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c tin 2-k44
ng thanh bnh-
Li ni u
ng thanh bnh-
ng thanh bnh-
Li ni u. . . . . . . . . . . . . . . . . . . . . . . . . .
......................
Mc
lc. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
..................
Chng 1: Phn tch chc nng lm vic
ca chi tit. . . . . . . . . . . . . . . .
Chng 2: Phn tch tnh cng ngh trong
kt cu ca chi tit.. . . . . . . .
Chng 3: Xc nh dng sn xut. . . . . . . .
......................
Chng 4: Chn phng php ch to
phi . . . . . . . . . . . . . . . . . . . . . . .
Chng 5: Lp th t cc nguyn cng.. . . . .
.....................
Chng 6: Tnh lng d cho mt b mt v
tra lng d cho cc b mt cn li.
Chng 7: Tnh ch ct cho mt
nguyn cng.. . . . . . . . . . . . . . . . . .
Chng 8: Tnh thi gian gia cng c bn
cho tt c cc nguyn cng. .
Chng 9: Tnh v thit k
g. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ti liu tham kho. . . . . . . . . . . . . . . . . . . .
......................
Chng 1: Phn tch chc nng lm vic
ca chi tit.
1
2
3
3
4
5
6
8
1
0
2
2
2
6
3
0
ng thanh bnh-
ng thanh bnh-
ng thanh bnh-
Trong :
+
)
100
ng thanh bnh-
5+3
) = 5400
100
2
(62 + 33).107.8 2
33 .35 +
18 .35 42 2 .8 = 50605mm 2 = 50605 .10 6 dm 2
4
2
4
4
6
Q = 7.50605 .10 = 0,35kg .
ng thanh bnh-
ng thanh bnh-
ng thanh bnh-
ng thanh bnh-
ng thanh bnh-
Gia cng l 16
, bng Ra= 2,5m:
Dung sai +0,018 ng vi cp chnh xc 7,
bng cp 6.
C th p dng phng php gia cng cui
cng l:
- Doa.
- Tin.
Gia
cng kch thc 35
bng
Rz=40m:
Dung sai +0,125 ng vi cp chnh xc 11,
bng cp 4.
C th p dng phng php gia cng cui
cng l:
- Phay.
- Bo.
- Chut.
Gia cng kch thc 12mm , bng
Rz=40m:
C th p dng cc phng php gia cng
cui cng l:
- Phay.
- Bo.
Gia cng rnh then b rng 4
mm,
bng Rz = 20m.
C th p dng cc phng php gia cng
cui cng l:
- Xc.
- Chut.
Gia cng ct t chi tit.
+0 , 018
+0 ,125
0 , 015
ng thanh bnh-
ng thanh bnh-
ng thanh bnh-
ng thanh bnh-
2 Z min = 2( Rz + Ta + a2 + b2 )
Khoan l t phi c.
Sau khi khoan l :
Rza=40m ; Ta=0 (v vt liu gia cng
l gang)
Sai lch v tr tng quan:
a = C 02 + (y.l ) 2
Trong :
ng thanh bnh-
Co : lch ca ng tm l, Co=20m.
y : cong ng trc l, y=1,4m/mm.
l : chiu di l, l=35mm.
= 20 + (1,4.35) = 53m
Khot l:
Sau khi khot t : Rza=32m ; Ta=0 (vt
liu gia cng l gang)
Sai lch khng gian: a=Co.Ks
lch ng tm l: Co=20m.
H s gim sai: Ks=0,05.
a=20.0,05=1m.
Lng d khot l sau bc khoan (b qua sai
s g t chi tit gia cng bc khot).
2Zbmin = 2(40 + 0 + 53) = 186m.
Doa l: Ra=3,2m ; Ta = 0.
Lng d doa l sau bc khot (b qua sai s
g t chi tit gia cng bc doa)
2Zbmin = 2(32 + 0 + 1) = 66m.
Bng tnh lng d gia cng l c 16.
2
+0 , 018
Th t
cc
nguyn
cng v
cc bc
ca b
mt
phi
tnh l-
Cc yu Gi tr
t
to tnh
thnh l- ton
ng d
D
un
g
sa
i
(
m)
Kc Tr s gii
h
hn ca lng
thc d (m)
gii
hn
(m
m)
ng thanh bnh-
ng d
R T Zb
z a a b mi
n
(
m)
1.Phi
2.Khoan 4 0 5 0 0
0
3
3.khot 3 0 1 0 18
2
6
4.Doa
0 66
Dt
(m
m)
15
,7
66
15
,9
52
16
,0
8
Dmi d 2Z
n
m mi
ax n
18 15, 15
0 590 ,7
70
70 15, 15
880 ,9
50
18 16 16
,0
18
2Z
ma
x
18
0
29
0
68
24
8
12
0
41
0
ng thanh bnh-
ng thanh bnh-
ng thanh bnh-
- ng knh dao:
D = 100mm.
- Gc nghing chnh: = 75.
- S rng:
z = 10.
- Mc hp kim:
BK8.
e. Lng d:
Lng d gia cng th sau khi c: 3,04mm.
Lng d gia cng bn tinh sau th: 0,3.
Lng d gia cng tinh sau bn tinh: 0,16mm.
f. Tra ch ct:
Bc 1: gia cng th.
Chiu su ct: t = 3,04mm.
Lng chy dao rng: Sz = 0,24mm/rng.
Lng chy dao vng: Sv = 10 0,24 =
2,4mm/vng.
Tc ct tra c(bng 5-127[6]): Vb =
141m/pht.
Tc tnh ton:
Vt = Vb.k1.k2.k3.k4.k5
Trong :
k1: H s iu chnh ph thuc cng
gang, k1=1,0.
k2: H s iu chnh ph thuc mc hp
kim, k2 = 0,8.
k3: H s iu chnh ph thuc vo trng
thi b mt gia cng , k3 = 0,8.
k4: H s iu chnh ph thuc chiu
rng phay, k4 = 1,13.
k5: H s iu chnh ph thuc gc
nghing chnh, k5 = 0,95.
ng thanh bnh-
Vt = 141.1,0.0,8.0,8.1,13.0,95 =
97m/pht.
Tc trc chnh:
n = 1000 Vt/.D = 1000.97/3,14.100 =
310 vng/pht.
Chn tc my: n = 300 vng/pht.
Tc ct thc t:
Vt = .D. n /1000 = 3,14.100.300/1000
= 94,2 m/pht.
Lng chy dao pht:
Sp = 300.2,4 =720mm/pht.
Bc 2: gia cng bn tinh.
Chiu su ct: t = 0,3mm.
Lng chy dao rng: Sz = 0,24mm/rng.
Lng chy dao vng: Sv = 10 0,24 =
2,4mm/vng.
Tc ct tra c(bng 5-127[6]): Vb =
158m/pht.
Tc tnh ton:
Vt = Vb.k1.k2.k3.k4.k5
Trong :
k1=1,0; k2 = 0,8; k3 = 1,0; k4 = 1,13; k5 =
0,95.
Vt = 141.1,0.0,8.1,0.1,13.0,95 =
135,7m/pht.
Tc trc chnh:
n
= 1000 Vt/.D =
1000.135,7/3,14.100 = 432 vng/pht.
Chn tc my: n = 375 vng/pht.
Tc ct thc t:
t
ng thanh bnh-
ng thanh bnh-
ng thanh bnh-
ng thanh bnh-
Sp = 300.2,4 =720mm/pht.
Bc 2: gia cng bn tinh.
Chiu su ct: t = 0,3mm.
Lng chy dao rng: Sz = 0,24mm/rng.
Lng chy dao vng: Sv = 10 0,24 =
2,4mm/vng.
Tc ct tra c(bng 5-127[6]): Vb =
158m/pht.
Tc tnh ton:
Vt = Vb.k1.k2.k3.k4.k5
Trong :
k1=1,0; k2 = 0,8; k3 = 1,0; k4 = 1,13; k5 =
0,95.
Vt = 141.1,0.0,8.1,0.1,13.0,95 =
135,7m/pht.
Tc trc chnh:
n
= 1000 Vt/.D =
1000.135,7/3,14.100 = 432 vng/pht.
Chn tc my: n = 375 vng/pht.
Tc ct thc t:
Vt = .D. n /1000 = 3,14.100.375/1000
= 118 m/pht.
Lng chy dao pht:
Sp = 375.2,4 =900mm/pht.
Bc 3: gia cng tinh.
Chiu su ct: t = 0,16mm.
Lng chy dao rng: Sz = 0,55mm/vng.
Tc ct tra c(bng 5-127[6]): Vb =
126m/pht.
Tc tnh ton:
t
ng thanh bnh-
Vt = Vb.k1.k2.k3.k4.k5
Trong :
k1=1,0; k2 = 0,8; k3 = 1,0; k4 = 1,13; k5 =
0,95.
Vt = 126.1,0.0,8.1,0.1,13.0,95 =
105m/pht.
Tc trc chnh:
n = 1000 Vt/.D = 1000.105/3,14.100
= 335 vng/pht.
Chn tc my: n = 300 vng/pht.
Tc ct thc t:
Vt = .D. n /1000 = 3,14.100.300/1000
= 94,2 m/pht.
Lng chy dao pht:
Sp = 300.0,55 =165mm/pht.
Bng ch ct.
6H1 97,2 300
2,54
2,4
720
2
118
375
0,3
2,4
900
105
300
0,16
0,55
165
Tn V(m/ N(v/ph t(mm) S(mm/ S(mm/
my pht) t)
vg)
ph)
3. Nguyn cng 3: phay mt u.
a. nh v:
Chi tit c nh v mt y 3 bc t do
bng phin t.
Khi V ngn nh v 2 bc vo mt tr th
nht.
ng thanh bnh-
ng thanh bnh-
Trong :
k1: H s iu chnh ph thuc vo trng
thi b mt gia cng , k3 = 0,8.
k2: H s iu chnh ph thuc chiu
rng phay, k4 = 1,13.
k3: H s iu chnh ph thuc gc
nghing chnh, k5 = 1,0.
k4: H s iu chnh ph thuc dng gia
cng , k4 = 1,0.
Vt = 35.0,8.1,0.1,0.1,0 = 28 m/pht.
Tc trc chnh:
n = 1000 Vt/.D = 1000.28/3,14.40 =
223 vng/pht.
Chn tc my: n = 190 vng/pht.
Tc ct thc t:
Vt = .D. n /1000 = 3,14.40.190/1000 =
24 m/pht.
Lng chy dao pht:
Sp = 190.2,0 = 380 mm/pht.
Bc 2: gia cng bn tinh.
Chiu su ct: t = 0,25mm.
Lng chy dao rng: Sz = 0,2mm/rng.
Lng chy dao vng: Sv = 10 0,2 =
2,0mm/vng.
Tc ct tra c(bng 5-96[7]): Vb =
35mm/pht.
Tc tnh ton:
Vt = Vb.k1.k2.k3.k4
Trong :
k3 = 0,8; k4 = 1,13; k5 = 1,0; k4 = 1,0.
t
ng thanh bnh-
Vt = 35.0,8.1,0.1,0.1,0 = 28 m/pht.
Tc trc chnh:
n = 1000 Vt/.D = 1000.28/3,14.40
223 vng/pht.
Chn tc my: n = 190 vng/pht.
Tc ct thc t:
Vt = .D. n /1000 = 3,14.40.190/1000
24 m/pht.
Lng chy dao pht:
Sp = 190.2,0 = 380 mm/pht.
Bc 3: gia cng tinh.
Chiu su ct: t = 0,16mm.
Lng chy dao rng: Sz = 0,1mm/rng.
Lng chy dao vng: Sv = 10 0,1
1,0mm/vng.
Tc ct tra c(bng 5-96[7]): Vb
35mm/pht.
Tc tnh ton:
Vt = Vb.k1.k2.k3.k4
Trong :
k1 = 1,0; k2 = 1,0; k3 = 1,0; k4 = 1,0.
Vt = 35.1,0.1,0.1,0.1,0 = 35 m/pht.
Tc trc chnh:
n = 1000 Vt/.D = 1000.35/3,14.40
278 vng/pht.
Chn tc my: n = 235 vng/pht.
Tc ct thc t:
Vt = .D. n /1000 = 3,14.40.235/1000
30 m/pht.
Lng chy dao pht:
t
=
=
ng thanh bnh-
ct.
2,79
0,25
0,16
T(m
m)
2,0
2,0
1,0
S(m
m/vg)
380
900
235
S(m
m/ph
)
4. Nguyn cng 4: khoan, khot, doa l 16.
a. nh v:
Chi tit c nh v 3 bc t do ti mt y,
3 bc t do cn li c nh v bi hai khi
V(mt khi c nh , mt khi di ng).
b. Kp cht:
Chi tit c kp cht bng n kp ln khi
tru gia , lc kp hng t trn xung di.
c.Chn my:
My khoan cn dng thc hin nguyn cng
ny l tt nht nhng v theo iu kin sn
xut nc ta ch nn dng my khoan ng
cho lng ph.
Chn my khoan ng K135 hay 2A135.
Cc c tnh k thut ca my:
- ng knh mi khoan khi khoan thp c
bn trung bnh :
max = 35mm.
- Cng sut ng c: N = 6kw, hiu sut
= 0,8.
ng thanh bnh-
ng thanh bnh-
ng thanh bnh-
0,28
0,5
0,2
380,8
680
19,9
Tn
my
ng thanh bnh-
V =
ng thanh bnh-
Cv.D q
kv
T m .t x .S y
105.40 0, 4
0,66 = 50,5m / ph
50 0, 4 2,2 0,151,3 0, 45
V =
.D.n 3,14.40.338
=
= 42,5m / ph
1000
1000
ng thanh bnh-
0 ,85
Po = 10.Cp.t x .D q .S y .Kp
Ne =
0, 4
Mx.n 102.338
=
= 3,5kw
9750
9750
18,8.42 0, 2
0,8 = 17,5m / ph
50 0, 41,0 0,11,30, 4
V =
.D.n 3,14.42.122
=
= 16,7m / ph
1000
1000
ng thanh bnh-
1, 2
Ne =
0 , 75
0 ,8
0, 4
Mx.n 1,05.122
=
= 0,013kw
9750
9750
ng thanh bnh-
ng thanh bnh-
Bng ch ct
K135 50,1 380
3,0
0,9
342
Tn
V(m/ N(v/p t(mm S(m
S(m
my pht) ht)
)
m/vg) m/ph
)
7. Nguyn cng 7: xc rnh then.
a. nh v:
Chi tit c nh v 3 bc qua mt phng
y bng phin t.
L tr th nht nh v 2 bc qua cht tr
ngn , l tr cn li nh v 1 bc cn li qua
cht trm.
b. Kp cht:
Chi tit c kp cht bng n kp lin
ng ln khi tr gia.
c.Chn my:
Chn my xc 7A420.
Cng sut my N = 2,8kw.
Bng tc ct ca my(mm/pht):
Hn S hnh trnh
h
kp/pht
trn 40 64 10 16
h
2
8
(mm
)
25
1,9 3,1 4,9 7,9
4
4
50
3,7 6,0 9,6 15,
6
3
35
75
5,4 8,8 14 22,
100
125
150
175
200
ng thanh bnh-
9
7,1
2
8,6
7
10,
15
11,
5
12,
79
4
11,
4
13,
2
16,
2
18,
4
20,
8
18,
5
22,
8
d. Chn dao:
Chn dao xc thp gi c cc thng s hnh
hc:
- Gc trc: = 8.
- Gc sau: = 12.
- Vt liu: thp gi.
- Tui bn: 60 pht.
e. Lng d gia cng:
Cho trn bn v chi tit lng phi.
f. Tra ch ct:
Lng chy dao: S = 0,15mm/hnh trnh kp.
Tc ct(bng 5-83[6]): Vb=10,2m/pht.
Tc ct thc: Vt = Vb.k.
H s iu chnh k ph thuc chu k bn
ca dao, k = 1,17.
Vt = 10,2.1,17 = 11,9 m/pht.
Da vo bng tc ct ca my ta chn
tc my l Vt = 11,4 m/pht ,vi s hnh
ng thanh bnh-
ng thanh bnh-
ng thanh bnh-
Bng ch ct:
6H82 33,3 118
12
1,6
188,8
Tn
V(m/ n(v/p t(mm S(m
S(m
my pht) ht)
)
m/vg) m/ph
)
Chng 8: Tnh thi gian gia cng c bn
cho tt c cc nguyn cng.
Thi gian nguyn cng c xc nh theo
cng thc:
Tct = To + Tp + Tpv + Ttn
Trong :
Tct : thi gian tng chic (thi gian nguyn
cng ).
ng thanh bnh-
ng thanh bnh-
1/ 2
1/ 2
1/ 2
1/ 2
1/ 2
1/ 2
ng thanh bnh-
To = (L1 + L + L2).i/Sp
Trong :
i = 2.
L = 247mm .
L1 = {t(D-t)} + 3,5
L2 = 3mm.
Bc 1:
L1 = {2,79(40-2,79)} + 3,5 = 13,7mm.
To = (13,7 + 247 + 3).2/380 = 1,38 pht.
Tct = 1,23.To = 1,70 pht.
Bc 2:
L1 = {2,5(40-2,5)} + 3,5 = 13,2mm.
To = (13,2 + 247 + 3).2/380 = 1.38 pht.
Tct = 1,23.To = 1,70 pht.
Bc 3:
L1 = {0,16(40-0,16)} + 3,5 = 6,0mm.
To = (6,0 + 247 + 3).2/235 = 2,2 pht.
Tct = 1,23.To = 2,68 pht.
4.Nguyn cng 4:
Bc 1: Khoan l thng sut.
Theo cng thc bng 28[5] ta c:
To = (L1 + L2 + L).i/Sp (pht)
Trong :
i = 2.
L1 = (d/2).cotg + (0,5 + 2) =
(15,5/2)cotg30 + (0,5 + 2) = 7,0mm.
L2 = (1 3)mm.
L = 35mm.
To = (7,0 + 2 + 35).2/380,8 = 0,24 pht.
1/ 2
1/ 2
1/ 2
1/ 2
ng thanh bnh-
ng thanh bnh-
ng thanh bnh-
1/ 2
ng thanh bnh-
w2
Fms2'
Mx
P
Fms1'
Fms2
Fms1
N1
N3 a
N2
b
c
Fms2
Fms3'
Fms2'
c
Fms3
b
Fms1
Fms1'
ng thanh bnh-
'
ng thanh bnh-
P+2W-2N-P+2(W-N)=0
W=N
(6) P=N3
(5) M=4N.f.R-P.f.r
N=(M-P.f.r)/4f.R=W.
W=(102-1124.0,026.0,4)/4.0,4.0,107=527
(N)
Lc kp cn thit: W=k.W
k : l h s an ton c tnh n kh nng
lm tng lc ct trong qu trnh gia cng.
k=ko.k1.k2.k3.k4.k5.k6
ko: h s an ton cho tt c cc trng hp,
ko=1,5.
k1: h s lm tng lc ct khi dao mn,
k1=1,0.
k2: h s s tnh n trng hp tng lc
ct khi bng thay i, khi gia cng th
k2=1,2.
k3: h s tng lc ct khi gia cng gin
on, k3=1.
k4: h s tnh n sai s ca c cu kp
cht, khi kp bng tay k4=1,3.
k5: h s tnh n mc thun li ca c
cu kp bng tay,k5=1.
k6: h s tnh n m men lm quay chi
tit, k6=1,5.
k=1,5.1,2.1,0.1.1,3.1.1,5=3,5
W=527.2,5=1317(N)
4. Kim tra bn cho cc chi tit ca
g.
ng thanh bnh-
N1 =
MB
WX
N2
N1
chi tit W
bn.
131,7Nm
N1
ng thanh bnh-
O3 O2
O1
ng thanh bnh-
1/ 2
1/ 2
Li kt.
Vi s hng dn tn tnh ca thy gio, sau
khi hon thnh n cng ngh ch to my
ng thanh bnh-
Ht
ng thanh bnh-
ng thanh bnh-