Time

So tay cong nghe che tao may.
Tap I Nguyen
ac Loc Le Van Tien Ninh c Ton Tran Xuan
Viet. NXB KH-KT-HN 1999
2.
So tay cong nghe che tao may. Tap II Nguyen
3.
So tay cong nghe che tao may. Tap III Nguyen
4.Hng dan thiet ke o an mon hoc cong nghe che
tao may - Le Trung Thc, ang Van Nghn - ai hoc bach
khoa 1992 .
5. Dung sai lap ghep va o lng ky thuat Hoang
Xuan Nguyen Nha xuat ban giao duc
6. Cong nghe che tao may 1 & 2 - Nhom tac gia
trng ai hoc Bach Khoa Ha Noi - Nha xuat ban khoa
hoc ky thuat 2003
7. So tay gia cong c - Tran Van ch va nhom tac
gia - Nha xuat ban khoa hoc va ky thuat
8. So tay va Atlas o ga - Tran Van ch - Nha xuat
ban khoa hoc va ky thuat -2000
9. Thiet ke o an cong nghe che tao may PGS-PTS
Tran Van Dch.
NXB KH-KT-HN 2001
10. C s thiet ke may Nguyen Hu Loc Nha xuat
ban ai hoc quoc gia TP . HCM -2004
1.
MUC LUC..........................................................1
LI NOI AU.........................................3
PHAN 1 : XAC NH DANG SAN XUAT ........4
1.1. San lng che tao............................4
1.2. Khoi lng cua chi tiet....................4
1.3. Dang san xuat...................................4
PHAN 2 : PHAN TCH CHI TIET GIA CONG .....5
2.1. Cong dung...........................................5
2.2. Cac yeu cau ky thuat ..................6
2.3. Vat lieu ..............................................6
2.4. Tnh cong nghe cua gx 15-32 .........6
PHAN 3 : CHON DANG PHOI VA PHNG
PHAP CHE TAO PHOI .......................7
3.1 Gii thieu cac dang phoi.........................7
3.2 Chon la phng phap che tao
va cach che tao phoi...............................7
3.3 Chon mat phan khuon khi uc..............8
3.4 Chon v tr dan kim loai vao khuon.........8
3.5 Chon v tr at au ngot...........................9
PHAN 4 : CHON TIEN TRNH GIA CONG
CAC BE MAT..............................................11
4.1 Chon chuan cong nghe.............................11
4.2 Chon trnh t cac bc gia cong be mat
PHAN 5 : THIET KE NGUYEN CONG.................14
5.1 Nguyen cong 1....................................14
5.2 Nguyen cong 2....................................15
5.3 Nguyen cong 3....................................16
5.4. Nguyen cong 4 ..................................17
11
5.5. Nguyen cong 5 ..................................19

5.6. Nguyen cong 6 ..................................19
5.7. Nguyen cong 7...................................21
5.8. Nguyen cong 8...................................22
5.9. Nguyen cong 9...................................24
5.10. Nguyen cong 10...............................25
PHAN 6 : TNH TOAN LNG D......................26
6.1. Xac nh lng d bang phng phap phan
tch
cho be mat (10) ................................26

6.2. Xac nh lng d bang phng phap tra
bang
28
PHAN 7 : TNH TOAN CHE O CAT(LO 10) 31
7.1. Tnh toan che o cat
bang phng phap phan tch..........31
7.2. Tnh che o cat bang phng phap tra
bang
35
PHAN 8 : TNH TOAN O GA
CHO NGUYEN CONG (10)....................41
8.1. Nguyen ly...........................................41
8.2.Tnh lc kep...........................................41
8.3. Tnh toan c cau kep.........................45
8.4. Sai so o ga ....................................45
LI KET..............................................................47
TAI LIEU THAM KHAO......................................48
Chng I :
XAC NH DANG SAN XUAT
VA PHAN TCH CHI TIET GIA CONG

1.1. San lng che tao
San lng chi tiet can che tao trong mot nam cua
nha may theo [5, trang 23, cong thc (2.1)] :
N = N0.m(1 + /100)(1 + /100) , chiec/nam
trong o
N0 So san pham trong mot nam theo ke hoach ,
10000
m So lng chi tiet nh nhau trong mot san pham ,
1 chiec
- So phan tram d tr cho chi tiet may noi tren
danh lam phu tung , 15%
- So phan tram chi tiet phe pham trong qua trnh
che tao , 4% .
N = 10000.1(1 + 15/100)(1 + 4/100)
N = 11960 (chiec/nam)
1.2. Khoi lng chi tiet
Khoi lng chi tiet cho trong bang ve chi tiet: 2,3 kg
1.3. Dang san xuat va ac trng

Da theo san lng chi tiet a cho va khoi lng
chi tiet , tra [1, trang 24, bang 2.1] ta xac nh gan
ung dang san xuat la loat va .
ac trng dang san xuat nay la co tnh on nh
va lap lai , s dung may van nang-trang b cong
nghe chuyen dung (o ga chuyen dung) mi em

lai hieu qua kinh te-ky thuat .
1.4. Pham vi s dung
O trt dung lap cac truc cong tac quay toc o

cao nen be mat lam viec la mat trong cua lo 40
chu mai mon va chu tai trong do truc gay ra
Cac may moc thiet b chui tai trong ong va va
ap do kha nang giam chan cua lp dau boi trn
Trong cac may chnh xac ,oi hoi o chnh xac
hng knh va kha nang ieu chnh khe h (truc
chnh may cong cu )
O quay cham, khong quan trong, re tien va co
ng knh ngong truc ln
O lam viec trong moi trng nc, moi trng
an mon, dung trong cac may che bien thc pham
1.5. Cac yeu cau ky thuat
Cac goc ln ban knh R3 .

Cac kch thc khong ch dan lay
theo cap
15
chnh xac IT
2
ng knh ngoai cua bac lap chat vi o trt. Lot

o c lam bang vat lieu co he so ma sat thap. O
trt co tac dung truc va nh hng, do o o
chnh xac ve o song song gia ng tam truc va
mat ay phai cao , kch thc lo phai at c o
chnh xac cao theo yeu cau.
Tren ban ve chi tiet o nham cua lo la Ra = 1,25 va
kch thc lo la 40+0,025.
Chon moi lap gia lo 40 va bac co o doi trong
he thong lo
H7
[10]
p6
Moi lap gia bac va truc la moi lap tieu chuan
H7
f7
o khong song song gia ng tam lo so vi mat

ay
// 0,01 A
6
o khong vuong goc cua 2 mat ben so vi mat
ay
0,0 A
8
1.6. Vat lieu

Vat lieu cua chi tiet la gang xam GX15-32 co cac
thong so sau. [7]
o
ben
KG /
mm2
k
u
15
o
ran HB
Thanh phan hoa hoc

Si
MN
P
32
Khong
qua
0,3 0,15
163
3,5
2,0
0,5
229
3,7
2,4
0,8
To chc Peclit Ferit
- Gang chu nen va chu uon tot hn chu keo, c tnh
kha, lam viec tot trong ieu kien mai mon va rung
ong. Tuy theo c tnh va cac ieu kien lam viec ma
co the chon cac mac gang khac nhau. Khong can thay
oi vat lieu.
ac tnh cua gang xam :
Nhiet o chay thap hn thep , de nau luyen , tnh
uc tot ,de gia cong c
Gang xam de uc :
Chay loang tot , hnh dang chi uc co the phc tap
ong ac co ngot t do co s grapht hoa khi ket tinh
Co sau khi ong ac cung nho nen t gay ng suat
gay ra nt ,uc xong khong can u kh ng suat, kch
thc tng oi on nh
C tnh GX15-32 :
o ben thap : k < 350 400 Mpa (khoang 150 350 Mpa),
ch bang na cua thep thong dung
o deo va o dai thap : 0,5%, a k < 100 KJ / m 2 nen la
vat lieu don
( cua thep la 15 35% , a k 500 KJ / m 2 )
Chng II:
CHON DANG PHOI, PHNG
PHAP
CHE TAO PHOI VA LAP BAN
VE LONG PHOI
2.1. Chon dang phoi
Da vao vat lieu, hnh dang, kch thc cang va dang san
xuat ta chon dang phoi uc.
2.2. Chon phng phap che tao phoi

Cap chnh xac che tao phoi trong san xuat hang
loat: cap II
Cap chnh xac II ng vi phoi uc trong khuon
cat, mau kim loai, lam khuon bang may. Loai phoi
nay co cap chnh xac kch thc IT15-IT16, san xuat
loat va, o nham Rz = 80 m
Tra bang 3-2 [1], ta co san lng hang nam
3000 35000 chi tiet.
2.3. Tra lng d gia cong c cho cac be mat

cua phoi
Tra cac bang t 3-3 en 3-15 theo [3] ta co:

Sai lech cho phep kch thc chi tiet uc (chnh
xac cap II ) (mm):
Kch thc danh ngha 0 50 : 0,5
50 120 : 0,8
120 260 : 1,0
Chieu day nho nhat vach chi tiet uc (mm): 3
4
Kch thc nho nhat cua lo: 10 (mm)
Goc nghieng: 20 45
Ban knh goc ln: 3 (mm)
Viec cat t c thc hien nh cac o ga
chuyen dung
Chi tiet c lam sach bang cac thiet b phun
cat kho va phun cat t t ong va ban t ong
Khong gia cong nhiet

Dung sai kch thc chi tiet uc (mm), lay theo IT15:
> 0
>
>
>
>
>
>
>
Kch thc danh ngha
6 : 0,480
6
10
18
30
50
80
120
10
18
30
50
80
120
180
:
:
:
:
:
:
:
0,580
0,700
0,840
1,000
1,200
1,400
1,600
2.4. Hnh thanh ban ve phoi va xac nh

khoi lng phoi
Ban ve phoi(ban ve nh kem)
Khoi lng phoi: 2.5Kg
Qua trnh hnh thanh phoi:
Theo [7, trang 63] qua trnh hnh thanh phoi trai qua cac
bc sau:
Trc het bo phan ky thuat phai ve ban ve vat
uc. Can c vao ban ve vat uc bo phan moc
mau che tao ra mau va hop loi. bo phan lam
khuon ngi ta dung mau va hon hp lam khuon
e che tao ra khuon. bo phan lam loi ngi ta
dung hop loi va hon hp lam loi che tao ra loi.
Sau khi say khuon va loi ta em lap rap khuon loi
lai vi nhau. Tien hanh cac bc tiep theo nh rot
kim loai vao khuon; R khuon lay vat uc; Pha loi
khoi vat uc; Lam sach vat uc va kiem nghiem.
Chng II :
CHON DANG PHOI, PHNG
PHAP
CHE TAO PHOI VA LAP BAN
VE LONG PHOI
2.1. Chon dang phoi
Da vao vat lieu, hnh dang, kch thc cang va dang san
xuat ta chon dang phoi uc.
2.2. Chon phng phap che tao phoi
Cap chnh xac che tao phoi trong san xuat hang
loat: cap II
Cap chnh xac II ng vi phoi uc trong khuon
cat, mau kim loai, lam khuon bang may. Loai phoi
nay co cap chnh xac kch thc IT15-IT16, san xuat
loat va, o nham Rz = 80 m
Tra [2, trang 173, bang 3-2] tap 1 ta co san lng
hang nam 3000 35000 chi tiet.
2.3. Tra lng d gia cong c cho cac be mat

cua phoi
Tra cac bang t 3-3 en 3-15 theo [3] ta co:

Sai lech cho phep kch thc chi tiet uc (chnh
xac cap II ) (mm):
Kch thc danh ngha 0 50 : 0,5
50 120 : 0,8
120 260 : 1,0
Chieu day nho nhat vach chi tiet uc (mm): 3
4
Kch thc nho nhat cua lo: 10 (mm)
Goc nghieng: 20 45
Ban knh goc ln: 3 (mm)
Viec cat t c thc hien nh cac o ga
chuyen dung
Chi tiet c lam sach bang cac thiet b phun
cat kho va phun cat t t ong va ban t ong
Khong gia cong nhiet
Dung sai kch thc chi tiet uc (mm), lay theo IT15:
Kch thc danh ngha
> 0
>
>
>
>
>
>
>
6 : 0,480
6
10
18
30
50
80
120
10
18
30
50
80
120
180
:
:
:
:
:
:
:
0,580
0,700
0,840
1,000
1,200
1,400
1,600
2.4. Hnh thanh ban ve phoi va xac nh

khoi lng phoi
Ban ve phoi(ban ve nh kem)

Khoi lng phoi: 2.5Kg
Qua trnh hnh thanh phoi:
Theo [7, trang 63] qua trnh hnh thanh phoi trai qua cac
bc sau:
Trc het bo phan ky thuat phai ve ban ve vat
uc. Can c vao ban ve vat uc bo phan moc
mau che tao ra mau va hop loi. bo phan lam
khuon ngi ta dung mau va hon hp lam khuon
e che tao ra khuon. bo phan lam loi ngi ta
dung hop loi va hon hp lam loi che tao ra loi.
Sau khi say khuon va loi ta em lap rap khuon loi
lai vi nhau. Tien hanh cac bc tiep theo nh rot
kim loai vao khuon; R khuon lay vat uc; Pha loi
khoi vat uc; Lam sach vat uc va kiem nghiem.
6.1. XAC NH LNG D BANG PHNG PHAP

PHAN TCH CHO BE MAT L (10) :
- Lng d nho nhat hai pha
2Zimin=2(RZi-1 + Ti-1 + i21 + i2 )
Zimin - Lng d be nhat cua bc cong nghe th I;
R zi 1 - Chieu cao nhap nho be mat (o nham) do bc gia
cong sat trc e lai , m;
Ti-1 - chieu sau lp mat b h hong do bien cng cua
lp gia cong sat trc e lai.
i-1 sai so khong gian cua be mat gia cong do bc gia
cong sat trc e lai
2
- Sai lech khong gian : = cv2 + lth
Vi cv la sai so cong venh be mat gia cong, m.
lth la o lech tam cua lo do thao uc co v tr sai lech
so vi v tr yeu cau ,lay bang dung sai cua chieu day
thanh lo
- Sai so ga at phoi : i =
Vi c la sai so chuan, m.
k la sai so kep chat, m.
g la sai so o ga, m.
Tnh toan :
2c + 2k + 2g
Kch thc gia cong can at c la 40 +0,025 , cap chnh

xac 7 ,o nham Ra = 1,25 m (Rz= 6,3 m)
Cac bc gia cong
- Bc 1 : khoet tho lo cap chnh xac 11, Rz=50 m
(bang 3-87 [1])
- Bc 2 : khoet tinh cap chnh xac 10 , Rz=40 m
- Bc 3 : doa tho cap chnh xac 8 , Rz= 10 m
- Bc 3 : doa tinh cap chnh xac 7 , Rz= 5 m
Phoi uc
cap chnh xac II co R z 0 + T0 = 500 m tra phu luc 11a [2]
Sai lech khong gian lo uc san : = cv2 + lth2
- cv = cv .l
m
cv = 0,7
( tra bang 1.23 [5]): o cong venh n v cua
mm
mat au
l : chieu dai cua lo ( l = 60 mm)
lth = 600 m :la dung sai chieu day thanh lo 20 mm ( tra
bang 1.33[5])
- Sai so khong gian cua lo uc san
0 = cv2 + lth2 = (0,7.60) 2 + 600 2 = 601,46 m
dung sai phoi uc cap chnh xac 2 (
IT15
) la 0 =1000 m
2
Khoet tho
Rz1 =50 m , sau bc gia cong au tien Ta = 0
Sai so khong gian con sot lai : 1 =0 . 0,05 =
601,46.0,05=36,088 m
c = 0 v chuan nh v trung vi goc kch thc
dg = 0 : sai so o ga (rat nho nen bo qua).
Tra bang 7.3 [6] co sai so ga at cua phoi khi nh v
bang mat phang tren phien ty la 1 =80 m
Lng d cho khoet tho
2 Z min 1 = 2.( R z 0 + Ta 0 + 02 + 12 ) = 2.(500 + 601,46 2 + 80 2 ) = 2.1106,76 m
dung sai gia khoet tho cap chnh xac 11 la 1 = 160 m
Khoet tinh
Rz2 =40 m , Ta = 0
Sai so khong gian con sot lai : 2 =1 . 0,2= 36,088. 0,2
=7,22 m
2 = 1 .K y = 80.0,05 = 4 m
Lng d cho khoet tinh

2 Z min 2 = 2.( R z1 + T1 + 12 + 22 ) = 2.(50 + 36,088 2 + 4 2 ) = 2.86,3 m
dung sai cua lo sau khi khoet tinh vi cap chnh xac 10 la
2 = 100 m
Doa tho
Rz3 =10 m , Ta = 0
3 =2 . 0,2 = 7,22. 0,2 =1,44 m
3 = 2 .K y = 4.0,2 = 0,8 m
Lng d cho doa tho
2 Z min 3 = 2.( R z 2 + T2 + 22 + 32 ) = 2.(40 + 7,22 2 + 0,8 2 ) = 2.47,26 m
dung sai cua lo sau doa tho vi cap chnh xac 8 la 3 =39
m
Doa tinh
Rz4 =5 m , Ta = 0
4 =3 . 0,2 = 1,44.0,2=0,29 m
sai so ga at :
4 = 3 .K y = 0,8.0,2 = 0,16 m
Lng d cho doa tinh
2 Z min 4 = 2.( R z 3 + T3 + 32 + 42 ) = 2.(10 + 1,44 2 + 0,16 2 ) = 2.11,45 m
dung sai cua lo sau khi doa tinh vi cap chnh xac 7 la 4 =
25 m
Tnh toan kch thc trung gian
kch thc ln nht ca chi tit
Dmax 4 = 40,025 mm
kch thc trung gian ln nht ca phi trc khi doa tinh
Dmax 3 = Dmax 4 2.Z min 4 = 40,025 2.11,45.10 3 = 40,0021 mm
kch thc trung gian ln nht ca phi trc khi doa tho
Dmax 2 = Dmax 3 2.Z min 3 = 40,0021 2.47,26.10 3 = 39,90758 mm
kch thc trung gian ln nht ca phi trc khi khoet tinh
Dmax 1 = Dmax 2 2.Z min 2 = 39,90758 2.86,3.10 3 = 39,735 mm
kch thc trung gian ln nht ca phi trc khi khoet tho
Dmax 0 = Dmax 1 2.Z min 1 = 39,735 2.1106,76.10 3 = 37,5215 mm
ta quy tron cac kch thc tnh toan tren va tnh kch thc
nho nhat
Dmax 0 = 37,5 mm
; Dmin 0 = Dmax 0 0 = 37,5 1 = 36,5 mm
Dmax 1 = 39,75 mm
; Dmin 1 = 39,6 mm
Dmax 2 = 39,9 mm
; Dmin 2 = 39,8 mm
Dmax 3 = 40 mm
Dmax 4 = 40,025 mm
; Dmin 3 = 39,96 mm
; Dmin 4 = 40 mm
Lng d trung gian be nhat
2 Z min i = Dmax i Dmax( i 1)
2 Z min 4 = 0,025 mm
2 Z min 3 = 0,1 mm
2 Z min 2 = 0,15 mm
2 Z min 1 = 2,25 mm
Lng d trung gian ln nhat

2 Z max i = Dmin i Dmin( i 1)
2 Z max 4 = 0,04 mm
2 Z max 3 = 0,16 mm
2 Z max 2 = 0,2 mm
2 Z max 1 = 3,1 mm
Lng d tong cong ln nhat

n
Z 0 max = i =1 2 Z max i = 3,5 mm
Lng d tong cong be nhat
n
Z 0 min = i =1 2 Z min i = 2,525 mm
Lng d tong cong danh ngha
Z 0 = Z 0 max ES ph + ES ct = 3,5 0,5 + 0,025 = 3,025mm = 3mm
Kch thc danh ngha cua phoi

D ph = Dct Z 0 = 40 3 = 37 mm
Kiem tra lai ket qua
Z 0 max Z 0 min = 0,975 mm
ph ct = 1 0,025 = 0,975 mm
vay ket qua tnh toan la ung

kch thc ghi tren ban ve phoi : Dph = 37 0,5
Ghi cac gia tr tra va tnh toan vao bang tong ket , ta c
bang sau :
Trnh t
cac
bc
cong
nghe
gia
cong
lo
Lng
d
tnh
toan
Cac yeu to
tao thanh
lng d ( m )
Rzi Ti
2Z min
( m)
Dung
sai Kch thc
gii han
i
(mm)
(mm)
Dmin
Dmax
Lng d
gii han
(mm)
2Z min
2Z max
40 +0, 025
phoi
500
601,46
Khoet
tho
50 0
36,08880
2.1106,76160 39,6
39,75 2,25
3,1
Khoet tinh
40 0
7,22
2.86,3
100 39,8
39,9
0,15
0,2
Doa tho 10 0
1,44
0,8
2.47,26
39
39,96 40
0,1
0,16
Doa tinh
0,29
0,16 2.11,45
25
40
1000 36,5
37,5
40,0250,025 0,04
Cong 2,525 3,5
6.2. XAC NH LNG D BANG PHNG PHAP

TRA BANG:
6.2.1.Tra bang lng d gia cong cho nguyen
cong 1(phay mat ay)
Kch thc can gia cong at L = 45 0,0125 . Tra bang 3-95
[1], tap 1 ta co lng d gia cong cua vat uc cap chnh
xac II la 4 mm va dung sai kch thc la 0,5 ng vi
cap chnh xac cua phoi uc la IT
15
2
Kch thc cua phoi la 49 0,5 .

Trnh t cac bc gia cong:
- Phay tho, o chnh xac at c la IT12, dung sai
kch thc bang 1 = 250 m
- Phay ban tinh cap chnh xac IT 10 ,dung sai kch
thc bang 2 = 100 m
- Phay tinh cap chnh xac at c la IT7, dung sai kch
thc bang 3 = 25 m
Lng d cho cac bc gia cong:
- Lng d cho bc phay tinh: Tra bang 3-142 [1], tap
1 ta c lng d trung gian cho bc phay tinh la Z 3 =
1 mm.
- Lng d cho bc phay tho va ban tinh
Lng d tong cong ln nhat: Zmax = 4 + ES = 4 + 0,5
= 4,5 mm
Lng d cho bc phay tho va ban tinh Z = Zmax Z3

= 4,5 -1 = 3,5 mm
( trong o lng d cho phay tho chiem 70%, va phay
ban tinh chiem 30%)
Suy ra lng d cho bc phay ban tinh la Z2 = 1,05
mm
Lng d phay tho la Z1 = 2,45 mm
Kch thc trung gian:
- Kch thc phoi ln nhat:
Lmax0 = 49,5 mm
- Kch thc phoi sau bc phay tho:
Lmax1 = Lmax0 Z1 = 49,5 2,45 = 47,05 mm
Kch thc ghi tren ban ve: 47,05 0,125
- Kch thc phoi sau bc phay ban tinh:
Lmax2 = Lmax1 Z2 = 47,05 1,05 = 46 mm
Kch thc ghi tren ban ve: 46 0,05
- Kch thc phoi sau bc phay tinh:
Lmax3 = Lmax2 Z3 = 46 1= 45 mm
Kch thc ghi tren ban ve: 45 0,0125
Ta co bang lng d
Cac bc
cong nghe
phay mat 3
co l =
Cap
chnh
xac
Dung sai
(mm)
Lng d
Zbmin
Kch thc
trung gian
Phoi
15
0,5
49 0,5
Phay tho
12
0,125
2,45
47,05 0,125
Phay ban tinh
10
0,05
1,05
46 0,05
Phay tinh
0,0125
45 0,0125
45 0,0125
Tng t ta tnh cho cac nguyen cong con lai

6.2.2. Lng d nguyen cong 2 (phay mat 10 ,13)
Cac bc
cong nghe
phay mat
10,13 co l =
60 0,37
Cap
chnh
xac
Dung sai
(mm)
Lng d
Zbmin
Kch thc
trung gian
phoi
15
0,6
3,5x2
67 0,6
0,37
60 0,37
Phay tho
14
3,5x2
6.2.2. Lng d nguyen cong 3 (phay mat 5,6,8)
Cap
chnh
xac
Dung sai
(mm)
Lng d
Zbmin
Kch thc
trung gian
phoi
15
0,42
23 0,42
Phay tho
12
+ 0,52
20 +0,52
Cac bc
cong nghe
phay mat 6
co l = 88 +0,87
phoi
Cap
chnh
xac
Dung sai
(mm)
Lng d
Zbmin
Kch thc
trung gian
15
0,7
96 0,7
Phay tho
12
+ 0,87
88 +0,87
Cac bc
cong nghe
phay mat
5,8 co l =
20 +0,52
6.2.2. Lng d nguyen cong 5 (khoan , taro lo

7)
Cac bc
cong nghe
khoan lo
co l = 8,5phoi
Cap
chnh
xac
Khoan
14
Dung sai
(mm)
Lng d
Zbmin
Kch thc
trung gian
0,36
8,5
8,5 0,36
15
6.2.2. Lng d nguyen cong 6 (khoan , taro lo

4,9)
Cac bc
cong nghe
khoan lo
co l = 8,5phoi
Cap
chnh
xac
15
Dung sai
(mm)
Lng d
Zbmin
Kch thc
trung gian
Khoan
14
+ 0,43
17
17 +0, 43
Chon dao cho cac nguyen cong

nguyen cong 1( phay mat ay )
V vat lieu chi tiet la gang nen vat lieu cat chon la
thep hp kim cng BK8.
Chon loai dao phay mat au co gan hp kim cng.
Thong so cua dao :( TL [1], bang 4-95)
ng knh ngoai cua dao phay : D = 100 (mm).
Chieu rong cua dao: B = 50 (mm).
ng knh lo cua dao: d = 32(mm).
So rang cua dao: 8 rang.
Dung cu kiem tra: thc cap 200 mm, dung sai 0,02.
Dung dch trn nguoi : emunxi.
nguyen cong 2 (phay mat 10 va 13)
S dung dao phay a ba mat rang gan

manh thep gio P6M5.
Kch thc dao: (Bang 4-84 [1])
ng knh ngoai: D=200 (mm).
Chieu rong cua dao: B=16 (mm).
ng knh lo: d=50 (mm).
So rang z=20 (rang).
Dung cu kiem tra : Thc cap 200 mm, dung sai 0,02.
Dung dch trn nguoi: emunxi.
nguyen cong 3 (phay mat 5,6,8)
S dung dao phay a gan thep gio.

Kch thc dao: (Bang 4-84 TL[1]
ng knh ngoai: D=200 (mm).

Chieu rong cua dao: B=40 (mm).
ng knh lo: d=50(mm).
So rang z=16 (rang).
Dung cu kiem tra:Thc cap
Dung dch trn nguoi: emunxi.
nguyen cong 4 (khoet , doa lo 14)

Mui khoet tho : chuoi con co gan manh hp
kim cng : ([1] bang 4-47)
Vat lieu: BK8
ng knh cua mui khoet : D = 39,6(mm)
Chieu dai mui khoet: L = 180(mm)
Chieu dai phan lam viec: l = 85(mm)
Thong so hnh hoc cua mui khoet: ([1] bang 4-48)
Goc sau: = 100
Goc sau con lai: 1=200
Goc nghieng cua li cat dung cu: = 00
Goc trc = 50
Mui khoet tinh : chuoi con co gan manh hp
kim cng : ([1] bang 4-47)
Vat lieu: BK8
ng knh cua mui khoet: D = 39.8(mm)
Chieu dai mui khoet: L = 180(mm)
Thong so hnh hoc cua mui khoet: ([1] bang 4-48)
Goc sau: = 100
Goc trc = 50
Mui doa tho : ieu chnh c chuoi con co
gan manh hp kim cng: ([1] bang 4-49)
Vat lieu: BK8
ng knh mui doa: D = 39.96 (mm)
Chieu dai mui doa: L = 180 (mm)
Thong so hnh hoc:
Goc trc: = 00
Goc sau:= 50
Mui doa tinh : ieu chnh c chuoi con co gan
manh hp kim cng: ([1] bang 4-49)
Vat lieu: BK8
ng knh mui doa: D = 40 (mm)

Thong so hnh hoc:
Goc trc: = 00
Goc sau:= 50
Goc sau con lai:1=100
Mui khoet e vat mep : chuoi con ghep t
cac manh dao bang hp kim cng ([1] bang 4-47)
Vat lieu: BK8
ng knh mui khoet : D = 42 (mm)
Chieu dai mui khoet : L = 262 (mm)
Thong so hnh hoc: (1] bang 4-48)
Goc nghieng =45o
Goc sau: = 100
Goc trc = 50
nguyen cong 5 (khoan, ta ro lo 7)
Mui khoan ruot ga thep gio uoi con kieu II ([1]

bang 4-42)
Vat lieu P6M5
ng knh mui khoan: d = 8,5 mm
Chieu dai mui khoan:
L =156 mm
Chieu dai phan lam viec:
l = 75 mm
Thong so hnh hoc cua mui khoan: ([1] bang 4-44)
Goc =12o
Goc nghieng cua mep ngang =60o
Mui khoet e vat mep : lien khoi chuoi con ([1]
bang 4-47)
Vat lieu P6M5
ng knh mui khoet : D = 12 (mm)
Thong so hnh hoc: ([1] bang 4-48)
Goc nghieng =45o
Goc trc: = 00
Goc sau:= 60

nguyen cong 6 (khoan lo 4 ,9)
Mui khoan ruot ga thep gio uoi tru kieu II ([1]

bang 4-41)
Vat lieu P6M5
ng knh mui doa: d = 17 mm
Chieu dai mui khoan:
L =119 mm
Chieu dai phan lam viec:
l = 60 mm
Thong so hnh hoc cua mui khoan: ([1] bang 4-44)
Goc =11o
Goc nghieng cua mep ngang =60o
Chon may nguyen cong 4 : Khoet tho, khoet
tinh, doa tho, doa tinh lo 40:
Chon may phay ng 6H11 ([3] bang9-38).

So cap toc o truc chnh:16.
Pham vi toc o truc chnh:
65-1800 vong/phut.
Xac nh cong boi :
m1 = nmax 15 = 27,69 = 1,26.

nmin
Cac toc o cua truc chnh: 65 80 100 130 160

205 260 325 410 520 655 825 1040 1310
1650 1800.
Cong suat ong c chnh: 4,5 Kw.
So cap bc tien ban may:16.
Bc tien ban may:
Doc
35 980 mm/phut.
Ngang
35 980 mm/phut.
m1
= max 15 = 27,14 = 1,26.
Xac nh cong boi :
nmin
Cac toc o tien cua ban may: 35 45 55 70

85 110 140 175 220 280 350 445 560 705
980.
Chon may nguyen cong 1 (phay mat ay ) :
Ta chon may phay ng 6H13.
Thong so cua may: ([3] bang 9-38).
So cap toc o truc chnh:18 .
Pham vi toc o truc chnh: 30 -1500

vong/phut.
m 1
17
Xac nh cong boi : = =
n max 1500
=
= 50 = 1,26
nmin
30
Cac toc o cua truc chnh : 30 40 -50 6075- 95- 120- 150- 190- 240 - 300 - 380- 480- 605-760-9601210-1500
Cong suat ong c chnh: 10 Kw.
So cap bc tien ban may: 18
Bc tien ban may:
Doc
23,5 1180 mm/phut.
Ngang
23,5 1180
mm/phut.
Xac nh cong boi :
m1
nmax
17 = 50,21 = 1,26.
nmin
Cac toc o cua ban may: 23,5 30 37 47 60

75 95 120 190 240 300 380 475 600 755
950 1180.
May nguyen cong 2
Chon may:
May phay ngang 6H82 .
Thong so cua may: ([3] bang9-38)
So cap toc o truc chnh:18
Pham vi toc o truc chnh:
30-15007
vong/phut.
Xac nh cong boi theo cong thc
m1 =
n max 15007
=
= 500 = 17 = 1,41
n min
30
Cong suat ong c chnh: 1,7 Kw.

Thang ng
1150 mm/phut.
So cap bc tien ban may:18
Bc tien ban may:
Doc 23,5 1180 mm/phut.
Ngang
23,5 1180 mm/phut.
m 1
17
Xac nh cong boi = =
n max 1180
=
= 50,2 = 1,26
nmin
23,5
Chon may cho nguyen cong 5,6

S dung may khoan ng 2H125
Thong so may ([3] bang 9-21):
So cap toc o :12
Pham vi toc o truc chnh: 45 -2000 (vong/phut)
Xac nh gia tr cong boi theo cong thc:
m 1 = 11 =
nmax 2000
=
= 44, 44 =1,41
nmin
45
So cap chay dao:

9
Gii han chay dao:
0,1 1,6 mm/vong
Xac nh gia tr cong boi theo cong thc:
m 1 = 8 =
nmax 1, 6
=
= 16 =1,41
nmin 0,1
Cong suat ong c:
2,2 Kw
CHNG V : TNH CHE O CAT &THI GIAN

GIA CONG C BAN CHO CAC NGUYEN
CONG
5.1 Tnh che o cat bang phng phap phan
tch cho nguyen cong 3 Khoet tho, khoet
tinh, doa tho, doa tinh lo 40:
May phay ng 6H11
Khoet tho:
ng knh cua phoi d = 36,5 mm
Dung mui khoet D = 39,6+0,16 mm bang hp kim BK8,
dung dch Emunxin
Chieu sau cat:
t=0,5(D-d) =0,5(39,6-36,5) = 1,55 mm
Lng chay dao vong
Chon S = 1,2 mm/vong([3] bang 5-26)
Tra bang 5-29[3], ta c:
Cv = 105 q = 0,4
x = 0,15 y = 0,45 m = 0,4
Kv = Kmv.Klv.Kuv
K mv =
( ) ( )
190 nv
190 nv
=
= 1 ([3] bang 5-1)
HB
190
Kuv = 0,83 ([3] bang 5-6)

Klv = 1 ([3]bang 5-31)
=> Kv = 0,83
T = 50 phut ([3] bang 5-30)
Van toc cat
V =
Cv D
T mt x S y
Kv =
105 .39 , 6 0 , 4
50 0 , 4.1, 55 0 ,15.1, 2 0 , 45
so vong quay cua truc chnh
= 82 , 5 (m/ph)
n=
1000.V 1000 .82,5

=
= 663,5 (v/ph)
.D
.39,6
chon theo may nm =655 (v/ph)

Lng chay dao phut
Sph = S . n = 1,2 . 655 = 786 mm/ph
.39,6.655
= 81,45 (m/ph)
tnh lai van toc cat : v =
1000
Lc cat:
P0 = 10.C p .t x .D q .S y .K p = 10.46.1,55.39,61, 2.1,2 0, 4.1 = 63386,4 N
CP=46
q=1,2
x=1 y=0,4 ([3] bang 5-32)

n
HB 190
=
= 1 ([3] bang 5-9)
190 190
KP=KMP=
Momen xoan:
M x = 10.C M . D q .S y .K p = 10.0,196.39,6 0,85.1,2 0,7.1 = 50,78 Nm
CM=0,196
32)
Cong suat cat:
Nc =
q=0,85 x=0,8 y=0,7 ([3] bang 5-
M x .nm 50,78.655
=
= 3,4kW
9750
9750
So vi cong suat cua may:

Ne < Nm. = 4,5.0,85=3,825 Kw
Thi gian gia cong c ban khoet tho
T0 =
L + L1 + L2 60 + 3 + 3
=
= 0,08 ph
S ph
786
L : chieu dai be mat gia cong (mm)

L1 : chieu dai an dao (mm)
L2 : chieu dai thoat dao (mm)
Khoet tinh:
Dung mui khoet D= 39,8+0,1 mm bang hp kim BK8, dung

dch Emunxin
ng knh cua phoi sau khi khoet tho : d= 39,6+0,16 mm
Chieu sau cat:
t=0,5(D-d) =0,5(39,8-39,6) = 0,1 mm
Lng chay dao vong :
Tra bang 5-29 [3], ta c:
Cv = 105 q = 0,4
x = 0,15 y = 0,45 m = 0,4
Kv = Kmv.Klv.Kuv
K mv =
( ) ( )
190 nv
190 nv
=
=1
HB
190
Kuv = 0,83 ([3] bang 5-5)

Klv = 1 ([3] bang 5-31)
=> Kv = 0,83
T = 50 phut ([3] bang 5-30)
Toc o cat :
V =
Cv D
T mt x S y
Kv =
5 0.3 9,8 0 , 4.0 ,8 3

5 00 , 4.0 ,10 ,1 5.1, 2 0 , 4 5
= 4 9,3( m / p h)

n=
1000.V 1000 .49,3

=
= 394,5 (v/ph)
.D
.39,8

.39,8.410
= 51,24 (m/ph)
tnh lai van toc cat : V =
1000
Lng chay dao phut

Sph = S . nm =1,2 . 410 = 492mm/ph
Lc cat:
P0 = 10.C p .t x .D q .S y .K p = 10.46.0,1.39,81, 2.1,2 0, 4.1 = 4114,24 N
CP=46
q=1,2
x=1 y=0,4 ([3] bang 5-32)

n
HB 190
=
= 1 ([3] bang 5-9)
190 190
KP=KMP=
Momen xoan:
M x = 10.C M . D q .S y .K p = 10.0,196.39,8 0,85.1,2 0,7.1 = 51Nm
CM=0,196
32)
Cong suat cat:
Nc =
q=0,85 x=0,8 y=0,7 ([3] bang 5-
M x .n m 51.410
=
= 2,145kW
9750
9750

Ne < Nm. = 4,5.0,85=3,825 Kw
Thi gian gia cong c ban khoet tinh
T0 =
L + L1 + L2 60 + 3 + 3
=
= 0,134 ph
S ph
492

Doa tho :
Dung mui doa D = 39,96+0,039 mm bang hp kim BK8,
khong dung dch trn nguoi
ng knh cua phoi sau khi khoet tinh : d = 39,8+0,1 mm

Chieu sau cat
t=0,5.(D-d) =0,5(39,96-39,8) = 0,08 mm
Lng chay dao vong
Cv = 105 q = 0,4
x = 0,15 y = 0,45 m = 0,4
Kv = Kmv.Klv.Kuv
K mv =
( )
( )
190 nv
190 nv
=
=1
HB
190
Kuv = 0,83 ([3] bang 5-5)

Klv = 1 ([3] bang 5-31)
=> Kv = 0,83
T = 50 phut ([3] bang 5-30)
Toc o cat :
V =
Cv D
T mt x S y
Kv =
5 0.3 9, 9 60 , 4.0,8 3
5 00 , 4.0 , 0 80 ,1 5.1, 2 0 , 4 5
= 5 1( m / p h)

n=
1000.V 1000 .51

=
= 406,5 (v/ph)
.D
.39,96

.39,96.410
= 51,44 (m/ph)
1000
Lng chay dao phut

Sph = S . n = 1,2 . 410 = 492 mm/ph
Lc cat:
P0 = 10.C p .t x .D q .S y .K p = 10.46.0,08.39,961, 2.1,2 0, 4.1 = 3307 ,28 N
CP=46
q=1,2
x=1 y=0,4 ([3] bang 5-32)
HB 190
=
= 1 ([3] bang 5-9)
190 190
KP=KMP=
Momen xoan:
M x = 10.C M . D q .S y .K p = 10.0,196.39,96 0,85.1,2 0,7.1 = 51,18 Nm
CM=0,196
32)
Cong suat cat:
Nc =
q=0,85 x=0,8 y=0,7 ([3] bang 5-
M x .nm 51,18.410
=
= 2,15kW
9750
9750
Ne < Nm. = 4,5.0,85=3,825 Kw

Thi gian gia cong c ban doa tho
T0 =
L + L1 + L2 60 + 3 + 3
=
= 0,134 ph
S ph
492

Doa tinh :
Dung mui doa D = 40+0,025 mm bang hp kim BK8, khong

dung dch trn nguoi
ng knh cua phoi sau khi doa tho la d=39,96+0,039 mm
Chieu sau cat
t=0,5(D-d) =0,5(40 - 39,96) = 0,02 mm
Lng chay dao:
Cv = 105 q = 0,4
x = 0,15 y = 0,45 m = 0,4
Kv = Kmv.Klv.Kuv
K mv =
( )
( )
190 nv
190 nv
=
=1
HB
190
Kuv = 0,83 ([3] bang 5-5)

Klv = 1 ([3] bang 5-31)
=> Kv = 0,83
T = 50 phut ([3] bang 5-30)
Toc o cat :
V =
Cv D q
T mt x S y
Kv =
5 0.4 00 , 4.0 ,8 3
5 00 , 4.0 , 0 20 ,1 5.1, 2 0 , 4 5
= 6 2,8 8( m / p h)

n=
1000.V 1000 .62,88

=
= 500,64 (v/ph)
.D
.40

.40.520
= 65,3 (m/ph)
1000
Lng chay dao phut

Sph =S .n = 1,2 . 520 = 624 mm/ph
Lc cat:
P0 = 10.C p .t x .D q .S y .K p = 10.46.0,02.401, 2.1,2 0, 4.1 = 827,8 N
CP=46
q=1,2
x=1 y=0,4 ([3] bang 5-32
HB 190
=
= 1 ([3] bang 5-9)
190 190
KP=KMP=
Momen xoan:
M x = 10.C M . D q .S y .K p = 10.0,196.40 0,85.1,2 0, 7.1 = 51,22 Nm
CM=0,196
32)
Cong suat cat:
Nc =
q=0,85 x=0,8 y=0,7 ([3] bang 5-
M x .nm 51,22.520
=
= 2,73kW
9750
9750

Ne < Nm. = 4,5.0,85=3,825 Kw
Thi gian gia cong c ban doa tinh
T0 =
L + L1 + L2 60 + 3 + 3
=
= 0,106 ph
S ph
624

7.2. TNH CHE O CAT BANG PHNG PHAP TRA
BANG:
7.2.1. Tra bang che o cat cho nguyen cong 1
(phay mat ay )
May phay ng 6H13
Phay tho:
Chieu sau cat: t = 2,45 mm
Dung cu dao phay mat au gan manh hp kim cng
BK8
Vat lieu gia cong : Gang xam co HB >180
ng knh dao: D =100 mm
So rang dao: Z = 8
Chu ky ben cua dao: T = 180 ph (bang 5-40 [2])
Lng chay dao rang Sz = 0,26 mm/rang (tra bang 5125[2])
Toc o cat: v = 141 m/ph (tra bang 5-127[2])
Cac he so ieu chnh:
He so ieu chnh phu thuoc vao o cng cua
gang: K1 = 0,89
He so ieu chnh phu thuoc vao chu ky ben cua
dao: K2 = 1
He so ieu chnh phu thuoc vao mac hp kim
cng: K3 = 0,8
He so ieu chnh phu thuoc vao trang thai cua

be mat gia cong: K4 = 1
He so ieu chnh phu thuoc vao chieu rong phay:
K5 = 0,89
He so ieu chnh phu thuoc vao goc nghieng
chnh: K6 = 1
Vay van toc tnh toan
v = 141.0,89. 1 . 0,8 . 1 . 0,89 . 1 = 89,35 m/ph
So vong quay
n=
1000.v 1000.89,35
=
= 284,6 (vg/ph)
.D
.100
Chon theo may n = 240 vg/ph

.100.240
= 75,36 (m/ph)
1000
Lng chay dao( mm/vg)

S = Sz.Z = 0,26.8 = 2,08 mm/vg
Lng an dao (mm/ph)
Sph = S .n= 2,08 . 240 = 499 mm/ph
Tra bang 5-130 [2] , ta co cong suat cat N= 7,8 Kw
Ne < Nm. = 10.0,85=8,5 Kw
Thi gian gia cong c ban
T0 =
L + L1 + L2 165 + 3 + 3
=
= 0,3 ph
S ph
499

Phay ban tinh
Cac thong so cho trc:
Chieu sau cat: t = 1,05 mm
Dung cu dao: hp kim cng BK8
Vat lieu gia cong: Gang xam co HB >180
ng knh dao : D= 100 mm
So rang dao: Z = 8
Chu ky ben cua dao: T = 180 ph(bang 5-40 [2])
Lng chay dao rang Sz = 0,24 mm/rang (tra bang 5-125[2])
Cac he so ieu chnh:
gang: K1 = 0,89
dao: K2 = 1

cng: K3 = 0,8
K5 = 0,89
chnh: K6 = 1
V = 158 .0,89. 1 . 0,8 . 1 . 0,89 . 1 = 100 m/ph
So vong quay
n=
1000.V 1000 .100

=
= 318,5 (vg/ph)
.D
.100

.100.303
= 95,14 (m/ph)
1000

S = Sz .Z = 0,24.8 = 1,92 mm/vg
Lng an dao (mm/ph)
Sph = S .n= 1,92 . 303 = 581,76 mm/ph
Ne < Nm. = 10.0,85=8,5 Kw
T0 =
L + L1 + L2 165 + 3 + 3
=
= 0,29 ph
S ph
581,76

Phay tinh
Cac thong so cho trc:
Chieu sau cat: t = 1 mm
Dung cu dao: hp kim cng BK8
Vat lieu gia cong: Gang xam co HB >180
ng knh dao : D= 100 mm
So rang dao: 8
Chu ky ben cua dao: T = 180 ph(bang 5-40 [2])
Lng chay dao rang Sz = 0,2 mm/rang (tra bang 5-125[2])
Cac he so ieu chnh:
gang: K1 = 0,89

dao: K2 = 1
cng: K3 = 0,8
K5 = 0,89
chnh: K6 = 1
V = 158 .0,89. 1 . 0,8 . 1 . 0,89 . 1 = 100 m/ph
So vong quay
n=
1000.V 1000 .100

=
= 318,5 (vg/ph)
.D
.100

.100.303
= 95,14 (m/ph)
1000

S = Sz .Z = 0,2.8 = 1,6 mm/vg
Lng an dao (mm/ph)
Sph = S .n= 1,6 . 303 = 484,8 mm/ph
Ne < Nm. = 10.0,85=8,5 Kw
T0 =
L + L1 + L2 165 + 3 + 3
=
= 0,35 ph
S ph
484,8

T cac so lieu tren ta co bang:
Nguyen cong 1
ST
Noi dung
Dun
T
bc
g cu
1
2
3
Phay tho
Phay ban
tinh
Phay tinh
BK8
BK8
t
(mm
)
2,45
1,05
BK8
May phay ng 6H12

s
v
n
(mm/v (m/ph) (vg/ph)
g)
2,08
75,36
240
1,92
95,14
303
1,6
95,14
303
T0
(ph)
0,3
0,29
0,35

May phay ngang 6H82
Phay tho:
Chieu rong phay : B = 3,5 mm
Dung cu dao phay a ba mat rang gan manh thep
gio P6M5
So rang dao: Z = 20 rang
Cac he so ieu chnh:
gang: K1 = 1,12
dao: K2 = 1,11
be mat gia cong: K3 = 0,8
He so phu thuoc vao dang gia cong K4 = 1
v = 19.1,12. 1,11 . 0,8. 1 = 19 m/ph
So vong quay
n=
1000.v 1000.19
=
= 30,3 (vg/ph)
.D
.200

.200.30
= 18,84 (m/ph)
1000

S = Sz.Z = 0,25 .20 = 5 mm/vg
Lng an dao (mm/ph)
Sph = S .n= 5 . 30 =150 mm/ph
Chon theo may Sph = 150 mm
Tra bang 5-175 [2] , ta co cong suat cat N= 1 Kw
Ne < Nm. = 1,7. 0,85=1,5 Kw
T0 =
L + L1 + L2 80 + 3 + 3
=
= 0,57 ph
S ph
150

May phay ngang 6H82
Phay tho:
Chieu rong phay : B = 34 mm
Dung cu dao phay a ba mat rang gan manh thep
gio P6M5
So rang dao: Z = 16 rang
Toc o cat: v = 29,5 m/ph (tra bang 5-172[2])
Cac he so ieu chnh:
gang: K1 = 1,12
dao: K2 = 1,11
be mat gia cong: K3 = 0,8
He so phu thuoc vao dang gia cong K4 = 1
v = 29,5.1,12. 1,11 . 0,8. 1 = 29,5 m/ph
So vong quay
n=
1000.v 1000.29,5
=
= 46,97 (vg/ph)
.D
.200

.200.48
= 30 (m/ph)
1000

S = Sz.Z = 0,25 .16 = 4 mm/vg
Lng an dao (mm/ph)
Sph = S .n= 4 . 48 =192 mm/ph
Chon theo may Sph = 190 mm
Tra bang 5-175 [2] , ta co cong suat cat N= 1 Kw
Ne < Nm. = 1,7. 0,85=1,5 Kw
T0 =
L + L1 + L2 34 + 3 + 3
=
= 0,2 ph
S ph
190

Khoan va Taro lo M10
May khoan ng 2H125
Mui khoan ruot ga bang thep gio P6M5 co d=8,5 mm
Khong dung dch trn nguoi
Chieu sau cat :
t=0,5.d = 4,25 mm
Lng chay dao:
S = 0,2 mm/vong ( bang 5-89 [2])
Chon theo may
S = 0,2 mm/vong
Toc o cat tra bang
v= 28 m/vong ( bang 5 -90 [2])
Chu ky ben cua mui khoan : T = 35 ph ( bang 5 -90 [2])
He so ieu chnh toc o cat theo chu ky ben T : K1
=1
He so phu thuoc vao chieu sau khoan : K2 = 1
Suy ra toc o cat
v = 28. 1 . 1= 28 m/vg
So vong quay cua truc chnh :
n=
1000.v 1000.28
=
= 1049vg / ph
.D
.8,5
Chon theo may : nm = 990 vg/ph

Tnh lai toc o cat :
.8,5.990
v=
1000
= 26,4m / vg
Cong suat cat

N =1 Kw < 0,85.2,2 = 1,87 Kw ( bang 5-92)
( khoan 2 lo )
Khoan 2 lo d = 17+0,43 mm
May khoan ng 2H125
Mui khoan ruot ga bang thep gio P6M5 co D=17 mm
Khong dung dch trn nguoi
Chieu sau cat :
t=0,5.D = 8,5 mm
Lng chay dao
S = 0,33 mm/vg ( bang 5-89 [2])

Chon theo may
S = 0,28 mm/vg
Toc o cat tra bang
v= 31,5 m/vong ( bang 5 -90 [2])
Chu ky ben cua mui khoan : T = 35 ph ( bang 5 -90 [2])
He so ieu chnh toc o cat theo chu ky ben T : K1
=1
He so phu thuoc vao chieu sau khoan : K2 = 1
Suy ra toc o cat
v = 31,5. 1 . 1= 31,5 m/vg
So vong quay cua truc chnh :
n=
1000.v 1000.31,5
=
= 590vg / ph
.D
.17
Chon theo may : nm = 500 vg/ph

Tnh lai toc o cat :
.17.500
v=
1000
= 26,7 m / vg
Cong suat cat

N =1,1 Kw < 0,85.2,2 = 1,87 Kw ( bang 5-92)

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So tay cong nghe che tao may.

5.5. Nguyen cong 5 ..................................19

cho be mat (10) ................................26

XAC NH DANG SAN XUAT

VA PHAN TCH CHI TIET GIA CONG

1.2. Khoi lng chi tiet

1.3. Dang san xuat va ac trng

nghe chuyen dung (o ga chuyen dung) mi em

1.4. Pham vi s dung

O trt dung lap cac truc cong tac quay toc o

1.5. Cac yeu cau ky thuat

Cac goc ln ban knh R3 .

ng knh ngoai cua bac lap chat vi o trt. Lot

Moi lap gia bac va truc la moi lap tieu chuan

o khong song song gia ng tam lo so vi mat

1.6. Vat lieu

Thanh phan hoa hoc

2.2. Chon phng phap che tao phoi

2.3. Tra lng d gia cong c cho cac be mat

Tra cac bang t 3-3 en 3-15 theo [3] ta co:

Khong gia cong nhiet

Kch thc danh ngha

2.4. Hnh thanh ban ve phoi va xac nh

2.2. Chon phng phap che tao phoi

2.3. Tra lng d gia cong c cho cac be mat

Tra cac bang t 3-3 en 3-15 theo [3] ta co:

2.4. Hnh thanh ban ve phoi va xac nh

Ban ve phoi(ban ve nh kem)

6.1. XAC NH LNG D BANG PHNG PHAP

Kch thc gia cong can at c la 40 +0,025 , cap chnh

Lng d cho khoet tinh

Lng d trung gian ln nhat

Lng d tong cong ln nhat

Z 0 = Z 0 max ES ph + ES ct = 3,5 0,5 + 0,025 = 3,025mm = 3mm

Kch thc danh ngha cua phoi

vay ket qua tnh toan la ung

6.2. XAC NH LNG D BANG PHNG PHAP

Kch thc cua phoi la 49 0,5 .

Lng d cho bc phay tho va ban tinh Z = Zmax Z3

Phay ban tinh

Tng t ta tnh cho cac nguyen cong con lai

6.2.2. Lng d nguyen cong 5 (khoan , taro lo

6.2.2. Lng d nguyen cong 6 (khoan , taro lo

Chon dao cho cac nguyen cong

nguyen cong 2 (phay mat 10 va 13)

S dung dao phay a ba mat rang gan

nguyen cong 3 (phay mat 5,6,8)

S dung dao phay a gan thep gio.

ng knh ngoai: D=200 (mm).

Dung dch trn nguoi: emunxi.

nguyen cong 4 (khoet , doa lo 14)

ng knh mui doa: D = 40 (mm)

nguyen cong 5 (khoan, ta ro lo 7)

Mui khoan ruot ga thep gio uoi con kieu II ([1]

Goc sau con lai:1=150

nguyen cong 6 (khoan lo 4 ,9)

Mui khoan ruot ga thep gio uoi tru kieu II ([1]

tinh, doa tho, doa tinh lo 40:

Chon may phay ng 6H11 ([3] bang9-38).

m1 = nmax 15 = 27,69 = 1,26.

Cac toc o cua truc chnh: 65 80 100 130 160

Cac toc o tien cua ban may: 35 45 55 70

So cap toc o truc chnh:18 .

Pham vi toc o truc chnh: 30 -1500