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PHN I: TNG QUAN V SN PHM ......................................................................... 2
I.
Bt m ..................................................................................................................... 6
II.
ng .................................................................................................................. 7
III.
Sa ....................................................................................................................... 8
IV.
Nc .................................................................................................................... 9
V. Cht bo ................................................................................................................. 9
VI.
Ph gia: .............................................................................................................. 10
II.
III.
IV.
Lm ngui: ........................................................................................................ 20
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Wafer biscuit
Hnh 2: Wafer coffee lm t cng thc trong Claremont's The Professed Cook (London:
1769).
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Wafer biscuit
Hnh 3: Wafer c dng khi bt nho ln men theo cng thc nm 1724.
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Wafer biscuit
Theo hnh dng bnh: hnh tm, hnh tr, hnh khi vung, khi ch nht, trn,.v.v..
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Wafer biscuit
Theo cu trc v ngoi bnh: bnh c ph kem (chocolate hoc kem cc loi), bnh
khng ph kem.
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Wafer biscuit
>95%
Ho hc
10.5 14.5%
acid (oT)
<3.5
Gluten t
24 30%
Gluten kh
8 10%
<3
Ho l
Kh nng ht nc
63 65%
Cm quan
Mu
Mi v
Tp cht
Su b, mc
Khng c
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Wafer biscuit
m: phng php sy
125mm
Khi lng v cht lng gluten t: cn v kim tra mu, cng, n hi.
Hm lng tro: v c ho mu
II. ng
ng, syrup to v ngt cho sn phm. ng kt hp vi acid amin to phn ng
Maillard, to mu c trng cho bnh.
ng trong sn xut bnh xp thng s dng ng Saccharose (RE, RS1),
ng trong sn xut chia lm hai loi, hng A v hng B. Trong sn xut thng c yu
cu v sinh ca ng theo TCVN 7270:2003.
Bng 2: tiu chun k thut theo TCVN 6959:2001
Ch tiu
Cm
Trng thi
Hng A
Hng B
quan
Mi, v
Mu sc
Tinh
th
mu Tinh th mu trng ng
ct
Pol (oZ)
>99.7
>99.5
hc
Hm lng ng kh, %
<0.1
<0.15
Tro dn in, %
<0.07
<0.1
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Wafer biscuit
<90
nc (mg/kg)
Bao b propylen (PP), ng gi kn.
Bao b
III. Sa
Ha l
Sa bt bo
Sa bt gy
m (%)
chua (oT)
20
20
26 42
1.5
Hm lng m (%)
34
34
Ch s khng ho tan
1ml (50oC)
1ml (50oC)
Cm quan mn
Ht
ng
khng qu to.
tt.
Mu sc
Vng
Vng nht
Mi
Mi
thm
c Mi
thm
V bo r, c v V t bo, khng
Tp cht
Vi sinh
ngt.
c v chua hay l.
Khng c
Khng c
CFU/g sn phm.
Nhm Colifom, vk/g sn 10
phm
E.coli, VK/g sn phm
Salmonella, VK/g sn
phm
0
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Wafer biscuit
Nm men, nm mc,
VK/g sn phm
10
IV. Nc
Nc dng trong khu chun b v trn bt. Nc l nguyn liu, l xc tc, gy
thay i thnh phn nguyn liu, m bo cu trc cho sn phm khi nng. Nc cn t
tiu chun nc tiu dng. Nc ch yu kim tra vi sinh vt, cng, cm quan v mu
sc, c, mi v, hm lng cht hu c ho tan v kim loi nng. C th x l nc
bng phng php lc, lng trong, lm mm nc bng nhit hay ho cht, kh st trong
nc v kh mi nc.
V.
Cht bo
Ho hc
Shortening
[TCVN 6048:1995]
[TCVN 7400:2004]
Mu sc
Mu trng, trng ng
Vng c trng
Mi v
Khng c v l
Mi v c trng
Trng thi
Dng paste, mn
Mm, ng nht
Tp cht
Khng c tp cht l
Khng c tp cht
m, %
<0.1
< 16
Hm lng lipid, %
>96
>80
Ch s AV
<0.3
<0.3
Ch s PV
<5
Hm lng cht kh
<2
khng bo, %
Vi sinh
S vi khun hiu kh
Max104 CFU/g
Max104 CFU/g
Coliform
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Wafer biscuit
VI.
Ph gia:
Cht to mu, to mi, thuc n: ch yu kim tra cm quan, tinh
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10
Wafer biscuit
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11
Wafer biscuit
T l
Cng thc c bn
Bt m
100
100
Cht bo
2.25
0.8 3.4
Lecithine (bt)
0.95
0.75 1
Lecithine (lng)
0.05 0.6
Bt trng
Trng ti
0.75 4
ng
1.05 3.5
Mui
0.25
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12
0.16 0.25
Wafer biscuit
Soda
0.32
0.3 0.6
Amm.bic
0.75 1
Bt u nnh
1.4 3
Nc
137
128 - 147
0.35 0.63
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13
Wafer biscuit
Wafer
kem
socola
Wafer da
Wafer cam
Wafer
Wafer c
vanila
ph
Bo
28,04
30
30
28,57
31,58
ng
42,05
45
45
42,86
47,37
SMP
3,27
4,76
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14
Wafer biscuit
Cht
to 0,1
0,1
0,1
0,1
0,1
0,1
0,1
0,1
hng*
Acid citric*
0,1
Bt cca
3,27
Cht mu*
0,1
Vn wafer
23,37
0,1
0,1
25
25
23,81
21,05
100
100
100
100
35,4
35,4
33,72
36,13
tng
Lng
bo 33,41
tng
*
I. Phi trn:
Mc ch: Khuy trn to iu kin t hm lng cht kh ti u v c
qunh ca khi bt c cht lng tm wafer nh . Khng kh c th ln vo khi
bt v n s t t i ra khi qu trnh phi trn ngng li. iu ny gy kh khn
trong vic xc nh c qunh v nht ca khi bt, cng nh vic xc nh
lng nc cn thit.
Cch tin hnh:
-
Sau khi khuy trn, khi bt c lc qua li loi b thnh phn khng tan
hoc vn cc v cc mng gluten hnh thnh. T bn ny, khi bt s c bm
vo mt bn cha nh gn l nng hoc bm thng vo l nng v tr v bn
cha. c qunh s gim theo thi gian nn thi gian khng nn qu lu. Hin
tng ng cn cng xy ra, do bn cha lun c khuy lin tc mt cch nh
nhng.
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15
Wafer biscuit
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16
Wafer biscuit
700x350mm
Wafer biscuit
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18
Wafer biscuit
Ho l
S thot hi m: trung tm ming bt c lm nng ch yu bng s dn nhit t
b mt, nu b mt bnh c t nng nhanh khng nhng lm cho lp gia ca bnh
kh kh hn m cn lm cho mu bnh b thay i nhanh hn.
Nu tip tc tng nhit nng th mu bnh s thay i trc khi lp gia ca bnh
c lm kh. Do vic nng bnh i hi phi c nhng iu kin v nhit v thi
gian nng thch hp cho php s thay i v cu trc, mu sc b mt, kh ca lp
gia bnh t yu cu. Nhng loi bnh dy hn cn thi gian nng lu hn nhit
thp hn t c kh thch hp. Nhng loi bnh nh hn v mng hn c
nng nhit cao hn v thi gian ngn hn.
S mt nc ca bnh c lin quan n nhit , dng nhit i qua v m b mt.
Khi nhit trong l trn 100oC, c s chuyn pha ca nc, hi m s thot ra t b mt
bnh.
Ho sinh: Khng ng k do nhit cao.
Sinh hc: Khng ng k do nhit cao.
Cm quan:
Mu sc: Trong sut qu trnh nng, mu bnh s chuyn dn sang mu
vng nu. C nhiu nguyn nhn dn n s thay i mu ny nhng ch
yu l do phn ng Maillard xy ra nhit khong 150-160oC v xy ra
nhanh hn mi trng kim nh. Ngoi ra mu bnh cn do phn ng
Caramen.
Mi: Do hai phn ng Maillard v Caramen cng to ra mi thm c trng
cho bnh.
Phng php nng bnh xp
Nho trn xong pht bt nho ln khun (v nng)
L nng trc tip bng la: ga (thng s dng), du,
Nhit l nng : la xanh, nhit l khong 1000 oC, thi gian nng ti a 2 pht
L nng dng tm c t nng trc n 200oC (ph thuc tnh cht bt nho m
nhit nng c th thay i trong khong 100-250oC).
Bt bnh c dn theo bng ti i vo l.
Nng thng thng trong 15 giy.
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19
Wafer biscuit
Hnh 8: L nng
IV. Lm ngui:
V bnh sau khi nng c a qua h thng lm ngui: bung, t lm ngui
chun b trng cream v xp lp to hnh. Trong qu trnh lm ngui phi iu khin
m khng kh thp trnh tng trng ht nc tr li lm mn bnh
Wafer biscuit
Bao gi
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21
Wafer biscuit
MT S VN THNG GP:
1. Lp o chocolate ca wafer b nt v - ti sao gii php:
L do gy ra vn ny l s hp th nc bi banh xp v s gin n ca n sau ny.
Cho nn phi ch cht lng ca vic ph lp o chocolate v nhng vng khng c
ph ht hay thm ch nhng l chm kim trong lp o cng to ra nhng v tr cho nc
t khng kh vo.
Hm m ca bnh wafer rt thp to cho bnh c gin nht nh. m cn bng
tng i (ERH) ca bnh xp cng rt thp v thp hn nhiu vi m tng i ca
hu ht iu kin khng kh. iu ny ngha l truyn lc t nhin l nc t khng kh s
ngng t ln b mt bnh, n c hp th v khuch tn qua cc lp. Khi m
tng ln, bnh s bt u phng ln v gy ra p lc ln lp o chocolate khng n hi
lm n sau s b nt ra. Barron (1977) ch ra rng mi 1% m tng ln, nhng lp
bnh s b phng ln khong 0,33 n 0,42% so vi ng knh ban u.
Thi gian nhng vt nt tr nn r rng th khc nhau ty thuc tnh cht ca lp p
ph v hm m bnh ban u. m tng i ca khng kh xung quanh cng s nh
hng n mc phng n ca bnh: m tng i cng cao, chnh lch m cng
ln v s dch chuyn m cng nhanh. Mt cch hn ch nh hng ny l m bo
vic bao gi sn phm phi cht v v th c th hn ch ti thiu th tch khng kh trong
sn phm.
2. Vn vi s hnh thnh gluten trong bt wafer:
S hnh thnh gluten khng mong mun trong bt lm bnh wafer v n c th dn n s
tc nghn trong ng ng ca h thng phn phi bt. iu ny c th dn n s phn
phi bt khng u trn bng ti v hnh thnh nhng tm wafer khng hon thin.
S hnh thnh gluten ph thuc 3 nhn t chnh: s c mt ca protein trong bt, s
hydrate ha protein (do cho thm nc vo bt) v nng lng truyn vo sut qu trnh
khuy. Trong khi bt nho, t l nc vi cht kh thng cao gim nht khi
bt n mc m s hnh thnh gluten khng th din ra (Cauvain and Young, 2000).
D vy, khi bt nho thng c bm tun hon qua nhng b cha ngn cn vic
cht kh b phn tch khi n ng yn v iu ny c th gy ra s bin dng mt s
vng trong h thng ng dn.
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22
Wafer biscuit
S tun hon ca bt nho l cn thit, trong trng hp c tnh nguyn liu hay thnh
phn khi bt s phi c thay i gim thiu vn . H thp hm lng protein
trong bt s dng l cch r rng nht lm gim kh nng hnh thnh gluten. iu ny
c th c thc hin bng cch s dng bt m nghin mm hn hay yu hn. Cng c
th s dng phn on giu tinh bt, t protein t bt tch bng khng kh.
Ngoi ra c th thay th t l bt tiu chun vi bt x l nhit. Qu trnh x l nhit s lm
bin tnh protein v hn ch kh nng hnh thnh mng gluten nhng s nh hng n
kh nng hp th nc, v tng lng nc thm vo l cn thit gi nht khi bt
theo ng tiu chun. Mt cch khc lm gim s hnh thnh gluten l thay th mt t l
bt chun vi tinh bt m hay tinh bt khc ph hp.
H thp hm lng protein ca bt s dng trong khi bt nho c th gy ra nhng nh
hng bt li ln bn ca wafer, lm chng yu t hn v d xy ra nhng bin i vt
l hn.
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23
Wafer biscuit
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24