o an mon hoc Cong nghe che tao may

-1 Tran Hai Nam

GVHD :

LI NOI AU
Qui trnh cong nghe che tao chi tiet dang cang can
at yeu cau ve cac mat au, o song song cua cac lo
vi nhau. T cac yeu cau tren, ta phai thiet ke mot qui
trnh cong nghe hp ly t khau tao phoi en khau tao
thanh chi tiet hoan chnh.
Tren c s o ta phai thiet ke o ga, tnh che o
cat va xac nh thi gian gia cong c ban cho tng
nguyen cong mot cach hp ly e at hieu qua kinh te,
ky thuat cao nhat. Nhng yeu cau tren c the hien
trong : O AN THIET KE QUI TRNH CONG NGHE GIA CONG
CHI TIET DANG CANG.
Cac so lieu, thong so do tra bang hoac tnh toan
eu da vao cac tai lieu va kinh nghiem cua thay
hng dan .
Mot san pham co the co nhieu phng an cong
nghe khac nhau viec thiet ke quy trnh cong nghe con so
sanh va chon loc ra c mot phng an cong nghe hp
ly nhat am bao yeu cau ve chat lng, gia thanh re,
thi gian, ap ng nhu cau xa hoi.
Tuy nhien, do con yeu kem ve kinh nghiem thc te
nen khong the tranh khoi nhng sai sot trong qua trnh
tnh toan cung nh chon cac so lieu. Em rat mong thay co
gop y, bo sung e kien thc cua em c vng vang
hn .
Sinh

vien thc hien.

Nguyen Hu Tuan Viet

Hoang Minh Ty

SVTH : Nguyen Hu Tuan Viet

trang --1--

& Hoang Minh Ty

o an mon hoc Cong nghe che tao may

-2 Tran Hai Nam

Chng I:

GVHD :

PHAN TCH CHI TIET GIA

CONG
1.Cong dung cua chi tiet :

- Chi tiet gia cong co dang cang dung e ieu chnh

s hoat ong cua cac chi tiet gan vao vi no, no chuyen
ong c nh mot truc gan vao lo lam viec chnh co
ng knh = 30mm (lo 4) va c gan chat nh then gan
chat truc. Nh truc nay se ieu khien c cac chi tiet
khac gan vao hai lo hai au cang co ng knh lan
lt la = 16mm va ranh dai = 9mm
- o vuong goc gia ng tam cua lo va mat
au can phai c bao am.

2. Cac yeu cau ky thuat :

- Cac chi tiet gia cong thuoc ho cang va ta chon lo
= 30mm la mat lam viec chnh da vao be mat lam viec
chnh e gia cong cac lo con lai (lo 2 va lo 6)
- V tr tng quan gia cac be mat: o song song gia
lo lam viec chnh so vi hai lo hai au cang la 0.1/100
mm
- o nham be mat:
+ Lo (4) co = 30mm lam viec chnh co o
nham be mat tng oi cao Ra= 1.6m
+ Lo(2) va(6) co = 16mm va = 9mm hai au
hai au cang co o nham thap hn Ra= 2.5m
+ Cac be mat 1-3-5-7-9- va 10 co o nham Ra=
3.2m
+ Cac be mat con lai khong gia cong co Rz=
80m
+ Cac goc ln R= 3mm
-Cac kch thc khong ghi che tao theo cap chnh xac
IT15/2.

3. Vat lieu chi tiet:

- Chi tiet la gang xam,ky hieu GX 15-32, theo {8,trang

237, bang 11} ta co cac thong so sau :
Gii han ben keo 150 N/mm2
SVTH : Nguyen Hu Tuan Viet

trang --2--

& Hoang Minh Ty

o an mon hoc Cong nghe che tao may

-3 Tran Hai Nam

o gian dai 0,5%

Gii han ben uon 320 N/mm2

Gii han ben nen 600 N/mm2

GVHD :

o cng 170-229 HB, chon HB = 190

Dang grafit: tam nho mn
Tnh chat hoa-ly u ap ng chc nang phuc vu va
cong nghe che tao

Chng II:
XAC NH DANG SAN XUAT
1. San lng chi tiet can che tao :

- So lng chi tiet can che tao trong mot nam tnh theo
cong thc :
N = N0 . m.(1 + /100).(1 + /100) (chiec/ nam)
Trong o:
m = 1 : so lng chi tiet nh nhau trong mot n v
san pham.
= 10 - 20% : so % chi tiet dung lam phu tung,
chon = 10%
= 5 - 7% : so % chi tiet phe pham trong qua trnh
che tao.
Ta chon =5%.
N0 =10000 la san lng trong mot nam theo ke
hoach
Ta c:
N= 10000 . 1 . (1 + 10/100).(1 + 5/100) = 11550
(chiec/ nam).

2. Khoi lng chi tiet :

Tnh the tch:
V1 = 16..(112 - 82 + 102 - 4,52 ) = 6873,8 mm3
V2 = 60..(202 -152 ) = 32986,7 mm3
V3 = 11.25.16 = 4400 mm3
V4 = (40.25 - .202/4)12 = 8230 mm3
V5 = 31.70.12 - .15,62 = 25275,5 mm3
SVTH : Nguyen Hu Tuan Viet

trang --3--

& Hoang Minh Ty

o an mon hoc Cong nghe che tao may

-4 Tran Hai Nam

GVHD :

The tch chi tiet :

V = V1 + V2 + V3 + V4 + V5 = 6873,8 + 32986,7 + 4400+ 8230
= 77715,5 mm3
Ty trong gang xam 7,8 kg/dm3

Khoi lng chi tiet G = 7,8.0,0777155 = 0,606 kg

3. Dang san xuat va ac trng cua no

Da theo san lng chi tiet a cho va khoi lng chi tiet
, tra [5, trang 24, bang 2.1] ta xac nh gan ung dang
san xuat la loat va .
ac trng dang san xuat nay la co tnh on nh va
lap lai , s dung may van nang-trang b cong nghe
chuyen dung (o ga chuyen dung) mi em lai hieu
qua kinh te-ky thuat.

Chng III: CHON DANG PHOI VA PHNG PHAP

CHE TAO PHOI

1. Dang phoi :
- Chi tiet dang cang, vat lieu che tao chi tiet la gang
xam GX 15-32, phng phap che tao phoi la uc.

2.Chon phng phap che tao phoi:

-V dang san xuat la hang loat va va vat lieu chi tiet

la gang xam GX15- dung phng phap uc trong khuon cat
mau kim loai, lam khuon bang may, vi CCX II. Loai phoi
nay co CCX kch thc la IT15 IT16 (theo tai lieu HDTK
trang 27 va Theo tai lieu so tay cong nghe tap 1 trang 44
,bang 28 -1). Do kch thc ln nhat la 121 mm, nen ta chon
lng d gia cong cho cac be mat nh sau:
+ Lng d cho be mat (1-5-7-9-10): 3 mm.
+ Lng d cho be mat (3) :4 mm.
+ Lng d cho be mat(4): 3 mm
+ Goc thoat khuon bang 30 .
+ Ban knh goc ln R = 3 mm

3.Ban ve phoi:
SVTH : Nguyen Hu Tuan Viet

trang --4--

& Hoang Minh Ty

o an mon hoc Cong nghe che tao may

-5 Tran Hai Nam

GVHD :

- T kch thc tren ban ve chi tiet ta co kch thc

cho ban ve phoi la :
- Kch thc phoi = kch thc chi tiet + kch thc lng
d
- Cac goc ln lay R = 3 mm
- Goc thoat khuon lay bang 30
- Dung sai kch thc phoi theo cap chnh xac oi xng.
[Theo bang phu luc 17 ]
- Theo hng dan o an CNCTM th dung sai kch thc
la IT

15
2

(ghi tren ban ve phoi).

- o nham Rz = 80 m
Dung sai kch thc chi tiet uc (mm), lay theo IT15:
Kch thc danh ngha

>
> 6

: 0,480

10 : 0,580

> 10 18 : 0,700
> 18 30 : 0,840
> 30 50 : 1,000
> 50 80 : 1,200
> 80 120 : 1,400
> 120 180 : 1,600

Qua trnh hnh thanh phoi:

Theo [7, trang 63] qua trnh hnh thanh phoi trai qua cac
bc sau:
- Trc het bo phan ky thuat phai ve ban ve vat
uc. Can c vao ban ve vat uc bo phan moc mau
che tao ra mau va hop loi. bo phan lam khuon
ngi ta dung mau va hon hp lam khuon e che tao
ra khuon. bo phan lam loi ngi ta dung hop loi va
hon hp lam loi che tao ra loi. Sau khi say khuon va loi
ta em lap rap khuon loi lai vi nhau. Tien hanh cac
bc tiep theo nh rot kim loai vao khuon, m khuon
lay vat uc, pha loi khoi vat uc, lam sach vat uc
va kiem nghiem.
- Chi tiet c lam sach bang cac thiet b phun cat
kho va phun cat t t ong va ban t ong.
SVTH : Nguyen Hu Tuan Viet

trang --5--

& Hoang Minh Ty

o an mon hoc Cong nghe che tao may

-6 Tran Hai Nam

GVHD :

Khoi lng phoi tnh tng t khoi lng chi tiet :

M = V. 7,8 = 0,09831.7,8 =0,767 kg

Chng IV:

CHON TIEN TRNH GIA CONG

10

7
9

Hnh 4.1 : Ban ve anh dau be mat can gia

cong
SVTH : Nguyen Hu Tuan Viet

trang --6--

& Hoang Minh Ty

o an mon hoc Cong nghe che tao may

-7 Tran Hai Nam

GVHD :

1. Chon cac phng phap gia cong cac be mat

phoi

Be mat (1)-(10), (5)-(7) o nham Ra = 3,2 m, cap

6. Dung sai kch thc 0.055mm, cap chnh xac kch

thc cap 11. Phay mat au.

Be mat (3)-(9) o nham Ra = 3,2 m, cap 6. Dung

sai kch thc 0.095mm, cap chnh xac kch thc cap
11. Phay mat au.

Be mat (4) lo 30 mm, o nham Ra = 1,6 m,

cap 7, dung sai kch thc

+0,033 mm, cap 8, khoet,

doa.

Be mat (2) lo 16 mm, o nham Ra = 2.5 m, cap

6, dung sai kch thc +0,027 mm, cap 8. Khoan, khoet

va doa.

Be mat (6) o nham Ra = 2.5 m, cap 6, dung sai

kch thc +0,022 mm, cap chnh xac 8, Khoan, phay

ranh.

Be mat (8) o nham Ra = 3,2 m, cap 6, dung sai

kch thc +0,012. Xoc ranh then

2. Chon chuan cong nghe

Dung be mat tru ngoai lam chuan tho cho

nguyen cong au tien.

Dung be mat 4 va 3 lam chuan tinh thong nhat

cho cac nguyen cong tiep theo.

3. Chon trnh t gia cong cac be mat

1. Muc ch :

- Xac nh trnh t gia cong hp ly nham am bao o

chnh xac ve kch thuc,v tr tng quan va o nham cac
be mat theo yeu cau e ra.
SVTH : Nguyen Hu Tuan Viet

trang --7--

& Hoang Minh Ty

o an mon hoc Cong nghe che tao may

-8 Tran Hai Nam

GVHD :

2. Noi dung :
2.1 Chon phng phap gia cong cac be mat phoi:

- Da vao yeu cau ac tnh ky thuat ta chon phng

phap gia cong cho cac be mat sau nh : tien, phay,
khoan,khoet, doa

2.2 Lap quy trnh cong nghe:

Quy trnh cong nghe I :
- Nguyen cong 1:
Bc 1: nh v mat tru ngoai bang khoi ch V
phay tho mat (3)
Bc 2: nh v mat tru ngoai bang khoi ch V
phay tinh mat (3)
- Nguyen cong 2:
Bc 1: nh v mat (3) va mat tru ngoai khoet
tho lo(4)
Bc 2: nh v mat (3) va mat tru ngoai khoet
tinh lo(4)
Bc 3: nh v mat (3) va mat tru ngoai doa
lo(4)
- Nguyen cong 3:
Bc 1: nh v mat (4) va (3) phay tho mat (9).
Bc 2: nh v mat (4) va (3) phay tinh mat (9).
- Nguyen cong 4:
Bc 1: nh v lo(4) va mat (3) ket hp kep
chat phay tho 2 mat
(1) - (10), (5) - (7).
Bc 2: nh v lo (4) va mat (3) ket hp kep
chat phay ban tinh 2 mat (1) - (10), (5) - (7).
Bc 3: nh v lo (4) va mat (3) ket hp kep
chat phay tinh 2 mat
(1) - (10), (5) - (7)
- Nguyen cong 5:
Bc 1: nh v lo (4) va mat (3) ket hp kep
chat khoan lo (2)
Bc 2: nh v lo (4) va mat (3) ket hp kep
chat khoet lo (2).
Bc 3: nh v lo (4) va mat (3) ket hp kep
chat doa lo (2).
- Nguyen cong 6:
Bc 1: nh v lo (4), (2)va mat (3) ket hp kep
chat khoan lo (6)
Bc 2: nh v lo (4), (2) va mat (3) ket hp kep
chat phay ban tinh ranh (6).
SVTH : Nguyen Hu Tuan Viet

trang --8--

& Hoang Minh Ty

o an mon hoc Cong nghe che tao may

-9 Tran Hai Nam

GVHD :

Bc 3: nh v lo (4), (2) va mat (3) ket hp kep

chat phay tinh ranh (6).
- Nguyen cong 7:
nh v mat tru ngoai, (3) va(2) ket hp kep chat
xoc ranh then (8)
Quy trnh cong nghe II :

- Nguyen cong 1:
Bc 1: nh v mat mat tru ngoai bang khoi
ch V khoet tho lo(4)
Bc 2: nh v mat mat tru ngoai bang khoi
ch V khoet tinh lo(4)
Bc 3: nh v mat mat tru ngoai bang khoi
ch V doa lo(4)
- Nguyen cong 2:
Bc 1: nh v mat (4) va (9) phay tho mat (3).
Bc 2: nh v mat (4) va (9) phay tinh mat (3).
- Nguyen cong 3:
Bc 1: nh v mat (4) va (3) phay tho mat (9).
Bc 2: nh v mat (4) va (3) phay tinh mat (9).
- Nguyen cong 4:
Bc 1: nh v lo(4) va mat (3) ket hp kep
chat phay tho 4 mat
(1) - (10), (5) - (7).
Bc 3: nh v lo (4) va mat (3) ket hp kep
chat phay tinh 4 mat
(1) - (10), (5) - (7)
- Nguyen cong 5:
Bc 1: nh v lo (4) va mat (3) ket hp kep
chat khoan lo (2)
Bc 2: nh v lo (4) va mat (3) ket hp kep
chat khoet lo (2).
Bc 3: nh v lo (4) va mat (3) ket hp kep
chat doa lo (2).
- Nguyen cong 6:
Bc 1: nh v lo (4), (2)va mat (3) ket hp kep
chat khoan moi lo (6)
Bc 2: nh v lo (4), (2) va mat (3) ket hp kep
chat phay ban tinh ranh (6).
Bc 3: nh v lo (4), (2) va mat (3) ket hp kep
chat phay tinh ranh (6).
- Nguyen cong 7:
nh v (3) va(9) ket hp kep chat xoc ranh then
(8)
Quy trnh cong nghe III :

- Nguyen cong 1:
SVTH : Nguyen Hu Tuan Viet

trang --9--

& Hoang Minh Ty

o an mon hoc Cong nghe che tao may

Tran Hai Nam -10 -

GVHD :

Bc 1: nh v mat mat tru ngoai bang khoi

ch V khoet tho lo(4)
Bc 2: nh v mat mat tru ngoai bang khoi
ch V khoet tinh lo(4)
Bc 3: nh v mat mat tru ngoai bang khoi
ch V doa lo(4)
- Nguyen cong 2:
Bc 1: nh v mat (4) va (9) phay ban tinh mat
(3).
- Nguyen cong 3:
Bc 1: nh v mat (4) va (3) phay ban tinh mat
(9).
- Nguyen cong 4:
Bc 1: nh v lo(4) va mat (3) ket hp kep
chat phay ban tinh 4 mat
(1) - (10), (5) - (7).
- Nguyen cong 5:
Bc 1: nh v lo (4) va mat (3) ket hp kep
chat khoan lo (2)
Bc 2: nh v lo (4) va mat (3) ket hp kep
chat khoet lo (2).
Bc 3: nh v lo (4) va mat (3) ket hp kep
chat doa lo (2).
- Nguyen cong 6:
Bc 1: nh v lo (4), (2) va mat (3) ket hp kep
chat khoan moi trc lo e phay ranh (6)
- Nguyen cong 7:
Bc 1: nh v lo (4), (2) va mat (3) ket hp kep
chat phay tho be mat ranh (6).
- Nguyen cong 8:
Bc 1: nh v lo (4), (2) va mat (3) ket hp kep
chat phay tinh be mat ranh (6).
- Nguyen cong 9:
nh v mat (9) va mat tru ngoai ket hp kep
chat xoc ranh then (8)

3. Phan tch ba quy trnh cong nghe a ra e chon

mot:

- Theo em quy trnh cong nghe II la tot hn ca v chi

tiet gia cong oi hoi phai co o song song gia be mat
lam viec chnh lo 30 vi hai lo con lai hai au cang la
0.1/100 mm va am bao s phan bo eu lng d gia be
mat gia cong va be mat khong gia cong.Ngoai ra viec chia
nho nguyen cong giup lam giam thi gian thay dao va
ieu chnh may ma van phu hp vi dang san xuat loat
va.
SVTH : Nguyen Hu Tuan Viet

trang --10--

& Hoang Minh Ty

o an mon hoc Cong nghe che tao may

Tran Hai Nam -11 -

Chng V:

GVHD :

THIET KE NGUYEN CONG

1. Nguyen cong 1: Gia cong lo (4)

A. Chon trnh t cac bc trong nguyen cong
Bc 1: khoet tho bang dao khoet co gan manh hp
kim cng.
Bc 2: khoet tinh bang dao khoet co gan manh hp
kim cng.
Bc 3: Doa tinh e at o nham yeu cau.

B. S o ga at

SVTH : Nguyen Hu Tuan Viet

trang --11--

& Hoang Minh Ty

o an mon hoc Cong nghe che tao may

Tran Hai Nam -12 -

GVHD :

Hnh 5.1 : S o nh v va kep chat nguyen

cong 1

C. Chon may cong nghe

Theo [2, trang 18, bang 9.4] chon may phay 6H11, cong
suat 4.5 KW

D. Chon o ga

nh v: Dung 2 khoi ch V nh v mat tru ngoai

Chot chong xoay chi tiet.

Kep chat: kep bang c cau vt van.

E. Chon dung cu cat

Theo [2, trang 332, bang 4-47 tap 1} chon dao khoet
rang gan manh hp kim cng BK6, chuoi con.
SVTH : Nguyen Hu Tuan Viet

trang --12--

& Hoang Minh Ty

o an mon hoc Cong nghe che tao may

Tran Hai Nam -13 -

GVHD :

L=180mm , l=85mm
Khoet tho _ dao so 1: D=29.2
Khoet tinh _ dao so 2: D=29.8
Thong so hnh hoc cua li dao: =50 , =80 , =600 ,
1=300 , =100 , f=1mm , =0 , =80 , 1=100
Theo [2, trang 336, bang 4-49 tap 1} chon dao doa, rang
gan manh hp kim cng BK6, chuoi con.
D=30mm , L=200mm , l=18mm
L: Chieu dai dao
l: Chieu dai li dao
D: ng knh li dao
Cac thong so hnh hoc cua dao doa: =00 , =100 ,
0=4.50 , =0 , 0=100 , 01=250 , c=1 , goc nghieng 150 .

F. Chon dung cu kiem tra

Thc kep panme

G. Chon dung dch trn nguoi

Emunxi

2. Nguyen cong 2: Phay mat 3

A. Chon trnh t cac bc trong nguyen cong
Phay ban tinh bang dao phay mat au co gan manh
hp kim cng.

B. S o ga at

SVTH : Nguyen Hu Tuan Viet

trang --13--

& Hoang Minh Ty

o an mon hoc Cong nghe che tao may

Tran Hai Nam -14 -

GVHD :

Hnh 5.2 : S o nh v va kep chat nguyen

cong 2

C. Chon may cong nghe

Theo [4, trang 117, bang 19] chon may phay 6H11, cong
suat 4.5 KW

D. Chon o ga
nh v:
-Dung chot tru nh v be mat (4) a c gia
cong.
-Dung chot t nh v mat (9) va mot chot chong
xoay.
Kep chat: Kep chat bang thanh dam

E. Chon dung cu cat

Theo [2, trang 340, bang 4-94] tap 1 chon dao phay mat
au rang chap manh hp kim cng,BK6
D = 100, B = 39, d = 32(H7), so rang 10
Chu ky ben 120 phut

F. Chon dung cu kiem tra

Thc kep
SVTH : Nguyen Hu Tuan Viet

trang --14--

& Hoang Minh Ty

o an mon hoc Cong nghe che tao may

Tran Hai Nam -15 -

GVHD :

G. Chon dung dch trn nguoi

Emunxi

3. Nguyen cong 3: Phay mat (9)

A. Chon trnh t cac bc trong nguyen cong
Phay ban tinh bang dao phay mat au co gan manh
hp kim cng.

B. S o ga at

Hnh 5.3 : S o nh v va kep chat nguyen

cong 3

C. Chon may cong nghe

Theo [2, trang 72, bang 9-38 tap 3] chon may phay 6H11,
cong suat 4.5 KW

D. Chon o ga
nh v:
-Dung chot tru nh v be mat (4) a c gia cong
-Dung mat phang nh v mat (3) va mot chot
chong xoay.
Kep chat: Kep chat bang thanh dam
SVTH : Nguyen Hu Tuan Viet

trang --15--

& Hoang Minh Ty

o an mon hoc Cong nghe che tao may

Tran Hai Nam -16 -

GVHD :

E. Chon dung cu cat

Theo [2, trang 340, bang 4-94] tap 1 chon dao phay mat
au rang chap manh hp kim cng,BK6
D = 100, B = 39, d = 32(H7), so rang 10
Chu ky ben 120 phut

F. Chon dung cu kiem tra

Thc kep

G. Chon dung dch trn nguoi

Emunxi

4. Nguyen cong 4: Phay mat (1) (10) & (5) (7)

A. Chon trnh t cac bc trong nguyen cong
Phay mot lan bang dao phay mat au co gan manh
hp kim cng

B. S o ga at

SVTH : Nguyen Hu Tuan Viet

trang --16--

& Hoang Minh Ty

o an mon hoc Cong nghe che tao may

Tran Hai Nam -17 -

GVHD :

Hnh 5.4 : S o nh v va kep chat nguyen

cong 4

C. Chon may cong nghe

Theo [2, trang 73, bang 9-38] chon may phay 6H11, cong
suat 4.5 KW.

D. Chon o ga

nh v:
Dung mat phang nh v mat (3)
Dung chot tru dai nh v lo (4)
Dung chot chong xoay

Kep chat : Kep chat bang ai oc va bac

ch C

E. Chon dung cu cat

Theo [2, trang 367, bang 4-85] chon dao phay da 3 mat
rang gan manh hp kim cng BK6
D = 100, B = 14, d = 32(H7), so rang 8
Chu ky ben 120 phut

F. Chon dung cu kiem tra

Thc kep

G. Chon dung dch trn nguoi

Emunxi

5. Nguyen cong 5: Khoan-khoet-Doa lo 2

A. Chon trnh t cac bc trong nguyen cong
Khoan bang mui khoan ruot ga
Khoet bang mui khoet
Doa lai bang mui doa nham at cap chnh xac ve o
nham va kch thc.

SVTH : Nguyen Hu Tuan Viet

trang --17--

& Hoang Minh Ty

o an mon hoc Cong nghe che tao may

Tran Hai Nam -18 -

GVHD :

B. S o ga at

Hnh 5.5 : S o nh v va kep chat nguyen

cong 5

C. Chon may cong nghe

Theo [2, trang 73, bang 9-38] chon may phay 6H11, cong suat
4.5 KW

D. Chon o ga
nh v:
SVTH : Nguyen Hu Tuan Viet

trang --18--

& Hoang Minh Ty

o an mon hoc Cong nghe che tao may

Tran Hai Nam -19 -

GVHD :

Dung chot tru dai nh v lo (4)

Dung mat phang nh v mat (3)
Dung chot chong xoay

Kep chat: Kep chat bang ai oc

E. Chon dung cu cat

Li khoan: Theo [2, trang 320, bang 4-40]

ng knh d = 15mm, chieu dai mui khoan L = 111mm,

chieu dai phan lam viec l = 56mm
Mui khoan ruot ga uoi tru
Cac thong so hnh hoc li cat:
Goc sau = 120
Goc nghieng cua li cat ngang = 500
Goc nghieng chnh cua li cat 2 = 800
Chu ky ben:12+0.5x12 = 18 phut
1=60 , a=1.5 , l=2.5 , l1=1.5 , f1=0.2

Li khoet: Theo [2, trang 320, bang 4-40]

ng knh d = 15.8mm, chieu dai mui khoan L =

180mm, chieu dai phan lam viec l = 85mm
Mui khoet chuoi tru gan manh hp kim cng
Cac thong so hnh hoc li cat:
Goc sau = 80
Goc nghieng cua li cat ngang = 100
Goc nghieng chnh cua li cat 2 = 600
=50 , 1=300 , f=0.8

Li doa: Theo [2, trang 302, bang 4-49]

Mui doa gan manh hp kim cng chuoi con
So li cat 10

SVTH : Nguyen Hu Tuan Viet

trang --19--

& Hoang Minh Ty

o an mon hoc Cong nghe che tao may

Tran Hai Nam -20 -

GVHD :

ng knh D = 16mm, chieu dai L = 140mm,

chieu dai phan lam viec l = 20mm
Goc sau = 100
Goc trc =00
Goc nghieng chnh = 4.50
Chu ky ben (Thep gio P9) = 36 phut
Cac thong so khac: f = 0,15mm, 1 = 250, c = 1

F. Chon dung cu kiem tra

Thc kep, calip hoac ong ho o lo

G. Chon dung dch trn nguoi

Khi khoan: Emunxi (Dau hoa)
Khi doa: Dau khoang

6. Nguyen cong 6: Khoan moi lo e phay ranh (6)

A.Chon trnh t cac bc trong nguyen cong.
Khoan moi 2 lo ng knh 8 mm.

B. S o ga at.

SVTH : Nguyen Hu Tuan Viet

trang --20--

& Hoang Minh Ty

o an mon hoc Cong nghe che tao may

Tran Hai Nam -21 -

GVHD :

Hnh 5.6 : S o nh v va kep chat nguyen

cong 6

C. Chon may cong nghe.

Chon may Khoan K125, cong suat 2.8 KW.

D. Chon o ga

nh v :

Dung chot tru dai nh v lo (4)

Dung mat phang nh v mat (9)
Dung chot tram nh v chong xoay mat (2)

Kep chat: Kep chat bang ai oc

E. Chon dung cu cat

Li khoan: Theo [2, trang 320, bang 4-40]

ng knh d = 9mm, chieu dai mui khoan L = 111mm,

chieu dai phan lam viec l = 56mm
Mui khoan ruot ga uoi tru
Cac thong so hnh hoc li cat:
Goc sau = 120
Goc nghieng cua li cat ngang = 500
Goc nghieng chnh cua li cat 2 = 800
Chu ky ben:12+0.5x12 = 18 phut
1=60 , a=1.5 , l=2.5 , l1=1.5 , f1=0.2

F. Chon dung cu kiem tra.

Dung thc panme hoac dung cu o chuyen dung.

G. Chon dung dch trn nguoi.

Emunxi

7. Nguyen cong 7: Phay tho be mat ranh (6)

A.Chon trnh t cac bc trong nguyen cong.
SVTH : Nguyen Hu Tuan Viet

trang --21--

& Hoang Minh Ty

o an mon hoc Cong nghe che tao may

Tran Hai Nam -22 -

GVHD :

Phay bang dao phay ngon chuoi tru thep gio vi chieu
sau phay 16 mm

B. S o ga at.

9+0.022

Hnh 5.7 : S o nh v va kep chat nguyen

cong 7

C. Chon may cong nghe.

Theo [2, trang 73, bang 9-38] chon may phay 6H11, cong suat
4.5 KW

D. Chon o ga

nh v :

Dung chot tru dai nh v lo (4)

Dung mat phang nh v mat (9)
Dung chot tram nh v chong xoay mat (2)

Kep chat: Kep chat bang ai oc.

E. Chon dung cu cat

Li phay: Theo [2, trang 360, bang 4-71]

Dao phay ngon chuoi tru hp kim cng

SVTH : Nguyen Hu Tuan Viet

trang --22--

& Hoang Minh Ty

o an mon hoc Cong nghe che tao may

Tran Hai Nam -23 -

GVHD :

ng knh d = 8 mm, chieu dai L = 45 mm.

Chieu dai phan lam viec l = 20 mm.
So rang dao Z =4
Chu ky ben 100 phut

F. Chon dung cu kiem tra.

Dung thc panme hoac dung cu o chuyen dung.

G. Chon dung dch trn nguoi.

Emunxi

8. Nguyen cong 8: Phay tinh be mat ranh (6)

A.Chon trnh t cac bc trong nguyen cong.
Phay bang dao phay ngon chuoi tru thep gio vi chieu
sau phay 16 mm

B. S o ga at.

9+0.022

Hnh 5.8 : S o nh v va kep chat

nguyen cong 8

C. Chon may cong nghe.

Theo [2, trang 73, bang 9-38] chon may phay 6H11, cong suat
4.5 KW

D. Chon o ga
SVTH : Nguyen Hu Tuan Viet

trang --23--

& Hoang Minh Ty

o an mon hoc Cong nghe che tao may

Tran Hai Nam -24

GVHD :

nh v :

Dung chot tru dai nh v lo (4)

Dung mat phang nh v mat (9)
Dung chot tram nh v chong xoay mat (2)

Kep chat: Kep chat bang ai oc.

E. Chon dung cu cat

Li phay: Theo [2, trang 360, bang 4-71]

Dao phay ngon chuoi tru hp kim cng
ng knh d = 9 mm, chieu dai L = 45 mm.
Chieu dai phan lam viec l = 20 mm.

So rang dao Z =4
Chu ky ben 100 phut

F. Chon dung cu kiem tra.

Dung thc panme hoac dung cu o chuyen dung.

G. Chon dung dch trn nguoi.

Emunxi

9. Nguyen cong 9: Xoc ranh then (8)

A.Chon trnh t cac bc trong nguyen cong.
Xoc ranh then rong 6mm.

B. S o ga at.

SVTH : Nguyen Hu Tuan Viet

trang --24--

& Hoang Minh Ty

o an mon hoc Cong nghe che tao may

Tran Hai Nam -25 -

GVHD :

Hnh 5.9 : S o nh v va kep chat

nguyen cong 9

C. Chon may cong nghe.

Theo [2, trang 70, bang 9-37] chon may xoc 7A412, cong suat
1.5 KW

D. Chon o ga

nh v :

Dung mat phang nh v mat (9)

Dung mat tru ngoai e nh v (4)
Dung chot tram nh v chong xoay mat (2)

Kep chat: Kep chat bang vt

E. Chon dung cu cat

Chon dao bao than thang co goc nghieng = 450 gan
manh hp kim cng (phaiva trai)

F. Chon dung cu kiem tra.

Dung thc panme hoac dung cu o chuyen dung.

G. Chon dung dch trn nguoi.

Emunxi
SVTH : Nguyen Hu Tuan Viet

trang --25--

& Hoang Minh Ty

o an mon hoc Cong nghe che tao may

Tran Hai Nam -26 -

GVHD :

Chng VI: TNH LNG D GIA CONG VA KCH

THC

TRUNG GIAN

1. Xac nh lng d bang phng phap phan tch :

- Lng d nho nhat mot pha Zimin=RZi-1 + Ti-1 + Pi-1 + i
- Lng d nho nhat hai pha 2Zimin=2(RZi-1 + Ti-1 +

Pi21 + 2i )

Trong o :
Zimin: lng d be mat cua bc cong nghe th i
RZi-1: chieu cao nhap nho do bc gia cong trc
e lai m
Ti-1 : chieu sau lp bien cng bc gia cong
trc e lai m
Pi-1: sai so khong gian cua be mat gia cong bc
gia cong sat trc e lai m
- Sai lech khong gian :

= 2cv + 2vt

Trong o :
cv :sai so do cong venh cua be mat gia cong m
vt : sai so v tr tng quan gia mat gia cong va
mat nh v m
i =

2c + 2k + 2g

i sai so ga at phoi
SVTH : Nguyen Hu Tuan Viet

trang --26--

& Hoang Minh Ty

o an mon hoc Cong nghe che tao may

Tran Hai Nam -27 -

GVHD :

k sai so do kep chat

c sai so chuan
g sai so o ga
- Thc hien bang phng phap phan tch cho be mat (4)
co Ra=1.6 m
- Theo phu luc 11a va11 / trang 148 va trang 145/ HDA-TP
ta c trnh t cac bc cong nghe at c o nham ,
cap chnh xac nh sau:
Phoi
Rz0 = 80m va T0=350m
Rz0 + Tz0 = 430m
- Do chi tiet gia cong co vat lieu la gang nen cac bc
gia cong ke tiep T = 0
1- Khoet tho
Rz1= 60m
T1= 0
2- Khoet tinh
Rz2= 25m
T2= 0
3- Doa
Rz3= 12.5m
T3= 0
- Sai so khong gian cua be mat gia cong do bc gia
cong sat trc e lai.

0 =

cv2 + vt2

Trong o:
cv = K l :sai so do cong venh cua be mat gia
cong m
Vi K=1m/mm (Bang 15 trang 43 HDA - HN )
vt : sai so v tr tng quan gia mat gia cong va
mat nh v m
cv =1 60 = 60 m
- Theo cong thc19 / trang 49 / HDA HN
2

1200 1200
lk= b + c =
+
= 849 m
2 2
2 2
Vay sai so khong gian cua phoi la:
0 = 602 + 8492 = 851 m
- Cac sai so khong gian con lai
i= ki 0 Vi ki :he so in dap ss khong gian bang
2.12 / trang 64 / HDA -TP
+ Sai so khong gian con lai cac bc khoet tho
1 = 0,05 0=0.05 851 = 42.55 m
+ Sai so khong gian con lai sau bc khoet tinh
2 = 0,04 0=0.04 851 = 34 m
+ Sai so khong gian con lai sau bc doa
SVTH : Nguyen Hu Tuan Viet

trang --27--

& Hoang Minh Ty

o an mon hoc Cong nghe che tao may

Tran Hai Nam -28 -

GVHD :

3 = 0,02 0=0.03 851 = 17 m

+ Sai so ga at

i =

2c + 2k + 2g (theo trang 38 /

HDA-TP)
c = 0 sai so chuan (v chuan cong nghe trung vi
chuan thiet ke va chi tiet tren mam cap ba vau trang
57 / HDA - TP.
k = 0 v chuan kch thc vuong goc vi chuan gia
cong
g= 0 Sai so o ga (rat nho nen bo qua).
- Vay lng d nho nhat ca hai pha tnh cho tng bc
nguyen cong
+ Lng d cho bc gia cong Khoet tho
2Z1min=2(RZ0 +

T0 + 20 + 20 )

2(500+ 8512 + 0 )=

2562m
+ Lng d cho bc gia cong Khoet tinh
2Z2min=2(RZ1 + T1 + 12 + 12 ) = 2(60+60+ 42.552 + 0 )=
325m
+ Lng d cho bc gia cong Doa
2Z3min=2(RZ2 + T2 + 22 + 22 ) = 2(25+20+ 342 + 0 )=
158m
Trong o Rz va T2 c tra t bang phu luc 11 tai
lieu {1}
+ Kch thc trung gian cua lo ln nhat cua chi
tiet
Dmax3= 30+0.033 = 30.033mm
+ Kch thc trung gian cua lo sau khi gia cong Doa
Dmax2= Dmax3 - 2Zmin3=30.033 - 0.158 = mm
+ Kch thc trung gian cua lo sau khi gia cong tinh
(Khoet tinh)
Dmax1= Dmax2 - 2Zmin2= 29.875 - 0.325 = 29.55mm
+ Kch thc trung gian cua lo sau khi gia cong tho
(Khoet tho)
Dmax0= Dmax1 - 2Zmin1= 29.55 - 2.5622 = 26.988 mm
- Tra bang 7-1 /trang 8 ta co cac th t sau
0 = 1.6 mm
=>
CCX 15
1 = 0.33mm
=>
CCX 13
2 = 0.084 mm
=>
CCX 10
3 = 0.033mm
=>
CCX 8
+ ng knh trung gian nho nhat cua phoi
SVTH : Nguyen Hu Tuan Viet

trang --28--

& Hoang Minh Ty

o an mon hoc Cong nghe che tao may

Tran Hai Nam -29 -

GVHD :

D0max = 26.988mm => D0min = D0max - 0 = 26.988 - 1.6 =

25.388mm
+ ng knh trung gian sau khi gia cong khoet tho
D1max = 29.55mm => D1min = D1max - 1 = 29.55 - 0.33 =
29.22mm
+ ng knh trung gian sau khi gia cong khoet tinh
D2max = 29.875mm => D2min = D2max - 2 = 29.875 - 0.084 =
29.791mm
+ ng knh trung gian sau khi gia cong Doa
D3max = 30.033mm => D3min = D3max - 3 = 30.033 - 0.033 =
30mm
- Tnh lng d ln nhat va be nhat cua lo
+ Khoet tho
2Z1min = D1min - D0min = 29.22 - 25.388 = 3.832mm
2Z1max = D1max - D0max = 29.55 - 26.988 = 2.562m
+ Khoet tinh
2Z2min = D2min - D1min = 29.791 - 29.22 = 0.571mm
2Z2max = D2max - D1max = 29.875 - 29.55 = 0.325mm
+ Doa
2Z3min = D3min - D2min = 30 - 29.791 = 0.209mm
2Z3max = D3max - D2max = 30.033 - 29.875 = 0.158mm
Vay lng d tong cong ln nhat va be nhat
3

Z0min = 2 Zi min = 3.832 + 0.571 + 0.209 = 4.612mm

i =1
3

Z0max = 2 Zi max= 2.562 + 0.325 + 0.158 = 3.045mm

i =1

Th lai ket qua :

2Z0min 2Z0max = 4.612 - 3.045 = 1.567mm (1)
ph - ct = 1.6 0.033 = 1.567mm
(2)
Vay so sanh (1) va (2) ta thay tng ng nhau.

Bang xac nh lng d bang phng phap

phan tch
Trnh
t
cac
bc
cong
nghe
0.
Phoi

Cac yeu to
tao thanh
lng d

Ln
g d
tnh
toan
2Zmin

Rzi

Ti

500

851

SVTH : Nguyen Hu Tuan Viet

trang --29--

Kch
th
c
tnh
toa
n

Dun
g sai
Mm

25.3
8

1.6

Kch
thc
gii han
Mm

Lng
d gii
han
mm
2Z
Dm Dma 2Z
ma
in
x
min
x
25. 26.9
388 88

& Hoang Minh Ty

o an mon hoc Cong nghe che tao may

Tran Hai Nam -30 1.Kho
et
tho
2.Kho
et
tinh
3.Doa

GVHD :

60

6
0

42.
55

2562

29.2
2

0.33

29.
22

29.5
5

3.8
32

2.5
62

25

2
0

34

325

29.7
9

0.08
4

29. 29.8
791 75

0.5
71

0.3
25

12.
5

1
0

17

158

30

0.03
3

30.0
33

0.2
09

0.1
58

30

2 Xac nh lng d bang phng phap Tra bang.

1. Xac nh lng d va kch thc trung gian cho mat (3)
.
(Co kch thc 40mm,chieu dai L= 60mm)
- Theo bang 28.1/T44 co lng d tong cong:
Z0 = 4mm (ng vi kch thc ln nhat cua chi tiet la
121mm,kch thc danh ngha la 60mm).
Ta co lng d ben di la 3mm.
=> Kch thc cua phoi la : 60 + 3 + 4 = 67 mm
Dung sai phoi 0= 0.6mm (ng vi kch thc la 60mm cap chnh xac 15 tra bang phu luc 17/ trang159 / HDACN1TP)
=> Kch thc max cua phoi la: D0max 67 + 0.6 = 67.6mm
- Cac bc cong nghe khi gia cong mat 4
+ Phay ban tinh cap chnh xac 11
=> 1= 0.19
mm
- Lng d cho bc phay ban tinh Z0max = (4 + 0.6) =
4.6mm
- Kch thc cua phoi sau khi phay ban tinh:
D1max= D0max Z0max = 67.6 4.6 = 63mm
Tren ban ve se ghi la D = 630.095 mm

2.Xac nh lng d va kch thc trung gian cho mat (9)

[tng t mat (3)] .

- Lng d tong cong Z0 = 3mm (tra bang 28.1/trang

44),ng vi lng d ben di va tng t mat (4)
D0max = 60 + 3 + 0.6 = 63.6mm
- Lng d trung gian cua bc phay tho & ban tinh la
(3 + 0.6) = 3.6mm
- Kch thc cua phoi sau khi phay ban tinh
D1max = D0max Z1 = 63.6 3.6 = 60 mm
Tren ban ve se ghi la D = 60 0.095 mm

3. Xac nh lng d va kch thc trung gian cho mat

(1)-(10) va (5)-(7) .

Dung dao phay a 3 mat cat phay ong thi 2 mat (1-10)
va (5-7).
- Lng d tra bang tong cong mat 1: Z01= 3.0mm
SVTH : Nguyen Hu Tuan Viet

trang --30--

& Hoang Minh Ty

o an mon hoc Cong nghe che tao may

Tran Hai Nam -31 -

GVHD :

- Lng d tra bang tong cong mat 10: Z02= 3.0mm(`tra

bang 28.1/T 44 so tay CN CTM)
+ Phay ban tinh CCX 11 => 2=0.11 mm.
- Lng d tong cong ca 2 pha: Z01 + Z02 = 3.0 + 3.0 = 6mm
- Kch thc cua phoi la : 16 + 6 = 22mm
- Kch thc ln nhat cua phoi la: D0max=22 + 2x0.5 =
23mm.
Ta co: Lng d cho phay tinh la 1mm,dung sai la +0.3 mm
(Tra bang 63-1/T89
CTM1-TP)
- Lng d phay ban tinh cho hai pha :
Z1= 23 16 = 7mm
- Lng d phay ban tinh cho mot pha:
7 / 2 = 3.5 mm
- Kch thc sau khi phay ban tinh:
D1max = D0max 7 = 23 7 = 16mm

4. Xac nh lng d va kch thc trung gian cho mat (2)

.
16

- Lo uc ac co ng knh sau khi gia cong la D =

+0.027

+ Khoan D1= 15mm

CCX 13 => 1= 0.27mm
+ Khoet D2= 15.85mm
CCX 11 => 2= 0.158mm
+ Doa tinh D3= 16mm
CCX 8
=> 3= 0.027mm
Tra bang 54.1/T79 / STCNCTM1-TP. Tnh lng d trung gian
- Khoan 2Z1 = D1= 15mm
- Khoet 2Z2 = D2 D1 = 15.85 15 = 0.85mm
- Doa tinh 2Z3 = D3 D2 =16 15.85 = 0.15mm
- ng knh lo ln nhat sau khi doa tinh :
D3max=16 + 0.027 = 16.027mm
- ng knh lo ln nhat sau khi khoet :
D2max=16.027 - 0.15 = 15.88mm
- ng knh lo ln nhat sau khi khoan :
D1max=15.88 0.85 = 15.03mm
- Kch thc ghi tren ban ve :
+ Khoan 15.03+0.27
+ Khoet
15.88+0.158
+Doa tinh 16+0.027

6. Xac nh lng d va kch thc trung gian cho mat (6)

.
SVTH : Nguyen Hu Tuan Viet

trang --31--

& Hoang Minh Ty

o an mon hoc Cong nghe che tao may

Tran Hai Nam -32 9

GVHD :

Ranh uc ac co ng knh sau khi gia cong la D =

mm.
- Cac bc cong nghe gia cong mat (8).
+ Khoan
D1 = 8mm
CCX 13
=> 1 =
0.22mm
+ Phay tho
D 2 = 8mm
CCX 12
=> 2 =
0.15mm
+ Phay tinh
D3 = 9mm
CCX 8
=> 4 =
0.022mm
-Lng d trung gian
+ Khoan
2Z1 = D1 = 8mm
+Phay tho 2Z2= D2 = 8mm
+Phay tinh 2Z4= D D2 = 9 8 = 1mm
- ng knh ln nhat cua ranh sau khi phay tinh:
D3max = 9 + 0.22 = 9.022mm
- ng knh ln nhat cua ranh sau khi phay tho :
D1max = 8+0.15 = 8.15mm
- ng knh ln nhat cua ranh sau khi khoan : D 1max =
8+ 0.22 = 8.22mm
- Kch thc ghi tren ban ve :
+ Khoan
8+0.22
+Phay tho
8+0.15
+Phay tinh
9+0.022

+0.022

7. Xac nh lng d va kch thc trung gian cho mat

ranh then (8) .

- Xoc ranh then co be rong b=6 mm tren be mat tru

trong ng knh
D=30 mm. Be day phai cat bo t=2 mm o kiem tra la
khoang cach ln nhat t be mat gia cong en be
mat tru trong, H=32mm.
- Xoc co CCX7 =0.025 vi kch thc 32mm
=0.012 vi kch thc 6 mm
- Lng d tong cong t=2 mm
- Kch thc ln nhat sau khi gia cong la
D=30+2+0.025=32.025 mm
- Kch thc khi tren ban ve : 320.025 mm
- Be rong ranh then la :
6+0.012 mm

SVTH : Nguyen Hu Tuan Viet

trang --32--

& Hoang Minh Ty

o an mon hoc Cong nghe che tao may

Tran Hai Nam -33 -

Chng VII :

GVHD :

TNH CHE O CAT

Tnh che o cat bang phng phap phan tch :

1. Che o cat cho be mat (4) :
- So lieu ban au:
SVTH : Nguyen Hu Tuan Viet

trang --33--

& Hoang Minh Ty

o an mon hoc Cong nghe che tao may

Tran Hai Nam -34 -

GVHD :

+ Vat lieu la gang xam 15-32 co HB = 190

+ May phay 6H11
So cap toc o 16. Pham vi toc o 65-1800 v/ph
+ Dao P18
+ Lng tien dao: s = 0.07 - 4.16(mm/vong)
+ So vong quay truc chnh t 12.5 - 2000(vong/ph)
+ Cong suat ong c N = 4.5 KW
+ Hieu suat
= 0.75
- Xac nh chieu sau cat t :
+ Khoet tho t1= 2Z1min/2 = 3.83/2 =1.9mm
+ Khoet tinh t2= 2Z2min/2 = 0.57/2 = 0.284mm
+ Doa
t3= 2Z3min/2 = 0.2/2 = 0.18mm
- Lng chay dao s :
s = CsD0.6
CT trang 281 / o ga
Cs= 0.075
(v HB > 170)
+ Khoet tho
s1 = Cs1 D10.6 = 0.075 29.380.6 = 0.57
mm/vong
+ Khoet tinh
s2 = Cs2 D20.6 = 0.075 29.840.6 = 0.57
mm/ vong
+ Doa
s3 = Cs3 D30.6 = 0.075 300.6 = 0.57mm/
vong
- Toc o cat v :

v=

CvDzv
T mt zvsyv

Trong o:
- Cv
+ Khoet
+ Doa
zv
+ Khoet
+ Doa
-xv
+ Khoet
+ Doa
-yv
+ Khoet
+ Doa
-m
+ Khoet
+ Doa
-T
+ Khoet
+ Doa

kv

{ 2, Trang 20 }

18.8
15.6
0.2
0.2
0.1
0.1
0.4
0.5
0.125
0.3
40 phut
75 phut

SVTH : Nguyen Hu Tuan Viet

trang --34--

Bang 5.29

& Hoang Minh Ty

o an mon hoc Cong nghe che tao may

Tran Hai Nam -35 -

GVHD :

Kv= KMVKuvKlv = 1 0.83 1 =0.8

Trong o:
n

190 v
=1
HB

KMV=

he so anh hng chat lng be

mat gia cong [2, bang 5.1]

Kuv= 0.83 he so anh hng cua trang thai phoi
[2, bang 5.6 ]
Klv= 1 anh hng cua vat lieu phan cat cua dao
[2, bang 5.31]
Knv=0.85 he so anh hng cua phoi {2, bang 5.5]
+ Khoet tho:
18 .8 29 .22 0.2
v1 = 0.125
0.83 0.85 = 19 .27 m / phut
40
1.910.1 0.57 0.4

+ Khoet tinh:

18 .8 29 .79 0.2
v 2 = 0.125
0.83 = 28 .04 m / phut
40
0.23 0.1 0.57 0.4

+ Doa:

15 .6 30 0.2
v3 = 0.125
0.83 = 24 .02 m / phut
75
0.08 0.1 0.57 0.4

- So vong quay

nt =

1000vt
D

vong/phut

+ Khoet tho :
+ Khoet tinh :
+ Doa
-

n1 =

n2 =
n3 =

1000 19 .27
= 208 vong/phut
3.14 29 .22

1000 27 .04
= 299 vong/phut
3.14 29 .79

1000 24 .02
= 255 vong/phut
3.14 30

Chon so vong quay theo may phay 6H11

1800
=27.69 =1.26
65
208
x=
=3.2 x=5
65

15=

n1 = 65x1.265 = 206 vong/phut

Tng t:
n2 = 65x1.265 =206 vong/phut,
n3=206 vong/phut
- Tnh lai van toc cat :
n. .D 206 3.14 29.38
v1 =
=
= 19.03 m/ph
1000
1000
v2 =

n. .D 206 3.14 29 .84

=
= 19 .33 m/ph
1000
1000

SVTH : Nguyen Hu Tuan Viet

trang --35--

& Hoang Minh Ty

o an mon hoc Cong nghe che tao may

Tran Hai Nam -36 -

GVHD :

n. .D 206 3.14 30
=
= 19.41 m/ph
1000
1000
- Lc cat & momen xoan:
Vi khoet Mx = 10.CM.Dq.tx.Sy.Kp
y
C t x s DZ
Vi Doa Mx = p z
2 100
q x
P0=10 .Cp.D .t .Sy.Kp
Trong o theo [2, bang 5.32 trang 25]
CM = 0.196
CP = 46
x = 0.8
x=1
y = 0.7
y = 0.4
q = 0.85
Kp = 1 [bang 5.32]

v3 =

sz =

s
Z

bc tien cua moi rang dung cu :

Z=4
so rang dung cu
sz = 0.57/4 = 0.14
+ Khoet tho :
M 1 = 10 0.196 29.38 0.85 1.9 0.8 0.57 0.7 = 39.1 Nm
P1 = 10 46 29.38 85 1.9 0.8 0.57 0.7 = 9176.5 N

+ Khoet tinh :
M 1 = 10 0.196 29.84 85 0.23 0.8 0.57 0.7 = 7.3 Nm
P2 = 10 46 29.84 85 0.23 0.8 0.57 0.7 = 1713 N

+ Doa :
46 0.081 0.57 0.4 1 30 4
Nm
M3 =
= 1.76
2 100
P3 = 10 46 30 85 0.081 0.57 0.4 = 529.3 N

- Suat cat cua may

Nc =

Mn
9750

CT X36 trang 366 Nguyen Ngoc Anh

+ Khoet tho
+ Khoet tinh
+ Doa

391 206
= 0.824 KW
9750
7.3 206
N2 =
= 0.154 KW
9750
1.76 206
N3 =
= 0.037 KW
9750

N1 =

- Th lai ket qua

N1 = 0.824KW < Nc = N = 4.5 0.75 = 3.375 KW
=> ieu nay am bao cho may hoat ong tot
- Xac nh thi gian c ban:
T0 =

l + l1 + l 2
phut
n s

Vi gia cong khoet hoac doa ta co

SVTH : Nguyen Hu Tuan Viet

trang --36--

& Hoang Minh Ty

o an mon hoc Cong nghe che tao may

Tran Hai Nam -37 L1 =

GVHD :

Dd
Cotg + 0.5 2 mm
2

L2=1 3 mm

60 + 1.9 0.57 + 4
= 0.57 phut
206 0.57
60 + 0.23 0.57 + 4
T2 =
= 0.446 phut
206 0.57
60 + 0.08 11.43 + 4
T3 =
= 0.57 phut
206 0.57

T1 =

Tnh che o cat bang phng phap tra bang:

1.Phay mat 3:

113]

+ May phay 6H11.

+ Dao -BK6
+ Cong suat : N = 4.5KW
+ Hieu suat : = 0.75.
- Chieu sau cat :
+ Phay ban tinh t1 = 4.6 mm
- Lng chay dao :

[2 bang 5-125 trang

+ Phay ban tinh s1 = 0.3mm/vong

- Van toc cat:
[2 bang 5-127 trang
115]

+ Phay ban tinh v1 = 147m/ph

- So vong quay:
+ Phay ban tinh n1 =

1000 v 1000 147

=
= 468 vong/ph
.D
3.14 100

- Chon theo may phay 6H11

n1 = 65.1,268 =413vong/ph
- Tnh lai van toc theo so vong quay a chon
n. .D 413 3.14 100
v1 =
=
= 130 m/ph
1000

1000

- Tnh thi gian c ban :

l + l1 + l2 45 + 0.3(100 4.6)
=
= 0.406 phut
n s
413 0.3
Vi L1 = t ( D t ) + 2 mm , L2=3mm , L=40mm.

T1=

2.Phay mat ( 9). ( tng t nh mat 3)

+ May phay 6H11.
+ Dao -BK6
+ Cong suat : N = 4.5KW
+ Hieu suat : = 0.75.
- Chieu sau cat :
+ Phay ban tinh t1 = 3.6 mm
SVTH : Nguyen Hu Tuan Viet

trang --37--

& Hoang Minh Ty

o an mon hoc Cong nghe che tao may

Tran Hai Nam -38 113]

- Lng chay dao :

GVHD :

[2 bang 5-125 trang

+ Phay ban tinh s1 = 0.3mm/vong

- Van toc cat:
[2 bang 5-127 trang
115]

+ Phay ban tinh v1 = 147m/ph

- So vong quay:
+ Phay ban tinh n1 =

1000 v 1000 147

=
= 468 vong/ph
.D
3.14 100

- Chon theo may phay 6H11

n1 = 65.1,268 =413vong/ph
- Tnh lai van toc theo so vong quay a chon
n. .D 413 3.14 100
v1 =
=
= 130 m/ph
1000

1000

- Tnh thi gian c ban :

l + l1 + l2 45 + 0.3(100 3.6)
=
= 0.406 phut
n s
413 0.3
Vi L1 = t ( D t ) + 2 mm , L2=3mm , L=40mm.

T1=

3. Phay mat 1-10-5-7 . (Dung dao phay a)

+ Chon may Phay - 6H12
+ Dao phay -BK6
+ Cong suat : N = 4.5KW
+ Hieu suat : = 0.75
- Chieu sau cat :
+ Phay ban tinh t1 = 3 mm
- Lng chay dao :
153]

[2, bang 5-170 trang

+ Phay ban tinh s1 = 0.25 mm/rang

- Van toc cat:

trang 155]
+ Phay ban tinh v1 = 36m/rang
- So vong quay:
+ Phay ban tinh n1 ==

[2, bang 5-173

1000 v 1000 288

=
= 917
.D
3.14 100

vong/ph
- Chon theo may ta co :
n1 = 826vong/ph
- Tnh lai van toc theo so vong quay a chon
n .D 826 3.14 100
v1 =
=
= 259.5 m/ph
1000

1000

SVTH : Nguyen Hu Tuan Viet

trang --38--

& Hoang Minh Ty

o an mon hoc Cong nghe che tao may

Tran Hai Nam -39 -

GVHD :

- Tnh thi gian c ban

T1 =

l + l1 + l2
17.6 + 22 + 3
i=
= 0.014 phut
sM
2973.6

Vi : l1 = t( D t) +1 = 1.7( 90 1.7) + 1 =13.25mm

SM = 0.25 12 826 = 2973.6
Vi : l1 = t( D t) +1 = 3( 100 3) + 1 =17.6mm
Tra bang cong suat chay dao N=1KW
4.5x0.75=3.25KW

5.Khoan-Khoet -Doa lo 2 .

+ Chon may Phay - 6H11

+ Dao - P18
+ Cong suat : N = 4.5KW
+ Hieu suat : = 0.75
Chieu sau cat :
[2, trang 83]
+ Khoan t1 = 7.5mm
+ Khoet t2 = 0.425mm
+ Doa t3 = 0.075mm
Lng chay dao :
+ Khoan s1 = 0.5mm/vong
+ Khoet s2 = 0.7mm/vong
+ Doa s3 = 2.0mm/vong
Van toc cat :
+ Khoan v1 = 28m/ph
+ Khoet v2 = 26m/ph
+ Doa v3 = 7.3m/ph
So vong quay:
+ Khoan
+ Khoet
+ Doa

100 v 1000 28
=
= 595vong/ph
D
3.14 15
100 v 1000 26
=
= 523vong/ph
n2==
D
3.14 15.85
100 v 1000 7.3
=
= 146vong/ph
n3==
D
3.14 16

n1=

- Chon theo may ta co :

n1 = 520vong/ph
n2 = 520vong/ph
n3 = 130vong/ph
- Tnh lai van toc theo so vong quay a chon

n D 520 3.14 15
=
= 24.5 m/ph
1000
1000
n D 520 3.14 15.85
v2 =
=
= 25.9 m/ph
1000
1000
v1 =

SVTH : Nguyen Hu Tuan Viet

trang --39--

& Hoang Minh Ty

<

o an mon hoc Cong nghe che tao may

Tran Hai Nam -40 v3 =

GVHD :

n D 130 3.14 16
=
= 6.53 m/ph
1000
1000

- Tnh thi gian c ban :

T1 =

l + l1 + l2
16 + 13.99 + 2
i=
= 0.123 phut
n s
520 0.5

Vi l1 =

d
tg + 1= 13.99mm, l2 = 2mm
2

l
16
=
= 0.044 phut
n s 520 0.7
l + l1 + l2 16 + 0.857 + 0.4
T3 =
=
= 0.066 phut
n s
130 2
T2 =

Vi l1 = t cotg + 1 = 0.857, =50, l2= 0.4mm

6.Khoan lo moi 8 :

+ Chon may- 6H11

+ Chon vat lieu lam dao - P18
+ So rang dao Z = 5
+ Cong suat cua may : N = 4.5 KW
+ Hieu suat : = 0.75
- Chieu sau cat t :
+ Khoan
t = 4mm
- Lng chay dao s :
[2, bang 5-153 trang 138]
+ Khoan s1= 0.3mm/vong
Van toc cat: [2, bang 5-155 trang 139]
+ Khoan
v1= 31.5m/ph
- So vong quay:
-

+ Khoan

n1=

1000 v 1000 31.5

=
= 1254vong/ph
D
3.14 8

- Chon theo may ta co :

n1= 1230vong/ph
- Tnh lai van toc theo so vong quay a chon
v1=

n D 1230 3.14 8
=
= 31 m/ph
1000
1000

- Tnh thi gian c ban :

T1=

l + l1 + l2 16 + 7.93 + 2
=
= 0.073 phut
n s
1230 0.3

Vi l1 =

d
tg + 1= 7.93, =60 mm, l2 = 2mm
2

SVTH : Nguyen Hu Tuan Viet

trang --40--

& Hoang Minh Ty

o an mon hoc Cong nghe che tao may

Tran Hai Nam -41 -

GVHD :

6.Khoan lo moi 8 :

+ Chon may- 6H11

+ Chon vat lieu lam dao - P18
+ So rang dao Z = 5
+ Cong suat cua may : N = 4.5 KW
+ Hieu suat : = 0.75
Chieu sau cat t :
+ Khoan
t = 4mm
Lng chay dao s :
[2, bang 5-161 trang 144]
+ Khoan s1= 0.3mm/vong
+ Phay tho s2= 0.025mm/rang
+ Phay tinh s3= 0.2mm/rang
+ Phay mong s3= 0.2mm/rang
Van toc cat: [2, bang 5-162 trang 145]
+ Khoan
v1= 31.5m/ph
+ Phay tho
v2= 24m/ph
+ Phay tinh
v3= 24m/ph
+ Phay mong v4= 24m/ph
So vong quay:

1000 v 1000 31.5

=
= 1254vong/ph
D
3.14 8
1000 v 1000 24
=
= 956vong/ph
+ Phay tho
n2 =
D
3.14 8
1000 v 1000 24
=
= 864vong/ph
+ Phay tinh n3 =
D
3.14 8.85
1000 v 1000 24
=
= 850vong/ph
+ Phay mong n4 =
D
3.14 9
+ Khoan

n1=

- Chon theo may ta co :

n1= 1180vong/ph
n2=950vong/ph
n3=750vong/ph
n4=750vong/ph
- Tnh lai van toc theo so vong quay a chon

nD 1180 3.14 8
=
= 29.64m/ph
1000
1000
nD 950 3.14 8
=
= 23.86m/ph
v2=
1000
1000
nD 750 3.14 8.85
=
= 20.84m/ph
v3=
1000
1000

v1=

SVTH : Nguyen Hu Tuan Viet

trang --41--

& Hoang Minh Ty

o an mon hoc Cong nghe che tao may

Tran Hai Nam -42 v4=

GVHD :

nD 750 3.14 9
=
= 21.2 m/ph
1000
1000

- Tnh thi gian c ban :

l + l1 + l 2 16+ 7.93+ 2
=
= 0.073 phut
n s
1180 0.3
d
Vi l1 = tg + 1= 7.93, =60 mm, l2 = 2mm
2
l + l1 + l 2 16+ 5 + 1.5
=
= 0.19 phut
T2=
sM
118.75
l + l1 + l 2 16+ 5.425+ 1.5
=
= 0.31 phut
T3=
sM
75
T1=

T4 =

l + l1 + l 2 16+ 5.5 + 1.5

=
= 0.31 phut
sM
75

7.May xoc:
Chon may xoc 7A412
Cong suat 1.5 KW
-Tnh chieu sau cat(mm).
+ Chon t = 3mm
-Tnh chon lng chay dao: s(mm/htk).
83 trang 81]
+ Chon s = 0.2 mm/htk
-Tnh van toc cat: v(m/phut).
84 trang 81].
+ Chon v = 9 m/phut
- Tnh so vong quay. n(ht/phut)
N=

1000v 1000 9
=
= 75ht/phut
2L
2 60

- Thi gian c ban: T0(phut).

[2, bang 5[2, bang 5-

Trang 388 /STCN1-

TP
T0 =

H
s.n

Vi H = h + 1 = 2,4 + 1 = 3,4
T0 =

H
3,4
=
= 0.277 phut
s.n 0.2 75

Lap bang ket qua

SVTH : Nguyen Hu Tuan Viet

trang --42--

& Hoang Minh Ty

o an mon hoc Cong nghe che tao may

Tran Hai Nam -43 Ma
t

Bc

t(mm)

- Khoet tho
- Khoet tinh
4
-Doa
- Phay tho
3-9
- Phay tinh
1-10 -Phay tho
5-7
-Phay tinh
-Khoan
2
-Khoet
-Doa

1.9
0.284
0.18
4.3
0.3
1.7
1.3
7.5
0.425
0.075

8
5

-Khoan
-Phay tho
-Phay tinh
-Phay mong
-Xoc

GVHD :

S(mm/vg
)
0.57
0.57
0.57
2.5
0.3
1.92
2.4
0.5
0.7
2.0

v(m/ph
)
18.48
23.65
18.85
120
149
41.5
33
28.26
23.64
7.54

n(vg/ph
)
200
252
200
382
477
600
475
600
475
150

T0(phut
)
0.57
0.446
0.57
0.068
0.132
0.022
0.021
0.107
0.048
0.057

0.3
0.13
0.1
0.1
0.2mm/h
tk

29.64
23.86
20.84
21.2
9

1180
950
750
750
75(ht/p
h)

0.073
0.19
0.31
0.31
0.227

Chng IX:
THIET KE O GA CONG
NGHE
NGUYEN CONG 5 KHOAN - KHOET - DOA
LO 2
Tnh theo [4, trang 76]
I. Thanh phan o ga
1. C cau nh v
-1 chot chong xoay
-1 chot tru dai
-1 phien ty phang
2. C cau kep chat
-C cau kep bulong- ai oc
-Kep mot chi tiet
-Kep mot lan
SVTH : Nguyen Hu Tuan Viet

trang --43--

& Hoang Minh Ty

o an mon hoc Cong nghe che tao may

Tran Hai Nam -44 -

GVHD :

3. C cau dan hng

Bac dan

4. C cau so dao: khong co

5. C cau phan o: khong co
6. Than ga, e ga
e hnh ch nhat185x250: co the bat chat chot
chong xoay ,chot tru va chot va gia dan hng.
7. Cac chi tiet noi ghep
Bulong + ai oc
8. C cau nh v va kep chat o ga tren ban may
Ranh ch U e kep chat o ga tren ban may

II. Yeu cau

o ga khoan c dung tren may phay hoac khoan e
xac nh v tr tng quan gia phoi va dung cu cat, ong
thi kep chat phoi e co nh v tr trong suot qua trnh
khoan va doa. o ga khoan han che ca 6 bac t do cua chi
tiet e xac nh ung lo tam cua chi tiet gia cong.

III. Trnh t thiet ke

1. May phay 6H12
Khoang cach t truc chnh ti ban may: 40-400 mm
2. Phng phap nh v
1 chot chong xoay + 1 chot tru + mat phang ty
3. Xac nh kch thc thc cua be mat dung lam chuan
4. Ve ng bao cua chi tiet tai nguyen cong thiet ke o
ga
5. Xac nh phng chieu va iem at cua lc cat,lc kep:
t tren xuong
6. Xac nh v tr va ve ket cau o nh v
7. Tnh lc kep
SVTH : Nguyen Hu Tuan Viet

trang --44--

& Hoang Minh Ty

o an mon hoc Cong nghe che tao may

Tran Hai Nam -45 -

GVHD :

a. Xac nh s o nh v va kep chat chi tiet, xac

nh phng chieu va iem at cua lc cat, lc kep, lc ma
sat va phan lc cua mat ty
Mx=10.CM.Dq.Sy.Kp=12.7 Nm
P0=10 .Cp.Dq.Sy.Kp=2980 N
b. Viet phng trnh can bang cua chi tiet
Theo [6, trang 28] : Q =
Q=

K .Mx
f .d

4.212 12.7
= 10698 N =1069.8 Kg
0.1 0.05

Trong o :
Q lc kep chat chi tiet (kG)
Mxmomen xoan dao khoan (kG.mm), M = 12.7 N.m
fhe so ma sat be mat kep, f = 0,1
Khe so an toan
dkhoang cach t tam mui khoan en tam lc kep P
He so an toan K
Theo [1, trang 126, cong thc 2.62]:

K0.K1.K2.K3.K4.K5.K6
Trong o:
K0 he so an toan cho tat ca cac trng hp va K 0 =
1,5
K1 he so tnh en trng hp tang lc cat khi o
bong thay oi.
Khi gia cong tho K1 = 1,2 (khoan); khi gia cong tinh K1 =
1 (doa)
K2 he so tang lc cat khi dao mon, K2 = 1,5
K3 he so tang lc cat khi gia cong gian oan, K3 = 1,2
K4 he so tnh en sai so cua c cau kep chat.Trng
hp kep bang

tay K4 = 1,3

SVTH : Nguyen Hu Tuan Viet

trang --45--

& Hoang Minh Ty

o an mon hoc Cong nghe che tao may

Tran Hai Nam -46 -

GVHD :

K5 he so tnh en mc o thuan li cua c cau kep

bang tay.Trng hp kep thuan li K5 = 1
K6 he so tnh en momen lam quay chi tiet.Trng
hp nh v chi tiet tren cac chot ty K6 = 1
K = 1,5.1,2.1,5.1,2.1,3.1.1 = 4,212 (khoan)
K = 1,5.1.1,5.1,2.1,3.1.1 = 3,51 (doa)

Tnh chon bulong

Lc doc tac dung len bulong
P = Q =1069.8 (KG)
T [7, cong thc 12a.7 ]:
d

4P
[ k ]

Trong o:
Chon thep 45, suy ra ch = 360 Mpa , [ s ] = 1.5

[ 10, bang

12.1 ]

[ k ] = ch
[ s]

360
= 240( MPa)
1.5

[10, bang 12.2a]

Do o :
d

4 x10.69
= 0.0075 m = 7.5mm
x 240 x10 3

Chon d=8mm.
Suy ra bulong chon la M8.
Lc xiet e moi ghep bulong khong b h :
V = k.P

[ 10, cong thc 12a.23]

Chon k=1.5, suy ra V = 1.5x10.69 = 16.035(KN)

8. Chon c cau kep chat
Ren oc
9. Ve c cau dan hng (bac dan) va so dao (khong co)
10. Ve cac chi tiet phu cua o ga
11. Ve than o ga
SVTH : Nguyen Hu Tuan Viet

trang --46--

& Hoang Minh Ty

o an mon hoc Cong nghe che tao may

Tran Hai Nam -47 -

GVHD :

12. Ve 3 hnh chieu cua o ga

13. Ve nhng phan cat trch can thiet
14. Bang ke chi tiet
15. Tnh sai so che tao cho phep cua o ga ct
gd = c + k + ct + m + dc

Vi gd sai so ga at
c sai so chuan
k sai so kep chat
ct sai so che tao
m sai so mon
dc sai so ieu chnh
ct = gd - ( c + k + m + dc )
c = 0
k = 0
m = . N = 0,18. 11550 = 19.3 m = 0,0193 mm
c = 10 m = 0,01 mm
g = /3
_ dung sai nguyen cong = 0,027.2 = 0,054 mm
V qua nho,chon = 0,1 mm
g = 0,1/3 = 0,03 mm
ct =
ct =

2
gd
( c2 + k2 + m2 + dc2 )

0,03 2 ( 0 2 + 0 2 + 0,0193 2 + 0,012 )

ct = 0,0206 mm = 20.6 m
16. Yeu cau ky thuat
-o khong song song cua mat nh v so vi ay o
ga 20,6 m
-o khong vuong goc gia tam bac dan va ay o
ga 20,6 m
SVTH : Nguyen Hu Tuan Viet

trang --47--

& Hoang Minh Ty

o an mon hoc Cong nghe che tao may

Tran Hai Nam -48 -

GVHD :

-o khong vuong goc gia tam chot nh v va ay

o ga 20,6 m
-o khong vuong goc gia mat g cua chot nh v
va ay o ga 20,6 m

Ket luan
QUI TRNH CONG NGHE GIA CONG CHI TIET CANG a
c thiet lap gom co tam nguyen cong cung vi trnh
t cac bc cong nghe tng nguyen cong.
QTCN nay co nhc iem la khong tan dung cac
trang thiet b hien ai co day chuyen t ong hoa. Tuy
vay bu lai, QTCN c thiet lap n gian, de dang s
dung, thi gian gia cong nho, bac th khong cao, am bao
c ch tieu ve kinh te.
Toan bo cong viec thiet ke o an c thc hien
trong thi gian kha ngan, lai thieu kinh nghiem, tai lieu tra
cu. Do o, o an nayhan con nhieu sai sot. Rat mong
thay co cho em y kien bo sung e nang cao kien thc va
e quy trnh cong nghe c hoan thien hn, gop phan
nang cao chat lng san pham, tang nang suat, ha gia
thanh san pham gia cong va ap ng nhu cau s dung
tot hn.
Trong qua trnh thc hien, o an nay cua em c
hoan thanh vi s hng dan cua thay Tran Hai Nam.
Em xin chan thanh cam n s giup cua thay e em
hoan thanh o an nay c ung thi han ./.
SVTH : Nguyen Hu Tuan Viet

trang --48--

& Hoang Minh Ty

o an mon hoc Cong nghe che tao may

Tran Hai Nam -49 -

GVHD :

Ngay
hoan
thanh:
Ngay 22 thang 12
nam 2004.

Tai lieu tham khao :

Hng dan thiet ke o an cong nghe
che tao may ang Van Nghn Le Trung
1.

Thc.
2.
Bo mon cong nghe che tao may. So tay
thiet ke cong nghe che tao may tap 1 va 2.
3.
So tay cong nghe che tao may tap II, III,
IV.Nguyen Ngoc Anh
4.
C s cong nghe che tao may HBK
TP.HCM ang Van Nghn Le Minh Ngoc
5.Tnh va thiet ke o ga HBK Ha Noi 1969 ang

Vu Giao.
6. Tran Van ch. So tay & Atlas o ga. NXBKHKT,

Ha Noi, 2000.

SVTH : Nguyen Hu Tuan Viet

trang --49--

& Hoang Minh Ty

o an mon hoc Cong nghe che tao may

Tran Hai Nam -50 -

GVHD :

7. Nguyen Thanh Nam. Hng dan mon hoc C s

thiet ke may. Bo

mon Thiet ke may-Khoa

C kh-HBKTPHCM.

SVTH : Nguyen Hu Tuan Viet

trang --50--

& Hoang Minh Ty