai cung cap ho s trong qua
trnh chay th nh la mot phan cua thong tin ban giao.
- Viec a vao hoat ong va kiem tra chay th at hieu qua can mot thu tuc c
lap ke hoach mot cach ky lng va co he thong va thu tuc nay phai do oi ngu
gioi va co kinh nghiem thc hien; phai lap lch trnh tat ca cac hoat ong gom ca
s o to chc, cac thiet b o c can chnh va viec ieu hanh cac cong viec thc
te. Cac cong viec chuan b gom ca cong viec lap ke hoach va len lch tat ca cac
thu tuc, viec thu thap cac so lieu can thiet, viec xem xet cac so lieu c chon,
nghien cu he thong se hoat ong, chuan b va thc hien s bo cac kiem tra cong
trng.
- Khong co mot thu tuc chay th nao c ap dung cho tat ca cac he thong khac
nhau. Tuy nhien co mot ieu c thong nhat la he thong gio c thc hien au
tien, sau o en he thong nc va cuoi cung la he thong gas.

2. Thu tuc trc tien:
2.1. Nhan va nghien cu cac ban ve thiet ke, cac ac tnh ky thuat; phai hieu ro
tng tan y o thiet ke
2.2. Nhan cac ban ve trien khai chi tiet c chap thuan
2.3. So sanh cac he thong thiet ke vi he thong lap at
2.4. Kiem tra thc te tai cong trng e xem toa nha va he thong co c hoan tat
theo ung kien truc, c, ien va ap ng chc nang can chnh c hay khong.
2.5. Chuan b ban bao cao kiem tra khi chay th
2.6. e de dang trong viec bao cao, nen chuan b ban ve s o nguyen ly he thong,
ban ve hoan cong mat bang bo tr ng ong gio, ong nc.

3. Thiet b o :
Nhng thiet b toi thieu can phai can phai co cho qua trnh kiem tra th nghiem:
3.1. Dung cu o ap suat (day thang o nho c hieu chuan khong di 1Pa)
3.2. Dung cu o ap suat loai vach nghieng va ng co thang o t 0-2500 Pa
3.3. Ong Pitot co chieu dai theo yeu cau
3.4. Dung cu o toc o quay
48 / 69

3.5. Dung cu o dong ien va ien ap
3.6. Dung cu o toc o gio loai chong chong
3.7. Dung cu o toc o gio loai cam bien nhiet
3.8. Dung cu o lu lng co chup gom gio
3.9. Dung cu o nhiet o loai tron va loai que
3.10. Dung cu o cach ien
3.11. Dung cu o ap suat nc
3.12. Dung cu o can chnh lu lng nc
3.13. Thiet b o tieng on
Tat ca cac dung cu phai c hieu chuan trc khi s dung (xem danh sach thiet b
o)

4. Qui trnh th nghiem :
Cong tac kiem tra th nghiem phai bien soan va thc hien bao gom :
- Qui trnh can chnh he thong phan phoi gio
- Qui trnh can chnh he phan phoi nc
- Qui trnh th nghiem AHU
- Qui trnh th nghiem FCU
- Qui trnh th nghiem may cap lanh
- Qui trnh th nghiem may cap nhiet
- Qui trnh th nghiem bm nc
- Qui trnh th nghiem Quat thong gio

5. Chap thuan va ban giao :
Giai oan cuoi trong toan bo tien trnh la s chap thuan va tiep nhan s hu he thong
cua ngi s dung.

a. He ong gio

Cac bc kiem tra
- Kiem tra he thong
+ Kiem tra tnh trang he thong cac au noi vao dan lanh, cac bo loc, cac
van ieu chnh gio, cac van chong chay lan v..v co lap at ung cach,
ung v tr can thiet va ung chc nang khong
+ Chuan b cac ban bao cao qua trnh kiem tra th nghiem cho ca quat va
cac van chong chay lan, mieng gio, thu thap cac thong so va thu tuc
kiem tra th nghiem c nha san xuat khuyen cao thc hien
49 / 69

+ Quyet nh v tr tot nhat tren ong gio chnh va ong gio nhanh e o
chnh xac nhat
+ a tat ca cac van chnh gio ve v tr m toan bo
+ Kiem tra cac thiet b c va ien
+ Kiem tra quat: o sach, o chac chan cua cac chot khoa, canh quat bo
truyen, e quat, hop che chan, bo canh chnh gio vao
+ Kiem tra ien: o sach, bien phap cach ien cuc bo, o chac chan cua
cac moi noi, tai cau ch, mc qua tai, day ong lc va day ieu khien,
o cach ien cua motor
- Khi ong: Kiem tra trong luc kch hoat bo khi ong ong c xem:
+ Chuyen ong quay cua quat
+ o on va o rung ong
+ Dong khi ong ong c e ieu chnh thi gian chuyen tiep
+ Dong hoat ong ong c tat ca cac pha
+ o qua nhiet va net la ong c
+ o qua nhiet cac o , s ro r chat boi trn
- Hoat ong:
+ Ban au khi ong quat tai thap, ch khi at yeu cau mi khi ong
quat che o tai bnh thng va tiep tuc cho en khi quat chac chan
hoat ong eu; kiem tra can bang ong

Can chnh gio phng phap ty le :
- Kiem tra ot xuat cac mieng gio xa va gan quat nhat e xem s mat can bang
cua he thong
- Neu iem xa nhat co gio rat t va iem gan nhat co gio rat nhieu th ieu
chnh cac van ong chnh, ong nhanh e can bang hp ly hn.
- Bat au can chnh that s cho ng ong dai nhat, co tr lc ln nhat, oc tr
so 2 iem xa nhat va can theo ty le thiet ke
- oc tr so iem xa nhat tren ng dai nhat va quyet nh phan tram thiet ke.
Phan tram thiet ke la so oc c that s chia cho so yeu cau. V du neu oc
c 8 m/s va theo yeu cau la 10 m/s th ta c 80% thiet ke. Neu iem xa
nhat thap hn 60% thiet ke th ieu chnh van gio tren ong nhanh e at c
en 70% hay 80% tr so thiet ke. Vao luc nay khong c ung ti van ieu
chnh tren mieng gio, gi nguyen v tr m 100%.
- oc tr so iem xa th hai. Neu tr so nay co ty le phan tram thiet ke cao hn
th ong bt van gio e giam xuong mot na o chenh lech ve phan tram thiet
ke cua 2 iem.
V du: neu iem xa nhat la 70% thiet ke va iem xa th hai la 90% thiet ke,
giam iem th hai xuong en 80% va xem iem xa th nhat co tang len 80%
khong. Neu iem th hai thap hn iem th nhat thay v giam iem hai th ta
giam iem th nhat e ca hai cung mot phan tram thiet ke.
50 / 69

- Sau khi ca hai iem xa nhat a co cung mot phan tram thiet ke th i tiep
iem th ba. oc va ieu chnh phan tram iem th ba sai biet t 05% so vi
hai iem trc.
- Chia o chenh lech phan tram gia ba iem lam ba phan. Giam 2/3 phan tram
chenh lech gia iem th ba va iem th nhat. Y nh ay la e iem th ba
con lai 1/3 phan tram chenh lech va a 2/3 phan tram chenh lech ve hai
iem trc.
- V vu:Neu iem III la 95% thiet ke, chenh lech gia iem nay va hai iem
trc (eu la 80%) la 15%. Giam iem ba 2/3 phan tram chenh lech hay 10%,
thay oi t 95% en 85%. 10% giam i se t chia cho 2 iem trc do o moi
iem se nang len t 80% 85%.
- Kiem tra xem iem hai so vi luc au co thc s tang len khoang 5% khong.
Neu khong, hay chnh iem ba lai cho phu hp. iem cuoi khong can phai
kiem tra v t no se thay oi tng ng.
- Thc te la hau het lng khong kh se dch chuyen xuoi chieu nhng mot phan
nho cung se di chuyen ngc chieu v vay phan tram thay oi se khong hoan
thien va co the can phai chnh them na.
+ Sau o i tiep iem xa th t va chnh en khoang 05% sai lech so vi
cac iem trc. Khi o chia o chenh lech lam 4 va phan phoi mot phan
gi lai, ba phan cho cac iem trc.
+ Tien trnh thc hien cho cac mieng gio tren cung mot nhanh, can chnh
iem sau sai biet cac iem trc 05% bang cach phan phoi ieu chenh
lech % gia iem sau va cac iem trc xa hn. Moi lan ch can kiem tra
mot iem a c can trc o, khong can phai kiem tra tat ca cac iem
xa hn a c can, ngoai tr trng hp kiem tra ot xuat ngau nhien
neu nghi ng.
+ Bay gi chung ta hay xem nh la tat ca mieng gio tren ong nhanh xa nhat
eu co ty le 90% thiet ke.
+ Sau o hay i tiep nhanh xa th hai va can chnh ung nh cach a lam
cho nhanh au tien. Bat au t hai iem xa nhat, can hai iem nay theo
cung mot phan tram thiet ke. Cac iem i sau can sai lech trong vong
05% iem a can ngay trc o.
+ Luc nay xem nh nhanh xa nhat th hai a c 100% thiet ke. Sau o
hai nhanh xa nhat co cac mieng gio va c can bang se c can chnh
mot lan na e chung co cung mot phan tram thiet ke, cach can chnh
ung nh a lam cho hai iem xa nhat tren cung mot nhanh. Chia chenh
lech phan tram gia hai nhanh lam hai va nhanh xa th hai giam t 100%
xuong con 95%. Kiem tra mot mieng gio ien hnh tren nhanh xa nhat kia
e xem ty le co tang len 95% hay khong. Neu thay tang ung nh vay,
khong can phai kiem tra mot mieng gio nao na bi v chung ta xem nh
moi mieng gio eu c thay oi bang nhau theo thuat ng phan tram
thiet ke.

+ Sau khi hai nhanh cuoi a co cung mot phan tram thiet ke, cac mieng gio
tren nhanh xa nhat th ba c can chnh ty le mot lan na cung theo
cach tren. Sau o toan bo nhanh nay se co o sai biet t 05% so vi
51 / 69

nhanh xa nhat th hai. Xem xet mot lan na xem co ung ty le nh vay
khong bang cach kiem tra ot xuat mot mieng gio nao o.
+ Tien hanh tiep tuc nhanh th t, th nam,.v..v hng ve pha quat. Can
chnh cac mieng gio tren nhanh va toan bo moi nhanh theo mieng gio va
nhanh ngay trc o.
+ Sau khi tat ca cac mieng gio va cac nhanh trong he thong a c can
chnh theo ty le, chung ta se thay rang chung co the co tr so trung bnh
thap hn, bang hoac cao hn tr so thiet ke. Cac tr so nay co the la 120%,
110%, 100%, 90%, 80% hoac bat ky so nao nam trong khoang hoac ngay
ca thap hn cac tr so nay. Bat c co ieu g chang na cung khong sao
ca. Van e la nh vay, tat ca cac mieng gio va cac nhanh eu tng xng
nhau, neu lu lng quat co can phai tang hay giam th cung khong lam
mat i s can bang he thong. Cac mieng gio va cac nhanh se tang hoac
giam nhanh tng xng theo quat. Ch can kiem tra ot xuat e chng
thc rang he thong khong b mat can bang.
- Bc can bang cuoi cung mot he thong co ap suat thap phuc vu ch mot khu
vc la can bang quat. oc lai tr so lu lng, dong ien va cot ap tnh, so
sanh lu lng quat vi cot ap lu lng cua tat ca cac mieng ra, ieu chnh
quat tang hoac giam theo thu tuc chung.
- Bc cuoi cung cua thu tuc can bang he thong gio la hoan tat cac ban kiem
tra th nghiem va ghi u tat ca cac con so sau cung trong ban bao cao.

52 / 69

A. Ty so doc dau tien la 7O%
OO%. 0iam diem 2 xuong con
8O% diem 1 se nang len 8O%
B. Tri so doc la O5% giam den
85%, diem 1,2 se nang len
thanh 85%
C. Boc lan dau la 1O5% giam den
OO% diem 1,2,8 se nang len
thanh 85%
FhuJng ha can bang theo ty le bat dau bang 2 mieng gio ca cuoi cung tren duJng dai nhat va thuc hien theo cung han
tram thiet ke. Chinh moi mieng gio tie tu O5% cua mieng gio truJc do tren nhanh do. Theo cung cac tien trinh tren moi
nhanh va can cac nhanhvJi nhau cho den khi ket thuc
13 14 15 16
9
5
1
10
11 12
6 7
8
2 3 4
. Can chinh theo ty le giua cac
mieng gio ra, sau do can ty le
nhanh nay vJi nhanh truJc do
J. Ty le trung binh cua nhanh la
O7% khong chinh
0. Tat ca cac diem tren nhanh deu duJc
can bang theo ty le.
F. Tri so trung binh ban dau la 1OO% chinh de
giam xuong con O5%, nhanh 1 se tang len
den O5%. Cung vJi nhanh 1 tang len den
1OO% khi nhanh 8 giam xuong con 1OO%
E. Tat ca cac diem tren nhanh deu duJc
can bang theo ty le.
0. Tri so trung binh ban dau la OO%, tang
len den O5% khi nhanh 2 giam con O5%.
Tang tie len den 1OO% (cung vJi nhanh
2) khi nhanh 8 giam xuong con 1OO%.
h. Ty le trung binh bat dau cua nhanh
la 11O%, giam con 1OO%, nhanh
1,2 se tang len den 1OO%
K. Tang hoac giam luu luJng quat theo yeu
cau; kiem tra dot xuat
RA
OA AIR
MIXED

b. He ong nc cap lanh va cap nhiet :

1. Tong Quan :
Cac he thong nc nen c can bang theo lu lng o c trc tiep
moi v tr hn la theo tr so sut mat ap hay nhiet o oc c ma cac tr so
nay co the lan lon s khong chnh xac v nhieu ly do khac nhau.
53 / 69

Noi chung, viec can bang he thong nc c thanh cong do cac tr so oc
lu lng va ap suat va c minh chng bi tong nguon trao oi nhiet s
dung cac tr so oc nhiet o nc va gio.

1.1. Hai quan iem ve viec can nc :
- Mot quan iem xem xet he thong nc nh la mot may o nc o moi
may cuoi nguon c cung cap mot lu lng chnh xac theo thiet ke.
- Quan iem khac xem he thong nc nh la mot may trao oi nhiet, o
moi iem cuoi nguon ch c cung cap lu lng u e trao oi nhiet.
- Trong viec can gio yeu cau lng gio chnh xac hn bi v gio la thanh
phan chnh yeu trong viec lam mat hay si am. Viec giam lu lng gio
gay ra kha nang giam tai tuyen tnh trc tiep.
- Trong khi o lu lng nc lai khong co quan he tuyen tnh vi tai nhiet
thiet b, lu lng co the thay oi ma van at c yeu cau tai nhiet. V ly
do nay ma oi khi viec can bang nc khong can chnh xac nh can gio
cung mot mc o can bang.

1.2. Ba phng phap xac nh lu lng:
- oc trc tiep lu lng thc s bang cach dung dung cu o lu lng nc
nh ong pi-to, dung cu o nc qua mieng tron v.v
- Xac nh gian tiep bang cach oc o chenh ap qua cac thiet b trong he
thong nh may lam lanh nc, van, dan v.v va ket hp vi so lieu tng
ng do nha san xuat cung cap.
- Xac nh gian tiep bang cach o o chenh nhiet o cua chat long qua thiet
b va ket hp vi so lieu tng ng cua nha san xuat.

2. Qui trnh can chnh nc:
- Chuan b cac ban bao cao viec kiem tra th nghiem; cac ban d lieu thiet
b: bm, may lam lanh nc v.v, cac bang nay liet ke lu lng nc, o
mat ap, o chenh nhiet o, va moi so lieu c yeu cau. Liet ke lu lng
va ap suat cac tram (iem) o.
- Kiem tra o sach he thong.
- Kiem tra tnh trang he thong: au noi vao dan lanh, bo loc, van ieu khien,
khp noi van ieu khien v.v Khang nh la he thong a c kiem tra ap
lc, nguon nc lien tuc a c noi vao, he thong x ly nc a co san
neu c ch ro.
- Tien hanh xuc ra he thong:
+ Chia he thong thanh cac oan co the t xa nc c e ket qua xuc
ra at c toi a.
+ Cach ly cac bo phan ac biet b anh hng do bam ban nh bm, cac
dan va cac ong nho.
54 / 69

- Cap ay nc vao he thong. Kiem tra mc nc trong bnh gian n co
mc phu hp cha. Xa kh. Neu khong kh va cac kh khac khong c xa
het khoi he thong ong, chung co the ton ong trong cac thiet b lam tac
nghen luon nc va co the gay on do khong kh trong ong.
- Kiem tra cac van ieu khien ang hoat ong va cai at theo lu lng thiet
ke, neu co s dung van t ong 3 nga, cai at tat ca cac van coc tren ng
vong khong qua thiet b e gii han nc en 90% lu lng thiet ke
M 100% cac van can bang hay cai at trc.
- Kiem tra thiet b ien va c:
Kiem tra bm: o sach, chieu lu lng, o chat cua cac chot, canh bm, bo
truyen, e, hop che chan, khp noi ong, chat boi trn, lam mat o .
Thiet b ien: o sach, bien phap cach ien cuc bo, o chac chan cua cac
moi noi, tai cau ch, day nguon va day ieu khien, o cach ien cua ong
c.
- Khi ong:
Kiem tra trong khi kch hoat bo khi ong ong c:
+ Chuyen ong quay cua bm.
+ o on va rung ong.
+ Dong khi ong ong c e ieu chnh thi gian chuyen tiep.
+ Dong khi ong ong c tren moi pha.
+ o qua nhiet va net la ong c.
+ o qua nhiet cac o , s ro r chat boi trn.
+ Lu lng nc lam mat o .
- Hoat ong:
+ Bat au hoat ong bm tai thap, sau o ch khi at yeu cau mi m
t t van chan au ay cho en khi dong ong c at en hoac la tr so
thiet ke hoac tr so dong ay tai ong c neu tr so nao nho hn.
+ Kiem tra ap suat bm.
+ ieu chnh van au ay e lu lng c xac nh s bo t ng ac
tnh bm nam trong khoang t 100%110% tr so thiet ke.
+ Hoat ong bm che o tai bnh thng cho en khi bm chac chan
hoat ong eu. Kiem tra can bang ong.
- Hieu suat bm:
+ ong t t van au ay va oc cac tr so ap suat.
+ Neu co c mot v tr at tren ng ay o tong lu lng bm th
oc tr so lu lng va so sanh vi cac so o ap suat va ng ac tnh.
- Thu tuc can nc vao cac thiet b cuoi nguon:
+ Neu v tr oc lu lng va ap suat at canh thiet b trung tam nh may
lam lanh nc, lo hi v.vhoac trong mach gan cac thiet b cuoi
55 / 69

nguon th oc cac tr so o lu lng hoac ap suat ban au cua thiet b
trung tam va so sanh vi tr so thiet ke va tr so trong catalog, ghi chu
lu lng nao ln, lu lng nao nho.
+ Xac nh phan tram thiet ke thiet b cuoi nguon bang cach chia cho
lu lng hoac ap suat thc te. Neu thiet b nao co tr so thap ma
khong c m van hoan toan th m 100%. ong bt van cac thiet
b cuoi nguon lan lt tng cai mot bat au t thiet b co tr so ln nhat
en thiet b co tr so nho nhat cho en khi tat ca eu c can bang
theo ty le. Co the yeu cau en 3 lan chnh.
+ Sau khi co c lu lng thch hp trong moi thiet b cuoi nguon, xac
nh hieu suat thiet b bang cach oc nhiet o nc vao va ra, nhiet o
gio vao va ra, va lu lng gio. Tnh tong truyen nhiet theo lu lng
gio, lu lng nc va o chenh nhiet o nc.
+ Sau khi viec can bang hoan chnh, oc va ghi nhan so o dong, o
chenh ap suat qua bm, o mat ap qua bo loc.
Bc cuoi cung trong thu tuc can bang nc la hoan tat cac ban bao cao va
ghi ay u cac con so sau cung

s - 1 c a l
B Y P A S S
4 . 5 l / s
3 . 8 l / s
6 . 8 l / s
6 . 8 l / s
8 . 3 l / s
C H I L L E R
H E A T P U M P
B O N C H A
T H I E T B O
L N G L N G
s - 2 c a l
s - 3 c a l
s - 4 c a l
s - 5 c a l
V A N
C H A N
B O L O C B M V A N 1
C H I E U
V A N C A N
B A N G
T H I E T B O L U L N G
V A N I E U K H I E N 3 N G A
V A N I E U K H I E N 2 N G A
A U N O I T H I E T B O
T H I E T B O L U L N G
C O G A N V A N C A N B A N G
H N H 4 . H E T H O N G O N G N C L A N H V A O N G N C N O N G

56 / 69

c. Can chnh AHU :

1. Kiem tra s bo
- Phan ve sinh ben ngoai
- o an toan canh quat (chot, bulon ham v.v...)
- Kiem tra quat bang cach dung tay quay th.
- Chieu gio ung
- Hieu chnh o can cua day cu-roa, can chnh pu-li
- Cai chan pu-li a lap
- Ca tham dung e o van toc
- Tra dau m cho o theo cac hng dan cua nha san xuat
- Kiem tra ve sinh he thong :
+ Phong cha AHU phai sach
+ Cac iem xa phai sach.
+ Kiem tra Coil lanh, Coil nong, DX coil co sach ,va co b h hai g
khong.
+ Kiem tra mach gas phai hoan thanh va c th x,nap gas cho viec
khi ong
+ Kiem tra mc dau may nen
- Kiem tra Bo loc xem co c lap chnh xac khong

2. Kiem tra th nghiem:
- Lu ho s cac d lieu ve bang ten ve quat, motor, vo AHU.
- Kiem tra va xac nhan rang ien tr si dau a hoat ong toi thieu 24 gi
trc khi van hanh
- Kiem tra va lu ho s ve so vong quay / phut (RPM) e xac nhan toc o
quat
- o va lu ho s ch so ampere hoat ong va ch so ien ap.
- Chnh he thong trang thai gio ti thap nhat, sau o thc hien o van toc
gio qua tiet dien bang ong pitot cho cac ong gio chnh, chnh toc o quat e
at tong lu lng gio theo thiet ke.
- o va lu ho s tr ap tnh cua he ong gio va iem giam ap suat tnh qua
coil, loc v.v...trong hoac ngoai phan vo AHU trong he ong gio.
- o va lu ho s ap suat hut va ap suat thoi cua quat da tren ap suat nh
mc can thiet, ca ap suat tnh va ap suat tong.
- Chay th he thong trang thai gio ti toi a. Neu ong c qua tai hoac lu
lng gio vt qua mc, ieu chnh toc o vong/phut (RPM) cho phu hp.
57 / 69

- o va lu ho s nhiet o gio cap, gio hoi, gio ti khi he thong ang at
trang thai gio ti thap nhat.
- Kiem tra cac cong tac bao ve ap suat gas ,ap cao ,ap thap va ghi lai gia tr
chnh nh
- Ghi lai ap suat dau,ap suat hut,ap suat ay

d. Can chnh FCU :
- Phan ve sinh ben ngoai
- o an toan canh quat (chot, bulon ham v.v...)
- Kiem tra quat bang cach dung tay quay th.
- Chieu gio ung
- Hieu chnh o can cua day cu-roa, can chnh pu-li
- Cai chan pu-li a lap
- Ca tham dung e o van toc
- Tra dau m cho o theo cac hng dan cua nha san xuat
- Kiem tra ve sinh he thong :
+ Phong cha FCU phai sach
+ Cac iem xa phai sach.
+ Kiem tra Coil lanh, Coil nong, co sach va h hong g khong.
- Kiem tra Bo loc xem co c lap chnh xac khong

Kiem tra th nghiem:
- Lu ho s cac d lieu ve bang ten ve quat, motor, vo FCU
- Kiem tra va lu ho s ve so vong quay / phut (RPM) e xac nhan toc o quat.

- o va lu ho s ch so ampere hoat ong va ch so ien ap.
- Chnh he thong trang thai gio ti thap nhat, sau o thc hien o van toc gio
qua tiet dien bang ong pitot cho cac ong gio chnh, chnh toc o quat e at tong
lu lng gio theo thiet ke.
- o va lu ho s tr ap tnh cua he ong gio va iem giam ap suat tnh qua coil,
loc v.v...trong hoac ngoai phan vo FCU trong he ong gio.
- o va lu ho s ap suat hut va ap suat thoi cua quat da tren ap suat nh mc
can thiet, ca ap suat tnh va ap suat tong.
- Chay th he thong trang thai gio ti toi a. Neu ong c qua tai hoac lu
lng gio vt qua mc, ieu chnh toc o vong/phut (RPM) cho phu hp.
- o va lu ho s nhiet o gio cap, gio hoi, gio ti khi he thong ang at trang
thai gio ti thap nhat.

58 / 69

Kiem tra s bo:
- O ong c thng xuyen c tra m.
- Loai bo cac vat la lam nghen dong khay ng nc hoac ng nc xa.
- Xem xet kiem tra cac boc cach nhiet co b h hong hoac thay the neu thay can
thiet.
- Kiem tra xem quat hoat ong co ung khong.
- Phai kiem tra chac chan la nc ngng tu phai c xa ra. Neu can thiet, ieu
chnh cao o e tien cho viec xa nc.
- Kiem tra viec thi cong ong gio hoac ong nc e xac nh va sa cha neu b
rung ong.

Chay th:
- Kiem tra viec noi day ben trong phai chat.
- Nguon ien phai phu hp vi ch nh tren nhan san pham.
- Cac nap ay, tam chan, bang ien phai ung v tr.
- Bao am la cac van va ca chnh gio phai ang m.
- o nhiet o bau kho/bau t cua gio ra va vao dan trao oi nhiet (
0
C), lu lng
gio cap (L/S), Nhiet o nc vao / ra (
0
C ), lu lng nc (L/S) va so sanh vi
cac thong so a qui nh

e. Can chnh may cap lanh

Tong quat :
- Kiem tra xem may cap lanh co the nhung t do tren lo xo, neu co
- Cac iem o nhiet o va ap suat a c lap cho ca 2 dan trao oi nc lanh tai
ng nc i, va ng nc hoi trong moi bo may cap lanh, mach nc chung
va mach nc hoi cho ng ong dan en cac mach nc s cap va th cap tai
hien trng.
- Cac cong viec kiem tra th nghiem cho bm c mo ta phan th nghiem
bm lien ket vi chiller.

Nc :
- Viec can nc lanh gia cac coil lanh a c hoan tat.
- Lu lng nc lanh qua cac dan trao oi nhiet o cua chiller phai at t 100-
110% gia tr thiet ke, c oc bang cach xac nh o sut ap hoac s dung thiet
b o lu lng.
Lu y: Cac bm co lien quan phai ang hoat ong
- Lap lai cac bc tren e kiem tra lu lng nc dan ngng tu

59 / 69

ien :
- C cau ch hoac cau dao cua chiller phai ung theo ban ve thi cong.
- Kiem tra cach noi day cua ong c e hoat ong ung ien the nh mc va toc
o cua ong c.
- Bao ve qua tai cua mo-t c chnh theo qui nh tren nhan san pham. Tham
chieu hng dan cua nha che tao.

Chay th:
1. Th nc va th ro r
- Th ap lc va th ro r
- Xa nc lan au
- Nap dau. Cho bo phan si dau hoat ong.
- Xuc ra bang ni t kho, va xa lan cuoi.
Lan rut chan khong sau cung mc 0.2mmHg (200 microns) c duy tr
trong 24 gi va co s chng nhan cua ai dien khach hang.
Bc nay c thc hien theo tieu chuan nganh va theo hng dan cua nha
che tao. Khong c kiem tra o cach ien oi vi may nen mo-t loai kn
trong luc hut chan khong.
2. Nap moi chat lanh cho chiller.
3. Kiem tra lai o cach ien vi at cua mo-t (bang Megger)
4. Kiem tra chay kho.
4.1. ieu chnh cong tac lu lng.
- Muc ch la tat chiller khi lng nc lanh va quat giai nhiet giam. oi
vi cong tac an toan can phai reset bang tay, hay cho nc qua chiller
trc khi th ngat. Cong tac lu lng c chnh nh tuy thuoc vao
cac iem ngat cua cong tac an toan va co the c xac nh bang con
so th nghiem gan ung nhat mot khi cac chiller hoat ong. Tai thi
iem nay, tr so ngat tng ng vi 60% lu lng thiet ke th coi
nh la hp ly, da vao vao ban hng dan cua nha che tao.
- Bao am rang chieu dai cua ong nhung phai ung theo c ong.
- Noi chuong bao ong thong qua cong tac thng ong cua cong tac
lu lng.
- S dung dung cu o lu lng e o lu lng nc (annular, orifice
plate). Neu khong co san thiet b o lu lng, iem sut ap i ngang
qua cac dan trao oi nhiet cua chiller a c nha che tao chng
nhan dung nh la phng cach sau cung.
- ieu chnh cho cong tac lu lng se nha khi at 60% lu lng
thiet ke.
60 / 69

Thc hien cac bc tng t e kiem tra may nen. Bo phan cam bien lu
lng loai chenh lech ap suat.
Thao day dan t bo khi ong dan en mo t may nen trc khi thc hien
cac bc kiem tra tiep theo.
4.2. Chnh nh thermostat nhiet o nc thap.
Dung nc a hoac moi chat lanh. Chnh cho themostat nha sau khi nhiet o
at 3.3
0
C trong vong 5 giay, hoac nhiet o cao hn theo yeu cau cua nha che
tao.
4.3. Chnh nh thermostat nhiet o thap oi vi moi chat lanh. Cac bc
tng t nh muc
4.4. Chnh nhiet o khoang 0
0
C da vao s chap thuan cua nha che tao.
4.5. Cac bo phan bao ve : ong bo phan khi ong cua may nen. Ngat bo
phan khi ong se nha ra do tac ong cua cac bo phan bao ve sau:
- Cong tac LP/HP (noi rieng bnh cha moi chat lanh vi cong tac LP/HP
thong lo gan ong ho ap suat)
- Ap suat dau (nha bo phan khi ong trong khoan thi gian ngng theo
chnh nh)
- Cac cong tac lu lng ( cong tac tiet lu nc)
- Thiet b thi gian gii han so lan khi ong.
- Bo phan bao ve qua tai cua mo t may nen.
(nhan nut test van tr lai che o Auto sau khi xong qua trnh chay
th nghiem. Cac chiller loai ln can phai injection test). Trong khi
chay th, kiem tra s hoat ong cua en bao hieu chay va s co.
- Bo bao ve qua nhiet cua mo t may nen (thermistor).
(thao ri bo cam bien tai mo-un TP)
- Thermostat nhiet o nc thap va moi chat lanh.
4.6. Kiem tra lai cac khoa lien ong gia chiller va cac thiet b ben ngoai
nh :
- Bo ieu khien Chiller noi tiep.
- Van nc by-pass cua Chiller.
- Bo khi ong cac bm.
- Bo ieu khien cung cap lanh (td : sau khoang thi gian chay si)
5. Kiem tra qua trnh hoat ong :
5.1. Nhiet o dau
Cho hoat ong bo si dau trong vong 4-6 gi trc khi chay may nen.
Tham khao hng dan cua nha che tao ve van e nhiet o dau co the
chap nhan c oi vi cac chiller co may nen ly tam.
5.2. Kiem tra hng quay mo-t.
61 / 69

5.3. Lap thiet b oc lu lng nc tren cac ng ong nc lanh va nc
giai nhiet; ieu chnh theo gia tr thiet ke neu can.
5.4. Khi ong chiller va lu ho s cac thong so hoat ong nh :
- Ch so cap tai (stage).
- Ch so ien the dong chay(A) dung ong ho o ampe kem a c
hieu chnh.
- Ap suat hut
- Ap suat ay
- Ap suat dau
- nhiet o nc lanh vao
- nhiet o nc lanh ra
- Nhiet o moi trng
- Nhiet o gio giai nhiet ra
- Lu lng nc lanh. (l/s)
5.5. T ho s hoat ong, xac nh iem chnh nh nhiet o cua bo ieu
khien va day can chnh theo ty le e at nhiet o nc thoat ra theo
thiet ke khi chiller hoat ong on nh lien tuc (khong tang, giam tai)
va khong v nhiet o xuong qua thap. Chnh bo ieu khien iem nay.
5.6. Giam iem chnh nh nhiet o tren bo ieu khien va t t giam nhiet
o nc ra cho en khi thiet b bao ve nhiet o nc thap cua chiller
hoat ong. ieu quan trong la nhiet o nc ra phai c giam sat lien
tuc bang cach dung 1 nhiet ke ien t a c kiem nh. Lu ho s
nhiet o nc khi bo bao ve cua chiller hoat ong va ieu chnh e at
3.30C neu can thay can.
5.7. Giam ch so qua tai e ngat mo t may nen. Chnh tr lai ch so ien
the bnh thng c qui nh tren nhan san pham sau khi kiem tra th
nghiem.
5.8. Gia lap ieu kien ap suat thap, ap suat cao va lu lng thap, kiem tra
s hoat ong cua cac bo phan bao ve va en bao.
5.9. Kiem tra lai xem thiet b gii han so lan khi ong a c chnh t 4-
6 lan khi ong trong mot gi.
5.10. Kiem tra xem mo t co at en toc o nh mc trc khi bo ieu ap
chuyen sang ien ap nh mc hay khong bang cach chnh r-le thi
gian, ong thi cung khong lu thi gian giam ap dai hn mc can
thiet.
5.11. Kiem tra lai s hoat ong cua chu ky rut ga, neu co.
5.12. Bao am rang chiller khi ong hoan toan che o khong tai.

Chu y : Viec th nghiem va chay th may lam lanh nc can phoi hp chat che
vi chuyen gia ky thuat cua nha cung cap
62 / 69

f. Can chnh may cap nhiet:

Tong quat :
- Kiem tra xem chiller co the nhung t do tren lo xo, neu co
- Cac iem o nhiet o va ap suat a c lap cho ca 2 dan trao oi nc nong va
nc lanh tai ng nc i, va ng nc hoi trong moi bo chiller, mach nc
chung va mach nc hoi cho ng ong dan en cac coil lanh tai hien trng.
- Kiem tra cac quat giai nhiet (xem qui trnh kiem tra th nghiem quat).
- Cac cong viec kiem tra th nghiem cho bm c mo ta phan th nghiem
bm lien ket vi chiller.

Nc :
- Viec can nc lanh(mach s cap),nc nong gia cac coil nong a c hoan
tat.
- Lu lng nc nong,nc lanh qua cac dan trao oi nhiet o cua Heat pump
phai at t 100-110% gia tr thiet ke, c oc bang cach xac nh o sut ap
hoac s dung thiet b o lu lng.
Lu y: Cac bm co lien quan phai ang hoat ong

ien :
- C cau ch hoac cau dao cua Heat pump phai ung theo ban ve thi cong.
o cua ong c.
- Bao ve qua tai cua mo-t c chnh theo qui nh tren nhan san pham. Heat
pump dung may nen ly tam co the co sai so cho phep la 8%. Tham chieu hng
dan cua nha che tao.

Chay th :
1. Kh nc va th ro r
- Th ap lc va th ro r
- Xa nc lan au
- Nap dau. Cho bo phan si dau hoat ong.
- Xuc ra bang ni t kho, va xa lan cuoi.
Lan rut chan khong sau cung mc 0.2mmHg (200 microns) c duy tr trong
24 gi va co s chng nhan cua ai dien khach hang.
63 / 69

Bc nay c thc hien theo tieu chuan nganh va theo hng dan cua nha
che tao. Khong c kiem tra o cach ien oi vi may nen mo-t loai kn
trong luc hut chan khong.
2. Nap moi chat lanh cho Heat pump.
3. Kiem tra lai o cach ien vi at cua mo-t (bang Megger)
4. Kiem tra chay kho:
4.1. ieu chnh cong tac lu lng.
Muc ch la tat Heat pump khi lng nc lanh va nc nong giam. oi vi
cong tac an toan can phai reset bang tay, hay cho nc qua heat pump trc khi
th ngat. Cong tac lu lng c chnh nh tuy thuoc vao cac iem ngat cua
cong tac an toan va co the c xac nh bang con so th nghiem gan ung nhat
mot khi cac heat pump hoat ong. Tai thi iem nay, tr so ngat tng ng vi
60% lu lng thiet ke th coi nh la hp ly, da vao vao ban hng dan cua nha
che tao.
- Bao am rang chieu dai cua ong nhung phai ung theo c ong.
- Noi chuong bao ong thong qua cong tac thng ong cua cong tac lu
lng.
- S dung dung cu o lu lng e o lu lng nc (annular, orifice plate).
Neu khong co san thiet b o lu lng, iem sut ap i ngang qua cac dan
trao oi nhiet cua heat pump a c nha che tao chng nhan dung nh la
phng cach sau cung.
- ieu chnh cho cong tac lu lng se nha khi at 60% lu lng thiet ke.
Thc hien cac bc tng t e kiem tra may nen. Bo phan cam bien lu lng
loai chenh lech ap suat.
Thao day dan t bo khi ong dan en mo t may nen trc khi thc hien cac
bc kiem tra tiep theo.
4.2. Chnh nh thermostat nhiet o nc thap.
Dung nc a hoac moi chat lanh. Chnh cho themostat nha sau khi nhiet o at
3.3
0
C trong vong 5 giay, hoac nhiet o cao hn theo yeu cau cua nha che tao.
4.3. Chnh nh thermostat nhiet o thap oi vi moi chat lanh.
Cac bc tng t nh muc 4.2. Chnh nhiet o khoang 0
0
C da vao s chap
thuan cua nha che tao.
4.4. Cac bo phan bao ve :
ong bo phan khi ong cua may nen. Ngat bo phan khi ong se nha ra do tac
ong cua cac bo phan bao ve sau:
- Cong tac LP/HP (noi rieng bnh cha moi chat lanh vi cong tac LP/HP thong
lo gan ong ho ap suat)
- Ap suat dau (nha bo phan khi ong trong khoan thi gian ngng theo chnh
nh)
- Cac cong tac lu lng ( cong tac tiet lu nc)
64 / 69

- Thiet b thi gian gii han so lan khi ong.
- Bo phan bao ve qua tai cua mo t may nen.
(nhan nut test van tr lai che o Auto sau khi xong qua trnh chay th
nghiem. Cac chiller loai ln can phai injection test)
Trong khi chay th, kiem tra s hoat ong cua en bao hieu chay va s
co.
- Bo bao ve qua nhiet cua mo t may nen (thermistor).
(thao ri bo cam bien tai mo-un TP)
- Thermostat nhiet o nc thap va moi chat lanh.
4.5. Kiem tra lai cac khoa lien ong gia heat pump va cac thiet b ben ngoai
nh :
- Bo ieu khien heat pump noi tiep.
- Van nc by-pass cua heat pump
- Bo khi ong cac bm.
- Bo ieu khien cung cap lanh (td : sau khoang thi gian chay si)
5. Kiem tra qua trnh hoat ong :
5.1. Nhiet o dau
Cho hoat ong bo si dau trong vong 4-6 gi trc khi chay may nen.
Tham khao hng dan cua nha che tao ve van e nhiet o dau co the chap
nhan c oi vi cac chiller co may nen ly tam.
5.2. Kiem tra hng quay mo-t.
5.3. Lap thiet b oc lu lng nc tren cac ng ong nc lanh va nc
nong; ieu chnh theo gia tr thiet ke neu can.
5.4. Khi ong Heat pump va lu ho s cac thong so hoat ong nh :
- Ch so cap tai (stage).
- Ch so ien the dong chay(A) dung ong ho o ampe kem a c hieu
chnh.
- Ap suat hut
- Ap suat ay
- Ap suat dau
- nhiet o nc lanh vao
- nhiet o nc lanh ra
- Nhiet o nc nong vao
- Nhiet o nc nong ra
- Lu lng nc lanh. (l/s)
5.5. T ho s hoat ong, xac nh iem chnh nh nhiet o cua bo ieu khien
va day can chnh theo ty le e at nhiet o nc thoat ra theo thiet ke khi
65 / 69

Heat pump hoat ong on nh lien tuc (khong tang, giam tai) va khong v
nhiet o xuong qua thap. Chnh bo ieu khien iem nay.
5.6. Giam iem chnh nh nhiet o tren bo ieu khien va t t giam nhiet o
nc ra cho en khi thiet b bao ve nhiet o nc thap cua heat pump hoat
ong. ieu quan trong la nhiet o nc ra phai c giam sat lien tuc
bang cach dung 1 nhiet ke ien t a c kiem nh. Lu ho s nhiet o
nc khi bo bao ve cua chiller hoat ong va ieu chnh e at 3.30C neu
can thay can.
5.7. Giam ch so qua tai e ngat mo t may nen. Chnh tr lai ch so ien the
bnh thng c qui nh tren nhan san pham sau khi kiem tra th
nghiem.
5.8. Gia lap ieu kien ap suat thap, ap suat cao va lu lng thap, kiem tra s
hoat ong cua cac bo phan bao ve va en bao.
5.9. Kiem tra lai xem thiet b gii han so lan khi ong a c chnh t 4-6
lan khi ong trong mot gi.
5.10. Kiem tra xem mo t co at en toc o nh mc trc khi bo ieu ap
chuyen sang ien ap nh mc hay khong bang cach chnh r-le thi gian,
ong thi cung khong lu thi gian giam ap dai hn mc can thiet.
5.11. Kiem tra lai s hoat ong cua chu ky rut ga, neu co.
5.12. Bao am rang chiller khi ong hoan toan che o khong tai.

Chu y : Viec th nghiem va chay th may cap nhiet (heat pump) nc can phoi
hp chat che vi chuyen gia ky thuat cua nha cung cap

g. Van hanh bm :

Nc :
- He thong phai c xuc ra va xa gio.
- Bo loc phai sach
- Van hut va van xa phai m
- Mot so va u cac van chan va cac van ieu khien (2 nga) c m e at 110-
115% lu lng thiet ke.

ien
- C cau ch phai ung theo ban ve thi cong.
o cua ong c.
- Bao ve qua tai phai c chnh nh theo ung vi qui nh ghi tren nhan san
pham.
- Kiem tra cach ien vi at cua ong c (bang Megger)

66 / 69

Tong quat :
- Kiem tra bang cach dung tay quay bm
- Kiem tra o thang hang, ong truc gia cac truc bm neu can (khong ap dung
cho loai bm kn).
- Bo bm co the nhung t do tren lo xo, neu co.
- Lam kn cho noi gia ong xa va lo thoat nc tren san.
- Kiem tra chieu xoay cua ong c.

Chay th :
Tong quat:
- Tat ca cac bm ma co ve tac ong lan nhau trong he thong (th du : ng hut
chung, ng xa chung) eu phai c th nghiem ong loat nh the chung
ang hoat ong trong ieu kien thiet ke
- Lu lng nc phai c o kiem da vao o sut ap i qua thiet b o lu
lng thch hp a c hieu chuan, th du : annular hoac orifice plate, va
c kiem chng lai bang cach ve o chenh lech ap suat bm len s o hoat
ong cua bm cua nha san xuat va so sanh vi cng o cua mo-t.
- Thong thng cac thao tac tang giam eu c thc hien tren van au ay cua
bm. Neu tieng on qua ln, co the chia ra thc hien vi 2 hoac 3 van lap sau
bm.
Chnh lu:
- Chnh nh lu lng nc qua moi bm t 110 en 115% gia tr thiet ke nh
c the hien tren dung cu o lu lng.
Lu y : phai chnh lu oi vi cac bm khac co lien quan
- Tat ca cac bm phai ang hoat ong
- Lap lai cac bc chnh lu oi vi cac bm khac co lien quan v khi
chnh lu cho mot bm se lam anh hng en lu lng nc qua bm
khac.
- Lu ho s ap suat ay va ap suat hut tai moi bm
- Lu ho s cot ap ngng tai moi bm va so sanh vi c canh bm thc te (Cot
ap ngng la cot ap c o khi bm ang hoat ong vi van au ay a c
ong).
- Lu ho s cac d lieu ghi tai nhan san pham cua bm va kch c canh bm.
- Dung ap ke thuy ngan o o sut ap i ngang qua thiet b co cac ac tnh a
c biet trc nh chiller, noi un tai lu lng nc thiet ke.
- Lu ho s cng o hoat ong cua bm theo tng giai oan.
- Lap lai t bc 2 en bc 6 oi vi cac bm co lien quan e bao am rang :
+ S tang giam lu lng nc va cng o van phai nam trong vung
hoat ong on nh cua bm va mo-t.
67 / 69

+ Lu lng nc tang phai khong gay tac ong ngc lai cho cac thiet b
chnh nh chiller hoac noi un.

Bieu mau s dung :
1 REE-TCF/F1 TRANG BA
2 REE-TCF/F2 CAC BC KIEM TRA VA TH NGHIEM
3 REE-TCF/F3 BIEN BAN KIEM TRA BM
4 REE-TCF/F4 BIEN BAN KIEM TRA TU IEN IEU KHIEN (th sat)
5 REE-TCF/F5 BIEN BAN KIEM TRA TU IEN IEU KHIEN (cac so o ac tai
hien trng)
6 REE-TCF/F6 BIEN BAN KIEM TRA IEN TR CACH IEN CUA CAP IEN

h. Can chnh quat :

Tong quat :
- Kiem tra bang cach dung tay quay th quat va mo t, Hop cha va canh quat
phai sach.
- Hieu chnh o can cua day cu-roa, can chnh pu-li. Cai chan day cu-roa phai
c at ung cho.
- Neu c lap vao lo xo, kiem tra xem quat co dao ong t do tren lo xo khong.
- Khp noi mem co u o chong rung khong va khong b x tai cac moi noi. Cac
khp noi mem ben ngoai co c bao bang chat lieu chong tham nc khong.
- Long quat phai sach, khong co cac vat la t ben ngoai.
- Mo t phai c xiet an toan.
- Cac bo loc thch hp a c lap. Xem con khe h khong. Kiem tra o sach.

Gio :
- Van ieu chnh gio phai v tr t lc can nhat.
Th du : cac van cat la (FD) va van ieu chnh lu lng gio (VCD) phai m
hoan toan
Canh chnh gio hoi/canh chnh gio ti, canh chia gio va cac canh chnh gio khac
phai v tr gio ngoai t nhat
Cac van chnh ap suat tnh va chnh gio vao phai m hoan toan.
- Bo ieu khien toc o quat c chnh v tr ln nhat.

ien :
- C cau ch ung theo ban ve thi cong.
o cua ong c.
68 / 69

- Bao ve qua tai phai c chnh nh theo ung vi qui nh tai nhan san pham
- Kiem tra cach ien vi at cua ong c ( bang megger )

Chay th :
- Kiem tra hng gio
- Kiem tra cng o ien vao e bao am cng o hoat ong trong pham vi cho
phep a c ghi tren nhan san pham
- Chenh lech ap suat qua quat c c ve len s o ng cong hoat ong cua
quat e xac nh lu lng gio gan ung nhat. Xac nh lai bang cach o van toc
gio qua tiet dien bang ong Pitot.
- Lu ho s toc o quat
- Lu ho s cac chi tiet trong qua trnh kiem tra & th nghiem vao bien ban Kiem
tra & th nghiem.

CONG TY CO PHAN C IEN LANH
69 / 69

Bien Phap Thi Cong He Thong DHKK, Thong Gio, Cap Nhiet TT HNQG

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Bien Phap Thi Cong He Thong DHKK, Thong Gio, Cap Nhiet TT HNQG

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BIEN PHAP THI CONG CHI TIET

HE THONG IEU HOA KHONG KH THONG GIO VA CAP NHIET

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