TRNG H BK NNG CHNG III

N CAD/CAM

TNH TON THIT K SN PHM P V KHUN C V KHUN CI NG DNG PHN MN PRO/W4.0 3.1Thit k sn phm p :Khi nhn c bn v (3D,3D) nh thit k i tin hnh v sn phm khi v sn phm nh thit k cn ch ti cc nguyn tc c bn v thit k sn phm tin hnh thit k khun cho n. Theo ti c giao ta c bn v chi tit ca sn phm cn thit k Khun l cnh qut:

R350 R23.42

70 52

1.5 R360
30 76

R2 60

R120

12

46

10

YU C? U: -Thi?t k? khun cho s?n ph?m cnh qu?t v?i cc kch th ?c chnh ? cho trn s?n ph?m. -Cc kch th ?c khc ?c ch?n sao cho h?p v?i tnh th?m m? ,tnh kinh t? v ph h?p khi thi?t k? khun cho s?n ph?m. -S?n l ?ng s?n xu?t hng nm 2000 chi?c/nm. -Thng s? my p phun ?c t? ch?n. -Nh? a p s?n ph?m l nh? a Plipropylen(PP).

Ng?i v? Nguy?n Th? Quang nh Ng?i kt Ph?m ? Quang

TR? NG ? I H? C SPKT VINH l?p :HCTMA-K1

350

R50

? N T? T NGHI? P
B? N V? CHI TI? T CNH QU? T

T? L?: 1:1

s?: 01

Hnh 3.1 3.1.1 ng dng phn mn pro/w4.0 thit k sn phm : 3.1.1.1 Gii thiu phn mn pro/w 4.0: Ngy nay s pht trin ca khoa hc k thut thc y cng ngh thit K v sn xut t ng trong mi lnh vc pht trin theo. Cng vi s pht trin Ca cng ngh thng tin, hin nay nhiu phn mm h tr cho vic thit k v lp K hoch sn xut ra i, vi cc tnh nng ni tri c th gip con ngi khc Phc nhiu kh khn trong qu trnh hot ng sn xut. Bn cnh , vic p Dng cng ngh thng tin phc v cho hot ng sn xut s lm gim ng k Gi thnh sn phm, a dng ha sn phm, nng cao tin cy, m bo sc Khe v iu kin lm vic cho con ngi

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Trong lnh vc c kh ch to, hin nay vic thit k ch to khun mu cn Gp rt nhiu kh khn bi cng c h tr cho vic thit k v gia cng khun Mu cn nhiu hn ch, chnh v vy lm cht lng v tnh thm m ca sn Phm to ra khng cao. Nhm tho g mt s kh khn trong vn thit k Khun mu, hin nay trn th gii ngi ta trin khai ng dng cc phn mm H tr cho vic thit k chi tit mu v t ng to lng khun trn c s chi tit Mu. Trn c s , khi ng dng cc phn mm chng ta cn c th m phng Qu trnh tch khun to sn phm trn my vi tnh. Khi thc hin m phng Chng ta c th kim tra sn phm v phn mm cn cho php hiu chnh li bin Dng khun mu mt cch d dng. nc ta hin nay, nht l thnh ph H Ch Minh kh nhiu cc nh my Sn xut c kh s dng cc my cng c CNC phc v hot ng sn xut, c Bit l gia cng khun mu. Tuy nhin vic trin khai ng dng cc phn mm H tr cho vic thit k khun cn nhiu hn ch, chnh v vy m chnh xc Ca lng khun v iu kin lm vic ca khun sau ny cng b nh hng. Vic ng dng cc phn mm CAD/CAM (c th l Pro/engineer Wildfire) thit k chi tit mu, t ng to lng khun v m phng cc qu trnh tch Khun l vn m cc cn b k thut cn phi quan tm, bi cng vic ny c Th gip chng ta quan st c hnh dng ca sn phm to ra t khun mu, Nhm m bo cht lng v tnh thm m ca cc sn phm. Qua nhng phn tch trn, vic ng dng phn mm CAD/CAMPro/Engineer Wildfire 3.0 h tr cho vic thit k khun mu l iu cn thit. Khi S dng phn mm Pro/Engineer Wildfire 3.0, ngi cn b k thut c th m Phng qu trnh lp khun v tch khun to sn phm, kim tra c cht lng Sn phm trn my vi tnh. y chng em ng dng Pro/engineer Wildfire 3.0 thit k m hnh sn phm , ng dng phn mm Pro/Engineer Wildfire 3.0 T ng xy dng khun cho sn phm. Vic ng dng phn mm Pro/Engineer Wildfire 3.0 thit k khun mu V m phng cc qu trnh lp khun v tch khun to sn phm c ng Dng nhiu cc nc cng nghip pht trin nh: M, Php, Canada... Khi s Dng phn mm Pro/Engineer Wildfire 3.0 chng ta c th d dng to chi tit Mu dng 3D trn module Design. Sau khi thit k xong chi tit mu, phn mm Pro/Engineer Wildfire 3.0 cho php chng ta tnh ton co rt ca vt liu,

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t ng thit k hnh dng lng khun cho chi tit mu v m phng qu trnh tch Khun vi chc nng Mold Cavity,lp trnh gia cng khun v xut chng trnh iu khin CNC. Vi nhng c im nh vy, phn mm Pro/Engineer Wildfire 3.0 c th c ng dng thit k khun mu v h tr lp trnh gia cng khun cho cc My cng c CNC Vit Nam hin nay. Vic s dng phn mm Pro/Engineer Wildfire 3.0 to mu, thit k Khun v m phng qu trnh tch khun to sn phm c thc hin theo cc Bc nh sau: + S dng module Part thit k chi tit mu (sn phm cn ch to), Mu c to dng 3D. + S dng module Manufacturing-Mold Cavity nhp chi tit mu, Tnh ton co rt, thit lp s lng sn phm b tr trn khun, xc nh kt Cu khun v t ng to lng khun. + S dng chc nng Openning trong module ManufacturingMold Cavity m phng cc qu trnh lp v tch khun to sn phm. + S dng module Manufacturing- NCAssembly m phng gia Cng v xut chng trnh iu khin CNC. 3.1.1.2 ng dng pro/w4.0 thit k sn phm phi p: + S dng module Part thit k chi tit mu (sn phm cn ch To), mu c to dng 3D. bt u lm vic vi phn mn pro/w 4.0 mi trng part chng ta khi ng phn mn bng cch nhn p vo biu tng hoc c th vo Thanh STAR PROGRAMPTCPro ENGINEERPro ENGINEER.Sau bn s vo mi trng lm vic ca pro bng cch vo FILENEW.Sau hp thoi NEW xut

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hin nh hnh . hp thoi NEW vo mi trng part bn chn part Trong type v chn soild bn sup-type,trong name bn t tn cho bn V bn cn v l cnh qut v tip theo b du thch trong Use defult Template chn n vi thit k l mm trong hp thoi NEW FILE OPTIONS ta chon mmns-part soildOK. Mi trng lm vic c dng Nh hnh 3.2 sau :

Hnh 3.2

Hnh 3.3

-To mt khi Revolve vi tit din nh trn hnh 3.4 v trong mt phng Top. Kt qu phi c nh trn hnh bng cch nhn chut tri vo biu Tng Placement define an internal sketch chn mt phng TOPS dng cc lnh v 2D v mt sketch nh hnhDONE OK ta c khi Revolve hnh 3.4.

Hnh 3.4 GVHD: TRN NH SN 44

Hnh 3.5 SVTH: V MNH HNG

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-Tip theo dng lnh lnh extruderemover MeterialPlacementdefine an internal sketchchn mt phng v v Mt sketch nh hnh 3.5OK kt qu c nh hnh 3.6.Dng lnh bo trng mp trn ca cnh qut vi R=4mm kt qu c nh hnh 3.7

Hnh 3.6

Hnh 3.7

- Tip theo dng lnh lnh extruderemover MeterialPlacementdefine an internal sketchchn mt phng mi h Bc xung v mt sketch l ng trng =52mmDONEOK.kt qu c nh hnh 3.8

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45

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TRNG H BK NNG Hnh 3.8

N CAD/CAM Hnh 3.9

-Dng lnh nh hnh 3.9 - Dng lnh 3.10

t to gc nghing 2 chothnh l mi to kt qu c

bo trng mp trn ca cnh qut kt qu c nh Hnh

Hnh 3.10

Hnh 3.11

-Dung lnh shell bng cch vo Insertshella chut chon mt pha Di ca cnh qut v in gi tr shell thickness l 2.5OK.kt qu c Nh hnh 3.11 -Dng lnh bng cch nhn vo biu tng plane to hai mt phng DTM1 v DTM2 cch mt phng FONT ln lt l 3.5mm v 30mm. - Tip theo dng lnh lnh extrudePlacementdefine an internal

Sketchchn mt phng DTM 1.Dng cng c dng Li ng trn mp ngoi ca trc trong to mt sketch to khi n V hng n i ln chiu cao n l 3.5mm kt qu c nh hnh 3.12

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Hnh 3.12

Hnh 3.13

-Dng lnh extrude v extrude ct to mt khi n =13mm t mt Phng DTM2 vi chiu su n n khi n 3.5mm cn khi ng ct =8mm ct xuyn c khi ng = 13mm va khi ng 3.5mm.kt qu cnh hnh 3.13 -Dng lnh Extrude to khi n vi sketch nh hnh 3.14 kt qu c nh Hnh 3.15.

Hnh 3.14

Hnh 3.15

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-Dng lnh to mng 4 ci vi la chn kt qu c nh Hnh 3.16.Tip theo bo 8 gc bng lnh round vi R=1.5mm.kt qu c Nh hnh 3.17(to vch chng xoay)

Hnh 3.16

Hnh 3.17

Dng lnh bng cch nhn vo biu tng plane to hai mt phng DTM3 v DTM4 i qua trc ta A1 v RIGHT vi gc xoay l 30 v 60 nh hnh 3.18. to gn cho cnh qut.

Hnh 3.18

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-Dng lnh profile Rib vi chiu dy 1.5mm trn mt phng DTM3 bng Cch vo Insertprofile ribRefences define an internal sketch chon DTM3 v ng thng nh hnh 3.19OK.Kt qu c nh hnh 3.20

Hnh 3.19

Hnh.20

-Dng lnh 3.21

to mng 6 ci vi la chn

kt qu c nh Hnh

Hnh 3.21 -Tng t dng lnh prifile rib v lnh

Hnh 3.22 to 6 gn trong nh hnh 3.22.

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-Tip theo ta to gn cc cnh qut.u tin to mt th nh hnh 2.23.bng cch vo InsertModel datumGraph t tn th la QUATv th hnh 3.23DONE.kt thc bn nhn vo bn thanh Model tree thy nh sau . th ny dng to khi Variabalb Section Sweep(khi gn ca cnh qut).

Hnh 3.23 - To mt khi Variable Section Sweep m ng dn l ng trn mt Trn, tit din (hnh 3.24 v 3.25) gm hai ng thng ni tip nhau, mt ng c v t chn nghing mt gc 88 vi cnh nm ngang v mt ng vung gc vi mt bn hng.Kch thc t im tip gip mt Bn hng v mt y khi trn xoay l sd6 (=12.48) bin thin theo phng Trnh cho trn hnh 3.26. Kt qu phi c nh trn hnh 3.27.

Hnh 3.24

Hnh 3.25

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Hnh 3.26

Hnh 3.27

- To mt mt Sweep m ng dn l giao tuyn ca khi trn xoay vi KhiVariable Section Sweep vo InsertSweepSurfaceSelect Traj Chn ng giao tuyn ca khi trn xoay vi khi Variable Section Sweep v mt tit din nh hnh 3.28 kt qu c nh hnh 3.29 V mt tit din nh hnh 3.28 kt qu c nh hnh 3.29

Hnh 3.29

Hnh 3.28

- Copy Paste mt ny ti ch to ra mt th 2 hnh 3.29. Mun vy, Bn

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chn mt ny, nhn phm Ctrl+C, ri nhn phm Ctrl+V, hoc chn Edit Copy, Edit Paste, ri giu mt ny dng v sau (khi tch Khun). - to c cnh, trc ht bn to mt Sketch trn mt phng FRONT Nh trn hnh 3.30. l hai u hai cung trng phi l nh vertex Trn mt Sweep hnh 3.30. Dng lnh Pattern Axis to thm hai ng Cong na nh trn hnh 3.31.

Hnh 3.29

Hnh 3.30

Hnh 3.31

- Dng lnh Exrude > Surface > Cut. Dng li ba ng cong va to Trn bng cch dng lnh Use Edge > Single hnh 3.31. Dng lnh Spline To thm ba ng cong ni tip tuyn vi ba ng cong trn nh trn Hnh 3.32. Kt qu phi c nh trn hnh 3.33

Hnh 3.32 Hnh 3.33 - Chn mt cong va c ct xn, dng lnh Edit Thicken to chiu Dy 2mm cho cnh. Kt qu phi c nh trn hnh .

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Hnh 3.34

Hnh 3.35

Hnh 3.36

- Dng lnh bo trng mp cnhchn mt di cnh, nhn phm Ctrl, chn thm cnh trn cnh, cho bn knh = 2.5mm. Kt qu phi c Nh trn hnh 3.35.Lm tng t lnh Round cho cc mp hnh 3.36.kt Qu c sn phm cnh qut nh hnh 3.37.

Hnh 3.37 3.2 Thit k khun c v khun ci: 3.2.1 To mt Model mi: To mt file gia cng mi vi vic chon FileNewManufactring GVHD: TRN NH SN 53 SVTH: V MNH HNG

TRNG H BK NNG

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Mold Cavityt tn file l Quat.mfg v chn n v la mmns Unhide mt Sweep m bn to khi thit k cnh qut. Lp cnh qut ln mt phng ta khun bng cch nhn chut vo

Biu tng chn file cnh_quat.prt Open OK Done/Return kt qu phi c nh hnh 3.38 To phi cho cnh qut l phi hnh tr ng knh 420mm vi chiu Cao v hai pha l 60mm v sketch c v trn mt phng cch mt y cnh qut 23mm bng cch Chn Mold Model Create WorkpieceManualOKChn Create Features OK ProtrusionDonePlacementDefine...Chn mt phng v Sketch(mt phng cch mt y cnh qut 23mm) nh hnh 3.39 Chn Done OK Done/Return Done/Return kt qu c nh Hnh 3.40

Hnh 3.38

Hnh 3.39

Hnh 3.40 Hnh 3.42 3.2.2 Kim tra gc thot khun: Gc nghing thot khun cn thit chi tit thot ra khun mt Cch d GVHD: TRN NH SN 54 SVTH: V MNH HNG

TRNG H BK NNG

N CAD/CAM

dng.Khi thit k ngi thit k sn phm khng phi la Ngi thot khun phi c ny .Tuy nhin khng phi khi No ngi thit k cng nh .Nn phi kim tra gc thot khun. Kim tra gc thot khun bn lm nh sau : Trc tin bn tin hnh du phi i Chn Analysismold Analysis xut hin hp thoi Modl Analysis,trong type ca hp thoi chn Draft Check Chn M tn di Part ch theo hng chi tit OK.Chp nhn gi Tr Default Angle Direction.trong Angle Option Chn Both Direction cho gi tr Draft Angle bng 2 ri chn Compute kt Qu xut hin nh hnh 3.41.ta thy phn ln din tch ca chi Tit u c mu hng tr mt s mt thng ng trn cc l Nn nn chi tit c gc nghin thot khun l >2 do Khng cn chnh sa

Hnh 3.41 3.2.3 Ci to lng khun theo h s co rt: H s co rut ca vt liu PP l t 0.001-0.0025 ta chn gi tr l 0.001. Trn menu Mold bn chn shrinkageBy scalingxut hin hp Thoi hnh 3.42 trong Forrnula Chon 1+Sh thng yu cu chn K trc ta ,bn chn m tn ri chn h trc ta trong type Bn chn Isotropic (p dng h s co rt ng u tt c cc phng Kch thc).trong shrinkaga Ratio bn nhp h GVHD: TRN NH SN 55 SVTH: V MNH HNG

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s co rt la 0.001OK Done/Return Kt qu bn ci to lng khun vi h s co rt la 0.001 3.2.4 To mt phn khun: Mt phn khun gm hai mt l mt Sweep m ta copy v mt Fill dng trm kn l lp m t. Chn Parting surface To mt phn khun th nht: Edit Fill References DefineChn mt phng h bc Trn thn cnh qut Sketch Chn cc than chiu kch Thc v cc mt phng chun i qua gc ta .Dng Use EdgeSingle ri chn hai na ng trn ng knh 8mm Xong chn DoneOK kt thc lnh Fill c mt phn Khun th nht nh hnh 3.43

Hnh 3.43 Hnh 3.44 To mt phn khun th hai: -Mt phn khun th hai chnh l mt Sweep c copy nh Hnh 3.44OK kt th vic to mt phn khun Cho phi hin ln kt qu c nh hnh 3.45

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TRNG H BK NNG Hnh 3.45 3.2.5 Tch khun:

N CAD/CAM

Chn nt Volume Split trn thanh cng c bn phiChn Two Volume > All Workpiece > Done.Chn mt Sweep, mt ny phi c mu Hng, nhn phm Ctrl, chn thm mt Flat. Mt ny cng chuyn sang mu Hng. Chn OK kt thc thc vic chn mt phn khun.Chn OK thot Khi hp thoi Parting Surface.H thng s tnh ton mt hi ri cho xut Hin tn gi mc nh Mold_Vol_1ca Mold Volume th nht. Chn OK Chp nhn. H thng li cho xut hin tn gi mc nh MoldVol_2 ca Mold Volume th hai. Chn OK chp nhn. -Chn Mold Comp > Extract > All > OK. H thng yu cu cho tn ca Thnh phn khun th nht. Mc nh, h thng cho trng tn vi Mold Volume to l Mold_Vol_1. Hy nhp tn l Nua_khuon_tren, ri Nhn Enter. - H thng li yu cu cho tn ca thnh phn khun th hai. Mc nh, h Thng cho trng tn vi Mold Volume to l Mold_Vol_2. Hy nhp Tn l Nua_khuon_di, ri nhn Enter. - Chn Done Return trn menu Mold Comp. 3.2.6 M khun:

Chn Define StepDefine MoveChn Na khun trn Chn mt phng vung gc vi hng m khun Nhp gi tr m na khun trn l 34.5mmDoneDone return Lm tng t vi na khun di ta c kt qu nh hnh 3.46

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