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Bi tp ln g PHN THUYT MINH I.

. Phn tch chc nng lm vic ca chi tit dng cng: - Cng l loi chi tit c mt hay hai l c bn m ng tm ca chng c th song song hay to vi nhau mt gc no . - Cc chi tit dng cng thng dung truyn chuyn ng t quay sang chuyn ng tnh tin, hay lm nhim v gt cc bnh rang trong hp s khi cn thay i t s truyn. - Trn cc chi tit dng cng th ngoi nhng l c bn cn c cc l kp cht, b mt then, b mt nh hnh, rnh u. Ngoi ra mt u ca cc l c bn v cc l ph cng u c gia cng. - iu kin lm vic ca cc chi tit dng cng i hi kh cao v n lun chu ng sut thay i theo chu k, lun lun chu lc va p tun hon. II.Phn tch tnh cng ngh trong kt cu chi tit: B mt lm vic ca chi tit dng cng l cc b mt trong ca cc l. C th l ta phi m bo cc iu kin k thut sau y: khng song song gia cc ng tm cc l. vung gc ca cc l vi mt u. Khong cch gia cc ng tm l cn c m bo chnh xc. Chi tit dng cng thng c dng thanh dt, di, yu nn cn m bo kt cu ca cng phi cng vng. Vi nhng yu cu k thut nh trn ta c th a ra mt s nt cng ngh in hnh khi gia cng chi tit dng cng nh sau: Kt cu ca chi tit phi m b c kh nng cng vng. Vi cng gt, do kch thc khng ln lm nn c th chn phi dp m bo cc iu kin lm vic khc nghit ca chi tit. Chiu di cc l c bn nn ly bng nhau, cc mt u ca chng thuc hai mt phng song song vi nhau.

Sinh vin thc hin: Nguyn Duy Khnh Lp CTM1 K53


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Bi tp ln g - Kt cu ca chi tit nn i xng vi mt no . Vi chi tit cng gt m ta cn gia cng cc l vung gc cn thun li cho vic gia cng cc l ren ph. - Kt cu chi tit cn thun li cho vic chn chun th, chun tinh thng nht khi gia cng. Vi cng gt C4, nguyn cng u tin l gia cng mt u B lm chun gia cng cc nguyn cng sau, cc nguyn cng tip theo l: - Nguyn cng 2 : Gia cng mt u A. - Nguyn cng 3: Gia cng l 20. - Nguyn cng 4: Gia cng l 12. - Nguyn cng 5: Gia cng mt u l M6. - Nguyn cng 6: Gia cng mt u l M4. - Nguyn cng 7: Gia cng l ren M6 - Nguyn cng 8: Gia cng l ren M4 Yu cu thit k g cho nguyn cng 1: Gia cng mt u B II. Thit k g cho nguyn cng 1: Gia cng mt u B 1. Lp s g t: Hai mt u cng gt cn m bo song song bi vy ta s dng c cu kp t nh tm hn ch c 6 bc t do, v m kp c kha nhm nh v vo hai mt phng ca than tay bin bi y l chun th.

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Bi tp ln g

2. Chn my: My phay nm ngang 6H82. 3. Chn dao: Phay bng hai dao phay a ba mt mt rng gn mnh thp gi, c cc kch thc sau (Tra theo bng 4-84 S tay cng ngh Ch To My tp 2): D=110 mm, d=32 mm, B=16 mm, S rng Z=14 rng. 4. Ch ct: a. Phay th: - Ch ct: Xc nh ch ct cho mt dao Chiu su ct t= 1,5 mm. Lng chy dao: S= 0.12 mm/ rng. Tc ct = 31,5 m/ pht. Tc ct tnh ton = . . . . Cc h s hiu chnh: : H s iu chnh ph thuc vo nhm v c tnh ca thp cho trong bng 5-225 (S tay CNCTM2) = 1,16 : H s iu chnh ph thuc vo trng thi b mt gia cng v chu k bn ca dao cho trong bng 5-120 ( S tay CNCTM2) =0,85 : H s iu chnh ph thuc vo dng gia cng cho trong bng 5-132 (S tay CNCTM2) =1 Vy tc tnh ton l : = . . . . = 31,5.1,16.0,85.1 = 31,059 m/ pht.

S vng quay quanh trc chnh theo tc tnh ton l: = Ta chn s vng quay theo my Nh vy tc ct thc t l: = = = 32,813 m/ pht = = 89,92 vng/ pht = 95 vng/ pht.

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Bi tp ln g Lng chy dao pht l: = Theo my ta c : .z.n = 0,12.14.95 = 159,6 mm/ pht

= 150 mm/ pht.

b. Phay tinh: - Ch ct: Xc nh ch ct cho mt dao. Chiu su ct t= 0,5 mm. Lng chy dao: S = 0,18 mm/ rng. Tc ct : = 37,5 m/ pht. Tc ct tnh ton = . . . . Cc h s hiu chnh: : H s iu chnh ph thuc vo nhm v c tnh ca thp cho trong bng 5-225 (S tay CNCTM2) = 1,16 : H s iu chnh ph thuc vo trng thi b mt gia cng v chu k bn ca dao cho trong bng 5-120 ( S tay CNCTM2) =0,8 : H s iu chnh ph thuc vo dng gia cng cho trong bng 5-132 (S tay CNCTM2) =1 Vy tc tnh ton l : = . . . . = 37,5.1,16.0,8.1 = 34,8 m/ pht.

S vng quay quanh trc chnh theo tc tnh ton l: = Ta chn s vng quay theo my Nh vy tc ct thc t l: = Lng chy dao pht l: Sinh vin thc hin: Nguyn Duy Khnh Lp CTM1 K53
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= 100,75 vng/ pht = 95 vng/ pht.

= 32,813 m/ pht

Bi tp ln g = Theo my ta c : .z.n = 0,18.14.95 = 239,4 mm/ pht

= 235 mm/ pht.

5. Lp s tnh lc: 6. C cu kp cht: C cu lp cht phi tha mn yu cu: Khi kp phi gi ng v tr ca chi tit, lc kp phi ng thi khng lm bin dng phi, kt cu phi nh gn thao tc d dng. 7. Xc nh sai s g: 8. Nhng yu cu k thut ca g: - Yu cu vi thn g: Tt c cc thn g v phi c kh ng sut. - Kim tra g: Phi kim tra tt c cc kch thc chun ( kch thc ca cc chi tit nh v) . Kch thc c bn ca c cu kp cht v kh nng a c chi tit gia cng vo lc kp cht v rt chi tit gia cng ra khi tho lng. - Kim tra ch lp ghp ca cc chi tit. - Kim tra kh nng di trt ca cc chi tit di ng trn g. - Sn g: Sauk hi kim tra tt c cc b mt khng gia cng u phi c sn du. - Cc chi tit nh bulng, ai c c nhum mu bng phng php ha. 9. Nhng yu cn v an ton g: - Nhng chi tit ngoi ca g khng c c cnh sc. - Khng c lm thay i v tr ca g khi thay i hay iu chnh bn my. - g c cn bng tnh v cn bng ng. - Lp cc chi tit trn g nn c cc dng c chuyn dng

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Bi tp ln g Ti liu tham kho: 1. g c kh ha v t ng ha- L Vn Tin 1999 2. Atlas g - Trn Vn ch 2000 3. S tay CNCTM 1,2 - Trn Vn ch & Nguyn c Lc 4. My ct kim loi. 5. C s my cng c. 6. Dung sai Ninh c Tn 2000 7. S tay hng dn thit k n mn hc Cng ngh ch to my.

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