BOLT TORQUES FOR ASME B16.5 FLANGES WITH SHEET GASKETS TO ASME B16.

21
FLANGE PRESSURE CLASS
NOMINAL FLANGE DIAMETER
FLANGE MATERIAL
GASKET MATERIAL
STUD BOLT GRADE
NUT GRADE
IS FLANGE JOINT INSULATED?
MAXIMUM FLUID TEMPERATURE
MINIMUM BOLT UTILISATION
MAXIMUM BOLT UTILISATION
STUD BOLT CONDITION
IGNORE MINIMUM GASKET PRESSURE?
TORQUE COEFFICIENT, K
STUD BOLT SIZE
NO. OF STUD BOLTS
BOLT LOAD
BOLT TORQUE 1ST PASS
BOLT TORQUE 2ND PASS
BOLT TORQUE FINAL PASS

150
15
ASTM A105

lb
mm
PTFE

ASTM A193-B7
ASTM A194-2H
NO
30
60

0
20
C
[250 C MAX]
% OF YIELD STRENGTH
% OF YIELD STRENGTH

NEVER-SEIZE (PASTE)

NO
0.17
1/2
4
18.0
12.0
23.0
39.0

in
kN
Nm
Nm
Nm

BOLT LOAD REQUIRED FOR MINIMUM BOLT UTILISATION

NOTES:
1. BOLT TORQUE (Nm) = TORQUE COEFFICIENT, K x BOLT LOAD (kN) x BOLT DIAMETER (mm)
2. MINIMUM GASKET PRESSURE = 30 MPa
3. MAXIMUM GASKET PRESSURE = 120 MPa
4. FOR FLANGE BOLTING PROCEDURE REFER TO DRAWING NO. 467972
5. WASHERS ARE TO BE USED UNDER EACH NUT FOR STUD BOLT SIZES > 1"
6. GASKET PRESSURE = 126 MPa
7. BOLT UTILISATION = 30 % OF YIELD STRENGTH

COMPLETE BOLT LOAD RESULTS

MINIMUM BOLT LOAD (BOLT UTILISATION)

MINIMUM BOLT LOAD (GASKET PRESSURE)

18
4

kN
kN

MAXIMUM BOLT LOAD (FLANGE STRENGTH)

MAXIMUM BOLT LOAD (BOLT UTILISATION)
MAXIMUM BOLT LOAD (GASKET PRESSURE)

19
36
17

kN
kN
kN

MINIMUM BOLT LOAD

MAXIMUM BOLT LOAD

18
17

kN
kN

BOLT LOAD RANGE

GASKET PRESSURE RANGE

18 - 18
126 - 126

97959693.xls.ms_office

kN
MPa

NOTES:
1. MINIMUM BOLT LOAD REQUIRED FOR MINIMUM BOLT UTILISATION
2. MAXIMUM BOLT LOAD REQUIRED FOR MINIMUM BOLT UTILISATION

97959693.xls.ms_office

TORQUE TABLES FOR ASME B16.5 FLANGES WITH SHEET GASKETS TO ASME B16.21
FLANGE SPECIFICATION: ASME B16.5
MAXIMUM FLUID TEMPERATURE: 20 C
FLANGE MATERIAL: ASTM A105
STUD BOLT SPECIFICATION: ASTM A193-B7
NUT SPECIFICATION: ASTM A194-2H
GASKET SPECIFICATION: PTFE
BOLT LUBRICANT: NEVER-SEIZE (PASTE)
TORQUE COEFFICIENT: 0.17
CLASS 150

BOLT SIZE (in)

NO. OF BOLTS
BOLT LOAD (kN)
BOLT TORQUE 1ST PASS (Nm)
BOLT TORQUE 2ND PASS (Nm)
BOLT TORQUE FINAL PASS (Nm)
BOLT TORQUE 1ST PASS (ft.lb)
BOLT TORQUE 2ND PASS (ft.lb)
BOLT TORQUE FINAL PASS (ft.lb)

15
1/2
4
18.0
12.0
23.0
39.0
9.0
17.0
29.0

20
1/2
4
24.1
16.0
32.0
53.0
12.0
24.0
39.0

25
1/2
4
31.0
21.0
41.0
67.0
15.0
30.0
50.0

32
1/2
4
36.0
24.0
47.0
78.0
18.0
35.0
58.0

40
1/2
4
36.0
24.0
47.0
78.0
18.0
35.0
58.0

50
5/8
4
57.7
47.0
94.0
156
35.0
69.0
115

65
5/8
4
57.7
47.0
94.0
156
35.0
69.0
115

80
5/8
4
57.7
47.0
94.0
156
35.0
69.0
115

NOMINAL DIAMETER (mm)

90
100
125
150
5/8
5/8
3/4
3/4
8
8
8
8
55.6
52.6
86.1
86.1
45.0
43.0
84.0
84.0
90.0
86.0
168
168
150
143
279
279
34.0
32.0
62.0
62.0
67.0
63.0
124
124
111
105
206
206

200
3/4
8
86.1
84.0
168
279
62.0
124
206

250
7/8
12
119
136
271
452
100
200
333

300
7/8
12
119
136
271
452
100
200
333

350
1
12
157
204
407
678
150
300
500

400
1
16
157
204
407
678
150
300
500

450
1 1/8
16
207
302
603
1004
223
445
741

500
1 1/8
20
207
302
603
1004
223
445
741

600
1 1/4
20
263
427
853
1421
315
629
1048

15
1/2
4
18.0
12.0
23.0
39.0
9.0
17.0
29.0

20
5/8
4
28.9
23.0
47.0
78.0
17.0
34.0
57.0

25
5/8
4
32.8
27.0
53.0
88.0
20.0
39.0
65.0

32
5/8
4
51.0
41.0
83.0
138
30.0
61.0
102

40
3/4
4
67.8
66.0
132
220
49.0
97.0
162

50
5/8
8
48.1
39.0
78.0
130
29.0
57.0
96.0

65
3/4
8
63.8
62.0
124
207
46.0
91.0
152

80
3/4
8
86.1
84.0
167
279
62.0
123
206

NOMINAL DIAMETER (mm)

90
100
125
150
3/4
3/4
3/4
3/4
8
8
8
12
86.1
86.1
86.1
86.1
84.0
84.0
84.0
84.0
167
167
167
167
279
279
279
279
62.0
62.0
62.0
62.0
123
123
123
123
206
206
206
206

200
7/8
12
119
135
271
451
100
200
333

250
1
16
157
203
407
678
150
300
500

300
1 1/8
16
207
301
602
1004
222
444
740

350
1 1/8
20
135
197
395
658
146
291
485

400
1 1/4
20
195
316
632
1053
233
466
776

450
1 1/4
24
229
371
742
1237
274
547
912

500
1 1/4
24
261
422
845
1408
311
623
1038

600
1 1/2
24
335
652
1303
2172
481
961
1602

CLASS 300

BOLT SIZE (in)

NO. OF BOLTS
BOLT LOAD (kN)
BOLT TORQUE 1ST PASS (Nm)
BOLT TORQUE 2ND PASS (Nm)
BOLT TORQUE FINAL PASS (Nm)
BOLT TORQUE 1ST PASS (ft.lb)
BOLT TORQUE 2ND PASS (ft.lb)
BOLT TORQUE FINAL PASS (ft.lb)

NOTES:
1. BOLT TORQUE (Nm) = TORQUE COEFFICIENT, K x BOLT LOAD (kN) x BOLT DIAMETER (mm).
2. MINIMUM GASKET PRESSURE = 30 MPa (CLASS 150) & 40 MPa (CLASS 300).
3. MAXIMUM GASKET PRESSURE = 120 MPa.
4. MINIMUM BOLT LOAD = 30% OF YIELD STRENGTH.
5. MAXIMUM BOLT LOAD = 60% OF YIELD STRENGTH.
6. FOR FLANGE BOLTING PROCEDURE REFER TO DRAWING NO. 467972.
7. WASHERS ARE TO BE USED UNDER EACH NUT FOR STUD BOLT SIZES > 1"
8. TABLES ARE TO BE USED AS A GENERAL GUIDE.
9. TABLES SHOULD NOT BE CONSIDERED TO CONTAIN ABSOLUTE VALUES DUE TO THE LARGE NUMBER OF UNCONTROLLABLE VARIABLES INVOLVED WITH BOLTED JOINTS.
10. ALL BOLT TORQUE TABLES ARE BASED ON THE USE NEW BOLTS AND NUTS.
11. THE FLANGES ARE ASSUMED TO BE IN GOOD CONDITION AND IN COMPLIANCE WITH ASME B16.5 SPECIFICATIONS.
SPECIAL ATTENTION SHOULD BE GIVEN TO SEATING SURFACE FINISH AND FLATNESS.
12. ONLY TORQUE WRENCHES THAT HAVE BEEN CALIBRATED SHOULD BE USED.
13. FLANGE JOINTS ARE CONSIDERED TO BE UNINSULATED.

REVIEW CALCULATIONS
FLANGE SPECIFICATION: ASME B16.5
MAXIMUM FLUID TEMPERATURE: 20 C
FLANGE MATERIAL: ASTM A105
STUD BOLT SPECIFICATION: ASTM A193-B7
NUT SPECIFICATION: ASTM A194-2H
GASKET SPECIFICATION: PTFE

CLASS 150

NOMINAL DIAMET
GASKET PRESSURE (MPa)
BOLT UTILISATION (% YS)
FLANGE STRESS LEVEL (% ALLOW)

15
126
30
94
B

20
114
40
100

25
114
52
100

32
85
60
72

40
64
60
60

50
63
60
75

1. MINIMUM GASKET PRESSURE = 30 MPa.

2. MAXIMUM GASKET PRESSURE = 120 MPa.
3. MINIMUM BOLT LOAD = 30% OF YIELD STRENGTH.
4. MAXIMUM BOLT LOAD = 60% OF YIELD STRENGTH.

65
54
60
81

80
37
60
61

LEGEND:
G: BOLT LOAD REQUIRED FO
B: BOLT LOAD REQUIRED FO

CLASS 300

NOMINAL DIAMET
GASKET PRESSURE (MPa)
BOLT UTILISATION (% YS)
FLANGE STRESS LEVEL (% ALLOW)

15
126
30
75
B

1. MINIMUM GASKET PRESSURE = 40 MPa.

2. MAXIMUM GASKET PRESSURE = 120 MPa.
3. MINIMUM BOLT LOAD = 30% OF YIELD STRENGTH.
4. MAXIMUM BOLT LOAD = 60% OF YIELD STRENGTH.

20
137
30
75
B

25
120
34
77

32
120
53
76

40
120
47
87

50
105
50
100

65
120
44
100

80
111
60
100

NO. < MIN RECOMMENDED

NOMINAL DIAMETER (mm)
90
100
125
150
64
48
64
50
58
55
60
60
100
100
97
72

MIN REC
200
37
60
60

250
64
60
91

300
48
60
64

350
58
60
97

400
61
60
95

450
59
60
77

500
67
60
89

600
67
60
90

0
0
0

30
30

BOLT LOAD REQUIRED FOR MINIMUM GASKET PRESSURE

BOLT LOAD REQUIRED FOR MINIMUM BOLT UTILISATION
NO. < MIN RECOMMENDED
NOMINAL DIAMETER (mm)
90
100
125
150
99
78
64
75
60
60
60
60
81
73
64
94

MIN REC
200
77
60
80

250
112
60
92

300
110
60
91

350
83
39
100

400
95
44
100

450
98
52
100

500
102
59
100

600
103
51
100

0
0
0

40
30

NO. < MIN RECOMMENDED

AVE (< MIN REC)

MIN MAX
37
30
60

126
60
100

NO. < MIN RECOMMENDED

AVE (< MIN REC)

MIN MAX
64
30
64

137
60
100

Calculations For ASME B16.5 Flanges With Sheet Gaskets to ASME B16.21
Flange Material =
Stud Bolt Grade =
Nut Grade =
Minimum Gasket Pressure Class 150 =
Minimum Gasket Pressure Class 300 =
Maximum Gasket Pressure =
Minimum Bolt Load =
Maximum Bolt Load =
Bolt Condition =
Torque Coefficient, K =

ASTM A105
ASTM A193-B7
ASTM A194-2H
30 MPa
40 MPa
120 MPa
30 % of Yield Strength
60 % of Yield Strength
NEVER-SEIZE (PASTE)
0.17

Class 150

Gasket OD (mm)
Gasket ID (mm)
Raised Face Diameter (mm)
Slip-on Flange Bore (mm)
Weld Neck Flange Bore (mm)
Gasket Contact ID (mm)
Gasket Contact OD (mm)
No. of Bolts
Size of Bolts (in)
Threads per Inch
Gasket Contact Area (mm2)
Bolt Core Area (mm2)
Bolt Yield Strength (MPa)
Maximum Bolt Load Based on Flange Strength (MPa)
Maximum Bolt Load Available (kN)
Maximum Gasket Pressure Available (MPa)
Maximum Gasket Pressure Recommended or Available (MPa)
Minimum Bolt Load Based on Minimum Bolt Utilisation (kN)
Minimum Bolt Load Based on Minimum Gasket Pressure (kN)
Minimum Bolt Load (kN)
Minimum Bolt Torque (Nm)
Preferred Bolt Load (kN)
Preferred Bolt Torque (Nm)
Preferred Gasket Pressure (MPa)

Nominal Pipe Size (mm)

90
100
125
150

15

20

25

32

40

50

65

80

200

250

300

350

400

450

500

48.0
21.0
34.9
22.2
15.8

57.0
27.0
42.9
27.7
20.9

67.0
33.0
50.8
34.5
26.6

76.0
42.0
63.5
43.2
35.1

86.0
48.0
73.0
49.5
40.9

105.0
60.0
92.1
61.9
52.5

124.0
73.0
104.8
74.6
62.7

137.0
89.0
127.0
90.7
77.9

162.0
102.0
139.7
103.4
90.1

175.0
114.0
157.2
116.1
102.3

197.0
141.0
185.7
143.8
128.2

222.0
168.0
215.9
170.7
154.1

279.0
219.0
269.9
221.5
202.7

340.0
273.0
323.8
276.2
254.6

410.0
324.0
381.0
327.0
304.8

451.0
356.0
412.8
359.2
336.6

514.0
406.0
469.9
410.5
387.4

549.0
457.0
533.4
461.8
438.0

606.0
508.0
584.2
513.1
489.0

22.2
34.9
4
1/2
13.00
570
83.4
720
19
36
253
120.0
18
4.3
18.0
38.9
17.1
36.9
120

27.7
42.9
4
1/2
13.00
843
83.4
720
24
36
171
120.0
18
6.3
18.0
38.9
24.1
52.0
114

34.5
50.8
4
1/2
13.00
1092
83.4
720
31
36
132
120.0
18
8.2
18.0
38.9
31.0
67.0
114

43.2
63.5
4
1/2
13.00
1701
83.4
720
50
36
85
84.7
18
12.8
18.0
38.9
36.0
77.8
85

49.5
73.0
4
1/2
13.00
2261
83.4
720
60
36
64
63.7
18
17.0
18.0
38.9
36.0
77.8
64

61.9
92.1
4
5/8
11.0
3653
133.6
720
77
58
63
63.2
29
27.4
28.9
77.9
57.7
155.7
63

74.6
104.8
4
5/8
11.0
4255
133.6
720
71
58
54
54.3
29
31.9
31.9
86.1
57.7
155.7
54

90.7
127.0
4
5/8
11.0
6207
133.6
720
95
58
37
37.2
29
46.5
46.5
125.6
57.7
155.7
37

103.4
139.7
8
5/8
11.0
6931
133.6
720
56
58
67
66.6
29
26.0
28.9
77.9
55.6
150.0
64

116.1
157.2
8
5/8
11.0
8822
133.6
720
53
58
52
52.3
29
33.1
33.1
89.3
52.6
142.0
48

143.8
185.7
8
3/4
10.0
10843
199.4
720
89
86
64
63.6
43
40.7
43.1
139.5
86.1
279.0
64

170.7 221.5 276.2

215.9 269.9 323.8
8
8
12
3/4
3/4
7/8
10.0
10.0
9.0
13724 18680 22431
199.4 199.4 276.5
720
720
720
120
144
132
86
86
119
50
37
64
50.2
36.9
63.9
43
43
60
51.5
70.0
56.1
51.5
70.0
59.7
166.7 226.9 225.6
86.1
86.1
119.4
279.0 279.0 451.3
50
37
64

327.0
381.0
12
7/8
9.0
30027
276.5
720
186
119
48
47.7
60
75.1
75.1
283.6
119.4
451.3
48

359.2
412.8
12
1
8.0
32499
363.2
720
162
157
58
57.9
78
81.2
81.2
350.8
156.9
677.5
58

410.5 461.8 513.1

469.9 533.4 584.2
16
16
20
1
1 1/8
1 1/8
8.0
8.0
8.0
41073 55965 61275
363.2 478.4 478.4
720
720
720
165
268
233
157
207
207
61
59
67
61.1
59.1
67.5
78
103
103
77.0
104.9
91.9
78.5
104.9 103.3
338.8 509.7 501.9
156.9 206.7 206.7
677.5 1003.9 1003.9
61
59
67

15

20

25

32

40

50

65

80

54.0
21.0
34.9
22.2
15.8

67.0
27.0
42.9
27.7
20.9

73.0
33.0
50.8
34.5
26.6

83.0
42.0
63.5
43.2
35.1

95.0
48.0
73.0
49.5
40.9

111.0
60.0
92.1
61.9
52.5

130.0
73.0
104.8
74.6
62.7

149.0
89.0
127.0
90.7
77.9

165.0
102.0
139.7
103.4
90.1

181.0
114.0
157.2
116.1
102.3

216.0
141.0
185.7
143.8
128.2

22.2
34.9
4
1/2

27.7
42.9
4
5/8

34.5
50.8
4
5/8

43.2
63.5
4
5/8

49.5
73.0
4
3/4

61.9
92.1
8
5/8

74.6
104.8
8
3/4

90.7
127.0
8
3/4

103.4
139.7
8
3/4

116.1
157.2
8
3/4

143.8
185.7
8
3/4

Class 300

Gasket OD (mm)
Gasket ID (mm)
Raised Face Diameter (mm)
Slip-on Flange Bore (mm)
Weld Neck Flange Bore (mm)
Gasket Contact ID (mm)
Gasket Contact OD (mm)
No. of Bolts
Size of Bolts (in)

97959693.xls.ms_office

Nominal Pipe Size (mm)

90
100
125
150

200

250

300

350

400

450

500

251.0
168.0
215.9
170.7
154.1

308.0
219.0
269.9
221.5
202.7

362.0
273.0
323.8
276.2
254.6

422.0
324.0
381.0
327.0
304.8

486.0
356.0
412.8
359.2
336.6

540.0
406.0
469.9
410.5
387.4

597.0
457.0
533.4
461.8
438.0

654.0
508.0
584.2
513.1
489.0

170.7
215.9
12
3/4

221.5
269.9
12
7/8

276.2
323.8
16
1

327.0
381.0
16
1 1/8

359.2
412.8
20
1 1/8

410.5
469.9
20
1 1/4

461.8
533.4
24
1 1/4

513.1
584.2
24
1 1/4

Page 7

Threads per Inch

Gasket Contact Area (mm2)
Bolt Core Area (mm2)
Bolt Yield Strength (MPa)
Maximum Bolt Load Based on Flange Strength (MPa)
Maximum Bolt Load Available (kN)
Maximum Gasket Pressure Available (MPa)
Maximum Gasket Pressure Recommended or Available (MPa)
Minimum Bolt Load Based on Minimum Bolt Utilisation (kN)
Minimum Bolt Load Based on Minimum Gasket Pressure (kN)
Minimum Bolt Load (kN)
Minimum Bolt Torque (Nm)
Preferred Bolt Load (kN)
Preferred Bolt Torque (Nm)
Preferred Gasket Pressure (MPa)

13.00
570
83.4
720
24
36
253
120.0
18
5.7
18.0
38.9
17.1
36.9
120

11.0
843
133.6
720
38
58
274
120.0
29
8.4
28.9
77.9
25.3
68.2
120

11.0
1092
133.6
720
42
58
211
120.0
29
10.9
28.9
77.9
32.8
88.4
120

11.0
1701
133.6
720
67
58
136
120.0
29
17.0
28.9
77.9
51.0
137.7
120

10.0
2261
199.4
720
78
86
152
120.0
43
22.6
43.1
139.5
67.8
219.7
120

11.0
3653
133.6
720
48
58
126
120.0
29
18.3
28.9
77.9
48.1
129.8
105

10.0
4255
199.4
720
64
86
162
120.0
43
21.3
43.1
139.5
63.8
206.7
120

10.0
6207
199.4
720
87
86
111
111.0
43
31.0
43.1
139.5
86.1
279.0
111

10.0
6931
199.4
720
106
86
99
99.4
43
34.7
43.1
139.5
86.1
279.0
99

10.0
8822
199.4
720
118
86
78
78.1
43
44.1
44.1
142.9
86.1
279.0
78

10.0
10843
199.4
720
135
86
64
63.6
43
54.2
54.2
175.6
86.1
279.0
64

10.0
9.0
8.0
8.0
8.0
8.0
8.0
8.0
13724 18680 22431 30027 32499 41073 55965 61275
199.4 276.5 363.2 478.4 478.4 609.4 609.4 609.4
720
720
720
720
720
720
720
720
91
149
171
228
135
195
229
261
86
119
157
207
207
263
263
263
75
77
112
110
127
128
113
103
75.3
76.7
111.9 110.1 120.0 120.0 112.9 103.1
43
60
78
103
103
132
132
132
45.7
62.3
56.1
75.1
65.0
82.1
93.3
102.1
45.7
62.3
78.5
103.3 103.3 131.6 131.6 131.6
148.2 235.3 338.8 501.9 501.9 710.4 710.4 710.4
86.1 119.4 156.9 206.7 135.4 195.0 229.1 260.8
279.0 451.3 677.5 1003.9 657.6 1052.5 1236.7 1407.7
75
77
112
110
83
95
98
102

Notes:
1. Tables are to be used only as a general guide.
2. Tables should not be considered to contain absolute values due to the large number of uncontrollable variables involved with bolted joints.
3. All bolt torque values are based upon the use of new nuts and new bolts of proper design, acceptable quality and approved materials of construction as well as metallurgy.
4. Washers are be used under the head of each nut and the lubricant is to be used on the nuts, bolts and washers.
5. The flanges are assumed to be in good condition and in compliance with ASME B16.5 specifications. Special attention should be given to seating surface finish and flatness.
6. Only torque wrenches that have been calibrated should be used.
7. Refer to Drawing No. 467972 for the flange bolting procedure to be used.
8. No provisions have been made in these tables to account for vibration effects on the bolts.

97959693.xls.ms_office

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97959693.xls.ms_office

Page 9

Nominal Pipe Size (mm)

600

718.0
610.0
692.2
616.0
591.0
616.0
692.2
20
1 1/4
8.0
78292
609.4
720
292
263
67
67.2
132
117.4
131.6
710.4
263.3
1420.9
67

Gasket Compression =
Nominal Pipe Size (mm)
600

775.0
610.0
692.2
616.0
591.0
616.0
692.2
24
1 1/2

97959693.xls.ms_office

Page 10

8.0
78292
918.9
720
335
397
122
120.0
198
130.5
198.5
1285.5
335.4
2172.3
103

97959693.xls.ms_office

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97959693.xls.ms_office

Page 12

Data For ASME B16.5 Flanges & ASME B16.21 Sheet Gaskets
O
250 C

Maximum Fluid Temperature =

Class 150

Gasket OD (mm)
Gasket ID (mm)
Raised Face Diameter (mm)
Slip-on Flange Bore (mm)
Weld Neck Flange Standard Bore (mm)
No. of Bolts
Size of Bolts (inches)
Threads per Inch
Size of Bolts (mm)
Thread Pitch (mm)
Maximum Bolt Stress Based on Flange Strength - Carbon Steel (MPa)
Maximum Bolt Stress Based on Flange Strength - Stainless Steel (MPa)

0.5
48
21
34.9
22.2
15.8
4
1/2
13
12
1.75
231
192

0.75
57
27
42.9
27.7
20.9
4
1/2
13
12
1.75
289
240

1
67
33
50.8
34.5
26.6
4
1/2
13
12
1.75
372
309

1.25
76
42
63.5
43.2
35.1
4
1/2
13
12
1.75
598
497

1.5
86
48
73.0
49.5
40.9
4
1/2
13
12
1.75
720
598

2
105
60
92.1
61.9
52.5
4
5/8
11
16
2.0
579
481

2.5
124
73
104.8
74.6
62.7
4
5/8
11
16
2.0
534
444

Nom. Pipe Size (inches)

3
3.5
4
5
137
162
175
197
89
102
114
141
127.0
139.7
157.2
185.7
90.7
103.4
116.1
143.8
77.9
90.1
102.3
128.2
4
8
8
8
5/8
5/8
5/8
3/4
11
11
11
10
16
16
16
20
2.0
2.0
2.0
2.5
714
416
394
446
593
346
327
370

6
222
168
215.9
170.7
154.1
8
3/4
10
20
2.5
603
501

8
279
219
269.9
221.5
202.7
8
3/4
10
20
2.5
720
598

10
340
273
323.8
276.2
254.6
12
7/8
9
24
3.0
477
396

Nom. Pipe Size (inches)

3
3.5
4
5
149
165
181
216
89
102
114
141
127.0
139.7
157.2
185.7
90.7
103.4
116.1
143.8
77.9
90.1
102.3
128.2
8
8
8
8
3/4
3/4
3/4
3/4
10
10
10
10
20
20
20
20
2.5
2.5
2.5
2.5
434
533
594
678
361
443
493
563

6
251
168
215.9
170.7
154.1
12
3/4
10
20
2.5
458
380

8
308
219
269.9
221.5
202.7
12
7/8
9
24
3.0
538
447

10
362
273
323.8
276.2
254.6
16
1
8
27
3.0
472
392

Class 300
0.5
54
21
34.9
22.2
15.8
4
1/2
13
12
1.75
287
238

0.75
67
27
42.9
27.7
20.9
4
5/8
11
16
2.0
287
238

1
73
33
50.8
34.5
26.6
4
5/8
11
16
2.0
318
264

1.25
83
42
63.5
43.2
35.1
4
5/8
11
16
2.0
503
418

1.5
95
48
73.0
49.5
40.9
4
3/4
10
20
2.5
392
326

2
111
60
92.1
61.9
52.5
8
5/8
11
16
2.0
360
299

2.5
130
73
104.8
74.6
62.7
8
3/4
10
20
2.5
321
267

1
150
300

2
15
15

3
20
20

4
25
25

5
32
32

6
40
40

7
50
50

8
65
65

9
80
80

10
90
90

11
100
100

12
125
125

13
150
150

14
200
200

15
250
250

150

15

20

25

32

40

50

65

80

90

100

125

150

200

250

Gasket OD (mm)
Gasket ID (mm)
Raised Face Diameter (mm)
Slip-on Flange Bore (mm)
Weld Neck Flange Standard Bore (mm)
No. of Bolts
Size of Bolts (inches)
Threads per Inch
Size of Bolts (mm)
Thread Pitch (mm)
Maximum Bolt Stress Based on Flange Strength - Carbon Steel (MPa)
Maximum Bolt Stress Based on Flange Strength - Stainless Steel (MPa)

Flange Sizes

Bolt / Nut Data

Bolt Yield Strength Ratios
TEMPERATURE (OC)

MATERIAL

97959693.xls.ms_office

20
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00

50
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00

100

150

200

250

300

350

400

425

450

500

525

0.93
0.93
0.96
0.96
0.78
0.82
0.89
0.89
0.82
0.86
0.93
0.93
0.82
0.86
0.91

0.89
0.89
0.94
0.94
0.71
0.78
0.84
0.84
0.75
0.82
0.88
0.89
0.75
0.79
0.89

0.87
0.87
0.92
0.92
0.66
0.72
0.81
0.82
0.69
0.75
0.84
0.85
0.70
0.73
0.85

0.85
0.85
0.89
0.89
0.63
0.68
0.80
0.81
0.65
0.70
0.82
0.83
0.66
0.68

0.82
0.82
0.87
0.87
0.61
0.65
0.80
0.80
0.62
0.66
0.81
0.81
0.63
0.64

0.85
0.85
0.58
0.59
0.76
0.76
0.60
0.61
0.79
0.79
0.60
0.62

0.82
0.82
0.55
0.58
0.74
0.74
0.57
0.60
0.77
0.77
0.58
0.60

0.80
0.80
0.53
0.56
0.72
0.73
0.56
0.59
0.76
0.77
0.57
0.60

0.52
0.56
0.71
0.72
0.55
0.59
0.75
0.76
0.56
0.59

0.49
0.53
0.68
0.69

0.48
0.53
0.67
0.68

0.54
0.58

0.53
0.57

1/2

1/2

1/2

1/2

1/2

5/8

5/8

5/8

5/8

5/8

3/4

3/4

3/4

7/8

ASTM A193-B7
ASTM A193-B16
ASTM A193-B8 CLASS 2
ASTM A193-B8M CLASS 2
ASTM A193-B8 CLASS 1
ASTM A193-B8M CLASS 1
AS 1111.1-4.6

2
720
720
690
665
205
205
240

3
720
720
690
665
205
205
240

4
720
720
690
665
205
205
240

5
720
720
690
665
205
205
240

6
720
720
690
665
205
205
240

7
720
720
690
665
205
205
240

8
720
720
690
665
205
205
240

9
720
720
690
665
205
205
240

10
720
720
690
665
205
205
240

11
720
720
690
665
205
205
240

12
720
720
690
665
205
205
240

13
720
720
690
665
205
205
240

14
720
720
690
665
205
205
240

15
720
720
550
550
205
205
240

ASTM A193-B7

720

720

720

720

720

720

720

720

720

720

720

720

720

720

Class 300

1/2

5/8

5/8

5/8

3/4

5/8

3/4

3/4

3/4

3/4

3/4

3/4

7/8

ASTM A193-B7
ASTM A193-B16
ASTM A193-B8 CLASS 2
ASTM A193-B8M CLASS 2
ASTM A193-B8 CLASS 1
ASTM A193-B8M CLASS 1
AS 1111.1-4.6

2
720
720
690
665
205
205
240

3
720
720
690
665
205
205
240

4
720
720
690
665
205
205
240

5
720
720
690
665
205
205
240

6
720
720
690
665
205
205
240

7
720
720
690
665
205
205
240

8
720
720
690
665
205
205
240

9
720
720
690
665
205
205
240

10
720
720
690
665
205
205
240

11
720
720
690
665
205
205
240

12
720
720
690
665
205
205
240

13
720
720
690
665
205
205
240

14
720
720
550
550
205
205
240

15
720
720
550
550
205
205
240

ASTM A193-B7

720

720

720

720

720

720

720

720

720

720

720

720

720

720

ASTM A193-B7 (d <= 2 1/2")

ASTM A193-B7 (d <= 4")
ASTM A193-B16 (d <= 2 1/2")
ASTM A193-B16 (d <= 4")
ASTM A193-B8 (d <= 3/4")
ASTM A193-B8 (d <= 1")
ASTM A193-B8 (d <= 1 1/4")
ASTM A193-B8 (d <= 1 1/2")
ASTM A193-B8M (d <= 3/4")
ASTM A193-B8M (d <= 1")
ASTM A193-B8M (d <= 1 1/4")
ASTM A193-B8M (d <= 1 1/2")
ASTM A193-B8 CLASS 1
ASTM A193-B8M CLASS 1
AS 1111.1-4.6

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

Bolt Yield Strength at Maximum Operating Temperature

Class 150
1

Bolt / Nut Combinations

1
ASTM A193-B7
ASTM A193-B16
ASTM A193-B8 CLASS 2
ASTM A193-B8M CLASS 2

2
ASTM A194-2H
ASTM A194-4
ASTM A194-8 (STRAIN HARDENED)
ASTM A194-8M (STRAIN HARDENED)

97959693.xls.ms_office

ASTM A193-B8 CLASS 1

ASTM A193-B8M CLASS 1
AS 1111.1-4.6

ASTM A194-8
ASTM A194-8M
AS 1112.3-5

ASTM A193-B7

ASTM A194-2H

Temperature Limits (0C)

1
Bolt Material
ASTM A193-B7
ASTM A193-B16
ASTM A193-B8 CLASS 2
ASTM A193-B8M CLASS 2
ASTM A193-B8 CLASS 1
ASTM A193-B8M CLASS 1
AS 1111.1-4.6
ASTM A193-B7

2
Max Temp
300
425
525
450
525
525
200

1
1
1
1
0
0
0

300

Gasket Data
Minimum & Maximum Recommended Gasket Pressure (MPa)
1
Gasket Material
PTFE
COMPRESSED NON-ASBESTOS FIBRE
FLEXIBLE GRAPHITE
RUBBER 70 SHORE DUROMETER OR ABOVE
RUBBER BELOW 70 SHORE DUROMETER
PTFE

Min 150
30
30
30
4
4

Min 300
40
40
40
4
4

Max
120
100
80
8
6

1
1
1
0
0

30

40

120

150

30

Temperature Limits (0C)

1
Gasket Material
PTFE
COMPRESSED NON-ASBESTOS FIBRE
FLEXIBLE GRAPHITE
RUBBER 70 SHORE DUROMETER OR ABOVE
RUBBER BELOW 70 SHORE DUROMETER
PTFE

2
Min 150
250
150
450
100
100
250

Input Data
97959693.xls.ms_office

Minimum Bolt Utilisation (% of Yield Strength)

2

PTFE
COMPRESSED NON-ASBESTOS FIBRE
FLEXIBLE GRAPHITE
RUBBER 70 SHORE DUROMETER OR ABOVE
RUBBER BELOW 70 SHORE DUROMETER

0
0
0
0
0

5
5
5

PTFE

1
Gasket Material

4
5
6
Minimum Bolt Utilisation (%)
10
15
20
10
15
20
10
15
15

10

15

20

Temp
20
50
20

Stress
248
248
248

25
25
15

30
30
20

25

30

Flange Material
Flange Material
ASTM A105
ASTM A182-F304
ASTM A182-F304L
ASTM A182-F316
ASTM A182-F316L

Flange Yield Strengths

o

Operating Temp.

Material
ASTM A105
ASTM A182-F304
ASTM A182-F304L
ASTM A182-F316
ASTM A182-F316L
ASTM A105

C
20

Max. Temp.
Limit
400
550
550
550
550

Stress
248

20

50

100

150

200

250

300

350

400

450

500

550

600

248
206
172
206
172

248
206
172
206
172

226
170
145
176
144

220
155
132
161
131

214
144
122
149
120

204
135
114
139
112

188
128
108
132
105

181
124
104
127
101

173
119
101
123
96

0
115
98
121
93

0
111
95
119
89

0
107
92
117
85

0
0
0
0
0

Reduct.
Factor 1
1.00

Reduct.
Factor 2
1.00

Ref.
Stress
248

97959693.xls.ms_office

Bolt Torque Coefficients

ASTM A193-B7 & B16 STUD BOLTS

12
410
324
381.0
327.0
304.8
12
7/8
9
24
3.0
674
560

12
422
324
381.0
327.0
304.8
16
1 1/8
8
30
3.5
476
395

16
300
300
300

14
451
356
412.8
359.2
336.6
12
1
8
27
3.0
445
370

14
486
356
412.8
359.2
336.6
20
1 1/8
8
30
3.5
283
235

17
350
350
350

16
514
406
469.9
410.5
387.4
16
1
8
27
3.0
453
376

16
540
406
469.9
410.5
387.4
20
1 1/4
8
33
3.5
320
266

18
400
400
400

18
549
457
533.4
461.8
438.0
16
1 1/8
8
30
3.5
561
466

18
597
457
533.4
461.8
438.0
24
1 1/4
8
33
3.5
376
312

19
450
450
450

20
606
508
584.2
513.1
489.0
20
1 1/8
8
30
3.5
487
405

20
654
508
584.2
513.1
489.0
24
1 1/4
8
33
3.5
428
356

20
500
500
500

Maximum Bolt Operating Temperature =

24
718
610
692.2
616.0
591.0
20
1 1/4
8
33
3.5
479
398

BOLT CONDITION

24
775
610
692.2
616.0
591.0
24
1 1/2
8
39
4
365
303

21
600
600
600

20

ASTM A193-B8 & B8M CLASS 2 STUD BOLTS

BOLT CONDITION

1px1 (MOLY)V

0.18

COPPER BASED ANTI-SEIZE

0.19

AS RECEIVED

0.20

NO LUBRICANT - CLEAN STAINLESS STEEL

0.30

AS RECEIVED OR LIGHTLY OILED & LOCTITE 771

0.13

GENERAL MACHINE OIL

0.24

BOWMAN ANTI-SEIZE

0.12

LIGHTLY OILED

0.24

CADMIUM PLATED

0.17

LOW FRICTION OIL

0.18

CADMIUM PLATED (DEGREASED)

0.20

MOLYBDENUM DISULPHIDE BASED GREASE

0.17

CADMIUM PLATED (LIGHTLY OILED)

0.14

MOLYBOND GA50

0.17

CADMIUM PLATED (LIGHTLY OILED & LOCTITE 243)

0.13

NICKEL BASED ANTI-SEIZE

0.18

CLEAN, NONPLATED, AS RECEIVED

0.20

NEVER-SEIZE (PASTE)

0.21

COPPER BASED ANTI-SEIZE

0.16

DEGREASED & LOCTITE 243

0.20

EXPOSED TO ELEMENTS, BEGINNING TO OXIDISE

0.30

GALVANISED (DEGREASED)

0.42

GALVANISED (LIGHTLY OILED)

0.22

GENERAL MACHINE OIL

0.20

GREASE

0.16

GREASE (HEAVY)

0.14

HOT DIPPED GALVANISED

0.25

INORGANIC SILICATE (IOZ)

0.17

LIGHTLY OILED

0.20

LIGHTLY OILED & LOCTITE 243

0.14

LOCTITE MOLY PASTE

0.11

LOW FRICTION OIL

0.15

MOLYBDENUM DISULPHIDE BASED GREASE

0.14

MOLYBOND GA50

0.14

MOLYKOTE

0.18

MOLYKOTE P74

0.14

NEVER-SEIZE (PASTE)

0.17

NICKEL BASED ANTI-SEIZE

0.15

NO LUBRICANT - CLEAN STEEL

0.25

NONPLATED, BLACK FINISH

0.30

PHOSPHATED (LIGHTLY OILED)

0.14

PHOSPHATED (LIGHTLY OILED & LOCTITE 243)

0.11

PHOSPHATED (DEGREASED)

0.24

PHOSPHATED (DEGREASED & LOCTITE 243)

0.14

SOLID PTFE FILM

0.12

TEFLON 7630

0.09

WAXED

0.10

XYLAN

0.10

ZINC PLATED

0.22

ZINC PLATED (DRY)

0.29

ZINC PLATED (DEGREASED)

0.14

ZINC PLATED (DEGREASED & LOCTITE 243)

0.15

97959693.xls.ms_office

ZINC PLATED (LIGHTLY OILED)

0.18

20
20
20
20
20
20
20
20
20
20
20
20
20
20
20

50
50
50
50
50
50
50
50
50
50
50
50
50
50
50

20
20
20
20
20
20
20
20
20
20
20
20
20
20
20

1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00

1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00

1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00

ZINC PLATED (LIGHTLY OILED & LOCTITE 243)

0.16

7/8

1 1/8

1 1/8

1 1/4

<--- BOLT SIZES (in)

16
720
720
550
550
205
205
240

17
720
720
550
550
205
205
240

18
720
720
550
550
205
205
240

19
720
720
450
450
205
205
240

20
720
720
450
450
205
205
240

21
720
720
450
450
205
205
240

720

720

720

720

720

720

1 1/8

1 1/8

1 1/4

1 1/4

1 1/4

1 1/2

16
720
720
450
450
205
205
240

17
720
720
450
450
205
205
240

18
720
720
450
450
205
205
240

19
720
720
450
450
205
205
240

20
720
720
450
450
205
205
240

21
720
720
345
345
205
205
240

720

720

720

720

720

720

<--- BOLT SIZES (in)

97959693.xls.ms_office

97959693.xls.ms_office

97959693.xls.ms_office

ASTM A193-B7 & B16 STUD BOLTS

1
BOLT CONDITION

2
K

1px1 (MOLY)V

0.18

AS RECEIVED

0.20

AS RECEIVED OR LIGHTLY OILED & LOCTITE 771

0.13

BOWMAN ANTI-SEIZE

0.12

CADMIUM PLATED

0.17

CADMIUM PLATED (DEGREASED)

0.20

CADMIUM PLATED (LIGHTLY OILED)

0.14

CADMIUM PLATED (LIGHTLY OILED & LOCTITE 243)

0.13

CLEAN, NONPLATED, AS RECEIVED

0.20

COPPER BASED ANTI-SEIZE

0.16

DEGREASED & LOCTITE 243

0.20

EXPOSED TO ELEMENTS, BEGINNING TO OXIDISE

0.30

GALVANISED (DEGREASED)

0.42

GALVANISED (LIGHTLY OILED)

0.22

GENERAL MACHINE OIL

0.20

GREASE

0.16

GREASE (HEAVY)

0.14

HOT DIPPED GALVANISED

0.25

INORGANIC SILICATE (IOZ)

0.17

LIGHTLY OILED

0.20

LIGHTLY OILED & LOCTITE 243

0.14

LOCTITE MOLY PASTE

0.11

LOW FRICTION OIL

0.15

MOLYBDENUM DISULPHIDE BASED GREASE

0.14

MOLYBOND GA50

0.14

MOLYKOTE

0.18

MOLYKOTE P74

0.14

NEVER-SEIZE (PASTE)

0.17

NICKEL BASED ANTI-SEIZE

0.15

NO LUBRICANT - CLEAN STEEL

0.25

NONPLATED, BLACK FINISH

0.30

PHOSPHATED (LIGHTLY OILED)

0.14

PHOSPHATED (LIGHTLY OILED & LOCTITE 243)

0.11

PHOSPHATED (DEGREASED)

0.24

PHOSPHATED (DEGREASED & LOCTITE 243)

0.14

SOLID PTFE FILM

0.12

TEFLON 7630

0.09

WAXED

0.10

XYLAN

0.10

ZINC PLATED

0.22

ZINC PLATED (DRY)

0.29

ZINC PLATED (DEGREASED)

0.14

ZINC PLATED (DEGREASED & LOCTITE 243)

0.15

97959693.xls.ms_office

ZINC PLATED (LIGHTLY OILED)

0.18

ZINC PLATED (LIGHTLY OILED & LOCTITE 243)

0.16

NEVER-SEIZE (PASTE)

0.17

ASTM A193-B7
ASTM A193-B16
ASTM A193-B8 CLASS 2
ASTM A193-B8M CLASS 2
ASTM A193 GRADE B8 CLASS 1
ASTM A193 GRADE B8M CLASS 1
AS 1111.1-4.6

720
720
690
665
205
205
240

720
720
690
665
205
205
240

720
720
690
665
205
205
240

720
720
690
665
205
205
240

720
720
690
665
205
205
240

720
720
690
665
205
205
240

720
720
690
665
205
205
240

720
720
690
665
205
205
240

720
720
690
665
205
205
240

720
720
690
665
205
205
240

720
720
690
665
205
205
240

720
720
690
665
205
205
240

720
720
690
665
205
205
240

720
720
550
550
205
205
240

720
720
550
550
205
205
240

720
720
550
550
205
205
240

ASTM A193-B7
ASTM A193-B16
ASTM A193-B8 CLASS 2
ASTM A193-B8M CLASS 2
ASTM A193 GRADE B8 CLASS 1
ASTM A193 GRADE B8M CLASS 1
AS 1111.1-4.6

720
720
690
665
205
205
240

720
720
690
665
205
205
240

720
720
690
665
205
205
240

720
720
690
665
205
205
240

720
720
690
665
205
205
240

720
720
690
665
205
205
240

720
720
690
665
205
205
240

720
720
690
665
205
205
240

720
720
690
665
205
205
240

720
720
690
665
205
205
240

720
720
690
665
205
205
240

720
720
690
665
205
205
240

720
720
550
550
205
205
240

720
720
550
550
205
205
240

720
720
450
450
205
205
240

720
720
450
450
205
205
240

97959693.xls.ms_office

97959693.xls.ms_office

97959693.xls.ms_office

97959693.xls.ms_office

720
720
550
550
205
205
240

720
720
450
450
205
205
240

720
720
450
450
205
205
240

720
720
450
450
205
205
240

720
720
450
450
205
205
240

720
720
450
450
205
205
240

720
720
450
450
205
205
240

720
720
345
345
205
205
240

97959693.xls.ms_office