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AMH CONG NGHE CHE TAO MAY

GVHD : HOANG LANH

So tay cong nghe che tao may. Tap I Nguyen


ac Loc Le Van Tien Ninh c Ton Tran Xuan
Viet. NXB KH-KT-HN 1999
2.
So tay cong nghe che tao may. Tap II Nguyen
ac Loc Le Van Tien Ninh c Ton Tran Xuan
Viet. NXB KH-KT-HN 2001
3.
So tay cong nghe che tao may. Tap III Nguyen
ac Loc Le Van Tien Ninh c Ton Tran Xuan
Viet. NXB KH-KT-HN 2001
4. Hng dan thiet ke o an mon hoc cong nghe
che tao may - Le Trung Thc, ang Van Nghn - ai hoc
bach khoa 1992 .
5. Dung sai lap ghep va o lng ky thuat Hoang
Xuan Nguyen Nha xuat ban giao duc
6. Cong nghe che tao may 1 & 2 - Nhom tac gia
trng ai hoc Bach Khoa Ha Noi - Nha xuat ban khoa
hoc ky thuat 2003
7. So tay gia cong c - Tran Van ch va nhom tac
gia - Nha xuat ban khoa hoc va ky thuat
8. So tay va Atlas o ga - Tran Van ch - Nha xuat
ban khoa hoc va ky thuat -2000
9. Thiet ke o an cong nghe che tao may PGS-PTS
Tran Van Dch.
NXB KH-KT-HN 2001
10. C s thiet ke may Nguyen Hu Loc Nha xuat
ban ai hoc quoc gia TP. HCM -2004
11. Ky thuat o lng kiem tra trong che tao c kh Nguyen Tien Tho ,Nguyen Th Xuan Bay ,Nguyen Th
Cam Tu. Nha xuat ban khoa hoc va ky thuat Ha Noi
-2001
12. g gia cng c kh tin phay bo mi , H Vit Bnh , L ng
Honh , Nguyn Ngc o Nh xut bn Nng
1.

AMH CONG NGHE CHE TAO MAY


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MUC LUC
LI NOI AU
3
Phan1 : XAC NH DANG SAN XUAT
1
1.1. San lng che tao 4
1.2. Khoi lng cua chi tiet 4
1.3. Dang san xuat
4
Phan 2 : PHAN TCH CHI TIET GIA CONG
5
2.1. Pham vi s dung
5
2.2. Cac yeu cau ky thuat 6
2.3. Vat lieu 6
2.4. Tnh cong nghe cua gx 15-32 6
Phan 3 : CHON PHOI VA XAC NH LNG D GIA
CONG
7
3.1. Chon phng phap che tao phoi
3.2. Tra lng d gia cong c cho cac be mat
cua phoi
3.3. Chon mat phan khuon khi uc
3.4. Hnh thanh ban ve phoi va xac nh khoi
lng phoi
Phan 4 : CHON TIEN TRNH GIA CONG CAC BE MAT
11
4.1. Cac phng phap gia cong be mat phoi
4.2. Chon chuan cong nghe
4.3. Trnh t cac nguyen cong
Phan 5 : THIET KE NGUYEN CONG
14
5.1 Nguyen cong 1
5.2 Nguyen cong 2
5.3 Nguyen cong 3
5.4. Nguyen cong 4
5.5. Nguyen cong 5
5.6. Nguyen cong 6
5.7. Nguyen cong 7
5.8. Nguyen cong 8
5.9. Nguyen cong 9
5.10. Nguyen cong 10
Phan 6 : TNH TOAN LNG D

AMH CONG NGHE CHE TAO MAY


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tch

6.1. Xac nh lng d bang phng phap phan


cho lo 17
6.2. Xac nh lng d bang phng phap tra

bang
Phan 7 : TNH TOAN CHE O CAT(LO 10) 31
7.1. Tnh toan che o cat
bang phng phap phan tch 31
7.2. Tra bang che o cat
Phan 8 : TNH TOAN O GA
CHO NGUYEN CONG (10) 41
8.1. Nguyen ly.
41
8.2.Tnh lc kep
41
8.3. Tnh toan c cau kep
45
8.4. Sai so o ga 45
LI KET 47
TAI LIEU THAM KHAO 48

AMH CONG NGHE CHE TAO MAY


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LI NOI AU
o an mon hoc Cong Nghe Che Tao May la ket
qua sau cung cua nhieu mon hoc nh: Cong nghe che
tao may, Gia cong kim loai, .Qua o an nay giup cho
sinh vien lam quen vi nhng qui trnh cong nghe thc
te trc khi lam luan van tot nghiep.
Nc ta hien nay ang trong qua trnh phat trien, nhu
cau ve san pham c kh rat ln. Nhng vi tnh trang
cong nghe lac hau dan en san xuat khong u, chat
lng che tao kem, san xuat khong co hieu qua v
vay phai ap dung cong nghe mi e tang nang suat
va chat lng .
Cho yeu cua qua trnh cong nghe hien nay la viec
tnh toan cu the cho tng nguyen cong cha c ay
u.V vay, Chung em se thc hien viec thiet ke qui trnh
cong nghe gia cong cho mot san pham c kh la O trt
vi hy vong se khac phuc c nhng cho con thieu
sot hien nay.
Mot san pham co the co nhieu phng an cong
nghe khac nhau. Viec thiet lap quy trnh cong nghe gia
cong con la s so sanh la chon e tm ra mot phng
an cong nghe hp ly nham am bao nhng yeu cau
ve: ieu kien san xuat, chat lng, gia thanh, thi
gian gia cong cho san pham . Nham ap ng nhu cau
xa hoi.
Mat du rat co gang, nhng v kien thc, kinh
nghiem cho nen trong qua trnh tien hanh lam o an
chung em khong the tranh khoi nhng thieu sot, sai
pham. Chung em knh mong Quy Thay Co ch bao them
e chung em co them nhieu kinh nghiem va kien thc
lam hanh trang vao i.
Nhom sinh vien
thc hien:

AMH CONG NGHE CHE TAO MAY


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Phan Thanh Sn

MSSV 20202247
20202384

Phan 1:

Tran Trung Thai

MSSV

XAC NH DANG SAN XUAT

1.1. San lng che tao


San lng chi tiet can che tao trong mot nam cua
nha may (cong thc 2.1[4}) :
N = N0.m(1 + /100)(1 + /100) , chiec/nam
trong o
N0 So san pham trong mot nam theo ke hoach ,10000
m So lng chi tiet nh nhau trong mot san pham , 1
chiec
- So phan tram d tr cho chi tiet may noi tren
danh lam phu tung , 15%
- So phan tram chi tiet phe pham trong qua trnh
che tao , 4% .
N = 10000.1(1 + 15/100)(1 + 4/100)
N = 11960 (chiec/nam)

1.2. Khoi lng chi tiet


Khoi lng chi tiet cho trong bang ve chi tiet: 2,3 kg

AMH CONG NGHE CHE TAO MAY


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1.3. Dang san xuat va ac trng


Da theo san lng chi tiet a cho va khoi lng chi
tiet (bang 2.1[4]) ta xac nh gan ung dang san xuat
la loat va.
ac trng dang san xuat nay la co tnh on nh va
lap lai , s dung may van nang-trang b cong nghe
chuyen dung (o ga chuyen dung) mi em lai hieu
qua kinh te-ky thuat.

Phan 2:

PHAN TCH CHI TIET GIA CONG

2.1. Pham vi s dung

O trt dung lap cac truc cong tac quay toc o cao
nen be mat lam viec la mat trong cua lo 40 chu
mai mon va chu tai trong do truc gay ra.
Cac may moc thiet b chui tai trong ong va va
ap do kha nang giam chan cua lp dau boi trn.
Trong cac may chnh xac, oi hoi o chnh xac
hng knh va kha nang ieu chnh khe h (truc chnh
may cong cu )
O quay cham, khong quan trong, re tien va co
ng knh ngong truc ln

AMH CONG NGHE CHE TAO MAY


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O lam viec trong moi trng nc, moi trng an


mon, dung trong cac may che bien thc pham

2.2. Cac yeu cau ky thuat


Cac goc ln ban knh R3 .
Cac kch thc khong ch dan lay
xac IT

theo cap chnh

15
2

ng knh ngoai cua bac lap chat vi o trt. Lot


o c lam bang vat lieu co he so ma sat thap. O
trt co tac dung truc va nh hng, do o o
chnh xac ve o song song gia ng tam truc va mat
ay phai cao , kch thc lo phai at c o chnh xac
cao theo yeu cau.
Tren ban ve chi tiet o nham cua lo la Ra = 1,25
va kch thc lo la 40+0,025.
Chon moi lap gia lo 40 va bac co o doi trong
he thong lo

H7
p6

Moi lap gia bac va truc la moi lap tieu chuan


H7
[10]
f7

2.3. Vat lieu


Vat lieu cua chi tiet la gang xam GX15-32 co cac
thong so sau
o
ben
KG /
mm2
k
u
15

32

o
ran HB

163
229

3,5
3,7

Thanh phan hoa hoc


Si
MN
P

2,0
2,4

0,5
0,8

Khong
qua
0,3 0,15

To chc Peclit Ferit


Gang chu nen va chu uon tot hn chu keo, c tnh kha,
lam viec tot trong ieu kien mai mon va rung ong. Tuy theo
c tnh va cac ieu kien lam viec ma co the chon cac mac
gang khac nhau.

2.4. Tnh cong nghe cua GX 15-32

AMH CONG NGHE CHE TAO MAY


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Nhiet o chay thap hn thep , de nau luyen , tnh


uc tot ,de gia cong c
Gang xam de uc :
Chay loang tot , hnh dang chi uc co the phc
tap
ong ac co ngot t do co s grapht hoa khi ket
tinh
Co sau khi ong ac cung nho nen t gay ng
suat tao ra vet nt ,uc xong khong can u kh
ng suat, kch thc tng oi on nh
C tnh GX15-32
o ben thap : k < 350 400 Mpa (khoang 150 350 Mpa),
ch bang na cua thep thong dung
o deo va o dai thap : 0,5%, a k < 100 KJ / m 2 nen la
vat lieu don ( cua thep la 15 35% , a k 500 KJ / m 2 )

Phan 3 : CHON PHOI VA XAC NH LNG

D GIA CONG

AMH CONG NGHE CHE TAO MAY


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3.1. Chon phng phap che tao phoi


Da vao vat lieu, hnh dang, kch thc cua o trt
va dang san xuat va vat lieu la GX15-32 ta thay
phng phap uc la thch hp nhat vi tnh chat vat
lieu, cac yeu cau ky thuat va dang san xuat a
chon.
Cap chnh xac che tao phoi trong san xuat hang
loat: cap II
Cap chnh xac II ng vi phoi uc trong khuon cat,
mau kim loai, lam khuon bang may. Loai phoi nay co
cap chnh xac kch thc IT15-IT16, san xuat loat va,
o nham Rz = 80 m
Tra bang 3-2 [1], ta co san lng hang nam
3000 35000 chi tiet.

3.2. Tra lng d gia cong c cho cac be mat


cua phoi

Tra cac bang t 3-3 en 3-15 theo [1] ta co:


Sai lech cho phep kch thc chi tiet uc (chnh
xac cap II ) (mm):
Kch thc danh ngha 0 50 : 0,5
50 120 : 0,8
120 260 : 1,0
Chieu day nho nhat vach chi tiet uc (mm): 6
8
Kch thc nho nhat cua lo: 10 (mm)
Goc nghieng: 00 45
Ban knh goc ln: 3 (mm)
Viec cat t c thc hien nh cac o ga
chuyen dung
Chi tiet c lam sach bang cac thiet b phun
cat kho va phun cat t t ong va ban t
ong
Khong gia cong nhiet
Dung sai kch thc chi tiet uc (mm), lay theo
IT15:
Kch thc danh ngha
> 0

> 6

6 : 0,480

10 : 0,580

AMH CONG NGHE CHE TAO MAY


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>
>
>
>
>
>

10
18
30
50
80
120

18
30
50
80
120
180

:
:
:
:
:
:

0,700
0,840
1,000
1,200
1,400
1,600

3.2. Chon mat phan khuon khi uc


Khi chon mat phan khuon can chu y :
Mat phan khuan am bao de lam khuon va rut
mau.
Mat phan khuon phai n gian nhat, so mat
phan khuon phai t nhat. Tot nhat chon mat phan
khuon tranh cac mat cong, bac
Mat quan trong cua chi tiet nen e quay xuong
di.
Chon mat phan khuon nh hnh ve di. Vi cach chon
nay ta de dang lam khuon, lay mau.

3.4. Hnh thanh ban ve phoi va xac nh


khoi lng phoi
Ban ve phoi(ban ve nh kem)
Khoi lng phoi: 2,28 Kg
Qua trnh hnh thanh phoi:
Qua trnh hnh thanh phoi trai qua cac bc sau:
Trc het bo phan ky thuat phai ve ban ve vat
uc. Can c vao ban ve vat uc bo phan moc mau
che tao ra mau va hop loi. bo phan lam khuon
ngi ta dung mau va hon hp lam khuon e che tao
ra khuon. bo phan lam loi ngi ta dung hop loi
va hon hp lam loi che tao ra loi. Sau khi say khuon
va loi ta em lap rap khuon loi lai vi nhau. Tien hanh

AMH CONG NGHE CHE TAO MAY


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cac bc tiep theo nh rot kim loai vao khuon; g


khuon lay vat uc; lay loi khoi vat uc; lam sach vat
uc va kiem nghiem.

Phan 4 : CHON TIEN TRNH GIA CONG CAC

BE MAT

4.1. Cac phng phap gia cong be mat cua


phoi
Gia cong mat 5

Yeu cau : at cap chnh xac cap 7 , o nham Ra =


1,25 m
Giai
oan
gc
1

Ten
nguyen
cong
Bao tho
Phay tho
Tien tho
Bao tinh
Phay tinh
Tien ban
tinh
Mai tho
Bao mong
Phay mong
Tien tinh
Chuot tho

Ma
-1
-2
-3
4
5
6

Cap
chnh
xac (IT)
14
12
14
11
11
12

o
nham
Ra
Rz 80
Rz 80
Rz 80
3,2
2,5
Rz20

7
8
9
10
11

9
7
7
9
8

1,6
1,6
0,8
2
1,6

AMH CONG NGHE CHE TAO MAY


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Tien mong
Chuot tinh
Mai tinh

IV

14 15

11

11

0,8
0,32
0,63

-1

10

7
6
7

-2

-3

II

III

14
15
16

11

16

16 15

16

15

S o graph
Gia cong mat 7,9,11
Yeu cau : at cap chnh xac 14 , o nham Rz = 40 m
Giai
oan
gc
1
2

Ten
nguyen
cong
Bao tho
Phay tho
Bao tinh
Phay tinh
Mai tho

Ma
-1
-2
4
5
7

Cap
chnh
xac (IT)
14
14
11
11
9

o
nham
Ra
Rz 80
Rz 80
3,2
3,2
1,6

AMH CONG NGHE CHE TAO MAY


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II

-1

-2

S o graph
Gia cong lo 6,12

Yeu cau : at cap chnh xac 14 , o nham Rz = 40 m


G gc
1
2
3
4

Ten
nguyen
cong
Khoan lo
Khoet tinh
Mai tho
Doa tho
Chuot tinh
Mai tinh
Doa tinh

Ma

o
nham

-3
6
8
9
11

Cap
chnh
xac (IT)
14
11
10
10
8

12
13

8
8

0,63
0,63

Rz 40
3,2
3,2
2,5
0,63

AMH CONG NGHE CHE TAO MAY


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-3

II

III

8 9

IV 11 12

13

S o graph
Gia cong mat 15,16

Yeu cau : at cap chnh xac 14 , o nham Rz = 40 m

Giai
oan
gc
1

Ten
nguyen
cong
Bao tho
Phay tho
Tien tho
Bao ban
tinh
Phay tinh
Tien ban
tinh
Mai tho

Ma

o
nham

-1
-2
-3
4

Cap
chnh
xac (IT)
14
14
14
10

5
6

11
12

2,5
Rz 20

1,6

Rz 80
Rz 80
Rz 80
2,5

AMH CONG NGHE CHE TAO MAY


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I
-3

II

-1

-2

5 7

S o graph
Gia cong lo 17

Yeu cau : at cap chnh xac 7 , o nham Ra = 1,25 m


G gc
Ten
Ma
Cap
o
nguyen
chnh
nham
cong
xac (IT)
Tien tho
-1
14
Rz 80
1
Khoet tho
-2
12
Rz 80
Khoan lo
-3
13
Rz 80
Tien ban
5
12
Rz 20
tinh
2
Khoet tinh
6
11
3,2
Tien tinh
7
10
2,5
3
Mai tho
8
10
3,2
Doa tho
9
10
2,5
Tien tinh
10
8
0,8
Chuot tinh
11
8
0,63
4
Mai tinh
12
8
0,63
Doa tinh
13
8
0,63

AMH CONG NGHE CHE TAO MAY


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I
-2

-3

II

III
9 7

I V 11

13

-1

9 7

10 11

13 10 12 13 10 11

12 13

S o graph

4.2. Chon chuan cong nghe


Chuan cong nghe la cac be mat chi tiet dung e
nh v chi tiet trong qua trnh gia cong .
Chuan cong nghe dung nguyen cong au tien
nen dung be mat co lng d t nhat e giam kha
nang thieu lng d gia cong
ay , ta chon chuan cong nghe trung vi chuan
o lng e sai so chuan bang khong.
o chnh xac gia cong at c cao khi dung cung
mot chuan cong nghe cho tat ca cac nguyen cong .
Chon be mat 7 la chuan cong nghe , nen no phai
c gia cong nguyen cong au tien .
Dung be mat 9 va 13 lam chuan tho e gia cong
be mat 7 nguyen cong au tien.

AMH CONG NGHE CHE TAO MAY


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4.3. Trnh t cac nguyen cong


Phng an 1
STT
1
2
3
4

Nguyen
cong
Phay tho
Phay tinh
Phay tho
Phay tinh
Khoan
Khoet
Doa
Tien tho
Tien tinh

Mat
nh v

Mat gia
cong

Dang may
cong nghiep

7 - 8 -15

May phay

5-2-15

7- 9 -11

May phay

5-2-15

6-12

May khoan

5-6-12

17-16

May tien

5-6-12

15

May tien

5-6-12

10

May khoan

Tien tho
5
6

Tien tinh
Khoan
Taro

Phng an 2

AMH CONG NGHE CHE TAO MAY


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STT
1
2

Nguyen
cong
Phay tho
Phay tinh
Phay tho

Mat
nh v

Mat gia
cong

Dang may
cong nghiep

7-11-3-13

May phay

5-3-13

15-16

May phay

Phay tho

5-2-15

7-9-11

May phay

Khoet
Doa
Vat mep

5-15-8

17

May phay

Vat mep

16-17-3

17

May phay

5-17-15

10

May khoan

5-17-16

6-12

May khoan

6
7

Khoan
Taro
Vat mep
Khoan

Nhan xet
Ca 2 phng an eu co nhng u nhc iem khac
nhau :
Phng an 1 : S dung chuan tinh thong nhat la 2
lo phu lap bu long gia cong at cap chnh 7 e gia
cong cac be mat con lai , v s dung chuan tinh
thong nhat nen sai so chuan nho .Nhng do gia
cong chnh xac 2 lo phu nen chi ph che tao se cao
Phng an 2 : trai qua nhieu nguyen cong hn
phng an 1 ,chi ph che tao chi tiet nho hn phng
an 1 do khong phai gia cong chnh xac 2 lo phu lap
bulong en cap chnh xac 7.
Do o , ta chon phng an 2 e gia cong chi tiet o
trt

AMH CONG NGHE CHE TAO MAY


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Phan 5:

THIET KE NGUYEN CONG

5.1. Nguyen cong 1

5.1.1. Trnh t cac bc trong nguyen cong


Phay tho
5.1.2. S o ga at:

24,55 0,105

Rz4 0

5.1.3. Chon may cong nghe: (Bang 9.38 [3])


Ta chon may phay ng 6H13 co cac thong so:
So cap toc o truc chnh:18 .
Pham vi toc o truc chnh: 30 -1500 vong/phut.
Cong suat ong c chnh: 10 Kw.
So cap bc tien ban may: 18
Bc tien ban may:
Doc
23,5 1180 mm/phut.
Ngang
8 390 mm/phut.
5.1.4. Chon o ga
Dung 3 chot ty kha nham nh v 3 bac t do
Dung 3 chot e nh v 3 bac t do con lai
Kep chat bang mo kep lien ong
5.1.5.Chon dung cu cat: (Bang 4.92 [1])

AMH CONG NGHE CHE TAO MAY


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Chon loai dao phay mat au rang chap manh hp kim


cng BK8
Thong so cua dao :( bang 4-95 [1] )
ng knh ngoai cua dao phay : D = 100 (mm).
Chieu rong cua dao: B = 50 (mm).
ng knh lo cua dao: d = 32(mm).
So rang cua dao: 8 rang.
5.1.6. Dung cu kiem tra:
Dung thc cap e o kch thc.
5.1.7. Dung dch trn nguoi: emunxi
5.2. Nguyen cong 2
5.2.1. Trnh t cac bc trong nguyen cong:
Phay 2 mat ben
5.2.2. S o ga at :

60 0,15

Rz4 0

5.2.3. Chon may cong nghe :


May phay ngang 6H82
Thong so cua may: (bang9-38,[3])
So cap toc o truc chnh:18

AMH CONG NGHE CHE TAO MAY


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Pham vi toc o truc chnh:


30-15007
vong/phut.
Cong suat ong c chnh: 1,7 Kw.
So cap bc tien ban may:18
Bc tien ban may:
Doc :23,5 1180 mm/phut.
Ngang
:23,5 1180 mm/phut.
5.2.4. Chon o ga :
Dung phien tuy e nh v mat ay khong che
3 bac t do
Khoi ch V khong che 2 bac t do , mot khoi V
e khong che bac t con lai ong thi dung
e kep chat chi tiet .
5.2.5. Chon dung cu cat :
S dung dao phay a ba mat rang gan manh thep
gio P6M5.
Kch thc dao: (Bang 4-84 [1])
ng knh ngoai: D=200 (mm).
Chieu rong cua dao: B=16 (mm).
ng knh lo: d=50 (mm).
So rang z=20 (rang).
5.2.6. Dung cu kiem tra: thc cap
5.2.7. Dung dch trn nguoi : emunxi.
5.3. Nguyen cong 3
5.5.1. Trnh t cac bc trong nguyen cong:
Phay tho
5.5.2. S o ga at

AMH CONG NGHE CHE TAO MAY


GVHD : HOANG LANH

n
Rz4 0

88 +0,87

20 +0,52

Rz4 0

5.3.3. Chon may cong nghe


May phay ngang 6H82
Cac thong so cua may nh nguyen cong 2
5.3.4. Chon o ga
Dung phien ty e nh v mat ay 3 bac t do
Dung 2 chot ty mat ben e nh v 2 bac t
do
Dung 1 chot ty e nh v bac t do con lai
Kep chat chi tiet bang mo kep
5.3.5. Chon dung cu cat
S dung dao phay a gan thep gio vat lieu P6M5
Kch thc dao: (Bang 4-84 [1])
ng knh ngoai: D=200 (mm).
Chieu rong cua dao: B=40 (mm).
ng knh lo: d=50(mm).
So rang z=16 (rang).
5.3.6. Dung cu kiem tra: thc cap .
5.3.7. Dung dch trn nguoi : emunxi.

AMH CONG NGHE CHE TAO MAY


GVHD : HOANG LANH

5.4. Nguyen cong 4


5.4.1. Trnh t cac bc trong nguyen cong:
Phay tinh
5.4.2. S o ga at:

23,5 0,042

2 ,5

5.4.3. Chon may cong nghe: (Bang 9.38 [1])


Giong nh nguyen cong 1
5.4.4. Chon o ga:
Giong nh nguyen cong 1
5.4.5.Chon dung cu cat:
Giong nh nguyen cong 1
5.4.6. Dung cu kiem tra:
Giong nh nguyen cong 1
5.4.7. Dung dch trn nguoi:
Giong nh nguyen cong 1
5.5. Nguyen cong 5
5.5.1. Trnh t cac bc trong nguyen cong:
Phay mong
5.5.2. S o ga at:

AMH CONG NGHE CHE TAO MAY


GVHD : HOANG LANH

22,5 0,0105

1 ,2 5

5.5.3. Chon may cong nghe: (Bang 9.38 [1])


Giong nh nguyen cong 1
5.5.4. Chon o ga:
Giong nh nguyen cong 1
5.5.5.Chon dung cu cat:
Giong nh nguyen cong 1
5.5.6. Dung cu kiem tra:
Giong nh nguyen cong 1
5.5.7. Dung dch trn nguoi:
Giong nh nguyen cong 1
5.6. Nguyen cong 6
5.6.1. Trnh t cac bc trong nguyen cong:
Bc 1 : khoet tho
Bc 2 : khoet tinh
Bc 3 : doa tho
Bc 4 : doa tinh
Bc 5 : vat mep
5.6.2. S o ga at

AMH CONG NGHE CHE TAO MAY


GVHD : HOANG LANH

1,25
o

1x4 5

40

+0,025

4 5 0 , 0 1 2 5

5.6.3. Chon may cong nghe


Chon may phay ng 6H11 (bang9-38 [3]).
So cap toc o truc chnh: 16.
Pham vi toc o truc chnh:
65-1800
vong/phut.
Cong suat ong c chnh: 4,5 Kw.
So cap bc tien ban may:16.
Bc tien ban may:
Doc
35 980 mm/phut.

AMH CONG NGHE CHE TAO MAY


GVHD : HOANG LANH

Ngang

25 765 mm/phut.

5.6.4. Chon o ga
Dung phien ty e nh v mat ay khong che 3
bac t do
Dung 2 chot ty e nh v mat ben 2 bac t
do
Dung khoi V ngan e nh v bac t do con lai
,ong thi e kep chat
5.6.5. Chon dung cu cat
Mui khoet tho : bang thep gio lien khoi chuoi
con (bang 4-47 [1])
Vat lieu: P6M5
ng knh cua mui khoet : D = 39,6(mm)
Chieu dai mui khoet: L = 180(mm)
Chieu dai phan lam viec: l = 85(mm)
Thong so hnh hoc cua mui khoet: (bang 4-48[1])
Goc sau: = 100
Goc sau con lai: 1=200
Goc nghieng cua li cat dung cu: = 00
Goc trc: = 50
Mui khoet tinh : lien khoi bang thep gio chuoi
con (bang 4-47 [1])
Vat lieu: P6M5
ng knh cua mui khoet: D = 39,8 (mm)
Chieu dai mui khoet: L = 180 (mm)
Chieu dai phan lam viec: l = 85 (mm)
Thong so hnh hoc cua mui khoet: (bang 4-48 [1])
Goc sau: = 100
Goc sau con lai: 1=200
Goc nghieng cua li cat dung cu: = 00
Goc trc = 50
Mui doa tho : ieu chnh c chuoi con co gan
manh hp kim cng
(bang 4-49[1])
Vat lieu: BK8
ng knh mui doa: D = 39,96 (mm)
Chieu dai mui doa: L = 180 (mm)
Chieu dai phan lam viec: l = 114(mm)
Thong so hnh hoc:

AMH CONG NGHE CHE TAO MAY


GVHD : HOANG LANH

Goc trc: = 00
Goc sau:= 50

Mui doa tinh : ieu chnh c chuoi con co gan


manh hp kim cng: (bang 4-49 [1])
Vat lieu: BK8
ng knh mui doa: D = 40 (mm)
Chieu dai mui doa: L = 180 (mm)
Chieu dai phan lam viec: l = 114(mm)
Thong so hnh hoc:
Goc trc: = 00
Goc sau:= 50
Goc sau con lai:1=100
Goc sau con lai:1=100
Mui khoet : chuoi con ghep t cac manh dao
bang hp kim cng ( bang 4-47[1])
Vat lieu: BK8
ng knh mui khoet : D = 42 (mm)
Chieu dai mui khoet : L = 262 (mm)
Chieu dai phan lam viec: l = 150(mm)
Thong so hnh hoc: (1] bang 4-48)
Goc nghieng =45o
Goc sau: = 100
Goc sau con lai: 1=200
Goc nghieng cua li cat dung cu: = 00
Goc trc = 50
5.6.6. Dung cu kiem tra: dung Calip tru e kiem tra
ng knh lo
5.6.7. Dung dch trn nguoi : khan
5.7. Nguyen cong 7
5.7.1. Trnh t cac bc trong nguyen cong
Vat mep
5.7.2. S o ga at

AMH CONG NGHE CHE TAO MAY


GVHD : HOANG LANH

1x4 5
W

5.7.3. Chon may cong nghe


Giong nh nguyen cong 5
5.7.4. Chon o ga
Dung phien ty e nh v 3 bac t do mat
ben
Chot tru ngan e nh v 2 bac t do
Chot ty e nh v bac t do con lai
Kep chat chi tiet bang mo kep
5.7.5. Chon dung cu cat
Mui khoet : chuoi con ghep t cac manh dao
bang hp kim cng ([1] bang 4-47)
Vat lieu: BK8
ng knh mui khoet : D = 42 (mm)

AMH CONG NGHE CHE TAO MAY


GVHD : HOANG LANH

Chieu dai mui khoet : L = 262 (mm)


Chieu dai phan lam viec: l = 150(mm)

Thong so hnh hoc: (1] bang 4-48)


Goc nghieng =45o
Goc sau: = 100
Goc sau con lai: 1=200
Goc nghieng cua li cat dung cu: = 00
Goc trc = 50
5.7.6. Dung cu kiem tra
5.7.7. Dung dch trn nguoi : khan
5.8. Nguyen cong 8
5.8.1. Trnh t cac bc trong nguyen cong
Bc 1 : khoan
Bc 2 : taro
Bc 3 : vat mep
5.8.2. S o ga at

5.8.3. Chon may cong nghe


S dung may khoan ng 2H125

AMH CONG NGHE CHE TAO MAY


GVHD : HOANG LANH

Thong so may (bang 9-21[3]):


So cap toc o truc chnh :12
Pham vi toc o truc chnh: 45 -2000 (vong/phut)
So cap chay dao: 9
Gii han chay dao: 0,1 1,6 mm/vong
Cong suat ong c: 2,2 Kw
5.8.4. Chon o ga
Dung phien ty nh v mat ay 3 bac t do .
Dung chot tram nh v khong che 1 bac t do.
Dung 2 chot ty e nh v 2 bac t do mat
ben.
5.8.5. Chon dung cu cat
Mui khoan: ruot ga thep gio uoi con kieu II
(bang 4-42[1])
Vat lieu P6M5
ng knh mui khoan: d = 8,5 mm
Chieu dai mui khoan:
L =156 mm
Chieu dai phan lam viec:
l = 75 mm
Thong so hnh hoc cua mui khoan: ( bang 4-44[1])
Goc =12o
Goc nghieng cua mep ngang =60o
Mui taro ren (bang 4-135[1])
Chon mui taro ngan co co dung cho ren he met
(bc ln)
ng knh danh ngha theo day d = 10 mm.
Chieu dai tong cong L = 80 mm.
Chieu dai phan lam viec l = 24mm.
Goc sau = 4o .
Goc trc = 10o.
Mui khoet e vat mep : lien khoi chuoi con
(bang 4-47[1])
Vat lieu P6M5
ng knh mui khoet : D = 12 (mm)
Chieu dai mui doa: L = 160 (mm)
Chieu dai phan lam viec: l = 80(mm)
Thong so hnh hoc: (bang 4-48[1])
Goc nghieng =45o
Goc trc: = 00
Goc sau:= 60

AMH CONG NGHE CHE TAO MAY


GVHD : HOANG LANH

Goc sau con lai:1=150


Goc nghieng cua li cat dung cu: = 00

Chu k ben :T=60 phut


5.8.6. Dung cu kiem tra: thc cap.
5.8.7. Dung dch trn nguoi : khan.
5.9. Nguyen cong 9
5.8.1. Trnh t cac bc trong nguyen cong
Bc 1 :khoan lo ben trai
Bc 1 : khoan lo ben phai
5.8.2. S o ga at

+ 0 ,4 3

R z 40

1 7

1 2 5 0 , 5

5.8.3. Chon may cong nghe


Giong nh nguyen cong 7
5.8.4. Chon o ga
Dung phien ty e nh v mat ay khong che 3
bac t do
Dung chot tram nh v 1 bac t do
Dung 2 chot ty e nh v 2 bac t do con lai

AMH CONG NGHE CHE TAO MAY


GVHD : HOANG LANH

5.8.5. Chon dung cu cat va kiem tra :


Mui khoan ruot ga thep gio uoi tru kieu II ( bang
4-41[1])
Vat lieu : P6M5
ng knh mui doa: d = 17 mm
Chieu dai mui khoan:
L =119 mm
Chieu dai phan lam viec:
l = 60 mm
Thong so hnh hoc cua mui khoan: ([1] bang 4-44)
Goc =11o
Goc nghieng cua mep ngang =60o
5.8.6 Dung cu kiem tra: thc cap
5.8.7. Dung dch trn nguoi : khan
Phan 6: TNH TOAN LNG D
6.1. XAC NH LNG D BANG PHNG PHAP
PHAN TCH CHO LO 17
Lng d nho nhat hai pha
2Zimin=2(RZi-1 + Ti-1 + i21 + i2 )
Zimin :Lng d be nhat cua bc cong nghe th I
R zi 1 :Chieu cao nhap nho be mat (o nham) do
bc gia cong sat trc e lai ( m)
Ti-1 : chieu sau lp mat b h hong do bien cng
cua lp gia cong sat trc e lai.
i-1 : sai so khong gian cua be mat gia cong do bc
gia cong sat trc e lai
i :sai so ga at chi tiet bc ang thc hien.
Sai lech khong gian : =

2
cv2 + lth

cv la sai so cong venh be mat gia cong (m).


lth la o lech tam cua lo do thao uc co v tr sai
lech so vi v tr yeu cau, lay bang dung sai cua
chieu day thanh lo
Sai so ga at phoi : i =

2c + 2k + 2g

c la sai so chuan (m).


k la sai so kep chat (m).
g la sai so o ga (m).
Tnh toan

AMH CONG NGHE CHE TAO MAY


GVHD : HOANG LANH

Kch thc gia cong can at c la 40 +0, 025 , cap chnh


xac 7 ,o nham Ra = 1,25 m (Rz= 6,3 m)
Cac bc gia cong

Bc 1 : khoet tho lo cap chnh xac 11, Rz=50 m


(bang 3-87 [1])

Bc 2 : khoet tinh cap chnh xac 10 , Rz=40 m


(bang 3-87 [1])

Bc 3 : doa tho cap chnh xac 8 , R z= 10 m (bang 387 [1])

Bc 4 : doa tinh cap chnh xac 7 , Rz= 5 m (bang 3-87


[1])
Phoi uc
Cap chnh xac II co R z 0 + T0 = 500 m (bang 3.65 [1])
Sai lech khong gian lo uc san : = cv2 + lth2
vi cv = cv .l
m
cv = 0,7
( tra bang 1.23 [7]): o cong venh n v cua
mm
mat au
l : chieu dai cua lo ( l = 60 mm)
lth = 600 m :la dung sai chieu day thanh lo 20 mm

( tra bang 1.33[7])


Sai so khong gian cua lo uc san
0 = cv2 + lth2 = (0,7.60) 2 + 600 2 = 601,46 m
Dung sai phoi uc cap chnh xac 2 (
m

IT15
) la 0 =1000
2

Khoet tho
Rz1 =50 m , sau bc gia cong au tien Ta = 0
Sai so khong gian con sot lai : 1 =0 . 0,05 =
601,46.0,05=36,088 m(k=0,05 gia cong tho cong thc 16[9]}
c = 0 v chuan nh v trung vi goc kch thc
dg = 0 : sai so o ga (rat nho nen bo qua).
Tra bang 7.3 [6] co sai so ga at cua phoi khi nh
v bang mat phang tren phien ty la 1 =80 m
Lng d cho khoet tho
2 Z min 1 = 2.( R z 0 + Ta 0 + 02 + 12 ) = 2.(500 + 601,46 2 + 80 2 ) = 2.1106,76 m
Dung sai gia khoet tho cap chnh xac 11 la 1 = 160 m

AMH CONG NGHE CHE TAO MAY


GVHD : HOANG LANH

Khoet tinh
Rz2 =40 m , Ta = 0
Sai so khong gian con sot lai : 2 =1 . 0,2= 36,088. 0,2
=7,22 m(k=0.2 gia cong tinh cong thc 16[9]}
2 = 1 .K y = 80.0,05 = 4 m
Lng d cho khoet tinh
2 Z min 2 = 2.( R z1 + T1 + 12 + 22 ) = 2.(50 + 36,088 2 + 4 2 ) = 2.86,3 m
Dung sai cua lo sau khi khoet tinh vi cap chnh xac 10
la 2 = 100 m
Doa tho
Rz3 =10 m , Ta = 0
3 =2 . 0,2 = 7,22. 0,2 =1,44 m (k=0,2 gia cong tinh cong
thc 16[9])
3 = 2 .K y = 4.0,2 = 0,8 m
Lng d cho doa tho
2 Z min 3 = 2.( R z 2 + T2 + 22 + 32 ) = 2.(40 + 7,22 2 + 0,8 2 ) = 2.47,26 m
Dung sai cua lo sau doa tho vi cap chnh xac 8 la 3
=39 m
Doa tinh
Rz4 =5 m , Ta = 0
4 =3 . 0,2 = 1,44.0,2=0,29 m (k=0,2 gia cong tinh cong
thc 16[9])
Sai so ga at
4 = 3 .K y = 0,8.0,2 = 0,16 m
Lng d cho doa tinh
2 Z min 4 = 2.( R z 3 + T3 + 32 + 42 ) = 2.(10 + 1,44 2 + 0,16 2 ) = 2.11,45 m
Dung sai cua lo sau khi doa tinh vi cap chnh xac 7 la 4
= 25 m
Tnh toan kch thc trung gian
Kch thc ln nht ca chi tit
Dmax 4 = 40,025 mm
Kch thc trung gian ln nht ca phoi trc khi doa tinh
Dmax 3 = Dmax 4 2.Z min 4 = 40,025 2.11,45.10 3 = 40,0021 mm
Kch thc trung gian ln nht ca pho trc khi doa tho
Dmax 2 = Dmax 3 2.Z min 3 = 40,0021 2.47,26.10 3 = 39,90758 mm
Kch thc trung gian ln nht ca pho trc khi khoet tinh

AMH CONG NGHE CHE TAO MAY


GVHD : HOANG LANH

Dmax 1 = Dmax 2 2.Z min 2 = 39,90758 2.86,3.10 3 = 39,735 mm

Kch thc trung gian ln nht ca pho trc khi khoet tho
Dmax 0 = Dmax 1 2.Z min 1 = 39,735 2.1106,76.10 3 = 37,5215 mm
Ta quy tron cac kch thc tnh toan tren va tnh kch
thc nho nhat
Dmax 0 = 37,5 mm
Dmin 0 = Dmax 0 0 = 37,5 1 = 36,5 mm
Dmax 1 = 39,75 mm
D min1 = 39,75 0,16 = 39,6 mm
Dmax 2 = 39,9 mm
D min2 = 39,9 0,1 = 39,8 mm
Dmax 3 = 40 mm
D min3 = 40 0,039 = 39,96 mm
Dmax 4 = 40,025 mm
D min4 = 40,025 0,025 = 40 mm
Lng d trung gian be nhat
2 Z min i = Dmax i Dmax( i 1)
2 Z min 4 = 0,025 mm
2 Z min 3 = 0,1 mm
2 Z min 2 = 0,15 mm
2 Z min 1 = 2,25 mm

Lng d trung gian ln nhat


2 Z max i = Dmin i Dmin( i 1)
2 Z max 4 = 0,04 mm
2 Z max 3 = 0,16 mm
2 Z max 2 = 0,2 mm
2 Z max 1 = 3,1 mm

Lng d tong cong ln nhat


n
Z 0 max = i =1 2 Z max i = 3,5 mm
Lng d tong cong be nhat
n
Z 0 min = i =1 2 Z min i = 2,525 mm
Lng d tong cong danh ngha

Z 0 = Z 0 max ES ph + ES ct = 3,5 0,5 + 0,025 = 3,025mm = 3mm

Kch thc danh ngha cua phoi


D ph = Dct Z 0 = 40 3 = 37 mm
Kiem tra lai ket qua
Z 0 max Z 0 min = 0,975 mm
ph ct = 1 0,025 = 0,975 mm

Vay ket qua tnh toan la ung


Kch thc ghi tren ban ve phoi : Dph = 37 0,5

AMH CONG NGHE CHE TAO MAY


GVHD : HOANG LANH

Ghi cac gia tr tra va tnh toan vao bang tong ket , ta
c bang sau :
Trnh t
cac
bc
cong
nghe
gia
cong
lo
40 +0, 025

Cac yeu to
tao thanh
lng d ( m )

Lng
d
tnh
toan
2Z min
( m)

Lng d
gii han
(mm)

Rzi Ti

Phoi

500

601,46

Khoet
tho

50 0

36,08880

2.1106,76160 39,6

39,75 2,25

3,1

Khoet tinh
40 0

7,22

2.86,3

100 39,8

39,9

0,15

0,2

Doa tho 10 0

1,44

0,8

2.47,26

39

39,96 40

0,1

0,16

Doa tinh

0,29

0,16 2.11,45

25

40

Dung
sai Kch thc
gii han
i
(mm)
(mm)
Dmin

1000 36,5

Dmax

2Z max

2Z min

37,5

40,0250,025 0,04
Cong 2,525 3,5

6.2. XAC NH LNG D BANG PHNG PHAP TRA


BANG
6.2.1.Tra bang lng d gia cong cho nguyen
cong 1,4,5
Kch thc can gia cong at L = 45 0,0125 . Tra bang 395 [1], tap 1 ta co lng d gia cong cua vat uc cap
chnh xac II la 4 mm va dung sai kch thc la 0,5 ng
vi cap chnh xac cua phoi uc la IT

15
2

Kch thc cua phoi la 49 0,5 .


Trnh t cac bc gia cong
Phay tho, o chnh xac at c la IT12, dung sai
kch thc bang
1 = 250 m

AMH CONG NGHE CHE TAO MAY


GVHD : HOANG LANH

Phay tinh cap chnh xac IT10 ,dung sai kch thc
bang 2 = 100 m
Phay mong cap chnh xac at c la IT7, dung sai
kch thc bang 3 = 25 m

Lng d cho cac bc gia cong


Lng d cho bc phay mong:tra bang 3-142 [1] ta
c lng d trung gian cho bc phay mong la Z3 = 1 mm.
Lng d cho bc phay tho va phay tinh
Lng d tong cong ln nhat: Zmax = 4 + ES = 4 + 0,5 =
4,5 mm
Lng d cho bc phay tho va phay tinh Z = Zmax Z3 =
4,5 -1 = 3,5 mm
( trong o lng d cho phay tho chiem 70%, va phay
tinh chiem 30%)
Suy ra lng d cho bc phay tinh la Z2 = 1,05 mm
Lng d phay tho la Z1 = 2,45 mm
Kch thc trung gian
Kch thc phoi ln nhat
Lmax0 = 49,5 mm
Kch thc phoi sau bc phay tho
Lmax1 = Lmax0 Z1 = 49,5 2,45 = 47,05 mm
Kch thc ghi tren ban ve: 47,05 0,125
Kch thc phoi sau bc phay tinh
Lmax2 = Lmax1 Z2 = 47,05 1,05 = 46 mm
Kch thc ghi tren ban ve: 46 0,05
Kch thc phoi sau bc phay mong
Lmax3 = Lmax2 Z3 = 46 1= 45 mm
Kch thc ghi tren ban ve: 45 0,0125
Ta co bang lng d
Cap
chnh
xac

Dung sai
(mm)

Lng d
Zbmin

Kch thc
trung gian

Phoi

15

0,5

49 0,5

Phay tho

12

0,125

2,45

47,05 0,125

Phay tinh

10

0,05

1,05

46 0,05

Cac bc
cong nghe
phay mat 5
co l =
45 0,0125

AMH CONG NGHE CHE TAO MAY


GVHD : HOANG LANH

Phay mong

0,0125

45 0,0125

Tng t ta tnh cho cac nguyen cong con lai


6.2.2. Lng d nguyen cong 2
Cac bc
cong nghe
phay mat
15,16 co
l = 60 0,37
Phoi
Phay tho

Cap
chnh
xac
15
14

Dung sai
(mm)

0,6
0,37

Lng d
Zbmin

Kch thc
trung gian

3,5x2

67 0,6

3,5x2

60 0,37

6.2.3. Lng d nguyen cong 3


Cac bc
cong nghe
phay mat
7,11 co
l = 20 +0,52
Phoi

Cap
chnh
xac

Dung sai
(mm)

Lng d
Zbmin

Kch thc
trung gian

15

0,42

23 0,42

Phay tho

12

+ 0,52

20 +0,52

Cac bc
cong nghe
phay mat 9
co l = 88 +0,87
Phoi

Cap
chnh
xac

Dung sai
(mm)

Lng d
Zbmin

Kch thc
trung gian

15

0,7

96 0,7

Phay tho

12

+ 0,87

88 +0,87

6.2.4. Lng d nguyen cong 8

AMH CONG NGHE CHE TAO MAY


GVHD : HOANG LANH

Cac bc
cong nghe
khoan lo10
co d= 8,5 0,36
Phoi

Cap
chnh
xac

Khoan

14

Dung sai
(mm)

Lng d
Zbmin

Kch thc
trung gian

0,36

8,5

8,5 0,36

Dung sai
(mm)

Lng d
Zbmin

Kch thc
trung gian

+ 0,43

17

17 +0, 43

15

6.2.5. Lng d nguyen cong 9


Cac bc
cong nghe
khoan lo
co d = 17 +0, 43
Phoi

Cap
chnh
xac

Khoan

14

15

TNH CHE O CAT &THI GIAN


GIA CONG C BAN CHO CAC NGUYEN

Phan 7 :

CONG
7.1. Tnh che o cat bang phng phap
phan tch cho nguyen cong 6
May phay ng 6H11

Khoet tho

ng knh cua phoi d = 36,5 mm

AMH CONG NGHE CHE TAO MAY


GVHD : HOANG LANH

Dung mui khoet D = 39,6+0,16 mm lien khoi chuoi con


bang thep gio P6M5
Chieu sau cat
t=0,5(D-d) =0,5(39,6-36,5) = 1,55 mm
Lng chay dao vong
Chon S = 1,4 mm/vong(bang 5-26 [2])
Tra bang 5-29[2], ta c:
Cv = 18,8
q = 0,2
x = 0,1
y = 0,4
m = 0,125
Kv = Kmv.Klv.Kuv
K mv =

( )

190 nv
= 1 (bang 5-1[2[)
HB

Kuv = 1 ( bang 5-6[2])


Klv = 1 (bang 5-31[2])
=> Kv = 1
T = 50 phut (bang 5-30[2])
Van toc cat
V =

C vD

y
T mtxS

Kv =

18 ,8.39 ,6 0 ,2 .1
50 0 ,125 .1,55 0 ,1.1,4 0 , 4

= 20 ,13 (m/ph)

so vong quay cua truc chnh


n=

1000.V 1000 .20,13


=
= 161,8 (v/ph)
.D
.39,6

Chon theo may nm =160 (v/ph)


Lng chay dao phut
Sph = S . nm = 1,4 . 160= 224( mm/ph)
Tnh lai van toc cat
.39,6.160
v=
= 19,9 (m/ph)
1000

Lc cat
P0 = 10.C p .tx .Dq .Sy .K p = 10.23,5.1,551,2 .39,61.1,4 0,4 .1 = 18014,08N

CP=23,5

q=1

x=1,2

y=0,4 ( bang 5-32[2])

HB
= 1 (bang 5-9[2])
190

KP=KMP=

Momen xoan

M x = 10.C M .Dq .tx .Sy .K p = 10.0,085.39,61.1,55 0,75 .1,4 0,8.1 = 61Nm

CM=0,085 q=1
Cong suat cat

x=0,75 y=0,8 ([3] bang 5-32)

AMH CONG NGHE CHE TAO MAY


GVHD : HOANG LANH

Nc =

M x .nm 61.160
=
= 1kW
9750
9750

So vi cong suat cua may:


Ne < Nm. = 4,5.0,85=3,825 Kw
Thi gian gia cong c ban khoet tho
T0 =

L + L1 + L2 60 + 3 + 3
=
= 0,34 ph
S ph
192

L : chieu dai be mat gia cong (mm)


L1 : chieu dai an dao (mm)
L2 : chieu dai thoat dao (mm)

Khoet tinh
Dung mui khoet D= 39,8+0,1 mm lien khoi chuoi con
bang thep gio P6M5
ng knh cua phoi sau khi khoet tho : d= 39,6+0,16
mm
Chieu sau cat
t=0,5(D-d) =0,5(39,8-39,6) = 0,1 mm
Lng chay dao vong
Chon S = 1,4 mm/vong( bang 5-26[2])
Tra bang 5-29 [3], ta c:
Cv = 18,8
q = 0,2
x = 0,1
y = 0,4
m = 0,125
Kv = Kmv.Klv.Kuv

( )

190 nv
K mv =
=1
HB

Kuv = 1 (bang 5-6[2])


Klv = 1 ( bang 5-31[2])
=> Kv = 1
T = 50 phut ( bang 5-30[2])
Toc o cat
V =

C vD

y
T mtxS

Kv =

18 ,8.39 ,8 0 , 2 .1
50 0 ,125 .0 ,10 ,1.1,4 0 , 4

so vong quay cua truc chnh


n=

1000.V 1000 .26,5


=
= 212 (v/ph)
.D
.39,8

Chon theo may nm =260 (v/ph)


Tnh lai van toc cat

= 26 ,5(m / ph)

AMH CONG NGHE CHE TAO MAY


GVHD : HOANG LANH

.39,8.260
= 32,5 (m/ph)
1000
Lng chay dao phut
Sph = S . nm =1,4 . 260 = 364(mm/ph)
Lc cat
P0 = 10.C p .tx .Dq .Sy .K p = 10.23,5.0,11,2 .39,81.1,4 0,4 .1 = 675N
V =

CP=23,5
32[2])

q=1
n

x=1,2

y=0,4 (bang 5-

HB 190
KP=KMP=
=
= 1 ( bang 5-9[2])
190 190

Momen xoan

M x = 10.C M .Dq .tx .Sy .K p = 10.0,085.39,81.0,10,75 .1,4 0,8.1 = 7,85Nm

CM=0,085 q=1
Cong suat cat
Nc =

x=0,75 y=0,8 (bang 5-32[2])

M x .nm 7,85.260
=
= 0,209 kW
9750
9750

So vi cong suat cua may:


Ne < Nm. = 4,5.0,85=3,825 Kw
Thi gian gia cong c ban khoet tinh
T0 =

L + L1 + L2 60 + 3 + 3
=
= 0,25 ph
S ph
260

L : chieu dai be mat gia cong (mm)


L1 : chieu dai an dao (mm)
L2 : chieu dai thoat dao (mm)

Doa tho
Dung mui doa D = 39,96+0,039 mm bang hp kim BK8
ng knh cua phoi sau khi khoet tinh : d = 39,8+0,1 mm
Chieu sau cat
t=0,5.(D-d) =0,5(39,96-39,8) = 0,08 mm
Lng chay dao vong
Chon S = 3,4 mm/vong ( bang 5-27[2])
Tra bang 5-29 [3], ta c:
Cv = 109
q = 0,2
x=0
y = 0,5
m = 0,45
Kv = Kmv.Klv.Kuv
K mv =

( )

( )

190 nv
190 nv
=
=1
HB
190

Kuv = 0,83 (bang 5-6 [2])


Klv = 1 (bang 5-31 [2])

AMH CONG NGHE CHE TAO MAY


GVHD : HOANG LANH

=> Kv = 0,83
T = 50 phut (bang 5-30 [2])
Toc o cat
C vD

V =

y
T mtxS

Kv =

109.39 ,96 0 ,2 .0 ,83


50 0 , 45 .0 ,08 0 .3,4 0 ,5

= 17 ,64 (m / ph)

so vong quay cua truc chnh


n=

1000.V 1000 .17,64


=
= 140,5 (v/ph)
.D
.39,96

chon theo may nm =160 (v/ph)


Tnh lai van toc cat
.39,96.160
V =
= 20 (m/ph)
1000

Lng chay dao phut


Sph = S . nm = 3,4 . 160 = 544 mm/ph
Lc cat
P0 = 10.C p .tx .Dq .Sy .K p = 10.46.0,081.39,961.3,4 0,4 .1 = 2399,1N

CP=46

q=1

x=1

y=0,4 ( bang 5-32[2])

HB
= 1 (bang 5-9[2])
190

KP=KMP=

Momen xoan
Mx =

Cp=92

C p .tx .Syz .D.Z


2.100

x=1

bang 5-23)
Cong suat cat
Nc =

92.0,081.0,425 0,75 .39,96.8


=
= 6,47 (N.m)
2.100
3,4
Sz =
= 0,425 (mm/rang) ([3]
y=0,75
8

M x .nm 6,47.160
=
= 0,106 kW
9750
9750

So vi cong suat cua may


Ne < Nm. = 4,5.0,85=3,825 Kw
Thi gian gia cong c ban doa tho
T0 =

L + L1 + L2 60 + 3 + 3
=
= 0,15 ph
S ph
432

L : chieu dai be mat gia cong (mm)


L1 : chieu dai an dao (mm)
L2 : chieu dai thoat dao (mm)

Doa tinh

AMH CONG NGHE CHE TAO MAY


GVHD : HOANG LANH

Dung mui doa D = 40+0,025 mm bang hp kim BK8


ng knh cua phoi sau khi doa tho la d=39,96+0,039
mm

Chieu sau cat


t=0,5(D-d) =0,5(40 - 39,96) = 0,02 mm
Lng chay dao
Chon S = 3,4.kos =3,4.0,7=2,38 mm/vong( bang 5-27[2])
Tra bang 5-29 [2], ta c:
Cv = 109
q = 0,2
x=0
y = 0,5
m=
0,45
Kv = Kmv.Klv.Kuv
K mv =

( ) ( )

190 nv
190 nv
=
=1
HB
190

Kuv = 0,83 ( bang 5-5[2])


Klv = 1 (bang 5-31[2])
=> Kv = 0,83
T = 50 phut (bang 5-30[2])
Toc o cat
V =

C vD

y
T mtxS

Kv =

109 .40 0 , 2 .0 ,83


50 0 ,45.0 ,02 0 .2 ,38 0 ,5

= 21,09 (m / ph)

So vong quay cua truc chnh


n=

1000.V 1000 .21,09


=
= 167,8 (v/ph)
.D
.40

Chon theo may nm =205 (v/ph)


Tnh lai van toc cat
.40.205
V =
= 25,75 (m/ph)
1000

Lng chay dao phut


Sph =S .nm = 2,38 . 205 = 487,9 mm/ph
Lc cat
P0 = 10.C p .t x .D q .S y .K p = 10.46.0,02.401.1,89 0, 4.1 = 474,7 N

CP=46

q=1

x=1

y=0,4

([3] bang 5-32)

HB
= 1 ([3] bang 5-9)
190

KP=KMP=

Momen xoan
Mx =

C p .tx .Syz .D.Z


2.100

92.0,021.0,2975 0,75 .40.8


= 1,186 (N.m)
2.100

AMH CONG NGHE CHE TAO MAY


GVHD : HOANG LANH

Cp=92

x=1 y=0,75

Sz =

2,38
= 0,2975 (mm/rang)
8

(bang

5-23[2])
Cong suat cat
Nc =

M x .nm 1,186.205
=
= 0,025 kW
9750
9750

So vi cong suat cua may


Ne < Nm. = 4,5.0,85=3,825 Kw
Thi gian gia cong c ban doa tinh
T0 =

L + L1 + L2 60 + 3 + 3
=
= 0,17 ph
S ph
387,45

L : chieu dai be mat gia cong (mm)


L1 : chieu dai an dao (mm)
L2 : chieu dai thoat dao (mm)
7.2. TRA BANG CHE O CAT
7.2.1. Tra bang che o cat cho nguyen cong 1 ,
4,5
May phay ng 6H13
Phay tho
Chieu sau cat: t = 2,45 mm
Dung cu dao phay mat au gan manh hp kim cng
BK8

Vat lieu gia cong : Gang xam co HB >180


ng knh dao: D =100 mm
So rang dao: Z = 8
Chu ky ben cua dao: T = 180 ph (bang 5-40 [2])
Lng chay dao rang Sz = 0,26 mm/rang (tra bang 5125[2])
Toc o cat: v = 141 m/ph (tra bang 5-127[2])
Cac he so ieu chnh:
He so ieu chnh phu thuoc vao o cng cua
gang: K1 = 0,89
He so ieu chnh phu thuoc vao chu ky ben
cua dao: K2 = 1
He so ieu chnh phu thuoc vao mac hp kim
cng: K3 = 0,8
He so ieu chnh phu thuoc vao trang thai cua
be mat gia cong:K4 = 1
He so ieu chnh phu thuoc vao chieu rong
phay: K5 = 0,89

AMH CONG NGHE CHE TAO MAY


GVHD : HOANG LANH

He so ieu chnh phu thuoc vao goc nghieng


chnh: K6 = 1
Van toc tnh toan
v = 141.0,89. 1 . 0,8 . 1 . 0,89 . 1 = 89,35 m/ph
So vong quay
n=

1000.v 1000.89,35
=
= 284,6 (vg/ph)
.D
.100

Chon theo may n = 240 vg/ph


Tnh lai van toc cat
.100.240
V =
= 75,36 (m/ph)
1000

Lng chay dao( mm/vg)


S = Sz.Z = 0,26.8 = 2,08 mm/vg
Lng an dao (mm/ph)
Sph = S .n= 2,08 . 240 = 499 mm/ph
Tra bang 5-130 [2] , ta co cong suat cat N= 7,8 Kw
So vi cong suat cua may
Ne < Nm. = 10.0,85=8,5 Kw
Thi gian gia cong c ban
T0 =

L + L1 + L2 165 + 3 + 3
=
= 0,3 ph
S ph
499

L : chieu dai be mat gia cong (mm)


L1 : chieu dai an dao (mm)
L2 : chieu dai thoat dao (mm)
Phay tinh
Cac thong so cho trc:
Chieu sau cat: t = 1,05 mm
Dung cu dao: hp kim cng BK8
Vat lieu gia cong: Gang xam co HB >180
ng knh dao : D= 100 mm
So rang dao: Z = 8
Chu ky ben cua dao: T = 180 ph(bang 5-40 [2])
Lng chay dao rang Sz = 0,24 mm/rang (tra bang 5125[2])
Toc o cat: v = 158 m/ph (tra bang 5-127[2])
Cac he so ieu chnh:
He so ieu chnh phu thuoc vao o cng cua
gang: K1 = 0,89
He so ieu chnh phu thuoc vao chu ky ben
cua dao: K2 = 1

AMH CONG NGHE CHE TAO MAY


GVHD : HOANG LANH

He so ieu chnh phu thuoc vao mac hp kim


cng: K3 = 0,8
He so ieu chnh phu thuoc vao trang thai cua
be mat gia cong:K4 = 1
He so ieu chnh phu thuoc vao chieu rong
phay: K5 = 0,89
He so ieu chnh phu thuoc vao goc nghieng
chnh: K6 = 1
Van toc tnh toan
V = 158 .0,89. 1 . 0,8 . 1 . 0,89 . 1 = 100 m/ph
So vong quay
n=

1000.V 1000 .100


=
= 318,5 (vg/ph)
.D
.100

Chon theo may n = 303 vg/ph


Tnh lai van toc cat
.100.303
V =
= 95,14 (m/ph)
1000

Lng chay dao( mm/vg)


S = Sz .Z = 0,24.8 = 1,92 mm/vg
Lng an dao (mm/ph)
Sph = S .n= 1,92 . 303 = 581,76 mm/ph
Tra bang 5-130 [2] , ta co cong suat cat N= 4,6 Kw
So vi cong suat cua may
Ne < Nm. = 10.0,85=8,5 Kw
Thi gian gia cong c ban
T0 =

L + L1 + L2 165 + 3 + 3
=
= 0,29 ph
S ph
581,76

L : chieu dai be mat gia cong (mm)


L1 : chieu dai an dao (mm)
L2 : chieu dai thoat dao (mm)
Phay mong
Cac thong so cho trc
Chieu sau cat: t = 1 mm
Dung cu dao: hp kim cng BK8
Vat lieu gia cong: Gang xam co HB >180
ng knh dao : D= 100 mm
So rang dao: 8
Chu ky ben cua dao: T = 180 ph(bang 5-40 [2])
Lng chay dao rang Sz = 0,2 mm/rang (tra bang 5125[2])

AMH CONG NGHE CHE TAO MAY


GVHD : HOANG LANH

Toc o cat: v = 158 m/ph (tra bang 5-127[2])


Cac he so ieu chnh:
He so ieu chnh phu thuoc vao o cng cua
gang: K1 = 0,89
He so ieu chnh phu thuoc vao chu ky ben
cua dao: K2 = 1
He so ieu chnh phu thuoc vao mac hp kim
cng: K3 = 0,8
He so ieu chnh phu thuoc vao trang thai cua
be mat gia cong:K4= 1
He so ieu chnh phu thuoc vao chieu rong
phay: K5 = 0,89
He so ieu chnh phu thuoc vao goc nghieng
chnh: K6 = 1
Vay van toc tnh toan
V = 158 .0,89. 1 . 0,8 . 1 . 0,89 . 1 = 100 m/ph
So vong quay
n=

1000.V 1000 .100


=
= 318,5 (vg/ph)
.D
.100

Chon theo may n = 303 vg/ph


Tnh lai van toc cat
.100.303
V =
= 95,14 (m/ph)
1000

Lng chay dao( mm/vg)


S = Sz .Z = 0,2.8 = 1,6 mm/vg
Lng an dao (mm/ph)
Sph = S .n= 1,6 . 303 = 484,8 mm/ph
Tra bang 5-130 [2] , ta co cong suat cat N= 3,8 Kw
So vi cong suat cua may
Ne < Nm. = 10.0,85=8,5 Kw
Thi gian gia cong c ban
T0 =

L + L1 + L2 165 + 3 + 3
=
= 0,35 ph
S ph
484,8

L : chieu dai be mat gia cong (mm)


L1 : chieu dai an dao (mm)
L2 : chieu dai thoat dao (mm)
T cac so lieu tren ta co bang:
Nguyen cong 1,4,5
ST
Noi dung
Dun

May phay ng 6H13


s
v
n

T0

AMH CONG NGHE CHE TAO MAY


GVHD : HOANG LANH

T
1
2
3

bc

g cu

Phay tho
Phay tinh
Phay mong

BK8
BK8
BK8

(mm
)
2,45
1,05
1

(mm/v
g)
2,08
1,92
1,6

(m/ph) (vg/ph)

(ph)

75,36
95,14
95,14

0,3
0,29
0,35

240
303
303

7.2.2. Tra bang che o cat cho nguyen cong 2


May phay ngang 6H82
Phay tho
Chieu sau cat: t = 74 mm
Chieu rong phay : B = 3,5 mm
Dung cu dao phay a ba mat rang gan manh thep
gio P6M5
Vat lieu gia cong : Gang xam co HB >180
ng knh dao: D =200 mm
So rang dao: Z = 20 rang
Chu ky ben cua dao: T = 180 ph (bang 5-40 [2])
Lng chay dao rang Sz = 0,25 mm/rang (tra bang 5170[2])
Toc o cat: v = 19 m/ph (tra bang 5-172[2])
Cac he so ieu chnh:
He so ieu chnh phu thuoc vao o cng cua
gang: K1 = 1,12
He so ieu chnh phu thuoc vao chu ky ben cua
dao: K2 = 1,11
He so ieu chnh phu thuoc vao trang thai cua
be mat gia cong:K3 = 0,8
He so phu thuoc vao dang gia cong K4 = 1
Vay van toc tnh toan
v = 19.1,12. 1,11 . 0,8. 1 = 19 m/ph
So vong quay
n=

1000.v 1000.19
=
= 30,3 (vg/ph)
.D
.200

Chon theo may n = 30 vg/ph


Tnh lai van toc cat
.200.30
v=
= 18,84 (m/ph)
1000

Lng chay dao( mm/vg)


S = Sz.Z = 0,25 .20 = 5 mm/vg
Lng an dao (mm/ph)

AMH CONG NGHE CHE TAO MAY


GVHD : HOANG LANH

Sph = S .n= 5 . 30 =150 mm/ph


Chon theo may Sph = 150 mm
Tra bang 5-175 [2] , ta co cong suat cat N= 1 Kw
So vi cong suat cua may
Ne < Nm. = 1,7. 0,85=1,5 Kw
Thi gian gia cong c ban
T0 =

L + L1 + L2 80 + 3 + 3
=
= 0,57 ph
S ph
150

L : chieu dai be mat gia cong (mm)


L1 : chieu dai an dao (mm)
L2 : chieu dai thoat dao (mm)
7.2.3. Tra bang che o cat cho nguyen cong 3
May phay ngang 6H82
Phay tho
Chieu sau cat: t = 3 mm
Chieu rong phay : B = 34 mm
Dung cu dao phay a ba mat rang gan manh thep
gio P6M5
Vat lieu gia cong : Gang xam co HB >180
ng knh dao: D =200 mm
So rang dao: Z = 16 rang
Chu ky ben cua dao: T = 180 ph (bang 5-40 [2])
Lng chay dao rang Sz = 0,25 mm/rang (tra bang 5170[2])
Toc o cat: v = 29,5 m/ph (tra bang 5-172[2])
Cac he so ieu chnh:
He so ieu chnh phu thuoc vao o cng cua
gang: K1 = 1,12
He so ieu chnh phu thuoc vao chu ky ben cua
dao: K2 = 1,11
He so ieu chnh phu thuoc vao trang thai cua
be mat gia cong:K3 = 0,8
He so phu thuoc vao dang gia cong K4 = 1
Vay van toc tnh toan
v = 29,5.1,12. 1,11 . 0,8. 1 = 29,5 m/ph
So vong quay
n=

1000.v 1000.29,5
=
= 46,97 (vg/ph)
.D
.200

Chon theo may n = 48 vg/ph


Tnh lai van toc cat

AMH CONG NGHE CHE TAO MAY


GVHD : HOANG LANH

.200.48
= 30 (m/ph)
1000
Lng chay dao( mm/vg)
S = Sz.Z = 0,25 .16 = 4 mm/vg
Lng an dao (mm/ph)
Sph = S .n= 4 . 48 =192 mm/ph
Chon theo may Sph = 190 mm
Tra bang 5-175 [2] , ta co cong suat cat N= 1 Kw
So vi cong suat cua may:
Ne < Nm. = 1,7. 0,85=1,5 Kw
Thi gian gia cong c ban
L + L1 + L2 34 + 3 + 3
T0 =
=
= 0,2 ph
S ph
190
v=

mm

L : chieu dai be mat gia cong (mm)


L1 : chieu dai an dao (mm)
L2 : chieu dai thoat dao (mm)
7.2.4. Tra bang che o cat cho nguyen cong 8
Khoan va Taro lo M10
May khoan ng 2H125
Mui khoan ruot ga bang thep gio P6M5 co d=8,5

Khong dung dch trn nguoi


Chieu sau cat
t=0,5.d = 4,25 mm
Lng chay dao
s = 0,2 mm/vg ( bang 5-89 [2])
Chon theo may
sv = 0,2 mm/vg
Toc o cat tra bang
v= 28 m/vg ( bang 5 -90 [2])
Chu ky ben cua mui khoan : T = 35 ph ( bang 5 -90 [2])
He so ieu chnh toc o cat theo chu ky ben T :
K1 = 1
He so phu thuoc vao chieu sau khoan : K2 = 1
Suy ra toc o cat
v = 28. 1 . 1= 28 m/vg
So vong quay cua truc chnh :
n=

1000.v 1000.28
=
= 1049vg / ph
.D
.8,5

Chon theo may : nm = 990 vg/ph

AMH CONG NGHE CHE TAO MAY


GVHD : HOANG LANH

sph = sv .n=0,2.990 = 198mm/ph


Tnh lai toc o cat :

v=

.8,5.990
= 26,4m / ph
1000

Thi gian gia cong khoan:

T0 =

L + L1 + L2
s ph

25 + 3 + 3
= 0,16 ph
198

L:chieu dai be mat gia cong (mm)


L1:chieu dai an dao (mm)
L2:chieu dai thoat dao (mm)
Mui taro bang thep gio P6M5 co d=10mm
Khong dung dch trn nguoi
Chieu sau cat t=0,5(10-8,5) = 0,75 mm
Chon theo may : sv = 0,2 mm/vg
Sph = sv.n = 0,2.990=198 mm/ph
Toc o cat v=10m/ph (bang 5.188 [2])
Thi gian hoan thanh taro :

T0 =

L + L1 + L2
s ph

25 + 3 + 3
= 0,16 ph
198

L:chieu dai be mat gia cong (mm)


L1:chieu dai an dao (mm)
L2:chieu dai thoat dao (mm)
Cong suat cat
N =1 Kw < 0,85.2,2 = 1,87 Kw ( bang 5-92)
7.2.5. Tra bang che o cat cho nguyen cong 9
Khoan 2 lo d = 17+0,43 mm
May khoan can 2M57
Mui khoan ruot ga bang thep gio P6M5 co D=17 mm
Dung dch trn nguoi Emunxi
Chieu sau cat
t=0,5.D = 8,5 mm
Lng chay dao
s = 0,33 mm/vg ( bang 5-89 [2])
Chon theo may
s = 0,32 mm/vg
Toc o cat tra bang
v= 31,5 m/vong ( bang 5 -90 [2])
Chu ky ben cua mui khoan : T = 35 ph ( bang 5 -90 [2])

AMH CONG NGHE CHE TAO MAY


GVHD : HOANG LANH

=1

He so ieu chnh toc o cat theo chu ky ben T: K1


He so phu thuoc vao chieu sau khoan: K2 = 1
Suy ra toc o cat
v = 31,5. 1 . 1= 31,5 m/vg
So vong quay cua truc chnh
n=

1000.v 1000.31,5
=
= 590vg / ph
.D
.17

Chon theo may : nm = 635 vg/ph


Sph=s.n=0,32.635=203 mm/ph
Tnh lai toc o cat

v=

.17.635
= 34m / ph
1000

Thi gian gia cong lo :

T0 =

L + L1 + L2
s ph

20 + 3 + 3
= 0,13 ph
203

L:chieu dai be mat gia cong (mm)


L1:chieu dai an dao (mm)
L2:chieu dai thoat dao (mm)
Cong suat cat
N =1,3 Kw < 0,85.7,5 = 6,4 Kw ( bang 5-92[3])

THIET KE O GA CHO NGUYEN CONG 5


Chon bc khoet tho e tnh toan lc kep can thiet v
lng d trung gian ln nen lc cat va mo men xoan sinh
ra la ln nhat .
Mo hnh phan tch lc

AMH CONG NGHE CHE TAO MAY


GVHD : HOANG LANH

P0

N1
N2

N3
N4

N5

Fm s1

Mc

N7

L1

L2

Fms2

N6
O
Tnh lc kep
He so an toan
K = K0.K1.K2.K3.K4.K5.K6
Trong o: K0 = 1,5
K1 = 1,2

N8

AMH CONG NGHE CHE TAO MAY


GVHD : HOANG LANH

K2 = 1,2
K3 = 1,2
K4 = 1,3
K5 = 1
K6 = 1
K = 1,5.1,2.1,2.1,2.1,3.1.1 = 3,4
Lc kep
Di tac dung cua lc khoet P0 chi tiet se b trt
,momen xoan M0 khi khoet lam cho chi tiet xoay quanh
iem O.
ieu kien chong trt doc truc:
K.P0 =N3 +N4
K.P0 = 2N3
N3 =

KP0 3,4.18014,08
=
= 30623,9N
2
2

ieu kien chong xoay :


K .M c = Fms1 .L1 + Fms 2 .L2 + W .L
K .M 0 = N 3 . f .L1 + N 4 . f .L2 + W .L
K .M 0 = N 3 . f .( L1 + L2 ) + W .L

L1= 120 mm : khoang cach t chot ty en iem O


L2 = 70 mm : khoang cach t chot ty en iem O
f =0,15 : masat gia chot ty va chi tiet
L = 82 mm : khoang cach t tam lo en iem O
e am bao u ieu kien oan toan cho chi tiet khi gia
cong ta chon N3 =0
M 0 = 61Nm = 61000 Nmm
K .M 0 = W .L
W=

K .M 0 3,4.61000
=
= 2530 N
L
82

ng knh vt kp:
ch
[ s ]]
. Chn [s] = 2, cp bn bulong 6.6 vt liu C45 co
ch = 360 MPa
360
[ k ] =
= 180 MPa
2
(Trang 575, Giao trnh Thit k may cua Nguyn Hu Lc).
d1

1,3.4.W
.[ k ]

vi

[ k ] =

AMH CONG NGHE CHE TAO MAY


GVHD : HOANG LANH

1,3.4.W
1,3.4.2530
=
= 4,8mm
.[ k ]
.180

d1

Chn d1 = 12mm (bng 8.48 [ 2])


Momen quay cn thit co lc kp W:
dtb
.tg( + nb) = 0,826.W = 2090 Nmm
2
Vi tg nb = 0,1 (bng 8.48 [ 2])
M p = W.

Lc tac ng t tay ngi


F=

Mp
l

2090
= 20,9N
100

vi l =100 mm la canh tay on


ng knh cht ty :
Chn vt liu thep C45 co ch = 360 MPa ,s=2 [ n ] =
d

4.N 5
=
.[ n ]

360
= 180 MPa
2

4.30623,9
= 14,72mm
.180

e bao am an toan , ta chon d = 16 mm


Sai so o ga
Sai so o ga bao gom
dg = ct + m + dc

dg - sai so o ga
ct - sai so che tao o ga
m - sai so mon o ga
dc - sai so ieu chnh o ga
Cong thc tren c viet di dang cong vect bi v phng
cua cac sai so khac nhau va rat kho xac nh. Gia tr tuyet
oi cua sai so o ga c xac nh nh sau:
dg = ct 2 + m 2 + dc 2
Sai so mon o ga c xac nh theo cong thc:
m = N
- he so ( = 0.18 )
N so lng chi tiet ga at tren o ga(N=11960)
Sai so ieu chnh o ga dc phu thuoc vao kha nang cua
ngi lap rap o ga va dung cu e ieu chnh. Tuy nhien
khi thiet ke o ga co the lay dc = 10 m
Tnh sai so che tao cho phep va at yeu cau ky thuat
cua o ga:

AMH CONG NGHE CHE TAO MAY


GVHD : HOANG LANH

gd = c 2 + K 2 + ct 2 + m 2 + dc 2 (cong thc 7.1 [8])


gd - sai so ga at

K - sai so kep chat


ct - sai so che tao o ga
m - sai so mon o ga
dc - sai so ieu chnh o ga
c - sai so chuan
T cong thc tren ta suy ra:
[ ct ] = [ gd ]2 K c m dc
2

(*)

* Tnh sai so che tao cho nguyen cong khoet tho:


Ta co
+ gd = 1/3 = (1/3).160 = 53.33 m
+ m = N = 0.18 11960 = 19.7 m
+ dc = 10 m
+ c = 0 kch thc goc trung chuan nh v
+ Tnh sai so kep chat K :
K = ( Ymax Ymin ).cos (cong thc 7.2 [8])
- goc hp bi phng lc kep va phng kch thc thc hien
( = 0 )
Theo cong thc ( 3 - 23 ) o ga gia cong c kh :
Y = ( 0.776 + 0.53.F + 0.016.Rz 0.0045HB ) q 0.6 (cong thc 3.23 [12])
F dien tch mat ty. F = 60.16. = 960 mm2 = 9,6 cm2
Rz o nham be mat chi tiet. Rz = 50 m
q ap suat tren mat tiep xuc ( Kg/cm2 )
Chon HB cua gang la 180 HB
Ta co lc kep Q trong phan tnh toan o ga la Q = 2530N
Lc kep Q tac dung len 2 phien ty nen moi phien ty chu 1
lc la Q/2=1265N
Cho sai so trong khi kep chat la 129 5 ( Kg )
Ymax Ymin = ( 0.776 + 0.053.F + 0.016.Rz - 0.0045HB )[

Qmax 0.6 Qmin 0.6


) (
) ]
F
F

Vi Qmax = 129 + 5 = 134 Kg


Qmin = 129 - 5 = 124 Kg
Thay so vao ta c: Ymax Ymin = 0.28 4 m
K = 0.284.1 = 0.284 m

[ ct ] = 53.32 0.284 2 0 2 19.7 2 10 2 = 48.5 m

AMH CONG NGHE CHE TAO MAY


GVHD : HOANG LANH

* Tnh sai so che tao cho nguyen cong doa tinh:


+ gd = 1/3 = (1/3).25 = 8.3 m
+ m = 0
+ dc = 0
+ c = 0
+ K = 0
[ ct ] = gd = 8.3 m
Vay ta chon sai so che tao nho nhat la [ ct ] = 8.3 m

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