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Attachment1. Basic Design Condition
1.1 ambient Design Condition ambient pressure ambient temperature relative humidity ambient oxygen content 1.2 ambient temperature annual average temperature extreme maximum temperature extreme minimum temperature average temperature in summer average temperature in winter 1.3 seismic force 1.4 elevation 1.5 ambient air composition at the end-users site: CO2 SO2 H2S CH4 C2H2 CnHmexcl. C2H2 dust content 1.6 circulating water inlet water temperature inlet water pressure max pressure drop max temperature rise cooling water turbidity PH value total rigidity furring factor using water amount of plant 33T/h
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101.3kPa(A) 30 75% 20.95%O2 18.4 40 -1.8 30 7.5 6 Mercalli Scale 50m 350 ppm 0.44 mg/m3 2.3 mg/m3 5.2mg/m3 0.03 ppm O2 5 ppm 10mg/m3 30 0.4 MPa(G) 0.2 MPa(G) 10 12 mg/L 7.2 2.5 0.0004 m2 hC/ k.W
1.7 electricity supply HV LV frequency total capacity of installation plant 10,000V5%(3phase 3wire) 380V/220V5%(AC 3phase 4wire) 500.5Hz 450KWinscription sign power
where the contents of moisture, CO2, hydrocarbons in the air are being adsorbed. Molecular sieve adsorption unit is made up of two vessels filled with molecular sieve: when one vessel is working, the other is being regenerated in an electrical heater for its molecular sieve by the waste nitrogen from the cold box. The purified air, except that a small portion is used as bearing gas for airshaft expansion turbine, all the rest enters the cold box for air separation. In the main heat exchanger, it is cooled by gas refluxes (pure oxygen, pure nitrogen, & waste nitrogen, etc.) Part of air being withdrawn from the middle level of the main heat exchanger, enters expansion turbine for expansion and refrigeration. A major part of the expanded air thru expanding in the sub-cooler, is cooled by the oxygen in the LP column before sending to LP column. The remaining small part goes by-pass directly into the waste-nitrogen circuit, and then discharged out of cold box after being re-heated. Rest of the process air is continuously cooled in the main heat exchanger to reach close to liquefied air temperature before entering the MP column. In the MP column, the air is being initially separated into nitrogen and oxygen enriched liquefied air. GAN is being condensed and liquefied in the main condenser, and meantime LOX at the low-pressure side of the main condenser is being vaporized. Part of LIN is used as MP column reflux, the remaining LIN is drawn from top of the MP column, and through liquefied air LIN subcooler, it is subcooled with pure nitrogen and waste nitrogen and throttled before being sent to top of the LP column. Liquefied air after being sub-cooled and throttled is being sent to middle level of the LP column as reflux. Oxygen production is drawn at the lower level of the LP column, and thru expansion air sub-cooler and main heat exchanger reheating, it is then delivered out of the column. Waste nitrogen is drawn at the upper level of the LP column, and after being reheated in the subcooler and main heat exchanger, it is then delivered out of the column, with some part used as the regeneration gas for the molecular sieve adsorbers. Pure nitrogen is delivered at the top of the LP column, and thru reheating in the liquefied air / liquefied nitrogen subcooler and the main heat exchanger, it is delivered out of the column. Oxygen out of the distillation column is pressurized by the oxygen compressor up to a specified pressure before being delivered to the end-user.
Motor power Cooling water flow Cooling water temperature Cooling water pressure Supply Scope 4.1.1 Motor 4.1.2 Main body of air compressor 4.1.3 Electrical control cabinet 4.1.4 Spare parts 4.1.5 The last after-cooler
1 pc
5M3 0.8Mpa
1set
HXK-3960/8 3960m3/h 0.8MPa 12 8h 250 100 60kW
4.4.1 Molecular sieve adsorption vessel 1 each on left&right (incl. M/S) 4.4.2 Electrical heater 4.4.3 Filter 4.4.4 Piping & Valves 1set 1pc 1pc
1set
FON-350-550/1000 2 stage distillation 3600m3/h 350m3/h5% 99.6%O2 0.034MPa(G) 700m3/h5% 10ppmO2 0.012 MPa(G) 550m3/h5% 99.6%O2 0.034MPa(G) 1000m3/h5%
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Nitrogen purity Nitrogen pressure Overall dimension Supply Scope 4.5.1Main heat exchanger 4.5.2 Subcooler 4.5.4 Distillation column 4.5.5 Cold box shell/casing 4.5.3 Main condenser-vaporizer
1 pc(manufactured by Suzhou Sanchuan) 2pcs(manufactured by Suzhou Sanchuan) 1 pc(manufactured by Suzhou Sanchuan) 1pc 1pc
2 pcs
2 pcs
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2 sets 2 pcs
1 pc 1set 1set
Attachment 5. Instrumentation and Electrical Equipment 5. The overall design principle for instrumentation & electrical design of the KDON-550/1000 ASU is local control on each individual unit, with detailed description as follows:
5.1. On Air Compressor, 1 electrical control cabinet is installed with operation panel, pressure/temperature indication, alarm and operation buttons setup on the operation panel. 5.2. The Purifier is equipped with a rectification board and one electrical heater switch cabinet. 5.3. Beside the distillation column, one distillation instrumentation panel is installed. 5.4. On the expansion turbine, 1 instrumentation cabinet (as integral with cold box of the
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expansion turbine) 5.5. Temperature, flow, resistance, level are all read on the digital instruments.
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