Dacn Dia Xich

n mn hc Cng Ngh Ch To My
K43
on Vn Thnh CTM3
Ni dung thuyt minh v tnh ton n mn hc

Cng Ngh Ch To My
1.
Phn tch chc nng lm vic ca chi tit:

Theo bi thit k:
Thit k qui trnh cng ngh ch to chi tit da
xch ngoi vi sn lng 500 chi tit/nm, iu kin sn

xut t do.
a xch l mt dng chi tit trong h chi tit dng
bnh rng, chng l mt loi chi tit c mt hoc mt s tr
m tm ca chng song song vi nhau .
Chi tit ny thng c chc nng chuyn ng quay
quanh mt trc nht nh.
Trong trng hp ny cc rng xch c mc vo xch
cu mt vt nng ln cao hoc ngc li ,do n chu
mi mn ln
+ Chu ng sut thay i theo chu k.
+ Chu lc tun hon, va p.
+ Chu ti trng ng cao
2.
Phn tch tnh cng ngh trong kt cu ca chi
tit:
V chi tit lp trong cc thit b nng h i hi
chnh xc v v tr do phi m bo ng tm ,
o mt u v gia cc mt tr
C th cn cc yu cu k thut nh sau:
Mt tr trong 160 cn t cp nhn bng 6 Ra1,25
,Mt tr ngoi 190 t nhn bng cp 5
o ca cc mt tr ngoi v mt u so vi tr
160 khng qu 0,03mm
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on Vn Thnh CTM3
Qua cc iu kin k thut trn ta c th a ra mt s
nt cng ngh in hnh gia cng chi tit a xch nh

sau:
+ Kt cu ca a xch phi c m bo kh nng
cng vng.
+ Vi a xch yu cu mi mn cao nn vt liu l
thp 40X, phi nn chn l phi dp .
+ Do mt u ta phi khoan 4 l 16 vi 45o
10 bt bu lng vi chi tit khc
Vi a xch nguyn cng u tin gia cng tr 160
v mt u cng mt lc m bo o lm chun
cho cc nguyn cng sau ( gia cngbn M16 ), phay ln rng
nn chn chun th l tr ngoi . V th t gia cng ca tr
ny l tin th sau tin tinh t cpnhn bng cp
6.
3.
Xc nh dng sn xut:
Sn lng hng nm c xc nh theo cng thc sau
y:
N = N1m(1 + /100)
Trong :
N : S chi tit c sn xut trong mt nm;
N1 : S sn phm (s my) c sn xut trong mt
nm;
m : S chi tit trong mt sn phm;
: S chi tit c ch to thm d tr (5% n
7%)
N = 500.1.(1 + 6%) = 530 ( sn phm).
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on Vn Thnh CTM3
Sau khi xc nh c sn lng hng nm ta phi xc
nh trng lng ca chi tit. Trng lng ca chi tit c xc

nh theo cng thc:
Q = V.
V=V1-V2-V3
2
250
3
V1=S1.h1=
.120 = 5,89dm
2
160
3
.162 = 3,25dm
2
V2=S2.h2=
250
3
V3=S3.h3=
.60 = 0,29dm
2
SuyraQ=(5,89-3,25-0,29).7,852=15Kg
Theo bng 2 trang 13 Thit k n CNCTM, ta c:
Dng sn sut: Hng lot va
4.
Chn phong php chn phi:

4.1. Phi ban u rn v dp nng:
Trc khi rn v dp nng kim loi ta phi lm sch kim
loi, ct b ra tng phn nh tng phn ph hp c thc

hin trn my ca. Trong trng hp vt liu chi tit l thp
40X ta dp nng trong khun hai na hm khun.
4.2. Dp ln 1:
4.3. Dp ln 2:
4.4. Ct bavia:
4.5. Bn v lng ph:
T cch ch to phi trn ta c th tra c lng d theo
bng 3-9 (Lng d phi cho vt rn khun ) S tay cng ngh
Ch to My. Cc kch thc ca vt rn khun, c xc nh
i vi cc b mt gia cng ca chi tit khi lm trn s tng
lng d ln vi chnh xc : + 0,5 mm. Tr s lng d cho trong
bng cho i vi b mt Rz = 80; nu b mt gia cng c
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Rz = 20 40 th tr s lng d tng 0.3 0.5 mm; nu b

mt c nhp nh thp hn th tr s lng d tng thm
0.5 0.8 mm. Trong trng hp ny b mt gia cng ca ta
c Ra = 1.25 (cp nhn bng : cp 7 c Rz = 6.3). Ta c cc lng d tng ng nh sau:
5.
Lp th t cc nguyn cng, cc bc (v s g
t, k hiu nh v, kp cht, chn my, chn dao,

v chiu chuyn ng ca dao, ca chi tit)
5.1.
Lp s b cc nguyn cng:
Nguyn cng 1 : Tin mt u, tin l tr 160
0,03
,tin tr ngoi 190+0,09 ,vt mp 1,5x45o gia cng trn my

tin ( t c nhm Ra = 1,25 - cp bng cp 6)
lm chun nh v cho cc nguyn cng sau.
Nguyn cng 2 : o u tin ng thi mt u cn
li t kch thc 162+0,6 , tr ngoi 190+0,09 ,tr ngoi
315+0,1 ,tin sn rnh su 48mm ,vt mp 5x45o gia cng
trn my tin t c nhm Ra = 1,25 cp nhn bng 5.
Nguyn cng 3 : Tin tinh mt u M ,tr 160+0,03 ,
tr ngoi 315 tr ngoi 190+0,09
Nguyn cng 4 : Tin tinh mt u N t kch thc
chiu di chi tit 162
+0,6
,tin tinh 180
Nguyn cng 5 : Gia cng rng trn my phay chuyn

dng bng dao phay ln rng t thng s rng nh sau
Z=18 ;t=50,8
Nguyn cng 6 : Ti cao tn mt bnh xch t HRC 40
50 ,chiu su thm t= 14 16mm
Nguyn cng 7 : Ghp cc chi tit v hn chng li vi
nhau.
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Nguyn cng 8 : Gia cng 4 l mt u M16 , khoan
trn my khoan ,ta r mi khoan c ng knh 14.

Nguyn cng 9 : Gia cng 4 l 8 ng cht trn b
mt tr ngoi 190 su 23mm bng my khoan ng.
Nguyn cng 10 : i u gia cng 4 l 8 ng cht
trn b mt tr ngoi 180 su 25mm.
Nguyn cng 11 : Tin tinh li tt c cc b mt ngoi
sao cho m bo iu kin k thut o so vi tr
160 khng qu 0,03mm.
Nguyn cng 12 : Mi hai b mt 170 v 205 t
bng cp 7, 8.
Nguyn cng 13 : Kim tra o mt u ,tr ngoi
190, 180 so vi tr 160 khng qu 0,03mm.
Thit k cc nguyn cng c th:
5.1.1. Nguyn cng I : Tin mt u, tin th tr
trong
Lp s g t: y l nguyn cng tin cc mt
lm chun tinh ,m bo ng tm , o khng qu
0,03mm do ta nh v v kp cht chi tit ln mm
cp ba chu tri t nh tm
Kp cht:Sau khi ta nh v bng mm cp ba
chu t nh tm ta kp cht chi tit cng bng mm
cp ba chu nh lc xit t ba chu kp.
on Vn Thnh CTM3
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S2
S3
S5 S4
Chn my: My tin 1K62. Cng sut ng c Nm =

10kW
Thng s my: Chiu cao tm 200mm.S vng quay
trc chnh 12,5..2000 vng /pht,bc tin dao dc 0,07
4,15, bc tin dao ngang 0,0352,08
Chn dao:Dao tin l trong ta dng dao ba gn mnh
hp kim T15K6
Dao tin u cong c gn mnh hp kim
cng T15k6
Dao tin ngoi kho thng mt u
HKC T15K6
( Tra theo bng 6-1 Dao tin S tay Cng ngh Ch
To My ):
Lng d gia cng:
mt ngoi
Tin th vi lng d tin th b
Zb1 = 2 mm v lng d tin th mt u Zb2
=2,5 mm,tin l Zb3 = 2 mm

Cc bc gia cng : 1/Tin kho mt u M
2/Tin tr ngoi 190
3/Tin l 160
4/Tin th tr 315
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on Vn Thnh CTM3
Ch ct:
Bc 1 : Tin kho mt u M t kch thc 165mm
Chiu su ct t = 2.5 mm, lng chy dao S =
0,6 mm/vng, tc ct V = 70m/pht(tra bng 529 S Tay CNCTM) . Cc h s hiu chnh:
K1: H s iu chnh ph thuc vo nhm v c tnh
ca thp cho trong bng 5-3 S tay CNCTM- k1 = 0,9
K2: H s iu chnh ph thuc vo trng thi ca b
mt gia cng v chu k bn ca dao cho trong
bng 5-37 S tay CNCTM- k2 = 0,6
K3: H s iu chnh ph thuc vo dng gia cng cho
trong bng 5-36 S tay CNCTM- k3 = 0,75.
Vy tc tnh ton l: Vt=Vb.k1.k2.k3= 70.0,9.0,6.0,75
= 28,35 m/pht.
S vng quay ca trc chnh theo tc tnh ton l:
1000.v
1000.28,35
t
nt = .d = 3,14.190 = 47,5 vng/pht
Ta chn s vng quay theo my nm = 50

vng/pht. Nh vy, tc ct thc t s l:
Vtt =
.d .nm 3,14.190.50
=
= 29,8 m/pht.
1000
1000
Tra bng 5-68 N=1,2Kw ,my tin hon ton tho

mn cng sut ct .
Bc 2 : Tin tr ngoi t kch thc 191
Chiu su ct t = 2 mm, lng chy dao S = 0,6
mm/vng, tc ct V = 120m/pht (Tra bng 529 s tay CNCTM ). Cc h s hiu chnh:
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Vy tc tnh ton l: Vt=Vb.k1.k2.k3=
120.0,9.0,6.0,75 = 48,6 m/pht.
1000.v
1000.48,6
t
nt = .d = 3,14.190 = 81,4 vng/pht

Vtt =
.d .nm 3,14.190.80
=
= 47,7 m/pht.
1000
1000
Cng sut ng c tra theo ch ct N =1,7

Kw
Bc 3 : Tin l t kch thc 159mm
mm/vng, tc ct V = 110m/pht (tra bng 5-29
s tay CNCTM) . Cc h s hiu chnh:
110.0,9.0,75.0,85 = 63 m/pht.
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1000.v
1000.63
t
nt = .d = 3,14.190 = 105,5 vng/pht

Vtt =
.d .nm 3,14.160.125
=
= 62,8 m/pht.
1000
1000
Cng sut ct yu cu N =2,9 kw

Bc 4 : Tin tr ngoi t kch thc 315,5
Chiu su ct t = 2,5 mm, lng chy dao S =
0,6 mm/vng, tc ct V = 110m/pht. Cc h s
hiu chnh:
110.0,9.0,75.0,85 = 63 m/pht.
1000.v
1000.63
t
nt = .d = 3,14.190 = 105,5 vng/pht

Vtt =
.d .nm 3,14.160.125
=
= 62,8 m/pht.
1000
1000
Cng sut ct yu cu N =2,9Kw(tra bng 5-67

StCNCTM tp 2)
5.1.2. Nguyn cng II: o u tin th mt u,
vt mp ,tr ngoi, tin sn rnh,vt mp
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Lp s g t: Ta nh v chi tit trn mm
cp ba chu . m bo o ca mt ngoi v mt
u so vi tr trong khng qu 0,03 mm .Ta cp chu tri
vo l 160 tin ng thi cc mt trn mt ln g.
Kp cht: Mm cp ba chu va nh v va kp
cht chi tit .
S
1
S3
S2
S
5
S4
S6
Chn my: My tin 1K62. Cng sut ng c Nm =

10kW
Chn dao: Dao tin ngoi c =45o gn mnh hp
kim cng T15K6
cng T15k6
Dao tin ngoi kho thng mt u
HKC T15K6
To My ):
10
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on Vn Thnh CTM3
Lng d gia cng: Tin th vi lng d tin th b mt
ngoi Zb1 = 2,5 mm v lng d tin th mt u Zb2 =2 mm

Cc bc gia cng : 1/Tin kho mt u M
2/Tin tr ngoi 180
3/Tin th tr 315
4/Tin sn rnh,vt mp
Ch ct:
Bc 1 : Tin kho mt u M t kch thc 163
mm/vng, tc ct V = 70m/pht. Cc h s hiu
chnh:
= 28,35 m/pht.
1000.v
1000.28,35
t
nt = .d = 3,14.190 = 47,5 vng/pht
Ta chn s vng quay theo my nm = 50 vng/pht. Nh

vy, tc ct thc t s l:
Vtt =
.d .nm 3,14.190.50
=
= 29,8 m/pht.
1000
1000
Cng sut ct yu cu ca my N =1,2 Kw

Bc 2 : Tin tr ngoi t kch thc 181
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chnh:
120.0,9.0,6.0,75 = 48,6 m/pht.
nt =
1000 .v t 1000 .48,6

=
= 85,9 vng/pht
.d
3,14.180
Ta chn s vng quay theo my nm =80 vng/pht. Nh vy,

tc ct thc t s l:
Vtt =
.d.n m 3,14.180.100
=
= 56,52 m/pht.
1000
1000
Cng sut xt yu cu N =2,4 Kw

Bc 3 : Tin tr t kch thc 315,5mm
0,6 mm/vng, tc ct V = 110m/pht. Cc h s
hiu chnh:
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110.0,9.0,75.0,85 = 63 m/pht.
1000.v
1000.63
t
nt = .d = 3,14.190 = 105,5 vng/pht
Ta chn s vng quay theo my nm = 125 vng/pht.

Nh vy, tc ct thc t s l:
Vtt =
.d .nm 3,14.160.125
=
= 62,8 m/pht.
1000
1000
Cng sut ct yu cu N =2,9 Kw

Bc 4 : Tin sn rnh to hai vnh rng dy 29 mm
,su 48 mm
Ch ct: Ta chia ra 16 ln ct, mi ln ct chiu su
t= 2mm
Trc khi sn rnh ta chng tm vo u cn li
tng cng vng.
Chiu su ct t = 2mm, lng chy dao S = 0,36
chnh:
= 16,76 m/pht.
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1000.v
1000.16,76
t
nt = .d = 3,14.315 = 16,94 vng/pht

Vtt =
.d .nm 3,14.315.20
=
= 19,8 m/pht.
1000
1000
Cng sut ct yu cu N =1,4Kw

Bc 2 : Vt mp hai vnh rng
5.1.3. Nguyn cng III: Tin tinh l 160, mt
u M , 190, 315
Lp s g t: Ta nh v ,kp cht chi tit
trn mm cp ba chu
S4
S1
S2
S3
S5
Chn my: My tin 1K62. Cng

sut ca my Nm = 10kW
Chn dao: Dao tin trong c u hp kim cng
:T15K6
cng T15k6
14
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on Vn Thnh CTM3
Dao tin ngoi tin tinh mt u HKC
T15K6
To My ):
Lng d gia cng: Tin tinh vi lng d tin tinh b mt
ngoi Zb1 = 0,4 mm v lng d tin tinh mt u Zb2 =0,3
mm, lng d l Zb3 =0,5 mm ,ta cn li nguyn cng tin
tinh ln cui
Cc bc gia cng :1/Tin tinh l tr trong t kc thc
160-0,3
2/Tin tinh mt u M t kch thc
162,5
3/Tin tinh tr t kch thc 190
4/Tin tinh 315
Ch ct:
Bc 1 : Tin tinh l 160
0,12 mm/vng, tc ct V = 160m/pht. Cc h
s hiu chnh:
160.0,9.0,6.0,75 = 64,8 m/pht.
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1000.v
1000.64,8
t
nt = .d = 3,14.160 = 128,9 vng/pht

Vtt =
.d .nm 3,14.160.160
=
= 80m/pht.
1000
1000
Cng sut ct yu cu N =3,4 Kw

Bc 2 : Tin tinh mt u M
s hiu chnh:
160.0,9.0,6.0,75 = 64,8 m/pht.
1000.v
1000.64,8
t
nt = .d = 3,14.190 = 108,5 vng/pht

Vtt =
.d .nm 3,14.190.125
=
= 74,6m/pht.
1000
1000
Bc 3 : Tin tinh tr 190

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s hiu chnh:
160.0,9.0,75.0,85 = 91,8 m/pht.

1000.v
1000.91,8
t
nt = .d = 3,14.190 = 153,79 vng/pht

Vtt =
.d .nm 3,14.190.160
=
= 95,5m/pht.
1000
1000
Bc 4 : Tin tinh vnh rng ngoi 315

s hiu chnh:
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160.0,9.0,6.0,75 = 64,8 m/pht.

1000.v
1000.64,8
t
nt = .d = 3,14.315 = 65,4 vng/pht
Ta chn s vng quay theo my nm = 80 vng/pht. Nh

vy, tc ct thc t s l:
Vtt =
.d .nm 3,14.315.80
=
= 80m/pht.
1000
1000
5.1.4. guyn cng IV: Tin tinh mt u N , tr

ngoi 180
Lp s g t: Ta nh v ,kp cht chi tit
trn mm kp .
S
1
S3
S2
Chn my: My tin 1K62. Cng sut ca my Nm =

10kW
:T15K6
18
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on Vn Thnh CTM3
Dao tin u cong c gn mnh hp kim cng
T15k6
Dao tin ngoi c gc = 45o
To My ):
Lng d gia cng: Tin tinh lng d tin tinh mt u
Zb2 =0,3 mm, lng d tr 180 ,Zb3 =0,5 mm ,ta cn li
nguyn cng tin tinh ln cui
Cc bc gia cng :
Bc 1 :
Tin tinh mt u M
Chiu su ct t = 0,3 mm, lng chy dao S = 0,12

mm/vng, tc ct V = 160m/pht. Cc h s
hiu chnh:
160.0,9.0,6.0,75 = 64,8 m/pht.
1000.v
1000.64,8
t
nt = .d = 3,14.190 = 108,5 vng/pht

Vtt =
.d .nm 3,14.190.125
=
= 74,6m/pht.
1000
1000
Cng sut ct yu cu N = 4,1 Kw

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Bc 2 : Tin tinh tr 180

s hiu chnh:
160.0,9.0,75.0,85 = 91,8 m/pht.
nt =
1000 .v t 1000 .91,8

=
= 153,79 vng/pht
.d
3,14.180

Vtt =
.d .nm 3,14.190.160
=
= 95,5m/pht.
1000
1000
5.1.5. Nguyn cng VIA: Phay ln rng ,S rng 18

Lp s g t:
Chi tit c g trn trc g dao ca dao phay ln rng
, nh v mt phng ba bc t do , cht tr ngn
hai bc . Chi tit c nh v 5 bc t do
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Kp cht: Ta dng mt bulng kp rt thng qua bc

khng lm nh hng b mt chi tit . Trc g
ny c truyn chuyn ng bi mm cp ba
chu t bn cp , v mt mi tm truyn
chuyn ng quay.
Chn my:My phy ln rng 5K324, cng sut ng
c NT = 2,8 kw
Thng s my :ng knh ln nht ca bnh rng
500mm, m dun ln nht m=5, s vng quay trc
chnh 50250 vng /pht.
Chn dao: gia cng bnh rng c m un m = 3,ta
chn dao phay ln rng c tiu chun nh sau : Vt
liu dao lm bng thp gi
ng knh vng nh l De = 90 mm
ng knh trc g dao l d = 32 mm
ng knh vng g l D = 50 mm
Chiu di L = 80 mm
S rng Z = 10 rng
Lng d gia cng: Gia cng rng c chiu su l 48
mm , Zb1 = 0,5 mm
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Ch ct: Xc nh ch ct : Chiu su ct
t = 48 mm, lng chy dao S = 1,6mm/vng ( = 0,08
mm/rng), tc ct V = 25 m/pht. Ta c cc h
s:
k1: H s iu chnh ph thuc vo chu k bn T ca
dao, k1 = 0,8.
k2: H s iu chnh ph thuc vo vt liu gia cng
n vn tc ct,
k2 = 1.
k3: H s iu chnh ph thuc vo vt liu gia cng
n lng chy dao , k3 = 1.
vt = vb.k1.k2. = 25.1.0,8 =20 m/pht.
St = Sb .k3.cos =1,6 mm/vng ( l gc nghing ca
rng , = 0)
Ta xc nh s vng quay tnh ton ca trc chnh nt
vo cng thc:
1000.v
1000.25
t
nt = .d = 3,14.90 = 88,4vng/pht
Ta chn s vng quay ca trc chnh theo dy s vng

quay:
nm = 96vng/pht
5.1.6. Nguyn cng VI : Nhit luyn
Ti cao tn b mt bnh xch t n cng
HRC = 40 50 ,chiu su thm 14 15 mm
a. Thit b l ti cao tn 60 kW
b. Ch nhit luyn
1- Ti :
Nhit nung 830C
Mi trng ngui nc
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2- Ram
Nhit nung 450C
Mi trng ngui khng kh
5.17
Nguyn cng VII: Ghp cc chi tit v

hn chng li
Cc chi tit cn ghp y l bnh rng hnh tinh

trong ,a xch .
5.18
Nguyn cng VIII: Khoan, ta r M16
Lp s g t: Khoan l du u nh cn m
bo xuyn tm ca tm l v tm ca rnh trn
chi tit bnh rng, bi vy ta s dng c cu hn
ch 6 bc t do nh sau: mt u hn ch 3 bc t
do, mt cht tr ngn nh v vo mt tr trong
ca l 160 hn ch 2 bc t do v cht chm nh
v vo rnh R20 hn ch 1 bc t do chng xoay cn
li.
n
S
Kp cht: Dng c cu bulng kp rt thng qua bc

dn tho ri, phng ca lc kp vung gc vi phng
ca kch thc thc hin v mt nh v chnh .
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Chn my: My khoan ng 2A135 c ng knh mi

khoan ln nht khi khoan thp c bn trung bnh
max
= 35mm, s vng quay trc chnh n=68
1100vng/pht.Bc tin dao 0,111,60mm/vng.

Cng sut ca my Nm = 6 kW
Chn dao: Mi khoan rut g chui cn c kch thc
nh sau:
d = 14 mm
L = 200 mm
lo =118
Cn mc 1
Mi ta r t M16
L= 102 mm
lo = 32 mm
p=2
( Tra theo bng 6-6 S tay Cng ngh Ch To My ).
Lng d gia cng: Gia cng vi lng d khoan Zb = d1/2 =
7 mm
Ch ct:
Bc 1 :Khoan l M16
Xc nh ch ct cho khoan l 14, chiu
su ct t = 35 mm, lng chy dao S = 0,2 mm/vng,
tc ct V = 18 m/pht, s vng quay n= 400
vng/pht. Ta c cc h s:
K1: H s iu chnh ph thuc vo chu k bn T
ca dao, k1 = 1.
K2: H s iu chnh ph thuc vo trng thi
thp, k2 = 1.
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K1: H s iu chnh ph thuc vo chiu su l,
k3 = 1.
K4: H s iu chnh ph thuc vo mc ca vt
liu mi khoan,
K4 = 1.
vt = vb.k1.k2.k3.k4 = 18.1.1.1.1 = 18
m/pht.
vo cng thc:
nt =
1000 .v t 1000 .18

=
= 409 vng/pht
.d
3,14.14
S vng quay ca trc chnh theo dy s vng quay: nm

= 400 vng/pht
Vn tc ct thc t s l vtt =
.d.n m 3,14.14.400
=
=
1000
1000
17,6 m/pht
Bc 2 : Ta r ren M16 vt liu P6M5
Ta vn dng my khoan trn ch cn lp dao ta r vo .
Bc ren P = 2 mm
Kch thc danh ngha ren M16mm
Tc ct tra bng 5-188 S tay CNCTM_Tp 2
=> vb = 11/pht.
Cc h s hiu chnh :
H s hiu chnh ph thuc vo vt liu gia cng K1=
0,7
Ct ren i hi chnh xc cao K3= 0,8
v t = v b * K 1 * K 2 = 7,7 ( m/pht )
S vng quay ca trc chnh theo tnh ton l :

25
on Vn Thnh CTM3
K43
nt =
1000 * v 1 1000 * 7,7

=
= 153,2 ( vng/pht )
*D
* 16
Ta chn s vng quay theo my nm = 195 (vng /pht ) .

Nh vy tc ct thc t s l :
v tt =
n m * * D 195 * * 16
=
= 9,8 ( m/pht )
1000
1000
5.19 Nguyn cng IX: Phn khoan 4 l 8

ng cht
Lp s g t: Bn l ny nm trn b mt
ngoi ca tr 190 do ta phi khoan trnh
khoan vo l M16 va khoan trn, bi vy ta s dng
mt u chi tit hn ch 5 bc t do, tr ngn
160 hn ch 2 bc t do, ng thi mt bc chng
xoay ta dng mt cht chm chng lun vo l ren
M16.
n
S
Kp cht : Dng bulng kp rt thng qua bc dn t

vo b mt chi tit
max
= 35mm.
26
K43
on Vn Thnh CTM3

nh sau, vt liu thp hp kim T15K6:
d = 8 mm
L = 175 mm
lo =115
Cn mc 1
4 mm
Ch ct: Xc nh ch ct cho khoan l 8,
chiu su ct t = 25 mm, lng chy dao S = 0,1
mm/vng, tc ct V = 20 m/pht, s vng quay
n= 400 vng/pht. Ta c cc h s:
K1: H s iu chnh ph thuc vo chu k bn T ca
dao, k1 = 0,9.
K2: H s iu chnh ph thuc vo trng thi thp, k2
= 1.
K1: H s iu chnh ph thuc vo chiu su l, k3 =
0,75.
K4: H s iu chnh ph thuc vo mc ca vt liu
mi khoan, k4 = 1.
vt = vb.k1.k2.k3.k4 = 20.0,9.1.0,75.1 = 13,5
m/pht.
vo cng thc:
nt =
1000 .v t 1000 .13,5

=
= 537,2
.d
3,14.8
vng/pht
27
on Vn Thnh CTM3
K43
S vng quay ca trc chnh theo dy s vng quay: nm =

530 vng/pht
.d.n m 3,14.8.530
=
= 13,3
1000
1000
m/pht
5.20 Nguyn cng X: o u phn khoan 4 l
8 ng cht
S g :Nh nguyn cng trn
max
= 35mm.
nh sau, vt liu thp hp kim T15K6:
d = 8 mm
L = 175 mm
lo =115
Cn mc 1
4 mm
Ch ct: Xc nh ch ct cho khoan l 8,
chiu su ct t = 25 mm, lng chy dao S = 0,1
mm/vng, tc ct V = 20 m/pht, s vng quay
n= 400 vng/pht. Ta c cc h s:
K1: H s iu chnh ph thuc vo chu k bn T ca
dao, k1 = 0,9.
K2: H s iu chnh ph thuc vo trng thi thp, k2
= 1.
28
K43
on Vn Thnh CTM3
K1: H s iu chnh ph thuc vo chiu su l, k3 =
0,75.
K4: H s iu chnh ph thuc vo mc ca vt liu
mi khoan,k4 = 1.
vt = vb.k1.k2.k3.k4 = 20.0,9.1.0,75.1 =
13,5 m/pht.
vo cng thc:
nt =
1000 .v t 1000 .13,5

=
= 537,2
.d
3,14.8
vng/pht
S vng quay ca trc chnh theo dy s vng quay:
nm = 530vng/pht
.d.n m 3,14.8.1100
=
=
1000
1000
13,3 m/pht
5.21 Nguyn cng XI: Tin tinh li tt c cc b
mt ngoi yu cu o khng qu
0,03mm so vi tr trong 160
Yu cu k thut :
- o hng knh ca cc mt G,B,F,C,E so
vi tm ca cc b mt A,K,P khng qu
0,03mm.
- o mt u ca b mt Nv M khng
qu 0,03mm
tho mn yu cu k thut ny ta g chi tit
ln trc g n hi v tin tinh li tt c cc b mt
trn my tin .
Lp s g t: Ta nh v ,kp cht chi
tit trn trc g n hi bn trong tr 160 hn ch 5
bc t do .Trc g n hi c u im l t nh tm
29
K43
on Vn Thnh CTM3
do yu cu o c m bo .M men truyn
t trc chnh vo trc g.
S2
S6
S1
S4 S3
S7
S5
Chn my: My tin 1K62. Cng sut ca my Nm =

10kW
:T15K6
cng T15k6
Dao tin ngoi c gc = 45o
To My ):
Lng d gia cng: Tin tinh vi lng d tin tinh cc b
mt ngoi Zb = 0,1 mm
Cc bc gia cng :
1/Tin tinh cc b mt ngoi
Cc mt tr tin ngoi B,C,E,G,F

2/Tin tinh mt u
B mt M,N
3/Tin tinh cc b mt bch
Ch ct:
Bc 1 : Tin tinh b mt tr ngoi
30
K43
on Vn Thnh CTM3
Chiu su ct t = 0,2mm, lng chy dao S =

0,11mm/vng, tc ct V = 160m/pht. Cc h
s hiu chnh:
160.0,9.0,6.0,75 = 64,8 m/pht.
1000.v
1000.64,8
t
nt = .d = 3,14.315 = 65,4 vng/pht

Vtt =
.d .nm 3,14.315.80
=
= 80m/pht.
1000
1000
Bc 2: Tin tinh b mt bch , hai mt u

Chiu su ct t = 0,2mm, lng chy dao S =
0,11mm/vng, tc ct V = 160m/pht. Cc h
s hiu chnh:
31
on Vn Thnh CTM3
K43
Vy tc tnh ton l: Vt=Vb.k1.k2.k3= 160.0,9.0,6.0,75 =

64,8 m/pht.
1000.v
1000.64,8
t
nt = .d = 3,14.315 = 65,4 vng/pht

Vtt =
.d .nm 3,14.315.80
=
= 80m/pht.
1000
1000
5.22 . Nguyn cng XII: Mi hai b mt 190,

170 m bo bng cp 7,8
Chn my : 3151
Thng s k thut Dmax=200 , L=150
Cng sut N =7KW
Chn : mi trn ngoi loi K ,ng knh
D = 100mm
S g t : Chi tit c nh v trn trc
g ,c kp cht bi bulng kp rt thng qua bc lt (nh
nguyn cng tin)
Lng d gia cng Z=0,15m
Ch ct : Vi chiu su ct t =0,01 mm,ng knh D=100mm ,chiu dy 50mm tra bng
ta c s vng quay chi tit nct = 105vng/ph ,lngchy
dao ngang Sn =1,02mm/ph,s vng quay ca l
n=1080vng/pht.
Bc tin dc ca Sd=0,2m/pht
H s hiu chnh cho lng chy dao
Thp qua ti K1 =0,8
Lng d theo ng knh 0,15 K2=0,8
32
K43
on Vn Thnh CTM3
Suy ra Snt=1,02.K1.K2=0,65mm/ph
5.23 Nguyn cng XIII: Kim tra o
o hng knh ca cc mt G,B,F,C,E so vi
tm ca cc b mt A,K,P khng qu 0,03mm

o mt u M,N khng qu 0,03mm
Kim tra cng b mt rng HRC 40 45
6 . Tnh lng d ca b mt no , cn tt c cc
b mt gia cng khc ca chi tit th tra theo S tay
Cng ngh [7].
Tnh lng d ca b mt 160
0,03
. chnh xc ca
phi dp cp 4, trng lng phi: 15 kg vt liu phi thp 40X.

Qui trnh cng ngh gm hai nguyn cng (hai bc) : tin th v tin tinh. Chi tit c nh v, kp cht
trn mm cp ba chu t nh tm ( hn ch 5 bc t do)
Cng thc tnh lng d cho b mt tr trong i
xng 160
0,03
2Zmin = 2(Rzi-1 + Ti-1 + i21 + i2 )

Trong :
RZi : Chiu cao nhp nh t vi do bc cng ngh st trc
li.
Ti : Chiu su lp h hng b mt do bc cng ngh st
trc li.
i : Sai lch v v tr khng gian do bc cng ngh
st trc li ( cong vnh, lch tm, khng
song song )
i : Sai s g t chi tit bc cng ngh ang
thc hin.
33
K43
on Vn Thnh CTM3
Theo bng 10 Thit k n cng ngh Ch to My,
ta c:
Ri = 150 m
Ti = 250 m
Sai lch v tr khng gian tng cng c xc nh
theo cng thc sau:
phi =
2
c2 + cm
Gi tr cong vnh c ca l c tnh theo c hai phng

hng knh v hng trc:
( k .d ) 2 + ( k .l ) 2
c=
( 0,2.160 ) 2 + ( 0,2.162 ) 2 = 45 m.
Trong :
- k ly theo bng 15 S tay Cng ngh Ch To
My.
- l,d l chiu di v ng knh l.
Gi tr cm ( x dch phi dp ) c tnh theo cng
thc
2

600 600
cm= b + c =
+
= 424m
2 2
2 2
Sai lch tng cng l

phi = 424 2 + 45 2 = 426 m.
Sai lch khng gian cn li sau khi tin th l:
1 = k.a i vi gia cng l th k = 0,05, i vi
gia cng th( h s chnh xc ho).
1 = 0,05.424 =21,3 m.
Sai s g t chi tit b bc nguyn cng ang thc
hin c xc nh bng tng vct sai s chun c v sai
s kp cht, nu khng xt n sai s g:
34
on Vn Thnh CTM3
K43
b = c2 + k2
Trong :
c : sai s chun( khi gc kch thc khng trng
vi chun nh v)
suy ra c = 0
k: si s kp cht (Bng 24) k = 70 m
g =
c2 + k2 =
70 2 + 0 2 = 70 m.
Sai s g cn li nguyn cng tin tinh

g2=0,05. g=0,05.70=3,5m
By gi ta c th xc nh lng d nh nht theo cng
thc:
2.Zmin = 2.(RZi-1 + Ti-1 +
= 2.(150 + 250 +
i21 + i2 )
426 2 + 70 2 )
= 2.831,17 = 1663,425 m.
Lng d nh nht ca tin th:
2.Zmin = 1663,425 m.
Tnh lng d cho bc gia cng tinh
2.Zmin = 2.(50 +
21,3 2 + 3,5 2 )
= 2.71,5 = 143 m.
Ta ly kch thc cui tr i lng d tinh ta c kch thc
tin th ,sau ly kch thc tin th tr i lng d th c
kch thc ca phi.
d1=160,03 0,143
d1= 159,887mm
Kch thc phi :
d1=159,887 1,663 = 158,224mm
d1=158,224mm
35
K43
on Vn Thnh CTM3
Sau khi tin tinh dmax=160,03mm

dmin=160mm
Sau khi tin th dmax=159,88mm
dmin=dmax-0,17= 159,72mm
Kch thc phi dmax=158,22mm
dmin= dmax-0,4= 157,82mm
Ct lng d :
Tin tinh 2Zmin=160,03-159,87 = 0,16
2Zmax=160-159,72 = 0,28
Tin th 2Zmin=159,88-158,22 = 1,16
2Zmax=159,72-157,82 = 1,9
Ta c th lp c bng tnh ton lng d nh sau:
Bc
RZa
Ti
Phi
m
150
m
250
Th
50
50
Tinh
a
m
426
Zmt
dt
m
158,22
m
400
21,3 70
830
159,88
170
72
160
50
3,5
Dmin
Dmax
2Zma
mm
mm
m
158,22 157,82
116
159,72 159,88
0
160
160,03 160
Tng
2Zmi
1320
Tnh ch ct ca mt b mt no , cn tt
c cc b mt gia cng khc ca chi tit th tra
theo S tay Cng ngh [7].
Nguyn cng tnh ch ct( trng nguyn cng thit
k g): Nguyn cng Khoan ,ta r bn l M16
mt u
nh v chi tit trn mt phng 3 bc t do,cht tr
ngn hai bc t do
mt cht chng xoay 1 bc t do.
36
m
190
0
218
0
K43
on Vn Thnh CTM3
S gia cng:
Xc nh ch ct:
Vt liu gia cng Thp 40X ,HB = 217
HRC, b=100Kg/mm 2
- Chiu su khoan t = d/2=7 mm.
- Lng chy dao S
S= 4,46.
14 0 ,81
D 0 ,81
=
4
,
46
= 0,498(mm / vg )
0 ,94 b
100 0, 94
- Tc ct V(m/ph)
Tc ct c tnh theo cng thc:
C v .D zv
12,4.14 0 ,4
.0,9.1 = 23m / ph
V = m y .k v .k t = 0, 2
T .S z
30 .0,498 0, 5
Trong :
Tra bng 5-43 trang 175 s tay CNCTM
Cv =12,4 , Yy=0,5 , Zv=0,4,Xy=0,4 ,m=0,2
kv , kt tra bng 5-57 trang 181
Vi L/D =2,5
Suy ra kv =0,9, kt =1
Suy ra V = 23m/ph
1000 .V
1000 .23
Suy ra n= .D = 3,14.14 =523,3vng/pht

37
K43
on Vn Thnh CTM3
Tra s vng quay theo my n =530vng/pht
,V=24m/pht
- Lc ct P0 , MK:
Lc ct c tnh theo cng thc:
PZ =
C P .D Zp .S yp
.k MV
Tra bng 5-47 trang 177

Cp = 98,8, Zp = 1, Yp = 0.7
Vi thp
KVp= h s iu chnh cho cht lng ca vt liu
gia cng i vi thp v gang cho trong bng 5-9:
n
Kmp

100
= B =
75
75
0.75
= 1,24
Suy ra lc ct Po=98,8.14.0,4980,7.1,24 = 1052,8(KG)

- Mmen khoan MK [Nm] :
Mx = CM.D2.SYm.KVM
Tra bng 5.47 ta c CM=39 ,YM=0,8 ,KVM=KVP=1,24
Suy ra MK=39.142.0,4980,7.1,24=5426,5 KG.mm
MK=5426KG.mm
-Tnh lc kp W :T s trn ta c phng trnh xc
nh lc kp:
(W+Po).f.r K.2MC.Ro/2
Suy ra lc kp c tnh nh sau
W
2.K .M 0 .R 0
P0
d.f .r
r l bn knh trung bnh gia b mt chi tit v

b mt nh v .
38
K43
r=
on Vn Thnh CTM3
1.( 190 + 160 ) 175

=
2.2
2
f= 0,15 h s ma st
d =14mm
Ro=190/2
2.5426 ,5.190 / 2
Do W 14.0,15.175 / 2 1052,8 suy ra W 455,82(KG)

7
Tnh thi gian c bn cho tt c cc nguyn cng:

Trong sn xut hng lot v sn xut hng khi thi
gian nguyn cng c xc nh theo cng thc sau y:

Ttc = To + Tp + Tpv + Ttn
Trong :
Ttc - Thi gian tng chic (thi gian nguyn cng).
To - Thi gian c bn ( thi gian cn thit bin
i trc tip hnh dng, kch thc v tnh cht c l
ca chi tit; thi gian ny c th c thc hin bng
my hoc bng tay v trong tng trng hp gia cng c
th c cng thc tnh tng ng).
Tp - Thi gian ph ( thi gian cn thit ngi
cng nhn g, tho chi tit, m my, chn ch ct,
dch chuyn dao v bn my, kim tra kch thc ca
chi tit ...). Khi xc nh thi gian nguyn cng ta c
th gi tr gn ng Tp = 10%To.
Tpv Thi gian phc v ch lm vic gm: thi gian
phc v k thut (Tpvkt) thay i dng c, mI dao,
sa , iu chnh my, iu chnh dng c (Tpvkt =
8%To); thi gian phc v t chc (Tpvtc) tra du cho
my, thu dn ch lm vic, bn giao ca kp (Tpvtc=3%To).
Ttn Thi gian ngh ngi t nhin ca cng nhn
(Ttn = 5%To).
39
K43
on Vn Thnh CTM3
Xc nh thi gian c bn theo cng thc sau y:

L + L1 + L2
S .n
To =
Trong :
L Chiu di b mt gia cng (mm).
L1 Chiu di n dao (mm).
L2 Chiu di thot dao (mm).
S Lng chy dao vng(mm/vng).
n S vng quay hoc hnh trnh kp trong 1
pht.
8.1. Thi gian c bn ca nguyn cng 1: Tin to hnh
-Tin mt u M
T=
L + L1 + L2
S .n
L=
D d 190 160
=
= 15(mm)
2
2
t
2,5
L1 = tg ( ) + (0,5 2) = tg (60) + 2 = 8,2

L2 = 5 mm.
To1 =
15 + 8,2 + 5
L + L1 + L2
=
= 1,12 pht.
0,6.50
S .n
-Tin tr ngoi 315

T=
L + L1
S .n
L = 120(mm)
L1 = 5 mm.
To1 =
120 + 5
L + L1
=
= 1,6 pht.
0,6.50
S .n
-Tin l tr trong 160

T=
L + L1 + L2
S .n
L =162(mm)
40
on Vn Thnh CTM3
K43
t
2,5
L1 = tg ( ) + (0,5 2) = tg (60) + 2 = 8,2

L2 = 5 mm.
To1 =
162 + 8,2 + 5
L + L1 + L2
=
= 1,5 pht.
0,6.125
S .n
-Tin tr ngoi 190

L=
D d 190 160
=
= 15(mm)
2
2
L2 = 5 mm.
To1 =
15 + 5
L + L2
=
=0,66 pht.
0,6.50
S .n
Suy ra T1=4,8
8.2. Thi gian c bn ca nguyn cng 2: o u tin
to hnh
-Tin mt u N
T=
L + L1 + L2
S .n
L=
D d 180 160
=
= 10(mm)
2
2
t
2,5
L1 = tg ( ) + (0,5 2) = tg (60) + 2 = 8,2

L2 = 5 mm.
To2 =
10 + 8,2 + 5
L + L1 + L2
=
= 0,48 pht.
0,6.80
S .n
-Tin tr ngoi 315

T=
L + L1
S .n
L = 20
L1 = 5 mm.
To2 =
20 + 5
L + L1
=
= 1 pht.
0,6.50
S .n
-Tin sn rnh su 48mm

41
K43
T=
on Vn Thnh CTM3
L + L1 + L2
S .n
L =48(mm)
L1 = 2
L2 = 1 mm.
To2 =
48 + 2 + 1
L + L1 + L2
=
= 4 pht.
0,6.20
S .n
- Vt mp:
L = 1 mm.
L1 = (0,5 2) mm.
To2 =
1+ 2
L + L1
=
= 0,075 pht.
0,6.80
S .n
Suy ra T2=5,5
8.3. Thi gian c bn ca nguyn cng 3:Tin tinh l
160, 315, 190,mt M
-Tin mt u M
T=
L + L1 + L2
S .n
L=
D d 190 160
=
= 15(mm)
2
2
t
0,5
L1 = tg ( ) + (0,5 2) = tg (60) + 2 = 3,5

L2 = 2 mm.
To3 =
15 + 3,5 + 2
L + L1 + L2
=
= 1,06 pht.
0,12.160
S .n
-Tin tr ngoi 315

T=
L + L1
S .n
L = 29(mm)
L1 = 2 mm.
42
K43
To3 =
on Vn Thnh CTM3
29 + 2
L + L1
=
= 1,6 pht.
0,12.160
S .n
-Tin l tr trong 160

T=
L + L1 + L2
S .n
L =162(mm)
t
0,5
L1 = tg ( ) + (0,5 2) = tg (60) + 2 = 3,5

L2 = 2 mm.
To3 =
162 + 3,5 + 2
L + L1 + L2
=
= 5 pht.
0,12.160
S .n
-Tin tr ngoi 190

L=
D d 190 160
=
= 15(mm)
2
2
L2 = 2 mm.
To3 =
15 + 5
L + L2
=
=0,4 pht.
0,3.160
S .n
Suy ra T3=8
8.4. Thi gian c bn ca nguyn cng 4: Tin tinh mt
cn li
-Tin mt u N
T=
L + L1 + L2
S .n
L=
D d 180 160
=
= 10(mm)
2
2
t
0,5
L1 = tg ( ) + (0,5 2) = tg (60) + 2 = 3,5

L2 = 2 mm.
To4 =
10 + 3,5 + 2
L + L1 + L2
=
= 0,32 pht.
0,3.160
S .n
-Tin tr ngoi 180

43
K43
L=
on Vn Thnh CTM3
D d 180 160
=
= 10(mm)
2
2
L2 = 2 mm.
10 + 5
L + L2
=
=0,4 pht.
0,3.125
S .n
To4 =
Suy ra T4=0,7
8.5. Thi gian c bn ca nguyn cng 5: Phay ln rng
L = 29 mm.
L1 = t ( D t ) + (0,5 + 3) =
48(315 3)
+ 3 =125 mm
L2 = (2 5) mm.
125 + 29 + 2
L + L1 + L2
=
= 1 pht.
1,6.96
S .n
To5 =
8.6. Thi gian c bn ca nguyn cng 6: Khoan ,ta r 4

l mt u M16:
- Khoan l du 14, khng thng sut:
L = 35 mm.
L1 =
D
14
cotg + (0.5 2) = cotg300 + (0,5 2)
2
2
T6 =
35 + 13
L + L1
=
= 0,6 pht.
0,2.400
S .n
= 13 mm.
Nh vy 4 l mt 2,4 pht
Ta r ren M16
T=
L + L1 30 + 4
=
= 0,87
S .n
0,2.195
Ta r 4 l mt 3,2 pht
Suy ra T = 5,5 pht
8.7. Thi gian c bn ca nguyn cng 7: Khoan 4 l 8
ng cht
L = 25 mm.
44
on Vn Thnh CTM3
K43
L1 =
D
8
cotg + (0.5 2) = cotg300 + (0,5 2)
2
2
T7 =
25 + 8
L + L1
= 0,2.400 = 0,4 pht.
S .n
= 8 mm.
8.8. Thi gian c bn ca nguyn cng 8: Khoan 4 l 8
u cn li ng cht
L = 25 mm.
L1 =
D
8
cotg + (0.5 2) = cotg300 + (0,5 2)
2
2
T8 =
25 + 8
L + L1
= 0,2.400 = 0,4 pht.
S .n
= 8 mm.
Vy thi gian c bn gia cng chi tit l:
To = T1 + T2 + T3 + T4 + T5 + T6 + T7 + T8 =
30pht.
8
Thit k mt g gia cng hoc mt g kim
tra hoc ch nh ca gio vin hng dn.(Nguyn

cng : g dng Nguyn cng Khoan ta r M16)
Khi thit k g cn tun theo cc bc sau y:
8.1. Xc nh kch thc ca bn my 980x825 mm2,
khong cch t bn my ti trc chnh. l nhng s liu
cn thit xc nh kch thc g.
8.2. Xc nh phng php nh v.
45
K43
on Vn Thnh CTM3
Ta nh v chi tit trn mt phng hn ch 3 bc t
do v tr ngn 2 bc t do ,ta cn mt cht chng xoay vo

b mt rnh rng
8.3. Trong trng hp c phi gia cng c th cn xc
nh kch thc thc ca b mt dng lm chun t
chn kt cu nh v cho hp l: nh v vo thn tay
bin v l chun th c kch thc khong 105x35 mm2 ta
chn ming ming kp ca t( phin kp c kha nhm)
c kch thc B < 105 mm, h > 35 mm.
8.4. V ng bao ca chi tit ti nguyn cng thit k
g( theo t l 1:1). ng bao ca chi tit v bng nt
chm gch. Vic th hin hai hoc ba hnh chiu l tu
thuc vo mc phc tp ca g. Hnh chiu th nht
ca chi tit phi c th hin ng v tr ang gia cng
trn my.
8.5. Xc nh phng, chiu v im t ca lc ct,
lc kp.
Phng ca lc kp vung gc vi thn a xch c hng t mt trn chi tit xung di. im t ca lc kp ta
chn vo gia ca phin kp (PK thu gn v).
8.6. Xc nh v tr v v kt cu ca nh
v( cn m bo cho lc ct, lc kp hng vo nh v
vung gc vi chng).
8.7. Tnh lc kp cn thit.
Khi khoan ta thy: Lc kp cn thit kp cht chi
tit khi khoan 4 l mt u khng ln lm.. Da vo s
ct ta c th xc nh c khi gia cng chi tit c xu hng
xoay tm ca phin t:
- Lc ct P0 , MK:
46
K43
on Vn Thnh CTM3
Lc ct c tnh theo cng thc:

PZ =
C P .D Zp .S yp
.k MV
Tra bng 5-47 trang 177

Cp = 98,8, Zp = 1, Yp = 0.7
Vi thp
KVp= h s iu chnh cho cht lng ca vt liu
gia cng i vi thp v gang cho trong bng 5-9:
n
Kmp

100
= B =
75
75
0.75
= 1,24
Suy ra lc ct Po=98,8.14.0,4980,7.1,24 = 1052,8(KG)

- Mmen khoan MK [Nm] :
Mx = CM.D2.SYm.KVM
Tra bng 5.47 ta c CM=39 ,YM=0,8 ,KVM=KVP=1,24
Suy ra MK=39.142.0,4980,7.1,24=5426,5 KG.mm
MK=5426KG.mm
-Tnh lc kp W :T s trn ta c phng trnh xc
nh lc kp:
(W+Po).f.r K.2MC.Ro/2
Suy ra lc kp c tnh nh sau
W
2.K .M 0 .R 0
P0
d.f .r
r l bn knh trung bnh gia b mt chi tit v

b mt nh v .
r=
1.( 190 + 160 ) 175

=
2.2
2
f= 0,15 h s ma st
d =14mm
Ro=190/2
47
on Vn Thnh CTM3
K43
2.5426 ,5.190 / 2
Do W 14.0,15.175 / 2 1052,8 suy ra W 455,82(KG)
8.8. Chn c cu kp cht. C cu ny ph thuc vo

loi g mt v tr hay nhiu v tr, ph thuc vo sn lng chi tit hay tr s lc kp: Ta chn c cu kp rt
t( kp bng ren)
8.9. V c cu dn hng.
8.10. V cc chi tit ph ca g nh vt, l xo, ai c
v cc b phn khc nh c cu phn .
8.11. V thn g.
8.12. V 2 hnh chiu ca g v xc nh ng v
tr ca tt c cc chi tit trong g. Cn ch ti tnh
cng ngh khi gia cng v lp rp, ng thi phi ch ti
phng php g v tho chi tit, phng php thot khi gia
cng.
8.13. V nhng phn ct trch cn thit ca g.
8.14. Lp bng k khai cc chi tit ca g.
8.15. Tnh sai s ch to cho php ca g [CT].
8.15.1. Cc thnh phn ca sai s g t.
Khi thit k g cn ch mt s im sau
y:
- Sai s ca g nh hng n sai s ca kch thc gia
cng, nhng phn ln n nh hng n sai s v tr tng quan gia b mt gia cng v b mt chun.
- Nu chi tit c gia cng bng dao nh hnh v dao
nh kch thc th sai s ca g khng nh hng
n kch thc v sai s hnh dng ca b mt gia
cng.
48
on Vn Thnh CTM3
K43
- Khi gia cng bng phin dn dng c th sai s g

nh hng n khong cch tm ca cc l gia cng v
khong cch t mt nh v ti tm l.
- Sai s ca g phn nh hng n sai s ca b
mt gia cng.
- Khi phay, bo, chut trn cc g nhiu v tr th
chnh xc kch thc v chnh xc v tr gia b
mt gia cng ph thuc vo v tr tng quan gia cc
chi tit nh v ca g.
- khng song song gia cc mt nh v v mt y
ca g s gy sai s cng dng gia b mt gia
cng v b mt chun.
Sai s g t c tnh theo cng thc sau( do phng ca
cc sai s kh xc nh ta dng cng thc vct ):
gd = c + k + dcg = c + k + ct + m + dc
Trong :
- c: sai s chun do chun nh v khng trng vi gc
kch thc gy ra.
- k: sai s kp cht do lc kp gy ra. Sai s kp cht
c xc nh theo cc cng thc trong bng 20-24. Cn
nh rng khi phng ca lc kp vung gc vi phng
ca kch thc thc hin th sai s kp cht bng
khng.
- m: sai s mn. Sai s mn c xc nh theo cng thc
sau y:
m = . N (m)
- c: sai s iu chnh c sinh ra trong qu trnh lp

rp v iu chnh g. Sai s iu chnh ph thuc
vo kh nng iu chnh v dng c iu chnh
49
K43
on Vn Thnh CTM3
khi lp rp. Trong thc t khi tnh ton g ta c th

ly c = 5 10 m.
- ct: sai s ch to cho php g [ct]. Sai s ny cn

c xc nh khi thit k g. So a s cc sai s
phn b theo qui lut chun v phng ca chng kh
xc nh nn ta s dng cng thc sau tnh sai s
g t cho php:
[ct] =
[ ] [
2
gd
2
c
+ k2 + m2 + dc2
-Tnh c th cc loi sai s :

Sai s chun c
Ta nh v chi tit l mt u ba bc t do v cht
tr hai bc t do ,gia cng mc ch t kch thc 132+0,2 .
Ta ly tm cht lm gc kch thc vy sai s chun c th
gy ra do dung sai kch thc v dung sai cht ,dung sai cht
y l c=0,2 Suy ra c=0,4
Sai s g t g=0,08(b mt nh v qua tin)
Sai s kp cht kc=(ymax-ymin).cos()
l gc gia phng ca kch thc thc hin v phng dch chuyn vung gc vi nhau =90o
kc=0
[dg] =
[ ] [
2
gd
2
c
+ k2 =
[ 0,08] 2 + [0,4 2 + 0 2 ] =0,4mm
9.16. Da vo sai s ch to cho php [CT] t yu cu

k thut ca g.
T gi tr sai s g t cho php ta c th nu yu cu
k thut ca g.
50

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n mn hc Cng Ngh Ch To My

Ni dung thuyt minh v tnh ton n mn hc

Phn tch chc nng lm vic ca chi tit:

xch ngoi vi sn lng 500 chi tit/nm, iu kin sn

Phn tch tnh cng ngh trong kt cu ca chi

Qua cc iu kin k thut trn ta c th a ra mt s

nt cng ngh in hnh gia cng chi tit a xch nh

Sau khi xc nh c sn lng hng nm ta phi xc

nh trng lng ca chi tit. Trng lng ca chi tit c xc

Chn phong php chn phi:

loi, ct b ra tng phn nh tng phn ph hp c thc

Rz = 20 40 th tr s lng d tng 0.3 0.5 mm; nu b

t, k hiu nh v, kp cht, chn my, chn dao,

Nguyn cng 1 : Tin mt u, tin l tr 160

,tin tr ngoi 190+0,09 ,vt mp 1,5x45o gia cng trn my

,tin tinh 180

Nguyn cng 5 : Gia cng rng trn my phay chuyn

Nguyn cng 8 : Gia cng 4 l mt u M16 , khoan

trn my khoan ,ta r mi khoan c ng knh 14.

Chn my: My tin 1K62. Cng sut ng c Nm =

Tin th vi lng d tin th b

Zb1 = 2 mm v lng d tin th mt u Zb2

=2,5 mm,tin l Zb3 = 2 mm

Ta chn s vng quay theo my nm = 50

Tra bng 5-68 N=1,2Kw ,my tin hon ton tho

K2: H s iu chnh ph thuc vo trng thi ca b

Ta chn s vng quay theo my nm = 80

Cng sut ng c tra theo ch ct N =1,7

Ta chn s vng quay theo my nm = 125

Cng sut ct yu cu N =2,9 kw

Ta chn s vng quay theo my nm = 125

Cng sut ct yu cu N =2,9Kw(tra bng 5-67

Lp s g t: Ta nh v chi tit trn mm

Chn my: My tin 1K62. Cng sut ng c Nm =

Lng d gia cng: Tin th vi lng d tin th b mt

ngoi Zb1 = 2,5 mm v lng d tin th mt u Zb2 =2 mm

Ta chn s vng quay theo my nm = 50 vng/pht. Nh

Cng sut ct yu cu ca my N =1,2 Kw

Chiu su ct t = 2 mm, lng chy dao S = 0,6

mm/vng, tc ct V = 120m/pht. Cc h s hiu

1000 .v t 1000 .48,6

Ta chn s vng quay theo my nm =80 vng/pht. Nh vy,

Cng sut xt yu cu N =2,4 Kw

K3: H s iu chnh ph thuc vo dng gia cng cho

Ta chn s vng quay theo my nm = 125 vng/pht.

Cng sut ct yu cu N =2,9 Kw

S vng quay ca trc chnh theo tc tnh ton l:

Ta chn s vng quay theo my nm = 20

Cng sut ct yu cu N =1,4Kw

Chn my: My tin 1K62. Cng

Dao tin ngoi tin tinh mt u HKC

Ta chn s vng quay theo my nm = 160

Cng sut ct yu cu N =3,4 Kw

Ta chn s vng quay theo my nm = 125 vng/pht.

Bc 3 : Tin tinh tr 190

Chiu su ct t = 0,4 mm, lng chy dao S =

160.0,9.0,75.0,85 = 91,8 m/pht.

Ta chn s vng quay theo my nm = 160 vng/pht.

Bc 4 : Tin tinh vnh rng ngoi 315

Vy tc tnh ton l: Vt=Vb.k1.k2.k3=

160.0,9.0,6.0,75 = 64,8 m/pht.

Ta chn s vng quay theo my nm = 80 vng/pht. Nh

5.1.4. guyn cng IV: Tin tinh mt u N , tr

Chn my: My tin 1K62. Cng sut ca my Nm =