Thuyet Minh Thinh10.10.03 in

n mn hc
Ngh Ch To My
Cng
Li ni u
Hin nay, cc ngnh kinh t ni chung v ngnh c kh
ni ring i hi k s c kh v cn b k thut c kh
c o to ra phi c kin thc su rng, ng thi
phi bit vn dng nhng kin thc gii quyt
nhng vn c th thng gp trong sn xut, sa
cha v s dng.
Mc tiu ca mn hc l to iu kin cho ngi hc
nm vng v vn dng c hiu qu cc phng php thit
k, xy dng v qun l cc qu trnh ch to sn phm
c kh v k thut sn xut v t chc sn xut nhm
t c cc ch tiu kinh t k thut theo yu cu trong
iu kin v qui m sn xut c th. Mn hc cn truyn
t nhng yu cu v ch tiu cng ngh trong qu
trnh thit k cc kt cu c kh gp phn nng
cao hiu qu ch to chng.
n mn hc cng ngh ch to my nm trong chng trnh o to ca ngnh ch to my thuc khoa c
kh c vai tr ht sc quan trng nhm to cho sinh vin
hiu mt cch su sc v nhng vn m ng k s
gp phi khi thit k mt qui trnh sn xut chi tit c
kh.
Nguyn c Thnh
Lp CTM6 K44
n mn hc
Ngh Ch To My
Cng
c s gip tn tnh ca cc thy gio, v c bit

l thy gio Pgs.Ts Nguyn Trng Bnh gip em
hon thnh tt n mn hc ny.
Em xin chn
thnh cm n.
Sinh vin:
Nguyn c Thnh
n mn hc
cng ngh ch to my
I. Phn tch chc nng, iu kin lm vic ca chi tit
Da vo bn v chi tit ta thy gi l chi tit dng hp
Do gi l loi chi tit quan trng trong mt sn phm
c lp trc. Ga lm nhim v trc ca my v xc
nh v tr tng i ca trc trong khng gian nhm
thc hin mt nhim v ng hc no . Sau khi gia
cng xong gi s c lp bc ng hai na lp v
lm nhim v trc.
Trn gi c nhiu mt phi gia cng vi chnh xc
khc nhau v cng c mt s b mt khng phi gia
cng. B mt lm vic ch yu l l tr 30
Nguyn c Thnh
Lp CTM6 K44
n mn hc
Ngh Ch To My
Cng
Cn gia cng mt phng y v cc l 10, 8 chnh

xc lm chun tinh gia cng. m bo s tng quan
ca l 30 vi cc b mt gia cng v kch thc t tm l
30 n mt phng y l : 49
0,17
Chi tit lm vic trong iu kin rung ng v ti trng

thay i.
i vi nhim v gia cng mt di ca gi cn phi gia
cng chnh xc cc mt bc m bo khi lp ghp
vi na trn ch c mt lm vic tip xc vi na trn cn
cc mt khc m bo c khong cch trnh siu
nh v ng thi phi m bo s tng quan ca na
di l 30 vi cc b mt gia cng. Do khi lp ghp vi
na trn gia cng l 30 mi chnh xc.
Vt liu s dng l : GX 15-32 , c cc thnh phn ho hc
sau :
C = 3 3,7
S < 0,12
Si = 1,2 2,5
Mn = 0,25 1,00
P =0,05 1,00
[]bk = 150 MPa

[]bu = 320 MPa
II. Phn tch tnh cng ngh trong kt cu chi tit
T bn v chi tit ta thy :
Mt trn ca gi c cng vng khi gia cng
khng b bin dng c th dng ch ct cao , t
nng sut cao
Nguyn c Thnh
Lp CTM6 K44
n mn hc
Ngh Ch To My
Cng
Cc b mt lm chun c din tch nht nh

cho php thc hin nhiu nguyn cng khi dng b mt
lm chun v m bo thc hin qu trnh g t
nhanh .
Chi tit gi c ch to bng phng php c . Kt
cu tng i n gin , tuy nhin khi gia cng cc l
vt , l nh v v l lm vic chnh 30 cn phi ghp
vi na trn gia cng cho chnh xc m bo cc yu
cu k thut .
Cc b mt cn gia cng l :
1. Gia cng b mt phng y A vi bng cao
lm chun tinh cho nguyn cng sau .
2. Gia cng 2 mt trn B gia cng 4 l 10 bt
vt v 2 l 8 nh v vi b mt trn my.
3. Gia cng 4 l 10 bt vt v 2 l 8 nh v
vi b mt trn my.
4. Gia cng mt trn C l mt lp ghp vi np trn.
5. Gia cng 2 x M8 bt vt vi na di v 2 l 8
lm chun nh v khi lp na trn vi na di .
6. Gia cng 2 mt phng u 60 cng vi na trn.
7. Gia cng l 30 cng vi na trn.
Nguyn c Thnh
Lp CTM6 K44

Ngh Ch To My
n mn hc
Cng
IIi-xc nh dng sn xut

Mun xc nh dng sn xut trc ht ta phi bit sn lng hng nm ca chi tit gia cng . Sn lng hng nm c xc nh theo cng thc sau :
N = N1.m (1+
+
)
100
Trong
N- S chi tit c sn xut trong mt nm
N1- S sn phm c sn xut trong mt nm (5000
chic/nm)
m- S chi tit trong mt sn phm
- Ph phm trong xng c =(3 6) %
- S chi tit c ch to thm d tr =(5 7)%
Vy N = 5000.1(1 +
6+4
) =5500 chi tit /nm
100
Trng lng ca chi tit c xc nh theo cng thc

Q = V.
(kg)
Trong
Q - Trng lng chi tit
- Trng lng ring ca vt liu
Kg/dm 3
V - Th tch ca chi tit
V = V + VT
V- Th tch phn y
Nguyn c Thnh
Lp CTM6 K44
gang
xm
= 6,8 7,4
n mn hc
Ngh Ch To My
Cng
VT-Th tch phn trn

V - Th tch ca chi tit
VT = 35.54.60 +
3,14.30 2.6 3,14.15 2.60
4.3,14.4 2.15 = 97660 mm 3

2
2
V = 14.112.54 - 42.54.7 - 4.3,14.5 2.14 - 2.3,14.4 2.14 =

62990 mm 3
V = 62990 + 97660 = 160650 mm 3 = 0,16065 dm 3
Vy
Q = V. = 0,16065.7,2 = 1,157 (kg)
Da vo bng 2 (TKACNCTM) ta c dng sn xut l dng

sn xut hng lot va.
IV- Xc nh phng php ch to phi v thit k bn v
chi tit lng phi
Xc nh phng php ch to phi
Kt cu ca chi tit khng phc tp nhng vt liu ca chi
tit l gang xm 15x32 nn ta dng phng php c,ng
vi sn xut hng lot va nn ta chn phng php c
trong khun kim loi . Sau khi c cn c nguyn cng
lm sch v ct ba via .
Bn v lng phi
Nguyn c Thnh
Lp CTM6 K44
n mn hc
Ngh Ch To My
Cng
* Yu cu k thut:
- m bo song song gia tm ca l 30 vi mt
y ca gi
- m bo vung gc gia tm ca l 30 vi mt
u ca tr
- m bo chnh xc ca khong cch gia l bt vt
v l lp cht nh v lp vi mt trn l 20 0,12 52 0,2
Vi chnh xc ca cc l nh v l 8 0,018
- m bo chnh xc ca khong cch gia l bt vt
l 34 0,2 92 0,2 v l lp cht nh v lp vi chi tit khc
trong my l 15 0,12 v chnh xc ca cc l nh v l
8 0,018
- Mt phng lp ghp vi na trn t nhn bng R z
= 5 m
Nguyn c Thnh
Lp CTM6 K44
n mn hc
Ngh Ch To My
Cng
V. th t cc nguyn cng
1. Xc nh ng li cng ngh
Do sn xut hng lot va nn ta chn phng php gia
cng mt v tr ,gia cng tun t. Dng my vn nng kt
hp vi g chuyn dng .
2. Chn phng php gia cng
- Gia cng mt phng y bng phng php phay dng
dao phay mt u , u tin l phay th sau l phay
tinh.
- Gia cng mt phng bt vt
bng phng php phay
dng dao phay mt u , u tin l phay th sau l

phay tinh.
- Gia cng mt lp ghp vi na di t Rz = 5 ta cng
dng ghp dao phay a v ln lt qua cc giai on phay
th ri n phay tinh
- Gia cng 4 l 10 t Rz= 20 bng phng php khoan
v 2 l lp cht nh v gia cng t Rz = 2,5 bng phng php khoan v doa.
- Gia cng 2 l bt vt bng phng php khoan v tar, 2
l nh v bng phng php khoan v doa lp ghp vi
na trn.
- Gia cng 2 mt bch bng phng php phay dng 2 dao
phay a ghp vi nhau, phay th v tinh t Rz= 15
Nguyn c Thnh
Lp CTM6 K44
n mn hc
Ngh Ch To My
Cng
- i vi gia cng l 30 t cp chnh xc Rz = 4 tra bng

5 (TKACNCTM) th cp chnh xc l 5 . Tra bng vi l
30 H7 ta c dung sai ca l l +0,021 m . V l l c
sn nn khi gia cng ta ch vic khot ri doa th v doa
tinh.
*Lp th t cc nguyn cng
Phng n 1
1. Nguyn cng I : c chi tit trong khun ct.
2. Nguyn cng II : Lm sch v ct ba via
3. Nguyn cng III : Gia cng mt phng y A bng phng php phay
4. Nguyn cng IV : Gia cng mt phng B bng phng
php phay
5. Nguyn cng V : Gia cng 4 l 10 bng phng php
khoan
6. Nguyn cng VI : Gia cng mt lp ghp C bng phng php phay
7. Nguyn cng VII : Gia cng 2 l 6 bng phng php
khoan
8. Nguyn cng VIII : Tar 2 l 6 thnh 2xM8
9. Nguyn cng IX : Bt hai na ca gi bng 2 vt M8
10. Nguyn cng X : Gia cng 2 l nh v 8 vi na trn
bng phng php khoan sau doa.
Nguyn c Thnh
Lp CTM6 K44
n mn hc
Ngh Ch To My
Cng
11. Nguyn cng XI : Gia cng 2 mt phng D bng phng php phay
12. Nguyn cng XII : Gia cng l 30 bng phng php
khot sau doa.
13. Nguyn cng XIII: Kim tra song song ca ng
tm l 30 vi mt y A v vung gc ca ng
tm l 30 vi mt D
14. Nguyn cng XIV : Gia cng 2 l lp cht nh v 8
ca chi tit gi trn chi tit khc trong my no ( l
ny c ch to khi lp rp) bng phng php khoan sau
doa.
Phng n 2
1. Nguyn cng I : c chi tit trong khun ct.
2. Nguyn cng II : Lm sch v ct ba via
3. Nguyn cng III : Gia cng mt phng y A bng phng php phay
4. Nguyn cng IV : Gia cng mt phng B bng phng
php phay
5. Nguyn cng V : Gia cng mt lp ghp C bng phng
php phay
6. Nguyn cng VI : Gia cng 4 l 10 bng phng php
khoan
7. Nguyn cng VII : Gia cng 2 l 6 v 8 bng phng
php khoan sau doa 2 l 8 ( trn mt C )
Nguyn c Thnh
Lp CTM6 K44
10
n mn hc
Ngh Ch To My
Cng
8. Nguyn cng VIII : Tar 2 l 6 thnh 2xM8

9. Nguyn cng IX : Bt hai na ca gi bng 2 vt M8
10. Nguyn cng X : Gia cng 2 mt phng D bng phng php phay
11. Nguyn cng XI : Gia cng l 30 bng phng php
khot sau doa.
12. Nguyn cng XII: Kim tra song song ca ng
tm l 30 vi mt y A v vung gc ca ng
tm l 30 vi mt D
13. Nguyn cng XIII : Gia cng 2 l lp cht nh v 8
ca chi tit gi trn chi tit khc trong my no ( l
ny c ch to khi lp rp) bng phng php khoan sau
doa.
m bo chnh xc cc mt gia cng ca chi
tit gi c bit chnh xc ca l 30, vic lp
ghp chnh xc vi na trn nn em chn phng n 1.
NGUYN CNG i : c chi tit trong khun ct
Chi tit c chnh xc cp II
Tnh cng ngh khi gia cng chi tit c l s xut hin
ca cc l. Trong sn xut hng lot cc l c ng knh
nh hn 30 th c c. Cc bc dy hn 25 mm v
cc rnh c chiu su ln hn 6 mm trn cc vt c nh
v va u c to nn ngay t u.
Kch thc 15 dc 1o30
Nguyn c Thnh
Lp CTM6 K44
11
n mn hc
Ngh Ch To My
Cng
Kch thc 35 dc 1o
Bn knh gc ln gia phn v phn trn R = 5 mm
Nguyn cng II : Lm sch cc chi tit c bng cch phun

ct kh bn t ng.
Nguyn cng III : Phay th, phay tinh mt y A
*S nh v v kp cht:
n
W
Nguyn c Thnh
Lp CTM6 K44
12

Ngh Ch To My
n mn hc
Cng
Chi tit c nh v 5 bc t do:trong 3 cht t

nhm mt B hn ch 3 bc t do, hai cht t cu mt
bn hn ch 2 bc t do.
Chi tit c kp cht t trn vung gc xung bng n
kp lin ng.
*Chn my:
My phay ng vn nng 6H12
Mt lm vic ca bn my: 400 1600mm.

Cng sut ng c: N = 10kw, hiu sut my = 0,75.
Tc trc chnh: 18 cp: 30; 37,5; 47,5; 60; 75; 95;
118; 150; 190; 235; 300; 375; 475; 600; 750; 950; 1180;
1500.
Lc ct chiu trc ln nht cho php tc dng ln bn
my:
Pmax=19,650N(2000kg).
*Chn dao: Tra bng 4.92 ( STCNCTM tp1) dao phay mt
u bng thp gi P18
D(Js) = 40 mm
;
L = 20 mm
d(H7) = 16 mm
Z = 10
Dao phay mt u rng nh, c then dc

Gc nghing rnh thot phoi = 25o
Hoc dao phay mt u rng chp mnh hp kim cng
tra bng 4.94
D = 100
B = 39
Nguyn c Thnh
Lp CTM6 K44
d(H7) = 32
13
Z = 10

Ngh Ch To My
n mn hc
Cng
Nguyn cng IV : Phay th, phay tinh mt trn bt

vt B
*S nh v v kp cht:
S
Chi tit c nh v 5 bc t do:trong 2 phin t
mt A c gia cng hn ch 3 bc t do, hai cht t
cu mt bn hn ch 2 bc t do.
Chi tit c kp cht t trn vung gc xung bng n
kp lin ng.
*Chn my:
My phay ng vn nng 6H12
Mt lm vic ca bn my: 400 1600mm.

Cng sut ng c: N = 10kw, hiu sut my = 0,75.
Tc trc chnh: 18 cp
*Chn dao: Tra bng 4.92 ( STCNCTM tp1) dao phay mt
u bng thp gi P18
Nguyn c Thnh
Lp CTM6 K44
14

Ngh Ch To My
n mn hc
D(Js) = 40 mm
;
L = 20 mm
Cng
d(H7) = 16 mm
Z = 10
Dao phay mt u rng nh, c then dc

Gc nghing rnh thot phoi = 25o
Hoc dao phay mt u rng chp mnh hp kim cng
tra bng 4.94
D = 100
B = 39
d(H7) = 32
Z = 10
Nguyn cng V : Khoan 4 l bt vt y 10

*S nh v v kp cht:
s
Chi tit c nh v 6 bc t do: nh v bng 2

phin t ln mt B gia cng hn ch 3 bc t do, cht
cn tu ng nh v vo na l 30 cha gia cng hn
ch 2 bc t do, mt cht t cu vo mt bn cha gia
cng nh v 1 bc t do.
Nguyn c Thnh
Lp CTM6 K44
15
n mn hc
Ngh Ch To My
Cng
Chi tit c kp cht bng 1 thanh kp t trn vung

gc xung.
*Chn my : Khoan cn 2H52
ng knh gia cng ln nht : 35 mm
Khong cch t tm trc chnh ti trc my: 320 1250
mm
Khong cch t trc chnh ti bn my: 320 1400 mm
Cn mc trc chnh : N04
S cp tc : 21
Gii hn vng quay: 25 25000
vng/pht
S cp tc cp tc chy dao : 12 cp
Gii hn chy dao : 0,056 2,5 mm/vng
Cng sut ng c: 3 kW
Kch thc my 870x2140 mm
phc tp sa cha R: 29
*Chn mi khoan rut g tra bng 4.40 ( s tay CNCTM
tp 1 ) bng thp gi P18 ui tr loi ngn vi ng
knh d = 10mm;
chiu di L = 60mm ; chiu di phn lm vic l = 10mm
Nguyn cng VI: Phay mt C lp ghp vi na trn
*nh v v kp cht:
Nguyn c Thnh
Lp CTM6 K44
16
n mn hc
Ngh Ch To My
Cng
Chi tit c nh v 6 bc t do :nh v bng 2 phin

t ln mt phng y A gia cng hn ch 3 bc t do,
1 cht tr ngn vo l 10 c gia cng hn ch 2 bc
t do, 1 cht trm vo l 10 c gia cng hn ch 1
bc t do.
Chi tit c kp cht bng n kp lin ng kp t
trn vung gc xung.
*Chn my: :
My phay ngang 6H82
Cng sut my Nm = 7 KW
S cp tc .: 18 ;
S vng quay trc chnh: 301500
*Chn dao: Dng 4 dao phay a 3 mt rng ghp li vi

nhau phay cng mt lc tra bng 4.82 ( s tay CNCTM tp
1):
2 dao ng knh D(Js16) = 55 ; B = 12 ;
; Z =16
Nguyn c Thnh
Lp CTM6 K44
17
d(H7) =22
n mn hc
Ngh Ch To My
Cng
2 dao ng knh D(Js16) = 63 ; B = 9
d(H7) =22
; Z =16
nguyn cng vii: Khoan 2 l 6 trn mt phng C
*nh v v kp cht:
s
Chi tit c nh v 6 bc t do: nh v bng 2 phin

bc t do.
Chi tit c kp cht bng mt n kp t trn vung
gc xung.
mm
Nguyn c Thnh
Lp CTM6 K44
18
n mn hc
Ngh Ch To My
Cng

Cn mc trc chnh :N04
S cp tc :21
vng/pht
Cng sut ng c: 3 kW
phc tp sa cha R: 29
tp 1 ) bng thp gi P18 ui tr loi ngn vi ng
knh d = 6 mm;
chiu di L = 60mm ; chiu di phn lm vic l = 10mm
nguyn cng Viii: Tar 2 l 6 thnh 2xM8 bng tay
nguyn cng ix: Lp 2 na li vi nhau
nguyn cng x: Khoan, doa 2 l 8
*nh v v kp cht:
Nguyn c Thnh
Lp CTM6 K44
19
n mn hc
Ngh Ch To My
s
Cng
s
n
Chi tit c nh v 6 bc t do: nh v bng 2 phin

bc t do.
Chi tit c kp cht bng mt n kp t trn vung
gc xung.
mm
Cn mc trc chnh :N04
S cp tc :21
vng/pht
Nguyn c Thnh
Lp CTM6 K44
20
n mn hc
Ngh Ch To My
Cng
Cng sut ng c: 3 kW
phc tp sa cha R: 29
tp 1 )
bng thp gi P18 ui tr loi ngn vi ng
knh d = 8 mm;
chiu di L = 100mm; chiu di phn lm vic l = 20mm
Chn mi doa my lin khi chui cn bng hp kim cng
D = 8 mm
; L = 120 mm
l = 20 mm
Nguyn cng xI: Phay 2 mt D cng mt lc

*nh v v kp cht:
S
Nguyn c Thnh
Lp CTM6 K44
21
n mn hc
Ngh Ch To My
Cng

bc t do.
trn xung vo mt phng B
*Chn my: :
My phay ngang vn nng 6H82
Cng sut my Nm = 7 KW
*Chn dao: Dng 2 dao phay a 3 mt rng ghp li vi
nhau phay cng mt lc tra bng 4.82 ( s tay CNCTM tp
1):
2 dao ng knh D(Js16) = 125 ; B = 12 ;
=32 ; Z =22
Nguyn cng xIi: Khot, doa l 30
*nh v v kp cht:
P
Mx
Nguyn c Thnh
Lp CTM6 K44
22
d(H7)
n mn hc
Ngh Ch To My
Cng

bc t do.
phi sang tri vung gc vi mt phng B
*Chn my: My doa to 2B430
N = 1,7 kW ; Phm vi tc trc chnh: 462880 v/ph
*Chn dao : Mi khot gn mnh hp kim cng chui cn
tra bng 4.47 v 4.48 (s tay CNCTM tp 1) c: D = 30 ;
L = 180 ; l = 90 ; d = 20
= 50; = 80; = 100 ; 0 = 40 ; 01 = 30 ; f = 1 mm
Mi doa my c gn cc mnh hp kim cng chui cn tra
bng 4.49
( s tay CNCTM tp 1 ) c: D = 30 ; L = 140 ; l = 18
Nguyn cng xIii: Kim tra song song ca ng tm
l 30 vi mt y A v vung gc ca ng tm l
30 vi mt D
Chi tit nh v trn bn MAP hn ch 3 bc t do, lp
bc cn v trc g vo l 30 tin hnh kim tra.
*Hai ng h o lp trn 1 cch nhau 60 mm, t
trn bn MAP v t ng h vo im cao nht
Nguyn c Thnh
Lp CTM6 K44
23
n mn hc
Ngh Ch To My
Cng
ca trc g ta o c khng song song ca ng tm

l 30 vi mt y A.
Cng thc tnh:
SS(E/A) = x2 - x1
*t ng h o c nh trn trc g v kim ng h

tip xc trn mt D,sau ta xoay trc g ta o c
khng vung gc ca ng tm l 30 vi mt D.
Cng thc tnh: Vg(E/D) = (x2 - x1)/2
Nguyn cng xIv: Gia cng 2 l lp cht nh v 8 ca
chi tit gi trn chi tit khc trong my no ( l ny
c ch to khi lp rp) bng phng php khoan sau
doa.
Vi. tnh lng d cho mt b mt v tra lng d cc b mt
cn li
Lng d gia cng c xc nh hp l v tr s v dung sai
s gp phn bo m hiu qu kinh t ca qu trnh
cng ngh v:
Lng d qu ln s tn nguyn vt liu, tiu hao lao ng
gia cng nhiu ng thi tn nng lng in, dng c
ct, vn chuyn nng . . . dn n gi thnh tng.
Ngc li, lng d qu nh s khng ht i cc sai
lch ca phi bin phi thnh chi tit hon chnh.
Trong cng ngh ch to my, ngi ta s dng hai phng php sau y xc nh lng d gia cng:
Nguyn c Thnh
Lp CTM6 K44
24
n mn hc
Ngh Ch To My
Cng
Phng php thng k kinh nghim.

Phng php tnh ton phn tch.
Phng php thng k kinh nghim xc nh lng d gia
cng bng kinh nghim. Nhc im ca phng php ny
l khng xt n nhng iu kin gia cng c th nn
gi tr lng d thng ln hn gi tr cn thit.
Ngc li, phng php tnh ton phn tch da trn c
s phn tch cc yu t to ra lp kim loi cn phi ct
gt to ra chi tit hon chnh.
Trong n ny ch tnh lng d theo phng php phn
tch cho nguyn cng XII, cn li l thng k kinh nghim.
Nguyn cng xii:
1-Tnh lng d khi gia cng l 30 +0,021
chnh xc phi cp 2 khi lng phi 0,451+1,157 kg
,vt liu Gang xm GX15-32 c HB = 190. Quy trnh cng
ngh gm 3 bc : khot , doa th, doa tinh. Chi tit c
nh v bng mt y v 2 l 10 .
Theo bng 10 , Thit k n CNCTM ta c Rza v Ta ca
phi l 250 v 350 m .
Sai lch khng gian tng cng c xc nh theo cng
thc sau:
phi =
2
c2 + cm
Gi tr sai lch cm =
Vi: b= 400 m
Nguyn c Thnh
Lp CTM6 K44
(0,5 b ) 2 + (0,5 c ) 2 = 283 m
c= 400 m
25
n mn hc
c =
Ngh Ch To My
Cng
( k .d ) 2 + ( k .l ) 2 vi d,l l ng knh v chiu di ca l.
c gi tr cong vnh ca l c tnh c hai phng hng

knh v hng trc.
Theo bng 15 (Sch HDTKACNCTM) ta c i phi c k
=2
c =
( 2.30) 2 + (2.60) 2 =134 m
Sai lch khng gian tng cng l:

phi = 134 2 + 283 2 = 313 m
Sai s khng gian cn li sau khot l:
1 = 0,05. phi = 0,05.313 = 15,6 m
Sai s khng gian cn li sau doa th l:
2 = 0,2. 1 = 0,2.15,5 = 3,12 m
*Sai s g t khi khot c xc nh nh sau:
g = c2 + k2
Sai s chun trong trng hp ny xut hin l do chi tit
b xoay khi nh v vo 2 cht m 2 cht c khe h vi l
nh v
max = A + B + min
A :dung sai ca l nh v A = 0,016 mm
B : dung sai ca ng knh cht b = 0,014 mm
min:khe h nh nht gia l v cht: min = 0,013 mm
Gc xoay ln nht ca chi tit: tg = max/H
H: l khong cch gia 2 l chun
Nguyn c Thnh
Lp CTM6 K44
26
n mn hc
Ngh Ch To My
Cng
tg = ( 0,016 + 0,014 + 0,013 )/92 = 0,00047

Khi sai s chun trn chiu di l gia cng l:
c = L.tg = 60.0,00047 = 0,028 mm = 28 m
Chiu di l gia cng L = 60 mm
Sai s kp cht c xc nh theo bng 24(TKACNCTM):
K = 60 m
Vy sai s g t l: g =
28 2 + 60 2 = 66 m
Sai s g t nguyn cng doa th: g1 =0,05. g =

3,3 m
Sai s g t nguyn cng doa th:
g2 =0,2. g1 =
0,66 m
*Xc nh lng d nh nht theo cng thc:
2 Z i min = 2( R Zi 1 + Ti 1 + i21 + i2 )
Bc khot
2Zmin =
2( 250 + 350 +
313 2 + 60 2 ) = 1836 (m ).
Theo bng 3-87 S tay CNCTM I ,ta c

Rza = 40 (m ).
Ta = 40
(m ).
Bc doa th
2Z1min =
2( 40 + 15,6 2 + 3,3 2 ) = 112 (m ).
Theo bng 3-87 S tay CNCTM I ,ta c

Rza =10 (m ).
Ta = 20 (m ).
Nguyn c Thnh
Lp CTM6 K44
27

Ngh Ch To My
n mn hc
Cng
Doa tinh :
2Zbmin =
2( 10+ 20) = 60(m ).
Ta c bng tnh lng d sau:
m m
m m
Phi
250 350
313
Khot
40
40
15,
66
Doa
10
20
th
10
Rz
Ta
Doatin
2Zmin
Dt
Dmax
Dmin
2Zmin
2Zmax
mm
mm
mm
28,013 400
28,013 27,613
1836
29,849 130
29,849 29,719 1836
2106
3,3
112
29,961 52
29,961 29,909 112
190
3,1
0,6
60
30,021 21
30,021 30,00
Khi doa tinh : 2Zmax = 30,00 - 29,909 = 0,091 mm

2Zmin = 30,021 - 29,961 = 0,060 mm
Khi doa th : 2Zmax = 29,909 - 29,719 = 0,190 mm
2Zmin = 29,961 - 29,849 = 0,112 mm
Khi khot
: 2Zmax = 29,719 - 27,631 = 2,106 mm

2Zmin = 29,849 - 28,013 = 1,836 mm
+ Lng d tng cng

2Z0max = 91 + 190 +2106 = 2387 m
2Z0min = 60 + 112 + 1836 =2008 m
Kim tra kt qu tnh ton :
2Z0max- 2Z0min = 2387 - 2008 = 379 (m)
Nguyn c Thnh
Lp CTM6 K44
28
60
91

Ngh Ch To My
n mn hc
Cng
ph- ct =400 - 21 = 379 (m)

+ Kim tra bc trung gian : doa th
2Zmax- 2Zmin = 190 - 112 = 78 (m)
1- 2 = 130 - 52 = 78 (m)
2- Tra lng d cho cc nguyn cng cn li
Nguyn cng iii:
Sau c: 2,5 mm
Phay th: 1,9 mm
Phay tinh: 0,6 mm
Dung sai: -0,36
Nguyn cng iv:Sau c: 2,5 mm
Phay th: 1,9 mm
Phay tinh:0,6 mm
Nguyn cng v:
Dung sai: -0,36
Khoan bng mi khoan 10 ; Dung sai:
0,1
Nguyn cng vi:
Sau c: 2,5 mm
;Phay th: 1,9 mm
Phay tinh: 0,6 mm
Dung sai:
0,17
Nguyn cng vii: Khoan bng mi khoan 6
Nguyn cng x:
Khoan bng mi khoan 7,8

Lng d sau khoan l 0,2 mm
Doa bng mi doa 8 ;
0,018 Nguyn cng xi:
Dung sai:
Sau c: 2,5 mm
;Phay th:
Phay tinh: 0,6 mm
Dung sai:
1,9 mm
0,17
Nguyn c Thnh
Lp CTM6 K44
29
n mn hc
Ngh Ch To My
Cng
Nguyn cng xiv: Lng d sau c l 2,5 mm

Phay th 1,9 mm
Phay tinh 0,6 mm ;
Dung sai:
0,2
vii. tnh ch ct cho mt nguyn cng v tra cho cc
nguyn cng cn li
1. Tnh ch ct cho nguyn cng XII
y l nguyn cng khot, doa l 30
*Bc khot: Dao P6M5
a) Chiu su ct t = 0,5( D - d ) = 0,918 mm
b) Lng chy dao S = 0,8 mm/vng tra bng 5.26 (s tay
CNCTM tp 2)
c) Tc ct V:
V=
CV D q
kV
T mt x S y
CVv cc s m tra bng 5.29 ( s tay CNCTM tp 2 )

CV = 18,8 ; q =0,2
; m =0,125 ;
x = 0,1
; y = 0,4
Chu k bn T tra bng 5.30 ( s tay CNCTM tp 2 ) T = 40

H s iu chnh chung cho tc ct tnh n cc
iu kin ct thc t:
kV = knv.kMV.kuv.klv
kMV : H s ph thuc vo vt liu gia cng
kuv : H s ph thuc vo vt liu dng c ct
klv : H s ph thuc vo chiu su khot
Tra bng 5.15.4 ( s tay CNCTM tp 2 ) kMV =
(190/190) 1,3 = 1
Nguyn c Thnh
Lp CTM6 K44
30

Ngh Ch To My
n mn hc
Cng
Tra bng 5.6 ( s tay CNCTM tp 2 ) kuv = 1

Tra bng 5.31 ( s tay CNCTM tp 2 ) klv = 1
Tra bng 5.5 ( s tay CNCTM tp 2 ) knv = 0,85
kV = 1.0,85.1.1 = 0,85
Tc ct: V =
18,8.30 0, 2
0,85 = 22 m/pht
40 0,125 0,918 0,1.0,8 0, 4
d)M men xon Mx v lc chiu trc P0

Mx = 10.C M.Dq.tx.Sy.kP
P0 = 10. CP.Dq.tx.Sy.kP
Tra bng 5.32 c: CP = 46
; q = 0 ; x = 1 ; y = 0,4
C M = 0,196 ; q = 0,85 ; x = 0,8 ; y =

0,7
Tra bng 5.9 c kP = 1
Mx = 10.0,196.29,94 0,85.0,918 1.0,8 0,4.1 = 29,6 N.m
P0 = 10.46.29,94 0.0,918 0,8.0,8 0,7.1 = 336 N
e) Cng sut ct
Ne = Mx.n/9750 = 29,6.260/9750 = 0,7 kW
n
1000.V/3,14.D
1000.22/3,14.29,828
235
vng/pht
*Bc doa th:
a) Chiu su ct t = 0,5( D - d ) = 0,056 mm
b) Lng chy dao S = 2,1 mm/vng tra bng 5.26 (s tay
CNCTM tp 2)
c) Tc ct V:
CV D q
V = m x y kV
T t S
Nguyn c Thnh
Lp CTM6 K44
31

Ngh Ch To My
n mn hc
Cng

CV = 15,6 ; q =0,2
; m =0,3 ;
x = 0,1
; y = 0,5

iu kin ct thc t:
(190/190) 1,3 = 1
kV = 1.0,85.1.1 = 0,85
Tc ct: V =
15,6.30 0, 2
0,85 = 6,5 m/pht
75 0,3 0,056 0,1.2,10,5
d)M men xon Mx

Mx = 0,005. CP.D.t x.(S/Z) y.Z
Tra bng 5.23: CP = 92 ; x = 1 ; y = 0,75
Mx = 92.30.(2,1/10) 0,75.0,03.10 = 257 N.m
e) Cng sut ct
Ne = Mx.n/9750 = 257.70/9750 = 1,84 kW
n = 1000.V/3,14.D = 1000.6,5/3,14.29,94 = 70 vng/pht
Vt = 3,14.n.D/1000 = 6,6 m/pht
Nguyn c Thnh
Lp CTM6 K44
32

Ngh Ch To My
n mn hc
Cng
*Bc doa tinh:

a) Chiu su ct t = 0,5( D - d ) = 0,03 mm
b) Lng chy dao S = 1,7 mm/vng tra bng 5.26(s tay
CNCTM tp2)
c) Tc ct V:
CV D q
V = m x y kV
T t S

CV = 15,6 ; q =0,2
; m =0,3 ;
x = 0,1
; y = 0,5

iu kin ct thc t:
(190/190) 1,3 = 1
kV = 1.0,85.1.1 = 0,85
Tc ct: V =
15,6.30 0, 2
0,85 = 6,3 m/pht
75 0,3 0,03 0,1.1,7 0,5
d)M men xon Mx

Mx = 0,005. CP.D.t x.(S/Z) y.Z
Nguyn c Thnh
Lp CTM6 K44
33
n mn hc
Ngh Ch To My
Cng
Tra bng 5.23: CP = 92 ; x = 1 ; y = 0,75

Mx = 92.30.(1,7/10) 0,75.0,03.10 = 319 N.m
e) Cng sut ct
Ne = Mx.n/9750 = 219.70/9750 = 1,57 kW
n = 1000.V/3,14.D = 1000.6,3/3,14.30 = 70 vng/pht
Vt = 3,14.n.D/1000 = 6,6 m/pht
2. Tnh ch ct cho cc nguyn cng cn li
a) Nguyn cng III: phay mt A
Mc hp kim dao phay mt u: BK8
Bc 1: phay th.
Chiu su ct: t = 1,9 mm.
Lng chy dao rng: Sz = 0,2mm/rng.
Lng chy dao vng: Sv = 10 0,2 = 2,0 mm/vng.
Tc ct tra c(bng 5.127[2]): Vb = 190
mm/pht.
Tc tnh ton:
Vt = Vb.k1.k2.k3
Trong :
k1: H s ph thuc vo cht lng ca vt liu gia cng
Tra bng 5.1[2] c: k1 = 1
k2: H s ph thuc vo tnh trng ca b mt phi
Tra bng 5.5[2] c k2 = 0,8
k3: H s ph thuc vo cht lng ca vt liu dng c
ct
Nguyn c Thnh
Lp CTM6 K44
34
n mn hc
Ngh Ch To My
Cng
Tra bng 5.6[2] c k3 = 1

Vt = 190.1.0,8.1 = 152 m/pht.
Tc trc chnh:
Nm = 1000Vt/.D = 1000.152/3,14.100 = 484
vng/pht.
Chn tc my: n m = 475 vng/pht.
Tc ct thc t:
Vt = .D. n m /1000 = 3,14.100.475/1000 = 149
m/pht.
Lng chy dao pht:
Sp = 475.2,0 = 950 mm/pht.
Bc 2: Phay tinh.
Lng chy dao rng: Sz = 0,16 mm/rng.
Tc ct tra c(bng 5.127[2]): Vb = 210
mm/pht.
Tc tnh ton:
Vt = Vb.k1.k2.k3
Trong :
K2 = 0,8; k1 = 1 ; k3 = 1,0.
Vt = 210.0,8.1,0.1,0 = 168 m/pht.
Tc trc chnh:
Nguyn c Thnh
Lp CTM6 K44
35
n mn hc
Ngh Ch To My
Cng
n t = 1000 Vt/.D = 1000.168/3,14.100 = 534

vng/pht.
Tc ct thc t:
Vt = .D. n m /1000 = 3,14.100.475/1000 = 149
m/pht.
Lng chy dao pht:
Sp = 475.1,6 = 760 mm/pht.
Bng thng s ch ct.
Phay
149
475
0,6
1,6
760
tinh
Phay
149
475
1,9
2,0
900
th
Bc CN
V(m/pht
n(v/ph
t(mm)
S(mm/v
S(mm/p
g)
h)
)
t)
b) Nguyn cng IV: phay mt B
Mc hp kim dao phay mt u: BK8
Bc 1: phay th.
Lng chy dao rng: Sz = 0,2mm/rng.

Tc ct tra c(bng 5.127[2]): Vb = 190
mm/pht.
Tc tnh ton:
Vt = Vb.k1.k2.k3
Nguyn c Thnh
Lp CTM6 K44
36
n mn hc
Ngh Ch To My
Cng
Trong :
k1: H s ph thuc vo cht lng ca vt liu gia cng
Tra bng 5.1[2] c: k1 = 1
k2: H s ph thuc vo tnh trng ca b mt phi
Tra bng 5.5[2] c k2 = 0,8
k3: H s ph thuc vo cht lng ca vt liu dng c
ct
Tra bng 5.6[2] c k3 = 1
Vt = 190.1.0,8.1 = 152 m/pht.
Tc trc chnh:
Nm = 1000Vt/.D = 1000.152/3,14.100 = 484
vng/pht.
Tc ct thc t:
Vt = .D. n m /1000 = 3,14.100.475/1000 = 149
m/pht.
Lng chy dao pht:
Sp = 475.2,0 = 950 mm/pht.
Bc 2: Phay tinh.
Tc ct tra c(bng 5.127[2]): Vb = 210
mm/pht.
Nguyn c Thnh
Lp CTM6 K44
37
n mn hc
Ngh Ch To My
Cng
Tc tnh ton:
Vt = Vb.k1.k2.k3
Trong :
K2 = 0,8; k1 = 1 ; k3 = 1,0.
Vt = 210.0,8.1,0.1,0 = 168 m/pht.
Tc trc chnh:
n t = 1000 Vt/.D = 1000.168/3,14.100 = 534
vng/pht.
Tc ct thc t:
Vt = .D. n m /1000 = 3,14.100.475/1000 = 149
m/pht.
Lng chy dao pht:
Sp = 475.1,6 = 760 mm/pht.
Bng thng s ch ct.
Phay
149
475
0,6
1,6
760
tinh
Phay
149
475
1,9
2,0
900
th
Bc NC
V(m/pht
n(v/ph
t(mm)
S(mm/v
S(mm/p
t)
g)
h)
c) Nguyn cng V: khoan 4 l 10
Nguyn c Thnh
Lp CTM6 K44
38

Ngh Ch To My
n mn hc
Cng
Mi khoan rut g thp gi 10

Chiu su ct: t = 5 mm.
Lng chy dao tra bng 5.89[2] c: S = 0,4mm/vng.
Tc ct tra c(bng 5.90[2]) c: Vb = 28 mm/pht.
Tc tnh ton: Vt = Vb.k1.k2
H s iu chnh k1 ph thuc chu k bn ca mi
khoan, k1=1,0.
H
s iu
chnh
k2 ph
thuc
chiu
su
khoan(bng 5.87[2]), k2=1,0.

Vt = 28.1.1 = 28 m/pht.
Tc trc chnh:
Nm = 1000Vt/.D = 1000.30/3,14.10 = 890
vng/pht.
Tc ct thc t:
Vt = .D. n m /1000 = 3,14.10.800/1000 = 25
m/pht.
Bng thng s ch ct.
2H53
25
Tn my V(m/pht
800
n(v/ph
5
t(mm)
)
t)
d) Nguyn cng VI: phay mt C
0,4
S(mm/v
g)
Mc hp kim dao phay a 3 mt gng: P18

Bc 1: phay th bng 2 dao D = 63
Nguyn c Thnh
Lp CTM6 K44
39
mi
n mn hc
Ngh Ch To My
Cng

Lng chy dao tra bng 5.170[2] c: Sz = 0,2mm/rng.
Tc ct tra c(bng 5.172[2]): Vb = 36,5
mm/pht.
Tc tnh ton:
Vt = 36,5.1.0,8.1 = 29,2 m/pht.
Tc trc chnh:
Nm = 1000Vt/.D = 1000.29,2/3,14.63 = 147
vng/pht.
Tc ct thc t:
Vt = .D. n m /1000 = 3,14.63.150/1000 = 29,7
m/pht.
Lng chy dao pht:
Sp = 150.3,2m = 480 mm/pht.
Tc ct tra c(bng 5.127[2]): Vb = 36,5
mm/pht.
Tc tnh ton:
Vt = 36,5.1.0,8.1 = 29,2 m/pht.
40
Nguyn c Thnh
Lp CTM6 K44
n mn hc
Ngh Ch To My
Cng
Tc trc chnh:
Nm = 1000Vt/.D = 1000.29,2/3,14.63 = 147
vng/pht.
Tc ct thc t:
Vt = .D. n m /1000 = 3,14.63.150/1000 = 29,7
m/pht.
Lng chy dao pht:
Sp = 150.3,2 = 480 mm/pht.
Bc 3: Phay tinh.
Tc ct tra c(bng 5.127[2]): Vb = 39 mm/pht.
Tc tnh ton:
Vt = Vb.k1.k2.k3
Trong :
K2 = 0,8; k1 = 1 ; k3 = 1,0.
Vt = 39.0,8.1,0.1,0 = 31,2 m/pht.
Tc trc chnh:
n t = 1000 Vt/.D = 1000.31,2/3,14.63 = 157
vng/pht.
Nguyn c Thnh
Lp CTM6 K44
41
n mn hc
Ngh Ch To My
Cng
Tc ct thc t:
Vt = .D. n m /1000 = 3,14.63.150/1000 = 29,7
m/pht.
Lng chy dao pht:
Sp = 150.2,4 = 360 mm/pht.
Bc 4: Vt mp bng 2 dao D = 63
Tc ct tra c(bng 5.127[2]): Vb = 36,5
mm/pht.
Tc tnh ton:
Vt = 36,5.1.0,8.1 = 29,2 m/pht.
Tc trc chnh:
Nm = 1000Vt/.D = 1000.29,2/3,14.63 = 147
vng/pht.
Tc ct thc t:
Vt = .D. n m /1000 = 3,14.63.150/1000 = 29,7
m/pht.
Lng chy dao pht:
Sp = 150.3,2 = 480 mm/pht.
Bng thng s ch ct.
Nguyn c Thnh
Lp CTM6 K44
42

Ngh Ch To My
n mn hc
Cng
Vt
29,7
150
3,2
480
mp
Phay
29,7
150
0,5
2,4
360
tinh
Phay
29,7
150
3,2
480
th
Phay
29,7
150
3,2
480
t(mm)
S(mm/v
S(mm/p
g)
h)
th
Bc NC
V(m/pht
n(v/ph
)
t)
e) Nguyn cng VII: khoan 2 l 6
Mi khoan rut g thp gi 6
Lng chy dao tra bng 5.89[2] c: S = 0,22 mm/vng.

khoan, k1=1,0.
H
s iu
chnh
k2 ph
thuc
chiu
khoan(bng 5.87[2]), k2=1,0.

Vt = 28.1.1 = 28 m/pht.
Tc trc chnh:
nm = 1000Vt/.D = 1000.28/3,14.6 = 1485
vng/pht.
Nguyn c Thnh
Lp CTM6 K44
43
su
mi

Ngh Ch To My
n mn hc
Cng
Tc ct thc t:
Vt = .D. n m /1000 = 3,14.6.1266/1000 = 23,8
m/pht.
Bng thng s ch ct.
2H53
23,8
Tn my V(m/pht
1266
n(v/ph
3
t(mm)
0,2
S(mm/v
)
t)
g)
f) Nguyn cng X: khoan,doa 2 l 8
*Bc 1: Mi khoan rut g thp gi 7,8
khoan, k1=1,0.
H
s iu
chnh
k2 ph
thuc
chiu
khoan(bng 5.87[2]), k2=1,0.

Vt = 25.1.1 = 25 m/pht.
Tc trc chnh:
nm = 1000Vt/.D = 1000.25/3,14.6 = 1325
vng/pht.
Tc ct thc t:
Nguyn c Thnh
Lp CTM6 K44
44
su
mi
n mn hc
Ngh Ch To My
Cng
Vt = .D. n m /1000 = 3,14.8.1266/1000 = 31,7

m/pht.
*Bc 2: Mi doa thp gi 8
Vt = 10 m/pht.
Tc trc chnh:
nm = 1000Vt/.D = 1000.10/3,14.8 = 397
vng/pht.
Tc ct thc t:
Vt = .D. n m /1000 = 3,14.8.416/1000 = 10,5
m/pht.
Bng thng s ch ct.

Doa
Khoan
Bc CN
10,5
31,7
V(m/pht
416
1266
n(v/ph
0,1
3,9
t(mm)
)
t)
d) Nguyn cng XI: phay 2 mt D
0,6
0,28
S(mm/v
g)
Mc hp kim dao phay a 3 mt gng: P18

45
Nguyn c Thnh
Lp CTM6 K44
n mn hc
Ngh Ch To My
Cng

Tc ct tra c(bng 5.172[2]): Vb = 38,5
mm/pht.
Tc tnh ton:
Vt = 38,5.1.0,8.1 = 30,8 m/pht.
Tc trc chnh:
Nm = 1000Vt/.D = 1000.30,8/3,14.125 = 78,4
vng/pht.
Tc ct thc t:
Vt = .D. n m /1000 = 3,14.125.75/1000 = 29,4
m/pht.
Lng chy dao pht:
Sp = 75.4,4 = 330 mm/pht.
Bc 2: Phay tinh.
Tc ct tra c(bng 5.172[2]): Vb = 39 mm/pht.
Tc tnh ton:
Vt = Vb.k1.k2.k3
Trong :
Nguyn c Thnh
Lp CTM6 K44
46
n mn hc
Ngh Ch To My
Cng
K2 = 0,8; k1 = 1 ; k3 = 1,0.
Vt = 39.0,8.1,0.1,0 = 31,2 m/pht.
Tc trc chnh:
n t = 1000 Vt/.D = 1000.31,2/3,14.79.4 = 157
vng/pht.
Tc ct thc t:
Vt = .D. n m /1000 = 3,14.125.75/1000 = 29,4
m/pht.
Lng chy dao pht:
Sp = 75.2,4 = 247,5 mm/pht.
Bng thng s ch ct.
Phay
29,4
tinh
Phay
29,4
th
Bc NC
75
0,5
3,3
247,5
75
4,4
330
V(m/pht
n(v/ph
t(mm)
S(mm/v
S(mm/p
t)
g)
h)
viii. Tnh thi gian gia cng c bn cho tt c cc

nguyn cng
Thi gian nguyn cng c xc nh theo cng thc:
Tct = To + Tp + Tpv + Ttn
Trong :
Tct : thi gian tng chic (thi gian nguyn cng ).
Nguyn c Thnh
Lp CTM6 K44
47
n mn hc
Ngh Ch To My
Cng
To : thi gian c bn(thi gian cn thit bin i

trc tip hnh dng, kch thc, tnh cht c l ca chi
tit).
Tp : thi gian ph(thi gian cn thit ngi cng
nhn g, tho chi tit, m my, mi dao, iu chnh
my. . .), Tp = 0,1To.
Tpv : thi gian phc v ch lm vic gm: thi gian
phc v k thut, mi dao, iu chnh my . . ., Tpv =
0,11To.
Ttn : thi gian ngh ngi t nhin ca cng nhn, Ttn
= 0,05To.
Tct = To + 0,1To + 0,11To + 0,05To = 1,26To.
Thi gian c bn c xc nh theo cng thc:
To = (L1 + L2 + L)/S.n.(pht)
Trong :
L:
Chiu di b mt gia cng (mm).
L1: Chiu di n dao (mm).

L2: Chiu di thot dao (mm).
S:
Lng chy dao vng / hnh trnh kp.
n:
S vng quay hay hnh trnh kp/pht.
1. Nguyn cng III: phay mt A bng dao phay mt

u
Theo bng 31[3] c:
Trong :
To = (L1 + L + L2).i/S.n
S ln gia cng i = 2.
Nguyn c Thnh
Lp CTM6 K44
48
n mn hc
Ngh Ch To My
Cng
L = 54 mm .
L1 = {t(D-t)} 1 / 2 + 2
L2 = 3 mm.
Bc 1:
L1 = {1,9(100-1,9)} 1 / 2 + 2 = 15,65mm.
To = (15,65 + 54 + 3).2/2.475 = 0,153 pht.
Tct = 1,26.To = 0,19 pht.
Bc 2:
L1 = {0,6(100-0,6)} 1 / 2 + 2 = 9,72 mm.
To = (9,72 + 54 + 3).2/1,6.475 = 0,17 pht.
Tct = 1,26.To = 0,22 pht.
Tnc3 = 0,41 pht
2. Nguyn cng IV: phay mt B bng dao phay mt
u
Theo bng 31[3] c:
Trong :
To = (L1 + L + L2).i/S.n
S ln gia cng i = 2.
L = 54 mm .
L1 = {t(D-t)} 1 / 2 + 2
L2 = 3 mm.
Bc 1:
L1 = {1,9(100-1,9)} 1 / 2 + 2 = 15,65mm.
To = (15,65 + 54 + 3).2/2.475 = 0,153 pht.
Tct = 1,26.To = 0,19 pht.
Bc 2:
Nguyn c Thnh
Lp CTM6 K44
49
n mn hc
Ngh Ch To My
Cng
L1 = {0,6(100-0,6)} 1 / 2 + 2 = 9,72 mm.

To = (9,72 + 54 + 3).2/1,6.475 = 0,17 pht.
Tct = 1,26.To = 0,22 pht.
Tnc4 = 0,41 pht
3. Nguyn cng V: Khoan 4l 10
Theo bng 31[3] c:
Trong :
To = (L1 + L + L2).i/S.n
S ln gia cng i = 1.
L = 14 mm .
L1 = 0,5d.cotg + 1
L2 = 3 mm.
Bc 1:
L1 = 0,5.10 + 1 = 6 mm.
To = (6 + 14 + 3)/0,4.800 = 0,072 pht.
Tct = 1,26.To = 0,09 pht.
Tnc5 = 4.0,09 = 0,36 pht
4. Nguyn cng VI: phay mt C bng dao phay a

Theo bng 31[3] c:
Trong :
To = (L1 + L + L2).i/S.n
S ln gia cng i = 1.
L = 60 mm .
L1 = {t(D-t)} 1 / 2 + 2
L2 = 3 mm.
Bc 1: phay th
L1 = {4(63 - 4)} 1 / 2 + 2 = 17,36mm.
Nguyn c Thnh
Lp CTM6 K44
50
n mn hc
Ngh Ch To My
To = (17,36 + 60 + 3)/3,2.150 = 0,167 pht.

Tct = 1,26.To = 0,21 pht.
Bc 2: phay th
L1 = {2(63 - 2)} 1 / 2 + 2 = 13,04mm.
To = (13,04 + 60 + 3)/3,2.150 = 0,158 pht.
Tct = 1,26.To = 0,2 pht.
Bc 3: phay tinh
L1 = {0,5(63-0,5)} 1 / 2 + 2 = 7,59 mm.
To = (7,59 + 60 + 3)/2,4.150 = 0,196 pht.
Tct = 1,26.To = 0,25 pht.
Tnc6 = 0,66 pht
5. Nguyn cng VI: Khoan 2l 6
Theo bng 31[3] c:
Trong :
To = (L1 + L + L2).i/S.n
S ln gia cng i = 1.
L = 15 mm .
L1 = 0,5d.cotg + 1
L2 = 3 mm.
Bc 1:
L1 = 0,5.6 + 1 = 4 mm.
To = (4 + 15 + 3)/0,2.1266 = 0,087 pht.
Tct = 1,26.To = 0,11 pht.
Tnc7 = 2.0,11 = 0,22 pht
6. Nguyn cng X: Khoan,doa 2l 8
Theo bng 31[3] c:
Nguyn c Thnh
Lp CTM6 K44
To = (L1 + L + L2).i/S.n
51
Cng
n mn hc
Trong :
Ngh Ch To My
Cng
S ln gia cng i = 1.
L = 25 mm .
L1 = 0,5d.cotg + 1
L2 = 3 mm.
Bc 1:
L1 = 0,5.7,8 + 1 = 5 mm.
To = (5 + 25 + 3)/0,28.1266 = 0,093 pht.
Tct = 1,26.To = 0,117 pht.
Bc 2: doa
Theo bng 28[3] c:
Trong :
To = (L1 + L + L2).i/S.n
S ln gia cng i = 1.
L = 25 mm .
L1 = 0,5.(D - d).cotg + 1
L2 = 3 mm.
L1 = 0,5.0,2 + 1 = 1,1 mm.

To = (1,1 + 25 + 3)/0,6.416 = 0,237 pht.
Tct = 1,26.To = 0,3 pht.
Tnc10 = 2.( 0,117 + 0,3 ) = 0,83 pht
7. Nguyn cng XI: phay mt D bng dao phay a
Theo bng 31[3] c:
Trong :
To = (L1 + L + L2).i/S.n
S ln gia cng i = 1.
L = 60 mm .
L1 = {t(D-t)} 1 / 2 + 2
L2 = 3 mm.
Nguyn c Thnh
Lp CTM6 K44
52
n mn hc
Ngh Ch To My
Bc 1: phay th
L1 = {2(125 - 2)} 1 / 2 + 2 = 17,7 mm.
To = (17,7 + 60 + 3)/4,4.75 = 0,244 pht.
Tct = 1,26.To = 0,31 pht.
Bc 3: phay tinh
L1 = {0,5(125 - 0,5)} 1 / 2 + 2 = 9,9 mm.
To = (9,9 + 60 + 3)/3,3.75 = 0,29 pht.
Tct = 1,26.To = 0,37 pht.
Tnc11 = 2.(0,37 + 0,31 ) = 1,36 pht
8. Nguyn cng XII: Khoan,doa 2l 8
Theo bng 31[3] c:
Trong :
To = (L1 + L + L2).i/S.n
S ln gia cng i = 1.
L = 60 mm .
L1 = 0,5.(D- d ).cotg + 1
L2 = 3 mm.
Bc 1: khot
L1 = 0,5.0,918 + 1 = 1,46 mm.
To = (1,46 + 60 + 3)/0,8.235 = 0,34 pht.
Tct = 1,26.To = 0,43 pht.
Bc 2: doa th
Theo bng 28[3] c:
Trong :
To = (L1 + L + L2).i/S.n
S ln gia cng i = 1.
L = 60 mm .
L1 = 0,5.(D - d).cotg + 1
Nguyn c Thnh
Lp CTM6 K44
53
Cng
n mn hc
Ngh Ch To My
Cng
L2 = 3 mm.
L1 = 0,5.0,112 + 1 = 1,056 mm.
To = (1,056 + 60 + 3)/2,1.70 = 0,428 pht.
Tct = 1,26.To = 0,54 pht.
Bc 2: doa tinh
Theo bng 28[3] c:
Trong :
To = (L1 + L + L2).i/S.n
S ln gia cng i = 1.
L = 60 mm .
L1 = 0,5.(D - d).cotg + 1
L2 = 3 mm.
L1 = 0,5.0,021 + 1 = 1,01 mm.

To = (1,01 + 60 + 3)/1,7.70 = 0,54 pht.
Tct = 1,26.To = 0,68 pht.
Tnc12 = 1,65 pht
*Thi gian cc nguyn cng tnh l: T = 5,9 pht =
554
VIII. thit k g gia cng l 30

*Xc nh kch thc my: doa to 2B430
Kch thc bn my: 560x320 mm
Khong cch ln nht t trc chnh n bn my:
100500
Khong chuyn ng bn my: dc: 400 mm; ngang: 250
mm
Nguyn c Thnh
Lp CTM6 K44
54
n mn hc
Ngh Ch To My
Cng
* Phng php nh v
bc t do.
1.Xc nh phng chiu, im t lc ct, lc
kp.
S lc tc dng ln chi tit:
Nguyn c Thnh
Lp CTM6 K44
55
n mn hc
Ngh Ch To My
Cng
p
mx
Fms1
Fms1'
n3
n1
Fms1
W1
Fms1'
Fms3
W2
n2
Fms2
Fms2'
Lc tc dng ln chi tit bao gm:

N1,N2: Phn lc phin t.
N3: Phn lc cht t ph
P : Lc ct chiu trc.
Mx : M men xon do ct gy ra.
Nguyn c Thnh
Lp CTM6 K44
56

Ngh Ch To My
n mn hc
Cng
W1,W2 : Lc kp chi tit.

Fms1,Fms2: Cc lc ma st trn b mt tip xc gia
phin t v chi tit.
Cc phng trnh cn bng lc:
Phng trnh lc theo phng ng tm l trn hnh
chiu ng:
P - Fms1 - Fms2 - Fms1 - Fms2 - N3 = 0
(1)
Phng trnh m men qua ng tm l tr gia:

M + (W2 - N2 + N1 - W1).R4 - Fms3.R3= 0
(2)
Trong :
Fms1 = N1.f 1
Fms2 = N2.f 1
Fms3 = N3.f 3
Fms1 = W1.f 2
Fms2 = W2.f 2
f : h s ma st gia b mt chi tit v g(tra
bng 34[3]),
f1 = 0,12
f2 = 0,35
f3 = 0,12
R4: Khong cch gia tm l gia v l nh v R4 =

46mm = 0,046m.
R3 : Khong cch t cht t ti ng tm l = 25mm =
0,025m.
V chi tit i xng nn: W1 = W2 = W.
Phng trnh lc trn mt phng vung gc vi y:
Nguyn c Thnh
Lp CTM6 K44
57
n mn hc
Ngh Ch To My
2.W - N1 - N2 - Fms3 = 0
Cng
(3)
Phng trnh mmen (gy un chi tit) mt phng

i qua ng tm l v vung gc vi mt phng y:
( Fms1 + Fms1 + Fms2 + Fms2).R4 - N3.R3 = 0
( 4)
T (1) c: Fms1 + Fms1 + Fms2 + Fms2 = P - N3 thay
vo (4) c:
(P - N3).R4 - N3.R3 = 0
N3 = 336.0,046/0,071 = 217,7 (N)
Phng trnh mmen cho mt cho mt phng kp cht:
P.0,06 - ( Fms1 + Fms2).0,014 - N3.0,085 = 0
P.0,06 - 2.0,014.W - N3.0,085 = 0
(5)
Thay N3 vo phng trnh (5) c:

W = (336.0,06 - 217,7.0,085)/2.0,014.0,35 = 255,6 (N)
T (2) v (3) ta c: N2 = 557 (N)
Lc kp cn thit:
N1 = -72 (N)
W=k.W
k : l h s an ton c tnh n kh nng lm tng lc

ct trong qu trnh gia cng.
k=ko.k1.k2.k3.k4.k5.k6
ko: h s an ton cho tt c cc trng hp, ko=1,5.
k1: h s lm tng lc ct khi dao mn, k1=1,0.
k2: h s s tnh n trng hp tng lc ct khi
bng thay i, khi gia cng th k2=1,5.
k3: h s tng lc ct khi gia cng gin on, k3=1.
Nguyn c Thnh
Lp CTM6 K44
58
n mn hc
Ngh Ch To My
Cng
k4: h s tnh n sai s ca c cu kp cht, khi

kp bng tay k4=1,3.
k5: h s tnh n mc thun li ca c cu kp
bng tay,k5=1,2
k6: h s tnh n m men lm quay chi tit, k6=1,5.
k=1,5.1.1,5.1.1,3.1,2.1,5=5,265
W=256.5,265=1348(N)
Tra bng 8.50[2] v 8.51[2] c vt kp v ai c:
Vt kp: ng knh ren tiu chun d = 8 mm
ai c : Dng knh ren tiu chun d = 8 mm
Chiu di tay vn L = 120 mm to lc kp Q = 1700 N
2.Xc nh sai s ch to cho php ca g.
Sai s ch to cho php ca g c tnh bng cng
thc:
[ct] 2 =[gd] 2 -([c] 2 +k 2 +m 2 + dc 2 )
Trong :
gd : sai s g t, c ly bng /3, vi l dung sai
nguyn cng, =130 m.
gd = 130/3 = 43,3 m.
c : sai s chun, do chun nh v khng trng gc
kch thc.
Sai s chun c xc nh theo cng thc trong bng
8.11[2] c:
Nguyn c Thnh
Lp CTM6 K44
59
n mn hc
Ngh Ch To My
Cng
c = (o - c)/2 = (0,05 - 0,025)/2 = 12,5 m

k: Sai s kp cht:
k =0,4Q/2L = o,4.1,384/100 = 5 m
m: Sai s do mn g.
m = .N 1 / 2
: H s ph thuc kt cu nh v, = 0,3.
N: S lng chi tit c gia cng trn g, N = 3000.
m = 0,3. 3000 1 / 2 = 16m.
dc : sai s iu chnh, dc = 10 m.
[ct] ={43,3 2 - (12,5 2 +5 2 +16 2 +10 2 )} 1 / 2 = 37 m.
iu kin k thut ca g.
khng vung gc ca tm bc dn so vi mt y
g 0,037 m.
khng song song gia mt phin t vi mt y
g 0,037 m.
khng vung gc gia cht tr v mt y g
0,037m.
nh v phi t cng : dng thp CD80A ,nhit
luyn
Ti liu tham kho
Nguyn c Thnh
Lp CTM6 K44
60
n mn hc
Ngh Ch To My
Cng
[1].S Tay Cng Ngh Ch To My, tp 1

NXB KHKT - H Ni 2001.
Nguyn c Lc, Ninh c Tn, L Vn Tin, Trn Xun
Vit.
[2].S Tay Cng Ngh Ch To My, tp 2
Nguyn c Lc, Ninh c Tn, L Vn Tin, Trn Xun
Vit.
[3].Thit K n Cng Ngh Ch To My.
NXB KHKT- H Ni 2000.
PGS,TS Trn Vn ch.
[4].Cng ngh ch to my.
NXB KHKT -H Ni 1998.
Ch bin v hiu nh :
PGS,PTS Nguyn c Lc,PGS,PTS L Vn Tin.
[5].S tay v Atlas g.
PGS,PTS Trn Vn ch.
[6]. g.
PGS,PTS L Vn Tin, PGS,PTS Trn Vn ch,PTS Trn
Xun Vit.
Nguyn c Thnh
Lp CTM6 K44
61
n mn hc
Ngh Ch To My
Nguyn c Thnh
Lp CTM6 K44
62
Cng
Li ni
n mn hc
Ngh Ch To My
Cng
u. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
...
I
: Phn tch chc nng lm vic ca chi
tit. . . . . . . . . . . . . . . . . . . . .
II
: Phn tch tnh cng ngh trong kt cu ca chi
tit.. . . . . . . . . . . . .
III : Xc nh dng sn xut. . . . . . . . . . . . . . . . . . . . . . . 5
...........
IV : Chn phng php ch to
phi . . . . . . . . . . . . . . . . . . . . . . . . . . .
V
: Lp th t cc nguyn cng.. . . . . . . . . . . . . . . . . . . . 6
..........
VI : Tnh lng d cho mt b mt, tra lng d cho cc b
mt cn li.
VII : Tnh ch ct cho mt nguyn
cng.. . . . . . . . . . . . . . . . . . . . . .
VIII: Tnh thi gian gia cng c bn cho tt c cc nguyn 7

cng. . . . .
IX : Tnh v thit k
g. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
63
Nguyn c Thnh
Lp
CTM6
K44
Ti liu
tham
kho. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
n mn hc
Ngh Ch To My
MC LC
Nguyn c Thnh
Lp CTM6 K44
64
Cng

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n mn hc

c s gip tn tnh ca cc thy gio, v c bit

Cn gia cng mt phng y v cc l 10, 8 chnh

Chi tit lm vic trong iu kin rung ng v ti trng

[]bk = 150 MPa

Cc b mt lm chun c din tch nht nh

IIi-xc nh dng sn xut

Trng lng ca chi tit c xc nh theo cng thc

- Trng lng ring ca vt liu

VT-Th tch phn trn

3,14.30 2.6 3,14.15 2.60

4.3,14.4 2.15 = 97660 mm 3

V = 14.112.54 - 42.54.7 - 4.3,14.5 2.14 - 2.3,14.4 2.14 =

Q = V. = 0,16065.7,2 = 1,157 (kg)

Da vo bng 2 (TKACNCTM) ta c dng sn xut l dng

bng phng php phay

dng dao phay mt u , u tin l phay th sau l

- i vi gia cng l 30 t cp chnh xc Rz = 4 tra bng

8. Nguyn cng VIII : Tar 2 l 6 thnh 2xM8

Nguyn cng II : Lm sch cc chi tit c bng cch phun

Chi tit c nh v 5 bc t do:trong 3 cht t

My phay ng vn nng 6H12

Mt lm vic ca bn my: 400 1600mm.

Dao phay mt u rng nh, c then dc

Nguyn cng IV : Phay th, phay tinh mt trn bt

My phay ng vn nng 6H12

Mt lm vic ca bn my: 400 1600mm.

Dao phay mt u rng nh, c then dc

Nguyn cng V : Khoan 4 l bt vt y 10

Chi tit c nh v 6 bc t do: nh v bng 2

Chi tit c kp cht bng 1 thanh kp t trn vung

Gii hn vng quay: 25 25000

Chi tit c nh v 6 bc t do :nh v bng 2 phin

My phay ngang 6H82

S vng quay trc chnh: 301500

*Chn dao: Dng 4 dao phay a 3 mt rng ghp li vi

2 dao ng knh D(Js16) = 63 ; B = 9

Chi tit c nh v 6 bc t do: nh v bng 2 phin

Khong cch t trc chnh ti bn my: 320 1400 mm

Gii hn vng quay: 25 25000

Chi tit c nh v 6 bc t do: nh v bng 2 phin

Gii hn vng quay: 25 25000

bng thp gi P18 ui tr loi ngn vi ng

Nguyn cng xI: Phay 2 mt D cng mt lc

1 cht tr ngn vo l 10 c gia cng hn ch 2 bc

My phay ngang vn nng 6H82

Chi tit c nh v 6 bc t do :nh v bng 2 phin

ca trc g ta o c khng song song ca ng tm

*t ng h o c nh trn trc g v kim ng h

Phng php thng k kinh nghim.

(0,5 b ) 2 + (0,5 c ) 2 = 283 m

( k .d ) 2 + ( k .l ) 2 vi d,l l ng knh v chiu di ca l.

c gi tr cong vnh ca l c tnh c hai phng hng

( 2.30) 2 + (2.60) 2 =134 m

Sai lch khng gian tng cng l:

tg = ( 0,016 + 0,014 + 0,013 )/92 = 0,00047

Sai s g t nguyn cng doa th: g1 =0,05. g =

Theo bng 3-87 S tay CNCTM I ,ta c

2( 40 + 15,6 2 + 3,3 2 ) = 112 (m ).

Theo bng 3-87 S tay CNCTM I ,ta c

2( 10+ 20) = 60(m ).

Ta c bng tnh lng d sau:

29,849 29,719 1836