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GVHD : LE LINH
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Trang 1
MUC LUC
GVHD : LE LINH
Trang 2
GVHD : LE LINH
100
Trong o
No = 20000 chiec/nam : so san pham c an
xuat trong mot nam
m = 1: So lng chi tiet nh nhau trong mot san
pham.
=(3 6 )%: So phan tram chi tiet phe pham
= ( 5 7 )%: So phan tram chi tiet d tr
SVTH : LE VAN VNH
Trang 3
GVHD : LE LINH
Trang 4
GVHD : LE LINH
Trang 5
GVHD : LE LINH
Trang 6
GVHD : LE LINH
Trang 7
GVHD : LE LINH
Trang 8
GVHD : LE LINH
TT
Phng an 1
Nguye
n cong
1
Phay mat 1, 2 bang dao
phay mat au ghep
manh hp kim BK8
2
Phay mat 4 bang dao
phay tru ghap manh
hp kim BK8
3
Phay mat phang 7
bang dao phay mat
au ghep manh hp
kim BK8
4
Khoan lo 12, khoet
rong 16
5
Tien rong lo 22,
tien ren thang Tr 22 (P4)
6
Khoan va taro 4 lo M8
Phng an 2
Phay mat 1 bang
dao phay mat au
ghep manh BK8
Phay mat 2 bang
dao phay tru ghap
manh hp kim BK8
Phay mat phang 4
bang dao phay tru
ghep manh hp kim
BK8
Khoan lo 12
Khoet rong 16
Trang 9
GVHD : LE LINH
Trang 10
GVHD : LE LINH
Trang 11
GVHD : LE LINH
Trang 12
GVHD : LE LINH
Trang 13
GVHD : LE LINH
Trang 14
GVHD : LE LINH
Chon dao :
Mui khoan ruot ga hp kim cng, uoi con
ng knh mui khoan 6 mm, chieu dai mui khoan L =
170 mm, chieu dai lam viec l = 88 mm
Bc 1 : khoan 6 mm
t = 3 mm, S = 2 mm/ vong, n = 896 vong/ phut, Vtt =
22,51m/ phut
Bc 2 : taro M 8
t = 1 mm, S = 1,5 mm/ vong, n =354 vong/ phut, Vtt = 8,89
m/ phut
Thi gian nguyen cong : Ttc = T0 + Tp + Tpv +Ttn
Tp = 10%T0 , Tpv = 11%T0 , Ttn = 5%T0
T0 = T0 khoan + T0 taro
Ttc = 0,34 phut
Trang 15
GVHD : LE LINH
Z b min = Rza + Ta + a + b
Trong o tra bang 2.21 so tay gia cong c ta co phoi
uc khuon cat
Rza + Ta = 600m
Sau khi phay tho Rza = 50m ; Ta = 50m tra bang 1.24 so
tay gia cong c
th = cv = cv . l = 0,7. 140 = 98m ; tra bang 1.23 so tay
gia cong c
2
b1 = c + k + dg
Trong o :
c = 0 : chuan nh v trung chuan kch thc
k = 100 m : sai so kep chat, tra bang 3.14 hng dan
thiet ke o an cong nghe che tao may
dg = 0
: v trong suot qua trnh gia cong o ga khong
b mai mon
2
b1 = k = 100 = 100 m
Lng d gia cong
Phay tinh
Rza = 25m ; Ta = 25m tra bang 1.24 so tay gia cong c
Trang 16
GVHD : LE LINH
1
Pho
i
Pha
y
tho
Pha
y
tinh
To
ng
Cac thanh
phan lng
d
Rza Ta
a b
Ln
g d
tnh
toan
Zbmin
m
600
50
98 10
0
700
25
4,
9
154
Kch
th
c
tnh
toa
nL
mm
Dun
g sai
m
Kch
thc
gii
han(mm)
max min
Tr so
gii
han
cua
lng
d (m)
ma mi
x
n
10
11
12
55,8
9
55,1
8
251
0
71
0
54,98 40
54,9
8
360
20
0
287
0
91
0
55,0
2
Kiem tra :
Zbmax - Zbmin = 2870 910 = 1960 m
max min = 2000 40 = 1960 m
Trang 17
GVHD : LE LINH
Trang 18
GVHD : LE LINH
Cv
m
T .t .S
.K v m/ phut
Trong o :
Cv = 292, x =0,15, y = 0,2, m =0,2 ; tra bang 2.8 So tay gia
cong c
T = 60 : tuoi ben dao
K v = K mv .K nv .K uv .K ov .K rv .K qv .K ylv .K v .K v
1
1, 25
190
K mv =
HB
Trang 19
GVHD : LE LINH
V=
292.0,15
0, 2
0 ,15
60 .1 .0.5
0,2
= 22,18 m/ phut
n=
1000V 1000.22,18
=
= 320,98 vong/ phut
D
22.
.D.n 3,14.22.400
=
= 27,65 m/ phut
1000
1000
x
y
n
Lc cat Pz ( Px , Py ) = C p .t .S .V .K p ( KG )
V=
n
0
0
0
K p = K mp .K p .K p .K p
Kmp = 1 : tra bang 2.17 So tay gia cong c
Tra bang 2.20 So tay gia cong c ta co
= 60
= 10o
= 0
Kp
Kp
Kp
Pz
0,94
1
Px
0,77
1
1
Py
1,11
1
1
Trang 20
GVHD : LE LINH
Lc cat
0 , 75
0 , 75
N=
Pz .Z .V 51,42.10.27,65
=
= 2,3 kW
102.60
102.60
V=
Cv
x
.K v =
243.0,15
0, 4
0 ,15 = 10, 25 m/ phut
T .t .S
60 .4 .0,5
1000V 10,25.1000
n=
=
= 135,94 vong/ phut
D
24.3,14
m
0,2
.D.n 3,14.24.70
=
= 8,5 m/ phut
1000
1000
Tinh : t = 0,125 mm
S = 4 mm
Van toc cat tnh toan
Cv
V=
y .K v =
243.0,15
m x
0,2
0, 4
0 ,15 = 12,61 m/ phut
T .t .S
60 .4 .0,125
1000V 12,61.1000
n=
=
= 167,33 vong/ phut
D
24.3,14
.D.n 3,14.24.70
=
= 13,2 m/ phut
1000
1000
Pz =
C p .S .K p
i
np
Pz =
92.4 .0,94
4
= 140,49 ( KG )
Trang 21
N=
GVHD : LE LINH
Pz .V
1404,9.5,3
=
= 1,22 ( kW )
102.60
102.60
Lgc = Lc + y + Lt
btb =
F 130.110
=
= 110 mm
Lc
130
n=
Trang 22
GVHD : LE LINH
Vtt =
.D.n
= 96,76 m/ phut
1000
N c = E.
V .t.Z
.k1 .k 2
1000
Trong o :
k1 = 1,25 : he so phu thuoc vat lieu gia cong ; tra bang
2.93 So tay gia cong c
k2 = 1 : he so phu thuoc loai dao va van toc cat ; tra
bang 2.94 So tay gia cong c
E = 0,06 : he so tra theo bang 2.95 So tay gia cong c
Nc =
0,06.2,5.10.96,76.1,25.1
= 0,55 ( kW )
1000
Bc 2 : Phay tinh
Chieu sau cat : t = 0,5 mm
Bc tien dao : S = 0,2 mm/ rang ; tra bang 2.80 So tay
gia cong c
Tuoi ben dao : T = 120 ; tra bang 2.82 So tay gia cong c
Xac nh van toc cat : V = 120 m/ phut ; tra bang 2.84
So tay gia cong c
So vong quay truc chnh
n=
Vtt =
.D.n
= 96,76 m/ phut
1000
N c = E.
V .t.Z
0,06.96,76.0,5.10.1,25
.k1 .k 2 =
= 0.2 (kW )
1000
1000
Trang 23
GVHD : LE LINH
Lgc = Lc + y + Lt
btb =
F 130.110
=
= 110 mm
Lc
130
n=
Vtt =
.D.n
= 217,71 m/ phut
1000
Trang 24
N c = E.
GVHD : LE LINH
V .t.Z
.k1 .k 2
1000
Trong o :
k1 = 1,25 : he so phu thuoc vat lieu gia cong ; tra bang
2.93 So tay gia cong c
k2 = 1 : he so phu thuoc loai dao va van toc cat ; tra
bang 2.94 So tay gia cong c
E = 0,06 : he so tra theo bang 2.95 So tay gia cong c
Nc =
0,06.2.10.217,71.1,25.1
= 0,41 ( kW )
1000
Bc 2 : Phay tinh
Chieu sau cat : t = 0,5 mm
Bc tien dao : S = 0,18 mm/ rang ; tra bang 2.80 So tay
gia cong c
Tuoi ben dao : T = 120 ; tra bang 2.82 So tay gia cong c
Xac nh van toc cat : V = 180 m/ phut ; tra bang 5.143
So tay CNCTM 2
So vong quay truc chnh
n=
Vtt =
.D.n
= 172,79 m/ phut
1000
N c = E.
V .t.Z
0,06.172,79.0,5.10.1,25
.k1 .k 2 =
= 0.34 (kW )
1000
1000
Trang 25
GVHD : LE LINH
Lgc = Lc + y + Lt
btb =
F 130.40
=
= 40 mm
Lc
130
n=
1000V 1000.110
=
= 350,14 vong/ phut
D
110.
Vtt =
.D.n
= 96,76 m/ phut
1000
Trang 26
N c = E.
GVHD : LE LINH
V .t.Z
.k1 .k 2
1000
Trong o :
k1 = 1,25 : he so phu thuoc vat lieu gia cong ; tra bang
2.93 So tay gia cong c
k2 = 1 : he so phu thuoc loai dao va van toc cat ; tra
bang 2.94 So tay gia cong c
E = 0,06 : he so tra theo bang 2.95 So tay gia cong c
Nc =
0,06.2.10.96,76.1,25.1
= 0,55 ( kW )
1000
Bc 2 : Phay tinh
Chieu sau cat : t = 0,5 mm
Bc tien dao : S = 0,2 mm/ rang ; tra bang 2.80 So tay
gia cong c
Tuoi ben dao : T = 120 ; tra bang 2.82 So tay gia cong c
Xac nh van toc cat : V = 120 m/ phut ; tra bang 2.84
So tay gia cong c
So vong quay truc chnh
n=
Vtt =
.D.n
= 96,76 m/ phut
1000
N c = E.
V .t.Z
0,06.96,76.0,5.10.1,25
.k1 .k 2 =
= 0.2 (kW )
1000
1000
Trang 27
GVHD : LE LINH
V = Vb , k1 .k 2 .k 3
Trong o :
Vb = 20 m/ phut ; bang 2.106 So tay gia cong c
k1 = 1, k2 = 1, k3 = 0,7 ; bang 2.114; 2.115; 2.116 So tay gia
cong c
V = 20.1.1.0,7 = 14 m/ phut
So vong quay truc chnh :
n=
Vtt =
.d .n 12.3,14.354
=
= 13,35 m/ phut
1000
1000
Lc chieu truc :
P = 190 ( KG ) ; tra bang 2.133 So tay gia cong c
Cong suat cat :
N c = N b .k N .
n
1000
Trong o :
Nb = 0,94 : cong suat tra bang 2.139 So tay gia cong c
KN = 1 : he so phu thuoc vat lieu gia cong; tra bang
2.143 So tay gia cong c
Nc =
0,94.1.354
= 0,35 ( kW )
1000
Trang 28
GVHD : LE LINH
Bc 2 : khoet 16mm
Chieu sau cat : t = 2 mm
Bc tien dao : So = 0,4 mm/ vong
Tuoi ben : Tp = 100 ; tra bang 2.105 So tay gia cong c
Van toc cat tra bang : V = Vb , k1 .k 2 .k 3
Vb = 17 m/ phut ; ; bang 2.106 So tay gia cong c
k1 = 1, k2 = 1, k3 = 0,85 ; bang 2.114; 2.115; 2.116 So tay gia
cong c
V = 17.1.1.0,85 = 14,45 m/ phut
So vong quay truc chnh :
n=
Vtt =
.d .n 16.3,14.224
=
= 11,26 m/ phut
1000
1000
Lc chieu truc :
P = 110 ( KG ) ; tra bang 2.136 So tay gia cong c
Cong suat cat :
N c = N b .k N .
n
1000
Trong o :
Nb = 2,8 : cong suat tra bang 2.142 So tay gia cong c
KN = 1 : he so phu thuoc vat lieu gia cong; tra bang
2.143 So tay gia cong c
Nc =
2,8.1.224
= 0,5 ( kW )
1000
Trang 29
GVHD : LE LINH
V = Vb , k1 .k 2 .k 3
Trong o :
Vb = 22 m/ phut ; bang 2.106 So tay gia cong c
k1 = 1, k2 = 1, k3 = 1 ; bang 2.114; 2.115; 2.116 So tay gia
cong c
V = 22.1.1.1 = 22 m/ phut
So vong quay truc chnh :
n=
Vtt =
.d .n 6.3,14.896
=
= 16,89 m/ phut
1000
1000
Lc chieu truc :
P = 95 ( KG ) ; tra bang 2.133 So tay gia cong c
Cong suat cat :
N c = N b .k N .
n
1000
Trong o :
Nb = 0,21 : cong suat tra bang 2.139 So tay gia cong c
KN = 1 : he so phu thuoc vat lieu gia cong; tra bang
2.143 So tay gia cong c
Nc =
0,21.1.896
= 0,3 ( kW )
1000
Trang 30
GVHD : LE LINH
Bc 2 : taro M8
Chieu sau cat : t =1 mm
Bc tien dao : So = 1,5 mm/ vong
Tuoi ben : Tp = 100 ; tra bang 2.105 So tay gia cong c
Van toc cat tra bang : V = Vb , k v
Vb = 10 m/ phut ; ; bang 2.106 So tay gia cong c
kv= 0,8 ; bang 2.145So tay gia cong c
V = 10.0,8 = 8 m/ phut
So vong quay truc chnh :
n=
1000.V 1000 .8
=
= 318,3 vong/ phut
.d
8.
Vtt =
.d .n 8.3,14.224
=
= 5,63 m/ phut
1000
1000
Nc =
M x .n
97400
Trong o :
Mx = Mxp .K1.K2
Mxp = 120 momen xoan tra bang 2.146 So tay gia cong c
K1 = 0,7, K2 = 0,65 : he so tra bang 2.147; 2.148 So tay
gia cong c
Nc =
120.0,7.0,65.224
= 0,25 ( kW )
97400
Trang 31
GVHD : LE LINH
Ttc = 126%T0
T0 =
L + L1 + L2
S .n
140 + 21,34 + 3
= 0,3 phut
3.280
Phay tinh : L1 = t ( D t ) + 1,5 = 21,34 mm
140 + 21,34 + 3
T0 =
= 0,33 phut
2.280
T0 =
Nguyen cong 2 :
Phay tho : L1 = t ( D t ) + 2 = 16,7 mm
140 + 16,7 + 3
= 0,2 phut
2.630
Phay tinh : L1 = t ( D t ) + 2 = 16,7 mm
140 + 16,7 + 3
T0 =
= 0,22 phut
1,8.500
T0 =
Trang 32
GVHD : LE LINH
Nguyen cong 3 :
Phay tho : L1 = t ( D t ) + 2 = 16,7 mm
140 + 16,7 + 3
= 0,28 phut
2.280
Phay tinh : L1 = t ( D t ) + 2 = 16,7 mm
140 + 16,7 + 3
T0 =
= 0,28 phut
2.280
T0 =
Nguyen cong 4 :
Khoan 12mm
d
. cot g + 1,5 = 7,5 mm
2
135 + 7,5 + 2
T0 =
= 2,2 phut
0,18.354
L1 =
Khoet 16mm
T0 =
25 + 1
= 0,3 phut
0,4.224
Nguyen cong 5 :
Tien lo 22mm
t
+ ( 0,5 2) = 1 + 1 = 2 mm
tag
60 + 2 + 2
T0 =
= 0,8 phut
0,2.400
L1 =
60 + 2 + 2
.4 = 0,9 phut
4.70
60 + 2 + 2
.2 = 0,45 phut
Tinh : T0 =
4.70
Tho : T0 =
Trang 33
GVHD : LE LINH
Nguyen cong 6 :
Khoan lo 6mm
d
. cot g + ( 0,5 2 ) = 3 + 1 = 4 mm
2
25 + 4
T0 =
= 0,2 phut
0,2.896
L1 =
Taro M8 :
L + L1 L + L1 . Chon n = n1
T0 =
+
S
.
n
S .n1
L1 = 2 . 1,5 =3 mm
25 + 3
L + L1
T0 = 2.
= 0,17 phut
= 2.
S
.
n
1
,
5
.
224
Trang 34
GVHD : LE LINH
Chng 7 :THIET KE O GA
7.1 Tac dung cua o ga
Nang cao hieu suat va o chnh xac gia cong v v
tr cua chi tiet so vi may ,dao c xac nh bi
cac o nh v ,khong phai ra ga mat thi gian .
o chnh xac gia ccng c bao am ,nh phg
an chon chuan ,o chnh xac cua o ga.
Giam thieu c sc lc cua cong nhan khong
yeu cau tay nghe cao, o ga giup ta gia cong cac
nguyen kho mot cach de dang.
Nh tac dung tren ,o ga co y ngha rat quan
trong trong qua trnh san xuat cua nganh che tao
may ,t o mang lai hieu qua kinh te cao .
7.2 Ket cau o ga
Than o ga c che tao bang phng phap
uc,vat lieu bang GX 15-32.
Tren than o ga c lap rap cac c cau kep
chat ,nh v, bac dan hng
Kep chat :bang bu long ai oc
nh v : 2 phien ty khong che 3 bac t do, :
1phien ty khong che 2 bac t do , chot ty
khong che mot bac t do.
Trang 35
GVHD : LE LINH
lat xung
Trang 36
GVHD : LE LINH
K=1,5.1,2.1,2.1,2.1.1. =2,6
Wct
W = Wct
l + l1
30 + 50
= 251,55
= 435 kG
l1
50
Tra bang 3.1 trang 79 sach cong nghe che tao may
chon bulong M12 co :
Lc kep W = 530 kG
Lc van Q = 3,5 kG
Chieu dai L = 140 mm
7.5 Sai so o ga
Sai so cho phep cua o ga :
dg = c + k + ct + m + dc
Do a so cac sai so phan bo theo quy luat chuan va
phng cua chung kho xac nh nen ta dung cong
thc
SVTH : LE VAN VNH
Trang 37
GVHD : LE LINH
[ ] = 13 = 03,2 = 0,07
gd
mm
Trang 38
GVHD : LE LINH
Trang 39
GVHD : LE LINH
[3]
Tran Van ch-NXB KH-KT-HN 2000 Hng dan thiet ke o an mon hoc cong
nghe che tao may
[4] Tran Van ch - So tay gia cong c kh
[5] Nguyen ac Loc Le Van Tien Ninh
c Ton Tran Xuan Viet. NXB KH-KT-HN
2001 - So tay cong nghe che tao may. Tap I
[6] Nguyen ac Loc Le Van Tien Ninh
c Ton Tran Xuan Viet. NXB KH-KT-HN
2001 - So tay cong nghe che tao may. Tap II
Trang 40