Quy trnh cng ngh ch to trc.

A. Yu cu k thut :
Chi tit trc c

= 100mm, L = 1324 mm lm t thp

max

40XH ng tm cc c trc, b mt trc nhit luyn ho tt

t cng HB 229 269 .
Then hoa ti cao tn t cng HRC 40 50.
B. Quy trnh cng ngh :
Phi t thp 40XH ng knh 100 mm, ca t chiu di
1326 mm.
1. Nguyn cng 1: Kho mt u, khoan l tm.
a.

Chn my: My 6M83 C cc thng s k thut:

+ Kch thc bn dao : 400 x 1600 mm

+ S tc trc chnh : 9
+ Phm vi tc trc chnh ngang : 31,5 1600(vng
/pht ).
thng ng : 90 1400 (vng /pht ).
+ Phm vi bc tin bn my dc : 25 1250 (mm/pht )
ngang : 25 1250 (mm/pht )
thng ng : 8,3 416,6 (mm/pht )
+ Cng sut ng c truyn ng chnh : 10 ( kW )
b.

Dng c :

Dao phay kho mt u gn mnh hp kim cng T15K6

Mi khoan tm.
c.

S g t :

Chi tit g trn 2 khi V ngn nh v 4 bc t do.V mt

u mt u dng cht nh v 1 bc t do.
Hnh v bn :
d.

Cc bc gia cng :

1- Phay kho mt u ( t kch thc 1325mm ).

2- Khoan l tm.
e.

Ch ct :

- Kho mt u bng dao phay

+ Chiu su ct : t = 1 mm
+ Lng chy dao : S = 0,1 mm/rng.
+ Tc ct tra bng 5-126 S tay CNCTM_Tp 2 => v b
= 352 m/pht.
Cc h s hiu chnh :
H s hiu chnh ph thuc vo c tnh ca thp K1= 0,89
H s hiu chnh ph thuc vo ch k bn ca dao K2 = 1
H s hiu chnh ph thuc vo mc hp kim cng ca dao K3
=1
H s hiu chnh ph thuc vo trng thi b mt phi K4 =
0,9
H s hiu chnh ph thuc vo chiu rng phay K5 = 0,89
H s hiu chnh ph thuc vo gc nghing chnh K6= 1
vt = vb * K 1 * K 2 * K 3 * K 4 * K 5 * K 6 = 278,8 ( m/pht )

+ S vng quay ca trc chnh theo tnh ton l :

nt =

1000 * v1 1000 * 278,8

=
= 887,5 ( vng/pht )
*D
* 100

Ta chn s vng quay theo my nm = 1000 (vng /pht ) . Nh

vy tc ct thc t s l :

vtt =

n m * * D 1000 * *100
=
= 314,1
1000
1000

( m/pht )
- Khoan l tm 8.
+ Chiu su ct : t = 4 mm
+ Lng chy dao tra (bng 5- 87 ) : S = 0,08 mm/vng.
+ Vt liu gia cng thp 40x -> thuc nhm thp I => Tc
ct tra bng 5-86 S tay CNCTM_Tp 2

=> vb = 27,5

m/pht.
Cc h s hiu chnh :
H s hiu chnh ph thuc vo ch k bn ca dao K1= 1
H s hiu chnh ph thuc vo gc nghing chnh K2= 0,92
H s hiu chnh ph thuc vo trng thi b mt phi K 3=
0,85
H s hiu chnh ph thuc vo mc hp kim cng ca dao K=1

vt = vb * K 1 * K 2 * K 3 * K 4 = 26,125 ( m/pht )

+ S vng quay ca trc chnh theo tnh ton l :

nt =

1000 * v1 1000 * 26,125

=
= 883 ( vng/pht )
*D
*8

Ta chn s vng quay theo my nm = 1000 (vng /pht ) . Nh

vy tc ct thc t s l :

vtt =

n m * * D 1000 * * 8
=
= 25,1
1000
1000

( m/pht )
+ Cng sut ct yu cu (N) : N = 0,8 kW.
2. Nguyn cng 2 : Tin c luynet.
a. Chn my: My 1M63 C cc thng s k thut:
+ ng knh ln nht ca chi tit gia cng trn thn my : 630
mm
+ Khong cch gia 2 mi tm : 1400 mm
+ S tc trc chnh : 22
+ Phm vi tc trc chnh : 10 1250 (vng /pht )
+ Phm vi bc tin dc : 0,064 1,025
ngang : 0,026 0,378
+ Kch thc dao ( rng x cao ) : 30 x 40 ( mm x mm )
+ Cng sut ng c truyn ng chnh : 13 ( kW )
b. Dng c :
Dao tin ngoi gn mnh hp kim cng T15K6
c. S g t :
Chi tit g trm mm cp 3 chu t nh tm vo ng
knh ngoi 100 v chng tm 1 u , nh v 5 bc t do.
Hnh v trang bn :
d. Cc bc gia cng :
Tin ng knh ngoi 95 0,1 di L = 100mm t Rz = 40.
vi lng d gia cng 2Zb = 10 mm
e. Ch ct :
+ Chiu su ct : t1 = 2,5 mm.
+ Lng chy dao : S = 0,63 mm/vng.

+ Tc ct tra bng 5-64 S tay CNCTM_Tp 2 => vb =

144 m/pht.
Cc h s hiu chnh :
H s hiu chnh ph thuc vo ch k bn ca dao K1= 1
H s hiu chnh ph thuc vo gc nghing chnh K2= 0,92
H s hiu chnh ph thuc vo trng thi b mt phi K 3=
0,85
H s hiu chnh ph thuc vo mc hp kim cng ca dao K=1

vt = vb * K 1 * K 2 * K 3 * K 4 = 112,6 ( m/pht )

+ S vng quay ca trc chnh theo tnh ton l :

nt =

1000 * v1 1000 * 112,6

=
= 377,3 ( vng/pht )
*D
* 95

Ta chn s vng quay theo my nm = 350 (vng /pht ) . Nh

vy tc ct thc t s l :

vtt =

n m * * D 350 * * 95
=
= 104,5
1000
1000

( m/pht )
+ Cng sut ct yu cu N khi tin l : N = 4,1 kW.
3. Nguyn cng 3 : Kho mt u, khoan l tm trc cn li.
a. Chn my: My 1M63
b. Dng c :
Dao tin mt u gn mnh hp khi cng T15K6; mi khoan
tm; dao tin ngoi.
c. S g t :
Chi tit g trm mm cp 3 chu t nh tm vo ng
knh ngoi 100 v ta dng Luynet g vo ng knh 95
tng cng vng h thng.
d. Cc bc gia cng :
1- Tin kho mt u ( t kch thc 1324 mm ).
2- Khoan l tm
3- Tin ng knh ngoi 100 mm, L = 50 mm
e. Ch ct :
- Kho mt u bng dao tin

+ Chiu su ct : t = 1 mm
+ Lng chy dao : S = 0,25 mm/vng.
+ Tc ct tra bng 5-64 S tay CNCTM_Tp 2 => vb =
255 m/pht.
Cc h s hiu chnh :
H s hiu chnh ph thuc vo ch k bn ca dao K1= 1
H s hiu chnh ph thuc vo gc nghing chnh K2= 0,92
H s hiu chnh ph thuc vo trng thi b mt phi K 3=
0,85
H s hiu chnh ph thuc vo mc hp kim cng ca dao K=1

vt = vb * K 1 * K 2 * K 3 * K 4 = 199,4 ( m/pht )

+ S vng quay ca trc chnh theo tnh ton l :

nt =

1000 * v1 1000 *199,4

=
= 634,7 ( vng/pht )
*D
*100

Ta chn s vng quay theo my nm = 600 (vng /pht ) . Nh

vy tc ct thc t s l :

vtt =

n m * * D 600 * * 100
=
= 188,5
1000
1000

( m/pht )
+ Cng sut ct yu cu (N) : N = 3,4 kW.
- Khoan l tm 8.
+ Chiu su ct : t = 4 mm
+ Lng chy dao tra (bng 5- 87 ) : S = 0,08 mm/vng.
+ Vt liu gia cng thp 40x -> thuc nhm thp I => Tc
ct tra bng 5-86 S tay CNCTM_Tp 2

=> vb = 27,5

m/pht.
Cc h s hiu chnh :
H s hiu chnh ph thuc vo ch k bn ca dao K1= 1
H s hiu chnh ph thuc vo gc nghing chnh K2= 0,92
H s hiu chnh ph thuc vo trng thi b mt phi K 3=
0,85
H s hiu chnh ph thuc vo mc hp kim cng ca dao K=1

vt = vb * K 1 * K 2 * K 3 * K 4 = 26,125 ( m/pht )

+ S vng quay ca trc chnh theo tnh ton l :

nt =

1000 * v1 1000 * 26,125

=
= 883 ( vng/pht )
*D
*8

Ta chn s vng quay theo my nm = 1000 (vng /pht ) . Nh

vy tc ct thc t s l :

vtt =

n m * * D 1000 * * 8
=
= 25,1
1000
1000

( m/pht )
+ Cng sut ct yu cu (N) : N = 0,8 kW.
- Tin ngoi 100mm, di L= 50mm
+ Chiu su ct : t1 = 2 mm.
+ Lng chy dao : S = 0,63 mm/vng.
+ Tc ct tra bng 5-64 S tay CNCTM_Tp 2 => vb =
182 m/pht.
Cc h s hiu chnh :
H s hiu chnh ph thuc vo ch k bn ca dao K1= 1
H s hiu chnh ph thuc vo gc nghing chnh K2= 0,92
H s hiu chnh ph thuc vo trng thi b mt phi K 3=
0,85
H s hiu chnh ph thuc vo mc hp kim cng ca dao K=1

vt = vb * K 1 * K 2 * K 3 * K 4 = 142,3 ( m/pht )

+ S vng quay ca trc chnh theo tnh ton l :

nt =

1000 * v1 1000 *142,3

=
= 471,8 ( vng/pht )
*D
* 96

Ta chn s vng quay theo my nm = 500 (vng /pht ) . Nh

vy tc ct thc t s l :

vtt =

n m * * D 500 * * 96
=
= 150,8
1000
1000

( m/pht )
+ Cng sut ct yu cu N khi tin l : N = 4,1 kW.
4. Nguyn cng 4 : Tin to hnh mt u trc :
a. Chn my: My 1M63
b. Dng c :
Dao tin ngoi gn mnh hp kim cng T15K6
c. S g t :

Chi tit g trm mm cp 3 chu t nh tm vo ng

knh ngoi 96 v mt u chng tm nh v 5 bc t do .
d. Cc bc gia cng :
1- Tin ng knh ngoi 92 mm, L = 657,5mm
2- Tin ng knh ngoi 87 mm, L = 561,5mm
3- Tin ng knh ngoi 82 mm, L = 225mm
4- Tin ng knh ngoi 80 mm, L = 116mm
e. Ch ct :
nguyn cng tin to hnh mt u trc ta chn lng chy
dao S, tc ct chung cho c cc bc gia cng.
+ Lng chy dao : S = 0,63 mm/vng.
+ Tc ct tra bng 5-64 S tay CNCTM_Tp 2 => vb =
182 m/pht.
Cc h s hiu chnh :
H s hiu chnh ph thuc vo ch k bn ca dao K1= 1
H s hiu chnh ph thuc vo gc nghing chnh K2= 0,92
H s hiu chnh ph thuc vo trng thi b mt phi K 3=
0,85
H s hiu chnh ph thuc vo mc hp kim cng ca dao K=1

vt = vb * K 1 * K 2 * K 3 * K 4 = 142,3 ( m/pht )

Tin ng knh ngoi 92 mm, L = 657,5mm c lng d gia

cng 2Zb = 8mm
+ Chiu su ct : Tin lm 2 ln t1 = t2 = 2 mm.
+ S vng quay ca trc chnh theo tnh ton l :
nt =

1000 * v1 1000 * 142,3

=
= 492,3 ( vng/pht )
*D
* 92

Ta chn s vng quay theo my nm = 500 (vng /pht ) . Nh

vy tc ct thc t s l :

vtt =

n m * * D 500 * * 92
=
= 144,5
1000
1000

( m/pht )
+ Cng sut ct yu cu N khi tin l : N = 4,1 kW.

- Tin ng knh ngoi 87 mm, L = 561,5mm c lng d gia

cng 2Zb = 5 mm
+ Chiu su ct : t1 = 2,5 mm.
+ S vng quay ca trc chnh theo tnh ton l :
nt =

1000 * v1 1000 * 142,3

=
= 520,6 ( vng/pht )
*D
* 87

Ta chn s vng quay theo my nm = 500 (vng /pht ) . Nh

vy tc ct thc t s l :

vtt =

n m * * D 500 * * 87
=
= 136,7
1000
1000

( m/pht )
+ Cng sut ct yu cu N khi tin l : N = 3,4 kW.
- Tin ng knh ngoi 82 mm, L = 225mm c lng d gia
cng 2Zb = 5 mm
+ Chiu su ct : t1 = 2,5 mm.
+ S vng quay ca trc chnh theo tnh ton l :
nt =

1000 * v1 1000 * 142,3

=
= 552,4 ( vng/pht )
*D
* 82

Ta chn s vng quay theo my nm = 500 (vng /pht ) . Nh

vy tc ct thc t s l :

vtt =

n m * * D 500 * * 82
=
= 128,8
1000
1000

( m/pht )
+ Cng sut ct yu cu N khi tin l : N = 3,4 kW.
- Tin ng knh ngoi 80 mm, L = 116 mm c lng d gia cng
2Zb = 5 mm
+ Chiu su ct : t = 1 mm.
+ S vng quay ca trc chnh theo tnh ton l :
nt =

1000 * v1 1000 * 142,3

=
= 566,2 ( vng/pht )
*D
* 80

Ta chn s vng quay theo my nm = 500 (vng /pht ) . Nh

vy tc ct thc t s l :

vtt =

n m * * D 500 * * 80
=
= 125,7
1000
1000

( m/pht )
+ Cng sut ct yu cu N khi tin l : N = 3,4 kW.
5. Nguyn cng 5: Tin to hnh u trc cn li :
a. Chn my: My 1M63

b. Dng c :
Dao tin ngoi gn mnh hp kim cng T15K6
c. S g t :
Chi tit g trm mm cp 3 chu t nh tm vo ng
knh ngoi 80 v mt u chng tm nh v 5 bc t do .
d. Cc bc gia cng :
1- Tin ng knh ngoi 92 mm, L = 657,5mm
2- Tin ng knh ngoi 87 mm, L = 561,5mm
3- Tin ng knh ngoi 82 mm, L = 225mm
4- Tin ng knh ngoi 80 mm, L = 116mm
e. Ch ct :
nguyn cng tin to hnh mt u trc ta chn lng chy
dao S, tc ct chung cho c cc bc gia cng .
+ Lng chy dao : S = 0,63 mm/vng.
+ Tc ct tra bng 5-64 S tay CNCTM_Tp 2 => vb =
182 m/pht.
Cc h s hiu chnh :
H s hiu chnh ph thuc vo ch k bn ca dao K1= 1
H s hiu chnh ph thuc vo gc nghing chnh K2= 0,92
H s hiu chnh ph thuc vo trng thi b mt phi K 3=
0,85
H s hiu chnh ph thuc vo mc hp kim cng ca dao K=1

vt = vb * K 1 * K 2 * K 3 * K 4 = 142,3 ( m/pht )

Tin ng knh ngoi 92 mm, L = 657,5mm c lng d gia

cng 2Zb = 8mm
+ Chiu su ct : Tin lm 2 ln t1 = t2 = 2 mm.
+ S vng quay ca trc chnh theo tnh ton l :
nt =

1000 * v1 1000 * 142,3

=
= 492,3 ( vng/pht )
*D
* 92

Ta chn s vng quay theo my nm = 500 (vng /pht ) . Nh

vy tc ct thc t s l :

vtt =

n m * * D 500 * * 92
=
= 144,5
1000
1000

( m/pht )
+ Cng sut ct yu cu N khi tin l : N = 4,1 kW.
- Tin ng knh ngoi 87 mm, L = 561,5mm c lng d gia
cng 2Zb = 5 mm
+ Chiu su ct : t1 = 2,5 mm.
+ S vng quay ca trc chnh theo tnh ton l :
nt =

1000 * v1 1000 * 142,3

=
= 520,6 ( vng/pht )
*D
* 87

Ta chn s vng quay theo my nm = 500 (vng /pht ) . Nh

vy tc ct thc t s l :

vtt =

n m * * D 500 * * 87
=
= 136,7
1000
1000

( m/pht )
+ Cng sut ct yu cu N khi tin l : N = 3,4 kW.
- Tin ng knh ngoi 82 mm, L = 225mm c lng d gia cng
2Zb = 5 mm
+ Chiu su ct : t1 = 2,5 mm.
+ S vng quay ca trc chnh theo tnh ton l :
nt =

1000 * v1 1000 * 142,3

=
= 552,4 ( vng/pht )
*D
* 82

Ta chn s vng quay theo my nm = 500 (vng /pht ) . Nh

vy tc ct thc t s l :

vtt =

n m * * D 500 * * 82
=
= 128,8
1000
1000

( m/pht )
+ Cng sut ct yu cu N khi tin l : N = 3,4 kW.
- Tin ng knh ngoi 80 mm, L = 116 mm c lng d gia cng
2Zb = 5 mm
+ Chiu su ct : t = 1 mm.
+ S vng quay ca trc chnh theo tnh ton l :
nt =

1000 * v1 1000 * 142,3

=
= 566,2 ( vng/pht )
*D
* 80

Ta chn s vng quay theo my nm = 500 (vng /pht ) . Nh

vy tc ct thc t s l :

vtt =

n m * * D 500 * * 80
=
= 125,7
1000
1000

( m/pht )
+ Cng sut ct yu cu N khi tin l : N = 3,4 kW
6. Nguyn cng 6 : Ram ho tt.
Nhit nung 640 680C , lm ngui ngoi khng kh t
HB 200 230 to thnh t chc xocbit ram c tnh tng hp
cao ( bn , do dai ).
7. Nguyn cng 7 : Tin tinh cc b mt trc
a.

Chn my: My: 1M63

b.

Dng c :

Dao tin ngoi gn mnh hp kim cng T15K6

c. S g t :
Chi tit chng ttrn 2 mi tm, cp tc.
Tin tinh cc c trc cha lng d 0,6 0,8 mm cho mi
d. Cc bc gia cng v lng d gia cng :
1- Tin ng knh ngoi 90,8 mm, L = 88,5mm vi 2Zb =
1,2
2- Tin ng knh ngoi 85,8 mm, L = 33,5mm vi 2Zb =
1,2
3- Tin ng knh ngoi 85X5 mm, L = 85,5mm vi 2Zb = 2
4- Tin ng knh ngoi 85H mm, L = 68,5 mm vi 2Zb = 2
5- Tin ng knh ngoi 80,8 mm, L = 58 mm vi 2Zb = 1,2
6- Tin ng knh ngoi 80X5 mm, L = 41 mm vi 2Zb = 2
7- Tin ng knh ngoi 78,8 mm, L = 55 mm vi 2Zb = 1,2
8- Tin ng knh ngoi 78 mm, L = 61 mm vi 2Zb = 2
e.

Ch ct :

- Tin ng knh l 90,8 mm, L = 88,5mm.

+ Chiu su ct : t = 0,6 mm.
+ Bn knh nh dao r = 1 mm.
+ Lng chy dao : S = 0,25mm/vng.

+ Tc ct tra bng 5-64 S tay CNCTM_Tp 2 => vb =

231 m/pht.
Cc h s hiu chnh :
H s hiu chnh ph thuc vo ch k bn ca dao K1= 1
H s hiu chnh ph thuc vo gc nghing chnh K2= 0,92
H s hiu chnh ph thuc vo trng thi b mt phi K 3=
0,85
H s hiu chnh ph thuc vo mc hp kim cng ca dao K=1

vt = vb * K 1 * K 2 * K 3 * K 4 = 180,6 ( m/pht )

+ S vng quay ca trc chnh theo tnh ton l :

nt =

1000 * v1 1000 * 180,6

=
= 633 ( vng/pht )
*D
* 90,8

Ta chn s vng quay theo my nm = 640 (vng /pht ) . Nh

vy tc ct thc t s l :

vtt =

n m * * D 640 * * 90,8
=
= 182,6
1000
1000

( m/pht )
+ Cng sut ct yu cu N khi tin l : N = 2,9 kW.
- Tin ng knh l 85,8 mm, L = 33,5mm.
+ Chiu su ct : t = 0,6 mm.
+ Bn knh nh dao r = 1 mm.
+ Lng chy dao : S = 0,25mm/vng.
+ Tc ct tra bng 5-64 S tay CNCTM_Tp 2 => vb =
231 m/pht.
Cc h s hiu chnh :
H s hiu chnh ph thuc vo ch k bn ca dao K1= 1
H s hiu chnh ph thuc vo gc nghing chnh K2= 0,92
H s hiu chnh ph thuc vo trng thi b mt phi K 3=
0,85
H s hiu chnh ph thuc vo mc hp kim cng ca dao K=1

vt = vb * K 1 * K 2 * K 3 * K 4 = 180,6 ( m/pht )

+ S vng quay ca trc chnh theo tnh ton l :

nt =

1000 * v1 1000 * 180,6

=
= 670 ( vng/pht )
*D
* 85,8

Ta chn s vng quay theo my nm = 640 (vng /pht ) . Nh

vy tc ct thc t s l :

vtt =

n m * * D 640 * * 85,8
=
= 172,5
1000
1000

( m/pht )
+ Cng sut ct yu cu N khi tin l : N = 2,9 kW.
- Vi ch ct trn ta tin tinh 85H c L = 68,5 vi lng d gia
cng 2Zb = 2, t cp nhn bng 6 => Rz = 2.5m.
+ Chiu su ct : t =1 mm.
C vn tc ct thc t nh hn bng vtt = 172,5 ( m/pht )
- Vi ch ct trn ta tin tinh 85X5 c L = 85,5 vi lng d gia
cng 2Zb = 2, t cp nhn bng 5 => Rz = 10m.
+ Chiu su ct : t =1 mm.
C vn tc ct thc t nh hn bng vtt = 172,5 ( m/pht )
- Tin ng knh l 80,8 mm, L = 150 mm.
+ Chiu su ct : t = 0,6 mm.
+ Bn knh nh dao r = 1 mm.
+ Lng chy dao : S = 0,25mm/vng.
+ Tc ct tra bng 5-64 S tay CNCTM_Tp 2 => vb =
231 m/pht.
Cc h s hiu chnh :
H s hiu chnh ph thuc vo ch k bn ca dao K1= 1
H s hiu chnh ph thuc vo gc nghing chnh K2= 0,92
H s hiu chnh ph thuc vo trng thi b mt phi K 3=
0,85
H s hiu chnh ph thuc vo mc hp kim cng ca dao K=1

vt = vb * K 1 * K 2 * K 3 * K 4 = 180,6 ( m/pht )

+ S vng quay ca trc chnh theo tnh ton l :

nt =

1000 * v1 1000 * 180,6

=
= 711,5 ( vng/pht )
*D
* 80,8

Ta chn s vng quay theo my nm = 800 (vng /pht ) . Nh

vy tc ct thc t s l :

vtt =

n m * * D 800 * * 80,8
=
= 203
1000
1000

( m/pht )
+ Cng sut ct yu cu N khi tin l : N = 3,4 kW.
- Vi ch ct trn ta tin tinh 80X5 c L = 41 vi lng d gia
cng 2Zb = 2, t cp nhn bng 5 => Rz = 10m.
+ Chiu su ct : t =1 mm.
C vn tc ct thc t nh hn bng vtt = 201,1 ( m/pht )
- Tin ng knh l 78,8 mm, L = 55 mm.
+ Chiu su ct : t = 0,6 mm.
+ Bn knh nh dao r = 1 mm.
+ Lng chy dao : S = 0,25mm/vng.
+ Tc ct tra bng 5-64 S tay CNCTM_Tp 2 => vb =
231 m/pht.
Cc h s hiu chnh :
H s hiu chnh ph thuc vo ch k bn ca dao K1= 1
H s hiu chnh ph thuc vo gc nghing chnh K2= 0,92
H s hiu chnh ph thuc vo trng thi b mt phi K 3=
0,85
H s hiu chnh ph thuc vo mc hp kim cng ca dao K=1

vt = vb * K 1 * K 2 * K 3 * K 4 = 180,6 ( m/pht )

+ S vng quay ca trc chnh theo tnh ton l :

nt =

1000 * v1 1000 * 180,6

=
= 729 ( vng/pht )
*D
* 78,8

Ta chn s vng quay theo my nm = 800 (vng /pht ) . Nh

vy tc ct thc t s l :

vtt =

n m * * D 800 * * 78,8
=
= 198
1000
1000

( m/pht )
+ Cng sut ct yu cu N khi tin l : N = 3,4 kW.
- Vi ch ct trn ta tin tinh 78 c L = 61 mm vi lng d gia
cng 2Zb = 2,
+ Chiu su ct : t =1 mm.

C vn tc ct thc t nh hn bng vtt = 196 ( m/pht )

8. Nguyn cng 8 : Phay then hoa 2 u trc.
a.

Chn my : My 6M83

b.

Dng c :

Dao phay a 3 mt bng thp gi P18

u chia vn nng.
c.

S g t :

Chi tit g trn mm cp ca u chia vn nng v 1 u

chng tm.
Hnh v trang bn .
d.

Cc bc gia cng, lng d gia cng :

Phay then hoa 2 u trc vi lng d gia cng 2Zb = 6 mm

e.

Ch ct :

+ Ct lm 3 lm vi chiu su ct : t = 2 mm
+ Tra bng 5- 170, lng chy dao rng : S = 0,1 mm/rng.
+ Tc ct tra bng 5-171 S tay CNCTM_Tp 2 => v b
= 39 m/pht.
Cc h s hiu chnh :
H s hiu chnh ph thuc vo vo c tnh ca thp cho trong
bng 5- 225 K1= 0,75
H s hiu chnh ph thuc vo trng thi b mt gia cng trong
bng 5-120 K2= 0,9
H s hiu chnh ph thuc vo chu k bn ca dao K3= 1
H s hiu chnh ph thuc vo dng gia cng cho trong
bng 5- 132 K4= 0,8
vt = vb * K 1 * K 2 * K 3 * K 4 = 21,08 ( m/pht )

+ S vng quay ca trc chy dao ng theo tnh ton l :

nt =

1000 * v1 1000 * 21,08

=
= 89,5 ( vng/pht )
*D
* 75

Ta chn s vng quay theo my nm = 100 (vng /pht ) . Nh

vy tc ct thc t s l :
( m/pht )

vtt =

n m * * D 100 * * 75
=
= 23,6
1000
1000

Lng chy dao pht S ph = S z * Z * nm = 0,1 *18 *100 = 180 ( mm/pht )

+ Cng sut ct yu cu (N) : N = 1,2 kW.
9. Nguyn cng 9: Phay cc rnh then 22
a.

My : My phay ngang 6M83

b.

Dng c :z

Dao phay ngn 22 c 5 rng.

c.

S g t :

Chi tit g trn 2 khi V vo phn c trc 85z. Hnh v

trang bn .
d. Cc bc gia cng, lng d gia cng :
Phay rnh then 22 di 92mm trn trc 85mm, t kch thc
76 (- 0,2 )mm
e.

Ch ct :

+ Chiu su ct : t = 9 mm
+ Tra bng 5- 153, lng chy dao rng : Sz = 0,07 mm/rng.
+ Tc ct tra bng 5-154 S tay CNCTM_Tp 2 => vb
= 26,5 m/pht.
Ch ct bo m t nhm Rz = 10m
Cc h s hiu chnh trong cng thc ch ct :
H s hiu chnh ph thuc vo vo c tnh ca thp cho trong
bng 5- 120 K1= 0,75
H s hiu chnh ph thuc vo chu k bn ca dao K2= 1
vt = vb * K 1 * K 2 = 19,875 ( m/pht )

+ S vng quay ca trc chy dao ng theo tnh ton l :

nt =

1000 * v1 1000 * 19,875

=
= 287,6 ( vng/pht )
*D
* 22

Ta chn s vng quay theo my nm = 250 (vng /pht ) . Nh

vy tc ct thc t s l :

vtt =

n m * * D 250 * * 22
=
= 17,3
1000
1000

( m/pht )
Lng chy dao pht S ph = S z * Z * nm = 0,07 * 5 * 250 = 87,5 ( mm/pht )
+ Cng sut ct yu cu (N) : N = 0,9 kW

10. Nguyn cng 10: Khoan, doa 2 l nh v 13 v 12 l ren

M12.
a.

My : 2H35 My phay ngang 6M83

b.

Dng c :
Mi khoan 10,5 ; ta r M12
c.S g t :
Chi tit g trn 2 khi V vo phn c trc 85mm. Hnh v

trang bn:
d.

Cc bc gia cng v lng d gia cng :

1- Khoan 10,5 x 2 l ( x2 bn trc ) vi lng d gia cng

2Zb=10,5 mm
2- Ta r (tay ) 2l x M12 (x2 bn trc ) vi lng d gia cng 2Zb=
1,5 mm
e.

Ch ct :

- Khoan 10,5 x 2 l
+ Chiu su ct : t = 5,25 mm
+ Lng chy dao : S = 0,2 mm/vng.
+ Vt liu gia cng thp 40x -> thuc nhm thp I => Tc
ct tra bng 5-86 S tay CNCTM_Tp 2

=> vb = 27,5

m/pht.
Cc h s hiu chnh :
H s hiu chnh ph thuc vo ch k bn ca dao K1= 1
H s hiu chnh ph thuc vo gc nghing chnh K2= 0,92
H s hiu chnh ph thuc vo trng thi b mt phi K 3=
0,85
H s hiu chnh ph thuc vo mc hp kim cng ca dao K=1

vt = vb * K 1 * K 2 * K 3 * K 4 = 22,2 ( m/pht )

+ S vng quay ca trc chnh theo tnh ton l :

nt =

1000 * v1 1000 * 22,2

=
= 673,2 ( vng/pht )
*D
* 10,5

Ta chn s vng quay theo my nm = 800 (vng /pht ) . Nh

vy tc ct thc t s l :

vtt =

n m * * D 800 * * 10,5
=
= 26,4
1000
1000

( m/pht )
+ Cng sut ct yu cu (N) : N = 1 kW.
- Ta r M12 x 12 l
+ Bc ren P = 0,75 mm
+ Kch thc danh ngha ren M12mm
+ Tc ct tra bng 5-188 S tay CNCTM_Tp 2 => v b
= 9 m/pht.
Cc h s hiu chnh :
H s hiu chnh ph thuc vo vt liu gia cng K1= 0,7
Ct ren i hi chnh xc cao K3= 0,8
vt = vb * K 1 * K 2 = 5 ( m/pht )

+ S vng quay ca trc chnh theo tnh ton l :

nt =

1000 * v1 1000 * 5
=
= 132,6 ( vng/pht )
*D
* 12

Ta chn s vng quay theo my nm = 110 (vng /pht ) . Nh

vy tc ct thc t s l :

vtt =

n m * * D 110 * *12
=
= 4,15
1000
1000

( m/pht )
11. Nguyn cng 11: Ti cao tn phn then hoa
a.

Thit b l ti cao tn 60 kW

b.

Ch nhit luyn

Ti :
Nhit nung 830C
Mi trng ngui nc
Ram :
Nhit nung 450C
Mi trng ngui khng kh
12. Nguyn cng 12: Mi cc c trc.
a. Chn my: My 3A141 c cc thng s k thut:
+ ng knh chi tit ln nht 400mm.

+ Chiu di ln nht chi tit L = 2000mm.

+ Phm vi tc bn my : 0,1 4 ( m/pht )
+ Phm vi tc trc chnh ( v cp ) : 40 375 (vng
/pht )
+ Phm vi tc ( n ) : 700/1000 (vng /pht )
+ Cng sut ng c truyn ng chnh : 4 ( kW )
b. Dng c : mi trn ngoi.
c. S g t :
Chi tit chng ttrn 2 mi tm, cp tc. Hnh v trang bn :
Mi cc c trc 90C mm; 85C mm; 80mm; 78mm
d. Cc bc gia cng v lng d gia cng :
1- Mi ng knh ngoi 90C mm, L = 88,5mm vi 2Zb = 0,8
mm
2- Mi ng knh ngoi 85C mm, L = 33,5mm vi 2Zb = 0,8
mm
3- Mi ng knh ngoi 80, mm, L = 58 mm vi 2Zb = 0,8
mm
4- Mi ng knh ngoi 78 mm, L = 55 mm vi 2Zb = 0,8
mm
e. Ch ct :
- Mi 90C mm, L = 88,5mm
+ Chiu su ct : t = 0,4 mm
+ Tra bng 5-204: Chiu dy mi 80mm; lng chy dao
ngang: Scp=0,86mm/vng.
Cc h s hiu chnh lng chy dao ngang :
H s hiu chnh ph thuc vo ng knh mi v vt liu
gia cng K1= 0,8
H s hiu chnh ph thuc vo lng d v chnh xc gia
cng K2= 0,8
S cpt = S cp * K 1 * K 2 = 0,55 ( m/pht )

+ S vng quay ca trc chi tit l : nct = 75 220

( vng/pht )
+ Cng sut ct tra bng 5- 205 (N) : Nb = 4 kW.

Cc h s hiu chnh cng sut ct :

H s hiu chnh ph thuc vo vt liu gia cng K1= 1
H s hiu chnh ph thuc vo cng ca K2= 1
N = 4 kW
- Mi 85C mm, L = 33,5mm
+ Chiu su ct : t = 0,4 mm
+ Tra bng 5-204: Chiu dy mi 32mm; lng chy dao
ngang: Scp=1,51mm/vng.
Cc h s hiu chnh lng chy dao ngang :
H s hiu chnh ph thuc vo ng knh mi v vt liu
gia cng K1= 0,8
H s hiu chnh ph thuc vo lng d v chnh xc gia
cng K2= 0,8
S cpt = S cp * K 1 * K 2 = 1 ( m/pht )

+ S vng quay ca trc chi tit l : nct = 75 220

( vng/pht )
+ Cng sut ct tra bng 5- 205 (N) : Nb = 3,2 kW.
Cc h s hiu chnh cng sut ct :
H s hiu chnh ph thuc vo vt liu gia cng K1= 1
H s hiu chnh ph thuc vo cng ca K2= 1
N = 3,2 kW
- Mi 80 mm, L = 58mm
+ Chiu su ct : t = 0,4 mm
+ Tra bng 5- 204
Chiu dy mi 50mm
Lng chy dao ngang : Scp = 1,15 mm/vng.
Cc h s hiu chnh lng chy dao ngang :
H s hiu chnh ph thuc vo ng knh mi v vt liu
gia cng K1= 0,8
H s hiu chnh ph thuc vo lng d v chnh xc gia
cng K2= 0,8
S cpt = S cp * K 1 * K 2 = 1 ( m/pht )

+ S vng quay ca trc chi tit l : nct = 75 220

( vng/pht )

+ Cng sut ct tra bng 5- 205 (N) : Nb = 4 kW.

Cc h s hiu chnh cng sut ct :
H s hiu chnh ph thuc vo vt liu gia cng K1= 1
H s hiu chnh ph thuc vo cng ca K2= 1
N = 4 kW
- Khi mi 78mm , di L = 55 ta chn ch ct tng t khi
mi ng knh 80
13. Nguyn cng 13: Lm sch phoi, cnh sc.
14. Nguyn cng 14: Kim tra cc yu cu k thut