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Nng cp h thng iu khin SIMATIC S5 ln S7 ca Trm phn phi xi mng Hip Phc Cng ty xi mng Nghi Sn v kinh nghim thc tin Upgrading control system SIMATIC S5 S7 of Nghi Son cement company Hiep Phuoc distribution Terminal Project and real experience
TS. Phan ng Phong Ths. on Vn Minh KS. Dng Tin Din Vin Nghin Cu C kh e-Mail: Minhdv@narime.gov.vn Tm tt
Nng cp cc h thng iu khin cho cc nh my, x nghip cng nghip l cng vic kh phc tp ti Vit Nam. Do tnh cht phc tp, khng ng b ca thit b hin trng sau nhiu ln i tu, sa cha v yu cu kht khe ca ch u t v chc nng, tnh ti u v ng b cng nh thi gian thc hin d n rt ngn nn hu ht cc d n nng cp u do cc cng ty nc ngoi m nhim. Vic Vin Nghin cu C kh (NARIME) thc hin thnh cng d n nng cp, ci to dy chuyn c v lp t, kt ni dy chuyn mi Trm phn phi xi mng Hip Phc Cng ty CP xi mng Nghi Sn vi thi gian dng my trong 04 (bn) ngy m ra nhiu trin vng mi trong lnh vc nng cp cc h thng iu khin cho cc nh my, x nghip cng nghip ti Vit Nam. Phc, x Hip Phc, huyn Nh b Thnh ph H Ch Minh. Phm vi ca d n bao gm: - Thit k, tnh ton la chn, cung cp cc thit b c cng ngh bao gm c h thng cung cp kh nn v b tr dy chuyn sn xut. - Thit k. cung cp h thng cung cp in, iu khin, chiu sng, chng st v ci to h thng iu khin PLC S5 (Siemens) hin c - Thit k, thi cng phn xy dng. Trong phm vi bi vit, nhm tc gi ch i su vo gii php thc hin nng cp h thng iu khin v cc kt qu t c cng nh kinh nghim thc t sau khi hon thin d n.
Abtracts
Upgrading control system work for plants, industrial factories is also complicated in Vietnam. Due to the complicated, a lot of changes during Owners annual maitenance in comparision with As built documents and strictly high requirements of the Owner on new control systems functions, optimizion, synchorization as well as short excecution time, almost upgraded projects have been done by foreign contractors. With the success of Upgrading existing control system, installing and communication with new building project of Hiep Phuoc Cement Distribution Terminal Nghi Son Cement Company in four (4) days have been opened new opportunities for local automation firms in Vietnam.
Ch vit tt
PLC HMI ET IM B iu khin logic kh trnh Giao din ngi - my Module m rng Module m rng rack PLC
Thi gian dng my ( nng cp, kt ni) ti a: 04 ngy. Nh vy thc hin d n, ngoi vic kho st k lng hin trng ton Trm phn phi, a ra gii
VCCA-2011
601
H.2. Cu hnh h thng iu khin hin ti Trm phn phi xi mng Hip Phc
H thng iu khin hin ti ca nh my bao gm 01 h thng PLC S5 kt ni vi 09 module m rng ET ly tn hiu iu khin, gim st ton b cc thit b cng ngh trong trm. Mt my tnh vn hnh c kt ni vi PLC S5 cng thng qua cp
VCCA-2011
602
Bng lit k cu hnh thay th ti t SC1 (t PLC chnh). STT 1(Rack 1) 2 Tn Module hin hu CPU S5 948 Modul Profibus 6GK1143 Analog module 8Ai 4 module 32DI 24Vdc 5x module 32DO 24Vdc Module m rng rack IM 308 Modul m rng rack IM300 9x module 16DI 220Vac Tn module thay th B ngun 10 A CPU S7400 416 Module Profibus 443-5 extend Module ethenet4431 advance Module analog 8AI 4 module 32DI 24Vdc 5x module 32DO 24Vdc Module IM 460-0 Send B Ngun 4A Module IM 461-0 Receive 9x module 16DI 220Vac
3 4 5 6-9 10-14
Phn mm iu khin, lp trnh: i vi phn mm lp trnh PLC S7 400: s dng SIMATIC S7 (Siemens). i vi phm mm lp trnh giao din HMI: s dng WINCC (Siemens). H thng giao din mi s gi ton b cc phm thao tc, k hiu (symbol) trn mn hnh hin hu, b sung thm cc tn hiu gim st v b sung thm phn d n nng cp mi lm gim thi gian chuyn giao cng ngh v hng dn vn hnh 2.3.2. Cc phng n v cng ngh ch yu p dng trong d n a. Lp m hnh m phng trc khi thi cng Lp m hnh m phng trc khi thi cng l bc rt quan trng trong mt d n nng cp h thng iu khin. Vic m phng h thng khng nhng gip cho n v nng cp kim tra tnh ng n ca chng trnh m cn gip cho ch u t theo di, nh gi ton b qu trnh thc hin.
15 1(Rack 2)
2 3-11
VCCA-2011
603
Trong qu trnh m phng, ch u t, t vn gim st c th gp , yu cu thay i mt s cc chng trnh con hoc giao din HMI. Tm li, qu trnh m phng trong mt d n nng cp h thng iu khin l bc khng th thiu gip cho ch u t, t vn gim st, nh thu thng nht ton b chng trnh trc khi dng my thc hin vic nng cp. b. ng dng cng ngh mi v thit b c chng. i vi mt s h thng iu khin, vic thay th, nng cp phi thc hin th cng tc l tho di tng module PLC, thay th cc module mi, u ni th cng cc tn hiu vo h thng Tuy nhin, vi h thng iu khin ca Trm phn phi xi mng Hip Phc, tng lng tn hiu l xp x 1,300 tn hiu. Vi s lng ln tn hiu nh vy v thi gian dng my khng qu 4 ngy, khng gian lm vic ti phng iu khin hn ch phi tm v p dng cc thit b c chng cho nng cp gim thiu s sai st, gim thi gian thi cng l vn quyt nh s thnh cng ca d n. Mt trong nhng thit b Vin Nghin cu C kh ng dng cho d n l b chuyn i tn hiu S5S7 Interface Module Adaptor.
Nh cc thit b ny m thi gian u ni d kin t 3 ngy xung cn 1,5 ngy (mt s module S5 khng s dng c S5-S7 Interface Module Adapter). c. Chuyn i phn mm t h S5 sang h S7: vic tm hiu cng ngh c l rt quan trng trong qu trnh nng cp chuyn i. Mt cng c trong phn
VCCA-2011
604
2.3.3. Kt qu t c.
H.6. Mn hnh giao din Overview trc (hnh nh) v sau khi nng cp.
Ton b d n c thc hin trong ng 04 ngy dng my (dp tt Nguyn n) m bo theo ng k hoch ca ch u t. H thng mi m bo thn thin, d s dng. Trong thi gian ngn hng dn, cng nhn vn hnh c th vn hnh ton Trm. Cc chng trnh m bo p ng c s cng ngh, logic vn hnh. c bit, h thng mi c nhiu ci tin tng tnh an ton, m bo cht lng, gim tiu hao nng lng v.v do c thng nht trong qu trnh m phng. H thng mi m bo tnh m, tnh d phng, ng b v kt ni thnh cng vi h thng iu khin ti ch xi l s 3 do nh thu c thc hin.
Vin Nghin cu C kh ang nghin cu cc gii php ng dng v thnh tu khoa hc mi t cc hng sn xut nh Siemens, ABB, Schneider v.v phc v ring cho cc d n nng cp h thng iu khin ng b trong cc nh my, x nghip cng nghip v n nay c nhng thnh cng nht nh v d kin s hp tc vi mt s cc nh my, x nghip cng nghip p dng cc thnh tu nghin cu vo lnh vc nng cp cc dy chuyn v nh my x nghip cng nghip trong tng lai.
3. Kt lun
Thnh cng trong vic nng cp cc h thng iu khin trong cc nh my v x nghip cng nghip khng nh trnh ca k s in iu khin ti Vin Nghin cu C kh ni ring v Vit Nam ni chung, kh nng ca cc doanh nghip Vit Nam trong vic tip cn, cnh tranh v thc hin cc gi thu v nng cp cc nh my, x nghip cng nghip vi gi thnh h, h thng mi m bo tnh n nh cao, hin i, ng b, thi gian dng my ngn. [2]
[3]
VCCA-2011
605