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Bi ging thc hnh PLC

Chng 1

B iu khin logic c th lp trnh


1.1. PLC l g?
PLC ( Programmable Logic Controller) l thit b iu khin lp trnh c (kh
trnh). B iu khin ny cho php thc hin linh hot cc thut ton iu khin logic
thng qua mt ngn ng lp trnh. Ngi s dng c th lp trnh thc hin mt
lot trnh t cc s kin. Cc s kin ny c kch hot bi tc nhn kch thch (ng
vo) tc ng vo PLC hoc qua cc hot ng c tr nh thi gian nh th hay cc
s kin c m. Mt khi s kin c kch hot thc s, n bt ON hay OFF thit
b iu khin bn ngoi c gi l thit b vt l. Mt b iu khin lp trnh s lin
tc lp trong chng trnh do ngi s dng lp ra ch tn hiu ng vo v
xut tn hiu ng ra ti cc thi im lp trnh.
khc phc nhng nhc im ca b iu khin dng dy ni (b iu khin
bng Relay) ngi ta ch to ra b PLC nhm tha mn cc yu cu sau :

Lp trnh d dng , ngn ng lp trnh d hc .

Gn nh, d dng bo qun , sa cha.

Dung lng b nh ln c th cha c nhng chng trnh phc tp.

Hon ton tin cy trong mi trng cng nghip .

Giao tip c vi cc thit b thng minh khc nh: my tnh, ni mng, cc


Modul m rng.

Gi c c th cnh tranh c.

Cc thit k u tin l nhm thay th cho cc phn cng Relay dy ni v cc Logic


thi gian. Tuy nhin, bn cnh vic i hi tng cng dung lng nh v tnh d
dng cho PLC m vn bo m tc x l cng nh gi c Chnh iu ny
to ra s quan tm su sc n vic s dng PLC trong cng nghip. Cc tp lnh
nhanh chng i t cc lnh logic n gin n cc lnh m, nh thi, thanh ghi

Bi ging thc hnh PLC

dch sau l cc chc nng lm ton cng c thc hin trn cc CPU ca cc
PLC ny S pht trin tnh ton dn n cc b PLC c dung lng ln, s lng I
/ O nhiu hn.
Trong PLC, phn cng CPU v chng trnh l n v c bn cho qu trnh iu
khin hoc x l h thng. Chc nng m b iu khin cn thc hin s c xc
nh bi mt chng trnh. Chng trnh ny c np sn vo b nh ca PLC,
PLC s thc hin vic iu khin da vo chng trnh ny. Nh vy nu mun thay
i hay m rng chc nng ca qui trnh cng ngh, ta ch cn thay i chng trnh
bn trong b nh ca PLC. Vic thay i hay m rng chc nng s c thc hin
mt cch d dng m khng cn mt s can thip vt l no so vi cc b dy ni hay
Relay .
1.2. Cu trc v nguyn l hot ng
Cu trc:
Tt c cc PLC u c thnh phn chnh l: Mt b nh chng trnh RAM bn trong
(c th m rng thm mt s b nh ngoi EPROM), mt b vi x l c cng giao
tip dng cho vic ghp ni vi PLC, cc Modul vo /ra.
Bn cnh , mt b PLC hon chnh cn i km thm mt n v lp trnh bng tay
hay bng my tnh. Hu ht cc n v lp trnh n gin u c RAM cha
ng chng trnh di dng hon thin hay b sung. Nu n v lp trnh l n v
xch tay, RAM thng l loi CMOS c pin d phng, ch khi no chng trnh
c kim tra v sn sng s dng th n mi truyn sang b nh PLC. i vi cc
PLC ln thng lp trnh trn my tnh nhm h tr cho vic vit, c v kim tra
chng trnh. Cc n v lp trnh ni vi PLC qua cng RS232, RS422, RS458,
Nguyn l hot ng ca PLC:
CPU iu khin cc hot ng bn trong PLC. B x l s c v kim tra chng
trnh c cha trong b nh, sau s thc hin th t tng lnh trong chng
trnh, s ng hay ngt cc u ra. Cc trng thi ng ra y c pht ti cc thit b
lin kt thc thi v ton b cc hot ng thc thi u ph thuc vo chng
trnh iu khin c gi trong b nh.
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Bi ging thc hnh PLC

H thng Bus l tuyn dng truyn tn hiu, h thng gm nhiu ng tn hiu


song song :

Address Bus: Bus a ch dng truyn a ch n cc Modul khc nhau.

Data Bus: Bus dng truyn d liu.

Control Bus: Bus iu khin dng truyn cc tn hiu nh th v iu khin


ng b cc hot ng trong PLC .

Trong PLC cc s liu c trao i gia b vi x l v cc modul vo ra thng qua


Data Bus. Address Bus v Data Bus gm 8 ng, cng thi im cho php truyn
8 bit ca 1 byte mt cch ng thi hay song song.
Nu mt modul u vo nhn c a ch ca n trn Address Bus, n s chuyn tt
c trnh thi u vo ca n vo Data Bus. Nu mt a ch byte ca 8 u ra xut
hin trn Address Bus, modul u ra tng ng s nhn c d liu t Data bus.
Control Bus s chuyn cc tn hiu iu khin vo theo di chu trnh hot ng ca
PLC. Cc a ch v s liu c chuyn ln cc Bus tng ng trong mt thi gian
hn ch.
H thng Bus s lm nhim v trao i thng tin gia CPU, b nh v I/O. Bn cch
, CPU c cung cp mt xung Clock c tn s t 1,8 MHZ. Xung ny quyt nh
tc hot ng ca PLC v cung cp cc yu t v nh thi, ng h ca h thng.
B nh PLC thng yu cu b nh trong cc trng hp: Lm b nh thi cho cc
knh trng thi I/O. Lm b m trng thi cc chc nng trong PLC nh nh thi,
m, ghi cc Relay.
Mi lnh ca chng trnh c mt v tr ring trong b nh, tt c mi v tr trong b
nh u c nh s, nhng s ny chnh l a ch trong b nh. a ch ca tng
nh s c tr n bi mt b m a ch bn trong b vi x l. B vi x l s
gn gi tr trong b m ny ln mt thanh ghi trc khi x l lnh tip theo. Vi mt
a ch mi, ni dung ca nh tng ng s xut hin u ra, qu trnh ny c
gi l qu trnh c .

Bi ging thc hnh PLC

B nh bn trong PLC c to bi cc vi mch bn dn, mi vi mch ny c kh


nng cha 2000 - 16000 dng lnh, ty theo loi vi mch. Trong PLC cc b nh nh
RAM, EPROM u c s dng .
+ RAM (Random Access Memory ) c th np chng trnh, thay i hay xa b ni
dung bt k lc no. Ni dung ca RAM s b mt nu ngun in nui b mt .
trnh tnh trng ny cc PLC u c trang b mt pin kh, c kh nng cung cp
nng lng d tr cho RAM t vi thng n vi nm. Trong thc t RAM c
dng khi to v kim tra chng trnh. Khuynh hng hin nay dng
CMOSRAM nh kh nng tiu th thp v tui th ln .
+ EPROM (Electrically Programmable Read Only Memory) l b nh m ngi s
dng bnh thng ch c th c ch khng ghi ni dung vo c. Ni dung ca
EPROM khng b mt khi mt ngun, n c gn sn trong my, c nh sn
xut np v cha h iu hnh sn. Nu ngi s dng khng mun m rng b nh
th ch dng thm EPROM gn bn trong PLC. Trn PG (Programer) c sn ch ghi
v xa EPROM.
+ EEPROM (Electrically Erasable Programmable Read Only Memory) lin kt vi
nhng truy xut linh ng ca RAM v c tnh n nh. Ni dung ca n c th c
xa v lp trnh bng in, tuy nhin s ln l c gii hn.
Mi trng ghi d liu th t l a cng hoc a mm, c s dng trong my lp
trnh. a cng hoc a mm c dung lng ln nn thng c dng lu
nhng chng trnh ln trong mt thi gian di .
Kch thc b nh :
+ Cc PLC loi nh c th cha t 300 -1000 dng lnh ty vo cng ngh ch to .
+ Cc PLC loi ln c kch thc t 1K - 16K, c kh nng cha t 2000 -16000
dng lnh.
Ngoi ra cn cho php gn thm b nh m rng nh RAM, EPROM.
Cc ng vo ra I / O Cc ng tn hiu t b cm bin c ni vo cc modul (cc
u vo ca PLC ), cc c cu chp hnh c ni vi cc modul ra (cc u ra ca
PLC ). Hu ht cc PLC c in p hot ng bn trong l 5V , tn hiu x l l

Bi ging thc hnh PLC

12/24VDC hoc 100/240VAC. Mi n v I / O c duy nht mt a ch, cc hin th


trng thi ca cc knh I / O c cung cp bi cc n LED trn PLC, iu ny lm
cho vic kim tra hot ng nhp xut tr nn d dng v n gin .
B x l c v xc nh cc trng thi u vo (ON, OFF) thc hin vic ng
hay ngt mch u ra .
1.3. Cu hi n tp
1) PLC l g?
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2) Trnh by u im ca PLC so vi h iu khin dng Relay)


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Bi ging thc hnh PLC


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3) Hy lit k tn mt s loi PLC c trn th trng hin nay?


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Bi ging thc hnh PLC

Chng 2

Tng quan v PLC Master-K

2.1. Tng quan


Hng LS Industrial Systems (LSIS) cho ra i hai h PLC l MASTER-K v
GLOFA. Ngoi ra cn c cc mn hnh giao din kt hp vi cc PLC to thun li
cho qu trnh thit k v vn hnh h thng.
PLC ca LSIS c chia lm nhiu loi ty mc ch s dng: loi nh (Micro), loi
trung (Compact), loi ln (Modul). Cc loi PLC ny thng c cu to bn ngoi
khng ging nhau, cu trc tp lnh cng c th khc nhau. Tuy nhin chng c
chung mt mc ch l c thit k n gin v thay th cho cc h thng logic
iu khin truyn thng.
Ty thuc vo phm vi ng dng ca tng h thng iu khin m ta chn PLC vi
s lng I/O (Input/Output) cho ph hp, s lng cc I/O cng ln th gi thnh
cng cao. H PLC Master-K c chia lm nhiu loi: K14P1, K80S, K120S, K200,
K300.

PLC MASTER- K80S vi 6 vo 4 ng ra.

Bi ging thc hnh PLC

PLC MASTER- K120S vi 24 vo 16 ng ra.

PLC MASTER- K200S.

Cc mn hnh giao din vi PLC cng bao gm nhiu loi: XP10BKB/DC, PMU330BT, PMU-330TT (TTF colour LCD, 16 colour), PMU-530TT, PMU-830TT

Mn hnh XP10BKB/DC
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Bi ging thc hnh PLC

Mn hnh PMU-330BT

H thng kt ni gia my tnh, PLC v mn hnh

i vi cc PLC c nh nh loi Master-K14P1, Master-K80S hay Master-K120S


cc b phn c kt hp vi nhau thnh mt khi. Vi nhng loi ln nh MasterK200S, K300S hay K1000S c thit k theo dng modul ngi s dng c th

Bi ging thc hnh PLC

la chn c mt cu hnh PLC ph hp vi chi ph thp nht nhng vn p ng


c nhng ng dng cn thit.
2.2. Tn hiu ng vo (Input)
Cc cm bin (Sensor), nt nhn (Push Button), cng tc hnh trnh (Limits Switch)
c ni vi ng vo ca PLC. S lng ng vo ca PLC ty thuc vo loi
PLC v phm vi ng dng ca h thng iu khin. S lng ng vo c th l 6, 8
hoc 16. i vi cc ng dng ln c th ln ti 80 hoc 256 ng vo.
in p dng cho tn hiu ng vo thng l 24VDC vi dng vi mA, cng c loi
PLC s dng in p 220VAC. Mc d in p cao nh vy nhng rt an ton cho
mch in t ca PLC v s dng phng php cch ly bng linh kin Optocoupler.
Theo tiu chun cng nghip i vi in p 24VDC, ngi ta quy nh nh sau:

in p t 0 5 VDC th hin logic 0 ng vo

in p t 11 30 VDC th hin logic 1 ng vo

2.3. Tn hiu ng ra (Output)


Trong PLC tn hiu ng ra dng iu khin cc c cu chp hnh. Cng ging nh
tn hiu ng vo th ng ra l cc tip im ca Relay vi kh nng chu ti ln
220V/1A. Nu mun iu khin cc ti vi cng sut ln th c th iu khin thng
qua cc Contactor. Ngoi ra PLC cn c ng ra l cc tn hiu in: Logic 0 ng vi
in p 0 0.8V v logic 1 ng vi in p 12 28V vi dng ra c th ln ti
300mA.
2.4. Thi gian p ng ca ng vo/ra PLC
Ng vo ca PLC tip nhn cc tn hiu t cc sensor, t s ng ngt ca cc nt
nhn hay t cng tc hnh trnh chng rung ng vo, PLC c mt mch lc
ng vo. Do lm chm tc p ng ca n (t 100s n 25.5ms). Tuy nhin
nu cn PLC cng c nhng ng vo chuyn dng p ng vi tc cao. p ng
ng ra PLC nhanh ph hp vi cc ng dng iu khin cc c cu chp hnh
trong thit b t ng ha cng nghip.
2.5. Cu hi n tp:

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Bi ging thc hnh PLC

Cu 1: Nu tn mt s PLC thuc h Master-K? Cho bit s lng ng vo/ ng ra


ca cc PLC ny:
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Cu 2: PLC LS nhng u im g so vi mt s loi PLC ca cc hng khc trn th
trng hin nay?
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Bi ging thc hnh PLC

Chng 3

Cch son tho chng trnh vi phn


mm KGL-WIN Ver 3.2
3.1. Gii thiu v phn mm KGL WIN Ver 3.2

son tho v chnh sa chng trnh cho cc PLC h Master-K, chng trnh
KGL-WIN c s dng. y l phn mm chuyn dng ca LSIS chy trn h iu
hnh windows. Cc chng trnh iu khin PLC c son tho v chnh sa d
dng trn giao din ca phn mm ny.
Vic truyn cc chng trnh iu khin dng ngn ng my sang cc b PLC
c thc hin thng qua cng truyn thng RS-232C. Thng thng cc chng
trnh c vit, chnh sa, th nghim nhiu ln mi c th hon thin v thc hin
c iu khin t ra ban u.

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Bi ging thc hnh PLC

Cp truyn thng truyn chng trnh iu khin t my tnh sang PLC c kt


ni theo s sau:

3.2. Ci t phn mm
Double click vo tp tin Setup.exe
Setup winzard s hng dn ci t chng trnh mt cch t ng.
Nhn Next bt u ci t. Bn cng c th nhn Cancel nu mun thot khi
chng trnh ci t.

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Bi ging thc hnh PLC

Chn th mc m phn mm s c ci t vo. C th nhn nt Brown thay i


v tr ci t. Tip tc nhn Next chuyn sang bc tip theo.

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Bi ging thc hnh PLC

Qu trnh ci t c hin th nh sau:

Sau khi ci t xong, mun chy chng trnh double-click vo biu tng
Sau khi m chng trnh, mun to mt Project mi ta chn Project > New Project
Chn Blank Project trong hp thoi ri chn OK

Trong hp thoi tip theo ta phi khai bo: Loi PLC, kiu vit chng trnh Ladder
hay Mnemonic, ta chng trnh, tn cng ty, tn tc gi

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Bi ging thc hnh PLC

Click OK, ca s son tho chng trnh hin th

3.3. Cch son tho mt chng trnh


Trong ca s Program c cc thanh cng c (Tool bar) bao gm: cc nt nhn thng
m (Normally Open), cc nt nhn thng ng (Normally Close), Ouput coil, cc
hm chc nng gip ta son tho chng trnh mt cch d dng.
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Bi ging thc hnh PLC

Chn tip im thng m

, di chuyn n v tr cn chn tip im, kch chut

tri hoc bm Enter. Khi mt hp thoi xut hin ta chn a ch cho ng vo.
Ta g vo P0 v tr Device v nhn OK

Mn hnh son tho s xut hin nh sau:

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Bi ging thc hnh PLC

Chn tip Output Coil

trn thanh cng c, sau khi chn xong nhn phm tri

chut hoc nhn Enter, nhp a ch cho ng ra l P40

Kt qu t c nh sau:

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Bi ging thc hnh PLC

Chn ng k thng ng

trn hp cng c Ladder v chn v tr cn t trn

mn hnh son tho.

La chn tip im thng ng v click chut vo v tr cn t tip im, nhp a


ch tip im l P0001.

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Bi ging thc hnh PLC

Chn biu tng

trn thanh cng c Ladder v chn INCP D0000 trong hp

thoi Ladder Editer Box.

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Bi ging thc hnh PLC

Tip tc chn tip im thng m v nhp a ch F0093 (to xung 1s)

Chn khi chc nng

v nhp lnh theo cu trc CTU C000 20, tip theo chn

tip im thng m v chn a ch P0001

Chn ng k ngang

trn thanh cng c v thc hin ni dy.

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Bi ging thc hnh PLC

Cui cng chn khi chc nng v nhp vo lnh END kt thc chng trnh.
Nh vy ta son tho xong mt chng trnh hon chnh.

3.4. Kt ni vi PLC
truyn thng vi PLC, ta kt ni cng RS-232C ca module CPU vi cng ni
tip ca my tnh thng qua cp RS-232C.

Chn Online-Connect hoc click vo biu tng

trn thanh cng c. Sau khi

kt ni hon thnh ta chn Online-Download hoc click vo biu tng

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trn

Bi ging thc hnh PLC

thanh cng c ti chng trnh xung PLC. Khi trn mn hnh s xut hin hp
thoi sau:

Click OK tip tc. Lc ny chng trnh v cc thng s c ti n PLC

Khi download phi PLC ch STOP. Khi download chng trnh hon tt s
hin thng bo.

chy chng trnh ta click vo biu tng


Bng ch thch cc nt nhn ca thanh cng c

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trn thanh cng c.

Bi ging thc hnh PLC

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Bi ging thc hnh PLC

Chng 4

Lp trnh bng s bc thang Ladder Diagram

4.1. S u dy u vo (Input) v u ra (Output)

S u dy ng vo (Input)

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Bi ging thc hnh PLC

S u dy ng ra (Output)

4.2. Cc a ch vng nh trong PLC MASTER-K


Cc ng vo/ ng ra cng nh cc b nh lu tr khc trn PLC khi s dng trong
chng trnh u thng qua cc a ch b nh tng ng. Cc a ch b nh c
t chc thnh tng word. Mi word gm 16 bit gi. Mi bit c gi tr 0 hoc 1 v
c nh s th t t 00 n 0F t phi sang tri.
Vng nh P (Input/ Output)
Biu din cc ng vo/ ra vt l trn b iu khin

ln vng nh: P000 P63F


Vng nh M (Auxilary Relay)
Cc tip im ph tr ca b iu khin
ln vng nh: M000 M191F

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Bi ging thc hnh PLC

Vng nh K (Keep Relay)

Cc tip im gi

ln vng nh: K000 K31F


Vng nh L (Link Relay)

Cc tip im khi kt ni mng

ln vng nh: L000 L63F


Vng nh F (Special Relay)
Cc c c bit
ln vng nh: F000 F63F
Cc c c bit thng dng
F000: ON khi PLC ang hot ng

F010: C tip im lun ON

F011: C tip im lun OFF

F012: ON cho ln qut u tin, sau gi trng thi OFF

F013: OFF cho ln qut u tin, sau gi trng thi ON

F030: ON khi thc hin cc lnh CALL v JUMP b li.

F031: Bo li I/O, ON khi cc c bo ca cc I/O module l ON

F033: ON khi pin c li

F040: Bo li I/O cho module s 0

F041: Bo li I/O cho module s 1

F042: Bo li I/O cho module s 2

F043: Bo li I/O cho module s 3

F044: Bo li I/O cho module s 4

F045: Bo li I/O cho module s 5

F090: C xung nhp 0.02s

F091: C xung nhp 0.1s

F092: C xung nhp 0.2s

F093: C xung nhp 1s

F094: C xung nhp 2s

F095: C xung nhp 10s

F096: C xung nhp 20s


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Bi ging thc hnh PLC

F097: C xung nhp 1 pht

F120: ON khi so snh l nh hn

F121: ON khi so snh l nh hn hoc bng

F122: ON khi so snh l bng

F123: ON khi so snh l ln hn

F124: ON khi so snh l ln hn hoc bng

Vng nh Timer

vng nh cho b nh th v c chia lm 3 loi: 100ms, 10ms, 1ms


v c th iu chnh li vng nh trong parameter.

phn gii 100ms: T000 T191

phn gii 10ms: T192 T250

phn gii 1ms: T251 T255

Vng nh counter
Vng nh cho cc b m
ln vng nh: C000 C255
4.3. Cc lnh, php ton c bn
4.3.1. lnh LOAD:
C php:

Cc vng nh c th dng vi lnh LOAD: M, P, K, L, F, T, C, S


Chc nng: lnh LOAD dng t iu kin ng vo thng m cho mt
mch logic.
4.3.2. lnh LOAD NOT:
C php:

Cc vng nh c th dng vi lnh LOAD NOT: M, P, K, L, F, T, C, S


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Bi ging thc hnh PLC

Chc nng: lnh LOAD NOT dng t iu kin ng vo thng ng cho


mt mch logic.
4.3.3. lnh AND:
C php:

Cc vng nh c th dng vi lnh AND: M, P, K, L, F, T, C, S


Chc nng: lnh AND dng ni tip mt hoc nhiu iu kin ng vo

thng m cho mt mch logic.


4.3.4. lnh AND NOT:
C php:

Cc vng nh c th dng vi lnh AND NOT: M, P, K, L, F, T, C, S


Chc nng: lnh AND NOT dng ni tip mt hoc nhiu iu kin ng

vo cho mt mch logic.


4.3.5. lnh OR:
C php:

Cc vng nh c th dng vi lnh OR: M, P, K, L, F, T, C, S


Chc nng: lnh OR dng mc song song mt hoc nhiu iu kin ng

vo thng ng cho mt mch logic.


4.3.6. lnh OR NOT:
C php:

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Bi ging thc hnh PLC

Cc vng nh c th dng vi lnh OR NOT: M, P, K, L, F, T, C, S


Chc nng: lnh OR NOT dng mc song song mt hoc nhiu iu kin
ng vo cho mt mch logic.
4.3.7. lnh OUT:
C php:

Cc vng nh c th dng vi lnh OUT: M, P, K, L, S


Chc nng: lnh OUT dng xut tn hiu n mt a ch c ch nh

V d: vit li on chng trnh, ti chng trnh vo b m phng, quan st


v m t khi chy chng trnh.

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Bi tp 1:
V s ni dy v vit chng trnh iu khin o chiu trc tip v o chiu
qua nt dng mt ng c c khng ng b 3 pha?
S ni dy:

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Bi ging thc hnh PLC

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Chng trnh iu khin o chiu quay qua nt dng:
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Chng trnh o chiu quay trc tip:
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Bi ging thc hnh PLC

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Nhn xt:
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4.3.8. lnh SET:
32

Bi ging thc hnh PLC

C php:

Cc vng nh c th dng vi lnh SET: M, P, K, L, S


Chc nng: lnh SET dng t trng thi ca mt a ch c ch nh ln

ON khi ng vo l ON. Khi trng thi ng vo tr v OFF th trng thi ca


a ch c ch nh vn l ON.
4.3.9. lnh RESET:
C php:

Cc vng nh c th dng vi lnh SET: M, P, K, L, S


Chc nng: lnh SET dng t trng thi ca mt a ch c ch nh ln
ON khi ng vo l ON. Khi trng thi ng vo tr v OFF th trng thi ca
a ch c ch nh vn l ON.
V d: hy vit li on chng trnh, ti chng trnh vo b m phng quan

st v m t khi chy chng trnh.

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4.3.10. Lnh kch xung cnh ln (D) v xung cnh xung (D NOT)

33

Bi ging thc hnh PLC

C php:
D<S>

D NOT < S >

Cc vng nh c th dng vi lnh D v D NOT: M, K, L


Chc nng:
Lnh D dng ly xung cnh ln trong thi gian rt ngn (1 scan) khi tn
hiu u vo chuyn t OFF ln ON.
Lnh D NOT dng ly xung cnh xung trong thi gian rt ngn (1
scan) khi tn hiu u vo chuyn t ON ln OFF.
V d:

Gin lnh D:

34

Bi ging thc hnh PLC

P0

P2

M0
P40

Gin lnh D NOT:

P1

P3

M1
P41

4.4. Timer

4.4.1. ON Delay Timer


Khi ng vo ln mc cao, gi tr timer tng dn t 0 n khong thi gian ci

t th ng ra timer tc ng. Khi ng vo tr li mc thp th gi tr hin thi

35

Bi ging thc hnh PLC

tr v 0 v ng ra timer tr v trng thi ban u. Khi gp lnh Reset th ng ra


Timer tr v 0.
Cu trc lnh: [TON Txxx Gi tr ci t]

Ch : Thi gian tr thc t = Gi tr ci t * phn gii ca Timer

V d: vit li on chng trnh, ti chng trnh vo b m phng, quan st

v m t khi chy chng trnh.

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36

Bi ging thc hnh PLC

Bi tp 2: V s u ni v vit chng trnh iu khin khi ng sao/ tam


gic ng c khng ng b 3 pha theo 2 dng: dng 1 s dng lnh out thng
thng, dng 2 s dng lnh set/ reset.
S ni dy:
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37

Bi ging thc hnh PLC

Chng trnh iu khin s dng lnh Out thng thng:


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Chng trnh s dng lnh Set/ Reset
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38

Bi ging thc hnh PLC

Nhn xt:
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Bi tp 3: Vit chng trnh iu khin n giao thng ti mt ng t. Thi gian
sng ca cc n c th hin di hnh v sau:

2V
2X
2

2V
2
2

39

Bi ging thc hnh PLC

S u dy:
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Chng trnh iu khin:
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40

Bi ging thc hnh PLC


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4.4.2. OFF DELAY TIMER
Khi tn hiu ng vo ln ON th ng ra Timer cng ln ON. Khi ng vo chuyn t
ON sang OFF th Timer s c kch hot, gi tr ca Timer m t gi tr ci t v
0 v lc ny ng ra ca Timer mi quay v trng thi ban u. Khi gp lnh Reset th
ng ra Timer tr v 0.
Cu trc lnh: [TOFF Txxx Gi tr ci t]
V d: vit li on chng trnh, ti chng trnh vo b m phng, quan st

v m t khi chy chng trnh.

41

Bi ging thc hnh PLC

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Cu hi: hy so snh ON Delay Timer v OFF Delay Timer
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42

Bi ging thc hnh PLC

Bi tp 4: hy v s ni dy v vit chng trnh iu khin mt h thng gm 3


ng c khng ng b 3 pha rotor lng sc nh sau:
Nhn ON: ng c 1 chy, 5s sau ng c 2 chy. Sau khi ng c 2 chy
c 5s th ng c 3 chy.

Nhn OFF: ng c 1 v ng c 2 dng trc, 5s sau ng c 3 mi ngng


hot ng.

S ni dy:
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43

Bi ging thc hnh PLC

Chng trnh iu khin:


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4.5. Counter
4.5.1. Up Counter (CTU)

Ng ra ca counter ch ln ON khi gi tr hin thi bng vi gi tr ci t. Nu iu


kin ng vo Reset ln ON th gi tr counter quay v gi tr 0.
Cu trc lnh: [CTU Cxxx Gi tr ci t]
V d: vit li on chng trnh, ti chng trnh vo b m phng, quan st

v m t khi chy chng trnh.

44

Bi ging thc hnh PLC

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4.5.2. Down Counter (CTU)

Khi ng vo ln ON th gi tr counter c m li t gi tr ci t. Nu iu kin


ng vo Reset ln ON th gi tr counter quay v gi tr 0.
Cu trc lnh: [CTD Cxxx Gi tr ci t]
V d: vit li on chng trnh, ti chng trnh vo b m phng, quan st

v m t khi chy chng trnh.

45

Bi ging thc hnh PLC

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Bi tp 5:
Khi nhn nt Start, dy chuyn vn chuyn hp c cho php hot ng, khi hp c d
thy qua cm bin d hp, dy chuyn dng li dy chuyn to hot ng. Cm bin m
to phi m c 10 tri th dy chuyn m to dng hot ng v cho php dy chuyn
vn chuyn hp tip hot ng a hp mi n. Dy chuyn c dng li khi nhn nt
Stop.
S ni dy:
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46

Bi ging thc hnh PLC


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Chng trnh iu khin:
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47

Bi ging thc hnh PLC


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4.5.3. Up/ Down Counter (CTUD)

48

Bi ging thc hnh PLC

Ng vo m ln tc ng: counter m ln.


Ng vo m xung tc ng: counter m xung.
Ng ra ca counter tc ng khi gi tr m bng hoc ln hn gi tr ci t.
Ng vo reset tc ng s a gi tr hin thi ca counter v gi tr 0.
Cu trc lnh: [CTUD Cxxx Gi tr ci t]
V d: vit li on chng trnh, ti chng trnh vo b m phng, quan st

v m t khi chy chng trnh.

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Bi tp 6:
49

Bi ging thc hnh PLC

Mt bi gi xe t c sc cha 120 chic. Hy v s kt ni v vit chng trnh


iu khin PLC khi bi gi xe 120 chic th s bt n bo ngi gi xe
khng nhn thm xe na.
S ni dy:

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Chng trnh iu khin:
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50

Bi ging thc hnh PLC

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Bi tp 7:
V s ni dy v vit chng trnh iu khin mt h thng gm 4 ng c hot
ng theo yu cu nh sau:
Mi ln nhn nt nhn PB1 th s c thm mt ng c hot ng (trnh t hot ng
l 1 - 2 - 3 - 4). Nu nhn PB1 ln th 5 th c 4 ng c ngng hot ng.
Mi ln nhn nt nhn PB2 th s c thm mt ng c ngng hot ng (trnh t
ngng hot ng l 4 - 3 - 2 - 1).
S ni dy:
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51

Bi ging thc hnh PLC

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Chng trnh iu khin:
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52

Bi ging thc hnh PLC

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4.6. Lnh so snh:
Cu trc lnh: [CMP Data1 Data2]
Cc c c bit:
F120: ON khi so snh l nh hn
F121: ON khi so snh l nh hn hoc bng
F122: ON khi so snh l bng
F123: ON khi so snh l ln hn
F124: ON khi so snh l ln hn hoc bng
V d: vit li on chng trnh, ti chng trnh vo b m phng, quan st

v m t khi chy chng trnh.

53

Bi ging thc hnh PLC

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Bi tp 8:
Vit li chng trnh bi tp 3 s dng timer kt hp vi lnh so snh?
S ni dy:
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54

Bi ging thc hnh PLC


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Chng trnh iu khin:
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55

Bi ging thc hnh PLC


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Bi tp 9:
Vit li chng trnh bi tp 7 kt hp counter v lnh so snh?
S ni dy:
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56

Bi ging thc hnh PLC


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Chng trnh iu khin:
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57

Bi ging thc hnh PLC


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Bi tp 10:

Cho h thng gm 2 bm nc dng bm nc ln b. Trong b nc c 3 mc:


mc: A c bm 1 v bm 2 cng bm
mc B: bm 1 ngng, bm 2 vn bm
mc C: bm 2 ngng bm
Hy v s kt ni v vit chng trnh PLC iu khin h thng ni trn.

B
P1

P2

58

Bi ging thc hnh PLC

S ni dy:
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Chng trnh iu khin:
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59

Bi ging thc hnh PLC

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MC LC

Chng 1. B iu khin logic c th lp trnh.......................................................1


1.1. PLC l g?..................................................................................................1
1.2. Cu trc v nguyn l hot ng...............................................................2
1.3. Cu hi n tp............................................................................................5
Chng 2. Tng quan v PLC Master-K.................................................................7

60

Bi ging thc hnh PLC

2.1. Tng quan.................................................................................................7


2.2. Tn hiu ng vo.................................................................................... 10
2.3. Tn hiu ng ra........................................................................................10
2.4. Thi gian p ng ca ng vo/ra PLC..................................................10
2.5. Cu hi n tp.........................................................................................10
Chng 3. Cch son tho chng trnh vi phn mm KGL-WIN Ver 3.2....12
3.1. Gii thiu v phn mm KGL WIN Ver 3.2........................................12
3.2. Ci t phn mm...................................................................................13
3.3. Cch son tho mt chng trnh...........................................................16
Chng 4. Lp trnh bng s bc thang Ladder Diagram.............................25
4.1. S u dy u vo (Input) v u ra (Output)..................................25
4.2. Cc a ch vng nh trong PLC MASTER-K.......................................26
4.3. Cc lnh, php ton c bn.....................................................................28
4.4. Timer.......................................................................................................38
4.5. Counter....................................................................................................44
4.6. Lnh so snh...........................................................................................53

61

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