Professional Documents
Culture Documents
Sulphuric acid, H2SO4 is used in the making of detergents, fertilizer and paint. Contact Process manufactures it. The sulphur dioxide gas, SO2 released from industrial activities can cause acid rain. Acid rain causes environmental pollution. Ammonia, NH3 is mainly used to make fertilisers and nitric acid, HNO3. NH3 has a pungent smell and gives white fume when reacted with hydrogen chloride gas, HCl. NH3 is manufactured through Haber Process. The orderly arrangement of atoms of the same size in metals makes metals malleable and ductile. An alloy is a mixture of two or more elements in which the major component is a metal. Some examples of alloys are duralumin, brass, stainless steel, bronze and pewter. Alloys are stronger, harder, do not corrode easily and more lustre than pure metals. Polymer is a large molecule formed by joining many smaller repeating molecules called monomers. Examples of naturally occurring polymers are rubber, cellulose and starch. Examples of synthetic polymers are PVC, polythene, perspex and nylon. Glass consists of silicates, in which silica, SiO2 or sand is a major constituent. Generally, most glass are
transparent, chemically inert, hard, brittle and impermeable. They are bad conductors of heat and electricity. Generally, ceramics are very hard, brittle, have a very high melting point, do not corrode and chemically inert. They are good insulators of electricity and heat. A composite material usually consists of two or more different substances combined to create a new substance which has properties that are superior to those of the original components. Examples of composite materials include reinforced concrete, superconductors, fibre optic, fibre glass and photochromic glass.
Contact Process Stage 1 To produce sulphur dioxide gas Molten sulphur is burnt in the furnace in dry air to produce sulphur dioxide, SO2. The gas produced is purified and cooled.
S + O2 SO2
Stage 2 To produce sulphur trioxide gas) SO2 and excess oxygen gas, O2 are passed through a converter. SO2 is converted into sulphur trioxide SO3 with the presence of Vanadium (V) oxide as a catalyst, V2O5
catalyst at 450C 550C and pressure of 1 atmosphere to convert into SO3. The conversion efficiency is about 98%.
2SO2 + O2 2SO2
Stage 3 To produce liquid concentrated sulphuric acid) The sulphur trioxide, SO3 is first reacted with concentrated sulphuric acid, H2SO4 to form oleum, H2S2O7.
Sulphur Dioxide, SO2 and Environmental Pollution SO2 in the air comes from the burning of fossil fuels containing sulphur. SO2 can be oxidised to sulphur trioxide, SO3 when it reacts with nitrogen dioxide, NO2. Inhaling SO3 will cause bronchitis and lung diseases. SO3 dissolves in rainwater to form sulphuric acid, a component of acid rain. The effects acid rain include: corrodes concrete building increases the acidity of soil depletes essential nutrients for plant growth increases the acidity of water
2NO + O2 2NO2
To produce liquid nitric acid Nitrogen dioxide then reacts with oxygen and water to form nitric acid.
The Properties of Ammonia, NH3 alkaline very soluble in water less dense than air colourless gas pungent smell burn in oxygen gas, O2 but not in the air give a white fume when reacted with hydrogen chloride gas, HCl
This process combines nitrogen gas, N2 from the air with hydrogen gas, H2 derived mainly from natural gas to form ammonia, NH3. The ratio of one volume of N2 to three volumes of H2 is compressed to a pressure of 200 500 atm. The conversion efficiency is about 9%.
N2 + 3H 2NH3
It is then passed through layers of iron catalyst with aluminium oxide to speed up the rate of reaction at a temperature of 450C 550C. NH3 is formed and then liquefy and separated to get a better yield.
Preparation of Ammonium Fertilisers (ammonium sulphate) A.Determine the volume of sulphuric acid to neutralise 25cm3 of ammonia solution. 1. 25.00 cm3 of 2.0 mol dm-3 aqueous ammonia solution is transferred into a conical flask. Add three drops of methyl orange indicator. 2. A 50.00cm3 burette is filled with sulphuric acid. The initial burette reading (V1) is recorded. 3. Sulphuric acid is added slowly from the burette to the aqueous ammonia solution in the conical flask while swirling the flask gently. 4. Titration is stopped when the colour of the methyl orange changes from yellow to orange. The final burette reading (V2) is recorded. 5. The volume of sulphuric acid required to neutralised 25.00cm3 of ammonia solution is (V2 V1) cm3. B. Preparing ammonium sulphate crystals 1. 25.00cm3 of 2.0 mol dm-3 aqueous solution is pipette to a conical flask. 2. (V2 V1) cm3 of sulphuric acid is added from the burette to the aqueous ammonia solution. 3. The mixture in the conical flask is transferred to a beaker and is slowly evaporated white crystals of ammonium sulphate are produced.
4. The ammonium sulphate crystals are removed by filtration and washed with distilled water. The crystals are dried with filter paper.
Alloys
Arrangement of Atoms in Metals
Metals are ductile or can be stretched because the orderly arrangement of atoms in metals enables the layers of atoms to slide on one another when force is applied.
Metals are malleable or can be shaped because the orderly arrangements of atoms allow empty spaces in between the atoms. When a metal is knocked, atoms slide.
What are alloys? A mixture of two or more elements with a certain fixed composition in which the major component is a metal. To improve the appearance. reduce the formation of the oxide layer To improve the strength and hardness. disturb the orderly arrangement of metal atoms reduce the layers of atoms from sliding To improve the resistance to corrosion of a pure metal. prevent the formation of oxide layer
Alloy Bronze
Properties Hard and strong Does not corrode easily Has shiny surface Harder than copper
Brass
Steel
Stainless Steel
74% iron Shiny 8% carbon Strong 18% chromium Does not rust
Uses In the building of statues or monuments In the making of medals, swords and artistic materials In the making of musical instruments and kitchenware In the construction of buildings and bridges In the building of the body of cars and railway tracks In the making of cutlery In the making of surgical
Duralumin
Pewter
Light Strong
instruments In the building of the body of aeroplanes and bullet trains In the making of souvenirs
The Arrangement of Atoms in Alloys The presence of atoms of other metals that are of different sizes disturbs the orderly arrangement of atoms in the metal. This reduces the layer of atoms from sliding.
Synthetic Polymers
What are Polymers? A large molecule made up of monomers which are joined together by covalent bond. Monomers are joined into chains by polymerisation. Polymerisation is the chemical process by which the monomers are joined together to form the polymer molecule. Occur naturally (natural polymers) and man-made polymers (synthetic polymers).
Monomers in Natural Polymers Monomer Isoprene Glucose molecule Glucose molecule Amino acid Natural Polymer Natural rubber (polyisoprene) Starch Cellulose Protein
Monomers in Synthetic Polymers Monomer Ethane Synthetic Polymer Polythene Uses Plastic bags Shopping bags Plastic containers Insulation for electrical wiring Piping Bottle crates Carpets Car batteries Ropes
Propene
Polypropene
Chloroethene
Artificial leather Water pipes Records Safety glass Reflectors Traffic signs Lens
Methylmethacrylate
Perspex
Terylene
Nylon
Should We Continue Using Synthetic Polymers? Synthetic polymers are not easily biodegradable. They may cause pollution, blockage of drainage system and flash floods. Petroleum that is a non-renewable resource is the main source of raw materials for the production of synthetic polymers. Ways to reduce pollution Burying the synthetic polymers Pyrolysis (process of heating the plastic in the absence of air to break it down) Recycling of synthetic polymers Invention of biodegradable polymers that can be decomposed by bacteria, other micro-organisms or by sunlight (photodegradable)
Borosilicate Glass
Low thermal expansion coefficient Resistant to heat and chemical attack High melting point Soft and easy to melt High density High refractive index
Ornamental articles
Plates Bowls Vases Porcelain Toilet wall tiles Floor Ovens Toasters Fuses Spark Plugs
Electrical appliances
Have Semiconductors semiconducting properties and can store charges Hard, resistant to Medical field corrosion and chemicals withstand compression
Microchips
Composite Materials
Modern technologies require materials with unusual combinations of properties. The new structural materials must have properties like low density, strong and resistance.
What are Composite Materials? A composite material is a mixture of two or more different substances such as metal, non-metals, alloys, ceramics, glass and polymers. Composite material Reinforced concrete Components Steel bars and concrete (cement, sand and small pebbles) Uses Construction of large structures like Highways High-rise buildings Bridges Oil platforms Airport runways Bullet trains Medical magnetic imaging like Magnetic resonance imaging (mri) Magnetic energystorage Generators Transformers Computers Electric cables Transmit data, voice, images in a digital format
Fibre optic
Fibre glass
Photochromic glass
Make household products like Water storage tanks Badminton rackets Small boats Skis Helmets Optical lenses Car windshields Smart energy efficient windows in buildings Information display panels Lens in cameras Optical switches Light intensity meters
Original components Concrete Yttrium oxide, barium carbonate, copper(II)oxide Silica, sodium carbonate, calcium oxide Glass
Properties Original components Low tensile strength Nonconductor electric Not transparent Transparent but not sensitive to the intensity of light rays Sensitive to the intensity of the light rays Composite materials Very strong Very good conductor
Fibre optic
Transparent
Photochomic glass
Silver chloride
Advanced Materials and The Future New conducting glass and plastics materials may be developed as conductors because they are cheaper to use and maintain. New composite materials to substitute iron and steel to build car engines and car bodies that are lighter and stronger. Enables various materials to be developed. New materials are needed to improve the quality of human life.