1. Cc phn t trn trm 1.1 Nt n.

- Bao gm : Mt nt n thng ng dng dng li mi hot ng ca trm Hai nt n tng m dng cho vic khi ng h thng (nt n start) v Dng khi ng li h thng (nt n reset) - Cu to:

Nt n thng m

Nt n thng ng 2.Cm bin cm ng t. - Nguyn l hot dng :nguyn tc hot ng ca cm ng t c biu din trn hnh v.khi c vt bng kim loi t trong vng ng sc ca t trng,trong kim loi s hnh thnh dng in xoy.Nh vy nng lng ca b dao ng s gim ,dng in xoy s tng khi gp vt cn nm cng gn cun cm ng.Qua bin dao ng ca b dao ng s gim qua mch so Triger s thu c tn hiu s ,tn hiu ny s c khuych i thnh tn tn hiu ra. - Cu to:

1. B dao ng 2. Mch dao ng c cun cm ng 3. Triger 4. n hin th 5. B khuch i c mch bo v u ra 6. Ngun p 7. Mch n p 8. u ra tn hiu - K hiu:

- ng dng: 3.Cm bin in dung. - Nguyn l hot ng: Nguyn tc hot ng da trn hot ng in dung ca t in, khi c vt bng kim loi hoc bng phi kim nm trong vng ng sc ca in trng, in dung ca t in s thay i. Nh vy tn s ring ca b dao ng thay i. S thay i ny c chuyn thnh s thay i v in p qua b iu bin. Qua mch Triger,mch khuych i s thu c tn hiu s u ra. - Cu to :

1. B dao ng

2. B iu bin 3. Triger 4. n hin th 5. B khuch i c mch bo v u ra 6. Ngun p 7. Mch n p 8. T in c in dung thay i 9. u ra tn hiu - K hiu:

- ng dng: Dng pht hin phi ca trm va a tn hiu iu khin xi lanh nng ln. 4. Cm bin quang. - Nguyn tc hot ng: gm hai b phn chnh l b phn pht v b phn thu. B phn pht pht di tn hiu l nh sng gp vt chn s tr li b phn thu, tn hiu ny s x l v khuch i thnh tn hiu u ra. - Cu to:

- K hiu:

- ng dng: Cm bin ny dng pht hin khng c vt cn hay tn hiu qua an ton.

5. Rle. - Nguyn l hot ng : Rle l phn t x l tn hiu, khi c dng in chy trong cun dy cm ng, s xut hin lc t trng ht li st. Trn li st gn cc cp tip im chnh v ph ng m mch ng lc v mch iu khin . - Cu to: 6. Van. Van iu khin bng tn hiu in c nhiu loi bao gm c van thu lc v kh nn - Van 2/2 iu khin trc tip:

Khi c tn hiu in ca P(1) s c ni thng vi ca A(2) - Van 3/2 iu khin trc tip:

Khi c tn hiu in ca P(1) ni thng vi ca A(2), khi mt tn hiu ca R(3) ni thng vi ca A(2) - Van 3/2 iu khin gin tip:

Hot ng nh van 3/2 iu khin trc tip tuy nhin vic ng m van ngoi tc ng ca nam trm in cn c s tr gip ca p sut kh nn hoc p lc du - Van 5/2 iu khin trc tip:

Khi c tn hiu 14 th ca P(1) ni thng vi ca P(4) v ca A(2) ni thng vi R(5) khi c tn hiu 12 th ca P(1) ni thng vi ca A(2) ca P(4) ni thng vi ca S(3) - Van 5/2 iu khin gin tip:

Hot ng nh van 5/2 iu khin trc tip tuy nhin vic ng m van ngoi tc ng ca nam chm in cn c s tr gip ca p sut khi nn hoc p lc du 7. Van tit lu. - Van tit lu c iu chnh lu lng: Loi van ny c th iu chnh lu ng theo c 2 chiu A v B.
A B

- Van tit lu mt chiu iu chnh lu lng : lu lng kh nn s c iu chnh theo mt chiu t A sang B.

1.8. Xilanh. *Xilanh tc ng n: p lc kh nn ch y theo mt chiu, chiu cn li do ngoi lc hoc lc l so tc ng - Cu to:

- ng dng: Dng y phi trn trm * Xilanh tc ng kp: chiu chuyn ng ca xilanh theo c hai pha do tc ng ca p sut du hoc kh nn. - Cu to:

- ng dng: Dng iu khin gi sn phm i ln v i xung. 2. Hot ng ca h thng FMS Hot ng ca h thng sn xut linh hot FMS gm rt nhiu cng on, mi cng on c thc hin trn mt trm. y l h thng m phng mt qu trnh sn xut t ng do cc cng on trong qu trnh x l phi c th nhiu hay t ph thuc vo s trm chng ta c. Vi h thng sn xut linh hot hin nay ca trng i Hc S Phm K Thut Hng Yn bao gm cc cng on sau: Cp phi t cha phi. Kim tra chiu cao phi, nu phi t yu cu s a sang trm vn chuyn ( phi nm ngoi chiu cao cho php s b loi). Trm vn chuyn s chuyn phi vo v tr lu tr tm thi hoc chuyn sang trm tip theo, trm tip theo phi s c gia cng v qua trm vn chuyn tip theo a sang trm phn loi. Kt thc qu trnh, phi c phn loi theovt liu, mu sc vo cc khay cha tng ng khi ng h thng sn xut linh hot FMS, ngi vn hnh cn thc hin cc bc sau: 1, Kim tra v tr, lin kt c kh gia cc trm 2, Kim tra cable ni ngun 3, Bt ngun cung cp mi trm 4, Kim tra p sut kh nn ( 6 bar ) 5, Bt ngun cung cp kh nn cho tt c cc trm 6, Tt c cc PLC trng thi hot ng ( RUN mode ) 7, Nhn nt STOP trn tt c cc trm 8, Chuyn kha AUTO/MAN ca tt c cc trm sang v tr Auto

9, Nht tt c cc phi cn li trn cc trm v a vo cha phi 10, Nhn nt RESET trn trm phn loi ( Sorting ) 11, Khi n Start trn trm sng, nhn nt START 12, Tip tc thc hin bc 10 v 11 cho n trm u tin ( Distribustion ) Ch : Trong cc h thng sn xut t ng bao gm nhiu trm vi nhiu cng on , lun khi ng h thng theo chiu ngc chiu gia cng dng vt liu ( i t trm cui cng cho ti trm u tin ). Qu trnh dng din ra ngc li ( STOP t trm u tin ti trm cui cng ). 3. S ghp ni cc phn t 4. Kho st cc trm 4.1 Station Distribustion a) Yu cu cng ngh: Khi c phi trong b np phi, xi lanh cha s y phi vo cha.Tip theo tay quay v tr trm tip theo s chuyn n v tr cha ht phi vo tay quay v mang phi n trm tip theo. Qu trnh li tip tc khi bo c phi trong b np b)Cng vo/ra I/O trn Trm Cng I124.1 I124.2 I124.3 I124.4 I124.5 I124.6 I124.7 Q124.0 Q124.1 Q124.2 Q124.3 Q124.4 M hiu Mag_back Mag_frnt Vacuum Arm_take Arm_put Mat_sen Follow Feed Vacumon Vacumoff Armleft Armright K hiu Miu t 1B2 cha v tr sau 1B1 cha v tr trc 2B1 Mt phi c ht tay quay 3S1 Tay quay v tr cha phi 3S2 Tay quay v tr trong trm tip theo B4 ON= khng c phi trong b np phi IP_FL sensor pht tn hiu quang cho trm sau 1Y1 Cun in ca xy lanh cha 2Y1 Cun in bt ht chn khng 2Y2 Cun in tt ht chn khng 3Y1 Cun in chuyn tay quay n cha 3Y2 Cun in chuyn tay quay n trm tip theo

I/O trn bng iu khin

Cng M hiu I125.0 START I125.1 STOP I125.2 AUTOMAN I125.3 RESET I125.5 EMERGEN Q125.0 L_START Q125.1 L_RESET Q125.2 L_SPEC1 Q125.3 L_SPEC2 I/O Truyn thng Cng I125.6 I125.7 Q125.6 M hiu CI1_Foll CI2_Foll CQ1_Foll

K hiu S1 S2 S3 S4 S1 H1 H2 H3 H4

Miu t Nt Start Nt Stop ng mch t ng hoc iu khin tay Nt Reset Nt dng khn cp, xoay nh ra n bn trong nt Start n bn trong nt Stop n s 1 cho chc nng c bit n s 2 cho chc nng c bit

K hiu

Miu t Cng vo t trm sau Q1.4 Cng vo t trm sau Q1.5 Cng ra t trm sau I1.45

4.2 Station Testing a)Yu cu cng ngh Khi tay gp trm trc gp phi vo v tr t phi th cm bin pht hin phi v mu ca phi s tc ng. ng thi cm bin m bo khng c vt cn. Cc tn hiu ny s iu khin xilanh nng phi i ln thc hin o chiu cao phi v so snh vi gi tr t trc - Nu chiu cao phi = gi tr t trc.Tn hiu ny s cho php iu khin m van x kh rnh mng. Tip n iu khin xilanh y v tr sau y phi vo mng a n trm sau. - Nu chiu cao phi khc gi tr t trc. Tn hiu ny s iu khin cho xilanh nng phi i xung n v tr t phi. Tip n iu khin xilanh y phi ra mng loi. Xilanh ny t ng i v tham ra chu trnh mi b)Cng vo/ra

I/O trn Trm Cng I124.0 I124.1 I124.2 I124.3 I124.4 I124.5 I124.6 I124.7 Q124.0 Q124.1 Q124.2 Q124.3 Q124.7 M hiu Part_av Sen_mat Sen_safe Work_ok Lift_up Lift _dow Push_ba Follow Liftdown Liftup Matpush Slide Previous Chc nng Cm bin in dung pht hin c phi Kim tra phi nu = 0 =mu en Tn hiu quang an ton: m bo khng c vt cn Comp Kim tra chiu cao phi = 1 = OK 1B1 Xy lanh nng v tr trn 1B2 Xy lanh nng v tr di 2B1 Xy lanh y v tr sau IP_FL Ro quang cho trm sau 1Y1 Cun coil iu khin xy lanh nng i xung 1Y2 Cun coil iu khin xy lanh nng i ln 2Y1 Cun coil iu khin xy lanh y phi 3Y1 Cun coil iu khin tt kh rnh trt IP_N_FO Ro quang cho trm trc K hiu Part_AV B1 B2

I/O trn bng iu khin Cng I125.0 I125.1 I125.2 I125.3 I125.5 Q125.0 Q125.1 Q125.2 Q125.3 M hiu K hiu START S1 STOP S2 AUTOMAN S3 RESET S4 EMERGEN S1 L_START H1 L_RESET H2 L_SPEC1 H3 L_SPEC2 H4 Chc nng Nt Start Nt Stop ng mch t ng hoc iu khin tay Nt Reset Nt dng khn cp, xoay nh ra n bn trong nt Start n bn trong nt Stop n s 1 cho chc nng c bit n s 2 cho chc nng c bit

I/O Truyn thng Cng I125.4 M hiu CI1_Prev K hiu Chc nng Tn hiu vo t trm trc Q125.6

I125.6 I125.7 Q125.4 Q125.5 Q125.6

CI1_Foll CI2_Foll CQ1_Prev CQ2_Prev CQ1_Foll

Tn hiu vo t trm sau Q125.4 Tn hiu vo t trm sau Q125.5 Tn hiu ra t trm trc I125.6 Tn hiu vo t trm trcI125.7 Tn hiu ra t trm sau I125.4

4.3 Station Handing. a) Yu cu cng ngh Khi tay my trm trc: cm bin quang pht hin c phi s iu khin xilanh tay kp i xung. Khi cm bin t trong tay kp pht hin c phi trong tay kp s iu khin bn kp kp cht phi. Tip n iu khin xilanh tay kp i ln n khi cng tc tip cn in cm tc ng.Tay my tham ra chuyn ng ngang n khi cng tc cui hnh trnh tc ng (bo tay my trm sau) s iu khin xilanh tay kp i xung, n khi cng tc tip cn gn trn pittng tc ng s iu khin cho bn kp m ra. Xilanh tay kp i v thc hin chu trnh tip theo b)Cng vo ra: I/O trn Trm Cng I124.0 I124.1 I124.2 I124.3 I124.4 I124.5 I124.6 I124.7 Q124.0 Q124.1 Q124.2 Q124.3 M hiu Part_av Han_prev Han_foll Han_sort Lift_dow Lift _up Sen_mat Follow Handprev Handfoll Lifting Gripper K hiu Part_AV 1B1 1B2 1B3 2B1 Miu t Cm bin quang pht hin c phi Tay my trm trc Tay my trm sau Tay my v tr phn loi Cng tc tip cn in cm: xy lanh vi tay kp v tr di 2B2 Cng tc tip cn in cm: xy lanh vi tay kp v tr trn 3B1 Cm bin pht hin phi trong tay gp IP_FL Tn hiu quang trm sau 1Y1 Cun in van tc ng tay my n trm trc 1Y2 Cun in van tc ng tay my n trm sau 2Y1 Cun in van tc ng tay kp i ln 3Y1 Cun in van tc ng tay kp = 1 = m

Q125.7

Previous

IP_N_F Ro quang n trm trc O

I/O trn bng iu khin Cng I125.0 I125.1 I125.2 I125.3 I125.5 Q125.0 Q125.1 Q125.2 Q125.3 M hiu START STOP AUTOMAN RESET EMERGEN L_START L_RESET L_SPEC1 L_SPEC2 K hiu Chc nng S1 Nt Start S2 Nt Stop ng mch t ng hoc iu khin S3 tay S4 Nt Reset S1N Nt dng khn cp, xoay nh ra H1 n bn trong nt Start H2 n bn trong nt Stop H3 n s 1 cho chc nng c bit H4 n s 2 cho chc nng c bit

I/O Truyn thng Cng I125.4 I125.6 I125.7 Q125.4 Q125.5 Q125.6 M hiu CI1_Prev CI1_Foll CI2_Foll CQ1_Prev CQ2_Prev CQ1_Foll K hiu Chc nng Tn hiu vo t trm trc Q125.6 Tn hiu vo t trm sau Q125.4 Tn hiu vo t trm sau Q125.5 Tn hiu ra t trm trc I125.6 Tn hiu vo t trm trcI125.7 Tn hiu ra t trm sau I12.4

4.4.Station Processing a)Yu cu cng ngh Ban u bn my ng v tr. Khi tay gp trm trc t phi vo, cm bin pht hin c phi s iu khin cho ng c bn my quay a phi n v tr kim tra. Ti y cm bin pht hin c phi, tn hiu ny dng bn my v iu khin cho thit b kim tra phi. - Nu phi t ng chiu th bn my s quay em phi n v tr gia cng. Cm bin pht hin c phi v tr gia cng iu khin cho thit b gi cht phi. Sau iu khin cho ng c gia cng iu khin cho mi khoan i xung gia cng. Khi gia cng xong bn quay a sn phm ra v tr trm

sau(bn quay ng v tr). v tr ny tay gt c iu khin gt sn phm xung trm sau. - Nu phi t khng ng chiu: b phn gia cng khng tham ra na, bn quay n v tr chuyn phi tay kp trm sau gp sn phm vo mng loi phi I/O trn Trm Cng I124.0 I124.1 I124.2 I124.3 I124.4 I124.5 I124.6 I124.7 Q124.0 Q124.1 Q124.2 Q124.3 Q124.4 Q124.5 Q124.6 Q124.7 M hiu Part_av Wor_rub Wor_test Rub_up Rub_dow Rot_pos Wor_ok Follow Rubbing Rotary Rubdown Rubup Clamping Testing Reject Previous K hiu Chc nng Part_A Cm bin pht hin c phi V B1 Cm bin in dung pht hin phi v tr gia cng B2 Cm bin in dung pht hin phi v tr kim tra 1B1 Cng tc hnh trnh 1:ng c gia cng v tr trn 1B2 Cng tc hnh trnh 2:ng c gia cng v tr di B3 Cm bin bn quay ng v tr B4 Phi t ng chiu IP_FL Cm bin pht hin tn hiu quang cho trm sau K1 ng c gia cng M2 Bn quay M ng c gia cng i xung M ng c gia cng i ln Y1 Gi phi li gia cng Y2 Kim tra phi t ng chiu Y3 Tay gt chuyn phi n trm sau IP_N_F Sensor pht tn hiu quang cho trm O trc

I/O trn bng iu khin Cng I125.0 I125.1 M hiu START STOP K hiu Miu t S1 Nt Start S2 Nt Stop

AUTOM AN I125.3 RESET I125.5 EMERGE N Q125.0 L_START Q125.1 L_RESET Q125.2 L_SPEC1 Q125.3 L_SPEC2 I/O Truyn thng Cng I125.4 I125.6 I125.7 Q125.4 Q125.5 Q125.6 M hiu CI1_Prev CI1_Foll CI2_Foll CQ1_Prev CQ2_Prev CQ1_Foll

I125.2

S3 S4 S1N H1 H2 H3 H4 K hiu

ng mch t ng hoc iu khin tay Nt Reset Nt dng khn cp- khi ng li vi nt Quit n bn trong nt Start n bn trong nt Reset n s 1 cho chc nng c bit n s 2 cho chc nng c bit Miu t Cng vo t trm trc Q125.6 Cng vo t trm sau Q125.4 Cng vo t trm sau Q125.5 Cng vo t trm trc I125.6 Cng vo t trm trc I125.7 Cng vo t trm sau I125.4

4.5 Station Sorting a)Yu cu cng ngh: Xilanh dnh cho phi v nhm c 2 cng tc tip cn in cm u v cui hnh trnh - Cm bin pht hin c phi xt cho bng ti hot ng. Thanh chn trng thi ng gip cho phi khng tri theo bng ti. Khi b chn nh vy 2 cm bin quang v cm bin in t c nhim v nhn bit sn phm mang cht liu g? Mu en hay sng. - Gi s sn phm l mu th: kh c a vo cho xilanh 1, sau khi p sut thanh chn m ra cho sn phm i qua v xilanh 1 tc ng gt sn phm xung mng 1. Khi sn phm i xung mng 1 c mt cm bin quang. Do vy khi sn phm i qua nh sng ti knh ca cm bin b che tm thi lm cm bin tc ng. Tn hiu ny iu khin xi lanh cho thanh chn ng li, tay gt v v tr ban u ng thi dng bng ti - Gi s sn phm c lm bng nhm, kh a vo cp cho xilanh 2, sau khi p sut thanh chn m ra cho sn phm i qua v xilanh 2 tc ng gt sn phm xung mng 2. Khi sn phm i xung mng 2 c mt cm bin quang . Do vy khi sn phm i qua nh sng ti knh mt mo ca cm

bin b che tm thi lm cm bin tc ng. Tn hiu ny iu khin xi lanh cho thanh chn ng li, tay gt v v tr ban u ng thi dng bng ti - Nu c 2 cm bin khng tc ng( cm bin mu v cm bin t mc 0) ngha l sn phm l mu en, thanh chn c m ra cho sn phm i qua. Do xilanh 1 v 2 khng tc ng nn sn phm i thng v xung mng 3. Khi sn phm i xung mng 3 c mt cm bin quang . Do vy khi sn phm i qua nh sng ti knh mt mo ca cm bin b che tm thi lm cm bin tc ng. Tn hiu ny iu khin xi lanh cho thanh chn ng li ng thi dng bng ti - Trong trng hp cc mng b y sn phm lm cm bin tc ng ly tn hiu dng h thng b) Cng vo/ra - I/O trn Trm Cng M hiu K hiu I124.0 Part_av Part_AV I124.1 Mat_ind B2 I124.2 Mat_opt B3 I124.3 Sen_full B4 I124.4 Sw1_back 1B1 I124.5 Sw1_frnt Chc nng Cm bin quang pht hin c sn phm Cm bin in t kim tra vt liu Cm bin quang kim mu ca phi: = 0 =mu en Mt cha phi y, hoc c sn phm vo mng Cng tc tip cn in cm 1 cho phi v tr cui hnh trnh 1B2 Cng tc tip cn in cm 2 cho phi v tr u hnh trnh 2B1 Cng tc tip cn in cm 1 phi nhm v tr cui hnh trnh 2B2 Cng tc tip cn in cm 2 phi nhm v tr u hnh trnh K1 St hot ng cho bng ti 1Y1 Cun in cho xilanh 1 tc ng 2Y1 Cun in cho xilanh 2 tc ng 3Y1 Cun in cho xilanh chn tc ng IP_N_FO Cm bin pht tn hiu cho trm trc

I124.6 Sw2_back I124.7 Sw2_frnt

Q124.0 Conmot Q124.1 Switch1 Q124.2 Switch2 Q124.3 Stopper Q124.7 Previous

- I/O trn bng iu khin Cng I125.0 M hiu START K hiu Chc nng S1 Nt Start

I125.1 I125.2 I125.3 I125.5 Q125.0 Q125.1 Q125.2 Q125.3

STOP AUTOMAN RESET EMERGEN L_START L_RESET L_SPEC1 L_SPEC2

S2 S3 S4 S1 H1 H2 H3 H4

Nt Stop ng mch t ng hoc iu khin tay Nt Reset Nt dng khn cp vi xut pht li qu trnh n bn trong nt Start n bn trong nt Stop n s 1 cho chc nng c bit n s 2 cho chc nng c bit

- I/O Truyn thng Cng M hiu K hiu Miu t Tn hiu vo t trm trc Q1.6 Tn hiu ra t trm trc I1.6 Tn hiu ra t trm trc I1.7

I125.4 CI1_Prev Q125.4 CQ1_Prev Q125.5 CQ2_Prev