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n cng ngh *************** l thng kkhoa ctm6 k43

Li ni u
Mn hc cng ngh ch to my ng vai tr quan trng trong
chng trnh o to k s v cn b k thut v thit k v ch to
cc loi my, cc thit b phc v cc ngnh cng nghip, nng
nghip, giao thng vn ti ...
n mn hc cng ngh ch to my k 9 l mt trong cc
n c tm quan trng nht i vi mt sinh vin khoa c kh. n
gip cho sinh vin hiu nhng kin thc hc khng nhng mn
cng ngh ch to my m cc mn khc nh: my cng c, dng c
ct... n cn gip cho sinh vin c hiu dn v thit k v tnh
ton mt qui trnh cng ngh ch to mt chi tit c th.
c s gip v hng dn tn tnh ca thy Pgs-Pts: nguyn
th t trong b mn cng ngh ch to my n nay n mn
hc ca em hon thnh. Tuy nhin vic thit k n khng trnh
khi sai st em rt mong c s ch bo ca cc thy v s ch bo
ca cc bn.
Em xin chn thnh cm n thy Pgs-Pts :nguyn th t
gip em hon thnh cng vic c giao.
H Ni, ngy 17/11/2002

Sinh vin :l thng khoa

n cng ngh *************** l thng kkhoa ctm6 k43

ni dung thuyt minh v tnh ton n mn hc


Cng Ngh Ch To My
1. Phn tch chc nng lm vic ca chi tit:

- Theo bi thit k: Thit k qui trnh cng ngh ch to chi tit


bch nhn vi sn lng 1000 chi tit/nm, iu kin sn xut t do.
Bich chn l mt dng chi tit trong h chi tit dng hp, chng
l mt loi chi tit c mt hoc mt s l c bn m tm ca chng
song song vi nhau.
iu kin lm vic i hi kh cao:
+ Lun chu ng sut thay i theo chu k.
+ Lun chu lc tun hon, va p.
2. Phn tch tnh cng ngh trong kt cu ca chi tit:

n cng ngh *************** l thng kkhoa ctm6 k43

B mt lm vic ch yu ca bich chn l cc b mt trong ca l


v cc b mt lm vic ca bch chn.
Qua cc iu kin k thut trn ta c th a ra mt s nt cng
ngh in hnh gia cng chi tit nh sau:
+ Kt cu ca hp phi c m bo kh nng cng vng.
+ Vi bch chn, vi kch thc khng ln lm phi nn chn l
phi c v v m bo cc iu kin lm vic khc nghit
cabch chn
+ Chiu di cc l c bn nn chn bng nhau v cc mt u ca
chng thuc hai mt phng song song vi nhau l tt nht.
+ Kt cu nn chn i xng qua mt phng no . i vi cc
l vung gc cn phi thun li cho vic gia cng l.
+ Kt cu phi thun li cho vic gia cng nhiu chi tit cng mt
lc.
+ Kt cu thun li cho vic chn chun th v chun tinh thng
nht.
+ nguyn cng u bn gia cng hai mt u cng mt lc
m bo song song ca 2 mt u v lm chun cho chi
tit v mt bn l phay bng hai dao phay a 3 mt sau mi
phng t yu cu.
3. Xc nh dng sn xut:
Sn lng hng nm c xc nh theo cng thc sau y:
3

n cng ngh *************** l thng kkhoa ctm6 k43


N = N1m(1 + /100)
Trong :
N : S chi tit c sn xut trong mt nm;
N1 : S sn phm (s my) c sn xut trong mt nm;
m : S chi tit trong mt sn phm;
: S chi tit c ch to thm d tr (5% n 7%)
N = 1000.1.(1 + 6%) = 1060 ( sn phm).
Sau khi xc nh c sn lng hng nm ta phi xc nh trng
lng ca chi tit. Trng lng ca chi tit c xc nh theo cng thc:
Q = V. = 0,123.7,852 = 1 kg
Theo bng 2 trang 13 Thit k n CNCTM, ta c:
Dng sn sut: Hng lot Ln
4. Chn phong php chn phi:
*Phi ban u c:V dng sn xut hng lot nn chi tit c
c trong khun kim loi qu trnh sn xut c tra c th
trong s tay cng ngh c bit:
T cch ch to phi trn ta c th tra c lng d theo
bng 3-9 (Lng d phi cho vt c khun ) S tay cng ngh
Ch to My. Cc kch thc ca vt c khun, c xc nh i
vi cc b mt gia cng ca chi tit khi lm trn s tng lng d ln
vi chnh xc : + 0,5 mm. Tr s lng d cho trong bng cho
i vi b mt Rz = 40; nu b mt gia cng c Rz = 20 40
th tr s lng d tng 0.3 0.5 mm; nu b mt c nhp
nh thp hn th tr s lng d tng thm 0.5 0.8 mm. Trong trng hp ny b mt gia cng ca ta c Ra = 2,5 (cp nhn
bng : cp 6 c Rz = 40). Ta c cc lng d tng ng nh sau:
5. Lp th t cc nguyn cng, cc bc (v s g t, k
hiu nh v, kp cht, chn my, chn dao, v chiu
chuyn ng ca dao, ca chi tit)
5.1.

Lp s b cc nguyn cng:

-Nguyn cng u tin l c to phi dng phng php


c trong khun kim loI sao cho ph hp v sn xut hng
lot
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- Nguyn cng 1-2 : Phay mt u t kch thc 38

0,1

, gia cng trn

my phay ngang bng dao phay v sau c th mi phng ( t


c nhm Ra = 2,5 - cp bng cp 6) lm chun nh v
cho cc nguyn cng sau.
- Nguyn cng 3 : Phay mt bn t kch thc 28

0,1

, gia cng trn

my phay ngang bng dao phay ( t c nhm Ra = 5 cp


bng cp 4)
-

Nguyn cng 4 : Phay mt bn t kch thc 28

0,1

, gia cng trn

my phay ngang bng dao phay ( t c nhm Ra = 10 cp bng cp 5)

Nguyn cng 5-6 : Phay 2 mt u t kch thc 128 0,1, gia


cng trn my phay ngang bng hai dao phay a 3 mt c ng
knh ti thiu l 200 mm
( t c nhm Ra = 4 - cp bng cp 4)
-

Nguyn cng 7 : Gia cng l to t kch thc 25 0,05 v vt


mp l, gia cng trn my doa bng mi khot, mi doa v dao
vt mp t c nhm Ra = 2,5

Nguyn cng 8 : Gia cng l t kch thc 4,9,13 0,05 gia


cng trn my khoan, doa bng mi khot, mi doa t c
nhm Rz = 40.

Nguyn cng 9 : Gia cng l du u nh, khoan trn my


khoan vi 2 mi c ng knh 10 v 8. Sau ta r
tho mn yu cu .

5.2.

Thit k cc nguyn cng c th:

5.2.1. Nguyn cng I-2 : Phay mt bn

n cng ngh *************** l thng kkhoa ctm6 k43


Lp s g t: Hai mt bn cn m bo song song v
cn phi i xng qua mt phng i xng ca chi tit, bi
vy ta s dng c cu kp t nh tm hn ch 3 bc t do,
mt phng t hn ch 3 bc t do l c s g t
nh sau:

Kp cht : V y ch gia cng mt phng nn ch dng


nh v 3 BTD l c th iu chnh my t c
kch thc theo yu cu.
Chn my: My phay nm ng vn nng 6H12. Cng sut ca
my Nm = 10kW
Chn dao: Phay bng dao phay ngn c gn mnh hp lim cng,
c cc kch thc sau( Tra theo bng 4-69 S tay Cng ngh
Ch To My tp 2):
d = 40 mm, L = 221 mm, l = 63 mm, s rng Z = 6 rng.
Lng d gia cng: Phay 1 ln vi lng d phay th Zb = 3 mm.
Ch ct: Xc nh ch ct. Chiu su ct t = 3 mm, lng chy dao S = 0.1 0.18mm/rng, tc ct V =
172(hoc 181) m/pht Bng 5-160 v 5-161 S tay CNCTM
tp 2. Cc h s hiu chnh:
K1: H s Iu chnh ph thuc vo nhm v c tnh ca thp
cho trong bng 5-161 S tay CNCTM2- k1 = 1,12
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K2: H s iu chnh ph thuc vo trng thi ca b mt gia
cng v chu k bn ca dao cho trong bng 5-161 S tay
CNCTM2- k2 = 1
K3: H s Iu chnh ph thuc vo chiu rng phay cho trong
bng 5-161 S tay CNCTM2- k3 = 1
K4: H s Iu chnh ph thuc vo vt liu gia cng cho trong
bng 5-161 S tay CNCTM2- k4 = 1
Vy tc tnh ton l: vt = vb.k1.k2.k3.k4 = 172.1,12.1.1.1 =
192.64 m/pht.
S vng quay ca trc chnh theo tc tnh ton l:
nt =

1000.v t 1000.192,64
=
= 1532 vng/pht
.d
3,14.40

Ta chn s vng quay theo my nm = 1500 vng/pht. Nh vy,


tc ct thc t s l:
Vtt =

.d .n m 3,14.40.1500
=
= 188,4 m/pht.
1000
1000

Lng chy dao pht l Sp = Sr.z.n = 0,1.6.1500 = 900 mm/pht.


Theo my ta c Sm = 500 mm/pht.

5.2.2.Nguyn cng3: phay mt u.


Lp s g t:tng t nguyn cng I gia cng trn my
phay ng dng 1cht ch ngn c vt c hn ch 2 bc t do
v mt mt phng t hn ch 3 bc t do

n cng ngh *************** l thng kkhoa ctm6 k43


Kp cht: Dng c cu kp cht nh nh v , phng ca lc
kp vung gc vi phng ca kch thc thc hin.Ta c th
iu chnh my t c kch thc theo yu cu.
Chn my: My phay nm ng vn nng 6H12. Cng sut ca
my Nm = 10kW
Chn dao: Phay bng dao phay ngn c gn mnh hp lim cng,
c cc kch thc sau( Tra theo bng 4-69 S tay Cng ngh
Ch To My tp 2):
d = 40 mm, L = 221 mm, l = 63 mm, s rng Z = 6 rng.
Lng d gia cng: Phay 1 ln vi lng d phay th Zb = 3 mm.
Ch ct: Xc nh ch ct. Chiu su ct t = 3 mm, lng chy dao S = 0.1 0.18mm/rng, tc ct V =
172(hoc 181) m/pht Bng 5-160 v 5-161 S tay CNCTM
tp 2. Cc h s hiu chnh:
K1: H s Iu chnh ph thuc vo nhm v c tnh ca thp
cho trong bng 5-161 S tay CNCTM2- k1 = 1,12
K2: H s iu chnh ph thuc vo trng thi ca b mt gia
cng v chu k bn ca dao cho trong bng 5-161 S tay
CNCTM2- k2 = 1
K3: H s Iu chnh ph thuc vo chiu rng phay cho trong
bng 5-161 S tay CNCTM2- k3 = 1
K4: H s Iu chnh ph thuc vo vt liu gia cng cho trong
bng 5-161 S tay CNCTM2- k4 = 1
Vy tc tnh ton l: vt = vb.k1.k2.k3.k4 = 172.1,12.1.1.1 =
192.64 m/pht.
S vng quay ca trc chnh theo tc tnh ton l:
nt =

1000.v t 1000.192,64
=
= 1532 vng/pht
.d
3,14.40

Ta chn s vng quay theo my nm = 1500 vng/pht. Nh vy,


tc ct thc t s l:
Vtt =

.d .n m 3,14.40.1500
=
= 188,4 m/pht.
1000
1000

Lng chy dao pht l Sp = Sr.z.n = 0,1.6.1500 = 900 mm/pht.


Theo my ta c Sm = 500 mm/pht
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5.2.2.Nguyn cng4: phay mt y:


Lp s g t:tng t nguyn cng I gia cng trn my
phay ng dng 1cht ch ngn c vt c hn ch 2 bc t do
v mt mt phng t hn ch 3 bc t do v mt cht t t

na hn ch mt bc t do.
Kp cht: Dng c cu kp cht nh c cu nh v , phng
ca lc kp vung gc vi phng ca kch thc thc hin.Ta
c th iu chnh my t c kch thc theo yu cu.
Chn my: My phay nm ng vn nng 6H12. Cng sut ca
my Nm = 10kW
Chn dao: Phay bng dao phay ngn c gn mnh hp lim cng,
c cc kch thc sau( Tra theo bng 4-69 S tay Cng ngh
Ch To My tp 2):
d = 40 mm, L = 221 mm, l = 63 mm, s rng Z = 6 rng.
Lng d gia cng: Phay 1 ln vi lng d phay th Zb = 3 mm.
Ch ct: Xc nh ch ct. Chiu su ct t = 3 mm, lng chy dao S = 0.1 0.18mm/rng, tc ct V =
172(hoc 181) m/pht Bng 5-160 v 5-161 S tay CNCTM
tp 2. Cc h s hiu chnh:
K1: H s Iu chnh ph thuc vo nhm v c tnh ca thp
cho trong bng 5-161 S tay CNCTM2- k1 = 1,12
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K2: H s iu chnh ph thuc vo trng thi ca b mt gia
cng v chu k bn ca dao cho trong bng 5-161 S tay
CNCTM2- k2 = 1
K3: H s Iu chnh ph thuc vo chiu rng phay cho trong
bng 5-161 S tay CNCTM2- k3 = 1
K4: H s Iu chnh ph thuc vo vt liu gia cng cho trong
bng 5-161 S tay CNCTM2- k4 = 1
Vy tc tnh ton l: vt = vb.k1.k2.k3.k4 = 172.1,12.1.1.1 =
192.64 m/pht.
S vng quay ca trc chnh theo tc tnh ton l:
nt =

1000.v t 1000.192,64
=
= 1532 vng/pht
.d
3,14.40

Ta chn s vng quay theo my nm = 1500 vng/pht. Nh vy,


tc ct thc t s l:
Vtt =

.d .n m 3,14.40.1500
=
= 188,4 m/pht.
1000
1000

Lng chy dao pht l Sp = Sr.z.n = 0,1.6.1500 = 900 mm/pht.


Theo my ta c Sm = 500 mm/pht.
5.2.3 Nguyn cng 5-6 phay 2 mt thnh bn
Lp s g t: Hai mt u thnh bn ca bch chn s
dng c cu kp hn 6 bc t do, dng cht ch ngn c c
cu vt me - ai c hn ch 2 bc t do v mt phng t
hn ch 3 bc t do v phin t hn ch 1 bc t do m
bo phng ca hai mt u ta cn gia cng hai mt
ca hai u trong cng mt( g):

10

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Chn dao: Phay bng dao phay mt rng gn mnh thp gi, c
cc kch thc sau( Tra theo bng 4-84 S tay Cng ngh Ch
To My tp 2)
: Chn my: My phay nm ngang 6H82. Cng sut ca my Nm
= 7kW
D = 250 mm, d =50 mm, B = 18 mm, s rng Z = 26 rng.
Lng d gia cng: Phay 2 ln vi lng d phay th Zb1 = 2.5 mm v lng d mi th Zb2 = 0.5 mm
Ch ct: Xc nh ch ct cho mt dao. Chiu su
ct t = 2.5 mm, lng chy dao S = 0.1 0.18mm/rng, tc
ct V =

32.5 (30,5 hoc 27,5)m/pht. Cc h s hiu

chnh:
K1: H s iu chnh ph thuc vo nhm v c tnh ca thp
cho trong bng 5-225 S tay CNCTM2- k1 = 1
K2: H s iu chnh ph thuc vo trng thI ca b mt gia
cng v chu k bn ca dao cho trong bng 5-120 S tay
CNCTM2- k2 = 0,8
K3: H s iu chnh ph thuc vo dng gia cng cho trong
bng 5-132 S tay CNCTM2- k3 = 1.
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Vy tc tnh ton l: Vt=Vb.k1.k2.k3= 32,5.1.0,8.1 = 26
m/pht.
S vng quay ca trc chnh theo tc tnh ton l:
nt =

1000.v t 1000 .26


=
= 33.12 vng/pht
.d
3,14.250

Ta chn s vng quay theo my nm = 30 vng/pht. Nh vy, tc


ct thc t s l:
Vtt =

.d .n m 3,14.250.30
=
= 23,56 m/pht.
1000
1000

Lng chy dao pht l Sp = Sr.z.n = 0,13.26.30 =101,4 mm/pht.


Theo my ta c Sm = 95 mm/pht.

5.2.4Nguyn cng 7:Khot, Doa, vt mp l


0.05

25

Lp s g t: Gia cng l cn m bo ng tm tng i gia hnh tr trong v hnh trn ngoi ca phi v
vung gc ca tm l v mt u bi vy ta nh v
nh mt mt phng hn ch 3 bc t do nh v vo mt
u vphin t hn ch 2BTD vi vu t hn ch 1BTD cn
khi gia cng s dng m kp dng lm kp cht v c tc
dng nh tm

12

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Kp cht: Dng c cu vt me -ai c v kp t trn xung.
Chn my: My khoan ng 2A135(K135) c ng knh mi
khoan ln nht khi khoan thp c bn trung bnh

max

25mm. Cng sut ca my Nm = 6 kW


Chn dao: Mi Khot c lp mnh hp kim cng D = 20 mm( c
cc kch thc sau: L = 180 355mm, l = 85 210 mm), Mi
Doa c lp mnh hp kim cng D = 25mm, ( Tra theo bng 447, 4-49 S tay Cng ngh Ch To My tp 2):
Lng d gia cng: Gia cng 2 ln vi lng d khot Zb1 = 1,25 mm v
lng d Doa Zb2 = 0,25 mm
Ch ct: Xc nh ch ct cho Khot. Chiu su ct t
= 1,25 mm, lng chy dao S = 0.8 mm/vng(0,8 1), tc
ct V = 10 mm/vng. Ta tra c cc h s ph thuc:
k1 : H s ph thuc vo chu k bn, B5-109 S tay CNCTM
tp 2, k1 = 1
k2 : H s ph thuc votrng thi b mt phi,B5-109 Stay
CNCTM t.2, k2=1
k3 : H s iu chnh ph thuc vo Mc ca hp kim cng,
B5-109 S tay CNCTM tp 2, k3 = 1
vt = vb.k1.k2.k3 = 72.1.1.1.1 = 72 m/pht.
Ta xc nh s vng quay tnh ton ca trc chnh nt vo
cng thc:
nt =

1000.vt 1000 .72


=
= 709,68 vng/pht
.d
3,14.24

S vng quay ca trc chnh theo dy s vng quay: nm =


696 vng/pht v lng chy dao S = 0,1 mm/vng.
Xc nh ch ct cho Doa. Chiu su ct t =
0,25 mm, lng chy dao S = 1 mm/vng(1 1,3), tc ct V
= 10 mm/vng.
Ta xc nh s vng quay tnh ton ca trc chnh nt vo
cng thc:
nt =

1000.vt 1000 .10


=
= 106,2 vng/pht
.d
3,14.25

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S vng quay ca trc chnh theo dy s vng quay: n m =
87 vng/pht v lng chy dao S = 0,1 mm/vng.

5.2.2.

Nguyn

cng

8:khoan-

Khot,

Doa,

4; 9; 13
Lp s g t: Gia cng l cn m bo song song tng i gia hnh tr trong v hnh trn ngoi ca phi v
vung gc ca tm l v mt u ng thi cn m
bo khong cch tm ca cc l bi vy ta nh v chung
nh nguyn cng gia cng l 4; 9; 13 nh chung mt
g chuyn dng

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Chn dao: Mi khoan- Khot c lp mnh hp kim cng D =
4; 9 ; 13 mm,
Mi Doa bng thp gi D = 4;9;13mm ( Tra theo bng 4-47, 449 S tay Cng ngh Ch To My tp 2):
Lng d gia cng: Gia cng 2 ln vi lng d khot Zb1 = 1,25 mm v
lng d Doa Zb2 = 0,25 mm
Ch ct: Xc nh ch ct cho Khot. Chiu su ct t
= 1,25 mm, lng chy dao S = 1 mm/vng(1 1,3), tc ct
V = 86 (hoc 96)mm/pht. Ta tra c cc h s ph thuc:
k1 : H s ph thuc vo chu k bn, B5-109 S tay CNCTM
tp 2, k1 = 1
k2 : H s ph thuc votrng thi b mt phi,B5-109 Stay
CNCTM t.2, k2=1
k3 : H s iu chnh ph thuc vo Mc ca hp kim cng,
B5-109 S tay CNCTM tp 2, k3 = 1
vt = vb.k1.k2.k3 = 86.1.1.1.1 = 86 mm/pht.
Ta xc nh s vng quay tnh ton ca trc chnh nt vo
cng thc:
nt =

1000.vt
.d

Khi gia cng 2 l 13 ta c th tnh nh sau:


nt =

1000.vt 1000 .72


=
= 558,9 vng/pht
.d
3,14.13

S vng quay ca trc chnh theo dy s vng quay: nm =


500 vng/pht v lng chy dao S = 0,12 mm/vng.
Xc nh ch ct cho Doa. Chiu su ct t =
0,25 mm, lng chy dao S = 1,17 (1,0 1,5 )mm/vng, tc
ct V = 10 mm/vng.
Ta xc nh s vng quay tnh ton ca trc chnh nt vo
cng thc:
nt =

1000.vt 1000 .10


=
= 106,2 vng/pht
.d
3,14.13

S vng quay ca trc chnh theo dy s vng quay: n m =


89 vng/pht v lng chy dao S = 0,12 mm/vng.
15

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Khi gia cng 2 l 9 ta c th tnh nh sau:
nt =

1000.vt 1000 .72


=
= 558,9 vng/pht
.d
3,14.9

S vng quay ca trc chnh theo dy s vng quay: nm =


500 vng/pht v lng chy dao S = 0,12 mm/vng.
Xc nh ch ct cho Doa. Chiu su ct t =
0,25 mm, lng chy dao S = 1,17 (1,0 1,5 )mm/vng, tc
ct V = 10 mm/vng.
Ta xc nh s vng quay tnh ton ca trc chnh nt vo
cng thc:
nt =

1000.vt 1000 .10


=
= 106,2 vng/pht
.d
3,14.9

S vng quay ca trc chnh theo dy s vng quay: n m =


89 vng/pht v lng chy dao S = 0,12 mm/vng.

Khi gia cng 2 l 4 ta c th tnh nh sau:


nt =

1000.vt 1000 .72


=
= 558,9 vng/pht
.d
3,14.4

S vng quay ca trc chnh theo dy s vng quay: nm =


500 vng/pht v lng chy dao S = 0,12 mm/vng.
Xc nh ch ct cho Doa. Chiu su ct t =
0,25 mm, lng chy dao S = 1,17 (1,0 1,5 )mm/vng, tc
ct V = 10 mm/vng.
Ta xc nh s vng quay tnh ton ca trc chnh nt vo
cng thc:
nt =

1000.vt 1000 .10


=
= 106,2 vng/pht
.d
3,14.4

S vng quay ca trc chnh theo dy s vng quay: n m =


89 vng/pht v lng chy dao S = 0,12 mm/vng.

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5.2.3.

Nguyn

cng

9:Khoan

du

10 8 v ta r
Lp s g t: Khoan l cn m bo xuyn tm ca
tm l ng thi cn m bo song song tng i ca
2 l vi nhau bi vy ta s dng c cu hn ch 6 bc t
do nh sau: mt u hn ch 3 bc t do, mt phin t
chng xoay hn ch 2BTD v 1 vu t hn ch 1 BTD l

17

n cng ngh *************** l thng kkhoa ctm6 k43

Kp cht: Dng c cu n kp, phng ca lc kp vung gc


vi phng ca kch thc thc hin.
Chn my: My khoan ng 2A125 c ng knh mi khoan ln
nht khi khoan thp c bn trung bnh

max

= 10 mm.

Cng sut ca my Nm = 2,8 kW


Chn dao: Mi khoan c kch thc nh sau d = 10 mm v mi
khoan c d = 8mm ( Tra theo bng 4-40, 4-41 S tay Cng
ngh Ch To My tp 2):
Lng d gia cng: Gia cng 2 ln vi lng d khoan 1 Zb1 = d1/2 = 3
mm v lng d khoan ln 2 Zb2 = d2/2 =1 mm
Ch ct:
- Xc nh ch ct cho khoan ln 1 l 10, chiu su ct
t = 3 mm, lng chy dao S = 0,17 (0.14 0,18)mm/vng, tc
ct V = 27,5 m/pht. Ta c cc h s:
K1: H s iu chnh ph thuc vo chu k bn T ca
dao, k1 = 1.
K2: H s iu chnh ph thuc vo trng thi thp, k2 =
1.
K1: H s iu chnh ph thuc vo chiu su l, k3 = 1.
18

n cng ngh *************** l thng kkhoa ctm6 k43


K4: H s iu chnh ph thuc vo Mc ca vt liu mi
khoan, k1 = 1.
vt = vb.k1.k2.k3.k4 = 27,5.1.1.1.1 = 27,5 m/pht.
Ta xc nh s vng quay tnh ton ca trc chnh nt vo
cng thc:
nt =

1000.vt 1000 .27,5


=
= 1469 vng/pht
.d
3,14.10

ta chn s vng quay ca trc chnh theo dy s vng quay: nm


= 1360vng/pht
- Xc nh ch ct cho khoan ln 1 l 8. Chiu
su ct t = 1 mm, lng chy dao S = 0,05 (hoc 0,06)
mm/vng, tc ct V = 43 m/pht. Ta c cc h s:
K1: H s iu chnh ph thuc vo chu k bn T ca dao,
k1 = 1.
K2: H s iu chnh ph thuc vo trng thi thp, k2 = 1.
K3: H s iu chnh ph thuc vo chiu su l, k3 = 1.
K4: H s iu chnh ph thuc vo Mc ca vt liu mi
khoan, k4 = 1.
vt = vb.k1.k2.k3.k4 = 43.1.1.1.1 = 43 m/pht.
Ta xc nh s vng quay tnh ton ca trc chnh nt vo
cng thc:
nt =

1000.vt 1000 .43


=
= 6847 vng/pht
.d
3,14.8

S vng quay ca trc chnh theo dy s vng quay: nm =


1360vng/pht v lng chy dao S = 0,1 mm/vng.

5.2.4. Nguyn cng 10:Kim tra


Kim tra khng song song ca hai tm l 25 v 4, 9
Kim tra khng vung gc gia ng tm l v mt u.

19

n cng ngh *************** l thng kkhoa ctm6 k43

6. Tnh lng d ca b mt no , cn tt c cc b mt
gia cng khc ca chi tit th tra theo S tay Cng ngh
[7].
Tnh lng d ca b mt 25+0,05. chnh xc ca phi c
cp , trng phi: l
1,1 kg vt liu phi: G

21-40 :

Qui trnh cng ngh gm hai nguyn cng (hai bc) : khoan
khot m rng v doa. Chi tit c nh v mt phng u hn ch
3 bc t do m kp hn ch dng kp cht trong qu trnh gia
cng, phin t hn ch 2 bc t do v vu t hn ch mt bc t do
l .
Cng thc tnh lng d cho b mt tr trong i xng 25+0,05
Zmin = Rza + Ti +

a2 + b2

Trong :
RZa : Chiu cao nhp nh t vi do bc cng ngh st trc li.
Ta : Chiu su lp h hng b mt do bc cng ngh st trc
li.
a : Sai lch v v tr khng gian do bc cng ngh st trc li
( cong vnh, lch tm, khng song song )
b : Sai s g t chi tit bc cng ngh ang thc hin.
Theo bng 10 Thit k n cng ngh Ch to My, ta c:
Rz = 40 m
Ti = 200 m
20

n cng ngh *************** l thng kkhoa ctm6 k43


Sai lch v tr khng gian tng cng c xc nh theo cng thc
sau:
2
c2 + cm

a =

Gi tr cong vnh c ca l c tnh theo c hai phng hng knh v hng trc:

( k .d ) 2 + ( k .l ) 2

c=

(1,5.50 ) 2 + (1,5.28) 2 = 87 m.

Trong :
- k ly theo bng 15 S tay Cng ngh Ch To My.
- l,d l chiu di v ng knh l.
Gi tr cm ( x dch phi c ) c tra theo bng 3.77 S tay Cng
ngh Ch To My tp 1, cm = 0.3 mm = 300m.
a = 87 2 +300 2 = 312,36 m.
Sai lch khng gian cn li sau khi khot l:
1 = k.a i vi gia cng l th k = 0,05, i vi gia cng th( h
s chnh xc ho).
1 = 0,05.312,36 =15,618 m.
Sai s g t chi tit b bc nguyn cng ang thc hin c xc
nh bng tng vct sai s chun c v sai s kp cht, nu khng
xt n sai s g:
b =

c2 + k2

Trong :
c : sai s chun( khi gc kch thc khng trng vi chun nh
v)
c = 0.2 + 2.e (chn e = 0- khng tn ti lch tm) c =
0,2.
k: si s kp cht (Bng 24) k = 80 m
b =

c2 + k2 =

80 2 + 200 2 = 215.41 m.

By gi ta c th xc nh lng d nh nht theo cng thc:


2.Zmin = 2.(RZi-1 + Ti-1 +
= 2.(150 + 200 +

i21 + i2 )
312,36 2 + 215,412 )

= 2.729,43 = 1458,86 m.
21

n cng ngh *************** l thng kkhoa ctm6 k43


Lng d nh nht ca khot (gia cng th):
2.Zmin = 1458,86 m.
Tnh lng d cho bc gia cng tinh( doa):
1 = k. = 0,05.312,36 = 15.618 m.
b = 0,05.215,41 = 10,771 m.
RZi = 50 m.
Ti = 50 m.
( sau khi khot th t cp chnh xc 3 theo Bng 13 )
2.Zmin = 2.(50 + 50 + 15,618 2 + 10,7712 )
= 2.118,97 = 237.94 m.
Ta c th lp c bng tnh ton lng d nh sau:
Bc

RZa

Ti

Zmt

dt

Dmin

Dmax

m
312.

m
48.3

m
200

mm
46.3

mm
48.3

41
49.6

41
49.7

99
50.0

99
50.0

12

37
Tn

2Zmi

2Zmax

Phi
Kho
t

m m
15 20
0

50

50

36
15.6
18

Doa

Kim tra: Tph

215.

72

41
49.7

41
10.7

9
11

99
50.0

71

37

100
25

145
8
238

3358
313

169

3671
g
6
Tch = 2000 25 = 1975 = 3671 1696 = 2Zbmax 2Zbmin

7. Tnh ch ct ca mt b mt no , cn tt c cc
b mt gia cng khc ca chi tit th tra theo S tay
Cng ngh [7].
Nguyn cng tnh ch ct: Nguyn cng 5-6: Phay mt u
t kch thc 128

0,5

v cp nhn bng Ra = 2,5 m. Ta

c cc thng s u vo: Phay trn my phay nm vn nng


vi cng sut ng c Nm = 7kW. Phay bng hai dao phay
a ba mt rng gn mnh thp gi, c cc kch thc
sau( Tra theo bng 4-84 S tay Cng ngh Ch To My tp
2):
22

n cng ngh *************** l thng kkhoa ctm6 k43


D = 250 mm, d =50 mm, B = 18 mm, s rng Z = 26 rng.
Ta c:
- Chiu su phay t = 70 mm.
- Chiu rng phay B = 2,5 mm.
- Lng chy dao S = 0,13
- Tc ct V(m/ph)
Tc ct c tnh theo cng thc:
V =

C v .D q
T m .t x .S zy .B u .Z P

48,5.250 0, 25
.0,976 = 26,19
240 0, 2 .70 0,3.0,13 0, 4 .2,5 0,1 26 0,1

.k v =

m/ph
Trong :
Cv, m, x, y, u, q v p: h s v cc s m cho trong bng 5-39S tay CNCTM tp 2 Cv = 48.5, m = 0.2, x = 0,3, y = 0,4, u =
0.1, q = 0.25, p = 0.1.
T : chu k bn ca dao cho trong bng 5-40- S tay CNCTM tp 2
T = 240 pht
kv: h s hiu chnh chung cho tc ct ph thuc vo cc
iu kin ct c th
kv = kMV.knv.kuv =1,22.0,8.1 = 0,976
Trong :
kMV- h s ph thuc vo cht lng ca vt liu gia cng cho trong
bng 5-1 5-4
nv

kMV

0.9
750
750
= 1.
= k n .
= 1,22
600
B

Trong :
b : Gii hn bn ca vt liu, b = 600 Mpa.
Kn : H s iu chnh ph thuc vo nhm thp theo tnh
gia cng, kn = 1.
Nv : s m cho trong bng 5-2, nv = 0.9.
knv- h s ph thuc vo trng thI b mt ca phi cho trong
bng 5-5, km = 0,8.
kuv- h s ph thuc vo vt liu ca dng c ct cho trong bng
5-6, knv = 1.
- Lc ct Pz, N:
23

n cng ngh *************** l thng kkhoa ctm6 k43


Lc ct c tnh theo cng thc:
10.C P .t x .S Zy .B u .Z

PZ =

D q .n w

.k MV =

10.68,2.70 0,86 .0,13 0,72 2,51.26


.0,935 = 3192.3
250 0,86 .33,36 0

N
Trong :
Z s rng dao phay, Z =26 rng;
N s vng quay ca dao:
N=

1000.26,19
1000.v
=
= 33,36 vng/pht
3,14.250
.d

Cp - v cc s m cho trong bng 5 41


Cp = 68.2, x = 0.86, y = 0.72, u = 1.0, q = 0.86, w = 0.
Kmp h s iu chnh cho cht lng ca vt liu gia cng i
vi thp v gang cho trong bng 5-9:
n

Kmp


600
= B =

750
750

0.3

= 0.935

Gi tr cc lc ct thnh phn khc: Lc ngang Ph, Lc thng


ng Pv, Lc hng knh Py, Lc hng trc Px c xc nh t quan
h ct chnh theo bng 5-42:
- Mmen xon Mx [Nm], tnh trc dao theo un:
Mx =

Pz .D
2.100

- Cng sut ct Ne [kw]


8. Tnh thi gian c bn cho tt c cc nguyn cng:
Trong sn xut hng lot v sn xut hng khi thi gian nguyn
cng c xc nh theo cng thc sau y:
Ttc = To + Tp + Tpv + Ttn
Trong :
Ttc - Thi gian tng chic (thi gian nguyn cng).
To - Thi gian c bn ( thi gian cn thit bin i
trc tip hnh dng, kch thc v tnh cht c l ca chi tit;
thi gian ny c th c thc hin bng my hoc bng tay v
trong tng trng hp gia cng c th c cng thc tnh tng
ng).
Tp - Thi gian ph ( thi gian cn thit ngi cng nhn
g, tho chi tit, m my, chn ch ct, dch chuyn dao
24

n cng ngh *************** l thng kkhoa ctm6 k43


v bn my, kim tra kch thc ca chi tit ...). Khi xc nh thi
gian nguyn cng ta c th gi tr gn ng Tp = 10%To.
Tpv Thi gian phc v ch lm vic gm: thi gian phc v
k thut (Tpvkt) thay i dng c, mI dao, sa , iu
chnh my, iu chnh dng c (T pvkt = 8%To); thi gian phc v
t chc (Tpvtc) tra du cho my, thu dn ch lm vic, bn
giao ca kp (Tpvtc=3%To).
Ttn Thi gian ngh ngI t nhin ca cng nhn (Ttn =
5%To).
Xc nh thi gian c bn theo cng thc sau y:
To =

L + L1 + L2
S .n

Trong :
L Chiu di b mt gia cng (mm).
L1 Chiu di n dao (mm).
L2 Chiu di thot dao (mm).
S Lng chy dao vng(mm/vng).
n S vng quay hoc hnh trnh kp trong 1 pht.

25

n cng ngh *************** l thng kkhoa ctm6 k43


8.1 Thi gian c bn ca nguyn cng 1-2: Phay 2 mt bn
L = 128 mm.
t ( D t ) + (0,5 + 3) =

L1 =

3(28 3) + 3 = 11,7 mm

L2 = (2 5) mm.
L + L1 + L2
128 + 11,7 + 5
=
= 0,000019 pht.
500.1500
S .n

To6 =

8.2. Thi gian c bn ca nguyn cng 3-4: Phay 2 mt u


L = 128 mm.
t ( D t ) + (0,5 + 3) =

L1 =

3(28 3) + 3 = 11,7 mm

L2 = (2 5) mm.
L + L1 + L2
128 + 11,7 + 5
=
= 0,00019 pht.
500.1500
S .n

To4 =

8.3.Thi gian c bn ca nguyn cng 5-6:


* Phay mt u bn cnh bng 2 dao phay a:
L = 38 mm.
t ( D t ) + (0,5 + 3) =

L1 =

3(38 3) + 3 = 13,2 mm

L2 = (2 5) mm.
L + L1 + L2
38 + 13,2 + 5
=
= 0,0197pht.
95.30
S .n

To1 =

8.4. Thi gian c bn ca nguyn cng 7:


Khoan Khot m rng Doa Vt mp l 25:
- Khoan-khot m rng:
L = 28 mm.
L1 =

Dd
24,5 23
cotg + (0.5 2) =
cotg300 + (0,5 2) = 3
2
2

mm.
L2 = (1 3) mm.
To2.1 =

L + L1 + L2
28 + 3 + 3
=
= 0,0488 pht.
1.696
S .n

- Doa:
L = 28 mm.
L1 =

Dd
25 24,5
cotg + (0.5 2) =
cotg300 + (0,5 2) = 2 mm.
2
2

L2 = (1 3) mm.
26

n cng ngh *************** l thng kkhoa ctm6 k43


To2.2 =

28 + 2 + 3
L + L1 + L2
=
= 3,16 pht.
0,12.87
S .n

- Vt mp:
L = 1 mm.
L1 = (0,5 2) mm.
To2.3 =

1+ 2
L + L1
=
= 0,034 pht.
0,1.696
S .n

8.5. Thi gian c bn ca nguyn cng7:


khoan - Khot - Doa 4, 9, 13:
Gia cng l 13 ta c:
- Khot:
L = 28 mm.
L1 =

Dd
12,5 12
cotg + (0.5 2) =
cotg300 + (0,5 2) = 2,4
2
2

mm.
L2 = (1 3) mm.
To3.1 =

28 + 2,4 + 3
L + L1 + L2
=
= 0,558 pht.
0,12.500
S .n

- Doa:
L = 28 mm.
L1 =

Dd
13 12,5
cotg + (0.5 2) =
cotg300 + (0,5 2) = 2 mm.
2
2

L2 = (1 3) mm.
To3.2 =

28 + 2 + 3
L + L1 + L2
=
= 3,174 pht.
0,12.89
S .n

Gia cng l 9 ta c:
-Khoan- Khot:
L = 28 mm.
L1 =

Dd
97
cotg + (0.5 2) =
cotg300 + (0,5 2) = 3 mm.
2
2

L2 = (1 3) mm.
To3.1 =

28 + 3 + 3
L + L1 + L2
=
= 0,563 pht.
0,12.500
S .n

- Doa:
L = 28 mm.
27

n cng ngh *************** l thng kkhoa ctm6 k43


L1 =

Dd
9 8,5
cotg + (0.5 2) =
cotg 300 + (0,5 2) = 2 mm.
2
2

L2 = (1 3) mm.
To3.2 =

28 + 2 + 3
L + L1 + L2
=
= 3,1864 pht.
0,12.89
S .n

Gia cng l 4 ta c:
- Khoan -Khot:
L = 28 mm.
L1 =

Dd
cotg
2

+ (0.5 2) =

42
cotg300 + (0,5 2) = 2,4
2

mm.
L2 = (1 3) mm.
To3.1 =

28 + 2,4 + 3
L + L1 + L2
=
= 0,563 pht.
0,12.500
S .n

- Doa:
L = 28 mm.
L1 =

Dd
4 3,5
cotg + (0.5 2) =
cotg300 + (0,5 2) = 2 mm.
2
2

L2 = (1 3) mm.
To3.2 =

28 + 2 + 3
L + L1 + L2
=
= 3,164 pht.
0,12.89
S .n

8.6. Thi gian c bn ca nguyn cng 8: Gia cng hai l 10 v 8:


Gia cng l 10 ta c:
- Khoan-Khot:
L = 28 mm.
L1 =

Dd
9,5 7
cotg + (0.5 2) =
cotg300 + (0,5 2) = 2,4
2
2

mm.
L2 = (1 3) mm.
To3.1 =

28 + 2,4 + 3
L + L1 + L2
=
= 0,563 pht.
0,12.500
S .n

- Doa:
L = 28 mm.
L1 =

Dd
10 9,5
cotg + (0.5 2) =
cotg300 + (0,5 2) = 2 mm.
2
2

L2 = (1 3) mm.
28

n cng ngh *************** l thng kkhoa ctm6 k43


To3.2 =

28 + 2 + 3
L + L1 + L2
=
= 3,184 pht.
0,12.89
S .n

Gia cng l 8 ta c:
-Khoan- Khot:
L = 28 mm.
L1 =

Dd
7,5 6
cotg + (0.5 2) =
cotg300 + (0,5 2) = 2,4
2
2

mm.
L2 = (1 3) mm.
To3.1 =

28 + 2,4 + 3
L + L1 + L2
=
= 0,563 pht.
0,12.500
S .n

- Doa- Ta r :
L = 28 mm.
L1 =

Dd
8 7,5
cotg + (0.5 2) =
cotg300 + (0,5 2) = 2 mm.
2
2

L2 = (1 3) mm.
To3.2 =

28 + 2 + 3
L + L1 + L2
=
= 3,164 pht.
0,12.89
S .n

29

n cng ngh *************** l thng kkhoa ctm6 k43


Vy thi gian c bn gia cng chi tit l:
To = T01 + T02.1 + T02.2 + T02.3 + T03.1 + T03.2 + T03.3 + T04 + T04.1 + T04.2
+ T05 + T05.1 + T05.2 + T06 + T06.1 + T06.2 + T07 + T07.1 + T07.2 + T08 = 7,596
pht.
8. Thit k mt g gia cng hoc mt g kim tra hoc
ch nh ca gio vin hng dn.(Nguyn cng 9 : g dng
Nguyn cng )
Khi thit k g cn tun theo cc bc sau y:
9.1. Xc nh kch thc ca bn my, khong cch t bn my ti trc
chnh, khong cch

gia cc mi tm. l nhng s liu cn thit

xc nh kch thc g.
9.2. Xc nh phng php nh v.
9.3. Trong trng hp c phI gia cng c th cn xc nh kch thc thc ca b mt dng lm chun t chn kt cu nh
v cho hp l.
9.4. V ng bao ca chi tit ti nguyn cng thit k g( theo t
l 1:1). ng bao ca chi tit v bng nt chm gch. Vic th hin
hai hoc ba hnh chiu l tu thuc vo mc phc tp ca g.
Hnh chiu th nht ca chi tit phI c th hin ng v tr ang
gia cng trn my.
9.5. Xc nh phng, chiu v im t ca lc ct, lc kp.
9.6. Xc nh v tr v v kt cu ca nh v( cn m bo cho
lc ct, lc kp hng vo nh v vung gc vi chng).
9.7. Tnh lc kp cn thit.
9.8. Chn c cu kp cht. C cu ny ph thuc vo loi g mt
v tr hay nhiu v tr, ph thuc vo sn lng chi tit hay tr s lc
kp.
9.9. V c cu dn hng v so dao.

30

n cng ngh *************** l thng kkhoa ctm6 k43


9.10. V cc chi tit ph ca g nh vt, l xo, ai c v cc b phn
khc nh c cu phn .

9.11. V thn g.
9.12. V 3 hnh chiu ca g v xc nh ng v tr ca tt c
cc chi tit trong g. Cn ch ti tnh cng ngh khi gia cng v
lp rp, ng thi phI ch ti phng php g v tho chi tit, phng
php thot khi gia cng.
9.13. V nhng phn ct trch cn thit ca g.
9.14. Lp bng k khai ccchi tit ca g.
9.15. Tnh sai s ch to cho php ca g [CT].
9.16. Da vo sai s ch to cho php [CT] t yu cu k thut ca
g.
QU TRNH THIT K G NH SAU:
9.

9.1.

Thit k g cho nguyn cng 7 : Khot l 25

0,5

Phn tch:

gia cng l 25

0,5

ta cn phi gia cng lm ba bc:khot ,doa

th,doa tinh.
Do vy ta ch cn tnh v thit k g cho bc khot l .
Lp s g t: Gia cng l cn m bo song song tng i
gia hnh tr trong v hnh trn nh ca phi v vung gc ca
tm l v mt u bi vy ta nh v nh mt mt phng hn ch
3 bc t do nh v vo mt u vphin t hn ch 2BTD vi vu
t hn ch 1BTD cn khi gia cng s dng m kp dng lm kp cht
v c tc dng nh tm

31

n cng ngh *************** l thng kkhoa ctm6 k43

Kp cht: Dng c cu vt me -ai c v kp t trn xung.


Chn my: My khoan ng 2A135(K135) c ng knh mi
khoan ln nht khi khoan thp c bn trung bnh

max

25mm. Cng sut ca my Nm = 6 kW


Chn dao: Mi Khot c lp mnh hp kim cng D = 20 mm( c
cc kch thc sau: L = 180 355mm, l = 85 210 mm), Mi
Doa c lp mnh hp kim cng D = 25mm, ( Tra theo bng 447, 4-49 S tay Cng ngh Ch To My tp 2):
Lng d gia cng: Gia cng 2 ln vi lng d khot Zb1 = 1,25 mm v
lng d Doa Zb2 = 0,25 mm
Ch ct: Xc nh ch ct cho Khot. Chiu su ct t
= 1,25 mm, lng chy dao S = 0.8 mm/vng(0,8 1), tc
ct V = 10 mm/vng. Ta tra c cc h s ph thuc:
k1 : H s ph thuc vo chu k bn, B5-109 S tay CNCTM
tp 2, k1 = 1

32

n cng ngh *************** l thng kkhoa ctm6 k43


k2 : H s ph thuc votrng thi b mt phi,B5-109 Stay
CNCTM t.2, k2=1
k3 : H s iu chnh ph thuc vo Mc ca hp kim cng,
B5-109 S tay CNCTM tp 2, k3 = 1
vt = vb.k1.k2.k3 = 72.1.1.1.1 = 72 m/pht.
Ta xc nh s vng quay tnh ton ca trc chnh nt vo
cng thc:
nt =

1000.vt 1000 .72


=
= 709,68 vng/pht
.d
3,14.24

S vng quay ca trc chnh theo dy s vng quay: nm =


696 vng/pht v lng chy dao S = 0,1 mm/vng.
Xc nh ch ct cho Doa. Chiu su ct t =
0,25 mm, lng chy dao S = 1 mm/vng(1 1,3), tc ct V
= 10 mm/vng.
Ta xc nh s vng quay tnh ton ca trc chnh nt vo
cng thc:
nt =

1000.vt 1000 .10


=
= 106,2 vng/pht
.d
3,14.25

S vng quay ca trc chnh theo dy s vng quay: nm =


87 vng/pht v lng chy dao S = 0,1 mm/vng.

9.2.

lp s tnh lc:

* S tnh lc.

33

n cng ngh *************** l thng kkhoa ctm6 k43

Khi khot mi khot tc dng vo phi mt m men


khot Mx v mt lc Po hng t trn xung. chng
li nh hng ca m men khot ti yu cu gia cng
ta phi cn bng m men khot bng cch to ra
mt m men ma st. c m men ma st ta phi
to ra mt lc c chiu hng t trn xung.Nh vy
trng lc v lc ct P0 ng vai tr l mt lc kep.
Tuy vy trnh lng chi tit l khng ng k do vy
y ta ch tnh lc kp do lc ct P0 v lc kp

cht W do c cu kp cht sinh ra.


S tnh lc :

* Tnh lc ct:

34

n cng ngh *************** l thng kkhoa ctm6 k43

Nh phn tch trn lc ct bao gm : M men


xon Mx v lc chiu trc P0.
Theo s tay cng ngh ch to my ta c:
+ m men khot v lc ct khi khot:
Mk = 10. CM .Dq .tx. Sy. kp ;
P0 = 10. CP .Dq . tx . Sy. kp ;
Theo bng 5-9 s tay CNCTM ta c kp=0,6
Theo bng 5-32 s tay CNCTM : vi vt liu phi l
Gang xm GX21-40
v vt liu dao l hp kim cng c :
- h s cho MK:
CM=0,196; q = 0,85; x
=0,8; y= 0,7; kp=0,6
Mk =10. 0,196 . 41,50,85 . 0,250,8.
0,120,7. 0,6 = 2,09N.m
- H s cho P0:
CP =46; q = 0; x=1 ;y=0,4
P0 =10 . 46 . 41,50 .0,251 .
0,120,4 . 0,6 =29,55N

35

n cng ngh *************** l thng kkhoa ctm6 k43

a.

Tnh lc kp :
iu kin cn bng:
Mms = Mx
tng tnh cht an ton khi kp cht ta
thm h s an ton K
Mms K.Mx
+ Vi s tnh lc kp nh hnh v ta c:
Mms = 2. Fms . L
Fms =(W+P0) . f
Mms = 2. (W+P0). f . L
Trong f l h s ma st.
Vi m kp c kha nhm f =0,45.
L: khong cch tay n; L=107mm
2. (W+P0). f . L Mx
K .Mx

W 2. f .L - P0
K: l h s an ton,c tnh nh sau :
K = Ko.K1. K2. K3. K4. K5. K6
Ko:l h s an ton trong mi trng hp , ly
Ko=1,5

36

n cng ngh *************** l thng kkhoa ctm6 k43


K1:l h s k n lng d khng u
,khi khot ly K2=1,2
K2:l h s k n dao cn lm tng lc
ct ,ly K2=1,5
K3:l h s k n lc ct khng lin tc ,
ly K3=1
K4:l h s k n ngun sinh lc , kp
cht bng tay ly K4=1,3
K5:l h s k n v tr tay quay khi kp ,
ly K5=1,2
K6:l h s k n tnh cht tip xc , ly
K6=1

K = 1,5 . 1,2. 1,5. 1. 1,3 . 1,2 . 1 = 4,212


W
b.

4,212.2,09

(1000 . 2.0,45.107 -

29,55
) = 6,09 N
2

Chn c cu kp:

C cu kp cht phi tho mn cc yu cu : khi


kp phi gi ng v tr
phi lc kp to ra phi ,khng lm bin dng
phi , kt cu nh gn ,
thao tc thun li v an ton .
Kp cht:

Dng c cu kp n gin, kp cht

bng mi ghp ren,


lc kp hngt trn xung thng qua m kep.

37

n cng ngh *************** l thng kkhoa ctm6 k43


la

lb

T s c cu kp ta c phng trnh cn
bnglc:
W.(la+lb) = Q . lb Q =

W .(la + lb)
lb

Trong : la=33mm; lb=30mm


Q =
c.

6,09.(33 + 30)
12,789 (N)
30

C cu dn hng v cc c cu khc:

* C cu dn hng
Vi g khoan , khot , doa th c cu dn hng l
mt b phn quan trng ,
n xc nh trc tip v tr ca mi khoan v tng
cng vng ca dng c
trong qu trnh gia cng.
C cu dn hng c dng l phin dn c nh , bc
dn c chn l loi
bc thay nhanh, bc c nh cho bc thay nhanh
* Cc c cu khc

38

n cng ngh *************** l thng kkhoa ctm6 k43


C cu kp cht g ln bn my l Bulng v ai
c .
Thn g c chn theo kt cu nh bn v lp ,
thn c ch to bng gang

9.3.

xc nh sai s g:

Sai s ch to g cho php theo yu cu ca


nguyn cng quy nh iu kin k thut
ch to v lp rp g.
Nh vy ta c:
+Sai s g t cho php :
1 1
2
gd = c2 + k2 + m2 + ld2 + ctlr
[ gd ] =
5 2

Suy ra : ctlr =

[ ]
gd

k2 m2 ld2 c2

Trong
k: l sai s do kp cht phi , trong trng
hp ny lc kp vung gc vi

phng

kch thc thc hin do k= 0


m: l sai s do mn g,ta c m= N
vi N l s chi tit gia cng ; chn N =
1000 chi tit
m= N =0,03 1000 =0,942m
l: l sai s do lp t g , ly l= 10
m
c : l sai s chun do nh v chi tit gia
cng
vi s nh v nh chn (hn v):
ta c sai s chun c = max= ES ei
39

n cng ngh *************** l thng kkhoa ctm6 k43


Vi ES: sai lch trn ca l ;
vi l 160,013 ta c ES=0,013mm
=13m
ei: sai lch di ca cht ; theo s tay CNCTM
ta c kch thc ca cht l

16f7 es =

-32m ; ei = -50m c = max=13 (- 50 ) =


63m
g: l sai s g t, theo bng 7-3 s tay & atlat
g ta c g=70m
vy
ctlr =

[ ]
gd

k2 m2 ld2 c2 = 70 2 2,12 2 10 2 63 2 = 28,7

ti liu tham kho


1- g c kh ho v t ng ho Pgs-Pts L
Vn Tin 1999
2- S tay &Atlas g Pgs-Pts - Trn Vn ch
2000
3- S tay cng ngh ch to my
Pgs-Pts - Trn Vn ch vPgs-Pts Nguyn c lc
2000
4- Thit k n cng ngh ch to my Pgs-Pts
- Trn Vn ch 1999
5- My ct kim loi Ngun Th Lng
6- C s my cng c
7- Dung sai Ninh c Tn -2000
40

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