Bi 1: Qui trnh cng ngh gia cng cc chi tit dng hp

Cc vn bi 1
- Nhng yu cu k thut ch yu ca chi tit dng hp - Tnh cng ngh trong kt cu ca chi tit dng hp - Vt liu v phi ca cc chi tit dng hp - Mt s phng php to phi ca hp - Quy trnh cng ngh gia cng chi tit dng hp - Bin php thc hin cc nguyn cng chnh

Chi tit dng hp

AVI

Chi tit dng hp

AVI

0.05

B-B

Chi tit dng hp

Chi tit dng hp

Nhng yu cu k thut ch yu ca chi tit dng hp chnh xc ca cc l chnh nhm ca cc l chnh ng tm ca cc l chnh song song ca cc dy l vung gc gia cc h l song song gia cc mt phng vung gc gia tm l v mt u

Nhng yu cu k thut ch yu ca chi tit dng hp

- khng phng ca cc b mt chnh t 0,050,1mm - khng song song ca cc b mt chnh t 0,050,1 mm - nhm b mt ca cc b mt chnh l Ra = 5 1,25 (57) - Cc l c chnh xc cp 57 - nhm b mt l: Ra=2,5 0,63(i khi Ra= 0,32 0,16) - Sai s hnh dng ca cc l bng 0,5 0,7 ln dung sai ng knh l

Nhng yu cu k thut ch yu ca chi tit dng hp

- Dung sai khong cch tm gia cc l ph thuc vo chc nng ca n - Nu l lp trc bnh rng th dung sai bng 0,02 0,1 mm - khng vung gc ca cc tm l khi lp bnh rng cn v trc vt l 0,02 0,06 mm - Dung sai khng ng tm ca cc l bng 1/2 ln dung sai ng knh l nh nht - khng vung gc gia mt u v tm l trong khong 0,01 0,05 mm trn 100 mm bn knh

Tnh cng ngh trong kt cu ca chi tit dng hp

- m bo cng vng tt khi gia cng - Cc b mt lm chun phi c din tch - Cc b mt cn gia cng khng c vu li, lm - Kt cu cc l trn hp phi n gin - Khng nn c cc l nghing so vi thnh hp - Cc l kp cht phi l cc l tiu chun

Vt liu v phi ca cc chi tit dng hp Vt liu: - Gang xm - Thp c - Hp kim nhm - Thp tm hn, - Vt liu phi kim Phi: - Phi c - Phi hn - Phi dp

Mt s phng php to phi ca hp

c trong khun ct, mu g c trong khun ct, mu kim loi c trong khun v mng c p lc, c mu chy Dp nng Hn

Quy trnh cng ngh gia cng chi tit dng hp

Cc vn ch yu: - Chun nh v v cch chn chun - Trnh t gia cng cc b mt ch yu

Chun nh v v cch chn chun

- Chun thng l mt mt phng ngoi no v hai l vung gc vi mt phng - Cch chn chun: Mt y + hai l vng gc vi y Mt y + sng trt, rnh, mang c - Ngoi ra ty iu kin c th m c cc cch chn chun khc.

Hai l lm chun tinh ph

M phng nh v

Chi tit dng mt bch

M phng nh v

Trnh t gia cng cc b mt ch yu

Gia cng mt chun v cc l chun Gia cng cc mt phng cn li Gia cng th v bn tinh cc l lp ghp Gia cng cc l kp cht Gia cng tinh cc l lp ghp Kim tra hp

Bin php thc hin cc nguyn cng chnh

- Gia cng mt phng chun: y l nguyn cng u tin v rt quan trng - Cch chn chun th gia cng: a) Chun th l l b) Chun th l mt trong hp c) Chun th l mt g ca hp

 My gia cng mt y thng l: - My phay ng, phay ngang; my bo - My phay ging, bo ging - My tin Chn my ty thuc kt cu v kch thc hp

Bin php thc hin cc nguyn cng chnh

Gia cng hai l chun: - Chun nh v gia cng 2 l ny l mt y va gia cng v hai mt bn - Thng thc hin trn my khoan cn, khoan nhiu trc - Hai l ny phi t cp chnh xc 7

Gia cng cc mt ngoi ca hp

a)Phay hai mt phng song song bng hai dao b)Phay hai mt phng song song bng mt dao

Gia cng cc l lp ghp

Cc my thng c dng gia cng l: - My doa ngang vn nng - My t hp nhiu trc chnh - My khoan ng - My khoan cn - My tin

My doa ngang

MY DOA NG MT V TR

MY DOA NG NHIU V TR

MY MI KHN L

BIN PHP GIA CNG CC L NG TM

DN HNG SAU a) b) DN HNG TRC

DN HNG HAI PHA

c)

S CC L TRN MT HNG CA HP

Gia cng th l 4 v l 3

0 Gia cng l 1 v 2 Quay chi tit 180

V d: Gia cng hai l bng cch quay 0 chi tit 180

Gia cng tinh h l bng cch ly l gia cng trc dn hng gia cng l sau

Doa h l bng cch dn hng

Gia cng h l bng cch dn hng hai pha

Gia cng cc l kp cht

- Khi sn lng t, gia cng trn my khoan ng hoc khoan cn. V tr cc l c xc nh bng bc dn hoc ly du - Khi sn xut lot va dng my khoan cn c u rvonve - Trong sn xut ln thng gia cng trn my khoan nhiu trc

My khoan nhiu trc

Kim tra hp
Kim tra ng knh l

Kim tra ng tm

Kim tra ng tm

Kim tra khng song song

Kim tra khng song song

KIM TRA // CA TM L SO VI MP Y

KIM TRA VUNG GC CA HAI H L BNG CA LP

KIM TRA VUNG GC CA HAI H L BNG NG H SO

KIM TRA VUNG GC GIA TM L V MT U BNG NG H SO

KIM TRA VUNG GC GIA TM L V MT U BNG CA LP CHUYN DNG

Quy trnh ch to thn hp gim tc

Th t 1 2 3 4 5 6 7 8 9 10 11

Ni dung nguyn cng Gia cng mt phng chun ca thn di Khoan v doa hai l chun vung gc vi mt chun Gia cng th mt lp ghp v mt u cc l lp ghp thn di Gia cng tinh mt lp ghp v mt u cc l lp ghp thn di Gia cng cc l trn mt phng lp ghp Gia cng th mt lp ghp ca thn trn Gia cng l trn mt chun ca thn di Lp hai na hp v gia cng hai l cn nh v Doa th v tinh cc l lp ghp Gia cng li mt u cc l lp ghp Tng kim tra