Phaàn 1: Xaùc Ñònh Daïng Saûn Xuaát: Ñoà Aùn Coâng Ngheä Cheá Taïo Maùy GVHD Phan Hoaøng Long

o an cong nghe che tao may
GVHD PHAN HOANG LONG
Phan 1:
XAC NH DANG SAN XUAT
- Hnh thc to chc cua san pham khp noi rang
la hang loat va.
- Khoi lng chi tiet c tnh gan ung la 3,84 kg.
- San lng chi tiet che tao trong mot nam la :
N = N0 m(1+
) (1+
) (cong thc
100
100
2.1TL5/22)
Vi m =1 , = 0,15 , = 0,04
N0 = 10000(sp/n) N =11960 sp/n Chon N =12000 san
pham / nam
Thi gian lam viec mot nam la 300 ngay , mot
ngay lam viec mot ca (mot ca = 8gi )
Th so chi tiet che tao trong mot ca la :
Nca =12000/300 = 40 (chi tiet)
So chi tiet che tao trong mot gi la :
Ngi = 40/8 = 5 (chi tiet)
SVTH : NHOM 5
Trang 1

Phan 2 :
PHAN TCH CHI TIET GIA CONG

2.1 Phan tch cac be mat gia cong:
Mat 1,20 : Dung sai o ao mat au cua be mat 1 so
vi ng G la 0,03 mm cap chnh xac ( CCX) hnh
dang :7 TL1/ 102
o nham Ra = 2,5 cap nhan bong 6a / TL3 / 25.
o chnh xac kch thc 16.
Cac phng phap co the gia cong mat nay :
1. Tien tinh at Ra = 2,5 CCX kch thc 8 7 .
(TL8/23)
2. Bao
mong at Ra = 0,81,6 CCX kch thc
7(TL5/144)
3. Phay mong at Ra = 0,8 1,6 CCX kch thc 6
7 (TL5/ 144)
Mat 2 : vat 300
Rz = 40 cap nhan bong 4 (TL3 / 25)
Phng phap gia cong : tien tho at Rz = 80 40.
Mat 3 : cap chnh xac 12 (TL1/ 64 )
Ra = 2,5 cap nhan bong 6a (TL3/25)
Phng phap co the gia cong :
Chuot tinh at CCX 7 8, Ra = 0,8 3,2.
Mat 4 : cap chnh xac 7 ( TL3/25 )
Ra =40 cap nhan bong 4 (TL3/25)
Phng phap co the gia cong:
Tien
tinh at cap chnh xac 97 ; Ra
=2,50,63 (TL8/23)
Khoet tinh at CCX 89 ; Rz =12,525
doa mong at CCX 6 ;Rz =1,25 3,2 (TL5/145).
Mat 5 : Rz = 40 cap nhan bong 4 (TL3/25).
Tien ban tinh at CCX 11 9, Rz = 40 20
Mat 6;11 : vat 3 x 450
Rz = 40 cap nhan bong 4 TL3/25.
- Tien ban tinh at CCX 11 9 ,Rz = 40 20.
Mat 7 : cap chnh xac 11 (TL1/55).
Ra = 2,5 cap nhan bong 6a TL3/25.
Tien tinh at CCX 8 7, Ra = 2,5.
SVTH : NHOM 5
Trang 2

Mat 8;21 : cap chnh xac 12 TL3/8,Ra = 2,5 .

- Tien tho at CCX 12 13, e at c
Ra = 2,5
- Tien tinh (TL8/23)
Mat 9 : cap chnh xac 7; Ra = 0,32 .
Cac phng phap co the gia cong :
1. Phay mai : phay mong at CCX 6 7 va R a =
1,6 (TL5/144)
2. Xoc tinh at CCX 11, Ra = 3,2 12.
Mat 10 : cap chnh xac 13 (TL1/56), Ra = 2,5 .
Cac phng phap co the gia cong:
-Tien tinh at CCX 9 7 ; Ra =2,5 0,63
(TL8/23)
Mat 12 : vat 300; Rz = 40 .
cap nhan bong 4 (TL3/25).
Phng phap gia cong :
-Tien tho at CCX 13 12; Rz = 80 40
Mat 13 : cap chnh xac 11 (TL1/64).
Ra =2,5 cap nhan bong 6a (TL3/25).
-Tien ban tinh at CCX 11 10
-Tien tinh at CCX 9 7; Ra =2,5 0,63
(TL8/23).
Mat 14; 17 : cap chnh xac 16 ; Rz = 40 .
Phng phap gia cong:
-Tien tho at CCX 13 12 ;
Rz = 80 40
Mat 18 : CCX 13 ;Rz =40
Phng phap gia cong : -Tien tho at CCX 1312 ; R z
=8040
Mat 19 : CCX 8 ; Ra = 2,5
- Phay mong at CCX 67 va Ra =1,6 (TL5/144)
- Xoc tinh at CCX 11 va Ra = 3,2 12,5
Mat 22 : CCX 11( TL1/55 ) ; Ra = 2,5 cap 6a
Phng phap gia cong:
- Tien tinh at CCX 87 ; Ra = 2,5
Mat 23 :vat 300 , Rz =40 cap nhan bong 4 ( TL3/5
Phng phap gia cong : tien.
Mat 24 : CCX 16 , Ra = 2,5 ( cap nhan bong 6a ) TL3/25
SVTH : NHOM 5
Trang 3

Phng phap gia cong : tien tinh at CCX 87 ,

Ra=2,5.
2.2 Phan tch chi tiet gia cong:
a) Cong dung cua chi tiet : Khp noi rang la chi tiet
dung e noi va truyen moment xoan gia cac truc
vi nhau.
b) V tr lam viec : Khp noi rang c lap hai au
cua truc va c ghep
vi nhau bang then hoa.
PHAN 3:
CHON PHOI
3.1 Vat lieu :
Vat lieu e che tao chi tiet la thep 18X T . ay
la loai thep tham cacbon vi ham lng cac nguyen to
( tra bang 22 TC 4543-71 TL7/294295 ) nh sau :
C : 0,17 0,23%
Cr :
1 1,3%
Mn : 0,8 1%
T : 0,03 0,09
ay la loai thep co ham lng C thap . Do t cacbon
nen thep nay co o ben thap trong khi o o deo o
dai cao. e am bao o ben cao loai thep nay phai qua
toi va ram thap . Muon co lp be mat co o cng
va tnh chong mai mon cao phai em tham cacbon ( o
cng at c 59 63 HRC , loi at 10 42 HRC ).
3.2 Chon phoi :
Vi chi tiet a cho , dang san xuat la hang loat
va. Hnh dang ben ngoai chi tiet khong phc tap . Ta
chon phng phap che tao phoi la phoi uc trong khuon
cat, mau kim loai lam bang may. Loai phoi nay co cap
chnh xac IT 15 IT18 ( bang 3-13 TL1/185 ) , o nham Rz =
40
3.3 Xac nh lng d kch thc cua chi tiet :
-Tat ca cac kch thc eu c gia cong cat got.
-Lng d gia cong tong cong tra theo TL1 bang 311/47 ta c :
+ Mat phai 6mm
+ Mat ben trai 4mm
Dung sai kch thc phoi la IT16 (TL1/182) ; kch thc
con lai la IT16/2
SVTH : NHOM 5
Trang 4

kch thc chi tiet + lng d = kch thc phoi
Phan 4
CHON CHUAN VA CAC PHNG PHAP GIA CONG
4.1 anh dau cac be mat gia cong :
7 8
10
11
12
13
6
5
4
14
15
16
17
18
3
2
19
20
24
SVTH : NHOM 5
Trang 5
23
22
21

4.2 Chon chuan va cac phng phap gia cong :

Phng an 1
Ten
nguyen
cong
1. Tien
2.Tien
3.Tien
4.Tien
5.Tien
6.Truot
7.Xoc rang
8.Xoc rang
9.Nhiet
luyen
SVTH : NHOM 5
Trang 6
Bc nguyen Be mat gia cong

cong
Tien tho
Tien tho
1. Tien tho
2. Tien
ban
tinh
3. Tien tinh
1. Tien tho
2. Tien
ban
tinh
3. Tien tinh
Tien tho
1.
2.
1.
2.
Xoc
Xoc
Xoc
Xoc
tho
tinh
tho
tinh
Be
mat
nh v
24 , 1
22 ,20
22 , 20
1,6,24,7,8,23
5,2,4,13,14,15,16,17
,18
22 , 1
4,13,20
4,13,20
11,10,21,23
10,22,23,8,24,7
4,1
10,22,8,24,7
7
3
20,10
20
1,4
19
1,4

Phng an 2 :
Ten
nguyen
cong
1.Tien
2.Tien
3.Tien
4.Tien
5.Tien
6.Tien
7.Chuot
Bc
nguyen
cong
Tien tho
1.Tien
tho
2.Tien
ban tinh
3.Tien tinh
1.Tien
tho
2.Tien
ban tinh
3.Tien tinh
Bc
1
:Tien tho
Bc 2 :
tien tho
1.Tien
tho
2.Tien
ban tinh
1.Tien
tho
2.Tien
ban tinh
3.
Tien
tinh
Chuot
SVTH : NHOM 5
Trang 7
Be mat Be mat Chon

gia cong
nh v
may
20 ,22
1,24,6,23
1,24
1,24
4,13,10
4,13,10
1,24
IK62
20,22
IK62
1,24
IK62
4,13,10
16,12,15
5,2
18
18
1,24
10,20
4,1
IK62
IK62
7
7
7
3
10,20
IK62
21
7710B

8.Xoc
rang
9.Xoc
rang
tho tinh
1.Xoc tho
2.Xoc tinh
1.Xoc tho
2.Xoc tinh
19
9
4,1
514
4,1
514
Chon phng an 2
Phan 5:
TNH LNG D
5.1.Tnh Lng D Bang Phng Phap Tra Bang:
5.1.1 Tnh mat 22 :
Truc : 131,27-0.26 cap chnh xac h11, dung sai ct =
0,26 ,o nham Ra =2,5
Lng d tong cong mot pha 4mm, theo bang 311TL1 dung sai kch thc la IT 16( 1,25)
Vay lng d tong cong hai pha :
2Zo =2.4 =8 mm
Kch thc cua phoi :
D =131,27 + 8 =139,27 mm
Kch thc ln nhat cua phoi :
lng d ln nhat Z max = Pmax D =140,50 131,27
=9,25
Dmax =139,27 + 1,25 = 140,52 (mm)
Qua trnh cong nghe gom cac bc sau :
1. Tien tho, cap chnh xac h14, dung sai cho kch thc
139,27 la 1 = 1 m
[ TL1/56]
2. Tien ban tinh, h12, 2 = 0,4
3. Tien tinh, h11, 3 = 0,26
Tra bang 50.1, lng d trung gian cho bc tien tinh
2Z3 = 1.25m m
Vay lng d con lai cho bc tien tho va ban
tinh :
Zmaxo Z3 = 9,25 1,25 = 8 mm
SVTH : NHOM 5
Trang 8

Ta chia lng d nay thanh hai phan :

-tien ban tinh : Z2 = 2mm
-tien tho : Z1 = 6mm
Kch thc trung gian lan lt c xac nh nh
sau:
ng knh phoi ln nhat :
Dmax = 140,52
+ ng knh phoi sau tien tho :
Dmax1 = Dmaxo Z1 = 140,52 6 =134,52 mm
Tren ban ve ghi : D = 134,52-1
+ng knh phoi sau tien ban tinh :
Dmax2 = Dmax1 Z2 = 134,52 2 = 132,52 mm
Tren ban ve ghi D =132,52-0,4
+ng knh phoi sau tien tinh cung chnh la
ng knh chi tiet
Dmax3 = Dmax2 Z3 =132,52 1,25 = 131,27 mm
Tren ban ve ghi D = 131,27-0,26
Ta ghi ket qua vao bang sau:
Cac bc Cap chnh
cong
xac
Dung
nghe
sai
0.Phoi
1.Tien
tho
2.Tien
ban tinh
3.Tien tinh
_
h14
1,25
1
24
6
Kch
thc
trung gian(ghi
tren ban ve
)
139,271,25
134,52-1
h12
0,4
132,52-0,4
h11
0,26
1,25
131,27-0,26
Lng
d
5.1.2 Lng d mat 7:

0 ,1
Truc : 80 0,3 , cap chnh xac C11, Ra 2,5, dung sai =
0,2
Phoi :chnh la mat 22 : 105- 0,22
Ket qua tnh c ghi vao bang :
Cac
Cap
Dung
Lng
Kch trc Tai lieu
bc
chnh
sai
d tra trung gian tham
cong
xac
bang
khao
mm
nghe
0. phoi
2
105-0,22
Bang
3.91 TL1
12,5
SVTH : NHOM 5
Trang 9

1.tien
tho
2.tien
ban
tinh
3.tien
tinh
h14
0.87
20
85-0,87
h12
0.35
3,7
81,3-0,35
h12
0,22
1,3
80-0,2
Bang 50
-1
Cong Zmax = 25
5 .1. 3 Lng d mat 13 :
Lo 86 +0,2 , cap chnh xac H11, Ra 2,15, = 0,2
Phoi : chnh la lo mat 4 : 62+0,03
Ket qua tnh toan c ghi vao bang :

Cac
bc
cong
nghe
Cap
chnh
xac
Kch
Dung sai Lng d trc
tra bang trung
mm
gian
0.
phoi
1.Tien
tho
2.Tien
ban
tinh
3.Tien
tinh
2 x 12
620,03
h.14
0,87
20
82+0,87
h.12
0,35
2,7
84,7+0,35
h.10
0,14
1,3
86+0,14
Tai
lieu
tham
khao
Bang
3.91; 50
1 TL1
Tong : Zmax = 24
5 .1.4 Lng d mat 10 :

Truc : 110- 0,5 , cap chnh xac h13, Ra 2,5, = 0,5
Cac
bc
Cap
chnh
SVTH : NHOM 5
Trang 10
Dung sai Lng

Kch
d
tra thc
mm
Nguon
goc

cong
nghe
xac
bang
0. phoi
1. Tien h.14
tho
2. Tien
ban
h.12
tinh
3. Tien
h.11
tinh
2
10,63
18
0,87
trung
gian
x 131,270,26
113,270,87
0,35
0,22
1,27
tai
lieu
tham
khao
Bang
3.91
Bang
50-1
111,270,35
110-0,22
Cong : Zmax = 21,27mm
5.1.5 Lng d mat 18 :

Lo 100+0,5 , cap chnh xac h13 , Rz = 40
Phoi : mat 13 86+0,14
Ket qua tnh toan c ghi vao bang:

Cac
bc
cong
nghe
0. Phoi
1. Tien
tho
Cap
chnh
xac
h.15
2. Tien
ban
h.13
tinh
Kch
Dung
Lng
thc
tra
sai
d
trung
bang
mm
gian
2 x 12
86+0,14
1,7
21
107+1,7
0,54
110+0,54
Tai lieu
tham
khao
Bang3.91
; 50-1
Dmin0=86
Dmin1=Dmino
+Z1
Dmin2
=
Dmin1+Z2
Cong Zmax =24mm

5.1.6 Lng d cho mat 24 :
Truc 105-0,5 , cap chnh xac h13, dung sai =0,5 mm
o bong Ra = 2,5
Phoi 113 1,1
SVTH : NHOM 5
Trang 11


Cac
bc
cong
nghe
0.
phoi
1.
Tien
tho
2.
Tien
ban
tinh
3.
Tien
tinh
Cap
chnh
xac
Lng
Kch
d
tra
Dung sai
thc
bang
trung
mm
gian
2x4
h.14
0,87
5,6
1131,
1
Nguon
goc tai
lieu
tham
khao
Bang
3.91
108,51,6
Bang
50-1
106,27h.12
0,35
2,3
0,4
h.11
0,22
1,2
105-0,25
5.1.7 Lng d mat 1 ,20 :

Kch thc chi tiet L105-0,2 , cap chnh xac h11, Ra = 2,5
Phoi Dph = 105 +4+6 =115
Zo = 4 lng d mot pha mat 1; Zo2 = 6 lng d mot
pha mat 18
Dung sai cho moi pha: 1,25; kch thc phoi ln nhat
Dphmax = 115 + 2x 1,25 =117,5
Ket qua tnh toan c ghi vao bang sau:
Mat 1:
Cac
bc
cong
nghe
0.
phoi
1.
Tien
tho
2.
Tien
Cap
chnh
xac
Kch
Lng
Dung sai
thc
d
tra
trung
mm
bang
gian
4
1152,5
IT16/2
2,5
3,5
114-2,5
IT16/2
2,5
1,35
112,65-2,5
SVTH : NHOM 5
Trang 12
Tai
lieu
tham
khao
Bang
3.91
Bang
50-1

ban
tinh
3.
Tien
tinh
IT16/2
2,5
0,4
112-2,5
Mat 20:
Cac
bc
cong
nghe
0.
phoi
1.
Tien
tho
2.
Tien
ban
tinh
3.
Tien
tinh
Cap
chnh
xac
Kch
thc
Lng
Dung sai
trung
d
tra
gian
mm
bang
4
h.14
0,87
1152,5
107,250,87
h.12
0,35
1,85
105,4-0,35
h.11
0,2
0,4
105-0,2
+0 , 6
Nguon
goc
tai
lieu
tham
khao
Bang
3.91
Bang
50-1
5.1.8 Be mat 3 : 72 + 0, 2
Khi chuot lo then hoa lo hnh tru ban au c gia
cong bang kch thc cua ng knh trong cua lo
Lng d chuot c xac nh theo cong thc :
a = Dn Dbn 0,7 Dn
Dn : ng knh ngoai
Dbn : ng knh lo nho nhat khi chuot
Dn : sai so ve ng knh ngoai cua lo then hoa
Lng d khi mai lo theo TL[8] trang 86
suy ra a = 72 62 +0,7 . 0,4 =10,28 mm
Qua trnh cong nghe : chuot cap chnh xac 12 =
0,35 mm
ng knh trc gia cong 62
SVTH : NHOM 5
Trang 13

ng knh khi chuot la 62 +10,28 =72,28 mm

ng knh ln nhat cua lo chuot : = 71,72 +0,35 =
72,07 mm
Ket qua tnh toan c ghi tren bang sau :
Bc cong Cap chnh
Dung sai
nghe
xac
Lng
d
Kch thc
trung gian
Trc
cong
gia
Chuot
0,03
10,28
62+0,03
12
0,35
10,28
62 + 0, 28
+0 , 35
5.1.9 Be mat 9 :
Banh rang ngoai m =4 , z =30
Khoang cach gia nh rang va chan rang la : 2,25
x m = 9 mm
lng d gia cong 2Zo =2 x 9 =18 mm
Qua trnh cong nghe ( tra bang 2-7 TL[1] ):
Xoc tho : h =15 1 =1,6 mm
Xoc tinh : h = 11 2 = 0,25 mm
Mai : h =7 3 = 0,04 mm
Ta co lng d tinh cho xoc rang ( tra theo tai lieu [8]
trang 90
m =4 lng d 2 Za = 0,9 mm
-lng d cho mai rang m=4 2 Za =0,23 mm
-lng d trc khi mai 2 Z3 = 0,23 mm
-lng d trc khi gia cong tinh 2.Z2 = 0,75 mm
-lng d trc gia cong tho 2 Z1 =18- 0,23 0,75 =
17,02 mm
ng knh ln nhat :
=131,27 mm
ng knh sau gia cong tho : = 131,27 17,02 =
114,25 mm
ng knh sau gia cong tinh : = 114,25 0,75 =
113,5 mm
ng knh sau mai :
= 113,5 0,23 =
113,27 mm
Ket qua c tom tat vao bang sau :
Cac bc Cap
SVTH : NHOM 5
Trang 14
Dung sai
Lng d
Kch

cong
chnh
nghe
xac
Trc gia
cong
Xoc tho
15
0,26
18
1,6
17,02
thc
trung gian
131,870,26
114,251,6
Xoc tinh
Mai
11
7
0,25
0,04
0,75
0,23
113,5-0,25
113,270,04
5.1.10 Mat 19 :
La mat banh rang co moun m = 2,5 , z =36
khoang cach gia chan rang va nh rang la 2,25m =
5,625 (mm).
lng d gia cong la 2 Z0 = 5,625 x2 =11,25 (mm)
Qua trnh cong nghe :
-Xoc tho h15 1 = 1,4 ( mm )
-Xoc tinh h11 2 = 0,22 (mm )
-Mai h8 3 = 0,054 (mm )
Ta co lng d tinh cho xoc rang ( theo TL [8] trang 90 )
vi m = 2,5 lng d 2 Za = 0,75 (mm)
Lng d cho mai rang :2 Za = 0,2 (mm )
-lng d trc khi mai 2Z3 = 0,2 (mm)
-lng d trc gia cong tinh 2Z2 = 0,75 (mm )
-lng d trc gia cong tho 2Z1 =11,25 0,2 0,75 =
10,3 (mm)
ng knh ln nhat : =86 ( mm )
gia cong tho : = 86 + 10,3 = 96,3 ( mm )
gia cong tinh : = 96,3 +0,75 =97,05 (mm)
mai :
= 96 +0,2 =97,25 (mm
Ket qua c ghi vao bang sau :
Cap
Cac bc
chnh
cong nghe
xac
Trc
gia
_
cong
Xoc tho
15
Xoc tinh
11
SVTH : NHOM 5
Trang 15
Kch thc
trung gian
Dung sai
Lng
d
0,2
11,25
86+0,2
1,4
0,22
10,3
0,75
96,3+1,4
97,05+0,22

Mai
0,054
0,2
97,25+0,054
5.2. Xac nh lng d trung gian bang phng phap phan

tch:
- Be mat can tnh lng d bang phng phap phan

tch la be mat lo trc khi gia cong rang trong 62+0,03
(mat 4)
- Kch thc D=62H7
- o chnh xac cua kch thc la cap 7. Phoi uc
nen co Rz0 =150m T0=250m (Phuc luc 11a-2)
- Tien trnh gia cong lo 62+0,03 gom cac bc:
tien tho tien ban tinh tien tinh
Bc 1: Tien tho cap chnh xac H16 Rz1=100m
Bc 2: Tien ban tinh cap chnh xac H12 Rz2=50m
Bc 3: Tien tinh cap chnh xac H7
Rz3=25m
- Chieu sau lp bien cng theo cac bc
T1=100m,T2=50m, T3=25m
5.2.1 Cac sai so
5.1.2 Sai so khong gian
= 2c v + 2v t
cv: Sai so cong venh:
ga tren mam cap cv=l.k
l: chieu dai chi tiet
k:o cong venh n v, chon k=3m/mm
cv=72.3=216(m)
vt : Sai so v tr tng quan vi cap chnh xac phoi uc
IT16 ta co sai so la2200m.ay la sai so lech khuon
va sai so kch thc phoi uc
vt =1900m (Bang 3-11 ,[1] )
= 216 2 + 1900 2 = 1912,3m

5.2.3 Sai so ga at:
= c 2 + 2 k + 2 dg
- Sai so chuan :c = 0 (Ga tren mam cap 3 chau)
SVTH : NHOM 5
Trang 16

- Sai so kep chat k = 125m (phoi tho tra tai lieu

[9]/38 )
- Sai so o ga:lay bang 2.(1/3 1/10) dung sai kch
thc chi tiet
g = 2.(1/3 1/10).0.03 = 0,02 0,006 mm. Chon g =0.02mm
1 = 125 2 + 20 2 = 126 m
2 = 63,25m , 2 = 23,36 m
=>Sai so ga at:
- Sai so khong gian phoi :0=1912m.
Sau bc tien tho sai lech khong gian con lai ( theo
TL[6]/48 ) :
cl = k ph
1 = 0,06.0 = 0,06.1912 = 115m

Sau bc tien ban tinh sai lech khong gian con lai
2 = 0,05.0 = 0,05.1912 = 96m
Sau bc tien tinh sai lech khong gian con lai
3 = 0,04.0 = 0,04.1912 = 38m
5.3.Cac kch thc trung gian:
5.3.1 Lng d cho cac bc gia cong:
Lng d nho nhat c xac nh nh sau :
2Zmin =2 (Rzi-1 +Ti-1 + i21 + i2 )
- Lng d cho bc tien tho :
2Zmin =2 (100 +100 + 1912 2 + 127 2 )
= 4323,43m 4,3234 mm.
- Lng d cho bc gia cong ban tinh :
2Zmin =2 (50 +50 + 115 2 + 63,252 )
= 462,5m = 0,4625 mm.
- Lng d cho bc gia cong tinh :
2Zmin =2 (25 +25 + 96 + 23,36 2 )
= 397,6m = 0,3976 mm
5.3.2.Cac kch thc trung gian:
- Kch thc ln nhat cua chi tiet :
Dmax3 = 62 + 0,03 = 62,03 mm
- Kch thc trung gian ln nhat cua phoi trc khi
tien tinh :
Dmax2 = Dmax3 - 2Zmin3= 62,03 - 0,3976 = 61,632 mm
SVTH : NHOM 5
Trang 17

-Kch thc trung gian ln nhat cua phoi trc khi

tien ban tinh :
Dmax1 = Dmax2 - 2Zmin2 = 61,632 - 0,4625 = 61,17mm
- Kch thc trung gian ln nhat cua phoi trc khi
tien tho :
Dmax0 = Dmax1 - 2Zmin1 = 61,17 4,3234 = 56,847mm
5.3.3 Dung sai kch thc cho cac bc cong nghe :
Dung sai phoi :H16 => 0 = 1,9mm
Dung sai kch thc sau bc tien tho : 1 = 1,9mm
(TL[1]/65 )
Dung sai kch thc sau bc tien ban tinh : 1 =
0,3mm (TL[1]/64)
Dung sai kch thc sau bc tien tinh : 1 = 0,03mm
Tnh kch thc min:
Dmax0 = 56,847 mm
Dmin0 = 56,847 - 0 = 56,847 1,9 =
54,947 mm
Dmax1 = 61,17 mm
Dmax1 = 61,17 - 1 = 61,17 1,9 =
59,27 mm
Dmax2 = 61,632 mm
Dmax2 = 61,632 - 2 = 61,6320,3=
61,332 mm
Dmax3 = 62,03 mm
Dmax3 = 62,03 - 3 = 62,03 0,03 =
62 mm
5.3.4 Lng d trung gian ln nhat va be nhat cua
cac bc :
- Bc tien tho :
2Zmin1 = Dmax1 - Dmax0 = 61,17 56,85 = 4,323 mm
2Zmax1 = Dmin1 - Dmin0 = 59,27 54,947 =4,323 mm
- Bc tien ban tinh:
2Zmin2 = Dmax2 - Dmax1 = 61,63 61,17 =0,462 mm
2Zmax2 = Dmin2 -D min1 = 61,332 59,27 = 2,062 mm
- Bc tien tinh:
2Zmin3 = Dmax3 - Dmax2 = 62,03 61,63 = 0,398 mm
2Zmax3 = Dmin3 -D min2 = 62 61,33= 0,668 mm
- Lng d tong cong ln nhat va be nhat :
3
2 Z min 0 = 2 Z min i
1
= 4,323 + 2,062 + 0,668 = 7,053 mm
SVTH : NHOM 5
Trang 18

2 Z max 0 = 2 Z max i
1
= 4,323 + 0,462 + 0,398 = 5,183 mm
Th lai ket qua :

2Zmax0 - 2Zmin0 = 7,053 5,183 =1,87 mm
ph - ct
= 1,9 0,03 = 1,87 mm
Vay ket qua la ung.
- Lng d trung gian danh ngha cho bc tien tho :
2Z1 = 2Zmax1 =4,3mm
- Lng d trung gian danh ngha cho bc tien ban
tinh :
2Z2 = 2Zmax2 =2,1mm
- Lng d trung gian danh ngha cho bc tien tinh :
2Z3 = 2Zmax3 =0,67mm
- Lng d tong cong danh ngha :
2Z0 =2 Zmax0 - esph + esct = 5,813mm
- Kch thc danh ngha cua phoi :
D0 = Dct - 2 Z0 =62 5,183 = 56,817mm
- Kch thc ghi tren ban ve phoi : Dphoi = 56,8 1,9
SVTH : NHOM 5
Trang 19

PHAN HOANG LONG
GVHD
* Bang tong ket xac nh lng d bang phng phap phan tch:
Trnh t
cac
bc
cong
nghe
gia
cong
mat lo
62+0,03
0. Phoi
Cac yeu to tao thanh

lng d
1.Tien
tho
2.Tien
ban
tinh
3.Tien
tinh
Cong
100
Rzi
Ti
400
50
10
0
50
25
25
SVTH : NHOM 5
Trang 20
191
2
115
126
126
96
38
Ln
g d
tnh
toan
2Zmin
Kch
thc
tnh
toan
Mm
Dung
sai
i
mm
Kch
thc
Gii han
mm
Lng d
gii han
mm
Dmin
2Zmin
Dmax
2Zma
x
56,847
1,9
4323
61,17
1,9
62,2
5
462
61,632
0,3
23,6
1
398
62,03
0,03
54,
947
59,
27
61,
332
56,8
47
61,1
7
61,6
32
62
62,0
3
4,32
3
0,46
2
4,32
3
2,06
2
0,93
8
5,72
3
0,66
8
7,05
3

PHAN HOANG LONG
Phan 6
GVHD
THIET KE NGUYEN CONG CONG NGHE
6.1 Nguyen cong 1 : tien mat 20,22 ; mat nh v 1,24

a) S o ga :
b) Chon may : can c vao [10] chon may tien 1K62

TL10/514 co cac thong so sau:
- Cong suat ong c 10KW
- Hieu suat =0,75
- So vong quay truc chnh : 12,5 2000v/ph
- Bc tien doc : 0,07 4,16 mm/vong
- Bc tien ngang : 0,035 2,08 mm/vong
c) o ga :
Dung mam cap 3 chau t nh tam
d) Dung cu cat :
Dao tien T15K6 16 x25 x45o _II OCT 6743 53 (TL 10/313 )
e) Dung cu kiem tra : thc cap
f) Dung dch trn nguoi : Emunxi (TL5/53 )
6.2) Nguyen cong 2 : tien mat 1,24,7,8,23,6 ;be mat nh v
22, 20
a) S o ga at :
b) Chon may :
Can c vao [10] chon may tien 1K62 TL10/514 co cac
thong so sau :
SVTH : NHOM 5
Trang 21

PHAN HOANG LONG
GVHD
Cong suat ong c 10KW

Hieu suat =0,75
So vong quay truc chnh : 12,5 2000v/ph
Bc tien doc : 0,07 4,16 mm/vong
Bc tien ngang : 0,035 2,08 mm/vong
o ga :
d) Dung cu cat :
Dao tien T15K6 16 x25 x45o _II OCT 6743 53 (TL 10/311 )
6.3.Nguyen cong 3 : tien cac mat 4,13,10 ; be mat nh v 24
,1
a) S o ga :
c)

TL10/514 co cac thong so sau :
- Hieu suat =0,75
c ) o ga :
d ) Dung cu cat :
Dao tien T15K6 16 x16 x200 _VI OCT 6743 53 (TL 10/318 )
g) Dung cu kiem tra : thc cap
SVTH : NHOM 5
Trang 22

PHAN HOANG LONG
GVHD
Dung dch trn nguoi : Emunxi (TL5/53 )

6.4.Nguyen cong 4 : tien cac mat 16,12,15 be mat nh v
1,24
Vat mep : 5,2 be mat nh v 10,20
a) S o ga :

- Hieu suat =0,75
c) o ga :
d) Dung cu cat :
Dao tien T15K6 16 x25 x45o _I OCT 6743 53 (TL 10/313 )
6.5.Nguyen cong 5 : tien mat 18 be mat nh v 4,1

a) S o ga at
SVTH : NHOM 5
Trang 23

PHAN HOANG LONG
GVHD
b)o ga :
c)Dung cu cat :
d)Dung cu kiem tra : thc cap
g)Dung dch trn nguoi : Emunxi (TL5/53
6.6.Nguyen cong 6 :tien mat 7
g) S o ga :
h) Chon may : can c vao [10] chon may tien 1K62

- Hieu suat =0,75
i) o ga :
SVTH : NHOM 5
Trang 24

PHAN HOANG LONG
j) Dung cu cat :
k) Dung cu kiem tra : thc cap
l) Dung dch trn nguoi : Emunxi (TL5/53 )
6.7.Nguyen cong 7 : truot mat 3
a) S o ga at :
b)
c)
d)
e)
f)
Chon may : may chuot TL10/533 )

o ga :
Dung cu cat : dao chuot
Dung cu kiem tra : thc cap
Dung dch trn nguoi Emunxi
6.8. Nguyen cong 8 : Xoc mat 19

a) S o ga at :
SVTH : NHOM 5
Trang 25
GVHD

PHAN HOANG LONG
GVHD
b) Chon may : may xoc rang 514 vi cac thong so :
ng knh ngoai ln nhat cua banh rang 450mm
Moun cua banh rang m =6
Cong suat ong c 2,8 KW
Hieu suat may = 0,65
So hanh trnh kep au xoc trong 1 phut 125 359
Bc tien vong sau 1 hanh trnh kep au xoc 0,17

0,44 (mm/hanh trnh kep).
c) o ga :
d) Dung cu cat: dao xoc m2,5t40 OCT 322-41 (TL10/353 )
e) Dung dch trn nguoi : Emunxi
6.8.Nguyen cong 8 : xoc mat 9

a) S o ga at :
SVTH : NHOM 5
Trang 26

PHAN HOANG LONG
GVHD
b) Chon may : may xoc rang 514 vi cac thong so :
ng knh ngoai ln nhat cua banh rang 450mm
Moun cua banh rang m =6
Cong suat ong c 2,8 KW
Hieu suat may = 0,65
So hanh trnh kep au xoc trong 1 phut 125 359
Bc tien vong sau 1 hanh trnh kep au xoc 0,17

0,44 (mm/hanh trnh kep).
c) o ga :
d) Dung cu cat: dao xoc m4t25 OCT 322-41 (TL10/353 )
g) Dung dch trn nguoi : Emunxi
6.10.Nguyen cong 10 : nhiet luyen va cacbe mat a gia
cong at o chnh xac yeu cau ma yeu cau o nham cao hn
ta tien hanh mai bang tay (be mat :7,14,17,21,22,24 )
Phan7
CHE O CAT
7.1 Be mat 4:
a) Chieu sau cat :
- tien tho : t = 3,6/2 = 1,8mm
- tien ban tinh t =1/2 = 0,5 mm
- tien tinh t = 0,58/2 = 0,29 mm
b) Lng chay dao :
Theo sc ben can dao ta co :

B.H 2 .[ ] u
Y
S1 =
xpz
nz
pz
6.l.C pz .t .V .K pz
-Da vao sc ben vat lieu lam dao , vat lieu gia cong
chon van toc cat s bo Vsb =236 (m/phut )
Theo so lieu B x H = 16 x 16 , [ ] u = 20 KG/mm2
l = 1,5 x H = 1,5 x 16 = 24 mm
SVTH : NHOM 5
Trang 27

PHAN HOANG LONG
GVHD
-Tra bang 11 1 (TL 11/26):

Cpz = 300 , Xpz = 1 , Ypz = 0,75 , nz =-0,15
-Tra bang 12-1 (TL 11/28) :
n

Kmp = ( = 750 N/mm2)
p
75
Kmp = 1 trong o np tra bang 13-1 /28 TL[11]

-Tra bang 15-1 /30 ta c :
K pz = 1 , K pz = 1,25 , K pz = 1 Kpz =1,25
thay vao cong thc tren ta c :
S1 =
0 , 75
16.16 2.20
= 2,374 mm/vong.
6.24.300.(1,8)1.236 0,15.1,25
Theo sc ben cua c cau may :

S2 =
Y px
Pm
1,45.C px .t
x px
.V n x .K p x
Vi Pm = 350 KG
Tra bang 11-1 TL[11]/26 : Cpx = 339 , Xpx =1 , Ypx =0,5 , nx= -0,4
12-8 TL[11]/26 Kmp =1
15-1 K px = 1 , K px = 2 , K px = 1 Kpx = 2
S2 = 0 , 5
350
=10,29 mm/vong
1,45.339.1,8.236 0, 4.2
Theo o ben cua chi tiet gia cong :

S3 = Y
pz
K .E.J .[ f ]
1,1.L C pz .t xpz .V nz .K pz
3
Vi K = 3 (TL[11]/6)
E = 2,1. 104 KG/mm2
J = 0,05D4 (mm4)
[ f ] = 0,25. = 0,24. 1,9 = 0,48
S3 =
0 , 75
2,1.10 4.0,05.62 4.0,48

= 1,254 mm/vong
1,1.1053.300.1,8.236 0,15.1,25
chon Smin = 1,25 mm/vong theo xuat x may chon S = 1,21

mm/vong.
3.Van toc cat:
c tnh theo cong thc :
V=
CV
.K V (m/phut )
Tm .t xv .S Yv
Tra bang 1-1 TL[11]/14 ta co

CV = 292 , XV =0,3 ,YV = 0,15 ,m = 0,18 ,T =45phut
SVTH : NHOM 5
Trang 28

PHAN HOANG LONG
GVHD
Tra bang 2-1 KmV =1

7.1
Knv =1
8-1 KuV = 1
9-1 K v = 1, K 1v =1 , K qv =0,93
10-1 KoV =1 vay KV = 0,93
V =
45
292
.0,93 = 111,50 (m/phut )
.1,80,3.1,210,15
0 ,18
So vong quay trong mot phut

n=
1000.V 1000.111,50
=
= 573 (vong/phut)
.D
.62
Chon n = 630 vong/phut ( theo TL[11]/302 )

D.n 3,14.62.630
=
= 122,65 (m/ph)
Suy ra van toc thc khi cat :V =
1000
1000
Nh vay:
-Khi tien tho V = 111,5 m/ph ; n = 630v/ph ;Vthc
=122,65m/ph
-Khi tien ban tinh : V = 176v/ph ;n = 904 v/ph n
=1000v/ph
Vthc =194,5 m/phut
-Khi tien tinh : V = 233 v/ph n = 1198v/ph
chon n = 1250v/ph
Vthc = 243,47m/ph
4)Tnh lc cat :
Lc tiep tuyen Pz = Cpz. Sypz.txpz. Vnz. Kpz
(KG)
0,75
-0,15
-Khi tien tho Pz = 300.1,21 .1,8.122,7 .1,25
= 210,3 (KG)
-Khi tien ban tinh Pz = 73,44 (KG)
-Khi tien tinh Pz = 21,24 (KG)
Lc hng knh : PY =Cpy.txpy.Sypy.Vny.Kpy
Tra bang 11-1 Cpy = 243 , Xpy = 0,9 , Ypy =0,6, ny = 0,3
12-1 Kmp =1
15-1 K py =1 , K py = 2 , K py = 1 Kpy = 2
- Khi tien tho :Py= 243.1,80,9.1,210,6.122,7-0,3.2 =218,5 (KG)
- Khi tien ban tinh :Py = 20,51 (KG)
- Khi tien tinh : Py = 16,06 (KG)
Lc doc truc :
Px = C px .t
y px
.S
y px
.V nx .K px
- Khi tien tho :Px = 339.1,8.1,210,5.122,7-0,4.2 = 196,046 (KG )

- Khi tien ban tinh : Px =15,22 (KG)
SVTH : NHOM 5
Trang 29

PHAN HOANG LONG
GVHD
- Khi tien tinh : Px = 12,729 (KG).

5.Cong suat tieu thu khi cat :
N=
Pz .V
210,3.122,7
=
= 4,216 ( kw) <.Ne = 7,5 kw
60.102
60.102
an toan.
6. Thi gian gia cong c ban:
To =
L + L1 + L2
S .n
Vi L1 =0,896+1=1,896
L2 = 3
L =105 (theo tai lieu[ 6 ] )
105 + 1,896 + 3
.1 =0,143 phut
1,21.630
105 + 1.304 + 3
= 0,146 phut
- Ban tinh To =
0,75.1000
105 + 1,183 + 3
- Tien tinh To =
=0.257 phut
0,34.1250
- Khi tien tho To =
7.2 Be mat 13 :
a )Chieu sau cat :
- Tien tho : t = 20/4 = 5 mm (i =2 )
- Tien ban tinh t = 2,7/2( i=1 ) =1,35 mm
- Tien tinh t = 1,3/4 = 0,325 mm
b)Lng chay dao :

B.H 2 .[ ] u
Y
S1 =
xpz
nz
pz
Da vao sc ben vat lieu lam dao , vat lieu gia cong
chon van toccat s bo Vsb =236 (m/phut ) bang 35-1/48 TL11
l = 1,5 x H = 1,5 x 16 = 24 mm
-tra bang 11 1 (TL 11/26):
Cpz = 300 , Xpz = 1 , Ypz = 0,75 , nz =-0,15
- Tra bang 12-1 (TL 11/28) :
n

Kmp = ( = 750 N/mm2)
p
75
Kmp = 1 trong o np tra bang 13-1 /28 TL[11]

K pz = 1 , K pz = 1,25 , K pz = 1 Kpz =1,25
SVTH : NHOM 5
Trang 30

PHAN HOANG LONG
S1 =
0 , 75
GVHD
16.16 2.20
= 0,62 mm/vong.
6.24.300.(5)1 .260 0,15.1,25
Theo sc ben cua c cau may :

S2 =
Y px
Pm
1,45.C px .t
x px
.V n x .K p x
Vi Pm = 360 KG
12-8 TL[11]/26 Kmp =1
15-1 K px = 1 , K px = 2 , K px = 1,07 Kpx = 2,14
S2 = 0 , 5
360
=0,401 mm/vong
1,45.339.5.260 0, 4.2,14
Theo o ben cua chi tiet gia cong :

S3 = Y
pz
K .E.J .[ f ]
3
Vi K = 3 (TL[11]/6)
E = 2,1. 104 KG/mm2
J = 0,05D4 (mm4)
[ f ] = 0,25. = 0,24. 0,87 = 0,218
S3 =
0 , 75
3.2,1.10 4.0,05.86 4.0,218

= 119,87 mm/vong
1,1.105 3.300.5.260 0,15.1,25

mm/vong.
3.Van toc cat:
V=
CV
.K V (m/phut )
Tm .t xv .S Yv

CV = 292 , XV =0,3 ,YV = 0,15 ,m = 0,18 ,T =45phut
Tra bang 2-1 KmV =1
7.2
Knv =1
8-1 KuV = 1,54
9-1 K v = 1, K 1v =1 , K qv =0,93
10-1 KoV =1 vay KV = 1,146
V =
45
0 ,18
292
.0,93 = 153,33 (m/phut )
.5 0,3.0,39 0,15

SVTH : NHOM 5
Trang 31

PHAN HOANG LONG
n=
GVHD
1000.V 1000.153363
=
= 567,53 (vong/phut)
.D
.686
Chon n =400 vong/phut ( theo TL[11]/302 )

D.n 3,14.86.400
=
= 108 (m/ph)
1000
1000
Nh vay:
- Khi tien tho V = 153,33m/ph ; n =400v/ph ;Vthc =108m/ph
- Khi tien ban tinh : V = 181,223v/ph ;n =670,76 v/ph n
=800v/ph
Vthc =216 m/phut
- Khi tien tinh : V = 244,375 v/ph n = 830,49v/ph
chon n = 800v/ph
Vthc =216m/ph
4)Tnh lc cat :
(KG)
0,75
-0,15
- Khi tien tho Pz = 300.50,39 .108 .1,25
=458,44 (KG)
- Khi tien ban tinh Pz =111,37 (KG)
- Khi tien tinh Pz =26,86 (KG)
Lc hng knh : PY =Cpy.txpy.Sypy.Vny.Kpy
Tra bang 11-1 Cpy =243 , Xpy =0,9 , Ypy =0,6, ny =0,3
12-1 Kmp =1
15-1 K py =1 , K py = 2 , K py = 1
- Khi tien tho :Py= 243.50,9.0,390,6.108-0,3.2 =288,62 (KG)
Lc doc truc :
Px = C px .t pxy .S
y px
.V nx .K px
- Khi tien tho :Px =339.5.0,390,5.108-0,4.2,14 =248,13 KG

- Khi tien ban tinh : Px =71,236 (KG)
N=
Pz .V
368,1.170
=
= 10,225 ( kw) >.Ne = 7,5 kw
60.102
60.102
Nen giam so vong quay con n = 400v/ph V =108 v/ph

N = 7,41 KW
6. Thi gian gia cong c ban.
Tnh cho be mat 4 :
SVTH : NHOM 5
Trang 32

PHAN HOANG LONG
To =
GVHD
L + L1 + L2
.i
S .n
Vi L1 =5 +1=1,896
L2 = 3
L =33 (theo tai lieu[ 6 ] )
33 + 1,896 + 3
.2 =0,48 phut
0,43.400
33 + 6 + 3
= 0,12 phut
- Ban tinh To =
0,43.800
42
= 0,24 phut
- Tien tinh To
0,43.800
- Khi tien tho To =
7.3 Be mat 22 :
a )Chieu sau cat :
- Tien tho : t = 6/4 =1, 5 mm (i =2 )
- Tien ban tinh t = 2/2( i=1 ) =1 mm ( i = 1 )
- Tien tinh t = 1,25/4 = 0,313 mm ( i = 2 )
b)Lng chay dao :

B.H 2 .[ ] u
Y
S1 =
xpz
nz
pz
Da vao sc ben vat lieu lam dao , vat lieu gia cong
chon van toccat s bo Vsb =236 (m/phut ) bang 35-1/48 TL11
l = 1,5 x H = 1,5 x 25 = 37,5 mm
-tra bang 11 1 (TL 11/26):
Cpz = 300 , Xpz = 1 , Ypz = 0,75 , nz = -0,15
- Tra bang 12-1 (TL 11/28) :
n

Kmp = ( = 750 N/mm2)
p
75
Kmp = 1 trong o np tra bang 13-1 /28 TL[11] np =1

K pz = 1 , K pz = 1,25 , K pz = 1 Kpz =1,25
S1 =
0 , 75
16.25 2.20
= 2,22 mm/vong.
6.37,5.300.(3)1 .260 0,15.1,25
Theo sc ben cua c cau chay dao :

S2 =
SVTH : NHOM 5
Trang 33
Y px
Pm
1,45.C px .t
x px
.V n x .K p x

PHAN HOANG LONG
GVHD
Vi Pm = 360 KG
12-8 TL[11]/26 Kmp =1
15-1 K px = 1 , K px = 2 , K px = 1,07 Kpx = 2,14
S2 = 0 , 5
360
= 1,11 mm/vong
1,45.339.3.260 0, 4.2,14
Theo o chnh xac cua chi tiet gia cong :

S3 = Y
pz
K .E.J .[ f ]
3
Vi K = 3 (TL[11]/6)
E = 2,1. 104 KG/mm2
J = 0,05D4 (mm4)
[ f ] = 0,25. = 0,25. 1 = 0,25
S3 =
0 , 75
3.2,1.10 4.0,05.(131,27) 4 .0,25

= 4,07 mm/vong
1,1.105 3.300.3.260 0,15.1,25

mm/vong.
3.Van toc cat:
V=
CV
.K V (m/phut )
Tm .t xv .S Yv

CV = 292 , XV = 0,3 ,YV = 0,15 ,m = 0,18 ,T = 45phut
Tra bang 2-1 KmV =1
7.3
Knv = 1
8-1 KuV = 1,54
9-1 K v = 1, K 1v =1 , K qv = 0,93
10-1 KoV =1 vay KV = 1,146
V =
45
0 ,18
292
.0,93 = 136,86 (m/phut )
.1,5 0,3.1,04 0,15

n=
1000.V 1000.136,86
=
= 331,87 (vong/phut)
.D
.131,27
Chon n = 315 vong/phut ( theo TL[11]/302 )

D.n 3,14.131,27.315
=
= 129,91 (m/ph)
1000
Nh vay:
SVTH : NHOM 5
Trang 34
1000

PHAN HOANG LONG
GVHD
- Khi tien tho V = 136,86m/ph ; n = 315v/ph ;Vthc

=129,91m/ph
- Khi tien ban tinh : V = 141,49v/ph ; n = 343,1 v/ph
n =315 v/ph
Vthc = 129,91 m/phut
- Khi tien tinh : V =151,83 v/ph n = 368,16v/ph
chon n = 400v/ph
Vthc = 164,56 m/ph
4)Tnh lc cat :
(KG)
0,75
-0,15
- Khi tien tho Pz = 300.1,5.1,04 .129,91 .1,25
= 279,16 (KG)
- Khi tien ban tinh Pz = 186,12 (KG)
- Khi tien tinh Pz = 58,25 (KG)
Lc hng knh : PY = Cpy.txpy.Sypy.Vny.Kpy
Tra bang 11-1 Cpy = 243 , Xpy = 0,9 , Ypy = 0,6, ny = -0,3
12-1 Kmp =1
15-1 K py =1 , K py = 2 , K py = 1
- Khi tien tho :Py = 243.1,50,9.1,040,6.129,9-0,3.2 = 215,86 (KG)
Lc doc truc :
Px = C px .t pxy .S
y px
.V nx .K px
- Khi tien tho :Px = 339.1,5.1,040,5.129,91-0,4.2,14 = 101,845 KG

- Khi tien ban tinh : Px = 67,90 (KG)
N=
Pz .V
279,16.129,29
=
= 5,926 ( kw) <.Ne = 7,5 kw
60.102
60.102
6. Thi gian gia cong c ban:

To =
L + L1 + L2
.i
S .n
Vi L1 = 1,5 +1 =2,5
L2 = 2
L =62,5 (theo tai lieu[ 6 ] )
62,5 + 2,5 + 2
.2 = 4,09 phut
1,04.315
62,5 + 2 + 2
= 0,203 phut
- Ban tinh To =
1,04.315
- Khi tien tho To =
SVTH : NHOM 5
Trang 35

PHAN HOANG LONG
GVHD
62,5 + 1,313 + 2
.2 = 0,158
0
,
43
.
800
Tien tinh To =
phut
Cac be mat con lai tra bang ta c :

Trong o n =
1000.V
; s;v tra theo tai lieu [9] t trang 101 en trang
D
109
To c tnh theo tai lieu [6] bang 27 t trang 55 en trang 66
Mat 20 : tien tho t = 5mm ,s =0.7mm/vong ,V =133m/ph ,n=315,
To =0.225phut
Mat 22 : tien tho t = 1,5mm ,s =1.04mm/vong ,V =129.91m/ph ,n
=315, To =0.409phut
Mat 1: tien tho t =3.5mm ,s =087mm/vong ,V =188m/ph ,n=630,
To =0089phut
Tien ban tinh t = 1.35mm ,s =0.78mm/vong ,V =188m/ph ,n=630, To
=0.09phut
Tien tinh t = 0.4mm ,s =0.7mm/vong ,V =188m/ph ,n=630, To
=0098phut
Mat 24 : :
tien tho t =2.8mm ,s =078mm/vong ,V =144m/ph
,n=400, To =0,152phut
=0.104phut
Tien tinh t = 0.65mm ,s =0.61mm/vong ,V =192m/ph ,n=630, To
=0117phut
Mat 10 : :
tien tho t =4.5mm(i=2) ,s =0,7mm/vong ,V
=128m/ph ,n=400, To =0207phut
Tien ban tinh t = 1mm ,s =0.61mm/vong ,V =190m/ph ,n=500, T o
=0.084phut
Tien tinh t = 0.63mm ,s =0.61mm/vong ,V =190m/ph ,n=500, T o
=0082phut
Mat 7 : : tien tho t =5mm ,s =0,7mm/vong ,V =182m/ph ,n=800,
To =0,045phut
=0.041phut
Tien tinh t = 0.65mm ,s =0.61mm/vong ,V =195m/ph ,n=800, T o
=0042phut
Mat 18 : :
tien tho t =2.3mm ,s =0,78mm/vong ,V =140m/ph
,n=4000, To =0097phut
=0.084phut
Mat 16 : :
tien tho t =3mm ,s =0,78mm/vong ,V =165m/ph
,n=800, To =0,011phut
SVTH : NHOM 5
Trang 36

PHAN HOANG LONG
GVHD
Mat 5 : : tien tho t =3mm ,s =0,78mm/vong ,V =165m/ph ,n=800,

To =0,011phut
Phan 8
THIET KE O GA
1.Nhiem vu thiet ke :
Thiet ke o ga chuyen dung cho nguyen cong soc rang
ngoai
SVTH : NHOM 5
Trang 37

PHAN HOANG LONG
GVHD
Thiet ke o ga nham am bao nang suat va chat

lng san pham theo yeu cau ky thuat cua chi tiet a ra.
Yeu cau cua o ga la n gian de s dung va an
toan.
2.Tnh toan o ga :
Lc doc truc Px =632,88 KG
He so an toan K = K0 . K1 .K2 . K3 . K4 . K5 .K6
Vi K0 he so an toan cho tat ca cac trng hp va K0
=1,5
K1 he so tnh e trng hp tang lc cat khi o bong thay
oi. Khi gia cong tho K1 =1,2
K2 he so tang lc cat khi dao mon K2 = 1
K3 he so tang lc cat khi gia cong gian oan K3 = 1,2
K4 he so tnh en sai so cua c cau kep chat K4 = 1,3
K5 he so tnh en mc o thuan li cua c cau kep bang
tay K5 =1,2
K6 he so tnh en moment lam quay chi tiet K6 =1
Vay K =3,37
Pc =Px .K =632,88.3,37 =2132,55 KG
b
Pc
Lc Pc co xu hng lam quay chi tiet quanh O . Ta viet phng

trnh can bang moment W.a/2 = Pc .( b-a )/2
W > Pc. (b-a) /2 =2132,55.(131,27/105-1) = 533,54 KG
Lay W =600 KG
F
T1
Tnh bulong d c
W 1, 4 600
=
=18,63 mm
10 Q/3
Chon M24
T
Tnh bulong kep ban may va o ga:
FT 3
Q
SVTH : NHOM 5
Trang 38
Q/3
Q/3
FT2

PHAN HOANG LONG
Lc tac dung len bulong 1 do moment T gay ra :

FT 1 =
T .r1
Q.R.r1
=
= FT 2 = FT 3 = 311,04( KG )
2
2
r
3
.
150
i
Tong lc tac dung len bulong 1 :
F1 = FT21 + Q12 = 311,04 2 + 710,85 2 = 775,92( KG )
FT 2
F1
Q /3
F22 = FT22 + Q22 2.FT 2 .Q2 cos 120 0
F2 = 907,28 KG
F T3
Q3
F3
SVTH : NHOM 5
Trang 39
GVHD

PHAN HOANG LONG
GVHD
F32 = Q32 + FT23 2.Q3 .FT 3 cos 60 = 710,85 2 + 311,04 2 2.710,85.311,04. cos 60
F3 =617,21 KG
nh vay bulong 2 chu lc ln nhat F2 = 907,28 KG
Trng hp lap co khe h :
d
4.k .F2
=
.[ ]
4.1,5.907,28.9,81
= 15,37 mm
3,14.72
chon M16
Tnh toan sai so :
[ CT ] = ( g )2 ( c2 + k2 + m2 + c2 )
(TL6)
1
1
g = = 0.26 = 0.087 mm (dung sai nguyen cong)
3
3
k = 0.06mm (bang 24 TL6)
m = n = 0.2 10000 = 0.02mm

: he so phu thuoc ket cau nh v
n : so lng chi tiet gia cong tren o ga
c = 0.01mm (sai so sinh ra trong qua trnh lap ghep va ieu chnh
o ga ( theo TL6/88)
c =0.03 ( TL 6/88)
[ c ] =
(0.87) 2 (0.03 2 + 0.06 2 + 0.02 2 + 0.012 ) = 0.051mm
Hoat ong o Ga:

+Chi tiet c nh v len o ga
+Kep chat chi tiet bang bulong
+Xoc rang xong ni long chi tiet va thao vong em thao
nhanh ra , lay chi tiet ra khoi o ga.
Bao quan o ga :
+Lau chui khong cho phoi bam len be mat nh v
+ay la o ga chuyen dung nen can bao quan tot.
TAI LIEU THAM KHAO

[1]
[2]
So tay cong nghe che tao may T1 Nguyen ac Loc

So tay cong nghe che tao may T2 Nguyen ac Loc
SVTH : NHOM 5
Trang 40

PHAN HOANG LONG
[3]
Ve ky thuat c kh T2 Tran Hu Que
[4]
Ve ky thuat c kh Vu Tien at
[5]
GVHD
Hng dan thiet ke o an mon hoc CNCTM Le Trung
Thc ang Van Nghn

[6]
Thiet ke o an CNCTM Tran Van ch
[7]
Kim loai hoc va nhiet luyen Nghiem Hung
[8]
[9]
Cac phng phap gia cong kim loai HBK TPHCM

So tay cong nghe che tao may T1 HBK HN-1970
[10] So tay cong nghe che tao may T2 HBK HN 1970

[11] Che o cat khi gia cong c HSPKT 1993- Nguyen Ngoc
ao Ho Viet Bnh
[12] So tay va Atlas o ga Tran Van ch
SVTH : NHOM 5
Trang 41

PHAN HOANG LONG
GVHD
MUC LUC
Phan 1 Xac nh Dang San Xuat.........................Trang 1
Phan 2 Phan Tch Chi Tiet Gia Cong-------------------------------2
Phan 3 Chon Phoi---------------------------------------------------------4
Phan 4 Chon Chuan Va Cac Phng Phap Gia Cong------5
Phan 5 Tinh Lng D ----------------------------------------------------8
Phan 6 Thiet Ke Nguyen Cong Cong Nghe-----------------19
Phan 7 Tnh Va Tra Che o Cat-----------------------------------26
Phan 8 Thiet Ke o Ga----------------------------------------------36
Phan 9 Tai Lieu Tham Khao-----------------------------------------39
SVTH : NHOM 5
Trang 42

Phaàn 1: Xaùc Ñònh Daïng Saûn Xuaát: Ñoà Aùn Coâng Ngheä Cheá Taïo Maùy GVHD Phan Hoaøng Long

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Phaàn 1: Xaùc Ñònh Daïng Saûn Xuaát: Ñoà Aùn Coâng Ngheä Cheá Taïo Maùy GVHD Phan Hoaøng Long

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o an cong nghe che tao may

GVHD PHAN HOANG LONG

o an cong nghe che tao may

PHAN TCH CHI TIET GIA CONG

o an cong nghe che tao may

Mat 8;21 : cap chnh xac 12 TL3/8,Ra = 2,5 .

o an cong nghe che tao may

Phng phap gia cong : tien tinh at CCX 87 ,

o an cong nghe che tao may

kch thc chi tiet + lng d = kch thc phoi

o an cong nghe che tao may

4.2 Chon chuan va cac phng phap gia cong :

Bc nguyen Be mat gia cong

o an cong nghe che tao may

Be mat Be mat Chon

o an cong nghe che tao may

o an cong nghe che tao may

Ta chia lng d nay thanh hai phan :

5.1.2 Lng d mat 7:

o an cong nghe che tao may

Ket qua tnh toan c ghi vao bang :

5 .1.4 Lng d mat 10 :

Dung sai Lng

o an cong nghe che tao may

Cong : Zmax = 21,27mm

5.1.5 Lng d mat 18 :

Ket qua tnh toan c ghi vao bang:

Cong Zmax =24mm

o an cong nghe che tao may

Ket qua tnh toan c ghi vao bang :

5.1.7 Lng d mat 1 ,20 :

o an cong nghe che tao may

o an cong nghe che tao may

ng knh khi chuot la 62 +10,28 =72,28 mm

o an cong nghe che tao may

o an cong nghe che tao may

5.2. Xac nh lng d trung gian bang phng phap phan

- Be mat can tnh lng d bang phng phap phan

= 216 2 + 1900 2 = 1912,3m

o an cong nghe che tao may

- Sai so kep chat k = 125m (phoi tho tra tai lieu

1 = 0,06.0 = 0,06.1912 = 115m

o an cong nghe che tao may

-Kch thc trung gian ln nhat cua phoi trc khi

= 4,323 + 2,062 + 0,668 = 7,053 mm

o an cong nghe che tao may

= 4,323 + 0,462 + 0,398 = 5,183 mm

Th lai ket qua :

- Kch thc ghi tren ban ve phoi : Dphoi = 56,8 1,9

o an cong nghe che tao may

Cac yeu to tao thanh

o an cong nghe che tao may

THIET KE NGUYEN CONG CONG NGHE

6.1 Nguyen cong 1 : tien mat 20,22 ; mat nh v 1,24

b) Chon may : can c vao [10] chon may tien 1K62

o an cong nghe che tao may

Cong suat ong c 10KW

b) Chon may : can c vao [10] chon may tien 1K62

o an cong nghe che tao may

Dung dch trn nguoi : Emunxi (TL5/53 )

b) Chon may : can c vao [10] chon may tien 1K62

6.5.Nguyen cong 5 : tien mat 18 be mat nh v 4,1

o an cong nghe che tao may