Indian Standard

FASTENERS TECHNICAL
PART 3 MECHANICAL SCREWS AND

-THREADED t3TEEL SUPPLY CONDITIONS

PROPERTIES AND TEST METHODS STUDS WITH FULL LOADABILITY FOR BOLTS,

( Third Revision )

UDC 621.882.2/.3

: 082 [ 669.14 ] : 620.1 : 006.87

0 BIS ?991

BUREAU
MANAK

OF
BHAVAN.

INDIAN

STANDARDS
ZAFAR MARG

9 BAHADUR SHAH NEW DELHI 110002

Price

Group

IS 1367( Part3):1991 IS0 998 - 1 : 1988

Indian

Standard

FASTENERS - THREADED STEEL TECHNICALSUPPLY CONDITIONS

PART 3 MECHANICAL SCREWS AND PROPERTIES AND TEST METHODS STUDS WITH FULL LOADABILITY FOR BOLTS,

( Third Revision )
NATIONAL This Indian fasteners tion ( IS0 Nuts and Mechanical -FOREWORD Standard ( Part 3 ) which is identical with IS0 898 - 1 : 1988 Mechanical properties of Part 1 : Bolts, scretis and studs issued by the lntemational~ Organization for Standardiza) was adopted by the Bureau of Indian Standards on the recommendation of the Bolts, Fastener Accessories Sectional Committee ( LMD 14) and approval of the Light Engineering Division Council.

The second version of this standard published in 1979 was based on IS0 898 _ 1 : 1978 Mechanical properties of fasteners - Part 1 : Bolts, screws and studs, issued by ISO. The revision has been made by the adoption of the revised IS0 898 - 1 : 1988. The following major changes have been made in this revision: a) The chemical compositions and tempering temperatures of steels have been revised; b) The maximum hardness values for bolts, screws and studs of property classes 3.6 to 5.8 have been increased; c) The surface hardnesses for bolts, screws and studs of property classes 8.8 to 12.9 have been revised; d) The application of test programmes A and B has been revised and specified more clearly; e) Property classes 4.8, 5.8 and 6.8 are no longer tested according to test programme A: f) The surface integrity test has been added to test programme A, the wedge loading test fol bolts, and screws with nominal thread diameter d < 4.mm or nominal length I < 25 d has been deleted from test progamme 8; g) For nominal thread diameters 10 and 12 mm, the metric fine pitch waschanged from 1.25 to 1 and 1.5 respectively, because these are the preferred pitches ( see also IS0 8676 and IS0 8765 ) : the minimum tensile loads and proofing loads were changed as a consequence; and h) The application of the wedge loading test for bolts and screws with head b&ring diameter above 1.7 d has been specified. In the adopted standard, certain terminology and conventions are not identical with there used in the Indian Standard, attention is. especially drawn to the following: a) Comma ( , ) has been used as a decimal marker while in Indian Standards, the current practice is to use point ( ) as the decimal marker. b). Wherever the words ,lnternational Standard appear, referring to this standard, they shall be read as Indian Standard. In the adopted standard, reference appears to certain International Standards for which Indian Standards also exist. The corresponding Indian Standards which are to be substituted in their place are listed below along with their degree of equivalence for the editions indicated: International Standard Corresponding Indian Standard Degrae of Equivalence Technically equivalent

IS0 68 IS0 general purposescrew threads - Basic profile

IS 4218 ( Part 1 ) : 1976 IS0 metric screw threads: Part 1 Basic and design profiles ( first reviamn ) 1

:S 1367 (Pati3) ISO898-I:1988

:I991

Corr&ponding~ IS0 83 Steelnotch ) Charpy impact (UIS

Indian Standard

Degree of Equivalence Technically equivalent Identical

IS0 225 Fasteners - Bolts, screws. ..studs and nuts - Symbols and designations of dimensions IS0 261 IS0 general purpose metric screw threads - General plan IS0 262 IS0 general purpose metric screw threads - Selected sizes for screws, bolts and nuts IS0 273 Fasteners- Clearance holes ,.for bolts and screws IS0 965 -Al IS0 general purpose metric screw threads - Tolerances - Part 1 : Principles and basic data IS0 965- 2 IS0 general purpose metric screw threads - Tolerances - Part 2 : Limits of sizes for,general purpose bolt and nut threads Medium quality IS0 6157 - 1 Fasteners - Surface discontinuities - Part1 : Bolts,screws and studs for general requirements.

1499 : 1977 Method for Charpy impact test ( U-notch ) for metals ( first revision ) IS 8536 : 1987 Bolts, screws, studs and nuts - Symbo!s and designation of dimensions ( first revision ) IS 4218 i Part 2 ) : 1976 ISO.metric screw threads : Part2 Diameter pitch combinations (.iirst revision ) IS 12241 : ,I987 IS0 general purpose metric screw threads - Selected sizes for screws, bolts and nuts IS 1821 : 1987 Dimensions forclearante holes for bolts and screws ( second revision ) HIS 4218 (.Part i; : j 1976 IS.0 metric screw threads : Part 4 Tolerancing system ( first revision ) IS 4218 ( Part 6 ) : 1978 IS0 metric screw threads : Part 6 Ljmits of sizes for commercial bolts and nuts ( diameter range 1 to 52 mm ) ( first revision ) IS 1367 ( Part 9 ) : 1979 Technical supply conditions for threaded steel fasteners : Part 9 Su:face discontinuities on bolts, screws and studs ( second revision ) IS 1500: 1983 Method for Brine11 hardness test for metallic materials ( second revision ) IS 1501 ( Part 1 ) :I984 Method for Vickers hardness test for metallic materials: Part 1 HV 5 to HV 100 ( second revision ) IS 1501 ( Part 2 ) : 1984 Method for Vickers hardness test for metallic materials : Part 2 HV 0.2 to less than HV 5 ( second revision ) !S 1586 : 1988 Method for Rockwell hardness test for metallic material ( scales A, 8, C, D. E. F, G, H, K ) IS 1608 : 1972 Method for tensile testing of steel products ( first revision )

Technically equivalent Identical

Identical

Technicalh, equivalent Technically equivalent

Technically equivalent

IS0 6506 Metallic materials ness test - Brine11 test

Hard-

Technically equivalent Technically equivalent

IS0 6507 - 1 Metallic materials Hardness test - Vickers test - Part 1: HV5toHVlOO iSO 6507 - 2 Metallic materials Hardness test - Vickers test - Part 2 : HV 0.2 to less than HV 5 IS0 6508 Metallic materials - Hardness test - Rockwell test - Scales A, 8. C, D, E. F. G. H. K IS0 6892 Metallic materials -Tensile testing

Technically equivalent

Technically equivalent Technically equivalent

The concerned technical committee has reviewed the provisions of IS0 1 and IS0 6157 - 3 referred in this adopted standard and has decided that they are acceptable for use in conjunction with this standard. The related Indian Standard to IS0 1 is IS 196 : 1966 Afmospheric conditions for testing. ADDITIONAL INFORMATION The Indian Standard is a national implementation of IS0 898 _ 1 :I988 as shown only the English text has been reproduced. If the French, Bussian, German, Spanish is required, reference should be made to the original IS0 publication. 2

IS 1367 ( Part 3 ) : 1991 IS0 898 - 1: 1988

The property

class symbol consists of two figures:

Materials

the first indicates 11100 of the nominal tensile strength in newtons per square millimetre lsee R, in table 3); the second figure iridicstes 10 times the ratio.between lower yield stress R,, (or proof stress RpO,~) and nominal tensile strength R, lyieltl sties ratio). The multiplication of these two figures will give 1110 of the yield stress in newtons per square millimetre. Lotier yield stress ReL (or proof strek R& and minimum tensile strength R, arc equal to wgreater than the nominal values (see table 31.

Table 2 specifies steels for the different bolts, screws and studs.

property

classes

The minimum tempering temperatures listed in table 2 are n datory for property classes 8.8 to 12.9 in all cases.

The chemical composition limits are mandatory onlv for th fasteners which are not subject to tensile testing.

Table

1 - System

of coordinates

. .- Minimum dongation ahe; fracture. A min., % 14

Relationship between yield stress and tensile *length Second figure of symb?l
-. .6 x ltw % 60 .8 60 2 9

Lower yield stress Rep or proof stress Rpo,;

Nohitial tensile strength R,

11 Applies onQ to @lead diameter d < 16 mm. NOTE - AtthoUgh a great number of property classes are Specified in this pa0 of $0 898. this does not me& that all classes are appropriare items. Further guidance for application of the specific property classes is given in :he relevant product standard:Far non-standard items. it is adu to follow as/clqdy as p&ble the choice already made for similar standard items.

IS 1367( Part3):lSSl IS0 898 - 1 : 1988

Table

2 -

Steels Chemical composition lcheck analysis) limits % P max. 0.20 max: 0.05 s max. 0.06 T*mp&g f*mpBrat,e oc min.

P,PRY &SS

Material

and

treatment -. min. -

---L-

3.6 4.6

0.55 4.8 carbon 5.6 5.8 *feel 0.15 0.55

0.05

0.06 --._...

0.05

0.06

--

6.8
8.8* Carbon steel with additives (e.g. Boron quenched and tempered or Carbon *reel quenched and tempered Carbon *lee1 with additives kg. Boron quenched and tempered 0 Carbon SW, quenched and tempered Carbon steel with additives (e.g. Boron or Mn or Crl I 0.25 or Mn or Cd .-4 0,153 ; I

0.55

0.05

0.06

0.40 I I 0.55

0,035 I 0.035 I

0,035 425 0,035 -425 ---

9.8

10.94 --

0, Mn 0, Crl -

340 -.

10.95

425

-12.95. 1, 2, Free slfro.34 For nominal 61 cutting %; Alloy steel steel quenched is allowed above and tempered ,er,y lead 0.35 steels classes %. secilied for ~rly conlent the ~ymhol Wow class 0.25 10.9 may % (ladle be necessary analysis,. in order 1 achieve manganese sufficient come, hardenability. shall bc 0.6 % wid, the following maximm 0.20 sulfur. 0.50 h$h,us 0.035 1 0.035 380

for lhese 0.11 %:

and lead cn,nts:

phSphrS diameters

20 mm ih

3, In case of plairi carbon boron alloyed seeI wkh a carbon for property class 8.8 and 0.7 % for 9.8 and 10.9. 41 P,dc:s shall be additionally identiied by underlining

the minimum 91.

O! the ,e,ty

class. ,see claush

51 F, the materials of these property classes, it is intended that there should mately 90 % manen~ib? in the core of the threaded sections for the tastene,~ 6, 71 A metallog,aphically Alloy steel detectable white hshr~~ of the alloying enriched elements layer is of

be a sufficient hardenability to SW a structure con~ising in the as-hardened condition before tempering. ermitted nickel, or roperry molybdenum class 12.9 on surlaces subjected

of approxistress.

to fensi,

shall contain

one or more

thromium,

or vanadium.

IS 1367 ( Part 3 ) : 1991 IS0 898 - 1 : 1988

5
When De&S

Mechanical

properties
described in clause 8, the bolts, ~crew.~ and studs shall, at r~orn temperature, have the mechanice

tested by the methods set out,in table 3.

Table

3 -

Mechanical

properties

o+ bolts,

screws

and

studs c,a**

Subc,*we NO. 5.1

and 5.2 5:3 Tenc.ile strength,

Property Mechanical property ---. R,,,4, 51, N/mm2 -.-_ icksrs hardness,,H. F > 98 N HB, F = 30 Dz

_I~ 1i lo
max.
.-. min. ~max. HR8 mtn. 52 I I 67

5.4

Brinkil hardness,

90,

,114

124
* 171 ,238

147

152

181

1 238 ..304 -, 22

242 1 318 .23 34

276 342 28 37 61

394 361 -,: 32 _, 3s .-

1.79]~2.169:

5.5 5.6 5.7 5.8

5.9 5.10 5.11 5.12 5.13

Rockwell

hardness,

HR

IHRC HR8 i?iz -. max. ---99.5

-- max..

32

Surface dower

hardness, yield sires.

H 0.3 ReL, ~/mm?

-_

>-.L

169 190

240 zso -...... -.-

320 Go.

300 300

400 420

480 480

840840

- _

720

933

Proof

*tress,

Rs,2.

Nlrnd

Orn. -.----h.

840

6eQ

720

5.14

11 For 0oils uf proper:y cla.% 8.8 in diameters d < 16 mm, there is an increased ing a load in excess of proofing load. Relerence to ISO 898.2 is ,ecommended.

risk of nut srripping

in the case of inadvertent

over-tightening

in

31

Applies

only

to nominal

fhread

diameters

d G 16 mm. Minimum 6 to 9,shall hardness be upplied. on the product which indicates the proof stress when readings of both surface that the surface hardness exq R,,,, applies twproducts of length / < 2.5d and c

41 Minimum tensile properties apply products which cannot be tensile+st&d 5) Fa resing of lulkire bol!s. screws

to products of nominal length ! z 2.5d. (e.g. due to head configuration). and studs, the loads given in tab&

61 Surlacc hardness shall !?a1 be more than !I0 Vicken points above core are carried out at HV 0.3. For pmpeny class 10.9, any increase 393 WV is 1 acccpka!c. 7) In CSSBS where the lower yield stress KeL cannot be determined,

the m&wed in hardness it is permissible

core hardness at the surface to measure

IS 1367 ( Fart 3 ) : 1991 IS0 898 - 1 : 1988

Mechanical

properties

to be determined
properties of bolts, screws and studs, using the methods for products with breaking described in clause6, are set

Two test programmer., out in table 5. The application Programme

A and 6, for mechanical

of programme

6 is always desirable,

but is mandatory

loads less than 500 kN,

A is suitable

for machined

test pieces and for bolts with a shank area less than the stress area

Table 4 - Key to test programmes

(see table 5) Bolts and screws with fhread dimmer d > 4 mm and length I > 2,5d

Sk* Test dtxkiw for acceptance 1) Also bolts and screws with special head or shank configurations lection.

which are weaker than the threaded

IS 1397 ( Part 3 ) : 1991 IS0 898 - 1: 1999

Table
(These

5 - Testprogrammes
procedures apply

A.and

B for acceptance
but no, chemical

10 mechanical

purpos&s properks.

--_. Propeny Test class 8.8. 9.8 IQ:9 12.9 j . Test method Test Programme 6 Property 3.6, 4.6 4.8, 6.6 j.8, 6.6 *,a 8.8, 10 12

method

3.6,
4.6, 5.6

Tensile

,e*,

8.3

Hardness

1~3)

--A---.. 8.5 ---.. 8.6 ---...--* a.7 6.,4 Maximum dewrburhed Minimum Surface loading zone tempering integrity ,e*, applies is sa,i*f*c,ory, only Brinell *cr*w* and studs 6.6. with thread diameler* d < 16 mm and lengths 100 Short 10 permit wedge load testing, to products or Rockwell. with with temperature 8.8 8.9
8,,.

..-_ Wedge testl, loadir,g . .

Head ,e*t

Sound,:.?** __.._ e e

Oecarburization ,eSt R~,~pX~iQ ,eS, _Surface test integrity l

. g.8 ---...-__..
l

Decarbuiiz*fi:,n ,e*t Retempering test Surface te*t integrity

5.15 5.16

8.9 8,,.

1)

If the wedge

the axial tewile of nominal !n ca*e

te*, is not required length of doubt. I c 2.5d and other hardness the Product* te*f which is decisive section cannot bc tensile-tested (e.g. dus to

2) Minimum configuration). 31 Hardness

hardness

may be Uckers. head bolts *cr*w* class and

the Vickers than

for acceptance. *r* excludt?d from wedge t*n*il* 18

4) Special requrements. 51 61 71 Only Only Only

configurations thread diameter*

which

are weaker

threaded

for bolts. properry for bolts

d > 16 mm and only

if required

by the ,,urch**~r.

and *crew*

IS 7367 C Part 3 ) : 1991 IS0 898 - 1 : 1988

Minimum

ultimate

tensile

loads

and proofing

loads

see isbleo 6, 7, 8 and 9

Table 6 - Minimum ultimate tensile loads - IS0 metric coarse pitch thread

.__.._

-4 020 5 420 7 020 11 350 16 100 23100 79200 48 400 87 4002 92 0032 125 003 159 cm 203 CXJ 252 Ooo 293 Ooo 381 OKJ 488 om 576 000 878 Cal *lOCOO

3 4 5 8 -2 vi

020 070 270 520 ml 3cm

4 530 6 100 7900 12 800 18 100 26 ooo

-.
5230 7050 ~9130 14 ml 20 900 30 100 38 10s 60 303 87 703 120 00.3 163 eon %(ww3 255 000 315 ocn 387 ooo 477 m 583cw 772 cc0 ! 85occo ! 020 co9 -.-. .L

22 000 3: *ccl 50 8%

/ I
Thread

1 / I _L

i93m 23GW 292rm

230 003 28000; 347003

! I i

nom 0,; ooo ::iooo ii./ 0-m 182lXXl 212 ox 275 cc0 337 &xl 418 Cc0 490 m 588cca

32 900 52 200 75 900 104 003 14,003 _. -

SfreSS area ~r.nom 2 mm

5.03 6.78 8.78 14.2 20.1 28.9 36.6 58 84.3 115 157 192 245 303 353 459 581 694 817 978

T
2560 3 820 5203 8 590 1 400 15 203 20 703 28 3M 34 lx0 44 loo 5t!ml 63 !m 82 693 101 cc0 125wO 147 m 178wJ

Table

7 - Proofing;

loads

- IS0 metric

coarse

pitch

thread

M3 M3.5 M4 M5 &I6 M7 M8 MiO NllZ i1014 M1G Ml8 M20 M22 M24 M27 M30 M33 M38 M39

910 1220 1580

1 130 1 !m 1980 3 ml 4 !i2O 6 ii00 8 240 13 oco !9Oco 25 9w 35 :ml 432w 55 Too 68200 79 4100 103 ml 126!xM 156ma 154col 22OwO

1560
2100 2 720 4402 8 230 8 969

,410
19w 2450 3980 5 630 8 (MO

j
i j :

1910
2580 3 340 5400

2 210 2980 3860 3250 8 840 :? 700 >8 100 25 500 37 100 50 803 89 1w e-4 503 108 Ox) 133 ooo 155m 202 cm 247 Ooo 305 m 359 co3 429cal

2 97.0 3940 5 100 8 230 11 SCQ 18800 21 200 33 7ca 48 Jo0 68 700 91 cm 115col 147 OCQ 182 oco 212Om 275 000 337cNJ 416 wo 4wcm 5ssocQ

3 270 4 410 6 710 9 230 13 100 18 SW 23 800 37 700 54800 74 SRI 102Oml ..

303 CO3 /--I-,A

! 273 Ooo

; 371 Ooo

IS 1367CPart3):1991 IS0 898 - 1 : 1988

Table

8 -

Minimum

ultimate

tensile

loads

IS0

metric

fine

pitch

thread

Thread

M8 Ml0 Ml2 Ml4 Ml6 MlE Mm PA22 MS?4 MT7 M30 M33 MI% M33 --

Y Y Y x x x x x x x Y x

1 1 1.5 1.5 1.5 1.6 1.5 1.6 2 2 * 2

x 3 x 3

39.2 64.5 88.1 125 167 216 272 333 384 496 621 761 865 1030

12 WI 21 300 29 ml 41 *co 55 lco 713co 898W llOw0 127 CO3 184cco 205ooO 251 cc0 285 000 34OCOO

157co

25 803 35200 5occo 66800 86403 109cco 133 cc0 I54GOO 194 oco 248cco 3Mml 346coo 412 ooo

Table

9 -

Proofing

loads

-.

IS0

mefric

fine

pitch

thread

I I I I I I I I , I I I

39.: M.! Ea. 125 167 216 272 333 384 496 621 761 865 1030 -

706a 11 603 15 9co 22m 30 x0 33900 49 lx0 599m 69 1w 693ca 112cco 137 coo 156cco 185 WO

Prot -11 oco y18 ice

287W / 35x0 46 ml 605c-o 76 200 93 200 108 co3 ! :39CW, 17nva 213(10 I 242 000 28arxn i. I

afin9 IOJd --14900

,/I$

is So, 17200 ;

N 22703

id 5cxl 33500 47500 63500 82 100

!03OOi~ 17.6000 146000 188000

i i I :

28r.00 38803 55000 735co 95000

: 12oooo i 146 COO 169000 i ;11* XXI

37400 51 100 72 500 96900 130000 163ooO 200 000 23owM

25500 41900 57 3ca 81 200 109 ooo

236OOO 289 000 3zswJ 391000

/ i / j

273ooo 335000 381000 453 oco

-..-

10

IS 1367 ( Part 3 ) : 1991 ISO 898 - 1 : 1988

8 .$.l

Test methods Tensile test for machined test pieces

test

where 4 * d3 is the basic pitch diameter is the minor diameter d3= d, - ; in which dt * . is the basic minor diameter, of the thread;

The following properties shall be checked on machined pieces by tensile tests in accordance with IS0 6892.. a) ten#e strength, R,, streee

of the thread

b) lower yield stress, R,, or proof proportional elongation 0.2 %, R,,,, c) percentage elongation loo after fracture:

of non-

L - Lo x A=-y-LO
The test piece shown .?st.

H is the heightof Ihread. 1 shall be used for the tensile

the fundamental

t:iangle

of the

in figure

For testing of full-size bolts, screws and studs the loads given I tables 6 to 9 shall be applied. When carrying out the test, a free threaded length equal to one diameter (IdI shall be subjected to the tensile load. To meet~the requirements of this test, the ~fracture shall occur in the shank or the thread of the bolt and not et the junction of the head and the shank. The test ring, shall be designed accordingly. The,speed of testing, as determined with a free-running crosshead, shall not,exceed 25 mmlmin:The grips of the testing machine shoilld !x self-aligning to avoid side thrust on the specimen.

When machining the feet piece, the reduction of the shank diameter of the heat-treated bolts and scwws with d > 16 mm shall not exceed 25 % of the original diameter labout 44 % of the initial cross-sectional areal of the test piece. Products in property classes 4.8, 5.8 and 6.8 Icold-forged product) shall be tensile-tested full-size (see 8.2).

8.2 Tensiie test for full-size studs

bolts, screws and

~The tensile test shall be carried outon full-size bolts in conformity with the tensile test on machined test pieces (see 8.1). It is carried cut for the purpose of determining the tensile strength. The calculation of the tensile.strength, R,. .is based on the stress area A,:

8.3

Hardn,css test

For routine, irppection. hardnesy of bolts, .scr?ws and studs may be determined on the head, end or shank after removal of any plating o: other coating and after suitable preparation of the specimen.

d do b LO

= ominal

thread diameter

Lc L, L SO r Figure

= length of straight

portion

(L,

+ do)

= diameter of test piece (dh < minor diameter of thread) = length of thread lb > dl = 5 do or (5.65 61

= fotel IenQth of test piece IL, + 2 r .+ bl = length after fracture, = crosw.ectioal area = fillet radius (r > amm)

1 - Test piece for tensile test

See IS0 965-l. II

IS 1367 C ,Part 3 ) : 1991 IS0 898 - 1 : 1988

For rwqmty classes 4.8, 5.8 and 6.8, the hardness determined only on the end of the bolt or screw.

shall be

8.4

Proofing

load

test

for

full-size

bolrs

If the maximum hardness is exceeded, a retest shall be conducted at the inid-radius position, one diameter back from the end, at which position the maximum hardness specified shall not be exceeded. In case of doubt. the Vickers hardness test is decisive for.acceptance. Hardness readings for the surf.& hardness shall be taken on the ends or h,exagon flats, which shail be orepared by minimal grinding or polishing to ensure repraiucible reading and maintain the original surface of the materis;. The Vickers test hV 0.3 shall be the referee test for surface herdress testing. Surface hardness readings taken at t?V 0.3 shall be compared with a similar core hardness reading at HV 0.3 in order to make a realistic comparison and determine ihe relative increase up to 34 Vickers points.~An increase of mwe than 30 Vickers points indicates carburization. For property clauses 8.8 to 12.9 the difference between core hardness and surface hardness is decisive for the judgement of the carburization condition in the stirface layer of the bolt, screw or stud. There may nbt be a direct relationship between hardness and theoretical tensile strength. Maximum hardness values have been selected for reasons other than theoretical maximuin strength considerations (e.g. to avoio embrittlement). NOTE - Careful differentiation nwt be made between an increase in hardness caused by carburhatiun and thbt diw to heat-treatment or cold working of the surface. 8.3.1 Vickers hardness test

The proofing follows:

load test consists

of two main operation

al application figure 2). and

of a specified

tensile

proofing

load

bl measurement of permanent by the proofing load. The proofing load. as given in tables axially to the bolt in a normal tensile proofing load shall be held.for 15 s. subject to the load shall be 6 &tc:hes

extension,

if any, ca

7 ar~l 9, shall be a~ testil~.g r.achine. Th The length of free tt of We thread (6Pl.

For screws threaded to the head, the length ot free thread jetted to the load shall be as close as practice: to 6 pitch the thread. For measurement of permanent extension, the bolt shi axially centre-drilled W cone) at each epd. lilefore and the application of the proofing load, the bolt shall be place, bench:mounted measuring instrument fitted with sph anvils. Gloves or tongs shall be&d ,to minimize mea&w error. TO meet the requirements of the proofing :oad test, the I< of the bolt, wew or stud after loading shall. DB the\san before loading within a tolerance of f 12.5 ii? allowe eaSreet error. The speed of testing, as determined with a free-running c head, shall not exceed 3 mmlmin. The grips of tt,e te machine should be self-aligning to avoid side thrust or specimen. Some variables, such as straightness and thread align (plus meawrement error), may result in apparent elongati, the fasteners when the proofing load is initially applied. In cases, the fasteners may be retested using a 3 ?/o greater and may be considered satisfactory if the length after loading is the same as before this @ding (within the 12,, t3leranCe for meaSrement error1.

The Vicken hardness with IS0 6507. 8.3.2 Brineil

test shall be carried out in accordance

hardness.test with

The Brinell hardness test shall be carried out in accordance IS0 8506. 8.3.3 Rockwell hardness test

The Rockwell hardness with IS0 65%.

t&t shall be carried out in accordance

12

6 1367 ( Part 3 ) : 1391 ISO 898 - 1 : 7988

11 d,, according

10 IS0

273. medium

series

isee fable

101.

Figure

2 -

Application

of

proofing 13

load

to

full-size

bolts

!S 1367(P&t3).:1991 ISo898-?:1988

8.5

Test for strength under wedge loading full-size bolts and screws (not studs)

of

to the values given for the relevant property ture 0CCrs.

class before

The test for strength under wedge loading shall be carried out ps illustrated in figure 3: The minimum distance from the thread wn-out of the bolt to the contact surface of the nut of the fastening device sliall bed. A hardened.wedge in accordance with .ables ,lO and 11 shall be placed u,nder the head of the bolt. A tensile test shall be continued until fracture occurs. To meet the iequirements of this test, the fractureshall occur in the shank or the thread of the bolt, and not between the head and the shank. The bolt shall meet the requirements foi minimum tensile strength, either during wedge tensile testing or in a supplementary tensile test without a wedge, according

Screws threaded to the head shall pass the requirement o test if a fracture which causes failure originates in the length of thread, even if it has extended or spread into the area or the head before separation. For product the formula grade C, a radius rl should be usr?d ac.xrdir

r, = ,max. + 0.2
where r max. =
da max. d, min.

.-.

NOTE - Symbols r, d, and ds are defined in IS0 225

Hardnes$46 HRC min.

k\\\t\.

Radius or - chamfer of W

II

dh

according to IS0 273, medium series.

Figure

3 - Wedge

loading

of full-size

bolts

Table Nominal thread diameter. 4 , rl

d 3

10 - Hole diameters 3.5 3.9 0.7 , 4 4.5 0.7

for wedge

loading

test

3.4 0.7

Dimensions in millirr Nominal thread diameter, 4 --_-I

d 16

17.5 1.3

18 20 1.3

20 22 1.3

22 24 1.6

/ 27 1 30 .--. +_-_-_ 1.6 1.6

24 26

30 33

1.6

33 36 1.6

36. 39 1.6

3 42 1

14

IS 1367 ( Part ISO888-I:1888

3 ) : 1681

Table

11 - Wedge

Nominal diameter of bolt and screw d

bolts and screws with shank length 1. > 2 d

5.8.8.8..9.8. 3.6, 4.6, 4.8, 5.6, 10.9 I

plain 1
dimensions PropenV Class for: bolts and screw3 threaded to.!& head or with plain shank len9th (, < 2 d
I 6.8, 6.8. 12.9 5.8. 8.8. 9.8. 5.6, 3.6, 4.6, 4.8, 10.9

12.9

For products with head bearing diameters above 1,7dwhich fail the wedge tensile test, the head may be machined to 1.7d and re-tested on the wedge angle specified in table 11. Moreover for products with head bearing diameters 1.9d. the loo wedge angle may be reduced to 6O above

8.7 Head soundness d < 16 mm and with wedge load testing The head soundness figure 4.

test forfull lengths too

size bolts with short to permit

test shall be carried

out as illustrated

in

8.6

Impact

test

for

machbied

test

pieces

The impact test shall be carried out in accordance with IS0 83. The test piece shall be taken lengthwise, located as close to the surface of the bolt or screw as possible. The non-notchi?d side of the te.st piece shall be located ear the surfize of the bolt. Only bolts of thread diameters d > 16 mm can be tested.

When struck several blows with a hammer, the head of the belt or screw shall bend to awangle of !3Y -fi without showing soy sign of crackirig at thd shank head fillet, when viewed at a magnification of not less than X8 nor more than X10. Where screws are threaded up to the head, the requiremerxs may be considered met even if a crack should,appaar in the first thread, provided that the head does not snap off.

NOTES 1 Ford,, and r2 lwhere ,* = r,), see table 10. 2 The thicknz% of the ios! plate should beover 2 d. Figuie 4 - Head soundness - Values
4.8 5.8

test

Table~lZ

of angle fl

3.6

600

4.6

5.5

15

IS IS0

1367 898

i Part

3 ) : 7991

_ 1 : 1988

8.8

Decarburization

test

8.8.1.6 carburization: bon to a content above

A process that of the

of increasing b&e me,eI.

swface

car.

Using the appropriate measuring method (8.8.2.1 or 8.8.2.2 es apdicablel, the longitudinal section of the thread shell be examined to determine that the height of the zone of base metal El and the depth of the zone with complete decatburizalion ICI are within specified limits lsee figure 51. The maximum vaii~ for value for E are specified 8.9.1 Definitions Hardness closest to the core to outside diemeter) occurs denoting cerburization SM. just or G and the formulae in table 3. for the minimum

8.8.2
8.8.2.1

Measurement

methods

Microscopic

method

8.8.1:1

base metal hardness: face (wher; rraversing from before en increase or decrease dacarburization. 8.11.1.2 surface decarbukation: of commercial

ferrous

Generally. materials

loss 01 carbon kteelsl.

a!

the

Aftar wit:1

rqoun!ing. grind gwd merallographic

end

polish practice.

the

wrface

in accordance

8.5.1.3 partial decarburization: Decarburization with loss of carbon sufficient to cause a lighter shade of tempered mxtensite and significantly lower hardness than that of the adjecenf ba?.e mefal. 8.8.1.4 complete decarburization: sU;: icient carbon Ic,ss to show only under metallographic examination. Decarburization defined ferrite with grains Unless otherwise agreed between the interested megnifi::etion she:, be used for examination. pa&s. Xl00

clearly

8.8.1.5 carbon restoration: A process car!mn loss by hez:.trearing in a furnace erly controlled carbon potential.

of restoring atmosphere

surface of prop.

If tke mcroscope is of e type with a ground glass screen. thy: extent d c!ecarburization can be measured directly with a scele If ar: eyepiece is used for measurement. it should be of en iw p,rop.riatl: type, containing a cross-hair or a scale.

,1., I-.,. ,

Figure

5 .- Zones

of decarburizafion

16

IS1367(Part3):1991 is0 898-1:1988

8.6.2.2 Hardness method d&,rburiZ.&Bnl

(Referee method

for partial Only for

Complete decarburization up to the maximuQ specified in table 3 cannot be detected by the hardness measurement method.

The hardness measurement method is applicable threads with pitches, P. of 1.25 mm and larger.

The hardness measuwnents are made at three points in accordance with figure 6. Formulae for E are given in table 3. The load shall be :100 g. The hardness determination for point 3 shall be made on the pitch line of the thread adjacent IO the thread on which detarminations at points 1 and 2 are made. The Vickers hardness value at point 2 shall be equal !o or greater than that at point 1 minus,30 Vickers units. In this case the height of the non-dewrbwized zone E shall be at least as specified in table 13. ..Tbe Yickers hardness value at point 3 shall be equal to or less <than that at point 1 plus 30 Vickers units.

8.9

Retempering

test

The mean of three hardness readings on a bolt or screw tested before and after retempering shall not differ by more than 20 Vickers points when retempered and held at a temperature 10 C less than the specified minimum tempering temperature for 30 min.

8.70

Surface

integrjty

test

For the surface integrity

test. see IS0 6157-l and IS0 6157-3. A test

The surface integrity test is applied to test programme bolts before machining.

HV,>,WV,-30 HV+ HV, +30

Figure 6 - Hardness measurements for decarburation test

Table Pitch of the thread,

P1l mm 0.5 0.13 0.7

13 - Values
0.8

for H, and t 1 1.25 0,767 0,334 0,511 0,575 1.5 0,920 0.460 1.75 2 2.5 3 3.5 4

mm

0,307 0,154

0,368 0,194 0,245 0.27s

0,429 0,215 0.286 0.327

0.491 0,245 0,327 0.3%

0.613 0.307 0,ti 0,460

1,074 1.227 1.534 1,940 2.!47 2.454 -.-- .._.._ .._----..-..-.-0,637 0,614 0.767 0,920 1.074 1.227 - _....._..,.. ._ . ,.........,-,. ..--.____ 0.818 1.023 _,._ _..... 1.227 .i-. 1.431 _. ..1,636 --

mm

0,205 0.233

0,613 .0,7X 0,690 0,806

0.920 -

1.151!

1.380

I.810

1,841

1) Foi P < 1 mm. mitrwcopic

method only.

17

IS 1367 ( Part 3 ) : 1991 IS0 898 - 1 : 1988

9 9.Y

Marking Symbols
symbols are shown in table 14.

Marking is required for hexagon bolts and screws with nominal dianeters d > 5 mm where the shape Of the pr~tfua allows it, pre!erably on the head. 9.2.2 Hexagon socket head cap screws
ClaSs

Marking

Hexagon socket head cap scr&vs des!gn;?tion symbol of rhe property 9.2 9.2.7 identification Hexagon mlts and screws

shall be marked with the described in clause 3.

The ms+ng is obligatory for property classes equal to or higher Iha:) 8.8, preferably on the side of the head by indenting or 0,) the top of the head by indenting or embossing lsce figure g). Marking is required for hexagon socket head cap scwws with. nominal diame!ers rl > 5 mm where the shape of ihc produr:t BIIONS i:. preferat,ly on the head. The clock-lace marking system as given for nuts in IS0 898.2 may be :Ised as an alternative method on small hexagon socket hea<! cw screws.

Hexagon bolts anti screws shall be marked with the designation symbol of the property class described in clause 3. Tix marking is obl!gatory for all property classes, preferably on the top of the head by indenting or embossing or on the side of the head by indeo:ing isee figure 7).

Figure

7 - Examples

of marking

on hexagon

-. :rt
8.8
bolts and screws socket head cap screws 5.8 5.8 6.8 6.8 1O.Y.

Figure

8 - Examples

of marking Table

on hexagon

14 - Marking 4.8 4.8 6.6 5.6

symbols

Property de55 Marking ~yr,,boltJ. 21

3.6 3.6

4.6 4.6

1) The !ili-stop in the mar!+: symbol m%y he omiited. 2) When low carbon maReSitiC *tee,* sre sod for properly Class 10.9 bee table 2). the syiGlbol IO.9 *ha,, be nderlined: 18

IS 1367 (Part 3 ) : 1991 IS0 696 - 1: 1966

Table Property C1891 mark

15 -

identification 9.9

marks 9.9

for studs 10.9 12.9

Identification

0
symbol of the pro-

n,

9.2.3

Studs

Studs shall be marked with the d&sign&n peny class described in clause 3.

The marking is obligatory for property classes equal to or higher than 8.8, preferably on the extreme end of the threaded portion by indenting (see figure 9). For studs with interference fit, the marking shall be at the nut end. Marking is required for studs with nominal or greater than 5 mm. diameters equal to

.ql t f$Hk
Figure 10 - Left-hand thread marking thread Marking is required for bolts and screws with nominal diameters d > 5 mm. AlteYnative marking for left-hand thread may be used for hexagon bolts and screws as shown iti figure 11.

Figure

9 - Marking

of stud

The symbols in table 15 are permissible tification method. 9.2.4 Other types

as an alternative

iden-

of b&Its and .screws

1) s is the width aeros~ flats. 2) k is the height of the head Figure 9.4 11 - Alternative marking left-hand thread mark.ing

The same marking sy~teti as described in 9.2.1 and $2.2 shall be used for.other types of bolts and screws of properN,clas.sos 4.6, 5.6 and all classes equal to or higher-than 8.8, as described in the appropriate International Standards or. for special components, as agreed between the interested parties.

Alternative

Alternative or optional permitted marking as state? in 9.1 to 9.3 should be left to the choice of the manufacturer. 9.3 Marking of left-hand thread 9.5 Bolts and screwswith left-hand thread shall be marked with the symbol shown in figure 10, either on the top 01 the head or the point. Trade (identification) marking is manclasses.

The trade (identification) marking of themanufacturer datory on all products which are marked with propsrty

19

IS 1367 (Part3)
IS0 898 - 1 : 1988

:199-l

Annex Properties
(This annex does

at elevated
not forman integral

temperature
part of the Star.dard.1

Temperature,

T
I rxn I +?M --I

+20

+,@I

-r--A3

ELI--. -.12.9 10.9 5.6 8.8 The data shown in table which will be experienced screws and studs.

llca 300 940 640

102l 270 875 590

--x-n -& .9%5 -

875 745 510 215

480 925 705 195

16 is for guidance when tensile-tested

only and is an approximate at elevated temperatures.

presentation Such data

of the shall not

reduction be used

in the mechanical as test requirements

properties for bolts,

20