S qui trnh

Tip nhn nguyn liu

Ra nguyn liu (ra 1)

Bo qun lnh

Cn, bo qun nguyn liu

ng thng

S ch (lt v)

Kim tra kim loi

Phn c, hng

V bao

Ra 2

Tch khun, m bng

Rt tim

ng lnh

Loi tp cht

Xp khun

Ra 3

Cn trng lng

Hnh S qui trnh ch bin tm ng block

Thuyt minh qui trnh 1. Nguyn liu Nguyn liu c ng trong thng nha tng hp 300 lt, trn c p mt lp theo t l 1 nc 1 tm, vn chuyn v nh my bng xe bo n, thi gian vn chuyn v x nghip khng qu 10h. Khi tm v x nghip b phn tip nhn nguyn liu kim tra v tin hnh cc th tc tip nhn : T khai xut x thy sn nui. Xc nh loi nguyn liu: tm th, tm st, tm ch, tm giang Dng nhit k o nhit nguyn liu, tm c duy tr nhit 5oC, c th chp nhn tm c nhit cao hn nu tm vn gi c ti. Kim tra ti ca nguyn liu (mi, chm en..). dng u, c. Ly mu kim tra: mi thng ly mt t ly ngu nhin 5 thng cho vo ti PA a i kim nghim vi sinh v khng sinh ti phng lab ca cng ty, sau 4 gi s cho kt qu. Sau tin hnh cn ghi li s liu s lng quyt ton. Tiu chun nguyn liu dng lm tm bc nn c th chp nhn c nh sau. Tm khng c mi ng thi. Mng ni u c b b st mnh tm. C nhiu im en trn thn, im en n su vo tht. Tm b b v, v tm km sng bng. 2. Ra 1 Mc ch: loi sch tp cht: nh bn, rc, nht,.. v gim lng vi sinh vt. Tin hnh ra qua 2 bc: Bc 1: ra vi nc lnh nhit t 40C 11oC. Bc 2: ra vi nc Chlorine 150 ppm n 200 ppm, nhit 40C 7oC. Thao tc: Tm nguyn liu c vo my ra c cha nc sch v nc , mi ln ra 2 thng (300kg), gia bn cha nguyn liu ca my ra c vch ngn v st kh lin tc tng hiu qu ra cho nguyn liu. Sau tm c a n mng trt n h thng xt nc c pha chlorine, tm tip tc c a sang phng tip nhn nguyn liu ca xng t ca s, ti phng ny tm c hng cui mng bng cc r nha, nc chlorine c bm tr li n khi kt thc qu trnh ra mi thay nc. Yu cu: Nc ra sch, lnh 5oC. Nng chlorine ng qui nh. Thay nc ng qui nh.

3 Cn v bo qun nguyn liu Mc ch: cn d kim tra s lng, bo qun nguyn liu khi cha a vo sn xut. Thao tc: Cn 12 kg tm cho vo thng nha cho sn 1 lp , chm nc mui lnh (nhit 6oC, nng mui 2%) sao cho ngp tm, ri ph thm 1 lp , a vo kho bo qun. Kho bo qun c th bo qun tt nguyn liu t 1 n 2 ngy, nhit kho t 1oC 4oC. Yu cu: Thao tc nhanh, chnh xc. ph kn tm. Nhit nc mui v kho bo qun theo qui nh. 4 S ch Mc ch: loi b phn khng s dng theo yu cu sn phm Mi cng nhn chun b: 1 thau nc lanh (cha tm bn thnh phm). 1 thau cha tm nguyn liu. 1 r cha v tm. Nguyn liu c ng trong cc thng nha t trn bn cng nhn dng r xc tm ra v tin hnh lt. Thao tc: Tay tri cm tm tm nm ngang u quay qua pha phi, lng trn t di vi nc, tay phi lt hai t u tin, ri 3 t tip theo, tay phi cm tm dng ngn ci v ngn tr ca tay tri n ui tm ko phn ui v cc t tm cn li ra khi thn tm, tay tri ko b ht chn bi v u tm cho vo thau nc lnh. Cho tm bn thnh phm vo my loi tp cht loi i mt phn chn v, cn st li. Yu cu: Tm bn thnh phm phi cn ui, hm, khng t thn, sch v nhit tm lun nh hn 6oC. Ch v sinh theo qui nh (15 pht lau chn bn 1 ln). 5 Phn c, hng Mc ch: phn loi c, hng theo n khch hng, ng thi quyt nh li nhun ca cng ty. Tm cho vo my phn sau a qua cc bng truyn, hay ra bn cng nhn phn li. C tm c tnh theo trng lng (s con/1b) My phn ra 5 c (71 - 90, 90 - 100, 100 - 200, 200 - 300, 300 - 500), phn theo dy ca thn tm. Thao tc: Phn my: tm a vo my, tm c a ln cao ri cho ri xung mt phng nghing c cc thanh t xin, khe h gia thanh v mt phng nh dn v pha di, nu tm ln s c gi li v ri ra ngoi, cn tm nh s i tip xung di, t nhng thng c sn mt lp hng tm theo cc c tm, 1 thng cha khong 10kg phi thay thng mi v ph kn Nc c bm lin tc t trn xung tm ri xung d dng ng thi loi 1 phn tp cht trong qu trnh phn. Phn bn: tm ln bn c ph theo t l 2 tm 1 . Tay tri la v ban tm, mt quan st tay phi bt nhng con tm ngoi c v khc hng cho vo cc r ring.
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Yu cu: Phn bn: thao tc nhanh, chnh xc, b tr cng nhn c kinh nghim trnh phi phn li, lun gi nhit thn tm 4oC. Gi v sinh theo qui nh. Cho php khng qu 5% s tm c k tip, nhng tng s thn tm phi ng theo quy nh. Tiu chun phn hng: Hng A: tm sng bng, sn chc, mu t nhin. Hng B1: tm km sng bng, thn tm b ko mng. Hng B2: tm b bin mu (thn tm chuyn sang mu , trng c v mm). 5 Ra 2 Mc ch: ra sch tm. Thao tc: Tng r tm t 3 4 kg c nhng chm vo bn nc, gt bt v ni ln. Sau ro cho vo thng ph vy. Yu cu: Nc ra 15oC. Nc ra c bm lin tc, sao cho bt v tp cht tri ra ngoi. Trnh tm ri ra ngoi. 5 Rt tim Mc ch: loi b phn khng n c, lm gim ng k lng vi sinh vt c trong ng tiu ha. Mi cng nhn chun b 1 thau nc lnh (ng tm thnh phm) 1 thau nc thng (ng rut tm) 1 thau ng tm ch rt tim Thao tc: Tay tri cm tm, tay phi cm dao nhn, t tm nm ngang, u hng v bn phi. i vi tm ch th dng dao kp ngn tay ko rut tm trn u tm. Nu rut tm b t, dng dao nhn rt gia t th nht v t th hai nu khng c th tin hnh rt t th nm v th su sau cho vo thau nc lnh. Yu cu: Phi rt ht rut tm, mi ln ch rt 1 con khng c cm 1 lc nhiu tm trnh rt st tm. Thao tc ng qui nh theo tng loi tm. Trnh lm t tm. Gi thn tm 4oC. 6 kim tra tp cht Mc ch: loi b nhng phn khng n c, nhng tp cht ln vo tm (v, chn, ru, rut v nhng tp cht khc), lm sch tm. Bn loi tp cht c dng hnh thp dc 15o, gia c 2 ng nc (lm bng kim loi c nhiu l nh), mt bn lm bng tm nha tng hp trng c, pha di mt bn t n hunh quang, bn hng bn c mng hng nc chy xung v tp cht ca tm. Trc khi tin hnh vn hnh h thng nc v bt n. Thao tc:
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 tm ln bn, ph thm mt lp vy, tay tri la v ban tm, mt quan st tay phi ly nhng mu tp cht ln vo trong tm. Yu cu: Loi sch tp cht trong tm. Gi thn tm 4oC. 7 Ra 3 Mc ch: lm sch tm, ngn nga s pht trin ca vi sinh vt. Tin hnh qua 3 bc: Bc 1 ra vi nc lnh nhit 4oC tn sut thay nc 1 gi/ln (bn th nht) Bc 2 ra vi nc chlorine 75 ppm (bn th hai) Bc 3 ra vi nc lnh nhit 4oC (bn th ba) Cc thau v r c t trn cc gi 3 chn cho nc d dng chy ra t cc l. Thao tc: Dng r c mt tha 0,5 cm xc khong 5 7 kg nhng ngp vo trong bn th nht vo thau, mc nc chlorine bn th 2 vo thau dng tay o trn sau vo r, mc nc bn th ba vo r, cui cng t r nghing trn k ngang ro nc. Yu cu: Thao tc nhanh, ng qui trnh ra. Nhit nc ra, nng chlorine ng qui nh. Thay nc ng qui nh. Trnh lm rt tm xung nn. 8 Xp khun Mc ch: nh dng block tm khi ng, rt ngn thi gian cp ng. Bn v cc dng c phi c v sinh sch, xt cn. Khun c lm bng tn trng km. Khun c ra sch v ro. Qu trnh xp khun phi n nh v chnh xc, phi xp c nh khng thay i v tr lm vic, c bit ngi cn tm. Tm ra xong ro em cn, ty theo c v lai tm m mi block tm c lng ph tri khc nhau, tm cn xong cho vo khun chm nc d lnh mc ch tin ng v cho giy ghi loi, c, n hng, ngy sn xut thnh bn ca khun tm. Sau c vo phng cp ng bng ca s, ti phng cp ng khun tm c chm thm nc lnh cho ngp tm y np khun y v cho vo t ng. Yu cu: Thao tc nhanh, phi cn thn, chnh xc tng cng on. Cn phi c kim tra trc khi s dng. 9 Cp ng Mc ch: ngn nga v c ch s pht trin, hot ng ca vi sinh vt v enzyme, lm tng thi gian bo qun. Vic cp ng c tin hnh trong t ng tip xc, cc khun tm s c kp vo gia cc tm kim loi bn trn v bn di. Cng ty c 2 t ng cng xut 432 khun (1.080 kg)/m, thi gian ng 2 2,5 gi/m. Nhit t ng t -50oC, thi gian ng t (nhit -20oC) n khi nhit t ng t yu cu (-50oC) l 30 pht.
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Xp cc khun tm vo mm inox hnh ch nht mi mm 4 khun, xp cc mm vo mt sau t ng v ng t li, ly tm ra trc. Yu cu: T ng c v sinh v x ng theo qui nh. Khun tm t ngay ngn. Nhit block tm t -18oC. 10 Tch khun, m bng Mc ch: m bng to lp bng bo v, to bng cho block tm. Hn ch s tip xc ca sn phm vi khng kh. M bng bng phng php xi trn bng chuyn v s dng nc mt ln, nc sau khi tch khun v m bng chy vo thng cha v thot ra ngoi theo van x y Trc khi thc hin cn chun b Nc tch khun (nhit thng) Nc m bng (nhit t 0oC 4oC) Khun c ly ra khi t ng cho t nc lnh (nhit 4oC) ln b mt block tm trnh sn phm tip xc vi khng kh khi ch tch khun v m bng. Thao tc: Tch khun: t p khun tm ln bng chuyn tch khun, c h thng xt nc lin tc, khi khun tm ra khi bng chuyn bng chuyn dng tay n nh tch khun ra khi block tm. M bng: tip tc cho block tm qua bng chuyn m bng, c vi nc phun sng, nhit nc m bng 4oC. Ph u trn b mt block tm to thnh lp o bng bao quanh block tm. Yu cu: Thao tc nh nhng trnh lm sn phm b nhim kim loi. Nhit nc m bng ng qui nh. Block tm c ph bng u sau khi m bng. 11 Bao gi Mc ch: ngn chn s mt nc, s xm nhp ca vi sinh vt, hn ch s oxy ha sn phm trong qu trnh bo qun, c nh tng n v sn phm. Chun b bao PE Thao tc: t bn ngay sau bng chuyn m bng, sao cho block tm ra khi bng chuyn m bng ri ln bn, cho block tm bao PE. Yu cu: Bao phi sch. Khng lm ri giy ghi size ra khi block tm. 12 Kim tra kim loi Mc ch: pht hin cc mnh kim loi gy hi cho ngi tiu dng. Thao tc: cho tng ti sn phm qua bng ti my. Khi pht hin my pht ra tn hiu v dng li. Loi sn phm ra v vn hnh my tr li. Yu cu: Kim tra my trc v sau khi s dng 30 pht. t sn phm ln bng chuyn my kim tra. Cch x l khi pht hin sn phm b nhim kim loi: t sn phm vo thng ring, em r ng v kim tra tng con tm sau tm hiu nguyn nhn v ra bin php khc phc.
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13 ng thng Mc ch: m bo v sinh, chng tc nhn c hc, thun tin cho vic bo qun phn phi, vn chuyn, cung cp thng tin v sn phm cho ngi tiu dng. Trn thng ghi r y thng tin ca sn phm: tn sn phm, chng loi, khi lng, cch bo qun, thi gian bo qun khi lng, tn cng ty Thao tc: t bn ti cui bng chuyn my kim tra kim loi, xp theo loi, c, hng v xp ng 5 block tm vo 1 thng, KCS kim tra t yu cu tin hnh ng np thng, dn bng keo theo qui nh (mi sn phm c mu bng keo khc nhau) v ning thng bng hai ai ngang. Yu cu: ng thng ning ai ng qui nh, cc thng s trn thng phi ph hp vi sn phm. Thng carton phi nguyn vn, ch ghi ngoi thng phi r rng, khng nhem nhuc nh hng n thm m. Do ng thng mt lc nhiu loi, nhiu c, nn cng nhn ng thng phi c nhiu kinh nghim v c tay ngh cao. m bo v sinh khu vc ng thng. 14 Bo qun lnh Mc ch: bo qun sn phm trc khi c xut hng. Cc thng hng c xp ln xe y nhp kho theo hng dn ca th kho. Yu cu: Trc khi vo kho phi mc o m chuyn dng. Sau khi vo kho nhanh chng ng ca li. Nhit kho -18oC. t hng theo khu vc qui nh.