POS TMN 02 Structure Guideline

DOC No.
: POS-TMN-02
PTSC OFFSHORE SERVICES TECHNICAL MANUAL Structure Guideline
REV No.: 01 DATE ISSUED: 31/12/2009
TECHNICAL MANUAL No. POS-TMN-02
STRUCTURE GUIDELINE
PREPARED BY NAME Vo Tuan Anh
CHECKED BY Le Minh Phuong Tran Van Luong
APPROVED BY Nguyen Viet Long
SIGNATURE
DATE
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PTSC OFFSHORE SERVICES TECHNICAL MANUAL Structure Guideline MC LC A. I. II. III. IV. V. B. I. II. III. IV. C. I. II. III. D. I. II. III. IV. E. F. G. H. I. II. III. IV. V. 1. 2. VI. 1. 2. 2.1 VT LIU
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THP THP NG TU THP M THP HNH THP NG GRATING TM GRATING TM BC CU THANG GRATING YU CU V S LNG B KHA C NH GRATING YU CU V HN C NH GRATING PADEYE NH NGHA PADEYE TIU CHUN TNH TON PADEYE SHACKLE NH NGHA CC THNG S, K HIU, MU SC TRN SHACKLE CHNG CH, CHNG NHN SHACKLE DNG CHO CONTAINER BIN SLING DUNG SAI LP GHP NHM B MT BULONG VT LIU LM BULONG NHNG VN CN BIT TRONG LIN KT BULONG KCH THC BULONG CC KIU LIN KT BULONG L BULONG Kch thc tiu chun ca l bulong B tr l bulong TNH TON BULONG C s tnh ton Tnh ton bulong theo phng php ASD Tnh bulong chu lc ct (shear force)
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PTSC OFFSHORE SERVICES TECHNICAL MANUAL Structure Guideline 2.2 2.3 3. 3.1 3.2 3.3 I. I. II. 1. 2. III. IV. V. 1. 2. 2.1 2.1 J. K.
Tnh bulong chu lc ko (tension force) Tnh bulong chu lc ct v ko ng thi (combine tension and shear) Tnh ton bulong theo phng php LRED Tnh bulong chu lc ct (shear force) Tnh bulong chu lc ko (tension force) Tnh bulong chu lc ct v ko ng thi (combine tension and shear) HN K HIU MI HN QUY CCH MI HN Quy cch mp hn Kch thc mi hn gc CHN LOI QUE HN QUY TRNH HN TNH MI HN bn ca mi hn Din tch hu hiu ca mi hn (Effective Area of Welds) Chiu dy hu hiu (Effective Throat Thickness) ca mi hn i u Chiu dy hu hiu ca mi hn gc NH MC VT T PH SN
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I. H SN CA KHCH HNG BP 21 1. H sn dng cho kt cu thp trn b 21 2. H sn dng dng cho kt cu thp xa b 22 3. H sn dng cho ng ng cng ngh 22 4. H sn dng cho lan can, tay vn, ng thot him khn cp 22 o 5. H sn dng cho b mt kt cu thp khng g, vn hnh nhit 1200 C n o 5000 C 23 6. Tng hp mt s m mu sc dng cho lp sn ngoi cng trong h sn ca khch 23 hng BP II. H SN CA KHCH HNG JVPC 24 1. H sn dng cho b mt kt cu thp ca tu, ng ng, bm vn hnh nhit ln ti 1200oC 24 2. H sn dng cho b mt kt cu thp ca tu, ng ng, bm vn hnh nhit t 1200oC n 5000oC 25 III. H SN CA KHCH HNG PCV 25 o 1. H sn dng cho cc kt cu thp vn hnh nhit di 1100 C 25 o 2. H sn dng cho h ng ng vn hnh nhit di 1100 C 26 o 3. H sn dng cho h ng ng khng g vn hnh nhit di 1100 C 26 o 4. H sn dng bn trong kt nc vn hnh nhit n 600 C 26 o 5. H sn dng bn trong kt du diesel vn hnh nhit n 600 C 27
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PTSC OFFSHORE SERVICES TECHNICAL MANUAL Structure Guideline 6. 7. 8. 9. L.
H sn dng dm v sa cha kt cu v ng ng vn hnh nhit n 1100oC27 H sn dng dm v sa cha h ng ng vn hnh nhit n 1100oC 27 H sn dng cho lan can tay vn, thp m km 27 o o H sn dng cho thp khng g vn hnh nhit 1100 C 6000 C 27 MT S NH DNG TRONG BN V 28 28 29 32 33 34
I. GHI CH II. T VIT TT IV. NG NT V. CHIU CAO CH, FONT CH, CC GI TR TY BIN TRONG VIC GHI KCH THC M. PH LC
Bng 1: Bng tra thp theo cc mc thp thng dng 34 Bng 2: Bng tra thp ng tu theo quy phm Vit Nam 39 Bng 3: Bng tra thp m 39 Bng 4: Bng tra thp hnh 41 Bng 5: Bng tra quy cch thp ng thng dng 60 Bng 6: Bng tra grating 63 Bng 7: Bng tra tm bc cu thang 67 Bng 8: Bng tra padeye tiu chun 70 Bng 9: Bng v d tnh ton Padye theo tiu chun DNV 2.7-1 Offshore Container 72 Bng 10: Bng tra shackle cht xanh dng cho container bin theo tiu chun DNV 74 Bng 11: Bng tra xch, cp thp, cp si tng hp theo Grade 1170 91 Bng 12: Bng tra xch, cp thp, cp si tng hp theo quy phm Vit Nam 95 Bng 13: Bng chn min dung sai v ch lp ghp theo tiu chun JIS B 0401 (1999) 98 Bng 14: Bng tra gi tr sai lch gii hn ca trc v ca l theo tiu chun JIS B 0401 (1999) 101 Bng 15: Bng tra nhm b mt theo tiu chun JIS B 0601(1994) v JIS B 0031(1994) 104 Bng 16: Bng tra cp bulong v tnh cht c l theo SAE v ASTM 107 Bng 17: Bng tra bulong tiu chun theo EN24014-EN28765-(ISO4014-ISO8765) 110 Bng 18: Bng tra k hiu mi hn theo AWS A2.4 1998 111 Bng 19: Bng tra quy cch mp hn theo AWS D1.1 2002 115 Bng 20: Bng tra que hn 134 Bng 21: Bng tra quy trnh hn POS 138 Bng 22: Bng tra nh mc kinh t - k thut (BNG 22) 164 Bng 23: Bng tra nh mc 1776 BXD-VP phn B (BNG 23) 168
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PTSC OFFSHORE SERVICES TECHNICAL MANUAL Structure Guideline A. VT LIU
THP Vic la chn cc loi thp dng cho cho kt cu thp, cng trnh bin ty theo tng yu cu cng vic hoc theo yu cu ca khch hng, song tt c u tun theo cc tiu chun mc thp thng dng trn th gii hoc thng dng ti Vit Nam nh: ASTM, BS, GOCT, JIS, DIN, GB, TCVN. Trong thit k kt cu thp cng trnh bin, tiu chun vt liu -ca M ASTM (American Society of Testing and Materials) thng c chn tnh thng dng ca tiu chun ny trong mi trng quc t. K hiu cc loi thp thng dng theo tiu chun ASTM: - Thp carbon (carbon steel): ASTM A36, ASTM A529, ASTM 709 - Thp hp kim nhm cng cao (high strength low alloy steel): ASTM A441, ASTM A572 - Thp khng g hp kim nhm cng cao (corrosion-resistant high strength low alloy steel): ASTM A242, ASTM A588 - Thp ti hp kim nhm (quenched and tempered alloy steel): ASTM A852, ASTM A514, ASTM A709, ASTM, A852 Cc thng s m ngi thit k cn quan tm trong cc bng tra mc thp l gii hn chy, gii hn t, gin di, thnh phn ha hc. Chng thng c dng lm thng s u vo trong cc trong tnh ton thit k c lin quan n kh nng chu lc, chu un, ko ca vt liu. Bng tra thp theo cc mc thp thng dng (BNG 1) Kch thc thp tm thng thy trn th trng Vit Nam: - 1250mm x 2500mm (thp l cn ngui, cun trn, dy t 0,8 n 3mm) - 1000mm x 2000mm (thp l mng, dy n 3mm) - 1250mm x 6000mm (thp tm mng, dy n 3mm) - 1500mm x 6000mm (thp tm thng dng, dy t 3mm n 22mm) - 1800mm x 6000mm (thp tm dy, dy t 25mm n 50mm) - 2000mm x 6000mm (thp tm dy t 6mm n 20mm) II. THP NG TU Theo Quy phm phn cp v ng tu bin v thp ca ng kim Vit Nam, cc loi vt liu dng lm kt cu thn tu, trang thit b v h thng my tu c quy nh ti TCVN 6259 - 7a : 2003. Phn ny c dch t Quy phm phn cp v ng tu bin v thp ca ng kim Nht Bn (NK). Cc k hiu cp thp c gi nguyn v cc thng s gii hn chy, gii hn ko, gin di cng khng thay i. Bng tra thp ng tu theo quy phm Vit Nam (BNG 2) III. THP M Thp m cn c tn gi l thp m u trn (buld iron) l mt loi thp nh hnh c sn xut theo phng php c nhit luyn. y l loi thp c nh gi l thp tt, c kh nng chng li s n mn cao (quy nh bi thnh phn ha hc). Nhc im ca chng loi thp ny l khng a dng v tit din hnh hc (mt ct) v ngy cng him trn th trng Vit Nam. Th trng th gii cng t dng loi thp ny do gi thnh cao, sn xut kh. Bng tra thp m (BNG 3)
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IV. THP HNH Thp hnh l cc loi thp c ch to bng phng php c. Trong cc bi tnh ton thit k kt cu thp, thp hnh thng u tin c chn v kh nng chu lc cao v v tnh kinh t (cc kiu tit din c trng gip tit kim nguyn vt liu m vn m bo kh nng chu lc). Mt s kinh nghim trong vic la chn tit din mt ct ca b mn sc bn vt liu lm c s tham chiu cho vic la chn quy cch thp hnh: - Thp ng: thng c chn lm ct chng v kh nng chu nn (lc dc tm) cao. Nhc im: kh nng chu un, chu xon km. - Thp gc u cnh: thng c chn trong cc tit din chu lc bng nhau theo 2 phng ca cnh tit din. - Thp gc khng u cnh: thng c chn cnh di chu un, cnh ngn chu xon. C rt nhiu quy cch thp hnh c cc nh sn xut ch to sn: - Thp gc u cnh V (equal angle beam) - Thp gc khng u cnh L (unequal angle beam) - Thp tit din ch H (bearing pile) - Thp tit din ch U (channel) - Thp tit din ch T [ Vit Nam thng dng loi kt cu hn] (tee structure) - Thp tit din ch I (I beam) - Thp tit din trn [thp trn c] (round bar) - Thp tit din I cnh rng (wide flange beam) - Thp lm ng ray (railway rail) Trong mt s trng hp, ngi ta c th to ra thp hnh (thng l thp gc L, V hoc U) bng cch un, dp, chn hoc b thp tm. u im ca phng php ny l c th to ra cc tit din phong ph theo ngi thit k hoc cc dm c tit din thay i (trong cng mt dm c th chuyn tip tit din t tm sang L, V). Nhc im ca phng php ny l kh nng chu lc ca tit din km so vi thp hnh ch to bng phng php c, d b nt gy ch tc dng lc gy un, dp, chn, b v chiu dy ca thp tm khng qu 12mm. Bng tra thp hnh (BNG 4) V. THP NG Thp ng c sn xut theo phng php c. Trong mt vi trng hp, ngi ta to ra thp ng bng phng php un hn t thp tm (ng knh ng phi tng i ln v chiu dy phi nh) Thp ng thng c gi theo ng knh danh ngha (l s chn, theo h n v inch hoc mt). ghi quy cch thp ng, ngi thit k c th chn 1 trong 2 cch: - Ghi ng knh danh ngha v chiu dy theo chun ASME - Ghi ng knh thc (ng knh ngoi) v chiu dy thc Bng tra quy cch thp ng thng dng (BNG 5) B. GRATING TM GRATING Grating l t dng gi thp li, thp l, thp tm t l, l mt chng loi thp a dng trong cc ngnh cng nghip v dn dng. Grating thng c dng lm: - Bc thang
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- Sn, boong sn - Tm ngn, vch kt cu Grating thng c bo v chng n mn bng phng php m km nng (hot dipped galvanized) Quy cch grating c k hiu bng t hp k t dng [W][30][A]-[203], trong : - [W]: (welded grating) grating c lp ghp bng phng php hn - [30]: (load bar pitch) khong cch gia cc l thp dt, thng l cc gi tr 30, 40, 60 - [A]: (hoc [B]: cross bar pitch [A] = 100mm, [B] = 50 mm) khong cch gia cc thanh gia cng ni cc l thp dt (tc khong cch gia cc thanh thp trn) - [203]: (bar size = 20 x 3) kch c tit din cc l thp dt Bng tra grating (kch thc, khi lng, quy cch, kh nng chu ti, chu un) (BNG 6) II. TM BC CU THANG GRATING Tm bc cu thang (grating stair tread) l cc tm grating c sn xut chuyn dng lm bc cu thang vi 08 chng loi thng dng sau y: - PT1: c nh bng hn, khng np tm chng trt u bc - PT2: c nh bng bulong, khng np tm chng trt u bc - PT3: c nh bng hn, c tm chng trt u bc l thp tm - PT4: c nh bng bulong, c tm chng trt u bc l thp tm - PT5: c nh bng hn, c tm chng trt u bc l thp tm nhm - PT6: c nh bng bulong, c tm chng trt u bc l thp tm nhm - PT7: c nh bng hn, c tm chng trt u bc l thp tm t l - PT8: c nh bng bulong, c tm chng trt u bc l thp tm t l Kch thc tiu chun ca tm bc cu thang (dng cho grating c khong cch cc l thp dt 30mm): Chiu rng (mm) Khong cch gia cc thanh gia cng ni cc l thp dt (mm) Chiu di (mm) Bng tra tm bc cu thang (BNG 7) III. YU CU V S LNG B KHA C NH GRATING - B tr t nht 04 b kha c nh 1 tm li grating - B tr 03 n 05 b kha cho mi m2 din tch grating IV. YU CU V HN C NH GRATING - B tr t nht 04 mi hn cho mi tm grating - Chiu cao mi hn ti thiu 5mm - Chiu di ng hn ti thiu l 25mm trn mi mt chiu di cnh grating hn c nh vi cc kt cu khc C. PADEYE I. NH NGHA 215 100 245 125 275 125 305 125
500, 600, 700, 800, 900, 950, 1050, 1200
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Padeye l t gi chung cho cc tai mc cp, mc cu, tai buc dy, l mt chi tit kt cu c bit dng trong nng h hoc chng buc. II. PADEYE TIU CHUN Padeye c tiu chun ha c th tng thch vi cc thit b nng h, chng buc nh shackle, man, vng khuyn ni Bng tra padeye tiu chun (BNG 8) III. TNH TON PADEYE Vic tnh ton padeye m bo rng padeye tiu chun c chn l tha mn iu kin lm vic v thng i cng vi tnh chn shackle, sling. C nhiu cch v nhiu tiu chun tnh ton padeye song tt c u phi theo trnh t nh sau: Cc thng s u vo: - Ti trng cn nng h - S lng sling - Gc sling Cc bc chn la: - Chn sling - Chn shackle - Chn padyeye Tnh nghim kim tra: - Tnh nghim l padeye (Padeye hole sizing) - Tnh nghim khe h lp shackle vo padeye (Shackle clearance requirement) - Tnh nghim ng sut ko t (Tear out stress) - Tnh nghim ng sut ct (Contact stress) - Tnh kim tra mi hn gia tm chnh v tm lt trn padeye (Check weld requirement between main plate and cheek plate) - Tnh kim tra mi hn gia tm chnh v tm nn trn vt cn nng h (Check weld requirement between main plate and base) Bng v d tnh ton Padye theo tiu chun DNV 2.7-1 Offshore Container (BNG 9) D. SHACKLE NH NGHA Shackle (ting Vit cha c dch ngha ng, t gn ng l kha ni, mc) c cu to gn vi man, l thit b chuyn dng trong nng h kt ni vi dy cp, xch, mc cu hoc cc thit b nng khc. II. CC THNG S, K HIU, MU SC TRN SHACKLE Cc thng s, biu tng c trng trn shackle: Ti trng lm vic gii hn (Working Load Limit) k hiu WLL Du hiu, biu tng ca nh sn xut (v d: Van Beest, Crosby, Kiswire, Usha Martin) M ngun gc xut x (m l hng, s series) Cp thp dng ch to (thng biu th bng cc s 4, 6, 8)
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Shackle sau khi ch to (bng phng php rn hoc kt hp c - rn) thng c chng n mn bng cc hnh thc sau (ty tng loi shackle v tiu chun p dng): M km nng (hot dipped galvanized) M in (electro-galvanized) Sn mu (painted) Sn khng mu (painted with self colour)
III. CHNG CH, CHNG NHN Vt liu dng lm Shackle phi tun theo tiu chun EN 10204 - 3.1, ti trng lm vic gii hn ca shackle ly theo EN 10204 - 2.1, 2.2; shackle phi c cc chng ch ca nh sn xut, chng ch kim tra, gim st theo tiu chun EN 10204 - 3.2, chng nhn th mu, chng ch th ti ph hy, bo co kim tra siu m (Ultrasonic Inspection (UT)), bo co kim tra t tnh (Magnetic Particle Inspection (M.P.I.)) IV. SHACKLE DNG CHO CONTAINER BIN Theo tiu chun DNV, shackle cht xanh (Green Pin Standard Shackles v Green Pin Polar Shackles) l cc shackle c chp thun dng cho container bin. Bng tra shackle cht xanh dng cho container bin theo tiu chun DNV (BNG 10) Cc thng s cn quan tm khi la chn shackle: - Ti trng lm vic gii hn (Working Load Limit) k hiu WLL thng l thng s quan trng nht, l thng s u vo tin quyt la chn shackle. - ng knh cht (diameter pin) l thng s dng m th v cn nhc s ph hp ca shackle v padeye, mani, mc cu, xch - Cc thng s khc nh chiu rng bn trong (width inside), chiu di bn trong (length inside), chiu rng l thn shackle (width bow), ng knh thn shackle (diameter bow) cng l cc thng s cn lu chn c shackle c kch thc ph hp khi ni ghp vi cc thit b nng h khc. E. SLING Sling l cc loi dy dng nng h ni chung. Sling thng dng trong cng trnh bin l cp thp (wire rope), xch (chain), cp si (fiber rope) Tiu ch quan trng nht trong vic la chn sling l ti th ko t. Trong mt s trng hp, ngi thit k cn cn quan tm n c ng knh sling ph hp vi vic ni ghp vi cc thit b nng h khc. Thng s k thut cc loi sling thng dng cho cng trnh bin: Bng tra xch, cp thp, cp si tng hp theo Grade 1170 (BNG 11) Bng tra xch, cp thp, cp si tng hp theo quy phm Vit Nam (BNG 12) F. DUNG SAI LP GHP Vi mt s chi tit (kt cu, c kh, my mc) khi thit k ngi ta phi lu n dung sai lp ghp. l cc thng s c xc nh trc khi ch to v c ghi vo bn v thit k.
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Vic la chn cp chnh xc khi gia cng v min dung sai lp ghp l m bo chc nng, kh nng hot ng ca cc chi tit lp ghp v to iu kin thc hin cc hnh thc lp ghp (lp lng (c r), lp cht, lp p, lp c h, di) Dung sai lp ghp c tiu chun ha vi cc tiu chun ph bin nh JIS B 0401 (1999), ISO 286-1:1988. Tiu chun v dung sai lp ghp ca Vit Nam TCVN 2244-99 cng c xy dng da trn cc tiu chun ny. K hiu dung sai l, trc: - Dung sai l: k hiu l ch in hoa (D, E, G, H, Js, K, M, N, P, R, S, T, U) - Dung sai trc: k hiu l ch thng (d, e, g, h, j, k, m, n, p, r, s) Cp chnh xc l cc s t nhin c k hiu vi chnh xc tng dn 1, 2, 3, 4, 5 Bng chn min dung sai v ch lp ghp theo tiu chun JIS B 0401 (1999) (BNG 13) Bng tra gi tr sai lch gii hn ca trc v ca l theo tiu chun JIS B 0401 (1999) (BNG 14) G. NHM B MT nhm b mt l khi nim ch s bng phng ca b mt kim loi ca chi tit. Qu trnh gia cng ch to chi tit khng m bo c s bng phng l tng cho cc b mt do bin dng do ca kim loi, do nh hng ca chn ng, do chnh xc ca thit b gia cng, do phng php gia cng ch to nhm c chia lm 14 cp, trong cp 1 l cp c nhm nhiu nht v nhm gim dn n cp 14. Nu tt c cc b mt ca chi tit c cng nhm th k hiu nhm c ghi trn gc trn, bn phi ca hnh v hoc ca bn v. Cc gi tr nhm thng dng trong kt cu thp, cng trnh bin: - Rz80: nhm ng vi cp chnh xc gia cng cp 3 (gia cng th), khng yu cu cao v bng phng b mt. - Rz40: nhm ng vi cp chnh xc gia cng cp 4, yu cu bng phng b mt va cho cc lp ghp ca cc chi tit hot ng ngoi tri hoc trong mi trng nc bin nh trc o bc trc, bc gi hoc cc lp ghp khng c nh, lp ghp c di, lp p. - Rz20: nhm ng vi cp chnh xc gia cng cp 5 (gia cng tinh), c yu cu v bng phng b mt cho cc lp ghp chi tit my. - Ra2,5: nhm ng vi cp chnh xc gia cng cp 6 (gia cng tinh), yu cu cao v bng phng b mt cho cc lp ghp chi tit my, cc chi tit lp ghp c lng chuyn ng dc trc hoc chuyn ng xoay vi tc chm - Ra0,63: nhm ng vi cp chnh xc gia cng cp 8 (gia cng tinh), yu cu rt cao v bng phng b mt ca cc chi tit my, cc chi tit lp ghp c chuyn ng dc trc hoc chuyn ng xoay vi tc cao. Bng tra nhm b mt theo tiu chun JIS B 0601(1994) v JIS B 0031(1994) (BNG 15) H. BULONG I. VT LIU LM BULONG - Bulong th, bulong thng: ASTM A307 (lm t thp carbon thp ASTM A36), cng chu ko 420Mpa. - Bulong tinh - bulong cng cao: ASTM A325, A490 (lm t thp cacbon-mactanh thp cng cao A325, A490)
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PTSC OFFSHORE SERVICES TECHNICAL MANUAL Structure Guideline -
Bulong khng g : ASTM 325, A490 c x l tng cng kh nng chng n mn. Cp bulong: thng dng 02 cp sau: Cp 4.4 (Grade 4.4): lm t vt liu c gii hn chy = 400Mpa Cp 8.8 (Grade 8.8): lm t vt liu c gii hn chy = 830Mpa Bng tra cp bulong v tnh cht c l theo SAE v ASTM (BNG 16) II. NHNG VN CN BIT TRONG LIN KT BULONG - u tin x dng lin kt bulong trong cc kt cu chu ti trng ng (lin kt hn u tin s dng cho cc kt cu chu ti trng tnh, khng yu cu tho lp). - Bulong thng v bulong th khng c dng cho cc kt cu chu mi - Bulong th v bulong thng c dng trong lin kt cc bn thp c gii hn chy t khng qu 380kN/mm2. Vi cc bn thp c gii hn chy t hn 380kN/mm2 phi dng bulong tinh, bulong cng cao. - Nu chn bulong cng cao th b mt bn thp lin kt bng bulong phi c ghi ch phng php gia cng, nhm b mt. Vi kiu lin kt bng lc ma st th b mt tip xc ca cc bn thp trong mi ghp phi c lm sch khi du m, cht bn v khng sn. - Di ai c (nut) ca cc bulong phi t vng m (washer), ring bulong cng cao phi c vng m c bn di m bulong. Khi l bulong ln hn ng knh l bulong qu 3mm, phi t 2 vng m III. KCH THC BULONG Bulong c tiu chun ha vi ng knh thn, ng knh ren, di v cc kch thc hnh hc khc theo cc tiu chun quc t ISO, ASTM, DIN, EN.. Trong mt s trng hp, ngi ta c buc phi chn bulong ngoi tiu chun lin kt cc kt cu thp c kch thc c bit. Bng tra bulong tiu chun theo EN 24014 - EN 28765 - (ISO 4014 - ISO 8765) (BNG 17) Mi tng quan kch thc ca cc chi tit cu thnh bulong: http://www.metrication.com/engineering/fastener IV. CC KIU LIN KT BULONG Lin kt bng lc ma st: cc bn thp c p vo nhau nh lc xit bulong. Lc ny cn cn ln khi trt, ma st gia cc bn thp kh nng chng li s trt ph hy lin kt. Lin kt chu ma st yu cu b mt tip xc ca cc bn thp phi c lm sch khi sn, du m v cc cht bn. Trong lin kt ny, bulong chu lc ct (lc vung gc trc). Lin kt bng lc p: s dch chuyn ca cc bn thp c ngn cn bi lc chng ko dn ca thn bulong. Trong lin kt ny, thn bulong chu lc ko (lc dc trc). V. L BULONG 1. Kch thc tiu chun ca l bulong L bt bulong c tiu chun ha cho tng loi v kch c bulong. Bng tra ng knh l bt bulong: Cc tiu chun ly theo ng knh ren
ng knh ren tiu chun M4 M5 M6 M8 M10 M12 M14 M16 M20
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PTSC OFFSHORE SERVICES TECHNICAL MANUAL Structure Guideline L bulong thng L bulong cng cao Khong cch gia cc l Khong cch bin nh nht Cc tiu chun ly theo ng knh ren L bulong thng L bulong cng cao Khong cch gia cc l Khong cch bin nh nht 2. 5 6 10 8 6 7 13 10 7 8 15 12 9 10 20 16 11 12 25 20
14 14 30 24
16 17 35 28
18 19 40 32
22 21 50 40
ng knh ren tiu chun M24 M27 M30 M33 M36 M42 M48 M56 26 27 60 48 30 31 68 54 33 34 75 60 36 37 83 66 39 40 90 72 45 46 105 84 51 52 120 96 59 60 140 112
B tr l bulong Vic quy nh khong cch nh nht, ln nht gia cc bulong cng nh t bulong ti mp cu kin nhm nhng mc ch khc nhau. Khong cch nh nht gia cc bulong c quy nh nhm m bo khong trng gia cc ai c v khng gian cn thit cho thi cng (xit bulong). Khong cch nh nht t bu lng ti mp cu kin c quy nh nhm mc ch chng x rch bn thp. Khong cch ln nht gia cc bulong cng nh t bulong ti mp cu kin c quy nh nhm m bo mi ni cht ch, chng m, chng lt bi cng nh chng cong vnh cho bn thp. Khong cch 1. Khong cch gia 2 tm l bulong Nh nht Ln nht 2. Khong cch t tm l bulong n mp bn thp Nh nht Ln nht d: ng knh thn bulong t: chiu dy ca bn thp mng nht Tr s 2,5d min [8d hoc 12t] 2d min [4d hoc 8t]
VI. TNH TON BULONG 1. C s tnh ton Theo tiu chun ca Vin nghin cu kt cu thp M (AISC) v Hip hi cu ng M (AASHTO), vic tnh ton bulong thng theo cc phng php sau: - ng sut cho php (Allowable Stress Design) vit tt l phng php ASD - H s sc khng v h s ti trng (Load and Resistance Factor Design) vit tt l phng php LRFD
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PTSC OFFSHORE SERVICES TECHNICAL MANUAL Structure Guideline 2. Tnh ton bulong theo phng php ASD 2.1 Tnh bulong chu lc ct (shear force) Bulong c kh nng chu ct nu tha mn iu kin sau: fv Fv
Trong fv: ng sut ct ngang m thn thn bulong phi chu, l ng sut do ngoi lc tc ng vo thn bulong (n v tnh: ksi, 1 ksi = 6,895 MPa) Cng thc tnh: fv = P / A P: lc ct tc dng ln thn bulong A: din tch mt chu ct ca thn bulong , l tch s ca ng knh bulong vi chiu dy ca tm ni chu ct Fv: ng sut ct ngang cho php ca thn bulong ly theo bng 3.12 trang 286 Structure Engineering Handbook nh sau:
n v tnh: ksi inch2 hoc kN cm2 2.2 Tnh bulong chu lc ko (tension force) Bulong c kh nng chu ko nu tha mn iu kin sau: ft Ft
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Trong : ft: ng sut ko m thn thn bulong phi chu, l ng sut do ngoi lc tc ng vo thn bulong Ft: ng sut ko cho php ca thn bulong ly theo bng 3.11 trang 285 Structure Engineering Handbook nh sau:
n v tnh: ksi inch2 hoc kN cm2 2.3 Tnh bulong chu lc ct v ko ng thi (combine tension and shear) Bulong c kh nng chu ct v ko ng thi nu tha mn c 2 iu kin sau: fv Fv v ft Ft Trong : Fv, fv: ng sut ct do ngoi lc, ng sut ct cho php nh trong mc 2.1 ft: ng sut ko do ngoi lc tc ng nh mc 2.2 Ft: ng sut ko cho php ly theo bng 3.13 trang 287 Structure Engineering Handbook nh sau:
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3. Tnh ton bulong theo phng php LRED 3.1 Tnh bulong chu lc ct (shear force) Bulong c kh nng chu ct nu tha mn iu kin sau: v . Fv fv Trong : v: h s khng ct ca bulong v = 0,75 Bulong thun ty chu ct, l bulong tiu chun v = 1 Bulong chu lin kt trt gii hn, chu lc dc thn bulong v = 0,85 Bulong chu ct thun ty, l bulong dng di Fv: ng sut ct tiu chun ca thn bulong ly theo bng 3.12 trang 286 Structure Engineering Handbook fv: ng sut ct ngang m thn thn bulong phi chu, l ng sut do ngoi lc tc ng vo thn bulong (n v tnh: ksi, 1 ksi = 6,895 MPa) Cng thc tnh: fv = P / A
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P: lc ct tc dng ln thn bulong A: din tch mt chu ct ca thn bulong , l tch s ca ng knh bulong vi chiu dy ca tm ni chu ct 3.2 Tnh bulong chu lc ko (tension force) Bulong c kh nng chu ko nu tha mn iu kin sau: 0,75 . Ft ft Trong : 0,75: h s khng ko ca bulong Ft: ng sut ko tiu chun ca thn bulong ly theo bng 3.11 trang 285 Structure Engineering Handbook ft: ng sut ko m thn thn bulong phi chu, l ng sut do ngoi lc tc ng vo thn bulong 3.3 Tnh bulong chu lc ct v ko ng thi (combine tension and shear) Bulong c kh nng chu ct v ko ng thi nu tha mn c 2 iu kin sau: v . Fv fv v Ft ft Trong : v, Fv, ft: h s khng ct, ng sut ct tiu chun, ng sut ct do ngoi lc tc ng nh trong mc 3.1 ft: ng sut ko m thn thn bulong phi chu, l ng sut do ngoi lc tc ng vo thn bulong Ft: ng sut tiu chun gii hn cho ct v ko ng thi ly theo bng 3.13 I. HN Hn l phng php ph bin lin kt kt cu thp. C rt nhiu cc tiu chun v hn, trong AWS (American Welding Society) v BSEN (British Standard European Norm) l thng dng nht. I. K HIU MI HN Bng tra k hiu mi hn theo AWS A2.4 1998 (BNG 18) II. QUY CCH MI HN 1. Quy cch mp hn Bng tra quy cch mp hn theo AWS D1.1 2002 (BNG 19)
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2.
Kch thc mi hn gc Kch thc mi hn gc theo AWS Theo T-AWS D1.1 Structural Welding Code-Steel 2002, kch thc mi hn gc ti thiu c quy nh ti bng 5.8: Minimum Fillet Weld Size trang 235 nh sau:
Bng chn nhanh chiu cao mi hn gc:
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III. CHN LOI QUE HN Vic chn que hn cn cn c vo phng php hn, vt liu cn hn v tiu chun, quy cch mi hn. Bng tra que hn (BNG 20) IV. QUY TRNH HN POS ban hnh nhiu quy trnh hn. T cc quy trnh hn ny c th tra c cc thng s vt mp, khe h mi hn, loi que hn, ng knh que hn cng qu trnh gia nhit ng vi vt liu cn hn. Bng tra quy trnh hn POS (BNG 21) V. TNH MI HN 1. bn ca mi hn Theo ASD, bn ca mi hn c ly theo ng sut cho php. ng sut tnh ton ca mi hn khng vt qu ng sut cho php ca mi hn.
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Theo LRFD, bn ca mi hn ly theo bn thit k ca vt liu cn hn (base material, FBM) hoc bn thit k ca vt liu lm que hn (weld electrode, Fv), ly gi tr no nh hn. bn ca mi hn phi ln hn bn yu cu tnh bng cch phn chia ti trng truyn qua din tch hu hiu ca mi hn. Cc gi tr ng sut cho php theo ASD v bn thit k theo LRFD c cho trong bng 3.18 - Strength of Weld ca ti liu Structural Engineering Handbook (trang 300) nh di y:
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PTSC OFFSHORE SERVICES TECHNICAL MANUAL Structure Guideline 2.
Din tch hu hiu ca mi hn (Effective Area of Welds) Din tch hu hiu ca mi hn l din tch truyn lc lin kt tc din tch chu ti trng ca mi hn, c tnh bng chiu di tnh ton ca ng hn nhn vi chiu dy hu hiu ca mi hn. Chiu di tnh ton ca ng hn bng chiu di thc (chiu di hnh hc) tr i hai ln chiu dy hu hiu hoc bng chiu di thc nu hai u ca ng hn ko di qu gii hn ni (ng hn c bn lt hai u). 2.1 Chiu dy hu hiu (Effective Throat Thickness) ca mi hn i u STT 1 2 3 4 5 Mi hn i u Hn ngu hon ton Hn ngu khng hon ton, vt gc kiu X, V, U, J vi gc vt ln hn hoc bng 60o i u, ngu khng hon ton, vt gc kiu X, V, vi gc vt t 45o n nh hn 60o i u, ngu khng hon ton, vt gc kiu ch X loe i u, ngu khng hon ton, vt gc kiu ch V loe Chiu dy hu hiu ca mi hn Ly bng chiu dy ca tm mng hn Ly bng chiu su vt mp Ly bng chiu su vt mp tr cho 1/8 in (3.125mm) 5R/16 (R l bn knh loe) R/2 hoc 3R/8 cho hn GMAW vi R 1in (R l bn knh loe)
Chiu dy hu hiu (Effective Throat Thickness) ca mi hn i u c th ly theo bng 3.19 ca ti liu Structural Engineering Handbook (trang 302) nh di y
2.1 Chiu dy hu hiu ca mi hn gc Chiu dy hu hiu ca mi hn gc c cc chn bng nhau c tnh bng 0.707 nhn vi chiu di chn mi hn. Chiu di chn mi hn gc c ly theo bng 3.20 ca ti liu Structural Engineering Handbook (trang 302) nh di y:
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J.
NH MC VT T PH Cc vt t ph dng trong gia cng ch to kt cu thp bao gm nhng khng gii hn cc chng loi vt t sau: - Que hn - Oxygene - Acetylene - mi - ct - G - Du bi trn, du chy my - Gng tay, mt n hn, knh hn, gi Vic d tr, c lng vt t ph cn s dng trong gia cng ch to kt cu thp cn c vo nh mc kinh t - k thut ban hnh ni b ca POS hoc tham kho theo nh mc gia cng v sn xut kt cu kim loi ca B Xy dng s 1776 BXD-VP phn B. Bng tra nh mc kinh t - k thut ban hnh ni b ca POS (BNG 22) Bng tra nh mc 1776 BXD-VP phn B (BNG 23)
K. SN I. 1. H SN CA KHCH HNG BP H sn dng cho kt cu thp trn b (structural steel onshore) S lp & chiu dy 50m 2 x 125m Dung mi, cht lm sch Jotun thinner No.17 Jotun thinner No.17 Jotun thinner No.10
K hiu h sn
Chng loi sn Primer: Zinc-rich epoxy
Tn sn phm sn (Jotun Paint) PENGUARD PRIMER-Red BARRIER ZEP JOTAMASTIS 87 ALUMINIUM or JOTAFENCE STAYER MIO Grey PENGUARD STAYER MIO HARDTOP AS Grey 00A05
T1A
Intermediate: Epoxy MIO
Finish: Polyurethaneacrylic
50m Total 350m
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PTSC OFFSHORE SERVICES TECHNICAL MANUAL Structure Guideline 2. H sn dng dng cho kt cu thp xa b (structural steel offshore)
K hiu h sn
Chng loi sn Primer: Zinc-rich epoxy Intermediate: Epoxy MIO
Tn sn phm sn (Jotun Paint) PENGUARD PRIMER-Red BARRIER ZEP JOTAMASTIS 87 ALUMINIUM or JOTAFENCE STAYER MIO Grey PENGUARD STAYER MIO HARDTOP AS offwhite 08B15
S lp & chiu dy 50m 2 x 125m
Dung mi, cht lm sch
P1A
Jotun thinner No.17 Jotun thinner No.10
Finish: Polyurethaneacrylic
50m Total 350m
3.
H sn dng cho ng ng cng ngh (Piping onshore & offshore < 1200C) S lp & chiu dy 50m 2 x 125m 50m Dung mi, cht lm sch Jotun thinner No.17 Jotun thinner No.17 Jotun thinner No.10
K hiu h sn
Chng loi sn Primer: Zinc-rich epoxy
Tn sn phm sn (Jotun Paint) JOTABAR ZEP Grey BARRIER ZEP JOTAFENCE STAYER MIO Grey PENGUARD STAYER MIO HARDTOP AS offwhite 08B15 or FUTURA AS offwhite 08B15
T1A Intermediate: Epoxy /P1A MIO Finish: Polyurethaneacrylic
Total 350m 4. H sn dng cho lan can, tay vn, ng thot him khn cp S lp & chiu dy Dung mi, cht lm sch
K hiu h sn
Chng loi sn Degrease to remove flux film then T-wash or equivalent mordant
Steel Structure Guideline
Tn sn phm sn (Jotun Paint)
PTSC OFFSHORE SERVICES Page 22 of 173
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PTSC OFFSHORE SERVICES TECHNICAL MANUAL Structure Guideline T8/P solution 8 Epoxy aluminium mastic Polyurethane-acrylic
JOTAMASTIS 87 ALUMINIUM HARDTOP AS Golden Yellow BS 356 or FUTURA AS - Golden Yellow BS 356
100m 50m
Total 150m 5. H sn dng cho b mt kt cu thp khng g, vn hnh nhit 1200oC n 5000oC (Uninsulated stainless steel surfaces, operating temperature 1200oC-5000oC) K hiu h sn S lp & chiu dy Dung mi, cht lm sch
Chng loi sn
Tn sn phm sn (Jotun Paint)
Blast using nonmetallic grit to T7B/ uniform profile 30P7B 50m High temperature silicone aluminium High temperature silicone aluminium
Solvalitt- Aluminium Solvalitt- Aluminium
25m 25m Total 50m
6. Tng hp mt s m mu sc dng cho lp sn ngoi cng trong h sn ca khch hng BP Area or Item Structural steel and miscellaneous painted surfaces Onshore Structural steel and miscellaneous painted surfaces Offshore (Atmos Zone) Offshore (Subsea, Splash,) Process and Utility Piping <120C (excluding firewater) Fire Water piping and Equipment, other fire fighting equipment. Process and Utility Pipework >120C Crane Booms/A Frames Flare tower - low temp. section (<120C)
Color (ref BS4800) Grey 00A05 Offwhite 08B15 Yellow 08B15 Offwhite 08B15 with banding to Appendix VI Red 04E53 Aluminum with banding to Appendix VI Yellow/Red bands 08E51/04E53 Offwhite 08B15 and red over alternate bays
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PTSC OFFSHORE SERVICES TECHNICAL MANUAL Structure Guideline - high temp. section (>120C) Pedestal Cranes/Overhead Cranes/ Chain Hoists etc Vessels, Heat Exchangers and Tanks (Does not include Helifuel) Helifuel Tank Pumps (except fire water) Motors, Generators and Compressors Instruments, Electrical Switchgear and Transformers Gear Cases, Couplings, Guards Inside of Machinery Guards All Relief Valves Helideck - Base Colour - Landing Circle - H Lettering / Perimeter Line Handrails on bridges and markings for emergency escape routes (incl. Handrails, kick plates, tramlines)
Aluminium and red over alternate bays (Specific markings to be approved by BP) Yellow 08E51 Off White 08B15 Yellow 08E51 Off White 08B15 Auxiliary Blue 18E53 Light Blue 18E50 light gloss Yellow 08E51 Orange 06E51 Dark Grey 00A09 Dark Green Yellow (08E51) White (00E55) Golden Yellow (BS 381C No 356)
II. H SN CA KHCH HNG JVPC 1. H sn dng cho b mt kt cu thp ca tu, ng ng, bm vn hnh nhit ln ti 1200oC (For carbon steel exterior surface of vessels, piping, pumps, structural, etc. operating temperature up to 1200oC) H sn Chng loi sn Primer: Inorganic Zinc Silicate Intermediate: Modified Epoxy Intermediate: Modified Epoxy Finish: Polyurethane Finish Tn sn phm sn (Jotun Paint) RESIST 78 Grey JOTAMASTIC 87 - Red JOTAMASTIC 87 - Grey HARDTOP AS Signal Yellow, Ral 1003 or FUTURA AS Signal Yellow , Ral 1003 Total JOTABAR ZEP - Grey JOTAMASTIC 87 - Red S lp & chiu dy 65m 100m 100m 40m Dung mi, cht lm sch Thinner No.04/25 Thinner No.17 Thinner No.17 Thinner No.10
RD01
305m 40m 100m Thinner No.17 Thinner No.17
For repair and touch up: Primer: Zinc Epoxy Primer Intermediate: RD- Modified Epoxy
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PTSC OFFSHORE SERVICES TECHNICAL MANUAL Structure Guideline 01 Intermediate: Modified Epoxy Finish: Polyurethane Finish JOTAMASTIC 87 - Grey
125m 40m
HARDTOP AS Signal Yellow, Ral 1003 or FUTURA AS Signal Yellow , Ral 1003 Total
Thinner No.17 Thinner No.10
305m
2. H sn dng cho b mt kt cu thp ca tu, ng ng, bm vn hnh nhit t 1200oC n 5000oC (For carbon steel exterior surface of vessels, piping, pumps, structural, etc. operating temperature up to 1200oC 5000oC) H sn Chng loi sn Inorganic Zinc Silicate RD02 High temperature Silicone Aluminium High temperature Silicone Aluminium Tn sn phm sn (Jotun Paint) RESIST 78 Grey Solvalitt- Silver Solvalitt- Silver S lp & chiu dy 75m 25m 25m Total 125m For repair and touch up: Zinc Silicate RD02 Zinc Silicate High temperature Silicone Aluminium High temperature Silicone Aluminium RESIST 78 Grey RESIST 78 Grey Solvalitt- Silver Solvalitt- Silver 30m 30m 20m 20m Total 100m III. H SN CA KHCH HNG PCV 1. H sn dng cho cc kt cu thp vn hnh nhit di 1100oC (For all structure carbon steels including the cellar deck, maindeck, truss bracing, outside drain trough, wellhead service platform, stairways, hatch covers, crane pedestals, life raft support, outside diesel tank, outside washwater tanks, permanent boom rest and raised floors operating temperature at < 1100oC)
Dung mi, cht lm sch Jotun thinner No.04/25 Jotun thinner No.17 Jotun thinner No.17
Jotun thinner No.04/25 Jotun thinner No.04/25 Jotun thinner No.17 Jotun thinner No.17
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PTSC OFFSHORE SERVICES TECHNICAL MANUAL Structure Guideline H sn 1A Chng loi sn Primer: Epoxy Zinc Rich Intermediate High Solid Epoxy Finish: Aliphatic polyurethane
Tn sn phm sn (Inter. Paint) Interzinc 52 - Grey Intergard 475 HS Surf grey Interthanne 990 Yellow 10-E53 Total:
S lp & chiu dy 75m 150m 50m 275m
Thinner GTA 220 GTA 007 GTA 713
Remarks: Final colour for Helideck: underside helideck, footway & stairway supports, ladders, instrument & lighting stand and cable tray is White 00-E-55 Final colour for outside and inside shelter is White 00-E-55 Final colour for inside drain trough is Black 00-E-53 2. H sn dng cho h ng ng vn hnh nhit di 1100oC (For Piping system non insulated pipe, operating temperature at < 1100oC) H sn 1A Chng loi sn Primer: Epoxy Zinc Rich Intermediate High Solid Epoxy Finish: Aliphatic polyurethane Tn sn phm sn (Inter. Paint) Interzinc 52 - Grey Intergard 475 HS Surf grey Interthanne 990 White 00-E-55 Total: Remarks: Final colour for fire water piping system is Osha red 3. H sn dng cho h ng ng khng g vn hnh nhit di 1100oC (For Piping system insulated pipe, operating temperature at < 1100oC) H sn 2A 4. Chng loi sn Epoxy Zinc Rich High Solid Epoxy Tn sn phm sn (Inter. Paint) Interzinc 52 - Grey Intergard 475 HS Surf grey Total: S lp & chiu dy 75m 150m 225m Thinner GTA 220 GTA 007 S lp & chiu dy 75m 150m 50m 275m Thinner GTA 220 GTA 007 GTA 713
H sn dng bn trong kt nc vn hnh nhit n 600oC (Inside washwater tank operating temperature up to 600oC) Chng loi sn Amine adduct epoxy Amine adduct epoxy Tn sn phm sn (Inter. Paint) Interline 944 - Pink Interline 944 White 00-E-55 Total:
Page 26 of 173
H sn 17A
S lp & chiu dy 125m 125m 250m
Thinner GTA 220 GTA 220
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PTSC OFFSHORE SERVICES TECHNICAL MANUAL Structure Guideline 5.
H sn dng bn trong kt du diesel vn hnh nhit n 600oC (Inside diesel tank operating temperature up to 600oC) Chng loi sn Amine adduct epoxy Amine adduct epoxy Amine adduct epoxy Tn sn phm sn (Inter. Paint) Interline 944 White 00-E-55 Interline 944 Pink Interline 944 - White 00-E-55 Total: S lp & chiu dy 100m 100m 100m 300m Thinner GTA 220 GTA 220 GTA 220
H sn 16B
H sn dng dm v sa cha kt cu v ng ng vn hnh nhit n 1100oC (For repair of small damaged areas of all structures and piping systems which are non insulated-operating temperature at < 1100oC ) 6. H sn 1C Chng loi sn Surface Tolerant High Solid Epoxy Surface Tolerant High Solid Epoxy Aliphatic polyurethane Tn sn phm sn (Inter. Paint) Interseal 670 HS Surf grey Interseal 670 HS Surf grey Interthane 990 Yellow 10-E53/White 00-E-55 Total: S lp & chiu dy 125m 125m 50m 300m Thinner GTA 220 GTA 220 GTA 220
7.
H sn dng dm v sa cha h ng ng vn hnh nhit n 1100oC (For repair of small damaged areas of the piping systems which are insulatedoperating temperature at < 1100oC) H sn 2C Chng loi sn Surface Tolerant High Solid Epoxy Surface Tolerant High Solid Epoxy Tn sn phm sn (Inter. Paint) Interseal 670 HS Surf grey Interseal 670 HS Surf grey Total: S lp & chiu dy 125m 125m 250m Thinner GTA 220 GTA 220
8.
H sn dng cho lan can tay vn, thp m km (For Galvanized steel (Handrails) H sn Chng loi sn Tn sn phm sn (Inter. Paint) S lp & chiu dy 125m 50m 175m Thinner GTA 220 GTA 713
6A
Surface Tolerant High Interseal 670 HS Surf grey Solid Epoxy Aliphatic polyurethane Interthanne 990 Alert Orange Total:
9.
H sn dng cho thp khng g vn hnh nhit 1100oC 6000oC (For surface Stainless steel, operating temperature 1100oC 6000oC)
DOC No.: POS-TMN-02
PTSC OFFSHORE SERVICES TECHNICAL MANUAL Structure Guideline H sn 7A
Chng loi sn Silicone aluminium Silicone aluminium
Tn sn phm sn (Inter. Paint) Intertherm 50 - Aluminium Intertherm 50 - Aluminium Total:
S lp & chiu dy 25m 25m 50m
Thinner GTA 007 GTA 007
L. MT S NH DNG TRONG BN V I. GHI CH Mt s ghi ch thng dng trong bn v kt cu thp, xy dng: TT 1 2 3 4 5 6 7 8 9 DNG GHI CH BNG TING ANH ELEVATION SIDE ELEVATION PLAN VIEW DETAIL SECTION ALL DIMENSIONS ARE IN MILIMETER OR DEGREE UNLESS OTHERWISE SPECIFIED ALL SHOP CONNECTIONS SHALL BE WELDED UNLESS OTHERWISE NOTES FIELD CONNECTIONS SHALL BE BOLTED AS POSSIBLE UNLESS OTHERWISE NOTES FIELD BOLTING SHALL USE HIGH STRENGTH BOLTS UNLESS OTHERWISE NOTES. FOR SECONDARY MEMBERS SUCH AS HANDRAILS, LADDERS AND ETC. OF WHICH CONNECTIONS MAY BE MADE WITH COMMON BOLTS CONNECTIONS BOLTS FOR REMOVABLE ITEM SHALL BE COMMON BOLTS BOLTS SIZE SHALL BE M20 ( = 3/4") UNLESS OTHERWISE NOTED ON THE DRAWINGS ALL WELDINGS SHALL BE DONE CONTINUOUSLY UNLESS OTERWISE NOTES NGHA TING VIT Hnh chiu ng Hnh chiu cnh Hnh chiu bng Hng nhn Chi tit Mt ct Tt c cc kch thc c ly theo n v milimet (mm) hoc (o) tr khi c ghi ch khc Tt c cc lin kt l lin kt hn tr khi c ghi ch khc Cc lin kt ti hin trng l lin kt bng bulong tr khi c ghi ch khc Bulong c s dng ti hin trng l bulong cng cao tr khi c ghi ch khc. Vi cc chi tit th yu nh lan can, cu thang v cc chi tit ph c th s dng bulong thng thng Bulong lin kt cc chi tit c th tho ri c l bulong thng thng C bulong M20 tr khi c ghi ch khc trong bn v Tt c cc ng hn l ng hn lin tc tr khi c ghi ch khc
10
11 12 13
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PTSC OFFSHORE SERVICES TECHNICAL MANUAL Structure Guideline THE SIZE OF FILLET WELDING SHALL BE OF MINIMUM 4mm UNLESS OTHERWISE NOTES ERECTION CLEARANCE SHALL BE ABOUT 5mm UNLESS OTHERWISE NOTES PAINTING SCHEDULE / PAINTING SPECIFICATION SURFACE PREPARATION: SSPC-SP6 PRIMER INTERMEDIATE FINISH FINISH COLOR ANCHOR BOLT DESIGN BASED ON AN ALLOWABLE TENSILE STRESS COMPRESSIVE STRENGTH OF CONCRETE AND GROUT IS 210 kg/cm MIN. AT 28 DAYS BOLT LENGTH SHALL CONFORM TO THE SCHEDULE ON THIS DRAWING UNLESS OTHERWISE NOTED ON THE DESIGN DRAWINGS. ANCHOR BOLT SPECIFICATION SHALL CONFIRM TO JIS B1178-4T NUT SPECIFICATION SHALL CONFIRM TO JIS B1181 HOLES IS 3mm LARGER THAN BOLT DIA. GALVANIZED GRATING ALL MATERIALS OF RAILS SHALL CONFORM TO BLACK STEEL PIPE OF JIS G3452 (CARBON STEEL PIPES FOR ORDINARY PIPING) ALL PROJECTION CUT EDGES ON HANDRAIL SHALL BE ROUNDED TO FINISH SMOOTLY
14 15 16
Chiu cao mi hn gc ti thiu l 4mm tr khi c ghi ch khc Khe h lp ghp l 5mm tr khi c ghi ch khc Quy cch sn Chun b b mt trc khi sn: theo tiu chun SSPC-SP6 Lp sn lt Lp sn trung gian Lp sn ph ngoi cng Mu ca lp sn ngoi cng Bulong neo c thit k cn c vo ng sut cho php ng sut nn ca b tng v va thp nht l 210kg/cm sau 28 ngy Chiu di bulong ly cho ph hp vi bn v ny tr khi c ghi ch trn bn v thit k Quy cch bulong neo ly theo tiu chun JIS B1178-4T Quy cch ai c ly theo tiu chun JIS B1181 ng knh l bulong ln hn ng knh thn bulong 3mm Thp li m km Tt c vt liu lm tr lan can tay vn l ng thp en theo tiu chun JIS G3452 (ng thp cacbon dng cho ng thng thng) Tt c cc mp ct, cnh sc trn lan can cn c lm trn hoc mi nhn
17 18
19
20 21 22 23 24
25
II. T VIT TT Mt s t vit tt thng dng trong bn v kt cu thp, xy dng: STT T vit tt 1 A.BOLT 2 L
Vit y ANCHOR BOLT ANGLE STEEL
Ngha ting Vit Bulong neo Thp gc

DOC No.: POS-TMN-02
PTSC OFFSHORE SERVICES TECHNICAL MANUAL Structure Guideline 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 APP' L APP' D ASB ASPE @ B/M BD B.C.D BOTT. BRK B.O.D CONC CLG. CORRI C.T.C C/W DET DIA DIM DWG. EA E EXIST EXT E.P FIN F.P. FLSHG FL FD FTG FDN FRMG G.L H.R. HORIZ H.S.B I.D ISOM I.F JT LAD MISC MK
APPROVAL APPROVED ASBESTOS ASPHALT AT BILL OF MATERIAL BOARD BOLT CIRCLE DIAMETER BOTTOM BRICK BOTTOM OF DITCH CONCRETE CEILING CORRIDOR CENTER TO CENTER CONTAIN WITH DETAIL DIAMETER DIMENSION DRAWING EACH EAST EXISTING EXTERIOR EPOXY PAINT FINISH FIREPROOF FLASHING FLOOR FLOOR DRAIN FOOTING FOUNDATION FRAMING GRADE LEVEL HANDRAIL HORIZONTAL HIGH STRENGTH BOLT INSIDE DIAMETR ISOMETRIC INSIDE FACE JOINT LADDER MISCELLANEOUS MARK
Chp thun c chp thun Vt liu cch nhit Aming Nha ng , v, ti Danh mc vt liu Boong tu, bng, lt vn ng knh thn bulong y Gch y rnh B tng Trn Hnh lang T tm n tm Bao gm vi, cha Chi tit ng knh Kch thc Bn v Ring l, mi Phng ng, hng ng Hin ti, c sn Bn ngoi, mt ngoi Sn epoxy Kt thc, ngoi cng, cui cng Chu la, khng chy Nung nng, gia nhit Sn Thot nc trn sn Chn tng, chn ct, chn b Thnh lp, lp ghp Khung sn Cp, mc Lan can, tay vn Phng ngang Bulong cng cao Bn knh trong ng dng Mt bn trong u ni, khp ni Cu thang Hn hp nh du
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PTSC OFFSHORE SERVICES TECHNICAL MANUAL Structure Guideline 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 MAX. MIN. N NO. O.P O.F PL QTY REF REV RD RM SUPP THK. TYP VERT W MAXIMUM MINIMUM NORTH NUMBER OIL PAINT OUTSIDE FACE PLATE QUANTITY REFERENCE REVISION ROUND ROOM SUPPORT THICKNESS TYPICAL VERTICAL WEST
Ln nht Nh nht Phng bc, hng bc S th t Sn du, sn gc du Mt bn ngoi Tm S lng Tham chiu, tham kho Phin bn, xem xt, duyt Trn, vng trn Phng , ct chng, ng h, tr gip dy Tiu biu, c trng Phng dc, phng ng Phng ty, hng ty
III. MT CT VT LIU Mt s mt ct vt liu thng dng trong bn v kt cu thp, xy dng:
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IV. NG NT Mu sc v dy ca ng nt trong bn v thng c xy dng theo hai phng php ch yu l theo lp (layer) v theo mu sc. Vic thng nht cch th hin mu sc v dy ca ng nt trong bn v l cn thit to iu kin thun li cho vic tham chiu, tham kho, copy, in n, s dng chung ngun ti nguyn bn v. Bng quy nh mu sc v dy ng nt dng cho hai kh giy A3, A4 STT 1 2 3 4 5 6 Mu sc Mu (red, color 1) Mu vng (yellow, color 2) Mu xanh l cy (green, color 3) Mu xanh ngc (cryan, color 4) Mu xanh m (blue, color 5) Mu tm (magenta, color 6)
ng nt th hin ng tm (center line), ng vt ng n, ng khut (hidden line) -
dy ng nt (kh A3) 0.18 0.20 0.25 0.25 0.30 0.30
dy ng nt (kh A4) 0.15 0.18 0.20 0.20 0.25 0.25
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PTSC OFFSHORE SERVICES TECHNICAL MANUAL Structure Guideline 7 8 9 Mu trng (white, color 7) Mu xm (grey, color 8) Cc mu khc
ng bao, ng vin ng ghi kch thc, ng dng kch thc -
0.35 0.15 0.25
0.30 0.13 0.20
V. CHIU CAO CH, FONT CH, CC GI TR TY BIN TRONG VIC GHI KCH THC Vic quy nh chiu cao ch, cc gi tr ty bin trong cch ghi kch thc ngoi tc dng to iu kin thun li cho vic tham chiu, tham kho, copy, in n, s dng chung ngun ti nguyn bn v cn c tc dng to nn s ng nht gia cc bn v do nhiu ngi thc hin t gp phn hnh thnh tnh chuyn nghip trong cc sn phm thit k. Bng quy nh chiu cao ch v font ch STT I Loi ch / Tn ch / Ni dung ch Chiu cao ch (kh A3, A4)
Dng trong khung tn, ghi ch REV, SHEET, SCALE, DATE, ITEM, TITLE, DESIGN, CHECK, 1 REVIEW, tn ngi thit k, tn ngi kim tra, REFERENCE DRG. 1.5 No., REFERENCE DRG. TITLE 2 Tn bn v (Detail, Isometric, Structure,...) 2.0 3 Tn cng vic / d n 2.0 4 PTSC OFFSHORE SERVICES (tn cng ty) 3.0 5 Ni dung ghi ch trong ghi ch 1.5 7 NOTE (u mc ca ghi ch) 2.0 II Dng trong khng gian bn v Ghi t l, ghi thng tin cc chi tit... (Scale, L100x100x10, PL 1 2.0 1500x6000x10, PL 20 THK. ROUND BAR 20...) u mc, tiu bn v, tiu hnh chiu, hnh ct, tn chi tit... 2 (ELEVATION, SIDE ELEVATION, PLAN, VIEW, DETAIL, 3.0 SECTION...) - S dng font ch k thut Romans.shx vi gc nghing (oblique angle) = 0o; h s b rng ch (width factor) thng ly bng 1 hoc c th ly nh hn 1 ph hp vi khng gian t ch - Trong trng hp cn g ting Vit, s dng font vnisplex.shx kt hp vi bng m VNI Bng quy nh cc gi tr ty bin trong vic ghi kch thc STT I 1 2 3 Entension lines color Extend beyond dim lines
Ty bin Th Lines Dimension lines color
Gi tr quy nh Mu xm (grey, color 8) Mu xm (grey, color 8) 1mm

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PTSC OFFSHORE SERVICES TECHNICAL MANUAL Structure Guideline 4 II 1 2 Offset from origin Th Symbols and Arrows Arrowheads Arrow size Center marks Dimension break size III 1 2 3 4 5 6 7 IV 1 2 3 4 V 1 Text placement Scale for dimension features -> Use overall scale of Fine turning Th Primary Units Linear dimensions -> precision Text style Text color Text height Text placement vertical Text placement horizontal Offset from dim line Text alignment Th Fit Fit oftions move outside Th Text
0mm Clossed filled 2mm None 0mm Font romans / vnisplex Yellow 2mm Above Centered 0.5mm ISO standard Text Beside the dimension line Ly theo t l bn v Draw dim between ext lines 0
Ghi ch: Cc gi tr ty bin khc ly theo mc nh ca phn mm AutoCAD ngh xem thm cc file bn v mu (file AutoCAD) thy r hn cch ghi ch, trnh by v th hin cc chi tit kt cu, ti folder mang tn GHI CHU TRONG BAN VE trong ti nguyn d liu file in t ca phng K thut Sn xut. M. PH LC Bng 1: Bng tra thp theo cc mc thp thng dng
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PTSC OFFSHORE SERVICES TECHNICAL MANUAL Structure Guideline Bng 2:
Bng tra thp ng tu theo quy phm Vit Nam
Bng 3:
Bng tra thp m
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Bng 4:
Bng tra thp hnh
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PTSC OFFSHORE SERVICES Structure Guideline
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Bng 5:
Bng tra quy cch thp ng thng dng
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PTSC OFFSHORE SERVICES TECHNICAL MANUAL Structure Guideline Bng 6: Bng tra grating
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Bng 7:
Bng tra tm bc cu thang
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Bng 8:
Bng tra padeye tiu chun
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Bng v d tnh ton Padye theo tiu chun DNV 2.7-1 Offshore Container
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Bng 10:
Bng tra shackle cht xanh dng cho container bin theo tiu chun DNV
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Bng tra xch, cp thp, cp si tng hp theo Grade 1170
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PTSC OFFSHORE SERVICES Structure Guideline Bng 12:
Bng tra xch, cp thp, cp si tng hp theo quy phm Vit Nam
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Bng 13:
Bng chn min dung sai v ch lp ghp theo tiu chun JIS B 0401 (1999)
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PTSC OFFSHORE SERVICES TECHNICAL MANUAL Structure Guideline Bng 14: (1999)
Bng tra gi tr sai lch gii hn ca trc v ca l theo tiu chun JIS B 0401
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Bng tra nhm b mt theo tiu chun JIS B 0601(1994) v JIS B 0031(1994)
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PTSC OFFSHORE SERVICES TECHNICAL MANUAL Structure Guideline Bng 15.1:
Bng chn nhanh nhm b mt (theo kinh nghim ca ngi vit)
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Bng tra cp bulong v tnh cht c l theo SAE v ASTM
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Bng tra bulong tiu chun theo EN24014-EN28765-(ISO4014-ISO8765)
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Bng 18:
Bng tra k hiu mi hn theo AWS A2.4 1998
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Bng 19:
Bng tra quy cch mp hn theo AWS D1.1 2002
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Bng 20:
Bng tra que hn
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Bng 21:
Bng tra quy trnh hn POS

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Bng tra nh mc kinh t - k thut (BNG 22)
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Bng tra nh mc 1776 BXD-VP phn B (BNG 23)
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DOC No.

PTSC OFFSHORE SERVICES TECHNICAL MANUAL Structure Guideline

REV No.: 01 DATE ISSUED: 31/12/2009

TECHNICAL MANUAL No. POS-TMN-02

PREPARED BY NAME Vo Tuan Anh

CHECKED BY Le Minh Phuong Tran Van Luong

APPROVED BY Nguyen Viet Long

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PTSC OFFSHORE SERVICES TECHNICAL MANUAL Structure Guideline 6. 7. 8. 9. L.

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PTSC OFFSHORE SERVICES

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PTSC OFFSHORE SERVICES TECHNICAL MANUAL Structure Guideline A. VT LIU

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500, 600, 700, 800, 900, 950, 1050, 1200

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PTSC OFFSHORE SERVICES TECHNICAL MANUAL Structure Guideline -

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ng knh ren tiu chun M4 M5 M6 M8 M10 M12 M14 M16 M20

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